JPH0748698A - Method and device for conveying surface-treating device - Google Patents
Method and device for conveying surface-treating deviceInfo
- Publication number
- JPH0748698A JPH0748698A JP15618794A JP15618794A JPH0748698A JP H0748698 A JPH0748698 A JP H0748698A JP 15618794 A JP15618794 A JP 15618794A JP 15618794 A JP15618794 A JP 15618794A JP H0748698 A JPH0748698 A JP H0748698A
- Authority
- JP
- Japan
- Prior art keywords
- processing
- tank
- transfer
- treatment
- suspension
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 76
- 230000033001 locomotion Effects 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims abstract description 16
- 230000000737 periodic effect Effects 0.000 claims abstract description 8
- 230000001174 ascending effect Effects 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims description 128
- 239000000725 suspension Substances 0.000 claims description 61
- 238000011282 treatment Methods 0.000 claims description 54
- 239000007788 liquid Substances 0.000 claims description 49
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000004381 surface treatment Methods 0.000 claims description 13
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 238000005238 degreasing Methods 0.000 description 14
- 238000005406 washing Methods 0.000 description 14
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 239000011810 insulating material Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Coating Apparatus (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、被処理物の表面処理を
行う表面処理装置の搬送機構及び搬送方法に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carrying mechanism and a carrying method of a surface treatment apparatus for treating the surface of an object to be treated.
【0002】[0002]
【従来の技術】一般に、品物の表面処理例えばアルマイ
ト処理を行なう場合、図2に例示するように、製品とし
て完成するまでに多数の工程で処理される。即ち、図2
の右端から、脱脂1、水洗2,3、脱脂4、水洗5,
6、中和7、水洗8,9、アルマイト10、水洗11,
12,13、湯洗14、水洗15、水切り16、乾燥1
7の工程があり、各工程の処理槽は独立して列設されて
いる。2. Description of the Related Art Generally, when a surface treatment of an article, for example, an alumite treatment, is performed in a number of steps until it is completed as a product, as illustrated in FIG. That is, FIG.
From the right end of, degreasing 1, washing 2,3, degreasing 4, washing 5,
6, Neutralization 7, Washing with water 8, 9, Alumite 10, Washing with water 11,
12, 13, hot water wash 14, water wash 15, drainer 16, dry 1
There are 7 processes, and the treatment tanks of each process are independently arranged in a line.
【0003】そして、これらの各処理槽1〜17に被処
理物を浸漬又は搬入するために、各槽1〜17の上方に
ガイドレールを配設し、該ガイドレールにハンガーを吊
り下げ、各ハンガーに被処理物を把持させ、各ハンガー
をチエン等からなる駆動手段によりガイドレールに沿っ
て上下動しながら移動させる、いわゆるバッチ処理によ
る搬送方式を採用している。In order to immerse or carry the object to be processed into each of the processing tanks 1 to 17, a guide rail is arranged above each of the processing tanks 1 to 17, and a hanger is hung on each of the guide rails. A transfer system by so-called batch processing is adopted in which a hanger holds an object to be processed and each hanger is moved vertically along a guide rail by a driving means such as a chain.
【0004】[0004]
【発明が解決しようとする課題】しかし、かかるバッチ
処理方式による搬送では、一つのハンガーを一つの駆動
手段により各処理槽へと順次搬送するものであるから処
理効率が比較的に悪く、所要の数量の被処理物を表面処
理するのに多くの時間を要していた。本発明は、上述の
ような実状に鑑みてなされたもので、その目的とすると
ころは、所要数量の被処理物の表面処理を短時間で行え
るように被処理物を連続して順次搬送できる表面処理の
搬送機構及び搬送方法を提供するにある。However, in the transfer by the batch processing method, since one hanger is sequentially transferred to each processing tank by one driving means, the processing efficiency is relatively poor and the required processing is required. It took a lot of time to surface-treat a large number of objects to be treated. The present invention has been made in view of the above situation, and an object thereof is to successively convey the objects to be processed so that the required number of objects to be surface-treated can be processed in a short time. (EN) Provided are a transport mechanism and a transport method for surface treatment.
【0005】[0005]
【課題を解決するための手段】本発明では、上記目的を
達成するために、次の技術的手段を講じた。即ち、本発
明は、各工程に対応する処理液を収容した各処理槽が工
程順に列設され、1又は複数個の被処理物が各吊ビーム
に取付けられ、各吊ビームに取付けられた被処理物が各
処理槽の処理液に順次浸漬され、かつ搬送されるよう各
吊ビームを各処理槽上に順次搬送する表面処理装置の搬
送機構であって、上昇・前進・下降・後退の四辺形周期
運動をするトランスファバーが処理槽の被処理物搬送方
向の側方に配設され、該トランスファバーには、上昇し
たときに各処理槽間の仕切壁よりも被処理物が上方に位
置するように各処理槽上の複数の吊ビームを持ち上げ、
前進したときにこれら吊ビームを搬送しかつ下降したと
きにこれら吊ビームから離脱される吊ビーム受部が備え
られていることを特徴としている。In order to achieve the above object, the present invention takes the following technical means. That is, according to the present invention, the processing baths containing the processing liquids corresponding to the respective steps are arranged in the order of the steps, one or a plurality of objects to be processed are attached to the respective hanging beams, and the objects to be attached to the respective hanging beams are arranged. A transfer mechanism of a surface treatment device that sequentially transfers each suspended beam onto each processing tank so that the processed material is sequentially dipped in the processing liquid of each processing tank and transferred, and it has four sides of rising, advancing, descending, and retreating. A transfer bar having a periodic movement is arranged on the side of the processing tank in the direction in which the processing object is conveyed, and when the transfer bar rises, the processing object is positioned above the partition wall between the processing tanks. Lift multiple suspended beams on each treatment tank,
It is characterized in that it is provided with a suspension beam receiving portion that conveys these suspension beams when moving forward and separates from these suspension beams when descending.
【0006】また、本発明は、各工程に対応する処理液
を収容した各処理槽が工程順に列設され、1又は複数個
の被処理物が各吊ビームに取付けられ、各吊ビームに取
付けられた被処理物が各処理槽の処理液に順次浸漬さ
れ、かつ搬送されるよう各吊ビームを各処理槽上に順次
搬送する表面処理装置の搬送方法であって、上昇・前進
・下降・後退の四辺形周期運動をするトランスファバー
を処理槽の被処理物搬送方向の側方に配設し、このトラ
ンスファバーを上昇させて各処理槽間の仕切壁よりも被
処理物が上方に位置するように各処理槽上の複数の吊ビ
ームを持ち上げ、トランスファバーを前進させてこれら
吊ビームを一度に搬送し、トランスファバーを下降させ
てこれら吊ビームを処理槽上に載置し、トランスファバ
ーを後退させて上記動作を繰り返すことにより複数の吊
ビームを連続的に搬送することを特徴としている。Further, according to the present invention, the processing baths containing the processing liquids corresponding to the respective steps are arranged in the order of the steps, and one or a plurality of objects to be processed are attached to the respective hanging beams, and are attached to the respective hanging beams. A method of transporting a surface treatment apparatus in which each suspended beam is sequentially transported onto each treatment tank so that the treated object is sequentially dipped in the treatment liquid of each treatment tank and is transported. A transfer bar that moves in a receding quadrilateral periodic motion is placed on the side of the processing tank in the direction of transfer of the processing object, and the transfer bar is raised to position the processing object above the partition wall between the processing tanks. As you can see, lift multiple suspension beams on each treatment tank, move the transfer bar forward to convey these suspension beams at once, and lower the transfer bar to place these suspension beams on the treatment tank and transfer the transfer beam. Retreat above It is characterized by carrying a plurality of suspended beams continuously by repeating the work.
【0007】[0007]
【作用】本発明によれば、各処理槽の処理液に浸漬され
る被処理物は、各吊ビームに取付けられて、各処理槽上
の複数の吊ビームが、処理槽の側方で四辺形周期運動す
るトランスファバーにより吊ビーム受部を介して上昇さ
れ、前進、下降され、所要時間後再び上昇され、前進・
下降される順送り運動により、各槽の仕切り壁と干渉す
ることなく各処理槽に順次かつ連続的に搬送される。According to the present invention, the object to be treated, which is immersed in the treatment liquid of each treatment tank, is attached to each suspension beam, and the plurality of suspension beams on each treatment tank are provided on the four sides of the treatment tank. It is moved up and down through the suspension beam receiving part by the transfer bar which moves cyclically, moved forward and downward, and again after the required time, moved forward and forward.
Due to the descending progressive movement, it is sequentially and continuously conveyed to each processing tank without interfering with the partition wall of each tank.
【0008】[0008]
【実施例】以下、本発明の実施例を図面に基づき説明す
る。図面は本発明をアルマイト処理装置、特に、エアコ
ンのスクロール型ロータの処理部分であるスクロールの
周面及び凹部の内底面をアルマイト処理する表面被覆処
理装置に採用した実施例を示しており、表面被覆処理の
ための各処理工程に対応する処理液を収容した各処理槽
が工程順に列設され、1又は複数個の被処理物がチャッ
ク等を介して吊ビームに吊下げられ、各処理物が各処理
槽の処理液に順次浸漬され、かつ搬送されるよう各吊ビ
ームを各処理槽上に順次搬送する搬送機構を備えてい
る。以下、本実施例の表面処理装置を詳細に説明する。Embodiments of the present invention will be described below with reference to the drawings. The drawings show an embodiment in which the present invention is applied to an alumite treatment device, particularly a surface coating treatment device that alumite-treats the peripheral surface of the scroll and the inner bottom surface of the recess which are the treated portion of the scroll type rotor of an air conditioner. Each processing tank containing a processing solution corresponding to each processing step for processing is lined up in the order of steps, and one or a plurality of objects to be processed are suspended by a suspension beam via a chuck or the like. A transport mechanism is provided for sequentially transporting each suspension beam onto each processing bath so that the suspension beams are sequentially immersed in the processing liquid in each processing bath and transported. Hereinafter, the surface treatment apparatus of this embodiment will be described in detail.
【0009】図2に示すように、右端から脱脂槽1、水
洗槽2,3、脱脂槽4、水洗槽5,6、中和槽7、水洗
槽8,9、アルマイト処理槽10、水洗槽11,12,
13、湯洗槽14、水洗槽15、水切り槽16及び乾燥
槽17が順次配設され、図3,図4,図5及び図6に示
すように、直方状に枠組みされた装置架台18上に支持
脚19、支持桁20を介して設置されている。各処理槽
1〜17間には仕切壁110が立設されて、隣接する処
理槽同士を仕切っている。As shown in FIG. 2, from the right end, a degreasing tank 1, water washing tanks 2, 3, a degreasing tank 4, water washing tanks 5, 6, a neutralization tank 7, water washing tanks 8, 9, an alumite treatment tank 10, a water washing tank. 11, 12,
13, a hot water washing tank 14, a water washing tank 15, a draining tank 16 and a drying tank 17 are sequentially arranged, and as shown in FIG. 3, FIG. 4, FIG. 5 and FIG. It is installed via a support leg 19 and a support girder 20. A partition wall 110 is erected between the processing tanks 1 to 17 to partition adjacent processing tanks.
【0010】なお、各処理槽1〜17は、合成樹脂等に
よるライニングが施工されており、装置架台18内に
は、脱脂リザーブ槽21,22、中和リザーブ槽23、
アルマイトリザーブ槽24、水洗リザーブ槽25及び湯
洗リザーブ槽26が設けられ、前記水切り槽16及び乾
燥槽17を除く各槽1〜15、21〜26には、夫々水
又は処理液が収容されており、各槽の処理液又は水は、
循環ポンプ27〜35により循環されている。Each of the processing tanks 1 to 17 is lined with a synthetic resin or the like, and a degreasing reserve tank 21 or 22 and a neutralization reserve tank 23 are provided in the equipment stand 18.
An alumite reserve tank 24, a water washing reserve tank 25, and a hot water washing reserve tank 26 are provided. The treatment liquid or water in each tank is
It is circulated by the circulation pumps 27 to 35.
【0011】前記各処理槽1〜17の内側壁及び底板に
は、夫々合成樹脂製板等からなるライニング37,3
8,39が施工され、図5,図6に示すように、一方
(後側)の側部ライニング38に近接して、側壁よりも
高さの低い仕切壁40が設けられて溢流室41が形成さ
れ、該溢流室41の底部に溢流管42が貫通状に設けら
れ、溢流管42の下端が各リザーブ槽21〜26に導か
れている。The inner walls and bottom plates of the processing tanks 1 to 17 are lined with synthetic resin plates 37, 3 respectively.
8 and 39 are installed, and as shown in FIGS. 5 and 6, a partition wall 40 having a height lower than that of the side wall is provided in the vicinity of one (rear side) side lining 38 and the overflow chamber 41 is provided. The overflow pipe 42 is provided at the bottom of the overflow chamber 41 so as to penetrate therethrough, and the lower end of the overflow pipe 42 is guided to each of the reserve tanks 21 to 26.
【0012】そして、各処理槽1〜17の前後壁内側面
上端部には、ライニング37,38の上側に位置して被
処理物の搬送方向に延びる側溝43,44が形成され、
該側溝43,44内には前後側壁と平行な支持横杆4
5,46が支持部材47,48を介して固着され、溢流
室41に仕切壁40上端縁から各処理槽1〜15内処理
液が溢流して、各処理槽1〜15内処理液の液面が一定
に保持され、被処理物36の処理部分のみを処理液中に
浸漬することができるようになっている。At the upper ends of the inner side surfaces of the front and rear walls of each of the processing tanks 1 to 17, side grooves 43 and 44, which are located above the linings 37 and 38 and extend in the conveying direction of the object to be processed, are formed.
Support lateral rods 4 parallel to the front and rear side walls are formed in the side grooves 43 and 44.
5, 46 are fixed via the support members 47, 48, and the processing liquids in the processing tanks 1 to 15 overflow into the overflow chamber 41 from the upper edge of the partition wall 40, and the processing liquids in the processing tanks 1 to 15 are The liquid level is kept constant, and only the treated portion of the object 36 to be treated can be immersed in the treatment liquid.
【0013】前記被処理物36は、図6に示すように、
各処理槽1〜17の前記側溝43,44内両支持横杆4
5,46により支持される吊ビーム49に、チャック5
0を介して所定間隔で多数吊下げることにより取付けら
れ、前述のように、処理部分のみが処理液中に浸漬でき
る高さより下方には移動しないようにしてある。なお、
前記吊ビーム49及びチャック50は、導電材料から成
り、吊ビーム49の長手方向(前後)両端には、導電材
料からなる支持脚51が設けられ、該支持脚51の下面
は、図10に示すように下向きのV形溝52とされ、該
溝52が前記支持横杆45,46上に載置可能とされて
おり、両端支持脚51の外端(吊ブーム49の長手方向
外端)面には、被処理物搬送方向前後に所定間隔をもっ
て、2本のアーム53が吊ビーム49と平行に、しかも
各処理槽1〜17の前後壁よりも相当長さ外方(前後)
に突出して設けられている(図11参照)。The object 36 to be processed is, as shown in FIG.
Both side supporting rods 4 in the side grooves 43 and 44 of the processing tanks 1 to 17
The chuck 5 is attached to the suspension beam 49 supported by
It is mounted by suspending a large number at predetermined intervals through 0, and as described above, only the processing portion is prevented from moving below the height at which it can be immersed in the processing liquid. In addition,
The suspension beam 49 and the chuck 50 are made of a conductive material, and support legs 51 made of a conductive material are provided at both ends of the suspension beam 49 in the longitudinal direction (front and rear), and the lower surface of the support leg 51 is shown in FIG. Is a downward V-shaped groove 52, and the groove 52 can be placed on the supporting horizontal rods 45 and 46. The outer end of the both-end supporting leg 51 (the outer end in the longitudinal direction of the hanging boom 49) is a surface. The two arms 53 are parallel to the suspension beam 49 with a predetermined distance in the front-rear direction of the object to be processed, and further outside (front-back) by a considerable distance from the front-rear walls of the processing tanks 1 to 17.
Is provided so as to project (see FIG. 11).
【0014】また、前記アルマイト処理槽10内に設け
られる支持横杆46は、導電材料製とされ、これの支持
部材48及び側溝44の構成材料は絶縁材料とされてお
り、該支持横杆46は被処理物36の電極(陽極)とさ
れ、給電線54が接続されている(図10参照)。前記
アルマイト処理槽10内底ライニング39上には、被処
理物搬送方向に所定の間隔をもって、前後方向に延びる
多数(本例では24)の処理液噴射管マニホールド55
が互いに平行に配設されている。このマニホールド55
は、図8,図9に示すように、絶縁物質からなる対極支
持板56A,56B間の下部に形成され、アルマイトリ
ザーブ槽24内の処理液を、図6に示しているように、
途中に開閉弁57,58及び前記循環ポンプ32を設け
た処理液供給管59を介して供給するようになってい
る。The supporting horizontal rod 46 provided in the alumite treatment tank 10 is made of a conductive material, and the supporting member 48 and the side groove 44 of the supporting horizontal rod 46 are made of an insulating material. Is an electrode (anode) of the object to be processed 36 and is connected to the power supply line 54 (see FIG. 10). On the inner bottom lining 39 of the alumite processing tank 10, a large number (24 in this example) of processing liquid ejecting pipe manifolds 55 extending in the front-rear direction are arranged at predetermined intervals in the object-transporting direction.
Are arranged parallel to each other. This manifold 55
8 is formed in the lower part between the counter electrode support plates 56A and 56B made of an insulating material as shown in FIGS. 8 and 9, and the treatment liquid in the alumite reserve tank 24 is shown in FIG.
The liquid is supplied through the processing liquid supply pipe 59 provided with the on-off valves 57 and 58 and the circulation pump 32 on the way.
【0015】そして、図6,図8,図9に示すように、
対極支持板56A,56Bの上端部対向内側面には、導
電性材料からなる共通の対極支持部材60A,60Bが
固着され、該部材60Bには陰極が給電線61により接
続されており、該部材60A,60B上に多数の円筒状
対極62外周に設けた鍔部62Aが、マニホールド55
の長手方向に等間隔(被処理物36と等間隔)でかつ被
処理物36に対応するように載せられ、前記鍔62Aを
対極挿通孔63を有する絶縁物質からなる取付板64に
より前記支持板56A,56Bに取替自在に固定されて
いる。Then, as shown in FIGS. 6, 8 and 9,
Common counter electrode supporting members 60A and 60B made of a conductive material are fixed to the inner surfaces of the counter electrode supporting plates 56A and 56B facing the upper ends, and the cathode is connected to the member 60B by a power supply line 61. The collar portion 62A provided on the outer periphery of a large number of cylindrical counter electrodes 62 on 60A and 60B has the manifold 55
Are mounted at equal intervals (equal intervals with the object to be processed 36) in the longitudinal direction thereof and corresponding to the object 36 to be processed, and the brim 62A is provided with the mounting plate 64 made of an insulating material and having the counter electrode insertion hole 63. It is fixed to 56A and 56B so that it can be replaced.
【0016】各対極62は鉛管製で、その下半分の周面
には、夫々処理液噴射管65の先端部65Aが上向きに
かつ偏心して臨入されている。また、前記各噴射管先端
部65Aは、一方の対極支持板56Aの貫通孔に挿入固
着された噴射管65に、前記貫通孔内で接続し、フラン
ジ66により対極支持板56Aの内面に取付けられてい
る。Each counter electrode 62 is made of a lead tube, and the tip portion 65A of the treatment liquid injection tube 65 is inserted upward and eccentrically on the peripheral surface of the lower half thereof. Further, each of the injection pipe tip portions 65A is connected to the injection pipe 65 inserted and fixed in the through hole of the one counter electrode support plate 56A in the through hole, and is attached to the inner surface of the counter electrode support plate 56A by the flange 66. ing.
【0017】前記各処理液噴射管65は、途中に夫々流
量調整弁67を備え、基端が前記マニホールド55に連
通状に連結されており、流量調整弁67により各噴射管
先端部65Aから対極62内に噴出される処理液の流量
を均等にして、被処理物36に衝突する処理液噴流を同
状態とし、同条件下で処理するようになっている。ま
た、前記対極62への給電は、前記処理槽10の側溝4
3側から行い、陽極である支持横材46への給電と反対
側として、各対極62及び被処理物36間の電位差を均
一化することにより、電流密度が均一になるようにして
あり、したがって、各被処理物36に被覆されるアルマ
イトの膜厚を均等にすることができる。Each of the processing liquid injection pipes 65 is provided with a flow rate adjusting valve 67 in the middle thereof, and its base end is connected to the manifold 55 so as to communicate with it, and the flow rate adjusting valve 67 causes a counter electrode from each injection pipe tip 65A. The flow rate of the processing liquid jetted into the inside 62 is made uniform, the processing liquid jets colliding with the object 36 are brought into the same state, and the processing is performed under the same conditions. In addition, power is supplied to the counter electrode 62 by the side groove 4 of the processing tank 10.
It is performed from the 3 side, and the current density is made uniform by making the potential difference between each counter electrode 62 and the object to be processed 36 on the opposite side to the power supply to the supporting horizontal member 46 which is the anode, and The film thickness of the alumite coated on each object 36 can be made uniform.
【0018】前記取付板64の上面には、各対極挿通孔
63と同心的に、絶縁性物質からなる羽根取付管68が
夫々固着され、その中に前記対極62が同心状に挿通さ
れ、外側に回転羽根支持筒体69が夫々外嵌固定されて
いる。そして、各支持筒体69の上端内側に処理液攪拌
用の回転羽根70が水平軸71により回転自在に取付け
られている。なお、回転羽根70は半円形を呈し、かつ
多数の処理液通孔72を備え(図8参照)、前記噴射管
65から噴出した処理液噴流により回転されるようにな
っている。On the upper surface of the mounting plate 64, concentric with each counter electrode insertion hole 63, a blade mounting tube 68 made of an insulating material is fixed, and the counter electrode 62 is concentrically inserted thereinto, and outside The rotary-blade support cylinders 69 are externally fitted and fixed. A rotary blade 70 for stirring the processing liquid is rotatably attached to the inside of the upper end of each support cylinder 69 by a horizontal shaft 71. The rotary blade 70 has a semi-circular shape and is provided with a large number of processing liquid passage holes 72 (see FIG. 8) and is rotated by the processing liquid jet ejected from the injection pipe 65.
【0019】また、前記支持筒体69の上端部周面に
は、前記噴射管65側に、前記水平軸71と直交する方
向に貫通する横長の処理液吸入開口73が設けられ、噴
射管65から噴出された処理液噴流に誘引されて、支持
筒体69外周部の処理液が前記開口73から支持筒体6
9内に流れ、噴流量が増加するようにし、被処理物36
に衝突する処理液量を多くして、被処理物36に付着す
るガスの排出除去及び気泡の成長阻止を図り、被処理物
36への皮膜層が均一に形成されるようにしてある。Further, on the peripheral surface of the upper end portion of the support cylinder 69, a horizontally elongated processing liquid suction opening 73 penetrating in the direction orthogonal to the horizontal axis 71 is provided on the injection pipe 65 side, and the injection pipe 65 is provided. The treatment liquid on the outer peripheral portion of the support cylinder 69 is attracted by the treatment liquid jet ejected from the support cylinder 6 through the opening 73.
9 so that the jet flow rate increases and the workpiece 36
By increasing the amount of the processing liquid that collides with the object 36, the gas adhering to the object 36 is removed and removed, and the growth of bubbles is prevented, so that the film layer on the object 36 is uniformly formed.
【0020】なお、回転羽根70の処理液通孔72は、
噴射管65から噴出した処理液噴流の衝突による衝撃を
緩和すると共に、回転羽根70の回転を和らげ、被処理
物36に衝突してガス付着防止及び気泡成長阻止に最適
な噴流が得られるように作用する。図6において、74
はマニホールド55内の処理液落し管で、前記処理液供
給管59の途中に弁75を介して接続され、下端が前記
アルマイトリザーブ槽24内底部に導かれている。ま
た、前記アルマイト処理槽10の側溝44内には、電極
となる支持横杆46と支持脚51下端部が十分浸かるよ
うに水が溜められて水溝とされている。The processing liquid passage hole 72 of the rotary blade 70 is
The impact of the collision of the processing liquid jet ejected from the injection pipe 65 is mitigated, and the rotation of the rotary blade 70 is softened so that the jet impinges on the object to be treated 36 and the optimum jet for preventing gas adhesion and bubble growth is obtained. To work. In FIG. 6, 74
Is a treatment liquid drop pipe in the manifold 55, which is connected to the treatment liquid supply pipe 59 through a valve 75, and the lower end thereof is guided to the inner bottom portion of the alumite reserve tank 24. Further, in the side groove 44 of the alumite treatment tank 10, water is accumulated to form a water groove so that the supporting horizontal rod 46 serving as an electrode and the lower end portion of the supporting leg 51 are sufficiently immersed.
【0021】前記吊ビーム49即ち被処理物36の処理
槽1〜15への浸漬・引上げ及び次工程への搬送機構
は、正面視四辺形周期運動即ち、図12に示すように、
上昇・前進・下降・後退からなる周期運動を行なう第1
トランスファバー76A,76Bを備えている。この第
1トランスファバー76A,76Bは、被処理物36の
搬送方向に2分され、独立した別個の駆動手段により行
われるようになっており、その駆動手段は同じであるか
ら、同符号を付し、搬送方向前段部分の第1トランスフ
ァバー76A及びその駆動手段を詳述する。The suspension beam 49, that is, the mechanism for dipping / pulling the object to be processed 36 into the processing tanks 1 to 15 and the conveying mechanism to the next step, is a quadrangle movement in a front view, that is, as shown in FIG.
The first to perform a periodic motion consisting of ascending, advancing, descending and retracting
The transfer bars 76A and 76B are provided. The first transfer bars 76A and 76B are divided into two parts in the conveyance direction of the object to be processed 36, and are driven by independent and independent driving means. Since the driving means are the same, the same reference numerals are given. Then, the first transfer bar 76A at the front stage portion in the transport direction and its driving means will be described in detail.
【0022】図1,図3〜図7に示すように、第1トラ
ンスファバー76Aは、処理槽1〜10の前後即ち被処
理物搬送方向両側に長く延びて、複数の昇降杆77によ
り水平に支持されており、次工程に被処理物36を引上
げて搬送する必要のある部分には、第1トランスファバ
ー76A上に支柱78を介して上段にある第2トランス
ファバー79A,79Bが、被処理物36を処理槽1〜
17から引上げて次工程の処理槽2〜17に搬送するの
に必要な高さだけ高い位置に設けられている。As shown in FIGS. 1 and 3 to 7, the first transfer bar 76A extends long in the front and rear of the processing tanks 1 to 10, that is, both sides in the object conveying direction, and is horizontally moved by a plurality of lifting rods 77. The second transfer bars 79A and 79B in the upper stage are supported on the first transfer bar 76A through the support column 78 at the portion where the object 36 to be processed is pulled up and conveyed in the next process. Object 36 from processing tank 1
It is provided at a position as high as necessary to pull it up from 17 and convey it to the processing tanks 2 to 17 in the next process.
【0023】そして、各第1トランスファバー76Aに
は、前工程から次工程に移動させるに必要な距離(搬送
ピッチ)で、しかも吊ビーム49の前記アーム53の搬
送方向前側のものを係合して水平移動のみを行わせる
(すなわち、被処理物36を持ち上げずに横移動させ
る)絶縁材料製の吊ビーム受部80が取付けられてい
る。また、第2トランスファバー79Aには、前記アー
ム53の間隔と同じ間隔でしかも、搬送方向前側が前記
吊ビーム受部80のピッチと同じピッチで2個一対の絶
縁材料製の吊ビーム受部81が夫々取付けられている。Then, each first transfer bar 76A is engaged with a distance (conveyance pitch) required for moving from the previous step to the next step, and further, the one on the front side of the arm 53 of the suspension beam 49 in the conveyance direction. A suspended beam receiving portion 80 made of an insulating material is attached to allow horizontal movement only (that is, to laterally move the workpiece 36 without lifting it). Further, in the second transfer bar 79A, two pairs of suspension beam receiving portions 81 made of an insulating material are provided at the same spacing as the spacing between the arms 53 and at the same pitch on the front side in the transport direction as the pitch of the suspension beam receiving portions 80. Are installed respectively.
【0024】すなわち、上段の第2トランスファバー7
9Aと下段の第1トランスファバー76Aとの高低差
は、第1トランスファバー76A側の吊ビーム受部80
が吊ビーム49のアーム53に係合したときに、第2ト
ランスファバー79Aに持ち上げられた吊ビーム49に
吊下された被処理物36の下端が、各処理槽1〜17間
の仕切壁110を越える(すなわち、被処理物36が仕
切壁110よりも上方に位置する)に十分な高低差とさ
れている。That is, the upper second transfer bar 7
The height difference between 9A and the first transfer bar 76A at the lower stage is the same as the hanging beam receiving portion 80 on the side of the first transfer bar 76A.
Is engaged with the arm 53 of the suspension beam 49, the lower end of the workpiece 36 hung by the suspension beam 49 lifted by the second transfer bar 79A is the partition wall 110 between the processing tanks 1 to 17. (That is, the object to be processed 36 is located above the partition wall 110), the height difference is sufficient.
【0025】なお、2個一対の前記吊ビーム受部81
は、その一方(搬送方向前側のビーム受)が他方(搬送
方向後側のビーム受)よりも若干高い位置に設けられ、
吊ビーム49のアーム53を受けたとき、吊ビーム49
の後部が下方に傾き、被処理物36が斜めになって、被
処理物36から処理液が容易に流れ落ちて、次工程の処
理槽への持ち込みが少なくなるようにし、処理液の濃度
・品質を可及的に一定に保持しうるようにしてある。It should be noted that two pairs of the hanging beam receiving portions 81 are provided.
Is provided at a position in which one (the beam receiver on the front side in the transport direction) is slightly higher than the other (the beam receiver on the rear side in the transport direction),
When receiving the arm 53 of the suspension beam 49, the suspension beam 49
Concentration and quality of the processing liquid can be reduced by tilting the rear part downward and tilting the processing object 36 so that the processing liquid easily flows down from the processing object 36 and less is brought into the processing tank in the next process. Is kept as constant as possible.
【0026】各処理槽1〜17の支持桁20の下方に
は、装置架台18上端に対向内方に夫々延びる支持ブラ
ケット82が水平状に突設され、該ブラケット82上に
は、被処理物搬送方向に延びるガイドレール83が前後
平行に設けられ、該ガイドレール83上にガイド(リニ
アガイド)84を介して前後一対の往復台85が、搬送
方向に移動自在にかつ前記支持脚19に干渉せず、しか
も各処理槽1〜17の前後に張出して載設されている。Below the supporting girders 20 of the processing tanks 1 to 17, horizontally extending supporting brackets 82 are provided so as to extend inwardly at the upper end of the apparatus pedestal 18, and the objects to be processed are mounted on the brackets 82. Guide rails 83 extending in the carrying direction are provided in parallel in the front-rear direction, and a pair of front and rear carriages 85 on the guide rails 83 via guides (linear guides) 84 are movable in the carrying direction and interfere with the support legs 19. Not, and furthermore, it is mounted so as to project before and after each of the processing tanks 1 to 17.
【0027】なお、前後一対の往復台85は、連結部材
86により連結一体化されており、しかも、連結一体化
された一組の往復台85が前後に2組設けられて連杆8
7により連結されている。前記脱脂槽1の直下に配され
た往復台85の下側には、前記ガイドレール83と平行
なラック88が前後に間隔もってL形部材89により水
平状に固着されており、前記装置架台18上に前記レー
ル83と直交方向に複数の軸受台90を介して駆動軸9
1が回転自在に軸支され、該駆動軸91に固着されたピ
ニオン92が前記ラック88に噛合している。そして、
駆動軸91は、装置架台18上に設置した往復動用減速
機付モータ93によりカップリング94を介して駆動さ
れるようになっている。The pair of front and rear carriages 85 are connected and integrated by a connecting member 86, and two pairs of the front and rear carriages 85, which are connected and integrated, are provided in the front and rear, and the connecting rod 8 is provided.
7 are linked together. A rack 88 parallel to the guide rail 83 is horizontally fixed by an L-shaped member 89 at a space below the carriage 85 disposed immediately below the degreasing tank 1 in the horizontal direction. The drive shaft 9 is mounted on the drive shaft 9 via a plurality of bearing mounts 90 in a direction orthogonal to the rail 83.
1 is rotatably supported, and a pinion 92 fixed to the drive shaft 91 meshes with the rack 88. And
The drive shaft 91 is driven by a reciprocating speed reducer motor 93 installed on the apparatus mount 18 via a coupling 94.
【0028】前記各往復台85の処理槽前後に張出した
端部上に位置する連結部材86端には、前記昇降杆77
が上下方向に貫通状に保持され、かつ昇降杆摺動案内筒
95が立設され、昇降駆動軸96,96Aの軸端が前後
方向に貫通されると共に、軸受97により回転自在に軸
支されており、前記連結部材86端内において昇降動軸
96,96Aに固着されたピニオン(図示省略)が、昇
降杆77に設けたラック部77Aに噛合されている。At the end of the connecting member 86 located on the end portion of each of the carriages 85 extending in front of and behind the processing tank, the lifting rod 77 is provided.
Is vertically held in a penetrating manner, and an elevating rod slide guide cylinder 95 is erected upright, the shaft ends of the elevating drive shafts 96, 96A are pierced in the front-rear direction, and rotatably supported by bearings 97. In the end of the connecting member 86, a pinion (not shown) fixed to the lifting shafts 96, 96A is meshed with a rack portion 77A provided on the lifting rod 77.
【0029】脱脂槽1直下に配された往復台85上の昇
降駆動軸96Aは、他の駆動軸96よりも長くされてい
るが、各軸96,96Aは夫々軸受98を介して往復台
85と平行に軸支されると共に、連動ピニオン99が夫
々固着され、往復台85に連結部材86と平行かつ摺動
自在に取付けられた各ラック100が噛合しており、各
ラック100は連杆101により連結されて連動するよ
うになっている。The lifting drive shaft 96A on the carriage 85 disposed directly below the degreasing tank 1 is longer than the other drive shafts 96, but each of the shafts 96, 96A has a bearing 98 for carrying the carriage 85. While being pivotally supported in parallel with each other, the interlocking pinions 99 are fixed to each, and each rack 100 mounted slidably in parallel with the connecting member 86 on the carriage 85 meshes with each other. Are linked and linked together.
【0030】そして、脱脂槽1直下の往復台85上に
は、減速機付の昇降駆動モータ102が設置され、その
出力軸がカップリング103を介して前記昇降駆動軸9
6Aに連結されており、該モータ102の正転始動によ
り昇降駆動軸96Aが回転すると共に、ピニオン99及
びラック100、連杆101を介して他の駆動軸96が
同期連動し、各昇降杆77が一斉に上昇し、上昇限にお
いて停止し、前記モータ102の逆転により同様にして
各昇降杆77が一斉に下降する。An elevator drive motor 102 with a speed reducer is installed on the carriage 85 directly below the degreasing tank 1. The output shaft of the elevator drive motor 102 is connected via a coupling 103.
6A, the lifting drive shaft 96A is rotated by the normal rotation start of the motor 102, and the other drive shafts 96 are synchronously interlocked with each other via the pinion 99, the rack 100, and the connecting rod 101, and each lifting rod 77 is connected. Are simultaneously raised and stopped at the upper limit, and by the reverse rotation of the motor 102, the respective lifting rods 77 are also simultaneously lowered.
【0031】前記装置架台18の上端外周上には、図
5,図6に示すように、アーチ状のカバーフレーム10
4が立設され、外周に固定カバー105及び脱着カバー
106が取付けられ、天端中央のカバー105の中央に
は排ガスダクト107が設けられ、処理槽内での発生ガ
スを外部に排出し処理しうるようになっている。そし
て、下側固定カバー105の上端と、各槽1〜17の間
にはガス遮閉板108が、昇降杆77の昇降及び前後動
を許容するように取付けられ、第1トランスファバー7
6A,76Bの駆動手段に、発生ガスが接触するのを防
止し、その耐久性の向上を図ると共に、発生ガスの回収
を確実に行い環境保全を図っている。On the outer periphery of the upper end of the apparatus mount 18, as shown in FIGS. 5 and 6, an arch-shaped cover frame 10 is provided.
4 is installed upright, a fixed cover 105 and a removable cover 106 are attached to the outer periphery, and an exhaust gas duct 107 is provided in the center of the cover 105 at the center of the top end to discharge the gas generated in the processing tank to the outside and process it. It's getting better. A gas blocking plate 108 is attached between the upper end of the lower fixed cover 105 and each of the tanks 1 to 17 so as to allow the lifting rod 77 to move up and down and move back and forth.
The generated gas is prevented from coming into contact with the driving means of 6A and 76B, the durability thereof is improved, and the generated gas is surely collected for environmental protection.
【0032】次に、上記実施例の作用について説明す
る。まず、被処理物36は、吊ビーム49に吊下装着さ
れた各チャック50に把持され、吊ビーム49の両端ア
ーム53が第2トランスファバー79Aの最初の1対の
吊ビーム受部81上に載せられ、支持される。そして、
図1又は図3に示す第1トランスファバー76A,76
B及び第2トランスファバー79A,79Bの下降位置
において、昇降駆動モータ102が正転始動して昇降杆
77が上昇して上昇限に達し、被処理物36が脱脂槽1
の上端縁を過ぎた位置で前記モータ102が停止する。Next, the operation of the above embodiment will be described. First, the object to be processed 36 is gripped by each of the chucks 50 suspendedly mounted on the suspension beam 49, and the both end arms 53 of the suspension beam 49 are placed on the first pair of suspension beam receivers 81 of the second transfer bar 79A. Placed and supported. And
The first transfer bars 76A and 76 shown in FIG. 1 or FIG.
In the lower position of B and the second transfer bars 79A, 79B, the lifting drive motor 102 starts forward rotation, the lifting rod 77 rises and reaches the upper limit, and the object to be processed 36 is removed from the degreasing tank 1
The motor 102 stops at a position past the upper edge of the motor.
【0033】続いて、往復駆動モータ93が正転始動
し、各往復台85と共に第1及び第2トランスファバー
76A,76B,79A,79Bが前進して、被処理物
36を引き上げたままで搬送方向前方に移動させ、脱脂
槽1上において前記モータ93の停止により、第1トラ
ンスファバー76A,76Bが停止すると同時に、昇降
駆動モータ102が逆転始動して昇降杆77と共に第1
トランスファバー76A,76Bが下降し、吊ビーム4
9両端の支持脚51が支持横杆45,46上に載り、吊
ビーム49が傾くことなく水平に支持され、吊ビーム受
部80,81と吊ビーム49とが離脱される。Subsequently, the reciprocating drive motor 93 starts to rotate in the normal direction, and the first and second transfer bars 76A, 76B, 79A and 79B move forward together with the respective reciprocating stages 85, so that the object 36 to be processed is conveyed in the conveying direction. When the motor 93 is moved forward and the motor 93 is stopped on the degreasing tank 1, the first transfer bars 76A and 76B are stopped, and at the same time, the lifting drive motor 102 is reversely started to move the first lifting bar 77 together with the first lifting bar 77.
The transfer bars 76A and 76B descend and the suspended beam 4
The supporting legs 51 at both ends of the shaft 9 are placed on the supporting horizontal rods 45 and 46, the suspension beam 49 is supported horizontally without tilting, and the suspension beam receivers 80 and 81 and the suspension beam 49 are separated from each other.
【0034】この時、被処理物36は、その処理部分の
みが脱脂槽1内の処理液に浸漬される。そして、吊ビー
ム受部81は、図5に示すように、アーム53から若干
下方に下がって位置し、再び前記往復駆動モータ93の
逆転始動により、往復台85と共に第1トランスファバ
ー76A,76Bが後退動して図1,図3,図4に示す
スタート位置に復帰し、次の動作を待機する。At this time, the object 36 to be processed is only immersed in the processing solution in the degreasing tank 1. As shown in FIG. 5, the hanging beam receiving portion 81 is positioned slightly downward from the arm 53, and the reciprocating drive motor 93 is again started in the reverse direction so that the first transfer bars 76A and 76B are moved together with the reciprocating table 85. The robot moves backward and returns to the start position shown in FIGS. 1, 3 and 4, and waits for the next operation.
【0035】水洗、中和、湯洗等の1工程の処理時間は
同じとされ、その処理時間が終わると、前記昇降駆動モ
ータ102が正転始動し、第1トランスファバー76
A,76Bが前述と同様にして四辺形運動を行い、吊ビ
ーム49を次工程へと搬送する。この時、脱脂槽1,
4、アルマイト処理槽10、水切り槽16及び乾燥槽1
7では、吊ビーム49が第1トランスファバー76A,
76Bに取付けられた吊ビーム受部80により、処理液
から引き上げられることなく、支持脚51が支持横杆4
5,46上を摺動して略水平に移送され、その間、脱脂
槽1,4、アルマイト処理槽10内では被処理物36の
処理が、中断されることなく続行される。特に、アルマ
イト処理槽10においては、給電が中断されることがな
い。The processing time of one step such as washing with water, neutralization and washing with hot water is the same, and at the end of the processing time, the elevating drive motor 102 starts to rotate in the normal direction and the first transfer bar 76.
A and 76B perform a quadrilateral motion in the same manner as described above, and convey the suspension beam 49 to the next step. At this time, the degreasing tank 1,
4, alumite treatment tank 10, draining tank 16 and drying tank 1
7, the suspension beam 49 is the first transfer bar 76A,
The suspension beam receiving portion 80 attached to 76B allows the support leg 51 to support the supporting rod 4 without being pulled up from the processing liquid.
While being slid on 5 and 46 and transferred substantially horizontally, the processing of the object 36 in the degreasing tanks 1 and 4 and the alumite processing tank 10 is continued without interruption. In particular, in the alumite treatment tank 10, power supply is not interrupted.
【0036】なお、第2トランスファバー79A,79
Bに設けた一対の吊ビーム受部81が、搬送方向前方側
を後方側より高くしてあるので、被処理物36を引き上
げて前進させかつ下降する間、吊ビーム49の後側が下
方に傾き、したがって、被処理物36からの処理液の流
下が円滑かつ迅速に行われ、次工程への処理液の持ち込
み量を少なくすることができる。The second transfer bars 79A, 79
Since the pair of suspension beam receivers 81 provided in B have the front side in the transport direction higher than the rear side, the rear side of the suspension beam 49 tilts downward while the workpiece 36 is pulled up to move forward and down. Therefore, the processing liquid flows down from the object 36 smoothly and quickly, and the amount of the processing liquid brought into the next process can be reduced.
【0037】このようにして、被処理物36を吊下装着
した吊ビーム49は、第1及び第2トランスファバー7
6A,76B,79A,79Bの間欠的な四辺形運動の
繰返しによって、次工程へと順次円滑かつ静かに搬送さ
れる。そして、処理槽内で発生したガスは、カバー10
5,106及び遮閉板108によって外部に放散される
ことがなく、集められ、排ガスダクト107から排出回
収して、環境を保全することができる。In this way, the suspended beam 49 on which the object to be processed 36 is suspended is mounted on the first and second transfer bars 7.
The intermittent quadrilateral movement of 6A, 76B, 79A and 79B is repeated to smoothly and quietly convey to the next step. Then, the gas generated in the processing tank is the cover 10
It is possible to protect the environment by collecting the exhaust gas from the exhaust gas duct 107 without collecting it by 5, 106 and the shielding plate 108 and collecting the exhaust gas from the exhaust gas duct 107.
【0038】上記実施例によれば、処理槽上方の空間
は、吊ビーム49の昇降量に相当する高さがあればよ
く、したがって、装置の全高を低くできる。さらに、吊
ビーム49に多数の被処理物36を装着できるので、多
数の被処理物36を能率よく処理でき、生産性を大幅に
向上できるほか、アルマイト処理槽10内では、各被処
理物36に対して噴射管65から噴出する噴流を攪拌し
ながら接触させ、付着ガスの除去及び気泡成長阻止を行
い、処理部分の形成皮膜厚を均等にし、しかも、陰極と
陽極への給電方向を反対向きにして電流密度の均一化を
図り、さらに噴射管65から噴出処理液流量を均等にす
るなどして、各被処理物36を同状態の下に同条件で処
理することができ、製品の品質の向上及び均質化、並び
に生産性の向上を図ることができる。According to the above-mentioned embodiment, the space above the processing tank only needs to have a height corresponding to the amount of lifting and lowering of the suspension beam 49, and therefore the overall height of the apparatus can be reduced. Further, since a large number of objects 36 to be processed can be mounted on the hanging beam 49, a large number of objects 36 to be processed can be efficiently processed, and productivity can be significantly improved. In addition, in the alumite processing tank 10, each object 36 to be processed can be processed. The jet stream ejected from the jet tube 65 is contacted with stirring to remove the adhering gas and prevent the growth of bubbles to make the thickness of the film formed on the treated portion uniform, and the feeding directions to the cathode and the anode are opposite to each other. The current density can be made uniform, and the flow rate of the processing liquid ejected from the injection pipe 65 can be made uniform so that each object to be processed 36 can be processed under the same conditions and under the same conditions. Can be improved and homogenized, and productivity can be improved.
【0039】すなわち、各工程に対応する処理液を収容
した各処理槽が工程順に列設され、1又は複数個の被処
理物36がチャック50等を介して吊ビーム49に吊下
げられ、各被処理物36が各処理槽の処理液に順次浸漬
され、かつ搬送されるようになっている表面処理装置で
あって、吊ビーム49を、各処理槽の被処理物搬送方向
の両側に配設した上昇・前進・下降・後退の四辺形運動
を行なうトランスファバー76A,76B,79A,7
9Bにより順次各処理槽上に搬送するようにしたもので
あるから、構造が簡単でかつコンパクトとなり、装置全
高を低くできるうえ、被処理物搬送手段(搬送機構)の
大半を発生ガスに直接触れることがなく耐久性の向上を
図ることができ、被処理物36の搬送を円滑かつ確実に
しかも静かに行なうことができ、搬送手段(搬送機構)
の保全管理が容易である。That is, the processing baths containing the processing liquids corresponding to the respective steps are arranged in the order of the steps, and one or a plurality of objects 36 to be processed are suspended by the suspension beam 49 via the chuck 50 and the like. It is a surface treatment apparatus in which the object to be treated 36 is sequentially immersed in the treatment liquid of each treatment tank and is conveyed, and the suspension beams 49 are arranged on both sides of the treatment tank in the treatment object conveyance direction. Transfer bars 76A, 76B, 79A, 7 that perform quadrilateral movements of ascending, advancing, descending, and retreating.
Since 9B is used to sequentially transfer to each processing tank, the structure is simple and compact, the overall height of the apparatus can be reduced, and most of the object transfer means (transfer mechanism) directly contacts the generated gas. It is possible to improve the durability of the workpiece 36, and to smoothly, reliably, and quietly convey the object 36 to be processed.
Maintenance management is easy.
【0040】また、トランスファバー76A,76B,
79A,79Bには、夫々絶縁材料製の吊ビーム受部8
0,81を多数配設すると共に、同一工程で他の工程の
複数時間分浸漬する処理槽に対応する吊ビーム受部80
は、次工程へ搬送するものを除き被処理物36を水平移
動のみを行わせるように他の吊ビーム受部81よりも低
くしたものであるから、水洗、中和等の処理時間の短い
工程では、トランスファバー79A,79Bの吊ビーム
受部81により毎回吊ビーム49が四辺形運動をして被
処理物36を次工程へ搬送するが、脱脂、アルマイト処
理等の処理時間の長い工程では、被処理物36を処理槽
から引き上げることなく水平移動だけで前進させ、処理
を連続して行なうことができ、特に、電気処理槽では給
電が中断することがなく処理を続行でき、品質の確保を
図ることができる。The transfer bars 76A, 76B,
79A and 79B respectively include a suspension beam receiving portion 8 made of an insulating material.
A suspension beam receiving portion 80 corresponding to a processing tank in which a large number of 0 and 81 are arranged and which is immersed in a plurality of hours in another process in the same process
Is lower than the other suspended beam receiving portions 81 so that the object to be processed 36 can be moved only horizontally except for the one to be conveyed to the next step. Then, the suspension beam receiving portion 81 of the transfer bars 79A and 79B causes the suspension beam 49 to perform a quadrilateral motion every time to convey the object 36 to be processed to the next step. However, in a step having a long processing time such as degreasing and alumite treatment, The object to be processed 36 can be continuously moved forward without pulling it up from the processing tank, and the processing can be continuously performed. Especially, in the electric processing tank, the processing can be continued without interruption of power supply, and the quality is ensured. Can be planned.
【0041】また、吊ビーム49の両端には、搬送方向
前後に位置して2本のアーム53をビーム長手方向に平
行に設け、両アーム53を夫々支持する一対の吊ビーム
受部81のうち一方は他方よりも若干高くしたものであ
るから、前段処理槽から後段処理槽へ被処理物36を搬
送する際、吊ビーム49の搬送方向後部が下方に傾くた
め、被処理物36が傾き、被処理物36から処理液が速
やかに流下して、次工程処理槽への処理液の持ち込みが
少なくなり、処理液の品質管理及び液補充量を少なくす
ることができ、品質の向上を図ることができる。Further, at both ends of the suspension beam 49, two arms 53 are provided in front of and behind the conveying direction in parallel with the longitudinal direction of the beam, and a pair of suspension beam receivers 81 for supporting both arms 53 are provided. Since one is slightly higher than the other, when the object 36 to be processed is transferred from the pre-treatment tank to the post-treatment tank, the rear part of the suspension beam 49 in the conveying direction is inclined downward, so that the object 36 is inclined, The processing liquid quickly flows down from the object to be processed 36, the amount of the processing liquid brought into the next step processing tank is reduced, the quality control of the processing liquid and the amount of liquid replenishment can be reduced, and the quality is improved. You can
【0042】また、吊ビーム49の両端部には導電材料
からなる支持脚51を設け、各処理槽の被処理物搬送方
向の両端部に、搬送方向と平行に支持横杆45,46を
設け、該支持横杆45,46に支持脚51を載置可能と
し、処理槽の一側に設けた支持横杆のうち、被処理物3
6の電気的処理を行なう工程の支持横杆46に通電可能
としたことを特徴とするものであるから、吊ビーム49
の支持を確実に行なうことができると共に、通電機構が
簡単となり、しかも確実にかつ効率的に通電を行なうこ
とができる。Support legs 51 made of a conductive material are provided at both ends of the hanging beam 49, and support horizontal rods 45, 46 are provided at both ends of each processing tank in the object carrying direction in parallel with the carrying direction. The supporting leg 51 can be placed on the supporting horizontal rods 45 and 46, and the object 3 to be processed among the supporting horizontal rods provided on one side of the processing tank.
Since the supporting horizontal rod 46 in the step of performing the electrical treatment of 6 can be energized, the suspension beam 49 is provided.
Can be reliably supported, the power supply mechanism can be simplified, and power can be reliably and efficiently supplied.
【0043】また、処理槽上部全体を覆うカバー10
5,106を設けたものであるから、処理槽(特にアル
マイト処理槽10)から発生したガスを外部に放散させ
ることなく確実に回収でき、環境保全を図りうるほか、
被処理物搬送手段(搬送機構)への発生ガスの回り込み
を阻止して、装置・機器類の腐食を防止し、耐久性の向
上を図ることができる。Further, the cover 10 which covers the entire upper part of the processing tank.
Since 5,106 are provided, the gas generated from the treatment tank (particularly the alumite treatment tank 10) can be reliably collected without being emitted to the outside, and the environment can be protected.
It is possible to prevent the generated gas from flowing around to the object-to-be-processed conveying means (conveying mechanism), prevent corrosion of the apparatus / devices, and improve the durability.
【0044】また、被処理物36への給電と、該被処理
物36の下方に対向状に設けられる対極62への給電
は、被処理物搬送方向両側の互いに反対方向から行なう
ことを特徴とするものであるから、被処理物36への通
電電流密度を均等にすることができ、表面被覆膜の厚さ
を均一にできると共に各被処理物(製品)毎の品質のバ
ラツキをなくすことが可能である。Further, the power supply to the object to be processed 36 and the power supply to the counter electrode 62 provided below the object to be processed 36 so as to face each other are performed from opposite directions on both sides of the object to be processed conveying direction. Therefore, it is possible to make the applied current density to the object to be processed 36 uniform, to make the thickness of the surface coating film uniform, and to eliminate the variation in the quality of each object to be processed (product). Is possible.
【0045】本発明は、上記実施例に限定されるもので
はなく、トランスファバーの四辺形運動は、ラックピニ
オン機構以外の機構を採用でき、モータに代えてシリン
ダを使用することができるほか、アルマイト処理以外の
メッキ等の各種表面処理に採用することが可能である。The present invention is not limited to the above-described embodiment, but a mechanism other than the rack and pinion mechanism can be used for the quadrilateral movement of the transfer bar, a cylinder can be used instead of the motor, and an alumite can be used. It can be applied to various surface treatments such as plating other than the treatment.
【0046】[0046]
【発明の効果】以上説明したように、本発明は、各工程
に対応する処理液を収容した各処理槽が工程順に列設さ
れ、1又は複数個の被処理物が各吊ビームに取付けら
れ、各吊ビームに取付けられた被処理物が各処理槽の処
理液に順次浸漬され、かつ搬送されるよう各吊ビームを
各処理槽上に順次搬送する表面処理装置の搬送機構であ
って、上昇・前進・下降・後退の四辺形周期運動をする
トランスファバーが処理槽の被処理物搬送方向の側方に
配設され、該トランスファバーには、上昇したときに各
処理槽間の仕切壁よりも被処理物が上方に位置するよう
に各処理槽上の複数の吊ビームを持ち上げ、前進したと
きにこれら吊ビームを搬送しかつ下降したときにこれら
吊ビームから離脱される吊ビーム受部が備えられている
ことを特徴とするものであるから、被処理物が取付けら
れた複数の吊ビームが、トランスファバーにより順次、
連続的に各処理槽へと、処理槽間の仕切壁と干渉するこ
となく円滑に搬送することができ、所定数量の被処理物
の表面処理装置における搬送を簡単な機構で効率よく短
時間で行うことができる。As described above, according to the present invention, the processing baths containing the processing solutions corresponding to the respective steps are arranged in the order of the steps, and one or a plurality of objects to be processed are attached to the respective hanging beams. , A transfer mechanism of a surface treatment apparatus for sequentially transferring each suspended beam onto each processing tank so that the object to be processed attached to each suspended beam is sequentially immersed in the processing liquid of each processing tank and transferred, A transfer bar having a quadrilateral periodic movement of ascending, advancing, descending, and retreating is disposed on the side of the processing tank in the direction in which the workpiece is conveyed, and the transfer bar has a partition wall between the processing tanks when rising. A hanging beam receiving part that lifts a plurality of hanging beams on each processing tank so that the object to be treated is positioned above, conveys these hanging beams when moving forward, and separates from these hanging beams when descending Is also equipped with Since it is, the plurality of suspended beams object to be processed is attached is sequentially by transfer bars,
It can continuously and smoothly transfer to each processing tank without interfering with the partition wall between the processing tanks, and the transfer of a predetermined number of objects to be processed in the surface processing apparatus can be carried out efficiently and in a short time with a simple mechanism. It can be carried out.
【0047】また、本発明の搬送方法は、上昇・前進・
下降・後退の四辺形周期運動をするトランスファバーを
処理槽の被処理物搬送方向の側方に配設し、このトラン
スファバーを上昇させて各処理槽間の仕切壁よりも被処
理物が上方に位置するように各処理槽上の複数の吊ビー
ムを持ち上げ、トランスファバーを前進させてこれら吊
ビームを一度に搬送し、トランスファバーを下降させて
これら吊ビームを処理槽上に載置し、トランスファバー
を後退させて上記動作を繰り返すことにより複数の吊ビ
ームを連続的に搬送することを特徴とするものであるか
ら、被処理物が取付けられた複数の吊ビームの各処理槽
への搬送を、円滑に連続して行うことができ、全体の処
理時間を短縮化することができる。Further, the carrying method of the present invention is such that
A transfer bar that moves in a descending and retracting quadrilateral periodic motion is arranged on the side of the processing tank in the conveying direction of the processing object, and the transfer bar is raised so that the processing object is above the partition wall between the processing tanks. Lift a plurality of suspended beams on each treatment tank so as to be located at, transfer the transfer bar forward to convey these suspended beams at once, and lower the transfer bar to place these suspended beams on the treatment tank, It is characterized in that a plurality of suspended beams are continuously transported by retracting the transfer bar and repeating the above-mentioned operation. Therefore, a plurality of suspended beams to which a workpiece is mounted are transported to each processing tank. Can be performed smoothly and continuously, and the overall processing time can be shortened.
【図1】本発明の実施例の要部を示す正面図である。FIG. 1 is a front view showing a main part of an embodiment of the present invention.
【図2】同実施例における処理槽の配列を示す平面図で
ある。FIG. 2 is a plan view showing an arrangement of processing tanks in the example.
【図3】同実施例装置の右半分を示す正面図である。FIG. 3 is a front view showing the right half of the apparatus of the embodiment.
【図4】同実施例装置の左半分を示す正面図である。FIG. 4 is a front view showing the left half of the apparatus of the embodiment.
【図5】図1のA−A線に沿う断面図である。5 is a cross-sectional view taken along the line AA of FIG.
【図6】図3のB−B線に沿う一部簡略断面図である。6 is a partial simplified cross-sectional view taken along the line BB of FIG.
【図7】同実施例のトランスファバー及びその搬送駆動
手段の要部を示す平面図である。FIG. 7 is a plan view showing a main part of the transfer bar and the transfer driving means thereof in the same embodiment.
【図8】同実施例におけるアルマイト処理槽内の処理液
噴流攪拌手段を示す正面図である。FIG. 8 is a front view showing a treatment liquid jet stirring means in the alumite treatment tank in the embodiment.
【図9】図8のC−C線断面拡大図である。9 is an enlarged cross-sectional view taken along the line CC of FIG.
【図10】同実施例のアルマイト処理槽における被処理
物への給電機構及び吊ビームの支持手段を示す縦断側面
図である。FIG. 10 is a vertical cross-sectional side view showing a power feeding mechanism to the object to be treated and a suspension beam supporting means in the alumite treatment tank of the embodiment.
【図11】図10のD−D線に沿う断面図である。11 is a cross-sectional view taken along the line DD of FIG.
【図12】同実施例におけるトランスファバーの運動説
明図である。FIG. 12 is a motion explanatory view of the transfer bar according to the embodiment.
1〜17 各処理槽 36 被処理物 49 吊ビーム 79A トランスファバー 79B トランスファバー 81 吊ビーム受部 110 処理槽間の仕切壁 1-17 Each processing tank 36 Processing object 49 Suspended beam 79A Transfer bar 79B Transfer bar 81 Suspended beam receiving part 110 Partition wall between processing tanks
Claims (2)
理槽が工程順に列設され、1又は複数個の被処理物(3
6)が各吊ビーム(49)に取付けられ、各吊ビーム
(49)に取付けられた被処理物(36)が各処理槽の
処理液に順次浸漬され、かつ搬送されるよう各吊ビーム
(49)を各処理槽上に順次搬送する表面処理装置の搬
送機構であって、 上昇・前進・下降・後退の四辺形周期運動をするトラン
スファバー(79A,79B)が処理槽の被処理物搬送
方向の側方に配設され、該トランスファバー(79A,
79B)には、上昇したときに各処理槽間の仕切壁(1
10)よりも被処理物(36)が上方に位置するように
各処理槽上の複数の吊ビーム(49)を持ち上げ、前進
したときにこれら吊ビーム(49)を搬送しかつ下降し
たときにこれら吊ビーム(49)から離脱される吊ビー
ム受部(81)が備えられていることを特徴とする表面
処理装置の搬送機構。1. Processing tanks containing processing liquids corresponding to respective steps are arranged in order of steps, and one or a plurality of objects to be processed (3
6) is attached to each suspension beam (49), and the processed object (36) attached to each suspension beam (49) is sequentially dipped in the treatment liquid of each treatment tank and transported so that each suspension beam ( 49) is a transfer mechanism of a surface treatment apparatus for sequentially transferring each processing tank onto each processing tank, and transfer bars (79A, 79B) that perform a quadrangle periodic movement of ascending, advancing, descending, and retracting transfer the processing object in the processing tank. The transfer bar (79A,
79B) has a partition wall (1
When a plurality of suspension beams (49) on each treatment tank are lifted so that the object to be treated (36) is positioned higher than 10), and when the suspension beams (49) are transported and moved downward when advanced. A transport mechanism for a surface treatment apparatus, comprising: a suspension beam receiver (81) detached from these suspension beams (49).
理槽が工程順に列設され、1又は複数個の被処理物(3
6)が各吊ビーム(49)に取付けられ、各吊ビーム
(49)に取付けられた被処理物(36)が各処理槽の
処理液に順次浸漬され、かつ搬送されるよう各吊ビーム
(49)を各処理槽上に順次搬送する表面処理装置の搬
送方法であって、 上昇・前進・下降・後退の四辺形周期運動をするトラン
スファバー(79A,79B)を処理槽の被処理物搬送
方向の側方に配設し、このトランスファバー(79A,
79B)を上昇させて各処理槽間の仕切壁(110)よ
りも被処理物(36)が上方に位置するように各処理槽
上の複数の吊ビーム(49)を持ち上げ、トランスファ
バー(79A,79B)を前進させてこれら吊ビーム
(49)を次工程の処理槽上に搬送し、トランスファバ
ー(79A,79B)を下降させてこれら吊ビーム(4
9)を処理槽上に載置し、トランスファバー(79A,
79B)を後退させて上記動作を繰り返すことにより複
数の吊ビーム(49)を連続的に搬送することを特徴と
する表面処理装置の搬送方法。2. Processing tanks containing processing liquids corresponding to respective steps are arranged in order of steps, and one or a plurality of objects to be treated (3
6) is attached to each suspension beam (49), and the processed object (36) attached to each suspension beam (49) is sequentially dipped in the treatment liquid of each treatment tank and transported so that each suspension beam ( 49) is a method of transporting a surface treatment device for sequentially transporting each of the treatment tanks onto each treatment tank, and the transfer bar (79A, 79B) that moves in a quadrangle periodic motion of ascending, advancing, descending, and retracting is conveyed in the treatment tank. This transfer bar (79A,
79B) so that the object to be treated (36) is located above the partition wall (110) between the treatment tanks, and the plurality of suspension beams (49) on each treatment tank are lifted to transfer the transfer bar (79A). , 79B) are moved forward to convey these suspension beams (49) onto the treatment tank of the next process, and the transfer bars (79A, 79B) are lowered to make these suspension beams (4).
9) is placed on the treatment tank and the transfer bar (79A,
79B) is retracted and the above-mentioned operation is repeated, whereby a plurality of suspension beams (49) are continuously transported, and a method of transporting a surface treatment apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15618794A JPH0748698A (en) | 1994-07-07 | 1994-07-07 | Method and device for conveying surface-treating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15618794A JPH0748698A (en) | 1994-07-07 | 1994-07-07 | Method and device for conveying surface-treating device |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5130645A Division JP2555262B2 (en) | 1993-06-01 | 1993-06-01 | Surface treatment equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0748698A true JPH0748698A (en) | 1995-02-21 |
Family
ID=15622276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15618794A Pending JPH0748698A (en) | 1994-07-07 | 1994-07-07 | Method and device for conveying surface-treating device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0748698A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120989696A (en) * | 2025-10-24 | 2025-11-21 | 淄博市博山华成锻压有限公司 | A conveying device for surface treatment of diesel engine connecting rods |
-
1994
- 1994-07-07 JP JP15618794A patent/JPH0748698A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120989696A (en) * | 2025-10-24 | 2025-11-21 | 淄博市博山华成锻压有限公司 | A conveying device for surface treatment of diesel engine connecting rods |
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