JPH07320558A - Semiconductive cushion tape for power cable - Google Patents

Semiconductive cushion tape for power cable

Info

Publication number
JPH07320558A
JPH07320558A JP10864294A JP10864294A JPH07320558A JP H07320558 A JPH07320558 A JP H07320558A JP 10864294 A JP10864294 A JP 10864294A JP 10864294 A JP10864294 A JP 10864294A JP H07320558 A JPH07320558 A JP H07320558A
Authority
JP
Japan
Prior art keywords
semiconductive
tape
cushion tape
thickness
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
JP10864294A
Other languages
Japanese (ja)
Inventor
Kisen Tanaka
喜詮 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUKUOKA CLOTH KOGYO KK
Original Assignee
FUKUOKA CLOTH KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUKUOKA CLOTH KOGYO KK filed Critical FUKUOKA CLOTH KOGYO KK
Priority to JP10864294A priority Critical patent/JPH07320558A/en
Publication of JPH07320558A publication Critical patent/JPH07320558A/en
Ceased legal-status Critical Current

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Abstract

PURPOSE:To absorb thermal expansion/contraction of a core so as to prevent damage by impregnating a knitted or woven object of specific thickness with a semiconductive synthetic rubber composition solvent solution or by applying it dried and vulcanized, in an annular loop pile of synthetic fiber multifilament system. CONSTITUTION:In a knitted object of 0.3 to 3.0mm thickness having an annular loop pile (ring) 1 of synthetic fiber multifilament system in a thickness direction usable in a semiconductive cushion tape, a thread, which must be a pile, is protruded as a large loop (ring) on a ground surface during knitting. The semiconductive cushion tape is manufactured by impregnating a knitted and woven object with a semiconductive synthetic rubber composition organic solvent solution or applying it dried further vulcanized by high temperature hot air.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、ゴム・プラスチック絶
縁電力ケーブルの押え巻用として好適な半導電性クッシ
ョンテープに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a semi-conductive cushion tape suitable for holding a rubber / plastic insulated power cable.

【0002】[0002]

【従来の技術】一般に、外側にコルゲート(波付)アル
ミニウムシース、ステンレスシース等の金属シースを有
するゴム・プラスチック(例えば、架橋ポリエチレン)
絶縁電力ケーブルは、通電・停電のヒートサイクルの変
化、あるいは外気温の変化等の温度変化により、絶縁コ
アが直径で2〜4mm程度まで径方向に熱膨張・収縮す
る(変動量は導体サイズ、絶縁層厚さ、温度変化幅等に
依存する)のに対して、外側の金属シースの内径は、通
常の温度範囲では100μm以下の微小な変化しかしな
い。
2. Description of the Related Art Generally, rubber / plastic (for example, cross-linked polyethylene) having a metal sheath such as a corrugated aluminum sheath and a stainless sheath on the outside.
With insulated power cables, the insulating core expands and contracts in the radial direction up to a diameter of 2 to 4 mm due to temperature changes such as changes in the heat cycle of energization and power outage, or changes in the outside air temperature. (The thickness of the insulating layer depends on the thickness of the insulating layer, the temperature change width, etc.), whereas the inner diameter of the outer metal sheath changes only 100 μm or less in a normal temperature range.

【0003】従って、絶縁コアの膨張時に、絶縁コアが
金属シース内面に接触して傷ついたり、凹んだりするこ
とがある。
Therefore, when the insulating core expands, the insulating core may come into contact with the inner surface of the metal sheath and be damaged or dented.

【0004】このような現象を防止するためには、絶縁
コアと金属シースの間に、予め十分な隙間を設ければよ
いわけであるが、このような隙間を設けた場合、ケーブ
ルの布設時、あるいは布設後の熱挙動等で、金属シース
と絶縁コアが別々の動きをし、ずれを生じてしまう。ま
た電気的に金属シースと絶縁コアの最外層の外部半導電
層を常時接触させておく必要がある場合に、隙間が大き
いと接触が不完全になるという問題点がある。
In order to prevent such a phenomenon, it is sufficient to previously provide a sufficient gap between the insulating core and the metal sheath. However, when such a gap is provided, when the cable is laid. Or, due to thermal behavior after installation, the metal sheath and the insulating core move differently, causing a shift. Further, when the metal sheath and the outermost semiconductive layer of the outermost layer of the insulating core need to be constantly in contact with each other, a large gap causes incomplete contact.

【0005】上述の問題点を解消する方法として、導体
上に、内部半導電層、架橋ポリエチレン絶縁層及び外部
半導電層を押出し等により順次設けて形成された絶縁コ
アにおいて、外周上に、長さ方向に複数の突起を有する
歯車形の断面形状を設けた外部半導電層を用いる方法が
ある。しかしながら、最外層に突起を設けた歯車形状の
外部半導電層をもった絶縁コアの形成にあっては、押出
し時のダイの構造が複雑となり、特に絶縁層が架橋ポリ
エチレンの場合には、押出し成形された絶縁コアが、高
温高圧下で架橋され、後冷却されるが、表面に突起を有
するために圧力シールが困難である等、絶縁コアが作り
難く、主絶縁の性能確保が難しいという問題点がある。
また押出しにより形成される外部半導電層は、加工性及
び電気性能を主に材料が選定されるため、必ずしも十分
な繰り返し熱膨張・収縮の吸収特性を有していなかっ
た。
As a method for solving the above-mentioned problems, an insulating core formed by sequentially forming an inner semiconductive layer, a crosslinked polyethylene insulating layer and an outer semiconductive layer on a conductor by extrusion or the like has a long length on the outer periphery. There is a method of using an external semiconductive layer having a gear-shaped cross-sectional shape having a plurality of protrusions in the depth direction. However, when forming an insulating core having a gear-shaped outer semiconductive layer with protrusions on the outermost layer, the structure of the die during extrusion becomes complicated, especially when the insulating layer is crosslinked polyethylene The molded insulating core is cross-linked under high temperature and high pressure and then post-cooled.However, it is difficult to make the insulating core because it has a protrusion on the surface and it is difficult to make the insulating core, and it is difficult to secure the performance of the main insulation. There is a point.
Further, the external semiconductive layer formed by extrusion does not always have sufficient absorption characteristics of repeated thermal expansion / contraction because the material is selected mainly for workability and electric performance.

【0006】上述の諸問題点を解消するため、絶縁コア
と金属シースの間に半導電性クッションテープの巻回層
を設置し、絶縁コアの熱膨張・収縮を該半導電性クッシ
ョンテープに吸収させる、金属シースを有するゴム、プ
ラスチック絶縁電力ケーブルが特開昭64−12405
号公報に提案されている。
In order to solve the above-mentioned problems, a winding layer of a semiconductive cushion tape is provided between the insulating core and the metal sheath, and the thermal expansion / contraction of the insulating core is absorbed by the semiconductive cushion tape. A rubber and plastic insulated power cable having a metal sheath is disclosed in JP-A-64-12405.
It is proposed in Japanese Patent Publication No.

【0007】即ち、図3は、絶縁コアと金属シースの間
に半導電性クッションテープを設けたゴム・プラスチッ
ク絶縁電力ケーブルの具体例の横断面図である。
That is, FIG. 3 is a cross-sectional view of a concrete example of a rubber / plastic insulated power cable in which a semiconductive cushion tape is provided between an insulating core and a metal sheath.

【0008】図面において、(A)は絶縁コアで、円形
圧縮導体、分割円形圧縮導体等の導体(11)上に、内
部半導電層(12)、架橋ポリエチレン、合成ゴム等の
絶縁層(13)及び表面平滑な外部半導電層(14)を
押出し等により順次設けて形成されている。
In the drawing, (A) is an insulating core, which is an insulating layer (13) such as an inner semiconductive layer (12), crosslinked polyethylene, synthetic rubber, etc. on a conductor (11) such as a circular compressed conductor or a divided circular compressed conductor. ) And an external semiconductive layer (14) having a smooth surface are sequentially formed by extrusion or the like.

【0009】上記絶縁コア(A)の上には半導電性クッ
ションテープの巻回層(15)があり、その上には銅線
織込半導電性テープ等の巻回層を組み合わせた遮蔽層
(16)が設けられており、その上に直径で約1mm程
度の隙間(17)をおいて、アルミニウム、ステンレス
等のコルゲー卜金属シース(18)が設けられており、
その上に、ポリ塩化ビニル、ポリエチレン等の防食層
(19)を施して構成されている。前記半導電性クッシ
ョンテープは、ピッチを各1/2ずらした2枚の突き合
わせや開き巻によって形成される。前記半導電性クッシ
ョンテープは、テープ独特のクッション性、即ち弾性に
よって絶縁コアの熱膨張・収縮を吸収すると共に絶縁コ
アに密着し、長期的に絶縁コアと一体挙動し、金属シー
スとの電気的接触が長期にわたって得られる。
A winding layer (15) of semiconductive cushion tape is provided on the insulating core (A), and a shielding layer formed by combining winding layers such as copper wire woven semiconductive tape is provided on the winding layer (15). (16) is provided, and a corrugated metal sheath (18) of aluminum, stainless steel or the like is provided on the gap (17) with a diameter of about 1 mm.
On top of that, an anticorrosion layer (19) such as polyvinyl chloride or polyethylene is applied. The semi-conductive cushion tape is formed by abutting or open winding of two sheets each having a pitch shifted by ½. The semi-conductive cushion tape absorbs thermal expansion and contraction of the insulating core by its unique cushioning property, that is, elasticity, adheres closely to the insulating core, and behaves integrally with the insulating core for a long period of time, and is electrically connected to the metal sheath. Contact is obtained over a long period of time.

【0010】前記半導電性クッションテープとして、
織目の粗さが1mm以上と比較的粗く、縦糸と横糸の織
方向がテープの長さ方向と幅方向にほぼ一致し、横方向
がバイアス方向になった繊維製の基布の両面に、半導電
性の弾性体を塗布または貼付したもの(特開昭64−1
2405号公報)や合成繊維の織物に半導電性ゴム組
成物を塗布・乾燥し、片面に発泡性半導電性ゴム組成物
をトッピングし、発泡・加硫させたもの(特公昭43−
7478号公報)が使用されている。
As the semiconductive cushion tape,
The texture of the weave is relatively coarse, 1 mm or more, the weaving directions of the warp and weft threads substantially match the length direction and width direction of the tape, and the transverse direction is the bias direction. A semi-conductive elastic body coated or attached (Japanese Patent Laid-Open No. 64-1)
2405) or a woven fabric of synthetic fibers, the semiconductive rubber composition is applied and dried, and the foamable semiconductive rubber composition is topped on one side and foamed and vulcanized (Japanese Patent Publication No.
7478).

【0011】[0011]

【発明が解決しようとする課題】しかしながら、従来の
半導電性クッションテープは、各々次のような問題点が
ある。特開昭64−12405号公報記載のように、
織目の粗い基布の両面に半導電性の弾性体を塗布する場
合、織目の粗さが1mm以上と非常に粗いため、実際に
半導電性弾性体の溶剤溶液を塗布・乾燥すると織目間に
無数のピンホールが発生し、基布の厚さが殆ど増えず、
クッション層の役割を果たせず、結果的に上記諸問題点
を解消できない。それ故、織目の粗い基布の両面には、
半導電性弾性体のシートを貼付けて該特許公報記載の厚
さ0.3〜1.5mmにせざるを得ない。従って、例え
ば、縦糸の直径が0.25mm、横糸の直径が0.25
mmの織目の粗い基布の両面に厚さ0.30mmの半導
電性弾性体シートを、カレンダー装置を用いてトッピン
グすると、最大厚さ(基布の縦糸と横糸が交差している
部分)が約1.10mmであり、最小厚さ(縦糸と横糸
が存在していない織目間部分)が約0.60mmである
凹凸を有する半導電性クッションテープが得られる。こ
の場合、基布の両面に合計で厚さ0.60mmの高価な
半導電性弾性体(該弾性体の比重をl.2とすると、単
位質量約720g/m2 という多量の半導電性弾性体を
要する)を貼付しなければならず単位質量が非常に重
く、更に良好な弾性をもたせるには半導電性弾性体を加
硫させる必要があり、加硫に特殊な加硫設備・ライナー
及び長時間を要するため、非常に高価で経済的に不利で
ある。逆に、軽量で安価にするため、半導電性弾性体の
厚さを小さくし基布の厚さを大きくすると、凹凸差が大
きくなるため、半導電性弾性体と基布の接着が困難にな
り、また弾性体が薄すぎて弾性体の弾性が失われ結果的
にクッション層の役割を果たせなくなる。
However, each of the conventional semiconductive cushion tapes has the following problems. As described in JP-A-64-12405,
When applying a semi-conductive elastic body to both sides of a coarsely textured base fabric, the texture is very rough, being 1 mm or more, so if the solvent solution of the semi-conductive elastic body is actually applied and dried, Innumerable pinholes are generated between the eyes, the thickness of the base cloth hardly increases,
It cannot play the role of the cushion layer, and as a result, the above problems cannot be solved. Therefore, on both sides of the textured base fabric,
There is no choice but to stick a sheet of a semiconductive elastic body to a thickness of 0.3 to 1.5 mm described in the patent publication. Therefore, for example, the warp thread has a diameter of 0.25 mm and the weft thread has a diameter of 0.25 mm.
When 0.30 mm thick semi-conductive elastic sheets are topped on both sides of a coarse base fabric of mm with a calendering device, the maximum thickness (the part where the warp and the weft of the base fabric intersect) Is about 1.10 mm and the minimum thickness (interwoven portion where warp and weft is not present) is about 0.60 mm. In this case, an expensive semiconductive elastic body having a total thickness of 0.60 mm on both sides of the base fabric (assuming the specific gravity of the elastic body is 1.2, a large amount of semiconductive elastic body with a unit mass of about 720 g / m 2). The unit mass is very heavy and the unit mass is very heavy, and it is necessary to vulcanize the semiconductive elastic body in order to have better elasticity, and special vulcanization equipment, liner and Since it takes a long time, it is very expensive and economically disadvantageous. Conversely, if the thickness of the semi-conductive elastic body is reduced and the thickness of the base cloth is increased to make it lighter and cheaper, the unevenness of the surface becomes larger, making it difficult to bond the semi-conductive elastic body and the base cloth. Moreover, the elasticity of the elastic body is lost because the elastic body is too thin, and as a result, the role of the cushion layer cannot be fulfilled.

【0012】一方、特公昭43−7478号公報に記
載されている半導電性クッションテープを製造する場
合、先ず織物に半導電性ゴム組成物溶剤溶液を含浸、ま
たは塗布・乾燥し、片面に半導電性ゴム組成物をトッピ
ングし、引き続いて加硫・発泡させなければならず、工
程が複雑である。更に、トッピングしなければならない
加硫・発泡性半導電性ゴム組成物は、天然ゴムまたは合
成ゴム、導電剤(例えば、アセチレンブラック)、発泡
剤、軟化剤、加硫剤、加硫助剤、加工助剤を含んでお
り、加硫と発泡のタイミングを高度に調節しなければな
らず、その調節が非常に微妙であり、場合により該組成
物をロスしてしまう。また加硫・発泡工程において、例
えば単純で安価な高温熱風加硫設備を用いると、発泡剤
から放出されるガスが表面から逃げ、発泡度が低下する
し、生成する加硫発泡体の気泡構造が連続気泡となり、
絶縁コアの膨張により発泡体が凹んでしまい、絶縁コア
が収縮しても凹みが元の状態に戻らないという問題点が
ある。それ故、プレス機加硫を擬態した非常に高価な連
続プレス加硫機、例えばロートキュアー設備で加硫・発
泡しなければならず、製造速度が遅く、結果的に非常に
高価なテープとなり、経済的に不利である。また、例え
ば、厚さ0.10mmの織物(単位質量約70g/
2 )に半導電性合成ゴム組成物の溶剤溶液を単位質量
約30g/m2 で含浸、または塗布・乾燥し、更にその
片面に厚さ約0.45mmの加硫・発泡性半導電性合成
ゴム組成物(例えば、該組成物の比重を1.2とする
と、単位質量約540g/m2 )をトッピングし、前記
連続プレス加硫機で発泡倍率を約2倍に加硫・発泡させ
て、厚さ1.0mm、単位質量約640g/m2 の半導
電性クッションテープが得られるが、該加硫・発泡性組
成物が非常に高価であるとともに単位質量も重い。
On the other hand, in the case of producing the semi-conductive cushion tape described in Japanese Patent Publication No. 43-7478, first, a woven fabric is impregnated with a solvent solution of a semi-conductive rubber composition, or coated and dried, and half-coated on one side. The conductive rubber composition must be topped and then vulcanized and foamed, which complicates the process. Further, the vulcanizable / foamable semi-conductive rubber composition that must be topped is a natural rubber or a synthetic rubber, a conductive agent (for example, acetylene black), a foaming agent, a softening agent, a vulcanizing agent, a vulcanization aid, It contains processing aids and requires a high degree of control over the timing of vulcanization and foaming, which is very delicate and may result in loss of the composition. In the vulcanization / foaming process, if a simple and inexpensive high temperature hot air vulcanization facility is used, the gas released from the foaming agent escapes from the surface and the foaming degree decreases, resulting in a foam structure of the vulcanized foam. Becomes continuous bubbles,
There is a problem that the foam is dented due to the expansion of the insulating core, and the dent does not return to the original state even if the insulating core contracts. Therefore, it has to be vulcanized and foamed by a very expensive continuous press vulcanizer simulating press vulcanization, for example, a rotocure equipment, the production speed is slow, and as a result, a very expensive tape is obtained. It is economically disadvantageous. Further, for example, a woven fabric having a thickness of 0.10 mm (a unit mass of about 70 g /
m 2 ) is impregnated with a solvent solution of a semiconductive synthetic rubber composition at a unit mass of about 30 g / m 2 , or is applied and dried, and one side thereof is vulcanized and foamed with a semiconductive property of about 0.45 mm. A synthetic rubber composition (for example, when the specific gravity of the composition is 1.2, a unit mass of about 540 g / m 2 ) is topped, and the continuous press vulcanizer is used to vulcanize and foam to a foaming ratio of about 2 times. As a result, a semiconductive cushion tape having a thickness of 1.0 mm and a unit mass of about 640 g / m 2 is obtained, but the vulcanizable / foamable composition is very expensive and the unit mass is heavy.

【0013】本発明は、上述のように従来から提案され
ている半導電性クッションテープの諸問題点、特に多量
の半導電性合成ゴム組成物を用いるため非常に単位質量
が重く、また特殊なトッピング工程や特殊な加硫方法を
用い、且つ生産速度が遅いので非常に高価であることを
解消した半導電性クッションテープを提供する。
As described above, the present invention has various problems of the semi-conductive cushion tapes that have been proposed in the related art. Particularly, since a large amount of semi-conductive synthetic rubber composition is used, the unit mass is very heavy and the special (EN) Provided is a semi-conductive cushion tape which uses a topping step and a special vulcanization method and is very expensive because of its slow production rate.

【0014】本発明の目的は、図3に示すような構造の
ゴム・プラスチック絶縁電力ケーブルに使用でき、複雑
で特殊な製造工程や設備を用いずに高速で製造でき、絶
縁コアの繰り返し熱膨張・収縮の十分な吸収特性を有し
て通電・停電時や外気温の温度変化によるケーブルコア
の膨張・収縮に有効に追従でき、絶縁コアに傷や凹み等
の損傷を与えることのない、軽量で、安価な半導電性ク
ッションテープを提供することである。
The object of the present invention is that it can be used for a rubber / plastic insulated power cable having a structure as shown in FIG. 3, can be manufactured at high speed without complicated and special manufacturing process and equipment, and the repeated thermal expansion of the insulating core. -It has a sufficient absorption property of contraction and can effectively follow the expansion and contraction of the cable core due to power supply / power failure or temperature change of the outside air temperature, and does not damage the insulating core such as scratches or dents. Then, it is to provide an inexpensive semi-conductive cushion tape.

【0015】[0015]

【課題を解決するための手段】本発明の電力ケーブル用
半導電性クッションテープは、厚さ方向に合成繊維マル
チフィラメント糸の環状ループパイル(輪奈)を有する
厚さ0.3mm〜3.0mmの編物、または織物に半導
電性合成ゴム組成物溶剤溶液を含浸、または塗布・乾燥
し、加硫したことを特徴とする。
The semi-conductive cushion tape for electric power cables of the present invention has an annular loop pile (ringna) of synthetic fiber multifilament yarn in the thickness direction and has a thickness of 0.3 mm to 3.0 mm. The semi-conductive synthetic rubber composition solvent solution is impregnated into the knitted fabric or the woven fabric, or is applied and dried, and then vulcanized.

【0016】上記の電力ケーブル用半導電性クッション
テープは、該編物、または織物の該環状ループパイル
(輪奈)を構成している合成繊維マルチフィラメント糸
がテクスチャード加工糸とすることができる。
In the above-mentioned semi-conductive cushion tape for electric power cables, the synthetic fiber multifilament yarn constituting the annular loop pile (ringna) of the knitted fabric or the woven fabric can be a textured yarn.

【0017】更に、上記の電力ケーブル用半導電性クッ
ションテープは、該編物、または織物が予め150〜2
10℃の高温でヒートセットされたものとすることがで
きる。
Furthermore, in the above-mentioned semi-conductive cushion tape for electric power cables, the knitted fabric or woven fabric is previously 150-2.
It may be heat set at a high temperature of 10 ° C.

【0018】前記のように従来の半導電性クッションテ
ープは、絶縁コアの繰り返し熱膨張・収縮の吸収特性を
半導電性合成ゴム組成物の凹凸弾性や発泡体構造弾性に
求めているが、本発明の半導電性クッションテープは、
吸収特性を特殊な繊維の絡み合い網目構造に求めてお
り、従って、半導電性合成ゴム組成物の使用量が少なく
てすみ、単なる含浸、または塗布・乾燥と高温熱風加硫
で高速で製造でき、軽量で、安価であり、非常に経済的
である。
As described above, the conventional semiconductive cushion tape requires the absorption characteristics of the repeated thermal expansion and contraction of the insulating core to the uneven elasticity and the foam structure elasticity of the semiconductive synthetic rubber composition. The semiconductive cushion tape of the invention is
We are looking for absorption characteristics in a entangled network structure of special fibers, therefore, it requires only a small amount of semiconductive synthetic rubber composition, can be simply impregnated, or can be manufactured at high speed by coating and drying and high temperature hot air vulcanization, Light weight, cheap and very economical.

【0019】本発明の半導電性クッションテープに使用
できる厚さ方向に合成繊維マルチフィラメント糸の環状
ループパイル(輪奈)を有する厚さ0.3mm〜3.0
mmの編物は、パイルとなるべき糸を編成中に大きなル
ープ(輪奈)として生地面上に突出させ、外面がパイル
によって覆われた生地で、一般にパイル生地と呼ばれ、
例えば、地組織糸に細い糸を用いて平編に編み、裏毛
糸に太い糸を使って地組織糸に編みつけ、裏面にパイル
を出した裏毛編、地糸に立毛となるパイル糸を添え編
みし、生地の片面にパイルを出した立毛編、編み地の
面にリング状にパイルを出したパイル編等があるが、こ
れらの編成方法に限定するものでない。
0.3 mm to 3.0 having an annular loop pile (Wanna) of synthetic fiber multifilament yarn in the thickness direction which can be used for the semiconductive cushion tape of the present invention.
The mm knitted fabric is a fabric in which the yarn to be a pile is projected as a large loop (wanna) on the fabric surface during knitting, and the outer surface is covered with the pile, and is generally called a pile fabric.
For example, we knit a plain knit with a fine thread for the ground weaving yarn, weave a ground weaving thread with a thick yarn for the fleece yarn, weave a pile on the back side, and a pile yarn to be napped on the back yarn. There are napped knitting in which a pile is formed on one side of the fabric by splicing and knitting, and pile knitting in which a pile is formed in a ring shape on the surface of the knitted fabric, but the knitting methods are not limited to these.

【0020】本発明の半導電性クッションテープに使用
できる厚さ方向に合成繊維マルチフィラメント糸の環状
ループパイルを有する厚さ0.3mm〜3.0mmの織
物は、片面にパイルを持つ織物であり、一般にパイル織
物と呼ばれ、例えば、緯パイル織、経パイル織がある
が、これらの製織方法に限定するものでない。
The woven fabric having a thickness of 0.3 mm to 3.0 mm having an annular loop pile of synthetic fiber multifilament yarns in the thickness direction which can be used for the semi-conductive cushion tape of the present invention is a woven fabric having a pile on one side. Generally, it is called a pile fabric, for example, weft pile weave and warp pile weave, but the weaving methods are not limited to these.

【0021】本発明の半導電性クッションテープの上記
編物、または織物の地糸、すなわち、環状ループパイル
を形成しない糸を構成する繊維糸の材質は、合成繊維、
天然繊維、化学繊維、あるいはそれらの混合物のフィラ
メント糸乃至紡績糸であり、100℃の温度時、あるい
はヒートセット後殆ど収縮しないものであればよく、例
えば、ポリエステル、ナイロン、綿、レーヨン、高強力
ビスコースレーヨン、ビニロン等であり、糸の太さは、
編物のゲージあるいは織物の密度と編機あるいは織機の
種類によって決定されるが、一般に綿紡番手換算で30
−120番手である。また地糸編物は、5%伸張時引張
強度が縦方向で高く、横方向で低いものが望ましい。縦
方向5%伸張時引張強度が低いと、半導電・加硫処理
時、またテープの使用時テープの幅が狭くなるからであ
る。また横方向5%引張強度が低いと、テープが一般に
45度の角度で絶縁コアに巻回されるので、絶縁コアが
熱膨張・収縮してもテープが上手く膨張・収縮に追従す
るからである。パイル織物でもこのような特性を種々の
加工の組合せ、すなわち、横地糸に高収縮糸を用いて製
織し、ヒートセット時横方向に収縮させることによって
持たせ得るが、高価につき、この点では編物の方が有利
である。
The material of the above-mentioned knitted fabric of the semi-conductive cushion tape of the present invention or the ground yarn of the woven fabric, that is, the yarn that does not form the annular loop pile is synthetic fiber,
Any filament or spun yarn of natural fiber, chemical fiber, or a mixture thereof may be used as long as it does not shrink at a temperature of 100 ° C. or after heat setting, for example, polyester, nylon, cotton, rayon, high tenacity. Viscose rayon, vinylon, etc., the thickness of the thread,
It is determined by the gauge of the knitted fabric or the density of the woven fabric and the type of the knitting machine or the loom.
-120th place. Further, it is desirable that the ground yarn knitted fabric has a high tensile strength at 5% elongation in the longitudinal direction and a low tensile strength in the transverse direction. This is because if the tensile strength at the time of stretching in the longitudinal direction by 5% is low, the width of the tape becomes narrow during semi-conductivity / vulcanization and during use of the tape. If the tensile strength in the transverse direction is low at 5%, the tape is generally wound around the insulating core at an angle of 45 degrees, so that the tape follows the expansion and contraction well even when the insulating core thermally expands and contracts. . Pile woven fabrics can also have such characteristics by a combination of various processes, that is, by weaving using a high shrinkage yarn for the horizontal ground yarn and shrinking in the transverse direction at the time of heat setting, but it is expensive. Is more advantageous.

【0022】本発明の半導電性クッションテープの上記
編物または織物の環状ループパイルを構成する合成繊維
マルチフィラメント糸の材質は、ポリエステル、ナイロ
ン、アラミド、ポリアリレート、ヘテロ環含有芳香族系
高分子(ポリベンザゾール)等のフィラメント糸であ
り、糸の太さは前記の地糸と同様である。アラミド、ポ
リアリレート、ヘテロ環含有芳香族高分子の繊維は、そ
れ自体で300℃以上の耐熱性をもつのでそのまま使用
できるが、ポリエステルやナイロンは耐熱性がかなり劣
るので150〜210℃の高温でヒートセットするのが
望ましい。即ち、前記電力ケーブルが通電されると約9
0℃に導体が加熱され、テープには約70℃程度の熱が
長期間与えられるので、その際ヒートセットは繊維糸が
収縮するのを防止するからである。また、これらの糸で
編物・織物に厚さ方向に環状ループパイルを形成させ、
絶縁コアの熱膨張・収縮を吸収する弾性を付与させるの
で、これらの糸は、合成繊維マルチフィラメント糸に捲
縮を起こさせて、ヒートセットし、かさばり性、伸縮性
及び弾性をもたせたテクスチャード加工糸が特に好適で
ある。これらのテクスチャード加工糸は、周知の仮撚り
法、ニット・デ・ニット法、押し込み法、擦過法、噴射
法等で加工される。
The material of the synthetic fiber multifilament yarn constituting the annular loop pile of the above-mentioned knitted fabric or woven fabric of the semiconductive cushion tape of the present invention includes polyester, nylon, aramid, polyarylate, and heterocyclic ring-containing aromatic polymer ( It is a filament yarn such as polybenzazole), and the thickness of the yarn is similar to that of the ground yarn. Fibers of aramid, polyarylate, and aromatic ring-containing aromatic polymers can be used as they are because they have heat resistance of 300 ° C or more by themselves, but polyester and nylon have considerably poor heat resistance, so at high temperatures of 150-210 ° C. It is desirable to heat set. That is, when the power cable is energized, it is about 9
This is because the conductor is heated to 0 ° C. and heat of about 70 ° C. is applied to the tape for a long period of time, and at that time, heat setting prevents the fiber yarn from shrinking. In addition, these yarns are used to form a loop loop pile in the thickness direction on a knitted fabric or woven fabric,
These yarns are given a elasticity that absorbs the thermal expansion and contraction of the insulating core. Therefore, these yarns are crimped into synthetic fiber multi-filament yarns and heat set to make them bulky, stretchable and elastic. Textured yarns are particularly suitable. These textured yarns are processed by the well-known false twist method, knit de knit method, indentation method, rubbing method, jet method, or the like.

【0023】本発明の半導電性クッションテープの上記
編物のゲージ(編機の針の密度をあらわす単位区間の針
数を意昧し、この場合、1インチ間の針数である)は、
地糸と環状ループパイル形成糸で変更してもよいが、一
般にほぼ同じであり、できるだけ大きいほうが望まし
く、20以上、特に25以上が好適である。20未満で
あると組織が粗すぎて縦方向の5%伸張時引張強度が低
く半導電加工時やケーブルへの巻回時編物やテープ幅が
狭くなり、また厚さ方向の合成繊維フィラメント糸の環
状ループパイル数が少なく十分な弾性を得られないから
である。
The gauge of the above-mentioned knitted fabric of the semi-conductive cushion tape of the present invention (meaning the number of stitches in a unit section showing the needle density of a knitting machine, in this case, the number of stitches in 1 inch) is
The base yarn and the annular loop pile forming yarn may be changed, but they are generally almost the same, and it is preferable that the yarn is as large as possible, and 20 or more, particularly 25 or more is preferable. If it is less than 20, the structure is too coarse and the tensile strength at the time of 5% elongation in the longitudinal direction is low, and the width of the knitted fabric or tape becomes narrow at the time of semiconducting processing or winding on a cable. This is because the number of annular loop piles is small and sufficient elasticity cannot be obtained.

【0024】本発明の半導電性クッションテープの上記
編物、または織物の厚さは、0.3mm〜3.0mmで
あり、特に0.5mm〜1.5mmが好適である。0.
3mm未満だと薄すぎて十分な弾性、すなわち吸収特性
が得られず、3.0mm以上だと繊維糸のループの高さ
が大きくなり絶縁コアの熱膨張後の収縮時に凹んだまま
になり十分な弾性回復が得られないからである。
The thickness of the above-mentioned knitted fabric or woven fabric of the semiconductive cushion tape of the present invention is 0.3 mm to 3.0 mm, particularly preferably 0.5 mm to 1.5 mm. 0.
If it is less than 3 mm, it is too thin to obtain sufficient elasticity, that is, absorption characteristics, and if it is 3.0 mm or more, the height of the loop of the fiber thread becomes large and the insulating core remains dented when contracted after thermal expansion is sufficient. This is because no elastic recovery is obtained.

【0025】本発明の半導電性クッションテープに使用
する上記編物、または織物は、編成、または製織後、精
練され、150〜210℃の高温で数10秒間ヒートセ
ットされる。このヒートセットにより、編物、または織
物が熱的に固定され、半導電処理加工中の乾燥・加硫時
の高温により編物、または織物が収縮するのが防止さ
れ、且つケーブルが通電されてテープに70℃の熱が長
期間付与されてもテープ自体と編物、または織物の厚さ
方向にある合成繊維マルチフィラメント糸の環状ループ
パイル、すなわち輪奈の収縮が更に防止されるからであ
る。
The knitted or woven fabric used for the semi-conductive cushion tape of the present invention is knitted or woven, then scoured and heat set at a high temperature of 150 to 210 ° C. for several tens of seconds. By this heat setting, the knitted fabric or the woven fabric is thermally fixed, the knitted fabric or the woven fabric is prevented from shrinking due to the high temperature during drying and vulcanization during the semiconductive treatment, and the cable is energized to the tape. This is because even if heat of 70 ° C. is applied for a long period of time, shrinkage of the loop loop pile of the synthetic fiber multifilament yarn in the thickness direction of the tape itself and the knitted fabric or the woven fabric, that is, the looper, is further prevented.

【0026】本発明の半導電性クッションテープの上記
編物、または織物に含浸、または塗布される半導電性合
成ゴム組成物は、耐老化性が良好なブチルゴムやエチレ
ン・プロピレン・ターポリマー・ゴムに、導電剤たるア
セチレンブラック乃至導電性ファーネスブラック、キノ
ン系、過酸化物等の加硫剤、亜鉛華、鉛丹、有機無機化
合物等の加硫助剤、軟化剤、粘着付与剤、老化防止剤等
を適当量配合したもので、一般に101 〜103 Ω−c
mの体積抵抗率を有する。これらの組成物は、加硫剤を
除いてバンバリー・ミキサーで混練され、低温時オープ
ン・ロールで加硫剤を添加され、有機溶剤、例えばトル
エンやゴム揮発油に溶解した有機溶剤溶液として含浸、
塗布に使用される。
The semiconductive synthetic rubber composition impregnated or applied to the above-mentioned knitted fabric or woven fabric of the semiconductive cushion tape of the present invention is a butyl rubber or ethylene propylene terpolymer rubber having good aging resistance. , Acetylene black or conductive furnace black as a conductive agent, vulcanizing agent such as quinone and peroxide, vulcanization aids such as zinc white, red lead, organic and inorganic compounds, softening agents, tackifiers, anti-aging agents In general, it is 10 1 to 10 3 Ω-c.
It has a volume resistivity of m. These compositions are kneaded in a Banbury mixer excluding the vulcanizing agent, added with a vulcanizing agent in an open roll at low temperature, and impregnated as an organic solvent solution dissolved in an organic solvent such as toluene or rubber volatile oil,
Used for coating.

【0027】本発明の半導電性クッションテープは、上
記編物・織物に上記半導電性合成ゴム組成物有機溶剤溶
液を含浸、または塗布・乾燥し、更に高温熱風で加硫し
て製造される。この加硫により編物・織物の繊維に付着
している半導電性合成ゴム組成物が加硫され該組成物の
粘着性がなくなり、ケーブルが通電されて絶縁コアが熱
膨張して繊維糸を覆っている組成物が編物・織物の合成
繊維マルチフィラメン卜糸の環状ループパイルと共に凹
んでも粘着し合わず、収縮後凹みが元の状態に戻る特性
が付与される。上記半導電性合成ゴム組成物の編物、ま
たは織物への付着量は、編物、または織物の組織、厚さ
や単位質量に依存して変わるが、一般に、編物、または
織物の単位質量の1/4〜1/2で必要な106 Ω−c
m以下の体積抵抗率が得られる。
The semiconductive cushion tape of the present invention is produced by impregnating or coating the above knitted fabric or woven fabric with the organic solvent solution of the semiconductive synthetic rubber composition, coating and drying, and further vulcanizing with high temperature hot air. This vulcanization vulcanizes the semiconductive synthetic rubber composition adhering to the fibers of the knitted fabric and the woven fabric so that the composition loses its tackiness, and the cable is energized to thermally expand the insulating core and cover the fiber yarn. When the composition is dented together with the annular loop pile of the synthetic fiber multifilament yarn of the knitted fabric / woven fabric, it does not stick to each other, and the property that the dent returns to its original state after shrinkage is imparted. The amount of the semiconductive synthetic rubber composition attached to a knitted fabric or a woven fabric varies depending on the structure, thickness or unit mass of the knitted fabric or the woven fabric, but is generally 1/4 of the unit mass of the knitted fabric or the woven fabric. 10 6 Ω-c required for ~ 1/2
A volume resistivity of m or less is obtained.

【0028】[0028]

【作用】本発明の半導電性クッションテープは、図1に
示すように、加硫半導電性合成ゴム組成物で被覆された
合成繊維マルチフィラメント糸の環状ループパイル(輪
奈)1を厚さ方向に有する厚さ0.3mm〜3.0mm
の編物、または織物より構成されており、該編物、また
は織物が地組織2に絡んだマルチフィラメント糸の環状
ループパイルを厚さ方向に有し、あたかも発泡体のよう
な網目構造をもっているので、この網目構造がケーブル
の絶縁コアに接触するように巻回され通電により絶縁コ
アが熱膨張すると、この網目構造が圧縮されて絶縁コア
の膨張・収縮を十分に吸収し、絶縁コアに傷や凹み等の
損傷を与えることがない。
As shown in FIG. 1, the semiconductive cushion tape of the present invention has an annular loop pile (Wanna) 1 of synthetic fiber multifilament yarn coated with a vulcanized semiconductive synthetic rubber composition. Thickness in the direction 0.3 mm-3.0 mm
Of knitting or woven fabric, and the knitting or woven fabric has an annular loop pile of multifilament yarn entwined with the ground structure 2 in the thickness direction and has a mesh structure as if it were a foam. When this mesh structure is wound so as to contact the insulation core of the cable and the insulation core thermally expands due to energization, this mesh structure is compressed and absorbs expansion and contraction of the insulation core sufficiently, and the insulation core is not damaged or dented. It will not be damaged.

【0029】また本発明の半導電性クッションテープに
用いる編物・織物に厚さ方向に環状ループパイル(輪
奈)を付与する前記合成繊維マルチフィラメント糸が、
図2に示すようなテクスチャード加工糸であれば、糸が
捲縮しているのでパイル面に三次元的網目構造を与え、
上記絶縁コアの熱膨張・収縮を吸収する能力が更に著く
増加する。
Further, the synthetic fiber multifilament yarn for imparting an annular loop pile (Ranna) in the thickness direction to a knitted fabric or woven fabric used for the semiconductive cushion tape of the present invention,
If the textured yarn shown in FIG. 2 is crimped, it gives a three-dimensional mesh structure to the pile surface,
The ability of the insulating core to absorb thermal expansion and contraction is further increased significantly.

【0030】更に、本発明の半導電性クッションテープ
の上記編物・織物が予め150〜210℃の高温でヒー
トセットされていると、半導電加工中の高温による編物
・織物の収縮が防止されて幅や長さの縮みがなくなり、
編物または織物を有効に利用でき、且つテープがケーブ
ル内に収納された後でもケーブル通電時の熱によるテー
プの幅縮みと合成繊維マルチフィラメント糸の環状ルー
プパイルの収縮が更に防止される。
Further, when the above-mentioned knitted fabric / fabric of the semiconductive cushion tape of the present invention is previously heat set at a high temperature of 150 to 210 ° C., shrinkage of the knitted fabric / fabric due to the high temperature during the semiconductive treatment is prevented. There is no shrinkage in width or length,
The knitted fabric or the woven fabric can be effectively used, and even after the tape is stored in the cable, the shrinkage of the width of the tape and the shrinkage of the annular loop pile of the synthetic fiber multifilament yarn due to the heat when the cable is energized are further prevented.

【0031】本発明の半導電性クッシヨンテープは、基
材が編物または、横方向に伸張するよう加工された織物
であれば、テープが45度の角度でケーブルに巻回して
収納され絶縁コアが熱膨張・収縮しても、織物のバイア
ス方向織と同様に横方向に伸張・追従し、ケーブル使用
中に切断されることがない。また、本発明の半導電性ク
ッションテープは、上記の編物・織物の全ての繊維が加
硫した半導電性合成ゴム組成物で被覆されているので、
絶縁コアが熱膨張し圧縮され、引き続いて絶縁コアが収
縮しても元の厚さに戻るし、106 Ω−cm以下の体積
抵抗率を有しているので半導電性テープとして好適な遮
蔽効果を発揮する。
In the semiconductive cushion tape of the present invention, when the base material is a knitted fabric or a woven fabric which is processed so as to be stretched in the lateral direction, the tape is wound around a cable at an angle of 45 degrees and is housed in the insulating core. Even if it expands or contracts, it stretches and follows in the transverse direction like the woven fabric in the bias direction, and is not cut during the use of the cable. Further, since the semiconductive cushion tape of the present invention is coated with a vulcanized semiconductive synthetic rubber composition in which all the fibers of the above knitted fabric are vulcanized,
Even if the insulating core is thermally expanded and compressed and the insulating core subsequently contracts, the original thickness is restored, and since the insulating core has a volume resistivity of 10 6 Ω-cm or less, it is suitable as a semiconductive tape. Be effective.

【0032】更に、本発明の半導電性クッションテープ
は、普通の半導電性テープ同様、普通の含浸、または塗
布・乾燥設備と高温熱風加硫機で高速で加工できるの
で、生産性が高く、安価に製造でき経済的に有利であ
り、前記の高価な半導電性合成ゴム組成物の付着量が従
来のクッションテープに比べて著しく少ないので、安価
で、且つ軽量である。
Further, the semi-conductive cushion tape of the present invention has high productivity because it can be processed at high speed by ordinary impregnation or coating / drying equipment and a high temperature hot air vulcanizer, like ordinary semi-conductive tape. It is inexpensive and economically advantageous, and the amount of the above-mentioned expensive semi-conductive synthetic rubber composition attached is significantly smaller than that of the conventional cushion tape, so that it is inexpensive and lightweight.

【0033】[0033]

【実施例】地糸として30本のポリエステル繊維よりな
る75デニールの連続フィラメント糸、パイル形成糸と
して24本のポリエステル繊維よりなる75デニールの
連続テクスチャード加工糸、及び継ぎ糸として50本の
ポリエステル繊維よりなる75デニールの連続テクスチ
ャード加工糸を用いて円型両面編機で縦・横共28ゲー
ジで裏毛編編地を編成し、精練を施し、ヒートセット機
で180℃の高温で40秒間処理し、厚さ1.0mm、
単位質量325g/m2 のヒートセットされた厚さ方向
にポリエステル繊維テクスチャード加工糸のループを有
する編物を得た。次に、ブチルゴム100重量部、プロ
セスオイル(軟化剤)15重量部、ステアリン酸(加工
助剤)3重量部、クマロン樹脂(粘着付与剤)5重量
部、ペトロラタム(軟化剤)4重量部、亜鉛華5重量
部、ジベンゾチアゾール・ジサルファイド(加硫促進
剤)3重量部及びアセチレンブラック90重量部を実験
室用バンバリー・ミキサーで混練し、冷却後実験室用オ
ープン・ロールでパラキノン・ジオキシム(キノン系非
硫黄加硫剤)を添加し、体積抵抗率2.5×102 Ω−
cmの均一な半導電性合成ゴム組成物を得た。この組成
物をゴム切断カッターでチッブ状態に切断し、トルエン
(有機溶剤)500重量部と共に容器に入れ、12時間
放置後攪拌して均一な半導電性合成ゴム組成物溶剤溶液
を得た。
EXAMPLE A 75 denier continuous filament yarn made of 30 polyester fibers as a base yarn, a 75 denier continuously textured yarn made of 24 polyester fibers as a pile forming yarn, and 50 polyester fibers as a splicing yarn. A continuous double sided knitting machine consisting of 75 denier is used to knit a fleece knitted fabric with a circular double-sided knitting machine in both length and width of 28 gauge, scouring, and a heat setting machine at a high temperature of 180 ° C for 40 seconds. Processed, thickness 1.0 mm,
A heat-set knitted fabric having loops of polyester fiber textured yarn with a unit mass of 325 g / m 2 was obtained. Next, 100 parts by weight of butyl rubber, 15 parts by weight of process oil (softening agent), 3 parts by weight of stearic acid (processing aid), 5 parts by weight of coumarone resin (tackifier), 4 parts by weight of petrolatum (softening agent), zinc 5 parts by weight of flower, 3 parts by weight of dibenzothiazole disulfide (vulcanization accelerator) and 90 parts by weight of acetylene black were kneaded in a laboratory Banbury mixer, and after cooling, a paraquinone dioxime (quinone) was prepared with an open laboratory roll. System non-sulfur vulcanizing agent) and volume resistivity 2.5 × 10 2 Ω−
A uniform semiconductive synthetic rubber composition having a size of cm was obtained. This composition was cut into a chip state with a rubber cutting cutter, placed in a container together with 500 parts by weight of toluene (organic solvent), allowed to stand for 12 hours, and stirred to obtain a uniform semiconductive synthetic rubber composition solvent solution.

【0034】続いて、前記編物に前記半導電性合成ゴム
組成物の有機溶剤溶液中に浸漬し、乾燥付着量150g
/m2 を付着し、110℃の温度に保持したオーブン中
で5分間加熱し溶剤を揮発・乾燥させ、更に170℃の
温度に保持したオーブン中で5分間加熱し半導電性合成
ゴム組成物を加硫させ、縦方向に50mm幅で切断し、
本発明の半導電性クッションテープを得た。このテープ
は、厚さ1.0mm、単位質量475g/m2 であり、
体積抵抗率が5.1×104 Ω−cmであった。
Subsequently, the knitted fabric was dipped in a solution of the semiconductive synthetic rubber composition in an organic solvent to obtain a dry adhesion amount of 150 g.
/ M 2 attached, heated in an oven kept at 110 ° C. for 5 minutes to volatilize and dry the solvent, and further heated in an oven kept at 170 ° C. for 5 minutes to give a semiconductive synthetic rubber composition. Is vulcanized and cut in the longitudinal direction with a width of 50 mm,
A semiconductive cushion tape of the present invention was obtained. The tape has a thickness of 1.0 mm and a unit mass of 475 g / m 2 ,
The volume resistivity was 5.1 × 10 4 Ω-cm.

【0035】次に、絶縁コア熱膨張・収縮の吸収特性を
調べるため、テープの一部を厚さ0.5mmまで圧縮し
た状態でガラス板に挟み、70℃の温度に保持したオー
ブン中で5時間加熱し、室温まで放冷後圧縮せずに5時
間放置し厚さを測定したら、厚さは1.0mmだった。
この70℃圧縮加熱→室温未圧縮放冷のヒートサイクル
を10回繰り返したが、テープの厚さは0.95mmで
あり、殆ど変化せず、ほぼ最初の厚さを維持していた。
このことは、本発明の半導電性クッションテープが卓越
した絶縁コア熱膨張・収縮の吸収性をもっていることを
証明するものである。
Next, in order to investigate the absorption characteristics of the thermal expansion and contraction of the insulating core, a part of the tape was compressed to a thickness of 0.5 mm, sandwiched between glass plates, and placed in an oven maintained at a temperature of 70 ° C. After heating for an hour, allowing to cool to room temperature and leaving for 5 hours without compression, the thickness was 1.0 mm.
This heat cycle of 70 ° C. compression heating → room temperature uncompressed cooling was repeated 10 times. The thickness of the tape was 0.95 mm, which was almost unchanged and maintained almost the initial thickness.
This proves that the semi-conductive cushion tape of the present invention has excellent insulation core thermal expansion / contraction absorption.

【0036】[0036]

【発明の効果】本発明の半導電性クッションテープによ
って以下の効果を奏する。
The semi-conductive cushion tape of the present invention has the following effects.

【0037】(1)編物あるいは織物が地組織に絡み合
ったマルチフィラメント糸の環状ループパイル(輪奈)
よりなる三次元的網目構造を厚さ方向に持つため、この
テープが金属シースを有するゴム・プラスチック電力ケ
ーブルの絶縁コアと金属シースの間に巻回・設置される
と、この三次元的に絡み合った繊維の網目構造が絶縁コ
アの熱膨張・収縮を十分に吸収し、絶縁コアの傷や凹み
等の損傷を防止する。
(1) Annular loop pile of multifilament yarn in which a knitted or woven fabric is intertwined with the ground structure (Wanna)
This tape has a three-dimensional mesh structure in the thickness direction, so when this tape is wound and installed between the insulating core and the metal sheath of a rubber / plastic power cable having a metal sheath, the tape is entangled in three dimensions. The mesh structure of the fibers sufficiently absorbs the thermal expansion and contraction of the insulating core and prevents the insulating core from being damaged such as scratches and dents.

【0038】(2)従来の半導電性クッションテープの
製造に必要な半導電性合成ゴム組成物のシーティングと
貼付を行なう高価なカレンダー設備や高価な連続プレス
加硫設備を要さないので、汎用の半導電性テープと同じ
設備で高速で製造でき、組成物の単位面積当たりの付着
量が非常に少ないので、生産性が高く安価であり、軽量
であり、ケーブル質量・価格の軽減に貢献する。
(2) Since it does not require expensive calendering equipment or expensive continuous press vulcanization equipment for seating and pasting the semiconductive synthetic rubber composition required for the conventional production of the semiconductive cushion tape, it is versatile. It can be manufactured at high speed with the same equipment as the semi-conductive tape of, and the amount of the composition deposited per unit area is very small, so it is highly productive, inexpensive, and lightweight, contributing to the reduction of cable mass and price. .

【0039】(3)金属シースを有するゴム・プラスチ
ック電力ケーブル以外に、ゴム・プラスチック絶縁高圧
電力ケーブルの銅ワイヤー金属遮蔽層の固定にも使用で
き、その実用的価値が極めて大である。
(3) Besides a rubber / plastic power cable having a metal sheath, it can be used for fixing a copper wire / metal shield layer of a rubber / plastic insulated high-voltage power cable, and its practical value is extremely large.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の半導電性クッションテープに使用す
る厚さ方向に合成繊維マルチフィラメント糸の環状ルー
プパイル(輪奈)を有する編物の編組織図及び模型的断
面図の一例である。
FIG. 1 is an example of a knitting structure diagram and a model cross-sectional view of a knitted fabric having an annular loop pile (ringna) of synthetic fiber multifilament yarns in a thickness direction used for a semiconductive cushion tape of the present invention.

【図2】 本発明の半導電性クッションテープに使用す
る編物の厚さ方向に合成繊維マルチフィラメント糸の環
状ループパイル(輸奈)を形成さすのに使用できるテク
スチャード加工糸の概略図である。
FIG. 2 is a schematic view of a textured yarn that can be used to form an annular loop pile (inna) of synthetic fiber multifilament yarn in the thickness direction of the knitted fabric used for the semiconductive cushion tape of the present invention. .

【図3】 本発明の半導電性クッションテープを用いた
金属シースを有するゴム・プラスチック絶縁電力ケーブ
ルの断面図である。
FIG. 3 is a cross-sectional view of a rubber / plastic insulated power cable having a metal sheath using the semiconductive cushion tape of the present invention.

【符号の説明】[Explanation of symbols]

1 合成繊維フィラメント糸の環状ループパイル 2 地糸 3 テクスチャード加工糸 A 絶縁コア 11 導体 12 内部半導電層 13 絶縁層 14 外部半導電層 l5 半導電性クッションテープ巻回層 16 銅線織込半導電性テープ巻回層 17 隙間 18 コルゲート金属シース 19 防食層 1 Synthetic fiber filament yarn annular loop pile 2 Ground yarn 3 Textured yarn A Insulating core 11 Conductor 12 Inner semiconductive layer 13 Insulating layer 14 Outer semiconductive layer 15 Semiconductive cushion tape winding layer 16 Copper wire weave half Conductive tape winding layer 17 Gap 18 Corrugated metal sheath 19 Anticorrosion layer

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 合成繊維マルチフィラメント糸の環状ル
ープパイルを厚さ方向に有する厚さ0.3mm〜3.0
mmの編物または織物に半導電性合成ゴム組成物溶剤溶
液を含浸または塗布、乾燥し、加硫してなることを特徴
とする電力ケーブル用半導電性クッションテープ。
1. A synthetic fiber multifilament yarn having an annular loop pile in the thickness direction, and having a thickness of 0.3 mm to 3.0.
A semiconductive cushion tape for a power cable, which is obtained by impregnating or applying a solvent solution of a semiconductive synthetic rubber composition to a knitted or woven fabric of mm, drying and vulcanizing.
【請求項2】 請求項1の記載において、編物または織
物の環状ループパイルを有する合成繊維マルチフィラメ
ント糸がテクスチャード加工糸であることを特徴とする
電力ケーブル用半導電性クッションテープ。
2. The semiconductive cushion tape for a power cable according to claim 1, wherein the synthetic fiber multifilament yarn having a loop loop pile of knitted or woven fabric is a textured yarn.
【請求項3】 請求項1の記載において、編物または織
物が予め150〜210℃の高温でヒートセットされて
いることを特徴とする電力ケーブル用半導電性クッショ
ンテープ。
3. The semiconductive cushion tape for a power cable according to claim 1, wherein the knitted fabric or the woven fabric is heat-set at a high temperature of 150 to 210 ° C. in advance.
JP10864294A 1994-05-23 1994-05-23 Semiconductive cushion tape for power cable Ceased JPH07320558A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10864294A JPH07320558A (en) 1994-05-23 1994-05-23 Semiconductive cushion tape for power cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10864294A JPH07320558A (en) 1994-05-23 1994-05-23 Semiconductive cushion tape for power cable

Publications (1)

Publication Number Publication Date
JPH07320558A true JPH07320558A (en) 1995-12-08

Family

ID=14489981

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10864294A Ceased JPH07320558A (en) 1994-05-23 1994-05-23 Semiconductive cushion tape for power cable

Country Status (1)

Country Link
JP (1) JPH07320558A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003502815A (en) * 1999-06-18 2003-01-21 ベルデン ワイヤー アンド ケーブル カンパニイ High performance data cable
JP2007005054A (en) * 2005-06-22 2007-01-11 Yazaki Corp Inclusion for cable
CN107464617A (en) * 2016-06-03 2017-12-12 矢崎总业株式会社 Wire harness

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003502815A (en) * 1999-06-18 2003-01-21 ベルデン ワイヤー アンド ケーブル カンパニイ High performance data cable
JP2007005054A (en) * 2005-06-22 2007-01-11 Yazaki Corp Inclusion for cable
CN107464617A (en) * 2016-06-03 2017-12-12 矢崎总业株式会社 Wire harness
JP2017220286A (en) * 2016-06-03 2017-12-14 矢崎総業株式会社 Wire harness
US10163544B2 (en) 2016-06-03 2018-12-25 Yazaki Corporation Wire harness for suppression of vibration of a conductive path
CN107464617B (en) * 2016-06-03 2019-04-26 矢崎总业株式会社 wiring harness

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