JPH0763727B2 - Buckling prevention method for width reduction press - Google Patents
Buckling prevention method for width reduction pressInfo
- Publication number
- JPH0763727B2 JPH0763727B2 JP62157333A JP15733387A JPH0763727B2 JP H0763727 B2 JPH0763727 B2 JP H0763727B2 JP 62157333 A JP62157333 A JP 62157333A JP 15733387 A JP15733387 A JP 15733387A JP H0763727 B2 JPH0763727 B2 JP H0763727B2
- Authority
- JP
- Japan
- Prior art keywords
- width reduction
- force
- width
- buckling
- pressing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 5
- 230000002265 prevention Effects 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B1/024—Forging or pressing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Forging (AREA)
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、材料を幅圧下プレスにより幅圧下する際の座
屈防止方法に関するものである。TECHNICAL FIELD The present invention relates to a buckling prevention method when a material is subjected to width reduction by a width reduction press.
[従来の技術] スラブ等の材料の幅圧下を幅圧下量が大きくとれるプレ
スにより行うことが研究されている。而して、プレスに
よる幅圧下を行う場合、幅圧下量が大きくなると材料に
座屈が発生する。この座屈を防止するには、材料表裏面
を押えロールにより押えて幅圧下を行う必要がある。[Prior Art] It has been researched to perform a width reduction of a material such as a slab by a press capable of obtaining a large width reduction amount. Thus, when the width reduction by pressing is performed, the material buckles when the width reduction amount increases. In order to prevent this buckling, it is necessary to press the front and back surfaces of the material with a pressing roll to perform width reduction.
[発明が解決しようとする問題点] しかしながら、押えロールで押えて幅圧下を行っても、
押えロールによる押え力が過大であると、幅圧下量が大
きい場合スラブ上下面に、押えロールによるへこみ変形
が発生する。[Problems to be Solved by the Invention] However, even if the width is reduced by pressing with a press roll,
If the pressing force of the pressing roll is too large, dent deformation due to the pressing roll occurs on the upper and lower surfaces of the slab when the width reduction amount is large.
本発明は上述の実情に鑑み、材料全長にわたり幅圧下時
の押えロールによるへこみ変形が発生せず、しかも座屈
防止が効果的に行えるようにすることを目的としてなし
たものである。The present invention has been made in view of the above-mentioned circumstances, and an object thereof is to prevent buckling deformation from occurring due to the pressing roll during width reduction over the entire length of the material and to effectively prevent buckling.
[問題点を解決するための手段] 本発明は、材料両面を上下一対の押えロールにより押え
ると共に幅圧下プレス金型により材料の幅圧下を行なう
際に、前記上下一対の押えロールに夫々幅圧下力の約10
%以下の力を設定するものである。[Means for Solving the Problems] In the present invention, when both sides of a material are pressed by a pair of upper and lower presser rolls and the material is width-reduced by a width reduction press die, the pair of upper and lower presser rolls are respectively width-reduced. About 10 of power
It sets a force of less than or equal to%.
[作用] 材料は幅圧下力の約10%以下の力で押えロールにより押
えられて幅圧下され、材料は上下一対の押えロールによ
り夫々幅圧下力の約10%以下の力で押えられて幅圧下さ
れるため、材料に座屈や表面へこみが生じることが防止
される。[Function] The material is pressed down by the pressing roll with a force of about 10% or less of the width reduction force, and the width is reduced by the pair of upper and lower pressing rolls, and the width is reduced by about 10% or less of the width reduction force, respectively. Since the material is pressed, the material is prevented from buckling and surface dents.
[実 施 例] 以下、本発明の実施例を添付図面を参照しつつ説明す
る。[Examples] Examples of the present invention will be described below with reference to the accompanying drawings.
第1図は、本発明に使用する装置概略を示し、図中1は
ハウジング、2a,2bは圧下シリンダ3a,3bにより相対向作
動してスラブ等の材料4を幅圧下する左右一対の金型、
5,6は材料4の幅方向略中央部を上下面から押え材料4
の座屈を防止する上下一対の押えロールである。押えロ
ール5,6の材料を押える際の設定力Pαは金型2a,2bによ
る幅圧下力をPwとするとPα≒0.1Pwとする。FIG. 1 shows an outline of an apparatus used in the present invention. In the figure, 1 is a housing, 2a and 2b are opposed to each other by pressing cylinders 3a and 3b, and a pair of left and right dies for width-reducing a material 4 such as a slab. ,
Material 5 and 6 hold the center of the material 4 in the width direction from above and below
It is a pair of upper and lower presser rolls for preventing the buckling of the. The set force Pα for pressing the material of the press rolls 5 and 6 is Pα≈0.1Pw, where Pw is the width reduction force of the molds 2a and 2b.
金型2a,2bにより幅圧下を行ない、材料4が上下に増肉
する場合に、該増肉により上下の押えロール5,6に設定
力Pα以上の力が作用すると、押えロール5,6は材料4
に押されて上昇若しくは下降するため、材料4には押え
ロール5,6によるへこみが生じず、又幅圧下の際には前
記スラブに座屈が生じない。When the material 4 is thickened in the vertical direction by performing the width reduction by the molds 2a and 2b, when the force above the set force Pα acts on the upper and lower pressing rolls 5 and 6 due to the thickness increase, the pressing rolls 5 and 6 are Material 4
Since the material 4 is pushed upwards or downwards, the material 4 is not dented by the pressing rolls 5 and 6, and the slab is not buckled during width reduction.
次に、押えロール5,6の設定力Pαを幅圧下力Pwの10%
程度とする理由について、熱間鋼モデル実験により得ら
れたデータをもとにして説明する。Next, set the force Pα of the presser rolls 5 and 6 by 10% of the width reduction force Pw.
The reason for the degree will be described based on the data obtained by the hot steel model experiment.
元のスラブ幅Wの剤4を幅圧下力Pw及び幅圧下量ΔWを
一定とし、押えロール5,6の設定力PをP1、P2、P3…と
変更して幅圧下を行い、そのときの材料先端座屈量a
(第2図参照)を測定した。これをグラフに表わすと、
第4図のようになり、押えロール5,6により押える際の
設定力Pが小さい場合には材料先端座屈量aは大きい
が、設定力Pが大きくなると材料先端座屈量aは小さく
なることが分る。又、材料先端の許容最大座屈量をaeと
すると、押えロール5,6の設定力がPαより大きけれ
ば、材料先端の座屈は許容できるがPαより小さければ
材料先端の座屈は許容できないことが分る。The agent 4 having the original slab width W is subjected to width reduction by keeping the width reduction force Pw and the width reduction amount ΔW constant and changing the set force P of the presser rolls 5 and 6 to P 1 , P 2 , P 3 ... Buckling amount of material tip at that time a
(See FIG. 2) was measured. When this is shown in the graph,
As shown in FIG. 4, the material tip buckling amount a is large when the set force P when pressing by the presser rolls 5 and 6 is small, but the material tip buckling amount a becomes small when the set force P is large. I understand. If the maximum allowable buckling amount of the material tip is a e , buckling of the material tip is acceptable if the setting force of the presser rolls 5 and 6 is larger than Pα, but buckling of the material tip is acceptable if it is smaller than Pα. I know what I can't do.
次に、元のスラブ幅Wの材料4を、幅圧下力Pw及び幅圧
下量ΔWを一定とし、押えロール5,6の設定力PをP1、P
2、P3…と変更して幅圧下を行い、そのときの材料の表
面へこみ量b(第3図参照)を測定した。これをグラフ
に表すと、第5図のようになり、押えロール5,6により
押える際の設定力Pが小さい場合は材料の表面へこみ量
bは小さいが、設定力Pが大きくなると表面へこみ量b
は大きくなることが分る。又材料の許容最大へこみ量を
beとすると、設定力Pαの際の表面へこみ量は、許容最
大へこみ量beよりも小さいことが分る。Next, for the material 4 having the original slab width W, the width reduction force Pw and the width reduction amount ΔW are kept constant, and the set forces P of the presser rolls 5 and 6 are set to P 1 and P.
2 , P 3 ... was changed to perform width reduction, and the surface depression amount b (see FIG. 3) of the material at that time was measured. This is shown in the graph in Fig. 5. When the set force P when pressing with the presser rolls 5 and 6 is small, the surface dent amount b of the material is small, but when the set force P is large, the surface dent amount is large. b
Turns out to be bigger. The maximum allowable dent depth of the material
When b e, surface indentation amount when the setting force Pα is found to be smaller than the allowable maximum dent amount b e.
従って、第4図及び第5図のグラフから、材料を幅圧下
する際には、元のスラブ幅W、幅圧下力Pw、幅圧下量Δ
Wで幅圧下する際には、押えロール5,6の設定力Pαと
すれば、材料には許容できない座屈や表面へこみが生じ
ることはない。而して、PαとPwの比は、種々の実験の
結果、 であった。従って、押えロール5,6の設定力Pαは幅圧
下力Pwの10%以下とすれば良い。Therefore, from the graphs of FIGS. 4 and 5, when the material is subjected to the width reduction, the original slab width W, the width reduction force Pw, and the width reduction amount Δ
When the width is reduced by W, if the setting force Pα of the pressing rolls 5 and 6 is set, the material will not have unacceptable buckling or surface dents. Thus, the ratio of Pα and Pw is the result of various experiments. Met. Therefore, the setting force Pα of the presser rolls 5 and 6 may be 10% or less of the width reduction force Pw.
第6図に、熱間鋼による押えロール設定力を変化させた
場合の、幅プレス後の板厚分布計測結果を示す。板幅40
0mm、幅圧下量88mm、押えロール幅100mm、プレス温度を
1100℃で実験を行った。押えロール力を幅圧下力の10%
にした場合は曲線Aで示すごとく、両端凸のなめらかな
板厚分布を示し、特に押えロールによるへこみ変形は発
生していない。一方幅圧下力の30%の場合は曲線Bで示
すように中央部にへこみ変形量が発生している。FIG. 6 shows the results of measuring the plate thickness distribution after the width press when the pressing roll setting force of the hot steel was changed. Board width 40
0 mm, width reduction 88 mm, presser roll width 100 mm, press temperature
Experiments were conducted at 1100 ° C. Presser roll force is 10% of width reduction force
In the case of No. 2, as shown by the curve A, a smooth plate thickness distribution with convexes on both ends is shown, and in particular, no dent deformation due to the press roll has occurred. On the other hand, when the width reduction force is 30%, as shown by the curve B, a dent deformation amount occurs in the central portion.
なお、本発明は上述の実施例に限定されるものではな
く、本発明の要旨を逸脱しない範囲内で種々変更を加え
得ることは勿論である。It should be noted that the present invention is not limited to the above-described embodiments, and it goes without saying that various changes can be made without departing from the gist of the present invention.
[発明の効果] 本発明の幅圧下プレスの座屈防止方法によれば、材料先
端の座屈を確実に防止できるうえ、材料の増肉により上
下一対の押えロールに設定力以上の力が作用すると、上
下一対の押えロールは、材料の増肉により押されて上昇
若しくは下降するため、前記押えロールによる表面へこ
みも防止でき、従って、製品品質が良好になる、等の種
々の優れた効果を奏し得る。[Effects of the Invention] According to the buckling prevention method for a width reduction press of the present invention, it is possible to reliably prevent the buckling of the tip of the material, and the thickening of the material causes a force greater than the set force to act on the pair of upper and lower presser rolls. Then, the pair of upper and lower presser rolls are pushed or raised or lowered by the increase in the thickness of the material, so that it is possible to prevent surface dents due to the presser rolls, and therefore, various excellent effects such as good product quality can be obtained. Can play.
第1図は本発明の方法に使用する装置の説明図、第2図
は幅圧下により生じる座屈の説明図、第3図は幅圧下に
より生じる表面へこみの説明図、第4図は押えロール設
定力と材料先端座屈量の関係を表わすグラフ、第5図は
押えロール設定力と材料表面へこみ量の関係を表わすグ
ラフ、第6図は熱間鋼による押えロール設定力を変化さ
せた場合の幅プレス後の板厚分布計測結果を示すグラフ
である。 図中2a,2bは金型、3a,3bは圧下シリンダ、4は材料、5,
6は押えロールを示す。FIG. 1 is an explanatory view of an apparatus used in the method of the present invention, FIG. 2 is an explanatory view of buckling caused by width reduction, FIG. 3 is an illustration of surface dent caused by width reduction, and FIG. 4 is a presser roll. Fig. 5 is a graph showing the relationship between the set force and the amount of buckling of the material tip, Fig. 5 is a graph showing the relationship between the press roll setting force and the amount of material surface indentation, and Fig. 6 is the case where the press roll setting force by hot steel is changed. 3 is a graph showing the results of measuring the plate thickness distribution after the width pressing. In the figure, 2a and 2b are molds, 3a and 3b are reduction cylinders, 4 is material, 5,
6 indicates a presser roll.
Claims (1)
えると共に幅圧下プレス金型により材料の幅圧下を行な
う際に、前記上下一対の押えロールに夫々幅圧下力の約
10%以下の力を設定することを特徴とする幅圧下プレス
の座屈防止方法。1. When both sides of a material are pressed by a pair of upper and lower press rolls and the width of the material is reduced by a width reduction press die, the pair of upper and lower press rolls each have a width reduction force of about 1 mm.
A buckling prevention method for a width reduction press, which is characterized by setting a force of 10% or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62157333A JPH0763727B2 (en) | 1987-06-24 | 1987-06-24 | Buckling prevention method for width reduction press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62157333A JPH0763727B2 (en) | 1987-06-24 | 1987-06-24 | Buckling prevention method for width reduction press |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JPS642707A JPS642707A (en) | 1989-01-06 |
| JPH012707A JPH012707A (en) | 1989-01-06 |
| JPH0763727B2 true JPH0763727B2 (en) | 1995-07-12 |
Family
ID=15647401
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62157333A Expired - Lifetime JPH0763727B2 (en) | 1987-06-24 | 1987-06-24 | Buckling prevention method for width reduction press |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0763727B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5338116B2 (en) * | 2008-04-11 | 2013-11-13 | Jfeスチール株式会社 | How to prevent buckling of hot slab width press |
| JP5338265B2 (en) * | 2008-11-06 | 2013-11-13 | Jfeスチール株式会社 | Buckling prevention method for width reduction press |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2526567B2 (en) * | 1987-02-28 | 1996-08-21 | 住友金属工業株式会社 | How to change the slab width |
-
1987
- 1987-06-24 JP JP62157333A patent/JPH0763727B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS642707A (en) | 1989-01-06 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EXPY | Cancellation because of completion of term |