JPH073531A - Composite fiber with excellent light resistance - Google Patents
Composite fiber with excellent light resistanceInfo
- Publication number
- JPH073531A JPH073531A JP5137738A JP13773893A JPH073531A JP H073531 A JPH073531 A JP H073531A JP 5137738 A JP5137738 A JP 5137738A JP 13773893 A JP13773893 A JP 13773893A JP H073531 A JPH073531 A JP H073531A
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- composite fiber
- saponified
- yarn
- copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Artificial Filaments (AREA)
- Multicomponent Fibers (AREA)
- Nonwoven Fabrics (AREA)
- Woven Fabrics (AREA)
Abstract
(57)【要約】
【目的】エチレン−酢酸ビニル系共重合体ケン化物を一
成分とする繊維の優れた機能や特徴を失わず、耐光性を
向上させた複合繊維を提供する。
【構成】エチレン−酢酸ビニル系共重合体ケン化物と、
周期律表第Ib族に属する金属のハロゲン化物を0.0
1〜5重量%含有するポリアミドとからなる複合繊維で
あって、ブラックパネル温度83℃、400時間カ−ボ
ンア−ク照射処理後の強度保持率が60%以上であるこ
とを特徴とする複合繊維。(57) [Summary] [Object] To provide a composite fiber having improved light resistance without losing the excellent function and characteristics of the fiber containing a saponified ethylene-vinyl acetate copolymer as one component. [Structure] Saponified ethylene-vinyl acetate copolymer,
The halide of a metal belonging to Group Ib of the periodic table is 0.0
A composite fiber comprising 1 to 5% by weight of polyamide, characterized in that the strength retention rate after carbon black irradiation treatment at a black panel temperature of 83 ° C. for 400 hours is 60% or more. .
Description
【0001】[0001]
【産業上の利用分野】本発明はエチレン−酢酸ビニル系
共重合体ケン化物とポリアミドからなり、耐光性に優れ
た複合繊維に関する。該繊維は発色性に優れ、深みのあ
る良好な色調、光沢を有し、腰があって嵩高性、形態安
定性、耐光性に優れるうえに、洗濯耐久性が良好であ
り、ハタキ、モップ、立毛布帛等の清掃用品、パイルマ
ット等に有用である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite fiber composed of a saponified ethylene-vinyl acetate copolymer and a polyamide and having excellent light resistance. The fiber is excellent in color development, has a good color tone with deepness and gloss, is elastic and has high bulkiness, shape stability, and light resistance, and also has good washing durability. It is useful for cleaning products such as napped cloth and pile mats.
【0002】[0002]
【従来の技術】従来、立毛布帛、モップ等清掃用品には
木綿、レ−ヨン、ポリビニルアルコ−ル繊維等の保水性
繊維が広く使用されてきたが、近年、清掃の多様化から
各種の機能を付与した合成繊維からなる清掃用品が多く
提案されている(特公昭59−30419号公報、特開
昭60−246725号公報、特開昭63−9418号
公報、特開昭63−92320号公報、特開昭63−2
81613号公報、特開昭63−28614号公報
等)。そして、清掃性能を向上させるためにワックス、
パラフィン油、界面活性剤等の清掃用の油剤を付与して
用いられている。また、パイルマットにおいてもレ−ヨ
ン、ポリビニルアルコ−ル繊維等の保水性繊維を主体と
する紡績糸をパイル糸として用いてパイルマットを作製
し、これに潤滑剤等を含浸させたものを用いている。2. Description of the Related Art Conventionally, water-retaining fibers such as cotton, rayon, and polyvinyl alcohol fibers have been widely used for cleaning articles such as napped fabrics and mops. In recent years, various functions have been provided due to diversification of cleaning. Many cleaning articles made of synthetic fibers to which the above is added have been proposed (Japanese Patent Publication No. 59-30419, Japanese Patent Publication No. 60-246725, Japanese Patent Publication No. 63-9418, and Japanese Patent Publication No. 63-92320). , JP-A-63-2
No. 81613, JP-A No. 63-28614, etc.). And wax to improve cleaning performance,
It is used by applying an oil agent for cleaning such as paraffin oil and a surfactant. Further, also in the pile mat, a pile mat is prepared by using a spun yarn mainly composed of a water-retaining fiber such as rayon or polyvinyl alcohol fiber as a pile yarn and impregnated with a lubricant or the like is used. ing.
【0003】しかしながら、清掃用の油剤を付与した合
成繊維からなる清掃用品は、油剤のために繊維がべとつ
いて使い勝手が悪くなり、しかも被清掃物の二次汚染を
生じるという問題がある。また、上記のパイルマットは
繊維の腰が弱く、とくに湿潤時にはパイル繊維の腰が著
しく失われてパイルが寝てしまうことにより嵩高性が失
われてマットの除塵効果、触感が大きく低下する問題が
ある。さらに、紡績糸をパイル糸として使用しているた
め遊び毛が多く、洗濯時や使用時に脱毛を生じ、その抜
け毛が室内の二次汚染を引き起こし易いという問題をも
有する。However, a cleaning article made of synthetic fibers to which an oil agent for cleaning is applied has a problem that the fibers become sticky due to the oil agent and the usability is deteriorated, and moreover, the article to be cleaned is secondarily contaminated. In addition, the pile mat has a weak fiber stiffness, and when the pile fiber is lost, the bulkiness is lost and the matte dust removal effect and the tactile feel are greatly reduced especially when the pile falls asleep. is there. Further, since the spun yarn is used as the pile yarn, there is a lot of idle hair, and there is a problem that hair loss occurs during washing and use, and the hair loss easily causes secondary pollution in the room.
【0004】上記の問題点を解決するために、発色性に
優れ、深みのある良好な色調や光沢を長期間保つことが
でき、嵩高で取扱い性や触感が良好であり、耐洗濯性に
も良好で抜け毛等がなく、清掃用品、パイルマットに好
適であるエチレン−酢酸ビニル系共重合体ケン化物とポ
リアミドからなる複合繊維が提案されている。しかしな
がら、該複合繊維はポリアミドを使用しているため、耐
光性に著しく劣り、太陽光に晒すと劣化を生じ、短期間
で強度の低下を招くという問題があった。In order to solve the above-mentioned problems, excellent color developability, good deep color tone and gloss can be maintained for a long period of time, bulkiness, good handleability and touch, and good washing resistance. A composite fiber composed of a saponified ethylene-vinyl acetate copolymer and polyamide, which is good and has no hair loss and is suitable for cleaning articles and pile mats, has been proposed. However, since the composite fiber uses polyamide, there is a problem that it is extremely inferior in light resistance and deteriorates when exposed to sunlight, resulting in a decrease in strength in a short period of time.
【0005】耐光性を改良するために、耐光剤、酸化防
止剤として、フェノ−ル系酸化防止剤、アミン系酸化防
止剤、イオウ系酸化防止剤、リン系酸化防止剤等をポリ
マ−に添加することが試みられているが、かかる化合物
をエチレン−酢酸ビニル系共重合体ケン化物とポリアミ
ドからなる複合繊維のポリアミド成分に添加するだけで
は、充分な耐光性の改良にはならず、耐光劣化や着色が
生じ、実用価値の低いものしか得られない。In order to improve the light resistance, a phenol-based antioxidant, an amine-based antioxidant, a sulfur-based antioxidant, a phosphorus-based antioxidant, etc. are added to the polymer as a light-resistant agent and an antioxidant. However, the addition of such a compound to the polyamide component of the composite fiber composed of the saponified ethylene-vinyl acetate copolymer and polyamide does not lead to a sufficient improvement in light resistance and deterioration in light resistance. Coloring occurs and only products with low practical value can be obtained.
【0006】[0006]
【発明が解決しようとする課題】本発明の課題は、上記
した従来の清掃用品、パイルマット等の問題点がなく、
発色性に優れ、深みのある良好な色調や光沢を長期間保
つことができ、嵩高で取扱い性や触感が良好であり、耐
洗濯性にも良好で抜け毛等がないうえに、耐光性にも優
れた複合繊維を提供することである。The object of the present invention is to eliminate the above-mentioned problems of the conventional cleaning articles, pile mats, etc.
It has excellent color development, can retain a good deep color tone and gloss for a long period of time, is bulky, has good handleability and touch, has good wash resistance and does not have hair loss, etc. It is to provide an excellent composite fiber.
【0007】[0007]
【課題を解決するための手段】上記の課題を解決するた
めに本発明者らは研究を進めてきた。その結果、エチレ
ン−酢酸ビニル系共重合体のケン化物とポリアミドから
なる複合繊維において、ポリアミド中に特定の金属化合
物を含有させることにより、耐光性が著しく向上するこ
とを見出だして本発明を完成した。金属化合物はポリマ
−に対して劣化作用を有することは良く知られている。
しかしながら、特定の金属化合物がポリマ−を劣化させ
ることなく、ましてポリマ−の耐光性を向上させること
は驚くべきことである。[Means for Solving the Problems] The present inventors have conducted research to solve the above problems. As a result, in a composite fiber composed of a saponification product of an ethylene-vinyl acetate copolymer and a polyamide, by adding a specific metal compound in the polyamide, it was found that the light resistance was significantly improved, and the present invention was completed. did. It is well known that metal compounds have a deteriorating effect on polymers.
However, it is surprising that certain metal compounds improve the light fastness of the polymer without degrading the polymer.
【0008】すなわち、本発明は、エチレン−酢酸ビニ
ル系共重合体ケン化物と、周期律表第Ib族に属する金
属のハロゲン化物を0.01〜5重量%含有するポリア
ミドとからなる複合繊維であって、ブラックパネル温度
83℃、400時間カ−ボンア−ク照射処理後の強度保
持率が60%以上であることを特徴とする複合繊維であ
る。That is, the present invention relates to a composite fiber comprising a saponified ethylene-vinyl acetate copolymer and a polyamide containing 0.01 to 5% by weight of a halide of a metal belonging to Group Ib of the periodic table. The composite fiber is characterized in that the strength retention after carbon black irradiation treatment at a black panel temperature of 83 ° C. for 400 hours is 60% or more.
【0009】本発明において、複合繊維を構成する一成
分である「エチレン−酢酸ビニル系共重合体ケン化物」
(以下、ケン化Et・VAc系共重合体と称する)と
は、エチレン−酢酸ビニル系共重合体においてその酢酸
ビニル単位がケン化により加水分解されてビニルアルコ
−ル単位になっている共重合体をいう。In the present invention, "saponified ethylene-vinyl acetate copolymer", which is one component of the composite fiber,
(Hereinafter, referred to as saponified Et.VAc-based copolymer) is a copolymer in which the vinyl acetate unit in an ethylene-vinyl acetate-based copolymer is hydrolyzed into a vinyl alcohol unit by saponification. Say.
【0010】本発明では、ケン化Et・VAc系共重合
体におけるエチレン単位の割合が25〜70モル%、と
くに30〜70モル%の範囲であることが好ましい。共
重合体におけるエチレン単位の割合が25モル%未満の
場合、繊維化する際の曳糸性が不良となって紡糸時や延
伸時に単糸切れ、断糸が多くなり、柔軟性の欠けたもの
となる。しかもケン化Et・VAc系共重合体とポリア
ミドと通常の250℃以上の温度で溶融複合紡糸して複
合繊維を製造する際に、ケン化Et・VAc系共重合体
の耐熱性が劣ったものになり、紡糸が円滑に行われなり
にくい。一方、エチレン単位の割合が70モル%を越え
ると、ケン化された酢酸ビニル単位(すなわちビニルア
ルコ−ル単位)の割合が必然的に少なくなり、着色性、
嵩高性が低下して使い勝手が悪くなり、外観上も劣った
ものになる。In the present invention, the proportion of ethylene units in the saponified Et.VAc copolymer is preferably 25 to 70 mol%, particularly 30 to 70 mol%. If the proportion of ethylene units in the copolymer is less than 25 mol%, the spinnability during fiberization becomes poor, and the number of single yarn breaks and yarn breaks during spinning or drawing increases, resulting in lack of flexibility. Becomes Moreover, when the saponified Et / VAc-based copolymer and the polyamide are melt-complexed at a usual temperature of 250 ° C. or higher to produce a composite fiber, the saponified Et / VAc-based copolymer has poor heat resistance. Therefore, it is difficult to perform spinning smoothly. On the other hand, when the proportion of ethylene units exceeds 70 mol%, the proportion of saponified vinyl acetate units (that is, vinyl alcohol units) inevitably decreases, resulting in colorability,
The bulkiness is lowered, the usability is deteriorated, and the appearance is inferior.
【0011】さらに、ケン化Et・VAc系共重合体で
は酢酸ビニル単位の95%以上がケン化されていること
が好ましい。酢酸ビニル単位のケン化度が95モル%未
満の場合、ケン化Et・VAc系共重合体の結晶性が低
下して強度等の繊維物性が低下して加工工程中のトラブ
ルの発生原因となり易い。Further, in the saponified Et.VAc type copolymer, it is preferable that 95% or more of the vinyl acetate units are saponified. When the saponification degree of the vinyl acetate unit is less than 95 mol%, the crystallinity of the saponified Et.VAc-based copolymer is deteriorated and the fiber properties such as strength are deteriorated, which easily causes troubles during the processing step. .
【0012】また、ケン化Et・VAc系共重合体とし
ては数平均分子量250以上のものを使用することが好
ましい。ここで数平均分子量とは、ケン化Et・VAc
系共重合体を構成するエチレン単位、ケン化された酢酸
ビニル単位(ビニルアルコ−ル単位)および未ケン化の
酢酸ビニル単位の各々を1繰り返し単位とした時に、共
重合体におけるそれらの単位の合計数(数重合度)のポ
リマ−平均を示したものである。Further, it is preferable to use a saponified Et.VAc type copolymer having a number average molecular weight of 250 or more. Here, the number average molecular weight means saponified Et.VAc
When each of the ethylene unit, the saponified vinyl acetate unit (vinyl alcohol unit) and the unsaponified vinyl acetate unit constituting the copolymer is one repeating unit, the total of those units in the copolymer It shows the polymer average of the number (degree of polymerization).
【0013】ケン化Et・VAc系共重合体の数平均分
子量の上限値はとくに限定されないが、重合度が高くな
り過ぎると溶融紡糸時のポリマ−の溶融流動性が悪くな
り、繊維化工程性が不良になり易いので、通常、数平均
分子量が500以下のものを使用することが好ましい。
とくに数平均分子量が300〜400の範囲のケン化E
t・VAc系共重合体を使用することが好ましい。The upper limit of the number average molecular weight of the saponified Et.VAc copolymer is not particularly limited, but if the polymerization degree becomes too high, the melt fluidity of the polymer at the time of melt spinning will deteriorate, and the fiber forming processability will be poor. The number average molecular weight is preferably 500 or less because it tends to be poor.
Especially saponified E having a number average molecular weight in the range of 300 to 400
It is preferable to use a t.VAc-based copolymer.
【0014】そのようなケン化Et・VAc系共重合体
は公知の方法で重合、ケン化処理して得ることができ
る。また(株)クラレよりエバ−ル↑Rの商品名で、日
本合成化学工業(株)よりソア−ル↑Rの商品名で市販
されており、容易に入手可能である。Such a saponified Et.VAc type copolymer can be obtained by polymerizing and saponifying by a known method. Further, it is commercially available from Kuraray Co., Ltd. under the trade name of EVAL ↑ R and from Nippon Synthetic Chemical Industry Co., Ltd. under the trade name of SOL ↑ R, and is easily available.
【0015】いずれの場合にも、ケン化Et・VAc系
共重合体にナトリウムイオン、カリウムイオン等のアル
カリ金属イオンやカルシウム、マグネシウム等のアルカ
リ土類金属イオンなどの金属イオンが存在すると、ケン
化Et・VAc系共重合体に過度の架橋の発生、主鎖切
断、側鎖脱離等が生じて共重合体のゲル化が起り易くな
ったり、熱安定性が劣ったものとなって、溶融複合紡糸
時の耐熱性が低下し易くなる。そのため、ケン化Et・
VAc系共重合体とポリアミドからなる複合繊維を長時
間安定に連続紡糸するためには、ケン化Et・VAc系
共重合体中の各金属イオンの含量をそれぞれ100pp
m以下にしておくことが好ましい。In any case, when saponified Et.VAc-based copolymer contains metal ions such as alkali metal ions such as sodium ion and potassium ion and alkaline earth metal ions such as calcium and magnesium, saponification is carried out. Excessive cross-linking, main chain scission, side chain desorption, etc. occur in the Et / VAc-based copolymer, which easily causes gelation of the copolymer, and the thermal stability becomes poor, resulting in melting. The heat resistance during composite spinning tends to decrease. Therefore, saponified Et.
In order to continuously and continuously spin a composite fiber composed of a VAc-based copolymer and a polyamide for a long time, the content of each metal ion in the saponified Et.VAc-based copolymer should be 100 pp.
It is preferable to keep m or less.
【0016】また、ケン化Et・VAc系共重合体の軟
化点、耐熱性、耐熱水性等を向上させるために、複合繊
維中のケン化Et・VAc系共重合体を場合により架橋
させておいてもよい。架橋方法としては、ビニルアルコ
ル単位含有共重合体の架橋方法して知られているいずれ
の方法も採用できる。たとえば、モノアルデヒド、ジア
ルデヒド等のアルデヒド化合物、ジイソシアネ−ト等の
ポリイソシアネ−トなどの有機架橋剤による架橋、ホウ
素化合物等の無機架橋剤による架橋、γ線や電子線等の
放射線や光による架橋などを挙げることができる。ジア
ルデヒドで架橋処理を行う場合、硫酸や塩酸等の強酸を
使用するのが好ましく、また、架橋処理後に未反応のア
ルデヒドが存在していると染色物の退色等を招くことが
あるので、酸化剤等により酸化処理してカルボン酸やそ
の塩にしておくことが好ましい。In order to improve the softening point, heat resistance, hot water resistance and the like of the saponified Et.VAc type copolymer, the saponified Et.VAc type copolymer in the composite fiber is optionally crosslinked. You may stay. As a cross-linking method, any method known as a cross-linking method for a vinyl alcohol unit-containing copolymer can be adopted. For example, aldehyde compounds such as monoaldehydes and dialdehydes, crosslinking with organic crosslinking agents such as polyisocyanates such as diisocyanates, crosslinking with inorganic crosslinking agents such as boron compounds, crosslinking with radiation or light such as γ rays or electron beams. And so on. When the cross-linking treatment is performed with dialdehyde, it is preferable to use a strong acid such as sulfuric acid or hydrochloric acid. Also, the presence of unreacted aldehyde after the cross-linking treatment may cause discoloration of the dyed product. It is preferable to oxidize the carboxylic acid or its salt with an agent or the like.
【0017】本発明において、複合繊維を構成する他の
成分であるポリアミドは、ケン化Et・VAc系共重合
体との接合性が良好であり、各種の複合形態でケン化E
t・VAc系共重合体と複合紡糸してもケン化Et・V
Ac系共重合体とポリアミドとの接合面での界面剥離が
発生せず、繊維化の工程性が良好である。ポリアミドは
洗濯時の再汚染性が比較的良好であって、ケン化Et・
VAc系共重合体の極めて優れた耐再汚染性と相俟っ
て、洗濯時耐再汚染性に極めて優れた繊維製品を得るこ
とができる。In the present invention, the polyamide, which is another component of the conjugate fiber, has a good bondability with the saponified Et.VAc type copolymer, and saponified E in various composite forms.
Saponified Et · V even when spun with t · VAc-based copolymer
Interfacial peeling does not occur at the joint surface between the Ac-based copolymer and the polyamide, and the processability of fiber formation is good. Polyamide has a relatively good redeposition property during washing, and saponified Et.
Combined with the extremely excellent anti-staining property of the VAc-based copolymer, it is possible to obtain a textile product which is extremely excellent in anti-staining property during washing.
【0018】また、ポリアミドは屈折率が非常に高く、
ポリアミド単独の着色繊維は白っぽい光沢になり易い
が、屈折率の小さいケン化Et・VAc系共重合体と複
合することによって、発色性が良好で深みがあり、良好
な光沢を有する色調とすることができる。とくに、屈折
率1.55以下のケン化Et・VAc系共重合体を用い
てポリアミドと複合させると、得られる複合繊維の色調
および光沢が一層良好なものになる。Polyamide has a very high refractive index,
The colored fiber of polyamide alone tends to have whitish luster, but by combining it with a saponified Et.VAc-based copolymer having a low refractive index, it is possible to obtain a color tone with good color development, depth, and good gloss. You can In particular, when a saponified Et.VAc-based copolymer having a refractive index of 1.55 or less is used to form a composite with a polyamide, the color tone and gloss of the resulting composite fiber are further improved.
【0019】ポリアミドとしてはナイロン6、ナイロン
66、ナイロン12またはそれらのうちの2者または3
者の混合物を使用することが、繊維化工程性の点から好
ましい。また、これらのポリアミドは必要に応じて他の
第3成分を共重合したポリアミドを少量併用してもさし
つかえない。Polyamide includes nylon 6, nylon 66, nylon 12 or two or three of them.
It is preferable to use the above mixture from the viewpoint of the fiberizing processability. Further, these polyamides may be used in a small amount together with a polyamide obtained by copolymerizing another third component, if necessary.
【0020】本発明において、耐光剤としてポリアミド
に含有される周期律表第Ib族に属する金属のハロゲン
化物(以下、単にハロゲン化物と称することがある)と
しては銅の塩化物、臭化物、ヨウ化物、銀の塩化物、臭
化物、ヨウ化物等が挙げられ、これらは単独であるいは
2種以上の混合物として使用することができる。該ハロ
ゲン化物のポリアミドに対する含有量は、0.01〜5
重量%、好ましくは0.05〜3重量%の範囲内であ
る。ハロゲン化物の含有量が0.01重量%未満の場
合、複合繊維における耐光性の改良が不十分であり、一
方、5重量%を越えると複合紡糸性、延伸性が低下し、
ハロゲン化物による着色が激しくなる。In the present invention, as a halide of a metal belonging to Group Ib of the periodic table (hereinafter sometimes simply referred to as a halide) contained in polyamide as a light-proofing agent, a chloride, bromide or iodide of copper is used. , Silver chloride, bromide, iodide and the like, and these can be used alone or as a mixture of two or more kinds. The content of the halide with respect to the polyamide is 0.01 to 5
% By weight, preferably in the range of 0.05 to 3% by weight. When the content of the halide is less than 0.01% by weight, the light resistance of the composite fiber is insufficiently improved, while when it exceeds 5% by weight, the composite spinning property and the drawability are deteriorated.
Intense coloring by halides.
【0021】該ハロゲン化物は他の添加剤、たとえばメ
ルカプトベンズイミダゾ−ル等の耐熱剤と併用すること
により、複合繊維に各種の性能を付与することができ
る。該ハロゲン化物のポリアミドへの添加方法として
は、ポリアミドの重合時に添加する方法、複合紡糸時に
ポリアミドチップに直接添加する方法が挙げられる。ま
た、ポリアミドに高濃度添加したマスタ−チップを作製
し、これをポリアミドと混合して所定濃度に希釈する、
所謂マスタ−バッチ法が挙げられる。By using the halide in combination with other additives such as a heat-resistant agent such as mercaptobenzimidazole, various performances can be imparted to the composite fiber. Examples of the method of adding the halide to the polyamide include a method of adding it at the time of polymerizing the polyamide and a method of directly adding to the polyamide chip at the time of composite spinning. In addition, a master chip with a high concentration added to polyamide is prepared, and this is mixed with polyamide to dilute it to a predetermined concentration.
A so-called master-batch method can be mentioned.
【0022】複合繊維におけるケン化Et・VAc系共
重合体とポリアミドとの複合割合は、ケン化Et・VA
c系共重合体:ポリアミド=20:80〜80:20、
とくに30:70〜70:30(重量比)にすることが
好ましい。複合繊維におけるケン化Et・VAc系共重
合体の割合が20重量%未満の場合、繊維化工程性が劣
ったものとなり、かつ複合繊維におけるアルコ−ル性水
酸基の割合が減少して、光沢や色調の低下を招いたり、
洗濯時の耐再汚染性が低下し易い。一方、ケン化Et・
VAc系共重合体の割合が80重量%を越えると、紡
糸、延伸、交絡処理等の工程性が不良となり易く、繊維
強度、強度保持率等の繊維物性も低下する。The ratio of the saponified Et.VAc copolymer and the polyamide in the composite fiber is determined by the saponified Et.VA.
c-based copolymer: polyamide = 20:80 to 80:20,
It is particularly preferable to set it to 30:70 to 70:30 (weight ratio). When the proportion of the saponified Et.VAc-based copolymer in the composite fiber is less than 20% by weight, the fiber forming processability is inferior, and the proportion of the alcoholic hydroxyl group in the composite fiber is reduced, resulting in gloss and gloss. Causing a drop in color,
The redeposition resistance during washing tends to decrease. On the other hand, saponified Et.
If the proportion of the VAc-based copolymer is more than 80% by weight, the processability such as spinning, drawing, and entanglement treatment tends to be poor, and the fiber physical properties such as fiber strength and strength retention also deteriorate.
【0023】複合繊維における複合形態は芯鞘型、海島
型、貼合型、それらの混在型等任意の形態であることが
できる。芯鞘型の場合、2層芯鞘型および3層以上の多
層芯鞘型のいずれでもよい。また海島型の場合、島の形
状、数、分散状態を任意に選択することができ、島の一
部が繊維表面に露出していてもよい。さらに、貼合型の
場合、繊維の長さ方向に直角名繊維断面において、貼合
面が直線状、円弧状、またはその他任意のランダムな曲
線状のいずれでもよく、さらに複数の貼合部分が互いに
平行になっていても、放射状になっていても、その他任
意の形状であってもよい。The composite form of the composite fiber may be any form such as a core-sheath type, a sea-island type, a laminating type and a mixed type thereof. In the case of the core-sheath type, either a two-layer core-sheath type or a multi-layer core-sheath type having three or more layers may be used. In the case of the sea-island type, the shape, number and dispersion state of the islands can be arbitrarily selected, and a part of the islands may be exposed on the fiber surface. Furthermore, in the case of the bonding type, in the name fiber cross section perpendicular to the length direction of the fiber, the bonding surface may be linear, arc-shaped, or any other random curved shape, and further a plurality of bonding portions may be formed. They may be parallel to each other, radial, or any other shape.
【0024】上記したように、複合繊維では、ケン化E
t・VAc系共重合体とポリアミドとが20:80〜8
0:20の重量割合で複合していることが好ましいが、
ケン化Et・VAc系共重合体が複合繊維の表面積の6
0%以上を占めるようにすることが望ましい。とくに、
屈折率の高いポリアミドを屈折率の低いケン化Et・V
Ac系共重合体で覆うような複合形態にすると、白っぽ
くなく、濡れたような深みのある良好な光沢および色調
を有する製品を得ることができる。As described above, in the composite fiber, saponified E
The t · VAc-based copolymer and the polyamide are 20:80 to 8
It is preferable that the composite is made at a weight ratio of 0:20,
The saponified Et / VAc-based copolymer has a surface area of the composite fiber of 6
It is desirable to occupy 0% or more. Especially,
Polyamide with high refractive index is saponified with low refractive index Et ・ V
When the composite form is such that it is covered with an Ac-based copolymer, it is possible to obtain a product which is not whitish and has good gloss and color tone with a deep depth such as wetness.
【0025】本発明の複合繊維の断面形状はどのような
ものであってもよく、円形又は異形形状とすることがで
きる。異形断面の場合、たとえば偏平形、三〜八角形等
の角形、T字形、多葉形、楕円形等の任意の形状とする
ことができる。本発明の複合繊維の具体例としては、た
とえば図1(イ)〜(チ)に示す複合形態および横断面
形状のものを挙げることができる。また上記の複合繊維
は、繊維形成性重合体において通常使用されている蛍光
増白剤、安定剤、難燃剤、着色剤等の任意の添加剤を必
要に応じて含有することができる。The cross-sectional shape of the conjugate fiber of the present invention may be any shape, and may be circular or irregular. In the case of a modified cross section, for example, a flat shape, a polygon such as a tri-octagon, a T-shape, a multi-lobed shape, an elliptical shape, or the like can be used. Specific examples of the composite fiber of the present invention include the composite form and the cross-sectional shape shown in FIGS. In addition, the above-mentioned conjugate fiber can optionally contain optional additives such as a fluorescent whitening agent, a stabilizer, a flame retardant, and a colorant which are usually used in the fiber-forming polymer.
【0026】本発明の複合繊維は、ケン化Et・VAc
系共重合体とハロゲン化物含有ポリアミドを用いて溶融
複合紡糸し、必要に応じて延伸処理、熱処理等を施すこ
とにより製造することができる。紡糸時の温度や引取り
速度、延伸温度、延伸倍率、熱処理温度等の諸条件は、
使用するケン化Et・VAc系共重合体の成分組成やケ
ン化度、ポリアミドの種類、複合割合、複合形態等に応
じて適宜選択設定することができる。そのような紡糸法
としては、2種類の熱可塑性重合体から複合繊維を製造
する従来の溶融複合紡糸技術のいずれもが使用できる。
たとえば、ケン化Et・VAc系共重合体およびハロゲ
ン化物含有ポリアミドの各々を別々の押出機で溶融して
各々の溶融重合体流を形成し、それらの溶融重合体流を
複合紡糸パックを有する紡糸装置に導入し紡糸パック内
で合流複合させて紡糸することにより複合繊維を製造す
ることができる。その際の各重合体の溶融は通常、28
5℃以下で行い、紡糸温度としては250〜285℃の
範囲内の温度が採用される。The composite fiber of the present invention is saponified Et.VAc.
It can be produced by melt-composite spinning using a system copolymer and a halide-containing polyamide and, if necessary, subjecting to stretching treatment, heat treatment and the like. Various conditions such as temperature during spinning, take-up speed, stretching temperature, stretching ratio, heat treatment temperature, etc.
It can be appropriately selected and set according to the component composition and saponification degree of the saponified Et.VAc-based copolymer used, the type of polyamide, the composite ratio, the composite form, and the like. As such a spinning method, any of the conventional melt-composite spinning techniques for producing conjugate fibers from two kinds of thermoplastic polymers can be used.
For example, each of a saponified Et.VAc-based copolymer and a halide-containing polyamide is melted in a separate extruder to form a respective molten polymer stream, and the molten polymer stream is spun with a composite spin pack. A composite fiber can be produced by introducing the mixture into a device, combining and spun in a spinning pack, and spinning. The melting of each polymer at that time is usually 28
It is carried out at 5 ° C. or lower, and a spinning temperature in the range of 250 to 285 ° C. is adopted.
【0027】このようにして得られた複合繊維を、ブラ
ックパネル温度83℃、400時間カ−ボンア−ク照射
して処理した場合、強度保持率は60%以上であり、各
条件を選択すると強度保持率が80%を越えることがあ
り、非常に実用性能に富んでいる。ハロゲン化物を含有
しないポリアミドとケン化Et・VAc系共重合体との
複合繊維を、上記の条件で処理した後の強度保持率はた
かだか42.5%であり、ポリマ−に対して劣化作用を
有すると言われている金属化合物をポリアミドに含有さ
せることにより、強度保持率が60%以上と大きく改良
され、耐光性が著しく向上している。When the composite fiber thus obtained is treated by carbon arc irradiation at a black panel temperature of 83 ° C. for 400 hours, the strength retention is 60% or more. The retention rate may exceed 80%, which is very practical. The strength retention rate after treating the composite fiber of the halide-free polyamide and the saponified Et.VAc-based copolymer under the above conditions is at most 42.5%, which has a deteriorating effect on the polymer. By incorporating the metal compound which is said to have in the polyamide, the strength retention is greatly improved to 60% or more, and the light resistance is remarkably improved.
【0028】このようにして得られた複合繊維のフィラ
メントを合わせてマルチフィラメント糸を形成し、この
マルチフィラメント糸を複数本組み合わせてそのまま直
接立毛用の繊維、立毛糸(パイル糸)として使用でき
る。また、たとえば合撚、エア−加工、混繊等を行って
所定の太さの糸を形成しこの糸を立毛用の糸として使用
したり、マルチフィラメントを熱風を用いるインタ−レ
−ス加工、スタッフィング加工や従来のBCF法(Bulk
ed Continuous Filament法)による捲縮の付与等によっ
て嵩高加工した後、その嵩高加工糸を複数本組み合わせ
て合撚、エア−加工、混繊等を行って、この糸を立毛用
の糸として使用することができる。The filaments of the composite fiber thus obtained are combined to form a multifilament yarn, and a plurality of the multifilament yarns can be combined and used directly as a fiber for napping or a napped yarn (pile yarn). Further, for example, ply-twisting, air processing, mixed fiber, etc. are performed to form a thread having a predetermined thickness and this thread is used as a thread for napping, or an interlace processing using a multifilament, Stuffing processing and conventional BCF method (Bulk
ed Continuous Filament method) after applying bulkiness by crimping, etc., combine multiple bulky textured yarns, perform ply twist, air-process, mixed fiber, etc., and use this yarn as a yarn for napping be able to.
【0029】上記により本発明の複合繊維からなるマル
チフィラメント糸から立毛用の糸を作製する場合は、同
じマルチフィラメント糸同士を組み合わせても、該複合
繊維からなるマルチフィラメント糸と他の繊維のマルチ
フィラメント糸を組み合わせてもよい。他の繊維のマル
チフィラメント糸として、芳香族ポリアミド繊維、脂肪
続ポリアミド繊維、ポリエステル繊維などからなるマル
チフィラメント糸を使用することができる。その場合、
該他の繊維のマルチフィラメント糸の混合割合は、立毛
用の糸を構成する繊維の50重量%未満であることが好
ましく、とくに40重量%未満であることが好ましい。In the case of producing a napped yarn from the multifilament yarn composed of the conjugate fiber of the present invention as described above, even if the same multifilament yarns are combined with each other, the multifilament yarn composed of the conjugate fiber and another multifilament yarn You may combine filament yarn. As the multifilament yarn of other fibers, a multifilament yarn made of aromatic polyamide fiber, aliphatic polyamide fiber, polyester fiber, or the like can be used. In that case,
The mixing ratio of the multifilament yarn of the other fibers is preferably less than 50% by weight, and particularly preferably less than 40% by weight of the fibers constituting the yarn for nap.
【0030】また、マルチフィラメント糸に限らず、上
記した複合繊維を切断して30〜100mm程度の短繊
維とし、これを単独でまたは綿や麻等の天然繊維、他の
合成繊維と混紡して紡績糸を形成し、この紡績糸を立毛
用の糸に用いることもできる。なかでも、耐抜け毛性、
嵩高性、形態安定性等の点で、複合繊維から主としてな
るマルチフィラメント糸が望ましい。Not limited to multifilament yarns, the above-mentioned composite fibers are cut into short fibers of about 30 to 100 mm, which are spun alone or mixed with natural fibers such as cotton and hemp and other synthetic fibers. It is also possible to form spun yarn and use this spun yarn as a yarn for napping. Among them, hair loss resistance,
From the viewpoint of bulkiness, morphological stability, etc., a multifilament yarn mainly composed of composite fibers is desirable.
【0031】上記の立毛用の糸を用いて各種の製品を製
造することができる。たとえば、該立毛用の糸を用いて
パイル布帛を製織してパイル織物を形成しこれを清掃用
品として用いることができる。また該立毛用の糸を製編
織して通常の織編物を作製し、これをバフがけやその他
の手段によって起毛して本発明の複合繊維からなる立毛
(起毛)を有する布帛をつくり、これを清掃用品として
用いることもできる。さらには、該立毛用の糸を切断し
て30〜100mm程度の短繊維を形成し、この短繊維
から絡合不織布、バインダ−繊維やバインダ−樹脂で固
定した不織布を形成し、それらの不織布を適当な手段で
起毛処理して、本発明の複合繊維からなる立毛(起毛)
を有する布帛をつくり、これを清掃用品として用いるこ
ともできる。そして、上記したような清掃用品を作製す
るにあたっては、立毛や起毛用の繊維や糸の太さを通常
約2〜20デニ−ル程度にしておくとよい。立毛や起毛
を有するこれらの布帛は、たとえば所定の大きさに裁断
して布帛状のまま清掃用品として使用しても、またはミ
トン形状の袋状の清掃用品にして使用しても、またはそ
の他任意の形状にして使用してもよい。Various products can be manufactured using the above yarn for nap. For example, a pile fabric can be formed by weaving a pile fabric using the napped yarn, and the pile fabric can be used as a cleaning article. Further, the yarn for napped yarn is knitted and woven to produce a normal woven or knitted fabric, which is raised by buffing or other means to prepare a fabric having napped (raised) made of the composite fiber of the present invention. It can also be used as a cleaning article. Further, the napped yarn is cut to form short fibers of about 30 to 100 mm, and entangled non-woven fabric, non-woven fabric fixed with binder fiber or binder resin is formed from these short fibers, and these non-woven fabrics are formed. Raised by a suitable means and raised (raised) composed of the composite fiber of the present invention
It is also possible to fabricate a cloth having the above and use it as a cleaning article. When producing the above-mentioned cleaning article, it is advisable to set the thickness of the napped or raised fibers or threads to about 2 to 20 denier. These cloths having naps or naps may be cut into a predetermined size, for example, and used as a cloth-like cleaning article, or as a mitten-shaped bag-like cleaning article, or any other The shape may be used.
【0032】またモップ糸の場合、本発明の複合繊維か
ら主としてなる捲縮加工やその他の処理を施されたかま
たは施されていないマルチフィラメント糸や紡績糸を合
撚して、通常総デニ−ルが約250〜500デニ−ル程
度のモップ糸を製造する。そして、そのようなモップ糸
を蛇行状に平行させて配列固定してモップ用のフレンジ
加工糸をつくり、該房状体やフレンジ加工糸を布帛等か
らなる基材に縫製やその他の手段によって固定してモッ
プを作製することができる。あるいは、モップ糸を直接
基材にタフトしてモップを作製してもよい。また、上記
モップ用の房状体を棒の先端部に固定することによって
ハタキを作製することもできる。本発明においては、上
記複合繊維から主としてなるモップ糸を使用する限り、
モップやハタキの形態やその作製法はとくに限定され
ず、従来のいずれの形態および方法であってもよい。In the case of a mop yarn, a multifilament yarn or a spun yarn, which is or is not mainly subjected to crimping or other treatment mainly composed of the composite fiber of the present invention, is combined and twisted to form a total denier. Produces a mop yarn of about 250-500 denier. Then, such mop yarns are arranged in parallel in a meandering manner and arranged and fixed to form a moped frenched yarn, and the tufted body or the frenched yarn is fixed to a base material made of cloth or the like by sewing or other means. Then, a mop can be produced. Alternatively, the mop may be tufted directly onto the substrate to produce the mop. In addition, it is also possible to produce a flycatcher by fixing the mop tuft to the tip of the rod. In the present invention, as long as the mop yarn mainly composed of the above composite fiber is used,
The form of mop and hataki and its manufacturing method are not particularly limited, and any conventional form and method may be used.
【0033】さらに上記のようにして得られた立毛用の
糸をパイル糸として織布、編布、不織布等の布帛などか
らなる基材に植え込みパイルマットを作製することもで
きる。基材の種類、パイル糸の植え込み法やそれに用い
る装置はとくに限定されず、従来のパイルマットの製造
において用いられている基材、方法、および製造装置の
いずれもが使用できる。パイル糸の植え込み密度は、通
常ゲ−ジ間隔が1/5〜1/12の範囲、ステッチが5
〜13本の範囲になるようにすることが好ましい。パイ
ル糸の植え込み密度が高くなり過ぎると、塵埃がパイル
表面に多く付着し、踏み付けられた時に微細な塵埃が飛
散して周囲の再汚染を招き易くなる。一方パイル糸の植
え込み密度が低すぎると、塵埃除去機能が低下し、しか
も塵埃が基材の目にまで入り込んでその清掃除去が困難
になる。また、必要に応じて、本発明の複合繊維から主
としてなるパイル糸は、他の繊維からなるパイル糸と共
に基材に植え込んでも差支えない。その場合、他の繊維
からなるパイル糸の割合を40%以下にしておくことが
好ましい。Further, the piled yarn may be produced by implanting the napped yarn obtained as described above as a pile yarn on a base material made of cloth such as woven cloth, knitted cloth and non-woven cloth. The type of base material, the method for implanting pile yarns, and the apparatus used therefor are not particularly limited, and any of the base material, method, and production apparatus used in the conventional production of pile mats can be used. The pile thread density is usually in the range of 1/5 to 1/12 for the gauge interval and 5 for stitches.
It is preferable that the range is from 13 to 13. If the pile thread density is too high, a large amount of dust adheres to the pile surface, and when stepped on, fine dust is scattered to easily re-contaminate the surrounding area. On the other hand, if the pile yarn density is too low, the dust-removing function is deteriorated, and the dust enters the eyes of the base material, which makes cleaning and removal thereof difficult. In addition, if necessary, the pile yarn mainly composed of the composite fiber of the present invention may be implanted in a base material together with the pile yarn composed of other fibers. In that case, it is preferable to keep the ratio of the pile yarn made of other fibers to 40% or less.
【0034】上記のパイル糸を植え込んだ基材マットは
そのままパイルマットとして使用できるが、一般にゴム
や樹脂などの裏打ち材を基材の裏面に施して植え込んだ
パイル糸を固定して抜けを防止して安定化することが好
ましい。また、必要に応じて重合体からなる裏打ち材の
上にさらに他の布帛を積層してもよい。基材に打ち込ん
だパイル糸はそのまま切断せずにル−プパイル状にして
使用しても、または切断して不差状のカットパイル状に
して使用してもよい。パイル糸の毛足(長さ)は、一般
に5〜20mm程度、好ましくは8〜15mm程度とし
ておく。また必要に応じて、湿潤剤、帯電防止剤、難燃
剤、防黴剤、殺菌・殺虫剤等の任意の剤で処理してもよ
い。The above-mentioned base mat in which pile yarns are implanted can be used as it is as a pile mat. Generally, a backing material such as rubber or resin is applied to the back surface of the base material to fix the implanted pile yarns to prevent the pile yarns from coming off. It is preferable to stabilize it. Further, if necessary, another cloth may be laminated on the backing material made of a polymer. The pile yarn driven into the substrate may be used as it is without being cut, in the form of a loop pile, or may be cut and used in the form of a differential cut pile. The pile yarn length (length) is generally about 5 to 20 mm, preferably about 8 to 15 mm. Further, if necessary, it may be treated with any agent such as a wetting agent, an antistatic agent, a flame retardant, an antifungal agent, a bactericidal / insecticide.
【0035】立毛用の糸の着色は、複合繊維の製造時、
複合繊維の製造後で立毛用の糸を製造する前の段階、複
合繊維から立毛用の糸を製造した後、または繊維製品を
製造した後の任意の段階で行うことができる。複合紡糸
によって着色した複合繊維を直接製造する場合は、着色
剤をたとえばマスタ−バッチ等の形態にしてケン化Et
・VAc系共重合体およびポリアミドの一方または両方
に混合した後、溶融複合紡糸を行うとよい。着色剤とし
ては、繊維製品に現出させようとする色調に応じて、酸
化チタン、カ−ボンブラック、群青、紺青等の無機顔
料、フタロシアニン等の有機顔料を適宜使用することが
できる。The coloring of the yarns for napped hair is
It can be performed at any stage after the production of the conjugate fiber and before the production of the napped yarn, after the production of the napped yarn from the composite fiber, or after the production of the fiber product. In the case of directly producing a composite fiber that is colored by composite spinning, the colorant is saponified Et in the form of, for example, a master-batch.
-It is advisable to carry out melt composite spinning after mixing with one or both of the VAc-based copolymer and the polyamide. As the colorant, an inorganic pigment such as titanium oxide, carbon black, ultramarine blue or dark blue, or an organic pigment such as phthalocyanine can be appropriately used according to the color tone to be exhibited in the textile product.
【0036】本発明の複合繊維は上記した立毛用の糸に
限定して使用されるものではなく、発色性、色調、光
沢、耐光性等の作用効果が充分発揮でき得る用途に使用
可能である。The composite fiber of the present invention is not limited to the above-mentioned napped yarn, but can be used in applications where the effects such as color developability, color tone, gloss and light resistance can be sufficiently exhibited. .
【0037】[0037]
【実施例】以下、実施例により本発明を具体的に説明す
るが、本発明はこれら実施例に何等限定されるものでは
ない。実施例における各物性は以下の方法により測定、
評価した。EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. Each physical property in the examples is measured by the following methods,
evaluated.
【0038】(1)繊維および繊維製品の強度保持率
(%) 複合繊維または繊維製品をフェ−ドメ−タ−でア−ク照
射でのブラックパネル温度83℃、400時間処理し、
該繊維または繊維製品の強度をインストロン(製作所、
型)を用いて測定した。処理前の強度に対する処理後の
強度を保持率として示した。(1) Strength retention rate (%) of fiber and fiber product The composite fiber or fiber product was treated with a fade meter at arc panel irradiation at a black panel temperature of 83 ° C. for 400 hours,
Instron (manufacturing,
Type). The strength after treatment with respect to the strength before treatment is shown as a retention rate.
【0039】(2)洗濯時の再汚染度(DS)の測定 (a)前処理 試料を下記の条件下に1回洗濯して前処理する。 洗濯条件: 洗濯機:National Automatic NA−5050 洗濯液:温度40±2℃、洗剤0.25%、モノゲン、
浴比1:100 洗濯時間:10分 すすぎ:40℃×1分を3回 (b)再汚染処理 前処理した試料から5×5cmの試験片を6枚取り、こ
れを1組とする。Launder-O-meter型洗濯機付きのコッ
プに汚染液(下記の人工油性汚れ成分と固形汚れ成分を
3:1で混合したもの3gおよび洗剤モノゲンペ−スト
7gに水を加えて4リットルにしたもの)150mlと
Steel ball10個を入れて40±2℃に予熱した後、試
験片を洗濯機の投入して、20分間回転させて汚染す
る。汚染後、試験片を洗濯機から取り出して約3リット
ルの水で1分間水洗し、これを2回繰り返した後、50
〜60℃で乾燥する。(2) Measurement of degree of recontamination (DS) at the time of washing (a) Pretreatment The sample is washed once under the following conditions to be pretreated. Washing conditions: Washing machine: National Automatic NA-5050 Washing liquid: Temperature 40 ± 2 ° C, Detergent 0.25%, Monogen,
Bath ratio 1: 100 Washing time: 10 minutes Rinse: 40 ° C x 1 minute 3 times (b) Recontamination treatment Take 6 pieces of 5 x 5 cm from the pretreated sample and make one set. Launder-O-meter type washing machine equipped with a contaminated liquid (3 g of the artificial oily soil component and solid soil component mixed below in a ratio of 3: 1 and detergent monogen paste 7 g to which water was added to make 4 liters) ) 150 ml
After putting 10 steel balls and preheating to 40 ± 2 ° C., the test piece is put into a washing machine and rotated for 20 minutes to be contaminated. After the contamination, the test piece was taken out of the washing machine and washed with about 3 liters of water for 1 minute, and this was repeated twice, and then 50
Dry at ~ 60 ° C.
【0040】人工油性汚れ成分: ステアリン酸 12.5% オレイン酸 12.5% ヤシ硬化油 12.5% オリ−ブ油 12.5% セチルアルコ−ル 8.5% 固形パラフィン(融点60〜61℃) 21.5% コレステロ−ル 5.0% カ−ボンブラック(玉川カ−ボン) 15.0%Artificial oily stain component: Stearic acid 12.5% Oleic acid 12.5% Hardened coconut oil 12.5% Olive oil 12.5% Cetyl alcohol 8.5% Solid paraffin (melting point 60 to 61 ° C) ) 21.5% Cholesterol 5.0% Carbon black (Tamagawa carbon) 15.0%
【0041】 固形汚れ成分 粘度汚れ(ドライクリ−ニング残渣ケイソウ土吸着物) 55% SiO↓2(エロ−ル) 17% Fe↓2O↓3 0.5% セメント 17% n−低級炭化水素(ヘプタン) 8.75% カ−ボンブラック(玉川カ−ボン) 1.75%Solid stain component Viscous stain (dry cleaning residue diatomaceous earth adsorbate) 55% SiO ↓ 2 (erol) 17% Fe ↓ 2O ↓ 3 0.5% Cement 17% n-lower hydrocarbon (heptane) 8.75% Carbon Black (Tamagawa Carbon) 1.75%
【0042】(c)測定 上記で得た試験片を4枚重ね、自動記録式分光光度計
(島津製作所製RC−II型)でMgOの場合を100
とした時の反射率(%)を3回測定してその平均値をと
り、下記の式により汚染度(DS:Degree of Soiling)
を算出した。(C) Measurement Four test pieces obtained above were piled up, and an automatic recording type spectrophotometer (RC-II type manufactured by Shimadzu Corporation) was used to measure 100 for MgO.
The reflectance (%) is measured three times and the average value is calculated. The pollution degree (DS: Degree of Soiling) is calculated by the following formula.
Was calculated.
【0043】 DS(%)={(R↓0−R↓S)/R↓0}×100 ただし、R↓0は再汚染前の試料の反射率、R↓Sは再
汚染試料の反射率を示す。DS (%) = {(R ↓ 0−R ↓ S) / R ↓ 0} × 100 where R ↓ 0 is the reflectance of the sample before recontamination and R ↓ S is the reflectance of the recontamination sample Indicates.
【0044】(3)汚れ拭き取り性 上記人工油性汚れ成分を準備し、該汚れ成分を木製の床
面に施して油性汚れ層を形成させ、この床面の汚れを試
料で拭き取って、その時の汚れ拭き取り状態を評価し
た。(3) Stain wiping property The artificial oily stain component is prepared, the stain component is applied to a wooden floor surface to form an oily stain layer, and the stain on the floor surface is wiped off with a sample, and the stain at that time is removed. The wiping condition was evaluated.
【0045】(4)抜け毛の評価 直径100mmの円筒の長さ方向に沿って棕櫚繊維で作
られた幅約30mmのブラシを相対する位置に4個固定
し、これを75回転/分のモ−タ−に接触させて回転さ
せて試料に5分間ブラシ掛けを行って、その際の繊維の
抜けの状態を評価した。(4) Evaluation of Hair Loss Four brushes having a width of about 30 mm made of palm fibers were fixed at opposing positions along the length direction of a cylinder having a diameter of 100 mm, and the brushes were rotated at a speed of 75 rpm. The sample was brushed for 5 minutes while being brought into contact with the target and rotated, and the state of fiber loss at that time was evaluated.
【0046】実施例1 重合触媒としてメタノ−ルを使用し、重合開始剤として
アゾビス−4−メチロキシ−2,3−ジメチルバレロニ
トリルを使用して、60℃、加圧下でエチレンと酢酸ビ
ニルをラジカル重合させて、エチレン含量が表1に示す
割合のエチレン−酢酸ビニルランダム共重合体(数平均
分子量約350)を製造した。次に、このエチレン−酢
酸ビニルランダム共重合体を苛性ソ−ダ含有メタノ−ル
液中でケン化処理を施して、該共重合体中の酢酸ビニル
単位のケン化度が表1に示した値からなる湿潤状態のケ
ン化Et・VAc共重合体を製造した。このケン化Et
・VAc共重合体を酢酸を少量添加した純水の大過剰量
を使用して洗浄を繰り返した後、さらに大過剰の純水で
洗浄を繰り返して、共重合体中のアルカリ金属イオンお
よびアルカリ土類金属イオンの含有量を各々約10pp
m以下にし、その後、脱水機により共重合体から水を分
離して、100℃以下の温度で真空乾燥により充分乾燥
した(屈折率1.53)。EXAMPLE 1 Using methanol as a polymerization catalyst and azobis-4-methyloxy-2,3-dimethylvaleronitrile as a polymerization initiator, ethylene and vinyl acetate were radically heated at 60 ° C. under pressure. Polymerization was carried out to produce an ethylene-vinyl acetate random copolymer (number average molecular weight of about 350) having an ethylene content shown in Table 1. Next, this ethylene-vinyl acetate random copolymer was subjected to saponification treatment in a caustic soda-containing methanol solution, and the saponification degree of vinyl acetate units in the copolymer is shown in Table 1. A saponified Et.VAc copolymer in the wet state consisting of values was prepared. This saponified Et
The VAc copolymer is repeatedly washed with a large excess of pure water to which a small amount of acetic acid is added, and then washed with a large excess of pure water to obtain alkali metal ions and alkaline earth in the copolymer. The content of metal ions is about 10pp each
After that, water was separated from the copolymer by a dehydrator and dried sufficiently by vacuum drying at a temperature of 100 ° C. or less (refractive index 1.53).
【0047】得られたケン化Et・VAc共重合体と、
ヨウ化銅0.1重量%、2−メルカプトベンズイミダゾ
−ル0.2重量%をチップブレンドしたナイロン6[宇
部興産(株)製、1013BK]とを別々の押出機で2
50℃で溶融押出して、複合紡糸装置の紡糸パックに供
給して紡糸温度260℃で紡糸口金から紡糸して、表1
に示した複合重量比、複合形態、芯にケン化Et・VA
c共重合体、鞘にナイロン6の芯鞘複合繊維を紡出さ
せ、非水系の紡糸油剤を付着させて1500m/分で巻
き取った。得られた紡糸原糸を通常のロ−ラ−プレ−ト
方式の延伸機で2.0倍に延伸した。得られた延伸糸の
強度を測定し、耐光性測定の処理を施した後の強度も測
定し、強度保持率を算出した。結果を表1に示す。ヨウ
化銅をナイロン6に含有させることにより、強度保持率
が著しく向上していることがわかる。The obtained saponified Et.VAc copolymer,
Nylon 6 (manufactured by Ube Industries, Ltd., 1013BK) chip-blended with 0.1% by weight of copper iodide and 0.2% by weight of 2-mercaptobenzimidazole was mixed with 2 different extruders.
It is melt extruded at 50 ° C., supplied to a spinning pack of a composite spinning device, and spun from a spinneret at a spinning temperature of 260 ° C.
Composite weight ratio, composite morphology, saponified Et.VA on core shown in
The core-sheath composite fiber of nylon 6 was spun on the c copolymer and the sheath, a non-aqueous spinning oil was attached thereto, and the mixture was wound up at 1500 m / min. The obtained spun raw yarn was drawn 2.0 times with an ordinary roller plate type drawing machine. The strength of the obtained drawn yarn was measured, and the strength after the light resistance measurement treatment was also measured to calculate the strength retention rate. The results are shown in Table 1. It can be seen that the strength retention is remarkably improved by incorporating copper iodide into nylon 6.
【0048】[0048]
【表1】 [Table 1]
【0049】実施例2 実施例1の実験番号7で用いたのと同じケン化Et・V
Ac共重合体、およびヨウ化銅を0.1重量%、2−メ
ルカプトベンズイミダゾ−ル0.2重量%をチップブレ
ンドしたナイロン6とを1:1の重量割合で使用して溶
融複合紡糸を行ってサイドバイサイド型の複合繊維を紡
出し、これを4.3倍に延伸した後、機械捲縮して捲縮
繊維を製造した。この捲縮繊維を繊維長51mmに切断
して、単繊維繊度2デニ−ルのステ−プル繊維を得た。
このステ−プル繊維80重量部と熱バインダ−複合繊維
(芯成分がポエチレンテレフタレ−ト、鞘成分が共重合
ポリエステルからなる繊度2.5デニ−ルの芯鞘型複合
繊維;繊維長51mm)20重量部を混綿し、乾式法で
平均目付45g/m↑2の繊維ウエッブをつくり、水流
交絡処理を施して繊維同士を絡合させて繊維絡合不織布
を作製した。次いで、乾燥を兼ねて135℃の熱風雰囲
気中で5分間乾熱処理して、バインダ−繊維で繊維の接
合点を接着固定するとともに、繊維に自己捲縮を発現さ
せた。得られた不織布は、繊維が綺麗なミクロ捲縮を発
現しており、平均目付67g/m↑2、見掛け密度0.
16g/cm↑3の嵩高な不織布であった。この不織布
の一面に常法によって起毛処理を施して、起毛(立毛)
布帛を得た(立毛繊維長約5〜10m)。Example 2 The same saponified Et.V as used in Experiment No. 7 of Example 1
Melt composite spinning was performed using an Ac copolymer and nylon 6 chip-blended with 0.1% by weight of copper iodide and 0.2% by weight of 2-mercaptobenzimidazole in a weight ratio of 1: 1. Then, the side-by-side type composite fiber was spun out, stretched 4.3 times, and mechanically crimped to produce a crimped fiber. This crimped fiber was cut into a fiber length of 51 mm to obtain a staple fiber having a single fiber fineness of 2 denier.
80 parts by weight of this staple fiber and a thermal binder composite fiber (core-sheath type composite fiber having a fineness of 2.5 denier in which the core component is polyethylene terephthalate and the sheath component is copolyester; fiber length 51 mm ) 20 parts by weight were mixed, a fiber web having an average basis weight of 45 g / m ↑ 2 was prepared by a dry method, and hydroentangling treatment was performed to entangle the fibers to produce a fiber-entangled nonwoven fabric. Then, for drying as well, a dry heat treatment was performed for 5 minutes in a hot air atmosphere at 135 ° C. to bond and fix the bonding points of the fibers with a binder fiber, and the fibers were caused to self-crimp. The resulting non-woven fabric had fine crimps with fine fibers, an average basis weight of 67 g / m 2 and an apparent density of 0.
The bulky nonwoven fabric was 16 g / cm ↑ 3. A brushing treatment is applied to one surface of this non-woven fabric by a conventional method, and a brushing (raised)
A fabric was obtained (napped fiber length of about 5 to 10 m).
【0050】上記の立毛布帛に湿潤剤および殺菌剤を含
有させて払拭用クロスとした。この払拭用クロスはべと
つき感のない柔軟で良好な触感を有し、水または水と油
との混合液の吸液性および保液性が高く、払拭効果に優
れていた。該クロスの汚れ拭きとり性、抜け毛性を評価
したところ、良好であった。The above napped cloth was made to contain a wetting agent and a bactericidal agent to obtain a wiping cloth. This wiping cloth had a non-greasy and soft feeling, had a good tactile sensation, had a high liquid absorbing property and a liquid retaining property of water or a mixed liquid of water and oil, and had an excellent wiping effect. The cloth was wiped clean and the hair loss was evaluated, and it was good.
【0051】実施例3 実施例1の実験番号7で製造したのと同じケン化Et・
VAc共重合体、およびヨウ化銅を0.1重量%、2−
メルカプトベンズイミダゾ−ル0.2重量%をチップブ
レンドしたナイロン6とを1:1の重量割合で使用して
溶融複合紡糸を行って、ケン化Et・VAc共重合体を
芯に、ナイロン6を鞘にした芯鞘型複合繊維を紡出し、
2.0倍に延伸した後に合糸して1500デニ−ル/1
00フィラメントのマルチフィラメントをつくり、この
マルチフィラメントを熱風流体処理法で捲縮処理して捲
縮加工糸にした。この捲縮加工糸2本を合撚して、総繊
度3000デニ−ル/本、100T/MZの合撚糸をつ
くり、これをパイル糸として用いた。一方、基材とし
て、ポリエステル繊維の繊維絡合不織布にバインダ−樹
脂を含浸させた平均目付160g/m↑2の不織布を用
い、これに上記で製造したパイル糸をパイル植え込み密
度8×8本/inch↑2で植え込んだ。ついでパイル
長9mmに切り揃えて整毛を行った後、基材の裏面にニ
トリル系合成ゴムラテックス液を900g/m↑2の割
合で塗布し、乾燥および160℃でキュア−処理してゴ
ムで裏打ちされたパイルマットを作製した。得られたパ
イルマットの洗濯再汚染度を測定し抜け毛もあわせて評
価した。結果を表2に示す。Example 3 The same saponified Et.multidot.as prepared in Experiment No. 7 of Example 1
0.1% by weight of VAc copolymer and copper iodide, 2-
Melt composite spinning was performed using 1: 1 weight ratio of nylon 6 chip-blended with mercaptobenzimidazole at 0.2% by weight, and saponified Et.VAc copolymer was used as the core to give nylon 6 Spin the core-sheath type composite fiber into a sheath,
After drawing 2.0 times, the yarn is mixed and 1500 denier / 1
A multifilament of 00 filaments was produced, and this multifilament was crimped by a hot air fluid treatment method to obtain a crimped yarn. Two crimped yarns were plied and twisted to form a plied yarn having a total fineness of 3000 denier / ply and 100T / MZ, which was used as a pile yarn. On the other hand, as the base material, a non-woven fabric having an average basis weight of 160 g / m ↑ 2 obtained by impregnating a fiber-entangled non-woven fabric of polyester fiber with a binder resin is used, and the pile yarn produced above is piled into the pile density 8 × 8 / It was planted at inch ↑ 2. Then, after trimming the pile length to 9 mm and performing hair styling, apply nitrile synthetic rubber latex liquid to the back surface of the base material at a rate of 900 g / m ↑ 2, dry and cure at 160 ° C to obtain rubber. A lined pile mat was prepared. The degree of soil redeposition of the obtained pile mat was measured, and hair loss was also evaluated. The results are shown in Table 2.
【0052】[0052]
【表2】 [Table 2]
【0053】実施例4 実施例1の実験番号7で製造したのと同じケン化Et・
VAc共重合体、およびヨウ化銅、2−メルカプトベン
ズイミダゾ−ルをそれぞれ表3に示す割合でチップブレ
ンドしたナイロン6とを1:1の重量割合で使用して溶
融複合紡糸を行って、ケン化Et・VAc共重合体を芯
に、ナイロン6を鞘にした芯鞘型複合繊維を紡出し、
2.0倍に延伸した。得られた延伸糸の強度を測定し、
耐光性測定の処理を施した後の強度も測定し、強度保持
率を算出した。本発明の範囲内の量でヨウ化銅をナイロ
ン6に含有させることにより、耐光性が向上しているこ
とがわかる。Example 4 Same saponified Et.multidot. As prepared in Experiment No. 7 of Example 1
Melt composite spinning was carried out using a VAc copolymer, and nylon 6 chip-blended with copper iodide and 2-mercaptobenzimidazole in the proportions shown in Table 3, respectively, in a weight ratio of 1: 1. A core-sheath type composite fiber in which a modified Et.VAc copolymer is used as a core and nylon 6 is used as a sheath,
It was stretched 2.0 times. The strength of the obtained drawn yarn is measured,
The strength after the light resistance measurement treatment was also measured, and the strength retention rate was calculated. It can be seen that the light resistance is improved by incorporating copper iodide into nylon 6 in an amount within the range of the present invention.
【0054】[0054]
【表3】 [Table 3]
【0055】[0055]
【発明の効果】本発明の複合繊維は耐光性が良好で強度
低下が少なく、耐抜け毛性および耐洗濯性が良好であ
り、かつ清潔感のある深みのある良好な色調および光沢
を長時間にわたって保つことができる。EFFECT OF THE INVENTION The composite fiber of the present invention has good light resistance, little strength reduction, good hair loss resistance and washing resistance, and has a clean and deep color tone and luster for a long time. Can be kept.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明の複合繊維の横断面形状の例を示す図で
ある。FIG. 1 is a diagram showing an example of a cross-sectional shape of a conjugate fiber of the present invention.
A:ケン化Et・VAc系共重合体 B:ポリアミド A: Saponified Et.VAc-based copolymer B: Polyamide
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 D01F 6/90 301 7199−3B ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location D01F 6/90 301 7199-3B
Claims (3)
と、周期律表第Ib族に属する金属のハロゲン化物を
0.01〜5重量%含有するポリアミドとからなる複合
繊維であって、ブラックパネル温度83℃、400時間
カ−ボンア−ク照射処理後の強度保持率が60%以上で
あることを特徴とする複合繊維。1. A composite fiber comprising a saponified ethylene-vinyl acetate copolymer and a polyamide containing 0.01 to 5% by weight of a halide of a metal belonging to Group Ib of the periodic table, which is black. A composite fiber having a strength retention of 60% or more after a carbon arc irradiation treatment at a panel temperature of 83 ° C. for 400 hours.
立毛繊維、立毛糸またはモップ糸を有することを特徴と
する清掃用品。2. A cleaning article comprising napped fibers, napped yarns or mop yarns which are mainly composed of the composite fiber according to claim 1.
パイルマット。3. A pile mat mainly composed of the composite fiber according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13773893A JP3280469B2 (en) | 1993-06-08 | 1993-06-08 | Composite fiber with excellent light resistance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13773893A JP3280469B2 (en) | 1993-06-08 | 1993-06-08 | Composite fiber with excellent light resistance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH073531A true JPH073531A (en) | 1995-01-06 |
| JP3280469B2 JP3280469B2 (en) | 2002-05-13 |
Family
ID=15205681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13773893A Expired - Fee Related JP3280469B2 (en) | 1993-06-08 | 1993-06-08 | Composite fiber with excellent light resistance |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3280469B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001070089A1 (en) * | 2000-03-17 | 2001-09-27 | Kuraray Co., Ltd. | Wiper with excellent lint-free property |
| US7749572B2 (en) | 2003-10-30 | 2010-07-06 | Keikichi Kitamura | Less irritant or inflammatory glove and method for producing the same |
-
1993
- 1993-06-08 JP JP13773893A patent/JP3280469B2/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001070089A1 (en) * | 2000-03-17 | 2001-09-27 | Kuraray Co., Ltd. | Wiper with excellent lint-free property |
| KR100799012B1 (en) * | 2000-03-17 | 2008-01-28 | 가부시키가이샤 구라레 | Wiper with excellent lint-free properties |
| US7749572B2 (en) | 2003-10-30 | 2010-07-06 | Keikichi Kitamura | Less irritant or inflammatory glove and method for producing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3280469B2 (en) | 2002-05-13 |
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