JPH07290648A - Thermoplastic composite - Google Patents
Thermoplastic compositeInfo
- Publication number
- JPH07290648A JPH07290648A JP6086345A JP8634594A JPH07290648A JP H07290648 A JPH07290648 A JP H07290648A JP 6086345 A JP6086345 A JP 6086345A JP 8634594 A JP8634594 A JP 8634594A JP H07290648 A JPH07290648 A JP H07290648A
- Authority
- JP
- Japan
- Prior art keywords
- thermoplastic resin
- chlorinated polyethylene
- elastomer composition
- weight
- resin composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title description 17
- 229920001169 thermoplastic Polymers 0.000 title 1
- 239000004416 thermosoftening plastic Substances 0.000 title 1
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 59
- 239000000203 mixture Substances 0.000 claims abstract description 52
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 claims abstract description 29
- 239000004709 Chlorinated polyethylene Substances 0.000 claims abstract description 24
- 239000004014 plasticizer Substances 0.000 claims abstract description 24
- 239000000805 composite resin Substances 0.000 claims abstract description 22
- 239000013078 crystal Substances 0.000 claims abstract description 16
- 238000005660 chlorination reaction Methods 0.000 claims abstract description 11
- 230000004927 fusion Effects 0.000 claims abstract description 8
- 229920001971 elastomer Polymers 0.000 claims description 34
- 229920005989 resin Polymers 0.000 claims description 32
- 239000011347 resin Substances 0.000 claims description 32
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 31
- 239000005060 rubber Substances 0.000 claims description 17
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 12
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 10
- 238000004132 cross linking Methods 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 6
- 229920005672 polyolefin resin Polymers 0.000 claims description 4
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 14
- 238000007906 compression Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 21
- 239000000806 elastomer Substances 0.000 description 17
- -1 ethylene, propylene Chemical group 0.000 description 17
- 239000000463 material Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 10
- 239000004743 Polypropylene Substances 0.000 description 9
- 238000004898 kneading Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000012856 packing Methods 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000000113 differential scanning calorimetry Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 235000019198 oils Nutrition 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 229920002397 thermoplastic olefin Polymers 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 229920000459 Nitrile rubber Polymers 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 229920001903 high density polyethylene Polymers 0.000 description 4
- 239000004700 high-density polyethylene Substances 0.000 description 4
- 239000003566 sealing material Substances 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- 239000004636 vulcanized rubber Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 229920001084 poly(chloroprene) Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- KCXZNSGUUQJJTR-UHFFFAOYSA-N Di-n-hexyl phthalate Chemical compound CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCC KCXZNSGUUQJJTR-UHFFFAOYSA-N 0.000 description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Chemical compound CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical class CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 229920000800 acrylic rubber Polymers 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 239000004707 linear low-density polyethylene Substances 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 229920001179 medium density polyethylene Polymers 0.000 description 2
- 239000004701 medium-density polyethylene Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010558 suspension polymerization method Methods 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- XXCVIFJHBFNFBO-UHFFFAOYSA-N 1-ethenoxyoctane Chemical compound CCCCCCCCOC=C XXCVIFJHBFNFBO-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- XGIAHMUOCFHQTI-UHFFFAOYSA-N Cl.Cl.Cl.Cl.CC Chemical compound Cl.Cl.Cl.Cl.CC XGIAHMUOCFHQTI-UHFFFAOYSA-N 0.000 description 1
- IEPRKVQEAMIZSS-UHFFFAOYSA-N Di-Et ester-Fumaric acid Natural products CCOC(=O)C=CC(=O)OCC IEPRKVQEAMIZSS-UHFFFAOYSA-N 0.000 description 1
- IEPRKVQEAMIZSS-WAYWQWQTSA-N Diethyl maleate Chemical compound CCOC(=O)\C=C/C(=O)OCC IEPRKVQEAMIZSS-WAYWQWQTSA-N 0.000 description 1
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- INLLPKCGLOXCIV-UHFFFAOYSA-N bromoethene Chemical compound BrC=C INLLPKCGLOXCIV-UHFFFAOYSA-N 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- WWNGFHNQODFIEX-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C(C)=C.C=CC1=CC=CC=C1 WWNGFHNQODFIEX-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000006084 composite stabilizer Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007333 cyanation reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- JBSLOWBPDRZSMB-BQYQJAHWSA-N dibutyl (e)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C\C(=O)OCCCC JBSLOWBPDRZSMB-BQYQJAHWSA-N 0.000 description 1
- JBSLOWBPDRZSMB-FPLPWBNLSA-N dibutyl (z)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C/C(=O)OCCCC JBSLOWBPDRZSMB-FPLPWBNLSA-N 0.000 description 1
- IEPRKVQEAMIZSS-AATRIKPKSA-N diethyl fumarate Chemical compound CCOC(=O)\C=C\C(=O)OCC IEPRKVQEAMIZSS-AATRIKPKSA-N 0.000 description 1
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 1
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920005684 linear copolymer Polymers 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- JQCXWCOOWVGKMT-UHFFFAOYSA-N phthalic acid diheptyl ester Natural products CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Sealing Material Composition (AREA)
- Sealing Devices (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】
【目的】 高温クリープ特性(圧縮永久歪)、耐候性、
剥離強度に優れ、かつ、リサイクル可能でガスケット等
に使用しうる熱可塑性樹脂複合体を提供する。
【構成】 JIS K7203に基づく曲げ弾性率が1
000kg/cm2以上の値を有する熱可塑性樹脂と、塩素化
度20〜45重量%、結晶融解熱量5〜35cal/g であ
る結晶性塩素化ポリエチレン100重量部及び可塑剤5
〜150重量部を主成分とする塩素化ポリエチレンエラ
ストマー組成物とが複合されてなる熱可塑性樹脂複合
体。(57) [Summary] [Purpose] High temperature creep properties (compression set), weather resistance,
Provided is a thermoplastic resin composite which has excellent peel strength, is recyclable, and can be used for gaskets and the like. [Structure] Flexural modulus based on JIS K7203 is 1
Thermoplastic resin having a value of 000 kg / cm 2 or more, 100 parts by weight of crystalline chlorinated polyethylene having a chlorination degree of 20 to 45% by weight and a heat of crystal fusion of 5 to 35 cal / g, and a plasticizer 5
A thermoplastic resin composite obtained by combining a chlorinated polyethylene elastomer composition whose main component is ˜150 parts by weight.
Description
【0001】[0001]
【産業上の利用分野】本発明は耐クリープ特性及び接着
強度に優れ、パッキン、目地材、シール材またはガスケ
ット等として使用しうる熱可塑性樹脂複合体に係る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermoplastic resin composite which has excellent creep resistance and adhesive strength and can be used as a packing, a joint material, a sealing material or a gasket.
【0002】[0002]
【従来の技術】自動車、電気機器、建築物等の気密性を
保つパッキン、目地材、シール材、ガスケット等には、
その材料として軟質塩化ビニル樹脂、加硫ゴム等が使用
されている。これらガスケットは、軟質塩化ビニル樹
脂、加硫ゴムを単独で押出成形または射出成形によりま
たは型内加硫により所望形状に成形して使用するが、通
常これを一般に金属、硬質合成樹脂等の支持基板にビス
止めまたは接着剤でもって固定して使用される場合が多
い。しかし、気密性能(シーリング性能)に優れた材料
として天然ゴム、ニトリルゴム、クロロプレンゴム、E
PDM等の加硫ゴム製のものを使用する場合、その製造
時に加硫工程を経るために高価な加硫設備が不可欠であ
り、かつ充分な加硫効果を上げるために加熱設備も必要
になるという欠点があり、また生産効率が悪く、結果と
して高価な製品になってしまう。2. Description of the Related Art For packings, joint materials, sealing materials, gaskets, etc. that keep airtightness of automobiles, electric equipment, buildings, etc.,
Soft vinyl chloride resin, vulcanized rubber, etc. are used as the material. For these gaskets, a soft vinyl chloride resin and a vulcanized rubber are used alone by extrusion molding or injection molding or by vulcanization in a mold to be formed into a desired shape, which is generally used as a support substrate of metal, hard synthetic resin or the like. Often used with screws or fixed with an adhesive. However, natural rubber, nitrile rubber, chloroprene rubber, E as materials with excellent airtightness (sealing performance)
When using vulcanized rubber such as PDM, expensive vulcanization equipment is indispensable because it undergoes a vulcanization process during its production, and heating equipment is also necessary to obtain a sufficient vulcanization effect. However, the production efficiency is poor, resulting in an expensive product.
【0003】一方、軟質塩化ビニル樹脂製のものを使用
する場合、その生産性は優れているものの、耐クリープ
特性が劣り、長期使用によるシーリング効果が維持でき
ないという欠点がある。また、近年、特に自動車工業に
おいて、自動車の燃費向上を目的として自動車部品の軽
量化が厳しく要求されており、樹脂製部品の使用に拍車
がかかり、かつ資源再利用の観点からリサイクルの容易
な樹脂材料の開発が望まれている。例えば、自動車部品
として加硫ゴムを用いた場合リサイクルが難しく、ま
た、軟質樹脂の支持体として金属を用いた場合、軽量化
という観点からは不利であり、さらにリサイクルの際に
は金属と軟質樹脂の分離という作業が必要であり、リサ
イクル性の点でも劣っていた。On the other hand, when a soft vinyl chloride resin is used, its productivity is excellent, but its creep resistance is inferior, and the sealing effect due to long-term use cannot be maintained. Further, in recent years, particularly in the automobile industry, there has been a strict demand for weight reduction of automobile parts for the purpose of improving fuel efficiency of automobiles, the use of resin parts has been spurred, and a resin that is easy to recycle from the viewpoint of resource reuse. Material development is desired. For example, when vulcanized rubber is used as an automobile part, recycling is difficult, and when a metal is used as a support for a soft resin, it is disadvantageous in terms of weight reduction. It was necessary to separate the two, and it was inferior in terms of recyclability.
【0004】[0004]
【発明が解決しようとする課題】本発明者らは、塩素化
ポリエチレンエラストマー組成物の優れた特徴、例えば
耐クリープ特性、圧縮永久歪、柔軟性、成形加工性、耐
候性、低温特性等を損なうことなく、かつリサイクル可
能な自動車、電気機器、建築物等の部品につき鋭意検討
したところ、塩素化ポリエチレンエラストマー組成物を
曲げ弾性率の大きい、すなわち硬質の熱可塑性樹脂に複
合したものが、軽量であり、かつ上述の優れた諸物性を
発揮し、ガスケット等の用途に長期にわたって使用で
き、またリサイクルが容易であることを見い出し、本発
明を完成するに到った。すなわち、本発明の目的は、高
温クリープ特性(圧縮永久歪)、耐候性、接着強度に優
れ、かつリサイクルが容易な、パッキン、目地材、シー
ル材またはガスケット等(本発明ではこれらを総称して
単にガスケットという)に使用しうる塩素化ポリエチレ
ンエラストマー組成物と硬質の熱可塑性樹脂との複合体
を提供するにある。The present inventors impair the excellent characteristics of the chlorinated polyethylene elastomer composition, such as creep resistance, compression set, flexibility, moldability, weather resistance, low temperature characteristics and the like. After a thorough study of parts such as automobiles, electric devices, and buildings that can be recycled without being used, a chlorinated polyethylene elastomer composition having a large flexural modulus, that is, a composite of a hard thermoplastic resin, is lightweight. The present invention has been completed by discovering that it has the above-mentioned various physical properties, can be used for a long time in applications such as gaskets, and is easily recycled. That is, the object of the present invention is to provide high-temperature creep characteristics (compression set), weather resistance, excellent adhesive strength, and easy recycling, such as packing, joint material, sealing material or gasket (these are collectively referred to in the present invention. The object is to provide a composite of a chlorinated polyethylene elastomer composition and a hard thermoplastic resin which can be used as a gasket).
【0005】[0005]
【課題を解決するための手段】しかして、本発明の要旨
とするところは、JIS K7203に基づく曲げ弾性
率が1000kg/cm2以上の値を有する熱可塑性樹脂(以
下硬質の熱可塑性樹脂という)と、塩素化度20〜45
重量%、結晶融解熱量5〜35cal/gである結晶性塩素
化ポリエチレン100重量部及び可塑剤5〜150重量
部を主成分とする塩素化ポリエチレンエラストマー組成
物とが複合されてなる熱可塑性樹脂複合体及びその製造
方法にある。SUMMARY OF THE INVENTION However, the gist of the present invention is that a thermoplastic resin having a flexural modulus according to JIS K7203 of 1000 kg / cm 2 or more (hereinafter referred to as a hard thermoplastic resin). And chlorination degree 20-45
Thermoplastic resin composite obtained by compounding 100% by weight of crystalline chlorinated polyethylene having a heat of fusion of crystal of 5 to 35 cal / g and 5 to 150 parts by weight of plasticizer as a main component. The body and its manufacturing method.
【0006】本発明を詳細に説明する。本発明の熱可塑
性樹脂複合体の構成要件である熱可塑性樹脂は、JIS
K7203に基づいて測定した曲げ弾性率が1000
kg/cm2以上の値を有することが必要であり、また通常硬
度が、JIS A硬度値70以上の硬質の熱可塑性樹脂
であるのが望ましい。The present invention will be described in detail. The thermoplastic resin which is a constituent requirement of the thermoplastic resin composite of the present invention is JIS
Flexural modulus measured based on K7203 is 1000
It is necessary to have a value of kg / cm 2 or more, and it is desirable that the hardness is usually a hard thermoplastic resin having a JIS A hardness value of 70 or more.
【0007】硬質の熱可塑性樹脂としては、例えば結晶
性ポリオレフィン系樹脂、熱可塑性オレフィン系エラス
トマー、塩化ビニル系樹脂、塩素化塩化ビニル系樹脂等
が挙げられる。結晶性ポリオレフィン系樹脂は、オレフ
ィン、例えば、エチレン、プロピレン、ブテン−1、ペ
ンテン−1、4−メチルペンテンなどを常法によって重
合させることによって製造される、具体的には低密度ポ
リエチレン(密度0.910〜0.925g/cm3 )、中
密度ポリエチレン(0.926〜0.940g/cm3 )、
高密度ポリエチレン(0.941〜0.965g/c
m3 )、ポリプロピレン、エチレン及びプロピレンのラ
ンダムまたはブロックコポリマー等である。熱可塑性オ
レフィン系エラストマーは、具体的にはポリプロピレン
及びEPDMの混合物があり、EPDMとして架橋構造
を有するものを使用してもよい。Examples of hard thermoplastic resins include crystalline polyolefin resins, thermoplastic olefin elastomers, vinyl chloride resins, chlorinated vinyl chloride resins and the like. The crystalline polyolefin-based resin is produced by polymerizing an olefin such as ethylene, propylene, butene-1, pentene-1, 4-methylpentene by a conventional method, and specifically, low density polyethylene (density 0 .910 to 0.925 g / cm 3 ), medium density polyethylene (0.926 to 0.940 g / cm 3 ),
High density polyethylene (0.941 to 0.965 g / c
m 3 ), polypropylene, random or block copolymers of ethylene and propylene, and the like. The thermoplastic olefin-based elastomer is specifically a mixture of polypropylene and EPDM, and EPDM having a crosslinked structure may be used.
【0008】塩化ビニル系樹脂は、塩化ビニルまたは塩
化ビニルとこれに共重合可能なコモノマーとの混合物を
懸濁重合法、塊状重合法、微細懸濁重合法または乳化重
合法等通常の方法によって製造されたものすべてが用い
られる。コモノマーとしては、例えば酢酸ビニル、プロ
ピオン酸ビニル、ラウリン酸ビニル等のビニルエステル
類、メチルアクリレート、エチルアクリレート、ブチル
アクリレート等のアクリル酸エステル類、メチルメタク
リレート、エチルメタクリレート等のメタクリル酸エス
テル類、ジブチルマレエート、ジエチルマレエート等の
マレイン酸エステル類、ジブチルフマレート、ジエチル
フマレート等のフマール酸エステル類、ビニルメチルエ
ーテル、ビニルブチルエーテル、ビニルオクチルエーテ
ル等のビニルエーテル類、アクリロニトリル、メタクリ
ロニトリル等のシアン化ビニル類、エチレン、プロピレ
ン、スチレン等のα−オレフィン類、塩化ビニリデン、
臭化ビニル等の塩化ビニル以外のハロゲン化ビニリデン
またはハロゲン化ビニル類、ジアクリルフタレート、エ
チレングリコールジメタクリレートなどの多官能性単量
体が挙げられ、勿論、コモノマーは、上述のものに限定
されるものではない。コモノマーは、塩化ビニル系樹脂
の構成成分中30重量%以下、好ましくは20重量%以
下の範囲である。The vinyl chloride resin is produced by a conventional method such as suspension polymerization method, bulk polymerization method, fine suspension polymerization method or emulsion polymerization method of vinyl chloride or a mixture of vinyl chloride and a comonomer copolymerizable therewith. All that have been used are used. Examples of comonomers include vinyl acetates such as vinyl acetate, vinyl propionate and vinyl laurate, acrylic acid esters such as methyl acrylate, ethyl acrylate and butyl acrylate, methacrylic acid esters such as methyl methacrylate and ethyl methacrylate, and dibutyl maleate. , Maleates such as diethyl maleate, fumarates such as dibutyl fumarate, diethyl fumarate, vinyl ethers such as vinyl methyl ether, vinyl butyl ether, vinyl octyl ether, cyanation of acrylonitrile, methacrylonitrile, etc. Α-olefins such as vinyls, ethylene, propylene and styrene, vinylidene chloride,
Examples thereof include vinylidene halides or vinyl halides other than vinyl chloride such as vinyl bromide, and polyfunctional monomers such as diacrylic phthalate and ethylene glycol dimethacrylate. Of course, the comonomer is limited to those described above. Not a thing. The comonomer content is 30% by weight or less, preferably 20% by weight or less in the constituent components of the vinyl chloride resin.
【0009】このようにして製造された塩化ビニル系樹
脂の平均重合度は、通常400〜8000の範囲であ
り、例えば共押出し法により複合体を製造する場合には
平均重合度400〜1500程度のものを用いるのが好
ましい。また、塩素化塩化ビニル系樹脂は、上述の方法
によって製造された塩化ビニル系樹脂を後塩素化する方
法によって製造される。後塩素化の方法は、例えば塩化
ビニル系樹脂を四塩化エタンに溶解し塩素ガスを反応さ
せる溶液法、塩化ビニル系樹脂に加熱しながらあるいは
光を照射しながら塩素ガスを反応させる乾式法、加圧下
で塩素ガスを溶剤に溶かし塩化ビニル系樹脂と反応させ
る液体塩素法または塩酸溶液に塩化ビニル系樹脂を懸濁
させ、クロロホルムを加え塩素ガスを通じる水懸濁法等
が挙げられるが、本発明で使用する塩素化塩化ビニル系
樹脂はいずれの方法で塩素化したものでも使用しうる。The average degree of polymerization of the vinyl chloride resin thus produced is usually in the range of 400 to 8000. For example, when a composite is produced by a coextrusion method, the average degree of polymerization is about 400 to 1500. It is preferable to use one. The chlorinated vinyl chloride resin is produced by a method of post-chlorinating the vinyl chloride resin produced by the above method. The post-chlorination method includes, for example, a solution method in which a vinyl chloride resin is dissolved in ethane tetrachloride and reacted with chlorine gas, a dry method in which the vinyl chloride resin is reacted with chlorine gas while heating or irradiating light, and A liquid chlorine method in which chlorine gas is dissolved in a solvent under pressure to react with a vinyl chloride resin, or a vinyl chloride resin is suspended in a hydrochloric acid solution, and a water suspension method in which chloroform is added and chlorine gas is passed may be mentioned. The chlorinated vinyl chloride resin used in 1. may be chlorinated by any method.
【0010】塩素化塩化ビニル系樹脂は、その塩素化前
の塩化ビニル系樹脂の平均重合度が400〜1500の
範囲にあるのが複合体を製造する際の加工性の点から望
ましい。また、塩素化後の塩素化率は60〜70重量%
の範囲であるのが好ましい。塩素化率が60重量%より
小さければ耐熱変形性の改良効果が小さく、70重量%
を超えると加工性が劣る傾向がある。It is desirable that the chlorinated vinyl chloride resin has an average degree of polymerization of the vinyl chloride resin before chlorination in the range of 400 to 1500 from the viewpoint of workability in producing a composite. The chlorination rate after chlorination is 60 to 70% by weight.
The range is preferably. If the chlorination rate is less than 60% by weight, the effect of improving the heat distortion resistance is small, 70% by weight.
If it exceeds, workability tends to be poor.
【0011】さらに、本発明に用いる硬質の熱可塑性樹
脂は、塩素化塩化ビニル系樹脂と塩化ビニル系樹脂を混
合して用いてもよい。両者の混合割合は、本発明の複合
体の用途によって異なるけれども、耐熱変形性の効果の
点から前者を20重量%以上、好ましくは50重量%以
上、特に70重量%以上含むのが望ましい。これら硬質
の熱可塑性樹脂のうちでも、本発明の複合体の耐熱性、
耐変形性、形状保持性等を勘案すると、結晶性ポリプロ
ピレン、塩素化塩化ビニル系樹脂、塩素化塩化ビニル系
樹脂と塩化ビニル系樹脂との混合物、特に結晶性ポリプ
ロピレンを用いるのが望ましい。Further, the hard thermoplastic resin used in the present invention may be a mixture of chlorinated vinyl chloride resin and vinyl chloride resin. The mixing ratio of the two differs depending on the use of the composite of the present invention, but from the viewpoint of the effect of heat distortion resistance, it is desirable that the former content is 20% by weight or more, preferably 50% by weight or more, and particularly 70% by weight or more. Among these hard thermoplastic resins, the heat resistance of the composite of the present invention,
Considering deformation resistance and shape retention, it is preferable to use crystalline polypropylene, chlorinated vinyl chloride resin, a mixture of chlorinated vinyl chloride resin and vinyl chloride resin, and particularly crystalline polypropylene.
【0012】上述の硬質の熱可塑性樹脂には必要に応じ
て安定剤、滑剤、酸化防止剤、紫外線吸収剤、発泡剤、
着色剤、衝撃改質剤、加工助剤等が配合されていてもよ
い。硬質の熱可塑性樹脂に複合する塩素化ポリエチレン
エラストマー組成物は、結晶性塩素化ポリエチレンと可
塑剤とを主成分としている。結晶性塩素化ポリエチレン
は、塩素化度20〜45重量%及びDSC法結晶融解熱
量5〜35cal/g 、好ましくは5〜25cal/g の範囲に
あることが必要であり、この結晶融解熱量の範囲はポリ
エチレンの結晶残、いわゆる結晶化度が10〜75%、
好ましくは10〜50%の範囲にある。DSC(示差走
査熱量測定)法結晶融解熱量とは示差熱量計を用い、昇
温速度10℃/min で測定したDSCチャートの全結晶
ピーク面積より計算した値をいい、5cal/g未満であれ
ば実質上残存結晶がないことを示している。The hard thermoplastic resin described above may optionally contain stabilizers, lubricants, antioxidants, ultraviolet absorbers, foaming agents,
Colorants, impact modifiers, processing aids and the like may be added. A chlorinated polyethylene elastomer composition that is composited with a hard thermoplastic resin contains crystalline chlorinated polyethylene and a plasticizer as main components. The crystalline chlorinated polyethylene needs to have a chlorination degree of 20 to 45% by weight and a DSC method heat of fusion of crystal of 5 to 35 cal / g, preferably 5 to 25 cal / g. Is a polyethylene crystal residue, the so-called crystallinity is 10 to 75%,
It is preferably in the range of 10 to 50%. DSC (Differential Scanning Calorimetry) method The crystal fusion calorific value is the value calculated from the total crystal peak area of the DSC chart measured at a heating rate of 10 ° C / min using a differential calorimeter, and if it is less than 5 cal / g It shows that there is substantially no residual crystal.
【0013】また、後述のDSC法結晶融点とは、DS
C法結晶融解熱量測定時の全結晶ピーク中の最高ピーク
を示す温度である。本発明で使用する塩素化ポリエチレ
ンの結晶融点は110〜140℃の範囲にある。塩素化
ポリエチレンの塩素化度が20%未満では可塑剤との相
溶性が悪く、硬度も低くできず、また耐候性に劣り、一
方、45%を超えるとゴム弾性が低下し、目的とする圧
縮永久歪及び低温特性が得られない。また、結晶融解熱
量が5cal/g未満になると圧縮永久歪の改良効果が失わ
れ、一方35cal/gを超えると硬度を低くすることがで
きず、加工性も著しく劣る。The DSC crystal melting point described later means DS
It is the temperature showing the highest peak of all the crystal peaks when measuring the heat of fusion of the C method crystal. The crystalline melting point of the chlorinated polyethylene used in the present invention is in the range of 110 to 140 ° C. If the degree of chlorination of chlorinated polyethylene is less than 20%, the compatibility with the plasticizer is poor, the hardness cannot be lowered, and the weather resistance is poor. On the other hand, if it exceeds 45%, the rubber elasticity decreases and the desired compression is achieved. Permanent strain and low temperature characteristics cannot be obtained. Further, when the heat of fusion of crystal is less than 5 cal / g, the effect of improving compression set is lost, while when it exceeds 35 cal / g, the hardness cannot be lowered and the workability is remarkably poor.
【0014】本発明で用いる塩素化ポリエチレンは、特
にDOP吸油量が25以上であるのが望ましい。DOP
の吸油量とは23℃の温度条件下で塩素化ポリエチレン
粉末100gにDOPを少しずつ加えながら攪拌し、塩
素化ポリエチレン粉末が団子状の塊になるDOPの添加
容量をml数で表わし、DOP吸油量25以上とは、D
OP25ml添加してもなお塊にならず粉末状を呈して
いるもの、または固まったように見えても、僅かな力、
衝撃でもって分散することを意味している。測定法は、
JIS K5101に準じて行った。DOP吸油量25
以上の塩素化ポリエチレンを使用することにより、結晶
性塩素化ポリエチレンエラストマー組成物の低温特性、
耐ブロッキング性及び押出成形性を改良することができ
る。The chlorinated polyethylene used in the present invention preferably has a DOP oil absorption of 25 or more. DOP
The oil absorption amount of the DOP oil absorption is expressed by the number of ml, which is the addition volume of the DOP which becomes a dumpling mass of the chlorinated polyethylene powder by stirring while adding DOP little by little to 100 g of the chlorinated polyethylene powder under the temperature condition of 23 ° C. A quantity of 25 or more means D
Even if OP25 ml is added, it does not become a lump and is in powder form, or even if it seems to be solid, a slight force,
It means to disperse on impact. The measurement method is
It was performed according to JIS K5101. DOP oil absorption 25
By using the above chlorinated polyethylene, low temperature characteristics of the crystalline chlorinated polyethylene elastomer composition,
Blocking resistance and extrusion moldability can be improved.
【0015】塩素化ポリエチレンエラストマー組成物の
一成分である可塑剤は、塩化ビニル系樹脂に用いられる
ものなら特に限定されるものではなく、例えばジ−2−
エチルヘキシルフタレート、ジ−n−オクチルフタレー
ト、ジイソデシルフタレート、ジブチルフタレート、ジ
ヘキシルフタレート等のフタル酸エステル系可塑剤;ジ
オクチルアジペート、ジオクチルセバケート等の直鎖二
塩基酸エステル系可塑剤;トリメリット酸エステル系可
塑剤;ポリエステル系高分子可塑剤;エポキシ化大豆
油、エポキシ化アマニ油、エポキシ樹脂等のエポキシ系
可塑剤;トリフェニルホスフェート、トリキシリルホス
フェート、トリクレジルホスフェート等のリン酸エステ
ル系可塑剤が挙げられ、これら一種または二種以上を混
合して使用する。The plasticizer which is one component of the chlorinated polyethylene elastomer composition is not particularly limited as long as it is used for vinyl chloride resin, and for example, di-2-
Ethylhexyl phthalate, di-n-octyl phthalate, diisodecyl phthalate, dibutyl phthalate, dihexyl phthalate and other phthalate ester plasticizers; dioctyl adipate, dioctyl sebacate and other straight chain dibasic ester plasticizers; trimellitate ester Plasticizer; Polyester polymer plasticizer; Epoxidized soybean oil, epoxidized linseed oil, epoxy resin and other epoxy plasticizers; Triphenyl phosphate, trixylyl phosphate, tricresyl phosphate and other phosphate ester plasticizers Examples thereof include one type or a mixture of two or more types.
【0016】可塑剤の使用量は、後述する併用される添
加剤の種類、添加量あるいは目的とする製品の硬度によ
って適宜決定されるが、塩素化ポリエチレン100重量
部に対して5〜150重量部の範囲から選択され、特に
15〜75重量部の範囲が好ましい。可塑剤が少なすぎ
ると低硬度のものが得られず、逆に多すぎるとブリード
現象を押さることが難しくなる。The amount of the plasticizer to be used is appropriately determined depending on the kind and amount of the additives to be used in combination, which will be described later, or the hardness of the intended product, but is 5 to 150 parts by weight with respect to 100 parts by weight of chlorinated polyethylene. The range of 15 to 75 parts by weight is particularly preferable. If the amount of the plasticizer is too small, a low hardness cannot be obtained. On the contrary, if the amount is too large, it becomes difficult to suppress the bleeding phenomenon.
【0017】塩素化ポリエチレンエラストマー組成物に
は、その溶融流動性、硬質の熱可塑性樹脂との接着性を
改良する目的で結晶性ポリオレフィンを含有せしめるの
が望ましい。結晶性ポリオレフィンは上述の熱可塑性樹
脂で使用するものを用いることができ、具体的には低密
度ポリエチレン、中密度ポリエチレン、高密度ポリエチ
レン、ポリプロピレン等が挙げられ、JIS K676
0に基づいて測定したメルトフローレシオ(MFR)が
0.01〜100g/10min 、好ましくは0.1〜5
0g/10min の範囲にあるものが望ましい。特に高密
度ポリエチレンまたは線状低密度ポリエチレンを用いる
のが好ましい。The chlorinated polyethylene elastomer composition preferably contains a crystalline polyolefin for the purpose of improving its melt flowability and adhesion to a hard thermoplastic resin. As the crystalline polyolefin, those used in the above-mentioned thermoplastic resin can be used, and specific examples thereof include low density polyethylene, medium density polyethylene, high density polyethylene, polypropylene and the like, and JIS K676.
The melt flow ratio (MFR) measured on the basis of 0 is 0.01 to 100 g / 10 min, preferably 0.1 to 5
It is preferably in the range of 0 g / 10 min. Particularly, it is preferable to use high density polyethylene or linear low density polyethylene.
【0018】線状低密度ポリエチレンは、エチレンと少
量の他のα−オレフィン、例えば1−ブテン、1−ヘキ
セン、1−オクテン、4−メチル−1−ペンテン等のC
3 〜C10程度のα−オレフィンの少なくとも1種、との
共重合によって得られる実質的に線状の共重合体で、主
鎖の所々に上記の他のオレフィンに基づくアルキル側鎖
を有するものである。結晶性ポリオレフィンの使用量
は、結晶性塩素化ポリエチレン100重量部に対して5
0重量部以下、特に5〜30重量部の範囲であるのが好
ましい。添加量が余り少ないと流動性、接着性は顕著に
改良されず、50重量部を超えると成形性が劣る傾向に
ある。Linear low-density polyethylene includes ethylene and a small amount of other α-olefins such as C such as 1-butene, 1-hexene, 1-octene, and 4-methyl-1-pentene.
A substantially linear copolymer obtained by copolymerization with at least one α-olefin of about 3 to C 10 and having an alkyl side chain based on the above-mentioned other olefin in each main chain. Is. The amount of crystalline polyolefin used is 5 per 100 parts by weight of crystalline chlorinated polyethylene.
It is preferably 0 part by weight or less, particularly preferably 5 to 30 parts by weight. If the amount added is too small, the fluidity and adhesiveness are not significantly improved, and if it exceeds 50 parts by weight, the moldability tends to be poor.
【0019】本発明の複合体に用いる塩素化ポリエチレ
ンエラストマー組成物は、それにテトラヒドロフラン
(THF)不溶解架橋成分を含むゴム物質を含有せしめ
ることにより、耐クリープ特性、圧縮永久歪をより改善
することができる。THF不溶解架橋成分を含むゴム物
質としてはアクリロニトリル−ブタジエンゴム(NB
R)、メチルメタクリレート−ブタジエン−スチレンゴ
ム(MBS)、アクリルゴム(AR)、スチレン−ブタ
ジエンゴム(SBR)、クロロプレンゴム(CR)、エ
チレン−酢酸ビニルゴム(EVA)、ウレタンゴム(U
R)等各種ゴム製造時に多官能性モノマーを重合系に加
えるか、またはゴム製造後有機過酸化物でもって架橋処
理するなどの方法により、ゴム分子中に架橋構造を導入
することによって製造される。これらのうちでもゴム物
質製造時に多官能性モノマーを加えて架橋構造を構成し
たものを使用するのが望ましい。特に本発明ではNBR
が好んで使用される。THF不溶解架橋成分はゴム物質
の20重量%以上あるのが望ましく、好ましくは50重
量%以上、特に80重量%以上であるのが良い。THF
不溶解架橋成分が20重量%よりも少ないと耐クリープ
性の改良効果が明確ではなく、出来る限り高架橋度のも
のを用いるのが望ましい。The chlorinated polyethylene elastomer composition used in the composite of the present invention can further improve creep resistance and compression set by containing a rubber substance containing a tetrahydrofuran (THF) insoluble crosslinking component. it can. A rubber material containing a THF-insoluble crosslinking component is acrylonitrile-butadiene rubber (NB
R), methylmethacrylate-butadiene-styrene rubber (MBS), acrylic rubber (AR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), ethylene-vinyl acetate rubber (EVA), urethane rubber (U
R) and other various rubbers are produced by introducing a cross-linked structure into the rubber molecule by adding a polyfunctional monomer to the polymerization system during the production of the rubber, or after the production of the rubber, a cross-linking treatment with an organic peroxide. . Among these, it is desirable to use a compound having a crosslinked structure by adding a polyfunctional monomer at the time of producing a rubber substance. Particularly in the present invention, NBR
Is preferred to be used. The THF-insoluble cross-linking component is preferably 20% by weight or more of the rubber substance, preferably 50% by weight or more, and particularly preferably 80% by weight or more. THF
If the amount of the insoluble cross-linking component is less than 20% by weight, the effect of improving creep resistance is not clear, and it is desirable to use one having a high degree of cross-linking as much as possible.
【0020】これらゴム物質の添加量は、結晶性塩素化
ポリエチレン100重量部に対して400重量部以下、
好ましくは20〜300重量部の範囲である。ゴム物質
の添加量が余り少ないと耐クリープ特性の改良効果が認
められず、また400重量部よりも多くなるとエラスト
マー組成物の加工性、成形性が劣る傾向がある。なお、
塩素化ポリエチレンエラストマー組成物に、結晶性塩素
化ポリエチレン100重量部に対して、結晶性ポリオレ
フィンを20重量部以上含有する場合またはゴム物質を
含有する場合には可塑剤を15重量部以上含有させるの
が望ましく、可塑剤量が少なすぎると硬度が高く、エラ
ストマー組成物の弾性が損なわれる虞がある。The addition amount of these rubber substances is 400 parts by weight or less based on 100 parts by weight of crystalline chlorinated polyethylene,
It is preferably in the range of 20 to 300 parts by weight. If the amount of the rubber substance added is too small, the effect of improving the creep resistance is not recognized, and if it is more than 400 parts by weight, the processability and moldability of the elastomer composition tend to be poor. In addition,
If the chlorinated polyethylene elastomer composition contains 20 parts by weight or more of crystalline polyolefin or 100 parts by weight of crystalline chlorinated polyethylene, or contains a rubber substance, it should contain 15 parts by weight or more of a plasticizer. However, if the amount of the plasticizer is too small, the hardness is high and the elasticity of the elastomer composition may be impaired.
【0021】塩素化ポリエチレンエラストマー組成物に
は、また圧縮永久歪を損なわない範囲で充填剤を添加す
るのが望ましい。充填剤は過剰量の可塑剤を吸収すると
ともに混練、成形を円滑にする作用がある。充填剤とし
ては、例えばカーボンブラック、炭酸カルシウム、酸化
チタン、タルク、水酸化アルミニウム、水酸化マグネシ
ウム、ハイドロタルサイト、クレー、シリカ、ホワイト
カーボン等が挙げられる。充填剤の添加量は結晶性塩素
化ポリエチレン100重量部に対して500重量部以下
の範囲から選択され、エラストマー組成物の諸物性を考
慮すると10〜200重量部の範囲が好ましい。充填剤
の添加量が余り少ないと、混練、成形性を改良する効果
が小さく、500重量部より多くなると逆に成形性が悪
くなる傾向にあり、成形性を損なわない範囲で添加する
のが経済性の点からも望ましい。It is desirable to add a filler to the chlorinated polyethylene elastomer composition to the extent that compression set is not impaired. The filler has the function of absorbing an excessive amount of plasticizer and facilitating kneading and molding. Examples of the filler include carbon black, calcium carbonate, titanium oxide, talc, aluminum hydroxide, magnesium hydroxide, hydrotalcite, clay, silica and white carbon. The amount of the filler added is selected from the range of 500 parts by weight or less relative to 100 parts by weight of crystalline chlorinated polyethylene, and is preferably in the range of 10 to 200 parts by weight in consideration of various physical properties of the elastomer composition. If the addition amount of the filler is too small, the effect of improving kneading and moldability is small, and if it is more than 500 parts by weight, the moldability tends to deteriorate, and it is economical to add it within a range that does not impair the moldability. It is also desirable from the viewpoint of sex.
【0022】さらに、エラストマー組成物には必要に応
じて安定剤、滑剤、酸化防止剤、紫外線吸収剤、発泡
剤、難燃剤、着色剤等の各種添加剤を配合してもよい。
塩素化ポリエチレンエラストマー組成物を調製するに
は、結晶性塩素化ポリエチレン及び可塑剤並びに必要に
応じて上述の各種添加剤を結晶性塩素化ポリエチレンの
結晶融点以上の温度に加熱しながら剪断力下混練するの
が望ましい。この条件で混練することにより圧縮永久
歪、低温特性の優れたエラストマー組成物を得ることが
できる。結晶融点以下の温度では、可塑剤が結晶性塩素
化ポリエチレンのアモルファス部分にだけしか浸透せ
ず、混練後の結晶構造はあまり変らないが、結晶融点以
上の温度に加熱して剪断力下に混練することにより、結
晶部分にも可塑剤が浸透し、塩素化ポリエチレンが再結
晶化する際に、新たな分子鎖間のネットワーク構造が生
成し、圧縮永久歪等のゴム弾性が向上するものと推察さ
れる。Further, various additives such as a stabilizer, a lubricant, an antioxidant, an ultraviolet absorber, a foaming agent, a flame retardant and a colorant may be added to the elastomer composition, if necessary.
To prepare a chlorinated polyethylene elastomer composition, crystalline chlorinated polyethylene and a plasticizer and, if necessary, the above-mentioned various additives are kneaded under a shearing force while being heated to a temperature above the crystalline melting point of the crystalline chlorinated polyethylene. It is desirable to do. By kneading under these conditions, an elastomer composition having excellent compression set and low temperature characteristics can be obtained. At a temperature below the crystalline melting point, the plasticizer penetrates only into the amorphous part of the crystalline chlorinated polyethylene, and the crystal structure after kneading does not change much, but it is heated to a temperature above the crystalline melting point and kneaded under shearing force. It is speculated that by doing so, a plasticizer penetrates into the crystal part and a new network structure between molecular chains is generated when the chlorinated polyethylene is recrystallized, and rubber elasticity such as compression set is improved. To be done.
【0023】上述の配合成分を混合するのに用いる装置
は、実質的に均一に混合できるならいかなる装置でもよ
く、例えばヘンシェルミキサー、リボンブレンダー、プ
ラネタリーミキサー等が挙げられ、また混合物を混練す
るには、例えば押出機、ロール、バンバリーミキサー、
ニーダー等の加熱しながら剪断力下混練できる装置が使
用される。混練方法として多段の添加口のある押出機に
て前段で塩素化ポリエチレン及び各種添加剤を投入し、
後段で可塑剤を注入する方法を採用することもできる。
加熱温度の上限は、塩素化ポリエチレンの熱劣化が無視
できる範囲内、具体的には210℃以下であるのが好ま
しい。なお、混練温度は、130〜210℃、好ましく
は150〜200℃の範囲にあるのが望ましい。The device used for mixing the above-mentioned compounding components may be any device as long as it can mix them substantially uniformly, and examples thereof include a Henschel mixer, a ribbon blender, a planetary mixer and the like. Are, for example, extruders, rolls, Banbury mixers,
An apparatus such as a kneader capable of kneading under a shearing force while heating is used. As a kneading method, add chlorinated polyethylene and various additives in the previous stage with an extruder having multi-stage addition ports,
A method of injecting a plasticizer at the latter stage can also be adopted.
The upper limit of the heating temperature is preferably within a range in which thermal deterioration of chlorinated polyethylene can be ignored, specifically, 210 ° C or lower. The kneading temperature is in the range of 130 to 210 ° C, preferably 150 to 200 ° C.
【0024】本発明の熱可塑性樹脂複合体は、上述した
硬質の熱可塑性樹脂及び塩素化ポリエチレンエラストマ
ー組成物を複合するにある。複合する方法は、例えば帯
状あるいは帯状異形のまたは棒状の押出硬質樹脂成形品
の上に上述の塩素化ポリエチレンエラストマー組成物を
押出被覆する方法、硬質の熱可塑性樹脂及びエラストマ
ー組成物を複数の押出機を用いて共押出し、押出ダイス
内またはその近傍で複合する方法、硬質の熱可塑性樹脂
及びエラストマー組成物それぞれから各種成形方法で成
形品を製造し、両者を熱溶着または接着剤を介して接合
する方法等各種方法が採用される。The thermoplastic resin composite of the present invention is a composite of the above-mentioned hard thermoplastic resin and chlorinated polyethylene elastomer composition. The method of compounding is, for example, a method of extrusion coating the above-mentioned chlorinated polyethylene elastomer composition on a strip-shaped or strip-shaped deformed or rod-shaped extruded hard resin molded article, a plurality of extruders of a hard thermoplastic resin and an elastomer composition. Co-extrusion using a method of compounding in or near the extrusion die, a hard thermoplastic resin and an elastomer composition to produce molded products by various molding methods, and joining the two by heat welding or an adhesive. Various methods such as the method are adopted.
【0025】また、硬質の熱可塑性樹脂からなる成形品
を金型内にセットした後塩素化ポリエチレンエラストマ
ー組成物を射出成形する、いわゆるインサート成形によ
り複合体を形成してもよい。特に、硬質の熱可塑性樹脂
が帯状または帯状異形に形成され、その帯状面上にエラ
ストマー組成物からなる帯状または帯状異形成形品の帯
状端部が溶着または接着した長尺構造の複合体、または
硬質の熱可塑性樹脂及びエラストマー組成物の帯状また
は帯状異形成形品のそれぞれの帯状端部同士が溶着また
は接着した長尺構造の複合体は、自動車等車輛、電気機
器、建築物等のガスケット(パッキング、目地材、シー
ル材を含む)としての利用価値が高い。勿論、ガスケッ
トは上記構造のものに限定されるものではない。Alternatively, the composite may be formed by so-called insert molding, in which a molded article made of a hard thermoplastic resin is set in a mold and then the chlorinated polyethylene elastomer composition is injection molded. In particular, a hard thermoplastic resin is formed in a strip shape or a strip shape, and a strip-shaped or strip-shaped deformed article made of an elastomer composition has a strip-shaped end portion welded or bonded to the strip-shaped surface, or a hard composite. The composite of a long structure in which the respective strip-shaped ends of the thermoplastic resin and the elastomer composition of the strip-shaped or strip-shaped irregularly shaped product are welded or adhered to each other is a gasket (packing, It has high utility value as joint material and seal material. Of course, the gasket is not limited to the above structure.
【0026】[0026]
【発明の効果】本発明の熱可塑性樹脂複合体は、硬質の
熱可塑性樹脂に塩素化ポリエチレンエラストマー組成物
を複合形成しているので耐熱変形性が著しく良好であ
り、硬質熱可塑性樹脂に複合されたエラストマー組成物
の熱変形も生じず、エラストマー組成物のすぐれた耐ク
リープ性、圧縮永久歪、低温特性(柔軟性)、耐候性が
保持され、高温または日光に晒される、例えば自動車、
建築物用の、また低温に維持される、例えば電気冷蔵庫
または冷凍庫等の電気機器類のガスケット、パッキン
グ、目地材、シール材として使用した場合、長期間にわ
たってその効果が発揮される。EFFECT OF THE INVENTION The thermoplastic resin composite of the present invention is a composite of a chlorinated polyethylene elastomer composition and a hard thermoplastic resin. The elastomer composition does not undergo thermal deformation, and the excellent creep resistance, compression set, low temperature characteristics (flexibility), weather resistance of the elastomer composition are retained, and the elastomer composition is exposed to high temperature or sunlight, for example, automobiles,
When used as a gasket, packing, jointing material, or sealing material for electric appliances for buildings, which are maintained at a low temperature, such as electric refrigerators and freezers, the effect is exerted for a long period of time.
【0027】また、本発明の熱可塑性樹脂複合体を共押
出で製造した場合、熱可塑性樹脂及びエラストマー組成
物の接着が良好で、剥離強度が高い。さらに本発明の熱
可塑性樹脂複合材は、金属等の支持具を使用していない
ので、不要になった複合材はそのまま破砕し、擬木、支
柱、外溝資材としてリサイクル使用できる。When the thermoplastic resin composite of the present invention is produced by coextrusion, the thermoplastic resin and the elastomer composition have good adhesion and high peel strength. Further, since the thermoplastic resin composite material of the present invention does not use a support such as a metal, the composite material that is no longer needed can be crushed as it is, and can be recycled and used as a pseudo wood, a pillar, or an outer groove material.
【0028】[0028]
【実施例】次に本発明の熱可塑性樹脂複合体を実施例に
て詳述するが、本発明はその要旨を逸脱しない限り、以
下の実施例に限定されるものではない。EXAMPLES Next, the thermoplastic resin composite of the present invention will be described in detail with reference to Examples, but the present invention is not limited to the following Examples without departing from the gist thereof.
【0029】実施例1〜5、比較例1〜2 <塩素化ポリエチレンエラストマー組成物の調製>以下
に示した原料の塩素化ポリエチレン、可塑剤、結晶性ポ
リオレフィン、ゴム物質及び充填剤それぞれを表−1に
示す量(重量部)並びにBa−Zn系複合安定剤5重量
部をヘンシェルミキサーにて加熱混合し、これをジャケ
ット温度120℃のバンバリーミキサーで80回転、3
分間混練した。この時の組成物温度はいずれも160℃
以上に達していた。該組成物をロールにてシート化し、
シートカット法でペレット化した。またロールシートを
180℃で5分間プレス成形し、所望の試験片を作成
し、圧縮永久歪及び反発弾性を測定した。Examples 1 to 5 and Comparative Examples 1 to 2 <Preparation of Chlorinated Polyethylene Elastomer Composition> The following raw chlorinated polyethylenes, plasticizers, crystalline polyolefins, rubber substances and fillers are shown in the table below. The amount (part by weight) shown in 1 and 5 parts by weight of Ba—Zn-based composite stabilizer were mixed by heating with a Henschel mixer, and this was rotated with a Banbury mixer with a jacket temperature of 120 ° C. for 80 revolutions, 3
Kneaded for minutes. The composition temperature at this time is 160 ° C.
Had reached above. The composition is rolled into a sheet,
Pelletized by the sheet cutting method. Further, the roll sheet was press-molded at 180 ° C. for 5 minutes to prepare desired test pieces, and compression set and impact resilience were measured.
【0030】[0030]
【表1】 原料: (1)塩素化ポリエチレン 塩素化度 結晶融解熱 結晶融点 DOP吸油量 (%) (cal/g) (℃) A 31 8.3 118 50以上 B 30 10.7 122 50以上 C 26 14.5 120 50以上 D 31 0.5以下 − 20 (2)可塑剤 ジ−2−エチルヘキシルフタレート (3)結晶性ポリオレフィン 密度(g/cm3) MFR(g/10分)結晶融点(℃) 高密度ポリエチレン 0.95 30 130 (4)ゴム物質 アクリロニトリル含量 THF不溶解架橋成分 ムーニー粘度 (重量%) (重量%) (JIS K6300) NBR 40 95 60 (5)充填剤 炭酸カルシウム 試験法: (1)圧縮永久歪 JIS K6301に基づき、25
%圧縮、70℃、22時間の条件で測定。 (2)反発弾性 JIS K6301に基づき23℃
で測定。[Table 1] Raw materials: (1) Chlorinated polyethylene Chlorination Degree of heat of fusion Crystal melting point DOP oil absorption (%) (cal / g) (° C) A 31 8.3 118 50 or more B 30 10.7 122 50 or more C 26 14.5 120 50 or more D 31 0.5 or less -20 (2) Plasticizer di-2-ethylhexyl phthalate (3) Crystalline polyolefin Density (g / cm 3 ) MFR (g / 10 min) Crystal melting point ( (° C) High density polyethylene 0.95 30 130 (4) Rubber substance Acrylonitrile content THF insoluble crosslinking component Mooney viscosity (wt%) (wt%) (JIS K6300) NBR 40 95 60 (5) Filler calcium carbonate Test method: (1) Compression set 25, based on JIS K6301
% Compression, measured at 70 ° C for 22 hours. (2) Impact resilience 23 ° C based on JIS K6301
Measured by.
【0031】<熱可塑性樹脂複合体の製法>次に示すポ
リプロピレン(PP)塩化ビニル樹脂(PVC)及びオ
レフィン系エラストマー(TPO)を硬質の熱可塑性樹
脂として、上述の塩素化ポリエチレンエラストマー組成
物との共押出成形により複合体を製造した。20mmφ
押出機にて熱可塑性樹脂ペレットを、40mmφ押出機
にて塩素化ポリエチレンエラストマー組成物ペレットを
押出し、帯状熱可塑性樹脂板(幅10mm、厚さ1m
m)の表面に塩素化ポリエチレンエラストマー組成物の
帯状板(高さ21mm、厚さ1mm)の一端が溶着され
た断面T字型の連続共押出し、複合体を製造した。溶着
するときのダイス温度は、PP、PVC及びTPOの場
合それぞれ200℃、190℃及び200℃であった。
硬質の熱可塑性樹脂と塩素化ポリエチレンエラストマー
組成物との接着強度を180°剥離強度を測定して評価
し、表−1に示した。<Production Method of Thermoplastic Resin Composite> Polypropylene (PP) vinyl chloride resin (PVC) and olefin elastomer (TPO) shown below are used as hard thermoplastic resins and are combined with the above-mentioned chlorinated polyethylene elastomer composition. The composite was produced by coextrusion. 20 mmφ
The thermoplastic resin pellets are extruded by an extruder and the chlorinated polyethylene elastomer composition pellets are extruded by a 40 mmφ extruder, and a strip-shaped thermoplastic resin plate (width 10 mm, thickness 1 m
m) was continuously coextruded with a T-shaped cross section in which one end of a strip plate (height 21 mm, thickness 1 mm) of the chlorinated polyethylene elastomer composition was welded to produce a composite. The die temperatures at the time of welding were 200 ° C., 190 ° C. and 200 ° C. for PP, PVC and TPO, respectively.
The adhesive strength between the hard thermoplastic resin and the chlorinated polyethylene elastomer composition was evaluated by measuring the 180 ° peel strength, and shown in Table 1.
【0032】[0032]
【表2】 熱可塑性樹脂 曲げ弾性率 JISA硬度 MFR (kg/cm2) (JIS K6758) (g/10分) (1)PP(三菱ポリプロ8100E) 12,000 70以上 1.8 (2)PVC(平均重合度800) 28,000 70以上 (鉛系安定剤5重量部、滑剤4重量部含む) (3)TPO(ミラストマーM2400) 2,100 70以上 1.0以下[Table 2] Thermoplastic resin Flexural modulus JISA hardness MFR (kg / cm 2 ) (JIS K6758) (g / 10 minutes) (1) PP (Mitsubishi Polypro 8100E) 12,000 70 or more 1.8 (2) PVC (Average degree of polymerization 800) 28,000 70 or more (including 5 parts by weight of lead-based stabilizer and 4 parts by weight of lubricant) (3) TPO (Milastomer M2400) 2,100 70 or more and 1.0 or less
【0033】[0033]
【表3】 [Table 3]
【0034】(表1註) *1 値の高い方がパッキンとして使用したときの保持力
が大。 *2 可塑剤を入れると圧縮永久歪は悪くなる。また、エ
ラストマー組成物と熱可塑性樹脂の押出温度差が大き
く、共押出は困難である。 *3 共押出成形しても付着せず、複合体とならない。(Note in Table 1) * 1 The higher the value, the greater the holding force when used as a packing. * 2 When a plasticizer is added, compression set becomes worse. Further, the extrusion temperature difference between the elastomer composition and the thermoplastic resin is large, and coextrusion is difficult. * 3 Does not form a composite even if coextruded and does not adhere.
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Claims (14)
が1000kg/cm2以上の値を有する熱可塑性樹脂(以下
硬質の熱可塑性樹脂という)と、塩素化度20〜45重
量%、結晶融解熱量5〜35cal/g である結晶性塩素化
ポリエチレン100重量部及び可塑剤5〜150重量部
を主成分とする塩素化ポリエチレンエラストマー組成物
とが複合されてなる熱可塑性樹脂複合体。1. A thermoplastic resin having a flexural modulus based on JIS K7203 of 1000 kg / cm 2 or more (hereinafter referred to as a hard thermoplastic resin), a chlorination degree of 20 to 45% by weight, and a heat of crystal fusion of 5 to 5. A thermoplastic resin composite comprising 100 parts by weight of crystalline chlorinated polyethylene of 35 cal / g and a chlorinated polyethylene elastomer composition mainly composed of 5 to 150 parts by weight of a plasticizer.
ィン系樹脂である請求項1記載の熱可塑性樹脂複合体。2. The thermoplastic resin composite according to claim 1, wherein the hard thermoplastic resin is a crystalline polyolefin resin.
である請求項1記載の熱可塑性樹脂複合体。3. The thermoplastic resin composite according to claim 1, wherein the hard thermoplastic resin is a vinyl chloride resin.
ル系樹脂または塩素化塩化ビニル系樹脂と塩化ビニル系
樹脂との混合物である請求項1記載の熱可塑性樹脂複合
体。4. The thermoplastic resin composite according to claim 1, wherein the hard thermoplastic resin is a chlorinated vinyl chloride resin or a mixture of a chlorinated vinyl chloride resin and a vinyl chloride resin.
キシルフタレート(DOP)を油として用いたときの吸
油量が25以上のものである請求項1乃至請求項4いず
れかの項に記載の熱可塑性樹脂複合体。5. The thermoplastic resin according to claim 1, wherein the chlorinated polyethylene has an oil absorption of 25 or more when di-2-ethylhexyl phthalate (DOP) is used as an oil. Resin composite.
がテトラヒドロフラン(THF)不溶解架橋成分を含む
ゴム物質を含有する請求項1乃至請求項5いずれかの項
に記載の熱可塑性樹脂複合体。6. The thermoplastic resin composite according to any one of claims 1 to 5, wherein the chlorinated polyethylene elastomer composition contains a rubber substance containing a tetrahydrofuran (THF) insoluble crosslinking component.
量%以上のアクリロニトリル−ブタジエン共重合体(N
BR)である請求項6記載の熱可塑性樹脂複合体。7. A rubbery substance comprising an acrylonitrile-butadiene copolymer (N
The thermoplastic resin composite according to claim 6, which is BR).
が結晶性ポリオレフィン系樹脂を含有する請求項1乃至
請求項7いずれかの項に記載の熱可塑性樹脂複合体。8. The thermoplastic resin composite according to claim 1, wherein the chlorinated polyethylene elastomer composition contains a crystalline polyolefin resin.
が充填剤を含有する請求項1乃至請求項8いずれかの項
に記載の熱可塑性樹脂複合体。9. The thermoplastic resin composite according to claim 1, wherein the chlorinated polyethylene elastomer composition contains a filler.
チレンエラストマー組成物を共押出成形することを特徴
とする請求項1乃至請求項9いずれかの項に記載の熱可
塑性樹脂複合体の製造方法。10. The method for producing a thermoplastic resin composite according to claim 1, wherein a hard thermoplastic resin and a chlorinated polyethylene elastomer composition are co-extruded.
記載の熱可塑性樹脂複合体からなるガスケット。11. A gasket comprising the thermoplastic resin composite according to any one of claims 1 to 9.
は帯状異形成形品面上に塩素化ポリエチレンエラストマ
ー組成物からなる帯状または帯状異形成形品の帯状端部
が溶着または接着されてなる請求項11記載のガスケッ
ト。12. The strip-shaped or strip-shaped deformed shaped article made of a chlorinated polyethylene elastomer composition is welded or adhered to the surface of the strip-shaped or band-shaped deformed shaped article made of a hard thermoplastic resin. Gasket.
チレンエラストマー組成物からなるそれぞれの帯状また
は帯状異形成形品の帯状端部同士が溶着または接着され
てなる請求項11記載のガスケット。13. The gasket according to claim 11, wherein the strip-shaped ends of the strip-shaped or strip-shaped deformed shaped article made of a hard thermoplastic resin and a chlorinated polyethylene elastomer composition are welded or adhered to each other.
チレンエラストマー組成物を共押出成形することを特徴
とする請求項11乃至請求項13いずれかの項に記載の
ガスケットの製造方法。14. The method for producing a gasket according to claim 11, wherein the hard thermoplastic resin and the chlorinated polyethylene elastomer composition are co-extruded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6086345A JP2910555B2 (en) | 1994-04-25 | 1994-04-25 | Thermoplastic resin composite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6086345A JP2910555B2 (en) | 1994-04-25 | 1994-04-25 | Thermoplastic resin composite |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07290648A true JPH07290648A (en) | 1995-11-07 |
| JP2910555B2 JP2910555B2 (en) | 1999-06-23 |
Family
ID=13884282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6086345A Expired - Fee Related JP2910555B2 (en) | 1994-04-25 | 1994-04-25 | Thermoplastic resin composite |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2910555B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6124406A (en) * | 1998-03-31 | 2000-09-26 | The B. F. Goodrich Company | Blocky chlorinated polyolefins, process for making and use as impact modifier compatibilizer for PVC or CPVC |
| US6277915B1 (en) | 1999-09-29 | 2001-08-21 | Pmd Holdings Corporation | Block chlorinated polyolefins for use as impact modifier enhancers for PVC or CPVC |
| JP2003062886A (en) * | 2001-08-27 | 2003-03-05 | Sanyo Electric Co Ltd | Extruded product |
-
1994
- 1994-04-25 JP JP6086345A patent/JP2910555B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6124406A (en) * | 1998-03-31 | 2000-09-26 | The B. F. Goodrich Company | Blocky chlorinated polyolefins, process for making and use as impact modifier compatibilizer for PVC or CPVC |
| US6204334B1 (en) | 1998-03-31 | 2001-03-20 | The B. F. Goodrich Company | Blocky chlorinated polyolefins, process for making and use as impact modifier compatibilizer for PVC or CPVC |
| US6313229B1 (en) | 1998-03-31 | 2001-11-06 | Pmd Group Inc. | Blocky chlorinated polyolefins, process for making and use as impact modifier compatibilizer for PVC or CPVC |
| US6277915B1 (en) | 1999-09-29 | 2001-08-21 | Pmd Holdings Corporation | Block chlorinated polyolefins for use as impact modifier enhancers for PVC or CPVC |
| JP2003062886A (en) * | 2001-08-27 | 2003-03-05 | Sanyo Electric Co Ltd | Extruded product |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2910555B2 (en) | 1999-06-23 |
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