JPH07268531A - Aluminum alloy plate for thinned redraw cans with a total draw ratio of 2.3 or more - Google Patents
Aluminum alloy plate for thinned redraw cans with a total draw ratio of 2.3 or moreInfo
- Publication number
- JPH07268531A JPH07268531A JP6084075A JP8407594A JPH07268531A JP H07268531 A JPH07268531 A JP H07268531A JP 6084075 A JP6084075 A JP 6084075A JP 8407594 A JP8407594 A JP 8407594A JP H07268531 A JPH07268531 A JP H07268531A
- Authority
- JP
- Japan
- Prior art keywords
- aluminum alloy
- alloy plate
- strength
- thinned
- redraw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】
【目的】 強度と成形性に優れた総絞り比2.3以上の
薄肉化再絞り缶用アルミニウム合金板を提供する。
【構成】 Mg:0.3〜2.0wt%、Si:0.7〜
1.5wt%を含有し、更にTi:0.01〜0.1wt
%、B:0.001〜0.05wt%、Be:0.000
1〜0.0005wt%、Cr:0.4wt%以下の1種又
は2種以上を含有し、残部Alと不可避的不純物からな
るアルミニウム合金板であって、缶胴体成形前の該合金
板に熱可塑性樹脂をラミネートしたことを特徴とする総
絞り2.3以上の薄肉化再絞り缶用アルミニウム合金
板。(57) [Summary] [Object] To provide an aluminum alloy sheet for a thin-walled redraw can having a total drawing ratio of 2.3 or more, which is excellent in strength and formability. [Constitution] Mg: 0.3-2.0 wt%, Si: 0.7-
Contains 1.5 wt% Ti: 0.01-0.1 wt
%, B: 0.001 to 0.05 wt%, Be: 0.000
1 to 0.0005 wt%, Cr: 0.4 wt% or less, one or two or more, an aluminum alloy plate consisting of the balance Al and unavoidable impurities, the alloy plate before forming the can body An aluminum alloy plate for a thinned redrawing can having a total drawing of 2.3 or more, which is obtained by laminating a plastic resin.
Description
【0001】[0001]
【産業上の利用分野】本発明は、強度と成形性に優れた
総絞り比2.3以上の薄肉化再絞り缶用アルミニウム合
金板に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aluminum alloy sheet for a thin-walled redraw can having a total drawing ratio of 2.3 or more, which is excellent in strength and formability.
【0002】[0002]
【従来の技術】従来、成形用アルミニウム合金板からな
る缶胴材としては、強度を高めるために高圧延率の冷間
圧延を施した場合でも比較的良好な成形性を示すJIS
3004(Al−1.2wt%Mn−1.0wt%Mg)合
金硬質板が用いられてきた。2. Description of the Related Art Conventionally, a can body made of an aluminum alloy plate for forming has a relatively good formability even if it is cold-rolled at a high rolling rate to enhance its strength.
A 3004 (Al-1.2 wt% Mn-1.0 wt% Mg) alloy hard plate has been used.
【0003】また一般的に密閉性の高い側面無継目缶
(サイド・シームレス缶)の加工法としては、ブリキ
板、テイン・フリー・スチール板、アルミニウム板等の
金属素材を絞りダイスとパンチとの間で少なくとも一段
の絞り加工に付してカップを成形し、次いでしごきパン
チとダイスとの間でしごき加工を加えて容器胴部を薄肉
化するDI加工が代表的である。この加工法で得られた
缶は容器の底部は厚くて高強度を有するが、壁厚は底部
に比べて約1/3と薄肉化するので壁部強度が低く、容
器内が常圧では壁部が座屈しやすいため、主としてある
程度の内圧が加わるビールや炭酸飲料等の容器に利用さ
れている。Generally, as a method of processing a side-seamless can (side seamless can) having a high hermeticity, a metal material such as a tin plate, a tin-free steel plate or an aluminum plate is squeezed with a die and a punch. A typical example is DI processing in which a cup is formed by subjecting the cup to at least one step of drawing, and then ironing is applied between an ironing punch and a die to thin the container body. The can obtained by this processing method has a thick container bottom and high strength, but the wall thickness is about 1/3 thinner than the bottom, so the wall strength is low, and the inside of the container is Since the part easily buckles, it is mainly used for containers such as beer and carbonated drinks to which some internal pressure is applied.
【0004】一方陰圧缶等の缶側壁部にある程度の強度
を必要とする食缶あるいは飲料缶の加工法としては絞り
−再絞り加工がある。この中で深絞り加工後、再絞りダ
イスの作用湾曲部において、曲げ延ばし加工を行い、金
属素材を薄肉化するDRD加工法が特開昭56−501
442号公報に記載されている。このDRD加工によれ
ば再絞りダイスの湾曲部の曲率半径を小さくすることに
よって合金板を曲げ伸ばし加工して缶側壁肉厚を薄くす
ることができる。On the other hand, as a processing method of food cans or beverage cans requiring a certain amount of strength on the side wall of a can such as a negative pressure can, there is a drawing-redrawing process. Among them, after the deep drawing, the DRD processing method of thinning the metal material by bending and extending the working curved portion of the redrawing die is disclosed in JP-A-56-501.
No. 442. According to this DRD processing, the radius of curvature of the curved portion of the redrawing die can be reduced, whereby the alloy plate can be bent and extended to reduce the wall thickness of the can side wall.
【0005】この場合の薄肉化加工は再絞り缶開口部側
壁板厚の肥厚化を是正する効果をもち、この加工法によ
ってDI加工法の場合より素板板厚は薄いが、壁厚は厚
く強度が高い缶が一般に得られるため、内圧のかからな
い缶の成形法に利用可能である。またしごき加工が不必
要となり、製缶工程の簡略化ならびに製缶の過程で発生
する油除去等による公害要因の減少が可能となる。また
特公昭59−34580号公報には、前記金属板成形前
に熱可塑性樹脂をラミネートする方法が記載されてい
る。The thinning process in this case has an effect of correcting the thickening of the side wall plate thickness of the re-drawing can opening, and this processing method makes the base plate thickness thinner than the DI processing method, but the wall thickness becomes thicker. Since a can with high strength is generally obtained, it can be used in a method of forming a can without internal pressure. Further, ironing processing is not required, and it is possible to simplify the can manufacturing process and reduce pollution factors due to removal of oil generated during the can manufacturing process. In addition, Japanese Patent Publication No. 59-34580 discloses a method of laminating a thermoplastic resin before forming the metal plate.
【0006】[0006]
【発明が解決しようとする課題】近年、経済的効果を期
待するべく成形性に優れ、より高強度の材料の開発が強
く望まれている。側面無継目缶の加工に適する材料のう
ちブリキ板、テイン・フリー・スチール板は高強度材料
であるが、リサイクル性に劣る欠点がある。そこで省資
源の見地から特にアルミニウム材料の開発が望まれてい
た。ところが従来より使用されているJIS3004合
金は陰圧薄肉化再絞り缶用アルミニウム合金としては強
度が不十分であった。In recent years, it has been strongly desired to develop a material having excellent moldability and higher strength in order to expect an economic effect. Among the materials suitable for processing side seamless cans, tin plate and tin-free steel plate are high-strength materials, but they have the drawback of being inferior in recyclability. Therefore, the development of aluminum materials has been particularly desired from the viewpoint of resource saving. However, the conventionally used JIS3004 alloy has insufficient strength as an aluminum alloy for negative pressure thinning redraw cans.
【0007】[0007]
【課題を解決するための手段】本発明はこれに鑑み種々
検討の結果、強度と成形性に優れた総絞り比2.3以上
の薄肉化再絞り缶用アルミニウム合金板を開発したもの
である。As a result of various studies in view of this, the present invention has developed an aluminum alloy plate for a thin-walled redraw can having a total drawing ratio of 2.3 or more, which is excellent in strength and formability. .
【0008】即ち本発明は、Mg:0.3〜2.0wt
%、Si:0.7〜1.5wt%を含有し、更にTi:
0.01〜0.1wt%、B:0.001〜0.05wt
%、Be:0.0001〜0.0005wt%、Cr:
0.4wt%以下のうち1種又は2種以上を含有し、残部
Alと不可避的不純物からなる、アルミニウム合金板で
あって、缶胴体成形前の該アルミニウム合金板に熱可塑
性樹脂をラミネートしたことを特徴とする総絞り比2.
3以上の薄肉化再絞り缶用アルミニウム合金板である。That is, according to the present invention, Mg: 0.3 to 2.0 wt.
%, Si: 0.7 to 1.5 wt%, and Ti:
0.01-0.1 wt%, B: 0.001-0.05 wt
%, Be: 0.0001 to 0.0005 wt%, Cr:
An aluminum alloy plate containing one or more of 0.4 wt% or less and the balance Al and unavoidable impurities, wherein a thermoplastic resin is laminated on the aluminum alloy plate before forming the can body. 1. A total aperture ratio characterized by 2.
It is an aluminum alloy plate for a thinned redrawing can of 3 or more.
【0009】[0009]
【作用】以下本発明合金板の組成の限定理由について説
明する。尚wt%を以下単に%と略記する。MgはSiと
共同して強度を付与する元素であり、Mg含有量を0.
3〜2.0%と限定したのは、0.3%未満では強度が
低く、また2.0%を越えると成形性が劣化するためで
ある。SiはMgと共同して強度を付与する元素であ
り、Si含有量を0.7〜1.5%と限定したのは、
0.7%未満では缶成形時の薄肉化に耐える強度が得ら
れず、1.5%を越えると成形性が劣化するためであ
る。The reason for limiting the composition of the alloy sheet of the present invention will be described below. In the following, wt% is simply abbreviated as%. Mg is an element that gives strength in cooperation with Si, and has a Mg content of 0.
The reason for limiting the content to 3 to 2.0% is that if it is less than 0.3%, the strength is low, and if it exceeds 2.0%, the formability deteriorates. Si is an element that provides strength in cooperation with Mg, and the reason for limiting the Si content to 0.7 to 1.5% is
This is because if it is less than 0.7%, the strength to withstand thinning at the time of can forming cannot be obtained, and if it exceeds 1.5%, the formability deteriorates.
【0010】Ti,B,Be,Crのうち1種又は2種
以上を添加するのは、Ti,Bは鋳塊の結晶粒微細化に
効果があるためであり、Beは溶解鋳造時の溶湯の酸化
防止に効果があり、特にMg含有量が高くなるほど添加
するのが好ましい。Crは強度を向上させる効果があ
る。One or more of Ti, B, Be and Cr are added because Ti and B are effective in refining the crystal grains of the ingot, and Be is the molten metal during melt casting. It is effective in preventing the oxidation of, and it is particularly preferable to add it as the Mg content becomes higher. Cr has the effect of improving strength.
【0011】しかしてTi含有量を0.01〜0.1%
と限定したのは、0.01%未満では十分な上記の効果
が得られず、0.1%を越えると粗大なAl3 Tiを晶
出し、成形性を劣化するからである。B含有量を0.0
01〜0.05%と限定したのは、0.001%未満で
は十分な上記の効果が得られず、0.05%を越えると
TiB2 粒子を生成し、成形性を劣化するからである。
Be含有量を0.0001〜0.0005%と限定した
のは、0.0001%未満では十分な上記の効果が得ら
れず、0.0005%を越えるとその毒性が問題になる
ためである。Cr含有量を0.4%以下としたのは、
0.4%を越えると粗大晶出物を生成し、成形性を劣化
するためである。Therefore, the Ti content is 0.01 to 0.1%.
The reason for limiting the above is that if it is less than 0.01%, the above-mentioned effects cannot be sufficiently obtained, and if it exceeds 0.1%, coarse Al 3 Ti is crystallized and the formability is deteriorated. B content 0.0
The reason why the content is limited to 01 to 0.05% is that if it is less than 0.001%, the above-mentioned effect is not sufficiently obtained, and if it exceeds 0.05%, TiB 2 particles are formed and the formability is deteriorated. .
The reason why the Be content is limited to 0.0001 to 0.0005% is that if the content is less than 0.0001%, the above-mentioned effect cannot be sufficiently obtained, and if it exceeds 0.0005%, its toxicity becomes a problem. . The reason why the Cr content is 0.4% or less is that
This is because if it exceeds 0.4%, a coarse crystallized product is formed and the moldability is deteriorated.
【0012】所定板厚の薄肉化再絞り缶用アルミニウム
合金板に熱可塑性樹脂をラミネートする目的を説明す
る。現在DI加工法を用いる場合、缶胴の内面及び外面
には公知の防食性の保護塗料が施されている。そしてこ
の保護塗料をDI加工に先立って、被加工合金板に施す
ことは一般に困難であり、そこで合金板を缶体に成形
後、缶体の内面あるいは外面に塗料を均一に施す必要が
あるため、著しく能率が低下する。The purpose of laminating a thermoplastic resin on an aluminum alloy plate for a thinned redraw can having a predetermined plate thickness will be described. When the DI processing method is currently used, a known anticorrosive protective coating is applied to the inner surface and the outer surface of the can body. It is generally difficult to apply this protective coating to the alloy plate to be processed prior to DI processing, and therefore, it is necessary to apply the coating evenly to the inner or outer surface of the can after forming the alloy plate into a can. , The efficiency is significantly reduced.
【0013】一般に熱可塑性樹脂は優れた加工性を有し
ているため、缶胴体成形前の合金板に予め施すことが可
能であり、成形後の缶体に塗装を施す場合に比して、塗
装工程の能率化及び簡略化が可能となる。また本発明合
金板は成形後の缶体に焼付塗装を施す際、又は熱可塑性
樹脂を合金板に熱接着する際に強度が増大し、缶胴体側
壁部の薄肉化に耐える強度が得られる。In general, since thermoplastic resins have excellent workability, they can be preliminarily applied to the alloy sheet before forming the can body, and compared with the case where the formed can body is coated, The coating process can be streamlined and simplified. Further, the alloy sheet of the present invention has increased strength when baking is applied to a molded can body or when a thermoplastic resin is thermally bonded to the alloy plate, and strength that can withstand thinning of the side wall portion of the can body is obtained.
【0014】[0014]
【実施例】以下本発明を実施例について説明する。表1
に示す組成の合金を通常の溶製法により鋳造し、この鋳
塊を面削後、540℃で12時間の均質化処理を行い、
熱間圧延、冷間圧延(必要に応じて中間焼鈍後、冷間圧
延)をへて厚さ0.2mmの板材とした。この板材を連続
焼鈍炉により、550℃で10秒間加熱して合金板を製
造した後、合金板の両面に厚さ20μmのポリエチレン
テレフタレートフィルムを熱接着した。EXAMPLES The present invention will be described below with reference to examples. Table 1
The alloy having the composition shown in (1) is cast by a normal melting method, the ingot is face-polished, and homogenized at 540 ° C. for 12 hours.
Hot rolling and cold rolling (after intermediate annealing if necessary, cold rolling) were performed to obtain a plate material having a thickness of 0.2 mm. This plate material was heated in a continuous annealing furnace at 550 ° C. for 10 seconds to produce an alloy plate, and a polyethylene terephthalate film having a thickness of 20 μm was thermally adhered to both surfaces of the alloy plate.
【0015】これについて、素板の引張強さ、耐力、伸
びを測定すると共に焼付塗装処理後の耐力と成形性を調
べた。その結果を表2に示す。焼付塗装の条件は、20
5℃、10分とした。また成形性は焼付塗装後の合金板
について、実機プレス成形機を用いてブランク径160
mm、絞り比1.4、第1次再絞り比1.3、第2次再絞
り比1.2の条件に続いて第3次再絞り比を変化させて
調べた。尚焼付塗装後の厚さ0.2mmのアルミニウム合
金板から内径66mm、内容量250ml以上の缶胴をDR
D加工を施し、素板厚さと比べて20%の缶側壁薄肉化
を行って成形するには総絞り比2.3以上であることが
必要であることから、成形性は総絞り比2.3以上を
○、2.3未満を×で示した。また成形後の缶側壁部の
均一性はくびれの有無により評価した。With respect to this, the tensile strength, yield strength and elongation of the base plate were measured, and at the same time, the yield strength and the formability after baking treatment were examined. The results are shown in Table 2. The conditions for baking coating are 20
It was set to 5 ° C. for 10 minutes. The formability of the alloy plate after baking coating was 160 mm with a blank diameter using an actual press molding machine.
mm, the aperture ratio of 1.4, the primary redraw ratio of 1.3, and the secondary redraw ratio of 1.2, and then the third redraw ratio was changed and examined. DR of a can body with an inner diameter of 66 mm and an internal capacity of 250 ml or more from a 0.2 mm thick aluminum alloy plate after baking coating
Since the total draw ratio is 2.3 or more in order to perform the D processing and reduce the thickness of the can side wall to 20% of the thickness of the blank, it is necessary that the total draw ratio is 2.3 or more. 3 or more is indicated by O, and less than 2.3 is indicated by X. The uniformity of the side wall of the can after molding was evaluated by the presence or absence of a constriction.
【0016】[0016]
【表1】 [Table 1]
【0017】[0017]
【表2】 [Table 2]
【0018】表2から明らかなように本発明例によるも
のは、本発明の目的とする総絞り比2.3以上の成形性
を示し、缶側壁部のくびれは認められなかった。これに
対し比較例では焼付塗装後の強度、成形性、缶側壁部に
はくびれの点のいずれかがよくなかった。As is clear from Table 2, the examples according to the present invention showed the formability of the total drawing ratio of 2.3 or more, which is the object of the present invention, and no constriction was observed on the side wall of the can. On the other hand, in Comparative Example, the strength after baking, the moldability, and the constriction on the side wall of the can were poor.
【0019】[0019]
【発明の効果】このように本発明によれば、強度と成形
性に優れた総絞り比2.3以上の薄肉化再絞り缶用アル
ミニウム合金板が得られるもので、工業上顕著な効果を
奏する。As described above, according to the present invention, an aluminum alloy sheet for a thin-walled redraw can having a total drawing ratio of 2.3 or more, which is excellent in strength and formability, can be obtained. Play.
Claims (1)
7〜1.5wt%を含有し、更にTi:0.01〜0.1
wt%、B:0.001〜0.05wt%、Be:0.00
01〜0.0005wt%、Cr:0.4wt%以下のうち
1種又は2種以上を含有し、残部Alと不可避的不純物
からなる、アルミニウム合金板であって、缶胴体成形前
の該合金板に熱可塑性樹脂をラミネートしたことを特徴
とする総絞り比2.3以上の薄肉化再絞り缶用アルミニ
ウム合金板。1. Mg: 0.3 to 2.0 wt%, Si: 0.
7 to 1.5 wt% and further Ti: 0.01 to 0.1
wt%, B: 0.001 to 0.05 wt%, Be: 0.00
01-0.0005 wt%, Cr: 0.4 wt% or less, and an aluminum alloy plate containing one or more of Cr and 0.4 wt% or less, and the balance Al and unavoidable impurities. An aluminum alloy plate for a thinned redrawing can having a total drawing ratio of 2.3 or more, which is obtained by laminating a thermoplastic resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6084075A JPH07268531A (en) | 1994-03-30 | 1994-03-30 | Aluminum alloy plate for thinned redraw cans with a total draw ratio of 2.3 or more |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6084075A JPH07268531A (en) | 1994-03-30 | 1994-03-30 | Aluminum alloy plate for thinned redraw cans with a total draw ratio of 2.3 or more |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH07268531A true JPH07268531A (en) | 1995-10-17 |
Family
ID=13820370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6084075A Pending JPH07268531A (en) | 1994-03-30 | 1994-03-30 | Aluminum alloy plate for thinned redraw cans with a total draw ratio of 2.3 or more |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07268531A (en) |
-
1994
- 1994-03-30 JP JP6084075A patent/JPH07268531A/en active Pending
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