JPH0776363B2 - Method for producing ferromagnetic metal particles - Google Patents

Method for producing ferromagnetic metal particles

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Publication number
JPH0776363B2
JPH0776363B2 JP1318615A JP31861589A JPH0776363B2 JP H0776363 B2 JPH0776363 B2 JP H0776363B2 JP 1318615 A JP1318615 A JP 1318615A JP 31861589 A JP31861589 A JP 31861589A JP H0776363 B2 JPH0776363 B2 JP H0776363B2
Authority
JP
Japan
Prior art keywords
particles
aluminum
suspension
ferromagnetic metal
iron oxyhydroxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1318615A
Other languages
Japanese (ja)
Other versions
JPH03180405A (en
Inventor
悦男 中川
泰幸 西本
聡 谷岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JNC Corp
Original Assignee
Chisso Corp
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Priority to JP1318615A priority Critical patent/JPH0776363B2/en
Publication of JPH03180405A publication Critical patent/JPH03180405A/en
Publication of JPH0776363B2 publication Critical patent/JPH0776363B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Hard Magnetic Materials (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は強磁性金属粒子の製造方法に関し、さらに詳し
くは分散性に優れ、高密度磁気記録媒体の原料として好
適な強磁性金属粒子の製造方法に関するものである。
TECHNICAL FIELD The present invention relates to a method for producing ferromagnetic metal particles, and more specifically to the production of ferromagnetic metal particles having excellent dispersibility and suitable as a raw material for high-density magnetic recording media. It is about the method.

〔従来の技術〕[Conventional technology]

従来、磁気記録媒体用磁性粉として、針状酸化鉄粒子が
主に使用されていたが、デジタル・オーディオテープ
(DAT)、8ミリビデオテープ、高密度フロッピーディ
スク等の商品化に伴い、高保磁力(Hc)、高飽和磁化量
(σ)および高角型比(σr)を有する強磁性金
属鉄粒子が用いられるようになった。該強磁性金属鉄粒
子は一般にα−オキシ水酸化鉄または酸化鉄を主体とす
る針状微粒子を水素等の還元性ガス気流中で加熱還元し
て得られるが、磁気記録の高密度化に対応するため、強
磁性金属鉄粒子は年々微粒子化が要請されている。しか
しながら、微粒子化すればするほど、加熱還元時に粒子
の焼結が起こり易く、磁性粉の磁気特性が低下するとい
う問題が生じる。また、磁性粉の表面に存在する異種金
属の種類や量によって、塗料化時に用いられるバインダ
ーや潤滑剤との相性が異なってくるため、保磁力(Hc
や飽和磁化量(σ)等の基本的磁気特性を維持しなが
ら、かつ磁性粉の表面にある異種金属の種類や量をコン
トロールする技術が求められている。
Conventionally, needle-shaped iron oxide particles have been mainly used as magnetic powder for magnetic recording media, but with the commercialization of digital audio tape (DAT), 8 mm video tape, high-density floppy disk, etc., high coercive force has been achieved. Ferromagnetic metal iron particles with (H c ), high saturation magnetization (σ s ) and high squareness ratio (σ r / σ s ) have come to be used. The ferromagnetic metal iron particles are generally obtained by heating and reducing needle-shaped fine particles mainly composed of α-iron oxyhydroxide or iron oxide in a reducing gas stream such as hydrogen, which is suitable for high density magnetic recording. Therefore, the ferromagnetic metal iron particles are required to be made finer year by year. However, the finer the particles, the more likely the particles to sinter during heating and reduction, and the magnetic properties of the magnetic powder deteriorate. In addition, the coercive force (H c ) changes because the compatibility with the binder and lubricant used during coating varies depending on the type and amount of the dissimilar metals present on the surface of the magnetic powder.
There is a demand for a technique for controlling the type and amount of different metals on the surface of the magnetic powder while maintaining basic magnetic characteristics such as the saturation magnetization amount (σ s ).

これらの問題を解決するために、α−オキシ水酸化鉄に
アルミニウム等の金属を固溶させる方法、α−オキシ水
酸化鉄にニッケル、アルミニウム、けい素等の異種金属
を被着する方法等が種々提案されている。
In order to solve these problems, a method of solid-solving a metal such as aluminum in α-iron oxyhydroxide, a method of depositing a different metal such as nickel, aluminum, or silicon on α-iron oxyhydroxide, etc. Various proposals have been made.

〔発明が解決しようとする課題〕[Problems to be Solved by the Invention]

特公昭59−17161号公報には、FeOOHまたはFe2O3の少な
くとも一方を主成分とする鉄化合物にアルミニウム(A
l)化合物を固溶させた後、還元する方法が示されてい
る。この方法は、針状粒子に焼結防止剤を付着させるこ
となく、粒子間の焼結のない強磁性金属粒子を得るのに
効果があるとされている。しかしながら、固溶されるAl
化合物の量が少ないと焼結防止に対する効果が低下し、
還元の際に焼結を起こし、磁気特性を劣化させる。また
固溶させるAl化合物の量が多いとAlを固溶させたFeOOH
またはFe2O3粒子の針状性が崩れるという重大な欠点を
有する。すなわち、Al固溶量が、Alを固溶したα−オキ
シ水酸化鉄粒子の鉄原子に対し、Al原子として0.5〜3
重量%の範囲では針状性の崩れは顕著には見られない
が、この範囲ではAlの固溶量が少ないため、後の還元の
際の焼結防止効果が充分に得られず、還元して得られる
強磁性金属粒子の磁気特性、特に保磁力および角型比が
低下する。またAlの固溶量が3重量%を超えるとFeOOH
またはFe2O3の針状性が崩れるために、還元して得られ
る強磁性金属粒子の針状比が維持できず、保磁力および
角型比が低下し、またAlの固溶量が多くなるため還元性
が抑制され、高い飽和磁化量が得にくくなる。さらにこ
の方法ではAlを固溶させているため、還元して得られる
強磁性金属粒子の表面にあるAl原子の量は微小量であ
る。
Japanese Patent Publication No. 59-17161 discloses that an iron compound containing at least one of FeOOH and Fe 2 O 3 as a main component is aluminum (A
l) A method of forming a solid solution of a compound and then reducing the compound is shown. This method is said to be effective for obtaining ferromagnetic metal particles without sintering between particles without adhering a sintering inhibitor to the acicular particles. However, the solid solution of Al
If the amount of the compound is small, the effect of preventing sintering decreases,
Sintering occurs during reduction, deteriorating magnetic properties. Also, if the amount of Al compound to be dissolved is large, FeOOH in which Al is dissolved
Alternatively, it has a serious drawback that the needle-like properties of Fe 2 O 3 particles are lost. That is, the amount of Al solid solution is 0.5 to 3 as Al atom with respect to the iron atom of α-iron oxyhydroxide particles in which Al is solid solution.
In the range of wt%, acicularity is not significantly broken, but in this range, the amount of solid solution of Al is small, so the effect of preventing sintering during the subsequent reduction cannot be sufficiently obtained, and the reduction The magnetic properties of the obtained ferromagnetic metal particles, especially the coercive force and the squareness ratio are deteriorated. If the solid solution amount of Al exceeds 3% by weight, FeOOH
Or, because the acicularity of Fe 2 O 3 collapses, the acicular ratio of the ferromagnetic metal particles obtained by reduction cannot be maintained, the coercive force and squareness ratio decrease, and the solid solution amount of Al is large. Therefore, the reducibility is suppressed, and it becomes difficult to obtain a high saturation magnetization amount. Further, in this method, since Al is dissolved as a solid solution, the amount of Al atoms on the surface of the ferromagnetic metal particles obtained by reduction is very small.

また特開昭63−109105号公報には、α−オキシ水酸化鉄
粒子の表面にニッケル(Ni)の化合物を被着させ、次に
アルカリ性の水中においてけい素化合物およびアルミニ
ウム化合物を付着させて還元する方法が示されている。
この方法では、ニッケル、けい素およびアルミニウムの
構成比で、特にけい素化合物の付着量が多く、Al化合物
の付着量が少ないときには比較的優れた磁気特性を持っ
た強磁性金属粒子が得られるが、Al化合物の付着量が多
くなると、還元して得られる強磁性金属粒子にちぎれが
発生し、磁気特性、特に保磁力および角型比が低下す
る。このため、磁性粉の基本的磁気特性を維持しなが
ら、表面にある異主金属の量をコントロール、特にけい
素量の減量化やAl量の増量化ができないという欠点があ
った。
Further, in JP-A-63-109105, a nickel (Ni) compound is deposited on the surface of α-iron oxyhydroxide particles, and then a silicon compound and an aluminum compound are deposited in alkaline water to reduce the compound. It shows how to do it.
In this method, in the composition ratio of nickel, silicon and aluminum, ferromagnetic metal particles having relatively excellent magnetic properties can be obtained, especially when the amount of silicon compound attached is large and the amount of Al compound attached is small. If the amount of the Al compound deposited is large, the ferromagnetic metal particles obtained by the reduction are broken, and the magnetic properties, especially the coercive force and the squareness ratio are deteriorated. For this reason, there is a drawback that the amount of foreign main metal on the surface cannot be controlled, especially the amount of silicon cannot be reduced or the amount of Al cannot be increased while maintaining the basic magnetic properties of the magnetic powder.

本発明の目的は、上記従来技術の欠点をなくし、優れた
分散性および磁気特性を有するとともに、その表面に存
在する異種金属の量をコントロールすることができる強
磁性金属粒子の製造方法を提供することにある。
An object of the present invention is to eliminate the above-mentioned drawbacks of the prior art, to provide a method for producing ferromagnetic metal particles which has excellent dispersibility and magnetic properties and which can control the amount of dissimilar metals existing on the surface thereof. Especially.

〔課題を解決するための手段〕[Means for Solving the Problems]

本発明は、(1)第一鉄塩、アルカリ化合物およびアル
ミニウム化合物を含む水懸濁液に酸素含有ガスを通じて
該懸濁液内で酸化反応を行い、アルミニウムを固溶した
α−オキシ水酸化鉄粒子を合成し、これを濾過水洗した
後、再び水に懸濁させて水懸濁液とし、該懸濁液中で前
記アルミニウムを固溶したα−オキシ水酸化鉄粒子の表
面にニッケル化合物を被着させた後、さらにけい素化合
物およびアルミナ水和物をアルカリ性の懸濁液中で被着
させ、得られた粒子を濾別、乾燥し、その後、非還元性
ガス雰囲気中、400℃以上で加熱焼成し、次いで還元す
ることを特徴とする強磁性金属粒子の製造方法に関す
る。
The present invention relates to (1) α-iron oxyhydroxide in which aluminum is solid-dissolved by performing an oxidation reaction in an aqueous suspension containing a ferrous salt, an alkali compound and an aluminum compound through an oxygen-containing gas. The particles were synthesized, filtered, washed with water, suspended again in water to obtain a water suspension, and a nickel compound was added to the surface of the α-iron oxyhydroxide particles in which the aluminum was solid-dissolved in the suspension. After the deposition, the silicon compound and the alumina hydrate are further deposited in an alkaline suspension, the obtained particles are filtered and dried, and then in a non-reducing gas atmosphere, 400 ° C or more. The present invention relates to a method for producing ferromagnetic metal particles, which comprises heating and calcining at 2, then reducing.

また本発明は、(2)前記アルミニウムを固溶したα−
オキシ水酸化鉄粒子の表面にニッケル化合物を被着させ
るに当たり、該粒子の水懸濁液をpH4.0以下の有機酸水
溶液の懸濁液とした後、ニッケルの塩を加え、次いで塩
基性物質を加えてpHを7〜12とした後、70℃以上で熟成
することを特徴とする(1)に記載の強磁性金属粒子の
製造方法に関する。
The present invention also provides (2) α-containing a solid solution of the aluminum.
In depositing a nickel compound on the surface of iron oxyhydroxide particles, an aqueous suspension of the particles is made into a suspension of an aqueous organic acid solution having a pH of 4.0 or less, and then a salt of nickel is added, followed by a basic substance. Is added to adjust the pH to 7 to 12, and then aged at 70 ° C. or higher, to the method for producing ferromagnetic metal particles according to (1).

さらに本発明は、(3)前記アルミニウムを固溶し、か
つニッケル化合物を被着したα−オキシ水酸化鉄粒子の
表面にけい素化合物およびアルミナ水和物を被着させる
に当たり、該粒子の水懸濁液に必要に応じて塩基性物質
を加えて該懸濁液のpHを7以上に保ちつつ、けい酸また
はけい酸塩およびアルミニウム塩の水溶液またはアルミ
ナゾルを同時または順次に加えた後、該懸濁液の温度を
70℃以上とすることを特徴とする(1)または(2)記
載の強磁性金属粒子の製造方法に関する。
Furthermore, the present invention provides (3) the method of depositing a silicon compound and an alumina hydrate on the surface of α-iron oxyhydroxide particles having a solid solution of aluminum and having a nickel compound deposited thereon. After adding a basic substance to the suspension as needed to maintain the pH of the suspension at 7 or more, an aqueous solution of silicic acid or silicate and an aluminum salt or alumina sol is added simultaneously or sequentially, The temperature of the suspension
The method for producing ferromagnetic metal particles according to (1) or (2) is characterized in that the temperature is 70 ° C. or higher.

本発明においては、請求項(1)記載のアルミニウム化
合物は、アルミニウムの無機塩、アルミニウムの有機酸
塩およびアルミナゾルのうち少なくとも1種であること
が好ましく、さらにアルミニウム化合物の固溶量は、前
記アルミニウムを固溶したα−オキシ水酸化鉄粒子の鉄
原子に対し、アルミニウム原子として0.5〜3重量%で
あること好ましい。
In the present invention, the aluminum compound according to claim (1) is preferably at least one selected from the group consisting of an inorganic salt of aluminum, an organic acid salt of aluminum and an alumina sol. It is preferable that the amount of aluminum atom is 0.5 to 3% by weight with respect to the iron atom of the α-iron oxyhydroxide particles that are solid-solved.

また請求項(2)記載のニッケルの塩は、ニッケルの硫
酸塩、硝酸塩、塩化物、酢酸塩およびシュウ酸塩のうち
少なくとも1種であることが好ましい。
The nickel salt according to claim (2) is preferably at least one of nickel sulfate, nitrate, chloride, acetate and oxalate.

さらに請求項(3)記載のけい酸またはけい酸塩の水溶
液がオルトけい酸の水溶液、メタけい酸の水溶液、水溶
液状シリカゾル、アンモニアで安定化された水溶液状シ
リカゾル、アルミニウムで変性された水溶液状シリカゾ
ルおよびけい酸ナトリウム水溶液のうち少なくとも1種
であることが好ましく、さらにアルミニウム塩の水溶液
がアルミニウムの無機塩、アルミニウムの有機酸塩のう
ち少なくとも1種であることが好ましい。
Furthermore, the aqueous solution of silicic acid or silicic acid salt according to claim (3) is an aqueous solution of orthosilicic acid, an aqueous solution of metasilicic acid, an aqueous silica sol, an ammonia-stabilized aqueous silica sol, or an aluminum-modified aqueous solution. It is preferable that at least one kind of the silica sol and the sodium silicate aqueous solution be used, and that the aqueous solution of the aluminum salt be at least one kind of the inorganic salt of aluminum and the organic acid salt of aluminum.

本発明に用いられるアルミニウム化合物としては、硫酸
アルミニウム、塩化アルミニウム、硝酸アルミニウム、
リン酸アルミニウム、アルミン酸塩等のアルミニウムの
無機塩、乳酸アルミニウム等のアルミニウムの有機酸塩
およびアルミナゾルの少なくとも1種を用いることがで
きるが、これらのうち硫酸アルミニウムおよびアルミン
酸ナトリウムが好ましい。
As the aluminum compound used in the present invention, aluminum sulfate, aluminum chloride, aluminum nitrate,
At least one of an inorganic salt of aluminum such as aluminum phosphate and aluminate, an organic acid salt of aluminum such as aluminum lactate, and alumina sol can be used, and among these, aluminum sulfate and sodium aluminate are preferable.

該アルミニウム化合物の固溶量は、Alを固溶したα−オ
キシ水酸化鉄粒子(以下、Al固溶α−オキシ水酸化鉄粒
子と称する)の鉄原子に対し、Al原子として0.5〜3重
量%とするのが好ましい。Al固溶量が0.5重量%未満で
は還元して得られる強磁性粉粒子にちぎれや焼結が生じ
ることがあり、また3重量%を超えるとAl固溶α−オキ
シ水酸化鉄粒子の針状性が崩れるため、還元して得られ
る強磁性金属粒子の針状比が維持できず、保磁力が低下
することがある。
The solid solution amount of the aluminum compound is 0.5 to 3 wt% as Al atom with respect to the iron atom of α-iron oxyhydroxide particles in which Al is solid-solved (hereinafter referred to as Al solid solution α-iron oxyhydroxide particles). % Is preferable. If the solid solution amount of Al is less than 0.5% by weight, the ferromagnetic powder particles obtained by reduction may be cracked or sintered, and if it exceeds 3% by weight, acicular particles of the solid solution α-iron oxyhydroxide particles of Al are dissolved. Since the property is lost, the acicular ratio of the ferromagnetic metal particles obtained by reduction cannot be maintained, and the coercive force may decrease.

本発明に用いられる第1鉄塩としては、例えば硫酸第1
鉄、塩化第1鉄などが挙げられる。
Examples of the ferrous salt used in the present invention include sulfuric acid first
Examples include iron and ferrous chloride.

本発明に用いられるアルカリ化合物としては水酸化ナト
リウム、水酸化カリウムなどが挙げられる。該アルカリ
化合物の使用量は、第1鉄塩に対して1.5当量以上が好
ましい。
Examples of the alkaline compound used in the present invention include sodium hydroxide and potassium hydroxide. The amount of the alkaline compound used is preferably 1.5 equivalents or more with respect to the ferrous salt.

Al固溶α−オキシ水酸化鉄粒子を合成する際の反応温度
は5〜60℃が好ましい。また酸素含有ガスとしては空気
が好ましい。
The reaction temperature when synthesizing the Al solid solution α-iron oxyhydroxide particles is preferably 5 to 60 ° C. Air is preferable as the oxygen-containing gas.

本発明において、前記で得られたAl固溶α−オキシ水酸
化鉄粒子表面へのニッケル化合物の被着は、例えば次の
ようにして行うことができる。
In the present invention, the nickel compound can be adhered to the surface of the Al solid solution α-iron oxyhydroxide particles obtained above in the following manner, for example.

まず、前記合成で得られたAl固溶α−オキシ水酸化鉄粒
子の水懸濁液のpHが10.0以下となるまで該粒子を水洗す
る。水洗が不充分な場合、該粒子の表面に付着している
ナトリウム等のイオンが加熱還元工程で焼結を助長する
ため好ましくない。次に該水洗された粒子の水懸濁液に
有機酸、好ましくは酢酸等の水溶性カルボン酸を加える
かまたは有機酸を加えた水に前記水洗された粒子を加え
てpH4.0以下、好ましくはpH3.5〜2.0の水懸濁液とし、A
l固溶α−オキシ水酸化鉄粒子を単一粒子まで均一に分
散させる。次いで該水懸濁液にニッケルの無機塩または
有機酸塩を加えた後、アンモニア、モノエタノールアミ
ン等の塩基性物質を加えてpH7.0〜12.0、より好ましく
はpH8.0〜11.0に水懸濁液を調整し、70℃以上、好まし
くは90℃以上で熟成し、ニッケルの酸化物または水酸化
物を前記Al固溶α−オキシ水酸化鉄粒子の表面に析出さ
せる。該熟成時間は1〜2時間が好ましい。
First, the Al-dissolved α-iron oxyhydroxide particles obtained in the above synthesis are washed with water until the pH of the aqueous suspension becomes 10.0 or less. Insufficient washing with water is not preferable because ions such as sodium adhering to the surface of the particles promote sintering in the heating reduction step. Next, an organic acid, preferably a water-soluble carboxylic acid such as acetic acid is added to the water suspension of the washed particles, or the washed particles are added to water containing an organic acid to have a pH of 4.0 or less, preferably Is an aqueous suspension of pH 3.5-2.0, and A
l Disperse the solid solution α-iron oxyhydroxide particles uniformly to a single particle. Then, an inorganic salt or organic acid salt of nickel is added to the aqueous suspension, and then a basic substance such as ammonia or monoethanolamine is added to adjust the pH to 7.0 to 12.0, more preferably pH 8.0 to 11.0. A suspension is prepared and aged at 70 ° C. or higher, preferably 90 ° C. or higher to deposit nickel oxide or hydroxide on the surface of the Al solid solution α-iron oxyhydroxide particles. The aging time is preferably 1 to 2 hours.

上記ニッケルの塩としては、硫酸塩、硝酸塩、塩化物、
酢酸塩、シュウ酸塩等を使用できるが、特に酢酸塩が好
ましい。該ニッケルの被着量は、前記Al固溶α−オキシ
水酸化鉄粒子の鉄原子に対し、ニッケル原子として0.3
〜10重量%が好ましい。0.3重量%未満では粒子の分散
性および還元性が劣り、高飽和磁化量の低下や焼結を起
こしやすく、また10重量%を超えると還元して得られる
強磁性金属粒子にα−Fe相のほかにγ−(Fe、Ni)相が
発現し、磁気特性を劣化させることがある。
As the nickel salt, sulfate, nitrate, chloride,
Acetate, oxalate and the like can be used, but acetate is particularly preferable. The amount of nickel deposited is 0.3 as a nickel atom relative to the iron atom of the Al solid solution α-iron oxyhydroxide particles.
~ 10 wt% is preferred. If it is less than 0.3% by weight, the dispersibility and reducibility of the particles are poor, and it tends to cause a decrease in the high saturation magnetization and sintering, and if it exceeds 10% by weight, the ferromagnetic metal particles obtained by the reduction have α-Fe phase In addition, a γ- (Fe, Ni) phase may appear, which may deteriorate the magnetic properties.

本発明において、前記ニッケルを被着したAl固溶α−オ
キシ水酸化鉄粒子表面へのけい素化合物およびアルミナ
水和物の被着は、例えば次のようにして行うことができ
る。
In the present invention, the deposition of the silicon compound and the alumina hydrate on the surface of the Al solid solution α-iron oxyhydroxide particles coated with nickel can be performed, for example, as follows.

まず、ニッケルを被着したAl固溶α−オキシ水酸化鉄粒
子の懸濁液を冷却するか、または70℃以上、好ましくは
90℃以上に保ったままで、被着されたニッケルの溶出を
防ぐために必要に応じて塩基性物質、好ましくはアンモ
ニアを加えながら、懸濁液のpHを7.0以上に維持し、け
い酸またはけい酸塩の水溶液およびアルミニウム塩の水
溶液またはアルミナゾルを徐々に加える。加え方はけい
酸またはけい酸塩の水溶液を先に加えても、アルミニウ
ム塩の水溶液またはアルミナゾルを先に加えても、また
両者を同時に加えてもよい。その後、熟成させるが、熟
成時間は1〜2時間が好ましい。なお、冷却して加えた
ときには、70℃以上、好ましくは90℃以上に懸濁液を加
熱して熟成するのが好ましい。
First, cool the suspension of Al solid solution α-iron oxyhydroxide particles coated with nickel, or 70 ℃ or more, preferably
Maintaining the pH of the suspension at 7.0 or higher while maintaining the temperature at 90 ° C or higher and adding a basic substance, preferably ammonia, as necessary in order to prevent elution of the deposited nickel, silicic acid or silicic acid. An aqueous salt solution and an aluminum salt solution or alumina sol are gradually added. As for the method of addition, the aqueous solution of silicic acid or silicate may be added first, the aqueous solution of aluminum salt or the alumina sol may be added first, or both may be added simultaneously. After that, it is aged, and the aging time is preferably 1 to 2 hours. When cooled and added, it is preferable to heat the suspension to 70 ° C. or higher, preferably 90 ° C. or higher for aging.

上記けい酸またはけい酸塩の水溶液としては、オルトけ
い酸、メタけい酸等の各種けい酸水溶液、シリカゾル、
アンモニウムで安定化されたシリカゾル、アルミニウム
で変性されたシリカゾル、けい酸塩水溶液等が用いられ
る。これらの水溶液またはゾルからのけい素の被着量
は、Al固溶α−オキシ水酸化鉄の鉄原子に対し、けい素
原子として0.5〜7重量%が好ましい。0.5重量%未満で
は焼結防止効果がなく、また7重量%を超えると還元が
抑制され、所望の高飽和磁化量が得られないことがあ
る。
As the aqueous solution of silicic acid or silicate, orthosilicic acid, various silicic acid aqueous solutions such as metasilicic acid, silica sol,
Ammonium-stabilized silica sol, aluminum-modified silica sol, silicate aqueous solution and the like are used. The amount of silicon deposited from these aqueous solutions or sols is preferably 0.5 to 7% by weight as silicon atoms with respect to the iron atoms of Al solid solution α-iron oxyhydroxide. If it is less than 0.5% by weight, there is no effect of preventing sintering, and if it exceeds 7% by weight, the reduction is suppressed and the desired high saturation magnetization amount may not be obtained.

上記アルミニウム塩の水溶液としては、硫酸アルミニウ
ム、塩化アルミニウム、硝酸アルミニウム、リン酸アル
ミニウム、アルミン酸ナトリウム等の無機塩、ギ酸アル
ミニウム、酢酸アルミニウム、乳酸アルミニウム等の有
機酸塩等の水溶液が用いられる。これらの水溶液または
アルミナゾルからのアルミニウムの被着量は、Al固溶α
−オキシ水酸化鉄の鉄原子に対し、アルミニウム原子と
して0.5〜7重量%が好ましく、より好ましくは1〜5
重量%である。0.5重量%未満では還元して得られる磁
性粉粒子表面に存在するAlの量が少なすぎるため、焼結
防止や分散性の向上が見られず、また7重量%を超える
と還元が抑制され、所望の高飽和磁化量が得られないこ
とがある。
As the aqueous solution of the aluminum salt, an aqueous solution of an inorganic salt such as aluminum sulfate, aluminum chloride, aluminum nitrate, aluminum phosphate and sodium aluminate, or an organic acid salt such as aluminum formate, aluminum acetate and aluminum lactate is used. The amount of aluminum deposited from these aqueous solutions or alumina sol depends on the Al solid solution α
-0.5 to 7% by weight of aluminum atom is preferable, and more preferably 1 to 5 with respect to iron atom of iron oxyhydroxide.
% By weight. If the amount is less than 0.5% by weight, the amount of Al existing on the surface of the magnetic powder particles obtained by reduction is too small, so sintering prevention and dispersibility are not improved, and if it exceeds 7% by weight, reduction is suppressed, The desired high saturation magnetization amount may not be obtained.

このようにして得られたニッケル化合物、けい素化合物
およびアルミナ水和物が被着されたAl固溶α−オキシ水
酸化鉄を含有する懸濁液は、濾過等の方法で分別した
後、必要に応じて水洗し、その後乾燥して乾燥α−オキ
シ水酸化鉄とされる。このときの乾燥温度は100〜180℃
が好ましい。
The suspension thus obtained containing the nickel compound, the silicon compound, and the Al solid solution α-iron oxyhydroxide coated with the alumina hydrate is necessary after separation by a method such as filtration. Washed with water and then dried to obtain dry α-iron oxyhydroxide. The drying temperature at this time is 100-180 ℃
Is preferred.

得られた乾燥α−オキシ水酸化鉄は加熱焼成して一旦針
状晶ヘマタイトとされた後、還元が施される。加熱焼成
は、通常アルゴン、窒素および空気等の非還元性ガス雰
囲気中、400℃以上、好ましくは400〜800℃の温度で行
う。また還元は通常水素気流中、300〜600℃の温度で行
う。これらの温度は、Al固溶α−オキシ水酸化鉄粒子の
大きさ、比表面積および各種金属の被着量等によって適
宜決定される。
The dried α-iron oxyhydroxide obtained is heated and calcined to once form acicular hematite, and then reduced. The heating and calcination is usually performed in a non-reducing gas atmosphere such as argon, nitrogen and air at a temperature of 400 ° C. or higher, preferably 400 to 800 ° C. The reduction is usually performed in a hydrogen stream at a temperature of 300 to 600 ° C. These temperatures are appropriately determined depending on the size of the Al solid solution α-iron oxyhydroxide particles, the specific surface area, the deposition amount of various metals, and the like.

〔実施例〕〔Example〕

以下、本発明を実施例により詳しく説明する。なお、下
記例中、%は特に断らない限り重量%を意味する。
Hereinafter, the present invention will be described in detail with reference to Examples. In the following examples,% means% by weight unless otherwise specified.

実施例1 27%水酸化ナトリウム水溶液5.6kgにアルミン酸ナトリ
ウム水溶液(Al濃度:10%)21.0gを混合した水溶液に、
5%硫酸第一鉄水溶液11.4kgを添加した後、空気を20
/分の速度で吹込みながら攪拌し、温度を30℃に保って
Al固溶α−オキシ水酸化鉄粒子を合成した。Alの固溶量
の目標値は、Al固溶α−オキシ水酸化鉄粒子の鉄原子に
対し、Al原子として1.0%であったが、実際に測定した
固溶量も1.0%であった。
Example 1 An aqueous solution prepared by mixing 5.6 kg of 27% aqueous sodium hydroxide solution with 21.0 g of aqueous sodium aluminate solution (Al concentration: 10%) was used.
After adding 11.4 kg of 5% ferrous sulfate aqueous solution, add 20% air.
Stirring while blowing at a speed of / min, keeping the temperature at 30 ° C
Al solid solution α-iron oxyhydroxide particles were synthesized. The target value of the solid solution amount of Al was 1.0% as Al atom with respect to the iron atom of the Al solid solution α-iron oxyhydroxide particles, but the actually measured solid solution amount was 1.0%.

得られたAl固溶α−オキシ水酸化鉄の粒子を濾過し、該
粒子の水懸濁液のpHが9.0以下になるまで水洗した。該A
l固溶α−オキシ水酸化鉄粒子を再び水に分散させた懸
濁液8000g(該粒子濃度:1.5%)に30%酢酸水溶液を添
加して水懸濁液のpHを3.0調整して30分間攪拌した後、
あらかじめ用意しておいた酢酸ニッケル水溶液(Ni濃
度:2.41%)297.4gを加え、さらに30分間攪拌して28%
アンモニア水を徐々に加え、水懸濁液のpHを10.3に調整
した。これを30分間攪拌した後、水懸濁液の温度を90℃
に上げ、60分間熟成した。
The obtained particles of Al solid solution α-iron oxyhydroxide were filtered and washed with water until the pH of the aqueous suspension of the particles became 9.0 or less. The A
l 30% acetic acid aqueous solution was added to 8000 g of a suspension of solid-solution α-iron oxyhydroxide particles dispersed again in water (the particle concentration: 1.5%) to adjust the pH of the water suspension to 3.0. After stirring for a minute,
Add 297.4 g of nickel acetate aqueous solution (Ni concentration: 2.41%) prepared beforehand and stir for another 30 minutes to 28%
Aqueous ammonia was gradually added to adjust the pH of the aqueous suspension to 10.3. After stirring this for 30 minutes, raise the temperature of the water suspension to 90 ° C.
And aged for 60 minutes.

該水懸濁液の温度を90℃に保ったままオルトけい酸水溶
液(Si濃度:1.0%)75.5gを徐々に加えて30分間攪拌
し、次に硫酸アルミニウム水溶液(Al濃度:1.5%)201.
4gを徐々に加えて60分間攪拌した。該水懸濁液を30℃に
冷却した後、濾過、水洗し、ニッケル化合物、けい素化
合物およびアルミニウムの塩が被着処理されたα−オキ
シ水酸化鉄粒子のケーキを得た。このケーキを130℃で
一夜乾燥し、第1表に示す固溶量および被着量を有する
乾燥α−オキシ水酸化鉄粒子を得た。
While keeping the temperature of the water suspension at 90 ° C., 75.5 g of an orthosilicic acid aqueous solution (Si concentration: 1.0%) was gradually added and stirred for 30 minutes, and then an aluminum sulfate aqueous solution (Al concentration: 1.5%) 201 .
4 g was gradually added and stirred for 60 minutes. The aqueous suspension was cooled to 30 ° C., then filtered and washed with water to obtain a cake of α-iron oxyhydroxide particles on which a nickel compound, a silicon compound and a salt of aluminum were adhered. The cake was dried overnight at 130 ° C. to obtain dry α-iron oxyhydroxide particles having the solid solution amount and the adhered amount shown in Table 1.

得られた乾燥α−オキシ水酸化鉄粒子100gを、N2雰囲気
下650℃で30分間加熱焼成した後、H2流量50/分、温
度500℃で4時間還元してトルエン中に抜出し、20℃、
相対湿度60%の恒温室で24時間風乾し、乾燥した強磁性
金属粉末を得た。この粉末のTEM(透過型電子顕微鏡、3
0,000倍(図面上3cmの長さが1μmの長さに相当す
る))写真を第1図に示した。またこの粉末の比表面積
および10kOeの磁界での磁気特性を測定し、その結果を
第1表に示した。
100 g of the obtained dried α-iron oxyhydroxide particles was heated and calcined at 650 ° C. for 30 minutes in N 2 atmosphere, then reduced at a flow rate of H 2 flow rate of 50 / min and a temperature of 500 ° C. for 4 hours, and extracted into toluene. ℃,
It was air-dried for 24 hours in a thermostatic chamber with relative humidity of 60% to obtain a dried ferromagnetic metal powder. TEM of this powder (transmission electron microscope, 3
FIG. 1 shows a photograph of 0000 times (a length of 3 cm on the drawing corresponds to a length of 1 μm). The specific surface area of this powder and the magnetic characteristics in a magnetic field of 10 kOe were measured, and the results are shown in Table 1.

さらに該粉末55gに塩化酢酸ビニールとポリウレタンか
らなるバインダー12.4g、硬化剤0.7g、研磨剤3.8g、分
散剤2.8gおよびトルエン、メチルエチルケトン、メチル
イソブチルケトン、シクロヘキサノンからなる溶剤171g
をサンドミルに一括して仕込み、毎分1850回転で2時間
攪拌して塗料を得た。これをポリエステルフィルム上
に、磁場3000ガウスの中で配向し、テープを作製した。
このテープの5kOeの磁界での磁気特性を測定し、その結
果を第1表に示した。
Further, 55 g of the powder, 12.4 g of binder made of vinyl chloride acetate and polyurethane, 0.7 g of curing agent, 3.8 g of polishing agent, 2.8 g of dispersant and 171 g of solvent made of toluene, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone.
Were collectively charged in a sand mill and stirred at 1850 rpm for 2 hours to obtain a coating material. This was oriented on a polyester film in a magnetic field of 3000 gauss to prepare a tape.
The magnetic properties of this tape in a magnetic field of 5 kOe were measured, and the results are shown in Table 1.

第1図および第1表から、得られた強磁性金属粒子は優
れた形状保持性、分散性および磁気特性を有しているこ
とがわかる。
It can be seen from FIG. 1 and Table 1 that the obtained ferromagnetic metal particles have excellent shape retention, dispersibility and magnetic properties.

実施例2 実施例1において、硫酸アルミニウム水溶液(Al濃度:
1.5%)201.4gを、アルミン酸ソーダ水溶液(Al濃度:1.
0%)302.1gに変更した以外は、実施例1と同様に処理
をして強磁性金属粉末および該粉末を用いてテープを作
製し、それらの特性を調べた。その結果を第1表に示し
た。
Example 2 In Example 1, an aluminum sulfate aqueous solution (Al concentration:
1.5%) 201.4 g, sodium aluminate aqueous solution (Al concentration: 1.
0%) 302.1 g except that the treatment was performed in the same manner as in Example 1 to prepare a ferromagnetic metal powder and a tape using the powder, and the characteristics thereof were examined. The results are shown in Table 1.

第1表から、得られた強磁性金属粒子は優れた磁気特性
を有していることがわかる。
From Table 1, it can be seen that the obtained ferromagnetic metal particles have excellent magnetic properties.

実施例3 実施例1において、オルトけい酸水溶液(Si濃度:1.0
%)75.5gを、けい酸ソーダ水溶液(Si濃度:1.0%)75.
5gに変更した以外は、実施例1と同様に処理をして強磁
性金属粉末および該粉末を用いてテープを作製し、それ
らの特性を調べた。その結果を第1表に示した。
Example 3 In Example 1, an ortho-silicic acid aqueous solution (Si concentration: 1.0
%) 75.5 g, sodium silicate aqueous solution (Si concentration: 1.0%) 75.
A ferromagnetic metal powder and a tape were prepared using the same treatment as in Example 1 except that the amount was changed to 5 g, and their characteristics were examined. The results are shown in Table 1.

第1表から、強磁性金属粒子は優れた磁気特性を有して
いることがわかる。
It can be seen from Table 1 that the ferromagnetic metal particles have excellent magnetic properties.

実施例4 実施例1において、オルトけい酸水溶液(Si濃度:1.0
%)75.5gを188.7gに、硫酸アルミニウム水溶液(Al濃
度:1.5%)201.4gを55.4gに変更した以外は、実施例1
と同様に処理をして強磁性金属粉末および該粉末を用い
てテープを作製し、それらの特性を調べた。その結果を
第1表に示した。
Example 4 In Example 1, an ortho-silicic acid aqueous solution (Si concentration: 1.0
%) 75.5 g was changed to 188.7 g, and aluminum sulfate aqueous solution (Al concentration: 1.5%) 201.4 g was changed to 55.4 g
Ferromagnetic metal powders and tapes were prepared using the powders by the same treatment as above, and their properties were investigated. The results are shown in Table 1.

第1表から、得られた強磁性金属粒子は優れた磁気特性
を有していることがわかる。
From Table 1, it can be seen that the obtained ferromagnetic metal particles have excellent magnetic properties.

比較例1 実施例1で合成したアルミニウムを固溶したα−オキシ
水酸化鉄粒子を被着処理することなしに濾過水洗した
後、得られたケーキを130で一夜乾燥し、乾燥α−オキ
シ水酸化鉄粒子を得た。得られた乾燥α−オキシ水酸化
鉄粒子100gをH2流量50/分、温度400℃で5時間還元
した後、実施例1と同様に風乾して強磁性金属粉末を得
た。この粉末のTEM写真を第2図に示した。第2図から
明らかなように、還元温度が低くいにもかかわらず、粉
末は焼結していた。この粉末を用いて実施例1と同様に
してテープを作製し、それらの特性を調べた。その結果
を第1表に示したが、保磁力および角型比等の磁気特性
が実施例よりはるかに劣っていた。この比較例1は、ア
ルミニウムの固溶量が少ないと、焼結防止に何ら効果が
ないことを示している。
Comparative Example 1 After the aluminum-solid-dissolved α-iron oxyhydroxide particles synthesized in Example 1 were filtered and washed without coating treatment, the obtained cake was dried at 130 overnight and dried α-oxy water. Iron oxide particles were obtained. 100 g of the obtained dried α-iron oxyhydroxide particles was reduced at a H 2 flow rate of 50 / min at a temperature of 400 ° C. for 5 hours and then air-dried in the same manner as in Example 1 to obtain a ferromagnetic metal powder. A TEM photograph of this powder is shown in FIG. As is clear from FIG. 2, the powder was sintered even though the reduction temperature was low. Using this powder, tapes were prepared in the same manner as in Example 1 and their characteristics were examined. The results are shown in Table 1, and the magnetic properties such as coercive force and squareness ratio were far inferior to those of the examples. Comparative Example 1 shows that if the solid solution amount of aluminum is small, there is no effect in preventing sintering.

比較例2 27%水酸化ナトリウム水溶液5.6kgにアルミン酸ナトリ
ウム水溶液(Al濃度:10%)94.5gを混合した水溶液に、
5%硫酸第一鉄水溶液11.4kgを添加した後、空気を20
/分の速度で吹込みながら攪拌し、温度を30℃に保って
アルミニウムを固溶したα−オキシ水酸化鉄粒子を合成
した。固溶したアルミニウムの目標値は、アルミニウム
を固溶したα−オキシ水酸化鉄の鉄原子に対して4.5%
であったが、実際の固溶量はこれより少ない3.7%であ
った。このアルミニウムを固溶したα−オキシ水酸化鉄
粒子の水懸濁液を濾過水洗した後、得られたケーキを13
0℃で一夜乾燥し、乾燥α−オキシ水酸化鉄粒子を得
た。
Comparative Example 2 An aqueous solution prepared by mixing 94.5 g of a sodium aluminate aqueous solution (Al concentration: 10%) with 5.6 kg of a 27% sodium hydroxide aqueous solution,
After adding 11.4 kg of 5% ferrous sulfate aqueous solution, add 20% air.
The mixture was stirred while being blown at a rate of / min, and the temperature was kept at 30 ° C to synthesize α-iron oxyhydroxide particles in which aluminum was dissolved. The target value of solid solution aluminum is 4.5% with respect to the iron atom of α-iron oxyhydroxide in which aluminum is solid solution.
However, the actual amount of solid solution was 3.7%, which is smaller than this. This aqueous suspension of α-iron oxyhydroxide particles in which aluminum was dissolved was filtered and washed with water, and
It was dried at 0 ° C. overnight to obtain dry α-iron oxyhydroxide particles.

このアルミニウムを固溶したα−オキシ水酸化鉄粒子の
TEM写真を第3図に示した。第3図から明らかなよう
に、この粒子は針状性が崩れており、高保磁力および高
角型比を有する強磁性金属粒子の原料としては不適当で
あった。該粒子を比較例1と同様に還元して強磁性金属
粉末を得、該粉末を用いてテープを作製し、それらの特
性を調べた。その結果を第1表に示したが、磁気特性は
予想どおり保磁力と角型比が劣っていた。また該強磁性
金属粉末のTEM写真を第4図に示したが、針状性が崩れ
ており、また一部に焼結も見られた。このようにアルミ
ニウムの固溶量がふえてくると、α−オキシ水酸化鉄粒
子の針状性が崩れてくるため、特に保磁力および角型比
が劣化することがわかった。
Of the α-iron oxyhydroxide particles in which this aluminum is dissolved
A TEM photograph is shown in FIG. As is clear from FIG. 3, the particles lacked acicularity and were unsuitable as raw materials for ferromagnetic metal particles having high coercive force and high squareness ratio. The particles were reduced in the same manner as in Comparative Example 1 to obtain a ferromagnetic metal powder, and a tape was produced using the powder, and their characteristics were examined. The results are shown in Table 1, and as expected, the magnetic properties were inferior in coercive force and squareness. A TEM photograph of the ferromagnetic metal powder is shown in FIG. 4. The acicularity was broken, and sintering was also seen in part. It has been found that when the solid solution amount of aluminum increases, the coercive force and the squareness ratio are particularly deteriorated because the acicularity of the α-iron oxyhydroxide particles is impaired.

比較例3 27%水酸化ナトリウム水溶液5.6kgに5%硫酸第一鉄水
溶液11.4kgを添加した後、空気を20/分の速度で吹込
みながら攪拌し、温度を30℃に保ってアルミニウムを固
溶していないα−オキシ水酸化鉄粒子を合成した。この
α−オキシ水酸化鉄の水懸濁液がpH9.0以下となるま
で、該粒子を水洗した。このアルミニウムを固溶してい
ないα−オキシ水酸化鉄を用いたこと以外は、実施例1
と同様にして被着、焼成および還元処理を行い、強磁性
金属粉末を得た。この粉末のTEM写真を第5図に示し
た。第5図から明らかなように、この方法で製造した強
磁性金属粉末に粒子のちぎれが発生していた。また比較
例1と同様にしてこの粉末を用いてテープを作製し、上
記粉末およびテープの特性を調べた。その結果を第1表
に示したが、粒子のちぎれから、特に保持力および角型
比の低下が大きいことがわかった。
Comparative Example 3 After adding 11.4 kg of a 5% ferrous sulfate aqueous solution to 5.6 kg of a 27% aqueous sodium hydroxide solution, stirring was performed while blowing air at a rate of 20 / min, and the temperature was kept at 30 ° C. to solidify aluminum. Non-dissolved α-iron oxyhydroxide particles were synthesized. The particles were washed with water until the aqueous suspension of α-iron oxyhydroxide had a pH of 9.0 or less. Example 1 except that this α-iron oxyhydroxide in which aluminum was not dissolved was used.
In the same manner as above, deposition, firing and reduction treatment were carried out to obtain a ferromagnetic metal powder. A TEM photograph of this powder is shown in FIG. As is clear from FIG. 5, the ferromagnetic metal powder produced by this method had particle breakage. A tape was prepared using this powder in the same manner as in Comparative Example 1, and the characteristics of the powder and the tape were examined. The results are shown in Table 1, and it was found that the holding force and the squareness ratio were particularly lowered due to the breakage of the particles.

比較例4 比較例3で作製したアルミニウムを固溶していないα−
オキシ水酸化鉄粒子を用いた以外は、実施例2と全く同
様の方法で被着処理を行い、強磁性金属粉末を得た。こ
の粉末のTEM写真にも比較例3と同様に粒子のちぎれが
発生していた。また比較例1と同様にしてこの粉末を用
いてテープを作製し、上記粉末およびテープの特性を調
べた。その結果を第1表に示したが、比較例3と同様、
保磁力および角型比の低下が大きいことがわかった。
Comparative Example 4 α-containing no solid solution of aluminum prepared in Comparative Example 3
A ferromagnetic metal powder was obtained by performing the deposition treatment in the same manner as in Example 2 except that iron oxyhydroxide particles were used. In the TEM photograph of this powder, as in Comparative Example 3, the particles were torn. A tape was prepared using this powder in the same manner as in Comparative Example 1, and the characteristics of the powder and the tape were examined. The results are shown in Table 1, and like Comparative Example 3,
It was found that the coercive force and the squareness ratio were greatly reduced.

比較例5 比較例3で作製したアルミニウムを固溶していないα−
オキシ水酸化鉄粒子を用いた以外は、実施例4と全く同
様の方法で被着処理を行い、強磁性金属粉末を得た。こ
の粉末のTEM写真にも粒子のちぎれが発生していた。ま
た比較例1と同様にしてこの粉末を用いてテープを作製
し、上記粉末およびテープの特性を調べた。その結果を
第1表に示したが、けい素およびアルミニウムの組成比
の変化により比較例4より若干の特性向上は見られる
が、実施例より劣るものであった。
Comparative Example 5 α-which does not form a solid solution of aluminum produced in Comparative Example 3
A ferromagnetic metal powder was obtained by performing the deposition treatment in the same manner as in Example 4 except that iron oxyhydroxide particles were used. The TEM photograph of this powder also showed particle breakage. A tape was prepared using this powder in the same manner as in Comparative Example 1, and the characteristics of the powder and the tape were examined. The results are shown in Table 1, and although the characteristics were slightly improved as compared with Comparative Example 4 due to the change in the composition ratio of silicon and aluminum, they were inferior to those in Examples.

〔発明の効果〕 本発明によれば、α−オキシ水酸化鉄粒子に均一にアル
ミニウムを固溶させた後、該アルミニウムを固溶したα
−オキシ水酸化鉄粒子の表面にニッケル化合物を被着さ
せ、次いでアルカリ性の懸濁液中でけい素化合物および
アルミナ水和物を被着させ、焼成および加熱還元するこ
とにより、形状保持および分散性が優れ、同時に優れた
磁気特性を有する強磁性金属鉄粒子が得られる。
EFFECT OF THE INVENTION According to the present invention, α-iron oxyhydroxide particles are uniformly dissolved in aluminum, and then α
-Shape retention and dispersibility by depositing a nickel compound on the surface of iron oxyhydroxide particles, then depositing a silicon compound and alumina hydrate in an alkaline suspension, followed by firing and heat reduction. And ferromagnetic metal iron particles having excellent magnetic properties are obtained at the same time.

【図面の簡単な説明】[Brief description of drawings]

第1図は実施例1で得られた強磁性金属粒子構造のTEM
(透過型電子顕微鏡)写真図、第2図は、比較例1で得
られた強磁性金属粒子構造のTEM写真図、第3図は、比
較例2で合成したAl固溶α−オキシ水酸化鉄粒子構造の
TEM写真図、第4図および第5図は、それぞれ比較例2
および比較例3で得られた強磁性金属粒子構造のTEM写
真図である。
FIG. 1 is a TEM of the ferromagnetic metal particle structure obtained in Example 1.
(Transmission Electron Microscope) Photograph, FIG. 2 is a TEM photograph of the ferromagnetic metal particle structure obtained in Comparative Example 1, and FIG. 3 is an Al solid solution α-oxyhydroxide synthesized in Comparative Example 2. Iron particle structure
TEM photograph, FIG. 4 and FIG. 5 are comparative examples 2 respectively.
3 is a TEM photograph of a ferromagnetic metal particle structure obtained in Comparative Example 3. FIG.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】第一鉄塩、アルカリ化合物およびアルミニ
ウム化合物を含む水懸濁液に酸素含有ガスを通じて該懸
濁液内で酸化反応を行い、アルミニウムを固溶したα−
オキシ水酸化鉄粒子を合成し、これを濾過水洗した後、
再び水に懸濁させて水懸濁液とし、該懸濁液中で前記ア
ルミニウムを固溶したα−オキシ水酸化鉄粒子の表面に
ニッケル化合物を被着させた後、さらにけい素化合物お
よびアルミナ水和物をアルカリ性の懸濁液中で被着さ
せ、得られた粒子を濾別、乾燥し、その後、非還元性ガ
ス雰囲気中、400℃以上で加熱焼成し、次いで還元する
ことを特徴とする強磁性金属粒子の製造方法。
1. An α-solution of aluminum which is solid-dissolved in an aqueous suspension containing a ferrous salt, an alkali compound and an aluminum compound, through which an oxygen-containing gas is passed to carry out an oxidation reaction.
After synthesizing iron oxyhydroxide particles and filtering and washing with water,
The suspension is again suspended in water to form a water suspension, and the surface of the α-iron oxyhydroxide particles in which the aluminum is solid-dissolved in the suspension is coated with a nickel compound, and then a silicon compound and alumina are further added. It is characterized in that a hydrate is deposited in an alkaline suspension, the obtained particles are filtered off, dried, then heated and baked at 400 ° C. or higher in a non-reducing gas atmosphere, and then reduced. Method for producing ferromagnetic metal particles.
【請求項2】前記アルミニウムを固溶したα−オキシ水
酸化鉄粒子の表面にニッケル化合物を被着させるに当た
り、該粒子の水懸濁液をpH4.0以下の水溶性カルボン酸
水溶液の懸濁液とした後、ニッケル化合物を加え、次い
で塩基性物質を加えてpHを7〜12とした後、70℃以上で
熟成することを特徴とする請求項(1)記載の強磁性金
属粒子の製造方法。
2. When depositing a nickel compound on the surface of the α-iron oxyhydroxide particles in which aluminum is solid-dissolved, an aqueous suspension of the particles is suspended in a water-soluble carboxylic acid aqueous solution having a pH of 4.0 or less. The method for producing ferromagnetic metal particles according to claim 1, wherein after the solution is prepared, a nickel compound is added, a basic substance is then added to adjust the pH to 7 to 12, and the mixture is aged at 70 ° C or higher. Method.
【請求項3】前記アルミニウムを固溶し、かつニッケル
化合物を被着したα−オキシ水酸化鉄粒子の表面にけい
素化合物およびアルミナ水和物を被着させるに当たり、
該粒子の水懸濁液に必要に応じて塩基性物質を加えて該
懸濁液のpHを7以上に保ちつつ、けい酸またはけい酸塩
およびアルミニウム塩の水溶液またはアルミナゾルを同
時または順次に加えた後、該懸濁液の温度を70℃以上と
することを特徴とする請求項(1)または(2)記載の
強磁性金属粒子の製造方法。
3. When depositing a silicon compound and an alumina hydrate on the surface of α-iron oxyhydroxide particles having a solid solution of aluminum and having a nickel compound deposited thereon,
If necessary, a basic substance is added to the aqueous suspension of the particles to keep the pH of the suspension at 7 or more, and an aqueous solution of silicic acid or silicate and an aluminum salt or alumina sol is added simultaneously or sequentially. After that, the temperature of the suspension is set to 70 ° C. or higher, and the method for producing ferromagnetic metal particles according to claim (1) or (2).
JP1318615A 1989-12-07 1989-12-07 Method for producing ferromagnetic metal particles Expired - Lifetime JPH0776363B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1318615A JPH0776363B2 (en) 1989-12-07 1989-12-07 Method for producing ferromagnetic metal particles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1318615A JPH0776363B2 (en) 1989-12-07 1989-12-07 Method for producing ferromagnetic metal particles

Publications (2)

Publication Number Publication Date
JPH03180405A JPH03180405A (en) 1991-08-06
JPH0776363B2 true JPH0776363B2 (en) 1995-08-16

Family

ID=18101116

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1318615A Expired - Lifetime JPH0776363B2 (en) 1989-12-07 1989-12-07 Method for producing ferromagnetic metal particles

Country Status (1)

Country Link
JP (1) JPH0776363B2 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5917161A (en) * 1982-07-20 1984-01-28 Olympus Optical Co Ltd Confirmation method and apparatus of dispensation of sample
JPS5931004A (en) * 1982-08-14 1984-02-18 Hitachi Maxell Ltd Metal magnetic powder and manufacture thereof
JPS619504A (en) * 1984-06-22 1986-01-17 Kanto Denka Kogyo Kk Manufacture of magnetic metallic powder
JPS63109105A (en) * 1986-10-25 1988-05-13 Chisso Corp Production of fine ferromagnetic metal particle

Also Published As

Publication number Publication date
JPH03180405A (en) 1991-08-06

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