JPH0742065A - Tufted carpet - Google Patents
Tufted carpetInfo
- Publication number
- JPH0742065A JPH0742065A JP20460893A JP20460893A JPH0742065A JP H0742065 A JPH0742065 A JP H0742065A JP 20460893 A JP20460893 A JP 20460893A JP 20460893 A JP20460893 A JP 20460893A JP H0742065 A JPH0742065 A JP H0742065A
- Authority
- JP
- Japan
- Prior art keywords
- carpet
- synthetic resin
- resin
- rigidity
- tufting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 11
- 239000000057 synthetic resin Substances 0.000 claims abstract description 11
- 238000009732 tufting Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
Landscapes
- Carpets (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
- Passenger Equipment (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は例えば自動車の床敷用に
供されるタフトカーペットに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tufted carpet for bedding for automobiles.
【０００２】[0002]
【従来の技術】この種のカーペットは自動車の床形状に
適合する形状に成形されることが必要である。従来は図
４に示すように基布(2) 上にタフティングによって形成
されたパイル層(3) を有するカーペット(1) の裏面に成
形性を与えかつ抜糸強度を向上させるために、バッキン
グ材としてポリエチレンシート(4) が裏打ちされてい
た。2. Description of the Related Art Carpets of this type must be molded into a shape that matches the shape of the floor of an automobile. Conventionally, as shown in FIG. 4, a backing material is used to give moldability to the back surface of a carpet (1) having a pile layer (3) formed by tufting on a base cloth (2) and to improve the yarn removal strength. Was lined with a polyethylene sheet (4).
【０００３】[0003]
【発明が解決しようとする課題】しかしながら上記従来
構成では、充分な成形性を与えるためにポリエチレンシ
ート(4) を厚手のものにする必要があり（例えば５００
〜１０００ｇ／ｍ2 ）、カーペット(1) の重量が増加し
その上剛性が充分でなく、成形形状が不安定であると言
った問題点がある。However, in the above conventional structure, it is necessary to make the polyethylene sheet (4) thick in order to provide sufficient moldability (for example, 500).
To 1000 g / m 2), the upper rigid weight increases carpet (1) is not sufficient, there is a problem that said unstable molded shape.
【０００４】[0004]
【課題を解決するための手段】本発明は上記従来の課題
を解決するための手段として、合成樹脂を含浸させるこ
とによって成形性および剛性を付与された基布(12)と、
該基布(12)にタフティングすることによって形成された
パイル層(13)とからなるタフトカーペット(11)を提供す
るものである。Means for Solving the Problems As a means for solving the above-mentioned conventional problems, the present invention comprises a base fabric (12) imparted with moldability and rigidity by being impregnated with a synthetic resin,
A tufted carpet (11) comprising a pile layer (13) formed by tufting the base fabric (12).
【０００５】[0005]
【作用】本発明ではタフトカーペット(11)の基布(12)自
体が合成樹脂含浸により成形性および剛性を付与されて
いるから、バッキング材を使用するとしても少量で剛性
を確保することが出来る。In the present invention, since the base fabric (12) of the tufted carpet (11) itself is imparted with moldability and rigidity by impregnation with a synthetic resin, the rigidity can be secured with a small amount even if a backing material is used. .
【０００６】[0006]
【実施例】本発明を図１および図２に示す一実施例によ
って説明すれば、カーペット(11)は基布(12)と、該基布
(12)にタフティングされているループパイル層(13)とか
らなり、該基布(12)には合成樹脂が含浸されている。EXAMPLE The present invention will be described with reference to an example shown in FIGS. 1 and 2. A carpet (11) is a base cloth (12) and a base cloth (12).
A loop pile layer (13) tufted on (12), and the base cloth (12) is impregnated with a synthetic resin.
【０００７】上記基布(12)およびパイル層(13)のパイル
はポリエステル繊維、ポリプロピレン繊維、アクリル繊
維、ポリアミド繊維等からなる。また上記合成樹脂とし
ては例えばアクリル樹脂、スチレン樹脂、酢酸ビニル樹
脂、アクリル−スチレン共重合体、フェノール樹脂、尿
素樹脂、メラミン樹脂、エポキシ樹脂、ウレタン樹脂等
の合成樹脂あるいは上記合成樹脂のモノマー、オリゴマ
ー、プレポリマー等がある。The pile of the base cloth (12) and the pile layer (13) is made of polyester fiber, polypropylene fiber, acrylic fiber, polyamide fiber or the like. Examples of the synthetic resin include synthetic resins such as acrylic resin, styrene resin, vinyl acetate resin, acryl-styrene copolymer, phenol resin, urea resin, melamine resin, epoxy resin and urethane resin, or monomers and oligomers of the synthetic resin. , Prepolymer, etc.
【０００８】上記合成樹脂は溶液またはエマルジョンま
たはモノマー等の場合は１００％液体の状態で基布(12)
に含浸され、含浸量は固形分として通常１００〜２００
ｇ／ｍ2 である。上記合成樹脂の基布(12)に対する含浸
はタフティングの前でも後でもよいが、抜糸強度に好影
響を及ぼす点からみてタフティングの後の方が望まし
い。The above synthetic resin is a solution, an emulsion, or a monomer, etc.
And the amount of impregnation is usually 100 to 200 as a solid content.
It is g / m 2 . The impregnation of the base resin (12) with the synthetic resin may be performed before or after tufting, but it is preferable to perform the impregnation after tufting from the viewpoint of having a favorable effect on the yarn removal strength.
【０００９】上記カーペット(11)には所望なればバッキ
ング材(14)が裏打ちされる。上記バッキング材(14)とし
てはポリエチレンシート、スチレン−ブタジエンゴムラ
テックス、アクリル樹脂エマルジョン等があるが、本発
明のカーペット(11)は基布(12)に合成樹脂が含浸されて
いるから、バッキング材(14)を２００〜３００ｇ／ｍ 2
程度にすることが出来る。The carpet (11) may have a backing if desired.
Lining material (14) is lined. As the backing material (14) above
Polyethylene sheet, styrene-butadiene rubber
There are tex, acrylic resin emulsion, etc.
Ming carpet (11) has a base cloth (12) impregnated with synthetic resin.
Therefore, the backing material (14) is 200-300 g / m 2
It can be a degree.
【００１０】上記カーペット(11)は加熱後冷間プレス、
あるいはホットプレスによって図２に示すように自動車
の床形状に適合する形状に成形され、更にインシュレー
ター(15)が裏打ちされる。The carpet (11) is heated and then cold pressed,
Alternatively, as shown in FIG. 2, it is formed into a shape that conforms to the floor shape of the automobile by hot pressing, and then the insulator (15) is lined.
【００１１】上記実施例ではパイルはループ状であった
が、本発明においては図３に示すように合成樹脂含浸基
布(12A) 上にタフティングによりループパイル層を形成
し、これをカットしたカットパイル層(13A) を設けたカ
ーペット(11A) であってもよい。In the above embodiment, the pile had a loop shape, but in the present invention, as shown in FIG. 3, a loop pile layer was formed by tufting on the synthetic resin-impregnated base fabric (12A) and cut. It may be a carpet (11A) provided with a cut pile layer (13A).
【００１２】[0012]
【発明の効果】したがって本発明では軽量でかつ剛性の
高いカーペットが提供される。Therefore, the present invention provides a carpet which is lightweight and has high rigidity.
図１および図２は本発明の一実施例を示すものである。 1 and 2 show an embodiment of the present invention.
【図１】断面図FIG. 1 Sectional view
【図２】成形後断面図[Figure 2] Cross-sectional view after molding
【図３】他の実施例の断面図FIG. 3 is a sectional view of another embodiment.
【図４】従来例の断面図FIG. 4 is a sectional view of a conventional example.
11,11A カーペット 12,12A 基布 13,13A パイル層 11,11A Carpet 12,12A Base cloth 13,13A Pile layer
Claims (1)
および剛性を付与された基布と、該基布にタフティング
することによって形成されたパイル層とからなることを
特徴とするタフトカーペット1. A tufted carpet comprising a base cloth imparted with moldability and rigidity by being impregnated with a synthetic resin, and a pile layer formed by tufting the base cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20460893A JPH0742065A (en) | 1993-07-26 | 1993-07-26 | Tufted carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20460893A JPH0742065A (en) | 1993-07-26 | 1993-07-26 | Tufted carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0742065A true JPH0742065A (en) | 1995-02-10 |
Family
ID=16493288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20460893A Pending JPH0742065A (en) | 1993-07-26 | 1993-07-26 | Tufted carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0742065A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2385822A (en) * | 2002-02-27 | 2003-09-03 | Lear Corp | A panel having a dry polymer reinforced PET substrate |
| US8083875B2 (en) * | 2008-09-02 | 2011-12-27 | Interface, Inc. | Low weight carpet and carpet tile and methods of manufacture |
| KR101397589B1 (en) * | 2007-12-27 | 2014-05-26 | 코오롱글로텍주식회사 | Car mat and a method of fabricating the same |
| US8739381B2 (en) | 2010-10-21 | 2014-06-03 | Interface, Inc. | Methods of cutting and installing carpet tiles |
| US9376766B2 (en) | 2008-09-02 | 2016-06-28 | Interface, Inc. | Low weight-hardback carpet tile |
| US12102247B2 (en) | 2021-05-03 | 2024-10-01 | Interface, Inc. | Non-square rectangular flooring tiles and methods for cutting same |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0418171A (en) * | 1989-09-19 | 1992-01-22 | Daiichi Sangyo Kk | Production of carpet and shoe sweeping mat |
-
1993
- 1993-07-26 JP JP20460893A patent/JPH0742065A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0418171A (en) * | 1989-09-19 | 1992-01-22 | Daiichi Sangyo Kk | Production of carpet and shoe sweeping mat |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2385822A (en) * | 2002-02-27 | 2003-09-03 | Lear Corp | A panel having a dry polymer reinforced PET substrate |
| GB2385822B (en) * | 2002-02-27 | 2004-05-05 | Lear Corp | A panel having a dry polymer reinforced pet substrate |
| KR101397589B1 (en) * | 2007-12-27 | 2014-05-26 | 코오롱글로텍주식회사 | Car mat and a method of fabricating the same |
| US8083875B2 (en) * | 2008-09-02 | 2011-12-27 | Interface, Inc. | Low weight carpet and carpet tile and methods of manufacture |
| US8613406B2 (en) | 2008-09-02 | 2013-12-24 | Interface, Inc. | Methods for installing carpet tiles on the floor of a vehicle |
| US9376766B2 (en) | 2008-09-02 | 2016-06-28 | Interface, Inc. | Low weight-hardback carpet tile |
| US8739381B2 (en) | 2010-10-21 | 2014-06-03 | Interface, Inc. | Methods of cutting and installing carpet tiles |
| US12102247B2 (en) | 2021-05-03 | 2024-10-01 | Interface, Inc. | Non-square rectangular flooring tiles and methods for cutting same |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 19980331 |