JPH07346B2 - Method and apparatus for electric welding of thermoplastic pipe hand joints - Google Patents
Method and apparatus for electric welding of thermoplastic pipe hand jointsInfo
- Publication number
- JPH07346B2 JPH07346B2 JP26594589A JP26594589A JPH07346B2 JP H07346 B2 JPH07346 B2 JP H07346B2 JP 26594589 A JP26594589 A JP 26594589A JP 26594589 A JP26594589 A JP 26594589A JP H07346 B2 JPH07346 B2 JP H07346B2
- Authority
- JP
- Japan
- Prior art keywords
- thermoplastic pipe
- pipe joints
- electric welding
- power source
- current power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
- B29C66/91214—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods by measuring the electrical resistance of a resistive element belonging to one of the parts to be welded, said element acting, e.g. as a thermistor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9131—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
- B29C66/91311—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
- B29C66/91317—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the electrical resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
- B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
- B29C66/91643—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
- B29C66/91651—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
- B29C66/91655—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating by controlling or regulating the current intensity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/959—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
- B29C66/9592—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Branch Pipes, Bends, And The Like (AREA)
Description
【発明の詳細な説明】 産業上の利用分野 本発明は電気抵抗発熱体を埋め込んだ熱可塑性管継手に
加熱電流を通電することにより、熱可塑性管継手と熱可
塑性被接続管とを溶着接合する電気溶着方法および装置
に関する。Description: INDUSTRIAL APPLICABILITY The present invention welds a thermoplastic pipe joint and a thermoplastic connected pipe by applying a heating current to the thermoplastic pipe joint in which an electric resistance heating element is embedded. The present invention relates to an electric welding method and apparatus.
従来の技術 熱可塑性管継手に加熱電流を通電して熱可塑性管継手と
熱可塑性被接続管とを溶着接合する方法および装置につ
いては、特開昭58-131025号公報、特開昭61-274920号公
報および特開昭62-116128号公報等に記載されている。2. Description of the Related Art Japanese Patent Laid-Open No. 58-131025 and Japanese Patent Laid-Open No. 61-274920 disclose methods and devices for welding and joining a thermoplastic pipe joint and a thermoplastic connected pipe by applying a heating current to the thermoplastic pipe joint. JP-A-62-116128 and the like.
このような電気溶着方法および装置においては、同種の
または異種の熱可塑性管継手について1個ずつ通電して
溶着するのが一般的である。また、加熱通電電流も熱可
塑性管継手1個について連続に流すのが一般的である。In such an electric welding method and apparatus, it is general that the same kind or different kinds of thermoplastic pipe joints are energized and welded one by one. Further, it is general that the heating current is also continuously applied to one thermoplastic pipe joint.
これに対し、最近では作業の効率化のために、複数個の
熱可塑性管継手を同時に連続的に溶着できる電気溶着方
法および装置の開発が望まれている。On the other hand, recently, in order to improve work efficiency, it has been desired to develop an electric welding method and apparatus capable of simultaneously and continuously welding a plurality of thermoplastic pipe joints.
発明が解決しようとする課題 しかしながら、複数個の熱可塑性管継手を効率的に素早
く連続的に溶着しようとすると、溶着装置が大型化した
り、コストが大幅に高くなる問題がある。DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention However, if a plurality of thermoplastic pipe joints are to be efficiently and continuously welded, there is a problem that the welding apparatus becomes large and the cost is significantly increased.
このような複数個連続溶着における他の問題は、溶着品
質の問題である。溶着品質確保の重要な鍵の一つは、加
熱終了後、熱可塑性管継手の温度が硬化温度に低下する
までの間、溶着対象物に触れたり、力を加えたり、動か
したりしないことである。しかしながら、溶着対象物が
今冷却中であることを目視判別することは難しく、不用
意に触れたりすることが往々にしてあった。特に複数個
連続溶着をしようとする場合には発生しやすい問題と考
えられる。Another problem in such continuous welding of a plurality is the problem of welding quality. One of the important keys to ensure the welding quality is to not touch, apply force, or move the object to be welded after the heating is completed and until the temperature of the thermoplastic pipe joint decreases to the curing temperature. . However, it is difficult to visually judge that the object to be welded is being cooled, and it is often touched carelessly. This is considered to be a problem that tends to occur especially when a plurality of consecutive welds are to be performed.
また、熱可塑性管継手の種別によって溶着条件が異なる
ため、手動により種別設定する場合は、設定間違いが発
生しやすい問題がある。特に複数個連続溶着しようとす
る場合は間違いが発生しやすいと考えられ、溶着結果を
目視で確認しただけではその間違いを発見することが難
しい。Further, since welding conditions differ depending on the type of thermoplastic pipe joint, there is a problem that setting mistakes are likely to occur when the type is manually set. In particular, it is considered that an error is likely to occur when attempting continuous welding of a plurality of pieces, and it is difficult to find the error only by visually confirming the welding result.
さらに、複数個を同時に連続的に溶着しようとする場
合、熱可塑性管継手を溶着装置に接続する接続コードが
複数本になるので、互いの接続コードが入り交じって間
違えてせ接続することが考えられる。このような場合、
状況によっては溶着装置を破壊させる恐れがある。した
がって、接続コードを正しく接続することが溶着品質上
および装置保安上重要な問題になる。Furthermore, when attempting to weld a plurality of pieces simultaneously at the same time, since there are multiple connecting cords that connect the thermoplastic pipe joint to the welding device, it is conceivable that the connecting cords will be mixed up and mistaken for connection. To be In such cases,
Under some circumstances, the welding device may be destroyed. Therefore, the correct connection of the connecting cord is an important issue in terms of welding quality and device security.
本発明は、上記問題点を解決するためになされたもの
で、その目的は装置を大型化することなく低コストで素
早く短時間に複数個連続溶着ができる熱可塑性管継手の
電気溶着方法および装置を提供することにある。The present invention has been made to solve the above problems, and an object thereof is an electric welding method and apparatus for a thermoplastic pipe joint capable of quickly and continuously welding a plurality of pieces at a low cost without increasing the size of the apparatus. To provide.
本発明の他の目的は、複数種類の熱可塑性管継手を間違
いなく一度に連続的に短時間で溶着することのできる上
記電気溶着方法および装置を提供することにある。Another object of the present invention is to provide the above-mentioned electric welding method and apparatus which can surely and continuously weld a plurality of types of thermoplastic pipe joints at once in a short time.
本発明のさらに他の目的は、それぞれの熱可塑性管継手
について、本体装置との接続不良および断線、短絡等の
回路異常を検出して信頼性の高い高品質の溶着を行うこ
とのできる上記電気溶着方法および装置を提供すること
にある。Still another object of the present invention is, for each thermoplastic pipe joint, the above-mentioned electrical connection capable of performing reliable and high-quality welding by detecting a circuit abnormality such as a connection failure with the main body device, a disconnection, or a short circuit. It is to provide a welding method and apparatus.
本発明のさらに他の目的は、それぞれの熱可塑性管継手
について、加熱後の冷却中であること、および冷却終了
までの残存時間等を表示することにより操作性および利
便性の良い上記電気溶着方法および装置を提供すること
にある。Still another object of the present invention is to provide the above-mentioned electric welding method with good operability and convenience by displaying, for each thermoplastic pipe joint, that cooling is being performed after heating, and the remaining time until the end of cooling is displayed. And to provide a device.
課題を解決するための手段 本発明は、上記目的を達成するために、共通の加熱電流
電源に複数個の熱可塑性管継手を並列に接続し、各熱可
塑性管継手に対し加熱電流電源からの通電を順次切り換
えることにより連続的に通電するように構成したもので
ある。Means for Solving the Problems The present invention, in order to achieve the above object, a plurality of thermoplastic pipe joints are connected in parallel to a common heating current power source, and a heating current power source is connected to each thermoplastic pipe joint. It is configured such that energization is continuously switched by sequentially switching energization.
本発明はまた、間欠通電可能な共通の加熱電流電源に複
数個の熱可塑性管継手を並列に接続し、各熱可塑性管継
手に対し、間欠通電の休止時間に他の熱可塑性管継手に
対する通電を行うように加熱電流電源からの通電を順次
切り換えて連続的に通電するように構成したものであ
る。The present invention also connects a plurality of thermoplastic pipe joints in parallel to a common heating current power source capable of intermittent energization, and energizes each of the thermoplastic pipe joints to other thermoplastic pipe joints during a pause time of intermittent energization. In order to perform the above, the heating current power supply is sequentially switched over so as to be continuously energized.
本発明はまた、共通の加熱電流電源に並列に接続された
複数個の熱可塑性管継手のそれぞれの電気抵抗発熱体の
抵抗値を加熱電流通電前に測定することにより、各熱可
塑性管継手と電気溶着装置との接続状態および断線、短
絡等の回路の異常を検出するように構成したものであ
る。The present invention also, by measuring the resistance value of each electric resistance heating element of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source before heating current conduction, by each thermoplastic pipe joint. It is configured to detect a connection state with the electric welding device and a circuit abnormality such as a disconnection or a short circuit.
本発明はまた、共通の加熱電流電源に並列に接続された
複数個の熱可塑性管継手の種別をその識別パラメータを
検出することにより判別し、各種別に応じて予め設定さ
れた加熱電流条件および加熱時間に基づいて通電するよ
うに構成したものである。The present invention also determines the type of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power supply by detecting their identification parameters, and sets the heating current conditions and heating preset according to each type. It is configured to energize based on time.
本発明はさらにまた、共通の加熱電流電源に並列に接続
された複数個の熱可塑性管継手のそれぞれについて、加
熱が終了して冷却中であることを表示するように構成し
たものである。The present invention is further configured to indicate that heating is completed and cooling is being performed for each of the plurality of thermoplastic pipe joints connected in parallel to the common heating current power source.
本発明はさらにまた、共通の加熱電流電源に並列に接続
された複数個の熱可塑性管継手について、その溶着時間
における冷却終了までの残存時間を表示するように構成
したものである。The present invention is further configured to display the remaining time until the end of cooling in the welding time for a plurality of thermoplastic pipe joints connected in parallel to a common heating current power supply.
本発明はさらにまた、共通の加熱電流電源にそれぞれ接
続コードにより並列に接続された複数個の熱可塑性管継
手の前記接続コードが電気溶着装置に接続されているか
否かを検出して、接続コードが接続されている熱可塑性
管継手についてのみ通電および各種の制御を行うように
構成したものである。Further, the present invention detects whether or not the connection cords of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source by connection cords respectively are connected to an electric welding device, Is configured so that energization and various controls are performed only for the thermoplastic pipe joint to which is connected.
作用 本発明によれば、共通の加熱電流電源に複数個の熱可塑
性管継手を並列に接続し、各熱可塑性管継手に対し加熱
電流電源からの通電を順次切り換えて連続的に通電する
ため、複数個の熱可塑性管継手を連続的に素早く短時間
で溶着することができる。また、使用する加熱電流電源
は、熱可塑性管継手の種別のうち、最小抵抗すなわち最
大電流を供給するものに電源容量を合わせれば良く、し
たがって、加熱電流電源の容量は、従来の単数個溶着用
の装置に使用されているものと同等のもので良く、複数
個連続溶着ができるにもかかわらず、小型で低コストの
装置を実現することができる。Action According to the present invention, a plurality of thermoplastic pipe joints are connected in parallel to a common heating current power source, and the current from the heating current power source is sequentially switched to continuously energize each thermoplastic pipe joint. A plurality of thermoplastic pipe joints can be continuously and quickly welded in a short time. Also, the heating current power supply to be used may be the one that supplies the minimum resistance, that is, the maximum current among the types of thermoplastic pipe joints, so that the heating current power supply has the same capacity as the conventional single welding. The same device as that used in the above apparatus may be used, and although a plurality of devices can be continuously welded, a small-sized and low-cost apparatus can be realized.
また、本発明によれば、間欠通電可能な共通の加熱電流
電源に複数個の熱可塑性管継手を並列に接続し、各熱可
塑性管継手に対し、間欠通電の休止時間に他の熱可塑性
管継手に対する通電を行うように加熱電流電源からの通
電を順次切り換えて連続的に通電するため、全体の溶着
時間を短縮することができる。Further, according to the present invention, a plurality of thermoplastic pipe joints are connected in parallel to a common heating current power source that can be intermittently energized, and for each thermoplastic pipe joint, another thermoplastic pipe is connected during a pause time of intermittent energization. Since the energization from the heating current power source is sequentially switched to energize the joint to energize continuously, the entire welding time can be shortened.
加熱電流を間欠的に通電することは、熱可塑性管継手の
種別に応じて電気抵抗発熱体の溶着時間に対する温度上
昇特性を制御する上で適しており、その特徴は、定電圧
電源によってパルス状に供給する電流の通電と休止時間
とを高精度に任意にかつ容易に制御することができるこ
とである。The intermittent application of a heating current is suitable for controlling the temperature rise characteristics with respect to the welding time of the electric resistance heating element according to the type of thermoplastic pipe joint. That is, it is possible to arbitrarily and easily control the energization of the current supplied to and to the down time with high accuracy.
さらにこの間欠通電によれば、その通電休止時間を利用
して他の熱可塑性管継手に対して溶着電流を供給するこ
とができ、またその休止時間に余裕があればさらに他の
熱可塑性管継手に電流供給を行うことができる。したが
って、複数個の熱可塑性管継手をほとんど同時に連続的
に溶着することが可能になり、全体の溶着時間を大幅に
短縮することができるようになる。Furthermore, according to this intermittent energization, a welding current can be supplied to other thermoplastic pipe joints by utilizing the energization pause time, and if there is a margin in the pause time, still another thermoplastic pipe joint Can be supplied with current. Therefore, a plurality of thermoplastic pipe joints can be continuously and almost simultaneously welded, and the overall welding time can be greatly shortened.
また本発明によれば、共通の加熱電流電源に並列に接続
された複数個の熱可塑性管継手のそれぞれの電気抵抗発
熱体の抵抗値を加熱電流通電前に測定して、各熱可塑性
管継手と電気溶着装置との接続状態および断線、短絡等
の回路の異常を検出するため、信頼性の高い高品質の溶
着を行うことができる。Further, according to the present invention, the resistance value of each electric resistance heating element of the plurality of thermoplastic pipe joints connected in parallel to the common heating current power source is measured before the heating current is applied, and each thermoplastic pipe joint is measured. Since the abnormal state of the circuit such as the connection state and the electric welding device and the disconnection or the short circuit is detected, highly reliable and high quality welding can be performed.
複数個の熱可塑性管継手を並列に接続することは、類似
形状の接続コードを複数本同一場所で接続することにな
り、接続コード同士の付け間違いが生じやすいことにな
り、状況によっては機器の破損につながる恐れもある。
また、接続コードの接続不良または接触不良が1箇所で
も発生する可能性のある方法は、溶着後の目視検査を重
要視する必要をもたらす。さらに、現実の溶着現場の状
況は、狭い所や暗い所も考えられ、接続コードの装置本
体への接続の確実性を期すことは困難である。このため
本発明は、溶着作業における上述の諸問題を溶着前に排
除し、溶着品質の確保を期するようにするため、本体装
置に接続された各熱可塑性管継手の電気抵抗発熱体の抵
抗値を溶着前に測定し、その結果を判断することによ
り、接続コードの接続不良および断線、短絡等の回路異
常を検出するようにしたものである。Connecting a plurality of thermoplastic pipe joints in parallel means connecting a plurality of similar-shaped connecting cords at the same place, and it is easy to make a mistake in attaching the connecting cords. There is also a risk of damage.
In addition, the method in which a connection failure or a contact failure of the connection cord may occur even at one place brings importance to the visual inspection after welding. Furthermore, the actual situation of the welding site may be a narrow place or a dark place, and it is difficult to ensure the reliability of connection of the connection cord to the apparatus body. Therefore, according to the present invention, in order to eliminate the above-mentioned problems in the welding work before the welding and ensure the quality of the welding, the resistance of the electric resistance heating element of each thermoplastic pipe joint connected to the main unit is secured. By measuring the value before welding and judging the result, circuit failure such as connection failure of the connecting cord and disconnection or short circuit is detected.
本発明によればまた、共通の加熱電流電源に並列に接続
された複数個の熱可塑性管継手の種別を識別パラメータ
を検出することにより判別し、各種別に応じて予め設定
された加熱電流条件および加熱時間に基づいて通電する
ため、異なる種類の熱可塑性管継手を一度に間違いなく
自動的に連続溶着することができる。According to the present invention, the type of a plurality of thermoplastic pipe joints connected in parallel to the common heating current power source is determined by detecting the identification parameter, and the heating current condition and preset according to each type and Since electricity is supplied based on the heating time, different types of thermoplastic pipe fittings can be continuously and reliably welded automatically at one time.
熱可塑性管継手を複数個並列に接続して連続溶着する場
合、他の重要な要素は複数個の熱可塑性管継手のそれぞ
れの種別を自動的に判別するとともに、それぞれの種別
に応じた加熱電流条件および加熱時間を自動的に設定し
て、その間に作業者の判断が入らないようにすることで
ある。したがって、上記種別判別手段は品質確保と作業
効率を高める上で貢献する。When multiple thermoplastic pipe joints are connected in parallel and continuously welded, another important factor is to automatically identify each type of multiple thermoplastic pipe joints and to apply the heating current according to each type. It is to automatically set the conditions and the heating time so that the operator's judgment cannot be entered during that time. Therefore, the type discrimination means contributes to ensuring quality and improving work efficiency.
さらに本発明によれば、共通の加熱電流電源に並列に接
続された複数個の熱可塑性管継手のそれぞれについて、
加熱が終了して冷却中であることを表示するため、溶着
途中で溶着対象物に触れることによる品質低下を未然に
防ぐことができる。Further according to the invention, for each of the plurality of thermoplastic pipe joints connected in parallel to a common heating current power supply,
Since the fact that the heating is completed and the cooling is being performed is displayed, it is possible to prevent deterioration in quality due to contact with the object to be welded during welding.
電気溶着法における溶着時間は、熱可塑性管継手に加熱
電流を供給して溶着させる加熱時間と、その後の冷却時
間とに分けられる。溶着品質を左右するものとしては、
加熱時間が重要であることには変わりないが、今一つ重
要な条件は、冷却中に熱可塑性管継手を動かしたり、力
を加えたりしないことであり、したがってこの間に作業
者が不用意に触れないように、作業工程の状況をランプ
表示することで溶着品質を確保するようにしたものであ
る。The welding time in the electric welding method is divided into a heating time for supplying a heating current to the thermoplastic pipe joint for welding and a subsequent cooling time. What affects the welding quality is:
The heating time remains important, but another important condition is that the thermoplastic fittings are not moved or exerted during cooling, so that the operator does not touch them carelessly during this time. As described above, the welding quality is ensured by displaying the status of the work process with a lamp.
さらに本発明によれば、共通の加熱電流電源に並列に接
続された複数個の熱可塑性管継手について、その溶着時
間における冷却終了までの残存時間を表示するため、次
の熱可塑性管継手の溶着の準備を整えることができ、操
作性が向上するとともに溶着タクトを短縮することがで
きる。Further, according to the present invention, for a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source, in order to display the remaining time until the end of cooling in the welding time, the welding of the next thermoplastic pipe joint is performed. Can be prepared, the operability is improved, and the welding tact can be shortened.
上述したように、溶着時間は加熱溶着時間と冷却時間と
に分けられ、冷却時間が終了してから次の熱可塑性管継
手の溶着が開始される。そして、本発明においては複数
個の熱可塑性管継手が連続的に順次溶着されるので、冷
却が終了したものから順次新しいものと交換して、また
は装置に一度にセットされた数を単位としてその単位毎
に新しいものと交換して順次溶着が行われる。したがっ
て、冷却終了時間を表示することにより、次の熱可塑性
管継手をセットする準備を行うことができ、待ち時間を
少なくして操作性を良くするとともに全体の作業時間を
短縮するようにしたものである。As described above, the welding time is divided into the heating welding time and the cooling time, and the welding of the next thermoplastic pipe joint is started after the cooling time ends. Further, in the present invention, since a plurality of thermoplastic pipe joints are continuously and sequentially welded, the ones that have been cooled are sequentially replaced with new ones, or the number set at one time in the device is used as a unit. Each unit is replaced with a new one and welding is performed sequentially. Therefore, by displaying the cooling end time, it is possible to prepare to set the next thermoplastic pipe joint, which reduces the waiting time to improve the operability and shorten the overall working time. Is.
さらに本発明によれば、共通の加熱電流電源にそれぞれ
接続コードにより並列に接続された複数個の熱可塑性管
継手の前記接続コードが電気溶着装置に接続されている
か否かを検出して、接続コードが接続されている熱可塑
性管継手についてのみ通電および各種の制御を行うた
め、制御の的確性および装置の利便性を向上させること
ができる。Further, according to the present invention, it is detected whether or not the connection cords of the plurality of thermoplastic pipe joints connected in parallel to the common heating current power source by the connection cords are connected to the electric welding device, and the connection is made. Since the energization and various controls are performed only for the thermoplastic pipe joint to which the cord is connected, the control accuracy and the convenience of the device can be improved.
本発明は複数個連続溶着できるように構成されている
が、常に全ての接続コードが使用され、同じ数量の熱可
塑性管継手が溶着対象となるとは限らず、作業の内容に
よってはより少ない数が溶着対象となる場合もある。こ
のような場合、装置本体側では接続コードが接続されな
い端子が出てくるが、異常検出回路ではこの状態が接続
コードが接続されていないためなのか、断線しているた
めなのかを判断することができないので、接続コードが
接続されている熱可塑性管継手についてのみ通電および
各種の制御を行うようにしたものである。Although the present invention is configured so that a plurality of continuous welding can be performed, all the connecting cords are always used, and the same number of thermoplastic pipe joints are not always the welding target, and depending on the content of the work, a smaller number may be used. It may be a target of welding. In such a case, a terminal to which the connection cord is not connected appears on the device body side, but the abnormality detection circuit should judge whether this state is because the connection cord is not connected or it is broken. Since it is not possible to perform this, it is designed such that energization and various controls are performed only on the thermoplastic pipe joint to which the connecting cord is connected.
実施例 第1図は本発明の一実施例を示す概略ブロック図であ
る。第1図において、1(1a〜1x)は複数個の熱可塑性
管継手であり、それぞれ形状、大きさ等の種別に応じた
電気抵抗発熱体2(2a〜2x)を有している。さらに、各
熱可塑性管継手1は、種別判別用の識別パラメータであ
る抵抗値の異なる抵抗体3(3a〜3x)を備えている。4
は上記した熱可塑性管継手1の種別を表す抵抗体3の値
を自動的に読み取る読取部であり、 その読み取り結果はコントロール部5に出力される。コ
ントロール部5は半導体集積回路またはマイクロプロセ
ッサユニット等の統合された一つの装置で構成されてお
り、溶着装置内の各部の制御とその制御のために必要な
各種のデータを有している。Embodiment FIG. 1 is a schematic block diagram showing an embodiment of the present invention. In FIG. 1, 1 (1a to 1x) is a plurality of thermoplastic pipe joints, each of which has an electric resistance heating element 2 (2a to 2x) according to a type such as a shape and a size. Further, each thermoplastic pipe joint 1 is provided with resistors 3 (3a to 3x) having different resistance values which are identification parameters for type discrimination. Four
Is a reading unit for automatically reading the value of the resistor 3 representing the type of the thermoplastic pipe joint 1 described above, and the reading result is output to the control unit 5. The control unit 5 is composed of one integrated device such as a semiconductor integrated circuit or a microprocessor unit, and has control of each unit in the welding apparatus and various data necessary for the control.
6は共通の加熱電流電源であり、電源部6aとこの電源部
6aに接続された切換部6bとからなる。各熱可塑性管継手
1a〜1xは、それぞれがこの共通の加熱電流電源6に並列
に接続されることにより、それぞれの熱可塑性管継手に
対応する複数の並列回路が構成される。ここでは、熱可
塑性管継手1aに対し回路番号No.1が割り当てられ、以下
同様に熱可塑性管継手1bに対し回路番号No.2が、熱可塑
性管継手1xに対し回路番号No.Xがそれぞれ割り当てられ
ている。切換部6bは、各熱可塑性管継手1にその種別に
応じた通電電流および通電時間等の出力条件で順次電源
部6aを切り換えて出力する。この切り換えはコントロー
ル部5の指令に基づいて行われる。7は各熱可塑性管継
手1の電気抵抗発熱体2の抵抗値を測定する抵抗側定部
であり、その結果はコントロール部5に出力される。6 is a common heating current power source, and is a power source section 6a and this power source section.
And a switching unit 6b connected to 6a. Each thermoplastic pipe fitting
Each of 1a to 1x is connected in parallel to the common heating current power source 6, thereby forming a plurality of parallel circuits corresponding to the respective thermoplastic pipe joints. Here, the circuit number No. 1 is assigned to the thermoplastic pipe joint 1a, the circuit number No. 2 to the thermoplastic pipe joint 1b, the circuit number No. X to the thermoplastic pipe joint 1x, respectively. It is assigned. The switching unit 6b sequentially switches and outputs the power supply unit 6a to each thermoplastic pipe joint 1 under output conditions such as energizing current and energizing time according to the type. This switching is performed based on a command from the control unit 5. Reference numeral 7 denotes a resistance-side constant portion for measuring the resistance value of the electric resistance heating element 2 of each thermoplastic pipe joint 1, and the result is output to the control portion 5.
8(8a〜8x)は各熱可塑性管継手1に加熱電流を通電し
ているときに、加熱中であることを各回路No.に応じて
知らせるための表示ランプであり、コントロール部5の
指令により点灯する。ここではNo.1の回路の熱可塑性管
継手1aが表示ランプ8aに、No.2の回路の熱可塑性管継手
1bが表示ランプ8bに、No.Xの回路の熱可塑性管継手1xが
表示ランプ8xにそれぞれ対応するように接続されてい
る。Reference numeral 8 (8a to 8x) is a display lamp for notifying that the heating is being conducted to each thermoplastic pipe joint 1 according to each circuit No. Lights up. Here, the No. 1 circuit thermoplastic fitting 1a is shown on the indicator lamp 8a, and the No. 2 circuit thermoplastic fitting is
1b is connected to the indicator lamp 8b, and the thermoplastic pipe joint 1x of the No. X circuit is connected so as to correspond to the indicator lamp 8x.
9(9a〜9x)は回路No.に応じて加熱溶着が終了した熱
可塑性管継手1について規定時間冷却をしていることを
示す表示ランプであり、同様にコントロール部5の指令
により点灯する。この表示ランプ9も同様に、No.1の回
路が表示ランプ9aに、No.2の回路が表示ランプ9bに、N
o.Xの回路が表示ランプ9xに接続されている。Reference numerals 9 (9a to 9x) are indicator lamps indicating that the thermoplastic pipe joint 1 that has been heat-welded in accordance with the circuit No. is being cooled for a specified time, and is similarly turned on by a command from the control unit 5. Similarly, the indicator lamp 9 has the indicator lamp 9a for the No. 1 circuit, and the indicator lamp 9b for the No. 2 circuit.
The oX circuit is connected to the indicator light 9x.
10(10a〜10x)は種別判別用接続コード11(11a〜11x)
および電気抵抗発熱体用接続コード12(12a〜12x)を不
使用時に収納して置くための収納部である。実際の接続
コードは、第2図に示すように、種別判別用接続コード
11および電気抵抗発熱体用接続コード12は1本のコード
にまとめられており、それぞれの端末にクリップ17、18
を備えている。10 (10a to 10x) is a connection code for type identification 11 (11a to 11x)
And a storage portion for storing and placing the electric resistance heating element connection cord 12 (12a to 12x) when not in use. The actual connection code is, as shown in FIG.
11 and the connection cord 12 for electric resistance heating element are combined into one cord, and clips 17 and 18 are attached to each terminal.
Is equipped with.
13(13a〜13x)は収納部10に接続コード11および12が収
納されているか否かを検出する収納センサーである。14
は収納部センサー13からの信号によりどの接続コードが
装置本体に接続されているかをコントロール部5へ通知
する収納読取部である。Reference numeral 13 (13a to 13x) is a storage sensor that detects whether or not the connection cords 11 and 12 are stored in the storage portion 10. 14
Is a storage reading unit that notifies the control unit 5 which connection cord is connected to the apparatus main body by a signal from the storage unit sensor 13.
15(15a〜15x)は抵抗測定部7の測定結果に基づいて電
気抵抗発熱体2の断線や短絡または接続コード11、12の
接続不良等を各熱可塑性管継手1毎に報知する異常警報
部である。16(16a〜16x)は通電開始から計数して全溶
着時間における冷却終了までの残存時間を各熱可塑性管
継手1毎に表示する残存時間表示部である。The reference numeral 15 (15a to 15x) is an abnormality alarm unit for notifying, for each thermoplastic pipe joint 1, disconnection or short circuit of the electric resistance heating element 2 or connection failure of the connection cords 11 and 12 based on the measurement result of the resistance measurement unit 7. Is. Reference numeral 16 (16a to 16x) is a remaining time display portion for counting the remaining time from the start of energization to the end of cooling in the total welding time for each thermoplastic pipe joint 1.
次に、上記実施例の動作について説明する。上記実施例
において、複数の並列回路を構成するそれぞれの熱可塑
性管継手1a〜1xの種別は、各熱可塑性管継手1a〜1xに設
けられた種別判別用抵抗体3a〜3xを溶着装置の読取部4
に接続することにより読み取り判別される。また、各熱
可塑性管継手1a〜1xの電気抵抗発熱体2a〜2xの抵抗値も
抵抗測定部7によって測定される。この結果はコントロ
ール部5に与えられ、電気抵抗発熱体2a〜2xの抵抗測定
データは、各電気抵抗発熱体2a〜2xが正しく接続されて
いるか、または各電気抵抗発熱2a〜2xまたは接続コード
11a〜11b、12a〜12xにおける断線や短絡異常がないかを
判断し、異常時には異常警報部15a〜15xを作動させると
ともに、各電気抵抗発熱体2a〜2xへの通電を禁止する。
なお各電気抵抗発熱体2a〜2xが正しく接続されていない
ということは、各接続コード11、12が、第2図に示すよ
うに、各回路毎に2本の電気抵抗発熱体用接続コードと
1本の種別判別用接続コードが1本のコードにまとめら
れているため、これらが複数の回路に入り交じって接続
されている場合である。そして、読取部4から出力され
た種別判別データは、コントロール部5に入力され、コ
ントロール部5は、各種別に応じて予め設定された出力
条件に基づいて共通の加熱電流電源6を制御し、電源部
6aの出力が各回路No.および各種別に応じて切換部6bに
よって切り換え出力される。Next, the operation of the above embodiment will be described. In the above embodiment, the types of the respective thermoplastic pipe joints 1a to 1x forming the plurality of parallel circuits are the type determination resistors 3a to 3x provided in the respective thermoplastic pipe joints 1a to 1x and read by the welding device. Part 4
The reading is discriminated by connecting to. In addition, the resistance values of the electric resistance heating elements 2a to 2x of the thermoplastic pipe joints 1a to 1x are also measured by the resistance measuring unit 7. This result is given to the control unit 5, and the resistance measurement data of the electric resistance heating elements 2a to 2x is determined by confirming that the electric resistance heating elements 2a to 2x are correctly connected, or the electric resistance heating elements 2a to 2x or the connection cord.
It is determined whether or not there is a disconnection or short circuit abnormality in 11a to 11b, 12a to 12x, and when abnormality occurs, the abnormality alarm units 15a to 15x are activated, and energization to the electric resistance heating elements 2a to 2x is prohibited.
It should be noted that the fact that the electric resistance heating elements 2a to 2x are not properly connected means that the connection cords 11 and 12 have two electric resistance heating element connection cords for each circuit as shown in FIG. This is a case where one type identification connection cord is combined into one cord, and therefore these cords are connected in a plurality of circuits. Then, the type determination data output from the reading unit 4 is input to the control unit 5, and the control unit 5 controls the common heating current power supply 6 based on the output condition preset according to each type, Department
The output of 6a is switched and output by the switching unit 6b according to each circuit number and each type.
この制御は、例えば第3図のタイムチャートに示すよう
に、No.1からNo.Xまでの回路においてT1、T2…Txの加熱
時間で加熱電流を主力させる。、また、これら出力時に
はT1、T2…Txに同期して、コントロール部5からの指令
により加熱中であることを示す表示ランプ8a〜8xを点灯
させる。さらに、No.1回路の時間T1の出力が終了した時
点からは、冷却中の表示ランプ9aを必要な冷却時間Tの
間だけ点灯させる。以下、No.2〜No.Xについても同様
に、時間T2終了後、また時間Tx終了後T時間の間、冷却
中表示ランプ9b、9xが点灯される。そして各回路につい
て加熱開始から計数して冷却終了までの残存時間が、コ
ントロール部5からの指令により残存時間表示部16をカ
ウントダウンさせることにより表示される。なお、No.1
回路の加熱開始からNo.X回路の冷却終了までの総溶着時
間STは、ST=T1+T2+…+Tx+Tとなるので、この総溶
着時間STの残存時間を残存時間表示部16に表示させて、
溶着のために装置に一度にセットされた熱可塑性管継手
1の個数全体の溶着が終了するまでの残存時間を表示さ
せるようにしても良い。In this control, for example, as shown in the time chart of FIG. 3, in the circuits from No. 1 to No. X, the heating current is mainly applied during the heating time of T 1 , T 2 ... T x . In addition, at the time of these outputs, the display lamps 8a to 8x indicating that heating is being performed are turned on in response to a command from the control unit 5 in synchronization with T 1 , T 2, ... T x . Further, from the time when the output of the time T 1 of the No. 1 circuit is completed, the cooling indicator lamp 9a is turned on for the required cooling time T. Similarly, for Nos. 2 to No. X , the in-cooling display lamps 9b and 9x are lit up after the end of the time T2 and during the time T after the end of the time Tx. Then, the remaining time from the start of heating to the end of cooling of each circuit is displayed by counting down the remaining time display unit 16 in response to a command from the control unit 5. No.1
Since the total welding time ST from the start of heating the circuit to the end of cooling the No. X circuit is ST = T 1 + T 2 + ... + T x + T, the remaining time of this total welding time ST is displayed on the remaining time display section 16. Let me display
The remaining time until the welding of the entire number of the thermoplastic pipe joints 1 set in the apparatus at one time for welding may be displayed may be displayed.
接続コード収納部10は、使用されていない接続コード1
1、12をその回路No.に対応する収納部10a〜10xに収納す
る。これにより収納された接続コード11、12により対応
する収納部センサー13a〜13xが作動し、その出力が収納
読取部14に入力され、収納読取部14からコントロール部
5へどの接続コード11、12が溶着装置に接続されていな
いか、すなわちどの接続コード11、12が溶着装置に接続
されているかを各回路ごとに通知する。これによりコン
トロール部5は、接続コード11、12が接続されている回
路についてのみ通電および各種の制御を行う。The connection cord storage unit 10 is a connection cord 1 that is not used.
1 and 12 are stored in the storage portions 10a to 10x corresponding to the circuit number. Accordingly, the corresponding storage unit sensors 13a to 13x are actuated by the stored connection cords 11 and 12, the output thereof is input to the storage reading unit 14, and which connection cord 11, 12 is sent from the storage reading unit 14 to the control unit 5. For each circuit, it is notified whether or not it is not connected to the welding device, that is, which connection cord 11, 12 is connected to the welding device. As a result, the control unit 5 performs energization and various controls only on the circuit to which the connection cords 11 and 12 are connected.
次に、本発明の他の実施例を第4図を参照して説明す
る。使用する溶着装置自体は第1図に示すものと同じで
ある。この実施例では熱可塑性管継手1に対する加熱通
電を間欠的に行い、その通電休止時間に他の熱可塑性管
継手1に対する通電を行って、複数の熱可塑性管継手1
に対する加熱、冷却および交換等を一度に行うようにし
たものである。Next, another embodiment of the present invention will be described with reference to FIG. The welding device used is the same as that shown in FIG. In this embodiment, the heating and energizing of the thermoplastic pipe joints 1 are intermittently performed, and the other thermoplastic pipe joints 1 are energized during the non-energization time, so that the plurality of thermoplastic pipe joints 1 are
The heating, cooling, replacement, etc. are performed at once.
この実施例において、No.1回路の加熱時間T1は通電時間
t1と通電休止時間t1′の繰り返しであり、その条件は、
熱可塑性管継手1の種別により決定される。なお、通電
休止時間t1,〜txは、t1+t2+………Txより長く設定し
て、No.X回路まで通電が終了した時点で、No.1の回路の
次の加熱に移行するようにしてある。No.2回路〜No.X回
路についても同様である。このような間欠通電の特徴
は、熱可塑性管継手1の加熱温度勾配を通電時間と休止
時間の設定によって条件付けできることであり、さらに
ここでは複数回路の熱可塑性管継手1に対する溶着を全
自動で行って全工程の作業時間を短縮するために、熱可
塑性管継手1aの通電休止時間の間に他の熱可塑性管継手
1b〜1xに対する通電を行って、溶着装置に一度にセット
された熱可塑性管継手1a〜1xに対する加熱および冷却を
ほぼ同時に行う。したがって、全部の熱可塑性管継手1a
〜1xに対する通電開始から冷却終了までの総溶着時間ST
は、ST=T1+t2+…+tx+Tとなり、前記実施例におけ
る総溶着時間STよりもさらに短縮される。また、残存時
間表示部16における時間表示は、この総溶着時間STにお
ける残存時間となる。In this example, the heating time T 1 of the No. 1 circuit is the energization time.
It is a repetition of t 1 and energization pause time t 1 ′, and the condition is
It is determined by the type of the thermoplastic pipe joint 1. The energization pause times t 1 to t x are set to be longer than t 1 + t 2 + ... T x , and when energization to the No. X circuit is completed, the next heating of the No. 1 circuit is performed. I am trying to move to. The same applies to the No. 2 circuit to No. X circuit. The feature of such intermittent energization is that the heating temperature gradient of the thermoplastic pipe joint 1 can be conditioned by setting the energization time and the rest time. Further, here, the welding to the thermoplastic pipe joint 1 of a plurality of circuits is performed automatically. In order to reduce the working time of all the processes, the other thermoplastic fitting
Electricity is applied to 1b to 1x to heat and cool the thermoplastic pipe joints 1a to 1x set at one time in the welding device at substantially the same time. Therefore, all thermoplastic pipe fittings 1a
Total welding time ST from the start of energization to the end of cooling for ~ 1x ST
Becomes ST = T 1 + t 2 + ... + t x + T, which is shorter than the total welding time ST in the above-mentioned embodiment. Further, the time display on the remaining time display portion 16 is the remaining time in this total welding time ST.
この実施例においては、No.1回路の熱可塑性管継手1aの
通電休止時間t1′の間に他の回路No.2〜No.Xの熱可塑性
管継手1b〜1xに対する通電を順次行うようにコントロー
ル部5が加熱電流電源6を制御しているが、通電時間ま
たは通電休止時間の取り方によっては、No.1回路の通電
休止時間t1′にNo.2回路の通電を行い、No.2回路の通電
休止時間t2′にNo.3回路の通電を行うといったように種
々の組合せが考えられる。なお、この実施例において
も、上記の通電制御を除いた他の制御は、前記実施例と
同様な制御が行われる。In this embodiment, during the energization pause time t 1 ′ of the thermoplastic pipe joint 1a of the No. 1 circuit, the thermoplastic pipe joints 1b to 1x of the other circuits No. 2 to No. X are sequentially energized. Although the control unit 5 controls the heating current power source 6, the No. 2 circuit is energized during the No. 1 circuit energization off time t 1 ′ depending on the energization time or the energization off time. .2 Various combinations are conceivable, such as energizing the No. 3 circuit during the circuit de-energization time t 2 ′. In this embodiment as well, the control other than the energization control described above is the same as that in the above embodiment.
発明の効果 本発明は上記実施例から明らかなように、次のような効
果を有する。EFFECTS OF THE INVENTION The present invention has the following effects, as is clear from the above-described embodiments.
(1)共通の加熱電流電源を順次切り換えて複数個の熱
可塑性管継手を連続して溶着するので、溶着作業の効率
化および迅速化を図ることができ、共通の加熱電流電源
は、その電源容量を熱可塑性管継手の種別の中の最大容
量に設定すればよいので、従来の単数個溶着の装置に使
用されているものと同等のもので良く、装置の小型化お
よび低コスト化を実現することができる。(1) Since the common heating current power source is sequentially switched and a plurality of thermoplastic pipe joints are continuously welded, the efficiency and speed of the welding work can be improved, and the common heating current power source is the power source. Since the capacity can be set to the maximum capacity among the types of thermoplastic pipe fittings, it can be the same as that used in the conventional single-piece welding device, realizing downsizing and cost reduction of the device. can do.
(2)加熱電流を間欠的に通電するとともにその通電休
止時間に他の熱可塑性管継手への通電を行うので、溶着
作業をさらに効率的に行うことができ、作業時間を大幅
に短縮することができる。(2) Since the heating current is intermittently applied and the other thermoplastic pipe joints are energized during the energization stop time, the welding work can be performed more efficiently, and the working time can be greatly shortened. You can
(3)複数の接続コードおよび接続回路の接続状態およ
び断線や短絡等の回路の異常を加熱通電前に確認するこ
とができるので、複数個の熱可塑性管継手の連続溶着を
効率良く信頼性高く高品質で行うことができる。(3) Since it is possible to confirm the connection state of a plurality of connection cords and connection circuits and circuit abnormalities such as disconnection and short circuit before heating and energizing, continuous welding of a plurality of thermoplastic pipe joints can be performed efficiently and reliably. Can be done with high quality.
(4)さらに複数の接続回路に接続された熱可塑性管継
手のそれぞれについてその種別を自動的に判別できるの
で、異なる種類の熱可塑性管継手を同時に間違いなく自
動的に連続溶着することができる。(4) Further, since the type of each of the thermoplastic pipe joints connected to the plurality of connection circuits can be automatically determined, different types of thermoplastic pipe joints can be continuously and automatically welded without error.
(5)さらに作業状態、特に溶着後の冷却中であること
や冷却終了までの残存時間、接続不良や断線、短絡等の
回路異常等を表示するので、無駄な時間を省いて作業時
間をより短縮することができるとともに操作性および利
便性を向上させることができる。(5) In addition, the work status, especially the fact that cooling is being performed after welding, the remaining time until the end of cooling, and circuit abnormalities such as connection failure, disconnection, short circuit, etc., are displayed, so wasteful time is saved and work time is saved. It can be shortened and the operability and convenience can be improved.
第1図は本発明の一実施例を示す熱可塑性管継手の電気
溶着装置の概略ブロック図、第2図は、同実施例におけ
る接続コードの部分斜視図、第3図は同実施例における
溶着工程のタイムチャート、第4図は本発明の他の実施
例における溶着工程のタイムチャートである。 1……熱可塑性管継手、2……電気抵抗発熱体、3……
種別判別用抵抗体、4……種別読取部、5……コントロ
ール部、6……加熱電流電源、6a……電源部、6b……切
換部、7……抵抗測定部、8……加熱中表示ランプ、9
……冷却中表示ランプ、10……接続コード収納部、11…
…種別判別用接続コード、12……電気抵抗発熱体用接続
コード、13……収納部センサー、14……収納読取部、15
……警報表示部、16……残存時間表示部、17、18……ク
リップ。FIG. 1 is a schematic block diagram of an electric welding apparatus for thermoplastic pipe joints showing an embodiment of the present invention, FIG. 2 is a partial perspective view of a connecting cord in the same embodiment, and FIG. 3 is welding in the same embodiment. Process time chart, FIG. 4 is a time chart of the welding process in another embodiment of the present invention. 1 ... Thermoplastic pipe joint, 2 ... Electric resistance heating element, 3 ...
Type discrimination resistor, 4 ... Type reading unit, 5 ... Control unit, 6 ... Heating current power source, 6a ... Power source unit, 6b ... Switching unit, 7 ... Resistance measuring unit, 8 ... Heating Indicator lamp, 9
…… Cooling indicator lamp, 10 …… Connection cord storage, 11…
… Connection cord for type identification, 12 …… Connection cord for electric resistance heating element, 13 …… Storage unit sensor, 14… Storage reading unit, 15
…… Alarm display, 16 …… Remaining time display, 17, 18 …… Clip.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 田邊 勇 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 後藤 雄一郎 大阪府堺市石津北町64番地 久保田鉄工株 式会社ビニルパイプ工場内 (72)発明者 倍 秀樹 大阪府堺市石津北町64番地 久保田鉄工株 式会社ビニルパイプ工場内 (56)参考文献 特開 昭58−131025(JP,A) ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Isamu Tanabe 1006 Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. (72) Yuichiro Goto 64, Ishizukita-machi, Sakai City, Osaka Prefecture Inside the factory (72) Hideki Baitou 64, Ishizukita-cho, Sakai City, Osaka Prefecture Inside the vinyl pipe factory of Kubota Iron Works Co., Ltd. (56) Reference JP-A-58-131025 (JP, A)
Claims (17)
継手を並列に接続し、これら複数個の熱可塑性管継手の
それぞれの電気抵抗発熱体の抵抗値を測定することによ
り各熱可塑性管継手と電気溶着装置との接続状態を検出
し、その後、前記各熱可塑性管継手に対し前記加熱電流
電源からの通電を順次切り換えることにより連続的に通
電する熱可塑性管継手の電気溶着方法。Claim: What is claimed is: 1. A plurality of thermoplastic pipe joints are connected in parallel to a common heating current power source, and the resistance value of each electric resistance heating element of each of the plurality of thermoplastic pipe joints is measured to measure the respective thermoplasticity. An electric welding method for a thermoplastic pipe joint, which detects a connection state between the pipe joint and the electric welding device, and then sequentially energizes the thermoplastic pipe joints by sequentially switching energization from the heating current power source.
数個の熱可塑性管継手の種別をその識別パラメータを検
出することにより判別し、各種別に応じて予め設定され
た加熱電流条件および加熱時間に基づいて通電する請求
項(1)記載の電気溶着方法。2. A type of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source is discriminated by detecting its discriminating parameter, and heating current conditions and heating preset according to each type. The electric welding method according to claim 1, wherein electricity is applied based on time.
数個の熱可塑性管継手のそれぞれについて、加熱が終了
して冷却中であることを表示する請求項(1)または
(2)記載の電気溶着方法。3. The method according to claim 1, wherein each of the plurality of thermoplastic pipe joints connected in parallel to the common heating current power source indicates that heating is completed and cooling is being performed. Method of electric welding.
数個の熱可塑性管継手についてその溶着時間における冷
却終了までの残存時間を表示する請求項(1)から
(3)までのいずれかに記載の電気溶着方法。4. The remaining time until the end of cooling in the welding time of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source is displayed. The electric welding method according to.
により並列に接続された複数個の熱可塑性管継手の前記
接続コードが電気溶着装置に接続されているか否かを検
出して、接続コードが接続されている熱可塑性管継手に
ついてのみ通電および各種の制御を行う請求項(1)か
ら(4)までのいずれかに記載の電気溶着方法。5. A connecting cord is detected by detecting whether or not the connecting cords of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source by connecting cords are connected to an electric welding device. The electric welding method according to any one of claims (1) to (4), wherein energization and various controls are performed only on the connected thermoplastic pipe joint.
個の熱可塑性管継手を並列に接続し、これら複数個の熱
可塑性管継手のそれぞれの電気抵抗発熱体の抵抗値を測
定することにより各熱可塑性管継手と電気溶着装置との
接続状態を検出し、その後、前記各熱可塑性管継手に対
し、前記間欠通電の休止時間に他の全ての熱可塑性管継
手に対する通電を行うようにして、前記加熱電流電源か
らの通電を順次切り換えて連続的に通電する熱可塑性管
継手の電気溶着方法。6. A plurality of thermoplastic pipe joints are connected in parallel to a common heating current power source capable of intermittent energization, and the resistance value of the electric resistance heating element of each of the plurality of thermoplastic pipe joints is measured. By detecting the connection state of each thermoplastic pipe joint and the electric welding device by, after that, to each of the thermoplastic pipe joint, to energize all other thermoplastic pipe joints during the pause time of the intermittent energization And a method for electrically welding a thermoplastic pipe joint in which energization from the heating current power source is sequentially switched to energize continuously.
数個の熱可塑性管継手の種別をその識別パラメータを検
出することにより判別し、各種別に応じて予め設定され
た加熱電流条件および加熱時間に基づいて通電する請求
項(6)記載の電気溶着方法。7. A type of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source is discriminated by detecting its discriminating parameter, and heating current conditions and heating preset according to each type. The electric welding method according to claim 6, wherein electricity is applied based on time.
数個の熱可塑性管継手のそれぞれについて加熱が終了し
て冷却中であることを表示する請求項(6)または
(7)記載の電気溶着方法。8. The method according to claim 6, wherein it is indicated that heating has been completed and cooling is being performed for each of the plurality of thermoplastic pipe joints connected in parallel to a common heating current power source. Electric welding method.
数個の熱可塑性管継手についてその溶着時間における冷
却終了までの残存時間を表示する請求項(6)から
(8)までのいずれかに記載の電気溶着方法。9. A method according to any one of claims 6 to 8, wherein a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source indicate the remaining time until the end of cooling in the welding time. The electric welding method according to.
ドにより並列に接続された複数個の熱可塑性管継手の前
記接続コードが電気溶着装置に接続されているか否かを
検出して、接続コードが接続されている熱可塑性管継手
についてのみ通電および各種制御を行う請求項(6)か
ら(9)までのいずれかに記載の電気溶着方法。10. A connection cord is detected by detecting whether or not the connection cords of a plurality of thermoplastic pipe joints connected in parallel to a common heating current power source by the connection cords are connected to an electric welding device. The electric welding method according to any one of claims (6) to (9), wherein energization and various controls are performed only for the connected thermoplastic pipe joint.
性管継手を前記加熱電流電源に並列に接続する複数個の
接続コードと、前記複数個の熱可塑性管継手のそれぞれ
の電気抵抗発熱体の抵抗値を測定する抵抗測定部と、前
記測定された抵抗値と予め設定された標準抵抗値とを比
較して前記熱可塑性管継手と装置本体との間の回路異常
を検出するコントロール部と、前記加熱電流電源を順次
切り換えてそれぞれの熱可塑性管継手に連続的に通電す
る切換部とを備えた熱可塑性管継手の電気溶着装置。11. A common heating current power source, a plurality of connecting cords for connecting a plurality of thermoplastic pipe joints to the heating current power source in parallel, and electric resistance heat generation of each of the plurality of thermoplastic pipe joints. A resistance measuring unit that measures the resistance value of the body, and a control unit that compares the measured resistance value with a preset standard resistance value to detect a circuit abnormality between the thermoplastic pipe joint and the device body. And a switching unit for sequentially energizing each of the thermoplastic pipe joints by sequentially switching the heating current power source, and an electric welding apparatus for the thermoplastic pipe joints.
る識別パラメータを検出する読取部と、検出された各種
別に応じて予め設定された加熱条件および加熱時間に基
づいて各熱可塑性管継手に通電するコントロール部とを
備えた請求項(11)記載の電気溶着装置。12. A reading unit for detecting an identification parameter that defines types of a plurality of thermoplastic pipe joints, and each thermoplastic pipe joint based on a heating condition and a heating time preset according to each detected type. The electric welding device according to claim 11, further comprising: a control unit that energizes the device.
いて、加熱が終了して冷却中であることを表示する表示
ランプを備えた請求項(11)または(12)記載の電気溶
着装置。13. The electric welding device according to claim 11, further comprising a display lamp that indicates that heating is completed and cooling is being performed for each of the plurality of thermoplastic pipe joints.
着時間における冷却終了までの残存時間を表示する表示
部とを備えた請求項(11)から(13)までのいずれかに
記載の電気溶着装置。14. The electric welding according to any one of claims 11 to 13, further comprising a display unit for displaying a remaining time until the end of cooling of the plurality of thermoplastic pipe joints. apparatus.
収納する収納部と、前記接続コードが収納部に収納され
たことを検出してどの接続コードが装置本体に接続され
ているかを検出する手段と、前記検出手段からの出力に
基づいて接続コードが接続されている熱可塑性管継手に
ついてのみ通電および各種の制御を行うコントロール部
とを備えた請求項(11)から(14)までのいずれかに記
載の電気溶着装置。15. A storage unit for storing connection cords of a plurality of thermoplastic pipe joints, and detecting which connection cord is stored in the storage unit by detecting which connection cord is connected to the apparatus main body. And a control section for performing energization and various controls only on the thermoplastic pipe joint to which the connecting cord is connected based on the output from the detecting means. The electric welding device according to any one of claims.
り、それぞれの熱可塑性管継手に対し間欠通電の休止時
間に他の熱可塑性管継手への通電を行うコントロール部
を備えた請求項(11)から(15)までのいずれかに記載
の電気溶着装置。16. A common heating current power source is capable of intermittent energization, and each thermoplastic pipe joint is provided with a control unit for energizing other thermoplastic pipe joints during a pause time of intermittent energization. The electric welding device as described in any one of 11) to 15).
である請求項(11)から(16)までのいずれかに記載の
電気溶着装置。17. The electric welding device according to claim 11, wherein the control unit is one integrated device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26594589A JPH07346B2 (en) | 1989-10-12 | 1989-10-12 | Method and apparatus for electric welding of thermoplastic pipe hand joints |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26594589A JPH07346B2 (en) | 1989-10-12 | 1989-10-12 | Method and apparatus for electric welding of thermoplastic pipe hand joints |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03126530A JPH03126530A (en) | 1991-05-29 |
| JPH07346B2 true JPH07346B2 (en) | 1995-01-11 |
Family
ID=17424263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26594589A Expired - Fee Related JPH07346B2 (en) | 1989-10-12 | 1989-10-12 | Method and apparatus for electric welding of thermoplastic pipe hand joints |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07346B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH691439A5 (en) * | 1996-03-28 | 2001-07-31 | Fischer G Rohrleitungssysteme Ag | Electric welding machine |
| JP6791699B2 (en) * | 2016-09-28 | 2020-11-25 | 積水化学工業株式会社 | Electric fusion device and electric fusion method |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3268829D1 (en) * | 1981-09-30 | 1986-03-13 | Fusion Plastics Ltd | Electro-fusion fitting |
-
1989
- 1989-10-12 JP JP26594589A patent/JPH07346B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03126530A (en) | 1991-05-29 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |