JPH0790301A - Iron-based granulated powder for powder metallurgy and method for producing the same - Google Patents
Iron-based granulated powder for powder metallurgy and method for producing the sameInfo
- Publication number
- JPH0790301A JPH0790301A JP5250133A JP25013393A JPH0790301A JP H0790301 A JPH0790301 A JP H0790301A JP 5250133 A JP5250133 A JP 5250133A JP 25013393 A JP25013393 A JP 25013393A JP H0790301 A JPH0790301 A JP H0790301A
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Abstract
(57)【要約】
【目的】 良好な流動性と優れた圧縮性とを具え、充填
密度のバラツキや成分偏析が低減されると共に高強度の
圧粉体が得られ、圧粉体の焼結により優れた寸法精度の
焼結製品を得ることのできる粉末冶金用鉄系造粒粉末を
提供する。
【構成】 鉄系主成分粉末と従成分粉末との混合粉末を
圧延した後粉砕し、主成分の鉄系粉末粒子1中に従成分
粒子2を複合一体化した造粒粉末であって、平均粒径が
80μm以上500μm未満で且つ粒径44μm以下の
ものが30重量%以下からなり、粉末の流動度が25秒
以下、及びラトラー試験での圧粉体の重量減少率が1.
0%以下である粉末冶金用鉄系造粒粉末。
(57) [Summary] [Purpose] Having good flowability and excellent compressibility, variation in packing density and segregation of components are reduced, and high-strength green compacts are obtained. Provides an iron-based granulated powder for powder metallurgy capable of obtaining a sintered product with excellent dimensional accuracy. [Composition] A granulated powder obtained by rolling a mixed powder of an iron-based main component powder and a subcomponent powder and then pulverizing the composite powder of the subcomponent particles 2 in the main component iron-based powder particles 1 Those having a particle size of 80 μm or more and less than 500 μm and a particle size of 44 μm or less are 30% by weight or less, the fluidity of the powder is 25 seconds or less, and the weight reduction rate of the green compact in the ratler test is 1.
An iron-based granulated powder for powder metallurgy, which is 0% or less.
Description
【0001】[0001]
【産業上の利用分野】本発明は、粉末冶金法による焼結
機械部品の製造に用いられる鉄系粉末、特に流動性に優
れ且つ充分な圧粉体強度が得られる粉末冶金用鉄系造粒
粉末、及びその製造方法に関する。FIELD OF THE INVENTION The present invention relates to an iron-based powder used in the production of a sintered machine part by a powder metallurgy method, particularly an iron-based granulation for powder metallurgy which is excellent in fluidity and can obtain sufficient green compact strength. TECHNICAL FIELD The present invention relates to a powder and a manufacturing method thereof.
【0002】[0002]
【従来の技術】従来、鉄系の焼結機械部品は、鉄や炭素
鋼又は合金鋼等の鉄系の母粉末に、所望の鋼組成とする
ために必要なCu、Ni、Mn、Mo、Cr等の金属粉
末や黒鉛粉末を混合し、更に必要に応じてMnS等の金
属間化合物や金属の炭化物、酸化物、窒化物のような無
機化合物の粉末、若しくはステアリン酸化合物や硫化モ
リブデン等の潤滑剤の粉末を混合し、これらの混合粉末
を圧縮成形した後、焼結して製造されている。2. Description of the Related Art Conventionally, iron-based sintering machine parts have been produced by using iron-based mother powders such as iron, carbon steel, and alloy steels containing Cu, Ni, Mn, Mo, which are necessary for obtaining a desired steel composition. A metal powder such as Cr or a graphite powder is mixed, and if necessary, an intermetallic compound such as MnS or a powder of an inorganic compound such as a metal carbide, oxide, or nitride, or a stearic acid compound or molybdenum sulfide. It is manufactured by mixing lubricant powders, compressing and molding these mixed powders, and then sintering.
【0003】上記混合粉末から圧粉体を作製する工程に
ついては、ホッパー内に貯溜した混合粉末を、ホースを
経てシューボックス内に満たし、金型キャビティ上でシ
ューボックスを前後動させることにより、金型キャビテ
ィ内に混合粉末を供給して充填した後、金型で加圧する
ことにより混合粉末を圧縮成形して圧粉体とする方法が
一般的である。In the step of producing a green compact from the above-mentioned mixed powder, the mixed powder stored in the hopper is filled in the shoe box through a hose, and the shoe box is moved back and forth on the mold cavity to obtain a metal mold. A method is generally used in which a mixed powder is supplied and filled in a mold cavity, and then the mixed powder is compression-molded by pressing with a mold to obtain a green compact.
【0004】ところで、製造される焼結機械部品には寸
法精度の良いこと、即ち焼結時の寸法変化率が各部分で
均一であることが要求される。しかしながら、前記混合
粉末は流動性が充分でないため、金型キャビティ内を均
一に流動せず、充填密度のバラツキが生じる。又、ホッ
パーからシューボックスに給粉する際にも、混合粉末は
流動性が充分でないためにホース内で詰まりやすく、こ
のための給粉ムラによっても充填密度にバラツキが生じ
る。これらが原因となって圧粉体の密度にバラツキが生
じる結果、焼結時の寸法変化率が圧粉体各部によって異
なり、製品寸法のバラツキや製品形状の歪みが発生して
いた。By the way, the sintered mechanical parts to be manufactured are required to have good dimensional accuracy, that is, the dimensional change rate during sintering is uniform in each part. However, since the mixed powder does not have sufficient fluidity, it does not flow uniformly in the mold cavity, resulting in variations in packing density. Further, even when powder is fed from the hopper to the shoe box, the mixed powder does not have sufficient fluidity and is likely to be clogged in the hose, which causes unevenness in powder feeding, which causes variations in packing density. As a result of variations in the density of the green compact due to these factors, the rate of dimensional change during sintering varies from part to part of the green compact, resulting in variations in product dimensions and distortion of the product shape.
【0005】そこで、混合粉末の流動性を改善するた
め、鉄系の母粉末及びその他の添加従成分粉末をそれぞ
れ球状に造粒することが行われているが、球状に造粒さ
れた粉末は表面の凹凸が極度に少なくなるため、成形時
に各粉末同士が噛み合わず、そのため粉末の付着力が弱
くなって充分な圧粉体強度が得られず、取り扱い中に破
損するなど量産工程に適さないという問題があった。Therefore, in order to improve the fluidity of the mixed powder, the iron-based mother powder and the other added accessory component powders have been granulated into spherical shapes. Since the irregularities on the surface are extremely small, the powders do not mesh with each other during molding, so the adhesive force of the powders weakens and sufficient green compact strength cannot be obtained, which is not suitable for mass production processes such as damage during handling. There was a problem.
【0006】更に、前記の混合粉末では、鉄系の母粉末
とその他の従成分粉末との粉末特性が異なるため、これ
らがホッパーからホースへと移動する際やシューボック
ス内で移動する際に成分ごとの偏析が生じる。この成分
偏析によっても、焼結時の寸法変化率にバラツキが発生
するため、得られる製品に寸法のバラツキや形状の歪み
が発生していた。尚、上記の充填密度のバラツキや成分
偏析に起因する製品寸法及び形状のバラツキは、個々の
製品内においても又は各製品相互間においても発生す
る。Further, in the above-mentioned mixed powder, since the powder characteristics of the iron-based mother powder and other subordinate component powders are different, the components are mixed when they move from the hopper to the hose or in the shoe box. Segregation occurs every time. This component segregation also causes variations in the dimensional change rate during sintering, resulting in dimensional variations and shape distortions in the obtained products. The above-mentioned variation in packing density and variation in product size and shape due to component segregation occur within individual products or between products.
【0007】これらの欠点を解決する手段として、特開
平4−214801号公報には、高級アルコールや高級
脂肪酸等の有機バインダーを用いて添加従成分粉末を鉄
系母粉末に接着することにより、成分の偏析を防止する
方法が提案されている。しかし、この方法では粉末同士
の充分な接着が得られず、ホースやシューボックス内で
の流動時に接着している粉末が剥離してしまうため、成
分の偏析を無くすことができず、更には粉末の流動性も
改善されない。しかも、圧縮成形時に有機バインダーの
体積分だけ密度の上昇が妨げられ、且つ有機バインダー
の影響で粉末の流動性が低下し、しかも有機バインダー
が粉末相互の絡み合いを妨げるので圧粉体強度が低下す
るという問題があった。As a means for solving these drawbacks, Japanese Patent Application Laid-Open No. 4-214801 discloses a method in which an organic binder such as a higher alcohol or a higher fatty acid is used to bond an additive subcomponent powder to an iron-based mother powder to form a component. A method of preventing the segregation of the is proposed. However, in this method, sufficient adhesion between the powders cannot be obtained, and the adhered powders are separated when flowing in the hose or shoe box, so segregation of the components cannot be eliminated, and further the powders cannot be eliminated. The liquidity of is also not improved. Moreover, the increase in density is prevented by the volume of the organic binder during compression molding, and the fluidity of the powder is reduced due to the effect of the organic binder, and the organic binder prevents the powder particles from being entangled with each other, thus reducing the green compact strength. There was a problem.
【0008】又、特開平2−145702号公報には、
鉄系母粉末と添加従成分粉末とを部分的に拡散付着(デ
ィフュージョンボンディング)させることにより、成分
偏析を防止する方法が開示されている。しかし、この方
法では拡散付着可能な添加成分粉末は金属粉末に限ら
れ、金属以外の従成分を添加する場合には成分偏析は全
く軽減されない。又、拡散付着のための固溶により粉末
硬化が生じ、圧縮成形時に塑性変形しにくくなるので、
圧力を上げても圧粉体密度が充分上昇しない。更に、粉
末硬化により粉末同士の絡み合いも弱くなるので、圧粉
体強度が低下する等の問題があった。Further, in Japanese Patent Laid-Open No. 2-145702,
A method for preventing component segregation by partially diffusion-adhering (diffusion bonding) an iron-based mother powder and an added subordinate component powder is disclosed. However, in this method, the additive component powder that can be diffused and adhered is limited to the metal powder, and when the subordinate component other than the metal is added, the component segregation is not reduced at all. Also, solid solution due to diffusion adhesion causes powder hardening, which makes it difficult for plastic deformation during compression molding.
Even if the pressure is increased, the green compact density does not increase sufficiently. Further, since powder entanglement is weakened by the powder curing, there is a problem that the green compact strength decreases.
【0009】これらの方法以外に、従成分粉末を鉄系母
粉末に一体化させる方法として、メカニカルアロイング
がある。しかし、従来の振動ミルやボールミル等を用い
たメカニカルアロイングによる造粒処理では強制加工に
よる粉末硬化が生じ、塑性変形能の低下により圧縮性が
悪くなるので充分な圧粉体密度が得られず、更には粉末
硬化により粉末同士の絡み合いも弱くなるため圧粉体強
度が低下する等の問題があった。しかも、振動ミルやボ
ールミルでの処理はバッチ処理であるから、生産性が悪
くコストアップの要因となっていた。In addition to these methods, there is mechanical alloying as a method of integrating the accessory component powder with the iron-based mother powder. However, in the granulation process by mechanical alloying using a conventional vibration mill, ball mill, etc., powder hardening occurs due to forced processing, and the compressibility deteriorates due to a decrease in plastic deformability, so a sufficient green compact density cannot be obtained. Further, there is a problem in that the strength of the green compact is reduced because the entanglement between the powders is weakened by the powder curing. Moreover, since the processing in the vibration mill or the ball mill is a batch processing, the productivity is poor and the cost is increased.
【0010】[0010]
【発明が解決しようとする課題】本発明は、かかる従来
の事情に鑑み、添加すべき従成分が主成分の鉄系母材中
に均一割合で分散し、良好な流動性と圧縮成形時の優れ
た圧縮性とを具えた造粒粉末であって、充填密度のバラ
ツキや成分偏析が低減されると共に、圧縮成形により高
強度の圧粉体が得られ、よって優れた寸法精度及び形状
の焼結製品を得ることのできる粉末冶金用鉄系造粒粉
末、並びにその製造方法を提供することを目的とする。SUMMARY OF THE INVENTION In view of the above conventional circumstances, the present invention is to disperse subordinate components to be added in a uniform ratio in the iron-based base material as a main component, to obtain good fluidity and compression molding. It is a granulated powder with excellent compressibility, which reduces variations in packing density and segregation of components, and also provides high-strength green compacts by compression molding. An object of the present invention is to provide an iron-based granulated powder for powder metallurgy, which can obtain a solidified product, and a method for producing the same.
【0011】[0011]
【課題を解決するための手段】上記目的を達成するた
め、本発明が提供する粉末冶金用鉄系造粒粉末は、鉄、
炭素鋼又は合金鋼からなる主成分粒子中に、従成分粒子
が機械的に複合一体化して2次粒子を形成した鉄系造粒
粉末であって、平均粒径が80μm以上500μm未満
であり且つ粒径44μm以下のものが30重量%以下か
らなり、JISZ2502に規定する流動度試験による
流動度が50g当たり25秒以下、及びJSPM 4−
69に規定するラトラー試験において7ton/cm2
で圧縮成形した圧粉体の重量減少率が1.0%以下であ
ることを特徴とする。In order to achieve the above object, the iron-based granulated powder for powder metallurgy provided by the present invention is iron,
An iron-based granulated powder in which secondary component particles are mechanically composite-integrated to form secondary particles in main component particles made of carbon steel or alloy steel, and the average particle size is 80 μm or more and less than 500 μm. Particles having a particle size of 44 μm or less are 30% by weight or less, and have a fluidity of 25 seconds or less per 50 g by a fluidity test specified in JISZ2502, and JSPM 4-
7 ton / cm 2 in the Rutler test specified in 69.
The weight reduction rate of the green compact compression-molded in 1. is 1.0% or less.
【0012】上記本発明の鉄系造粒粉末は、鉄、炭素鋼
又は合金鋼からなる主成分粉末に従成分粉末を混合し、
混合粉末を粉末圧延して板状成形体を得、これを粉砕し
て主成分粒子中に従成分粒子が機械的に複合一体化した
2次粒子の造粒粉末とし、その後この造粒粉末を分級し
て平均粒径が80μm以上500μm未満であり、且つ
粒径44μm以下のものが30重量%以下とする方法に
より製造することができる。The above-mentioned iron-based granulated powder of the present invention is obtained by mixing the main component powder of iron, carbon steel or alloy steel with the subordinate component powder,
The mixed powder is powder-rolled to obtain a plate-shaped compact, which is crushed to form a granulated powder of secondary particles in which main component particles are mechanically composite-integrated with secondary component particles. It can be manufactured by a method of classifying the particles having an average particle size of 80 μm or more and less than 500 μm and a particle size of 44 μm or less to 30% by weight or less.
【0013】ここで従成分とは、所望の鋼組成の焼結製
品を得るために鉄や炭素鋼又は合金鋼等の鉄系の母粉末
に添加される成分を意味し、例えば、Cu、Ni、M
n、Mo、Cr等の金属、及び黒鉛が主なものであり、
その他にMnS等の金属間化合物や金属の炭化物、酸化
物、窒化物、ホウ化物のような無機化合物、あるいはス
テアリン酸化合物や硫化モリブデン等の潤滑剤等を挙げ
ることができる。尚、主成分としての鉄、炭素鋼、合金
鋼は通常の意味で使用し、いずれも不可避的不純物を含
んで良い。Here, the subordinate component means a component added to an iron-based mother powder such as iron, carbon steel or alloy steel in order to obtain a sintered product having a desired steel composition, for example, Cu, Ni. , M
Metals such as n, Mo and Cr, and graphite are the main ones,
Other examples include intermetallic compounds such as MnS, inorganic compounds such as metal carbides, oxides, nitrides and borides, and lubricants such as stearic acid compounds and molybdenum sulfide. Incidentally, iron, carbon steel, and alloy steel as the main components are used in the usual sense, and any of them may contain inevitable impurities.
【0014】[0014]
【作用】本発明の造粒粉末においては、図1に示すよう
に、主成分である鉄系粉末粒子1内に従成分粒子2が配
合割合に応じた割合で均一に取り込まれ、機械的に複合
一体化されているうえ、その粒度分布を最適化してある
ので、従来の主成分粉末と従成分粉末との混合粉末に比
べて流動性に優れ且つ成分偏析が軽減されると同時に、
従来のメカニカルアロイングにより複合一体化した造粒
粉末に比べても粉末の圧縮性に優れ、しかも圧粉体の強
度を高めることができる。In the granulated powder of the present invention, as shown in FIG. 1, the subordinate component particles 2 are uniformly incorporated in the iron-based powder particles 1 as the main component in a proportion according to the blending ratio, and mechanically In addition to being composite integrated, its particle size distribution is optimized, so it has excellent fluidity and reduces component segregation at the same time as compared with the conventional mixed powder of main component powder and subordinate component powder.
Compared to the conventional granulated powder that is compositely integrated by mechanical alloying, the powder has excellent compressibility and the strength of the green compact can be increased.
【0015】従って、本発明の造粒粉末を用いることに
よって、従来にも増して密度及び成分の両方において均
質な圧粉体を容易に得ることができ、その圧粉体を焼結
することにより形状並びに寸法精度の優れた焼結製品を
低コストで製造し、提供することができる。Therefore, by using the granulated powder of the present invention, it is possible to easily obtain a green compact which is more uniform in both density and composition than ever before, and by sintering the green compact. A sintered product excellent in shape and dimensional accuracy can be manufactured and provided at low cost.
【0016】本発明において、造粒粉末の平均粒径を8
0μm以上500μm未満とする理由は、平均粒径が8
0μm未満になると従来の混合粉末や造粒粉末に比べて
流動性の改善が得られず、500μm以上になると金型
への供給時に充填密度が上がらず、圧縮性が低下して高
い圧力をかけないと圧粉体の密度が上昇しないからであ
る。又、造粒粉末のうち粒径44μm以下のものが30
重量%を越えると、金型の隙間に細かい粒子が入り込み
易くなり、短時間で金型同士の焼き付きが生じて金型寿
命を短くすると同時に、生産性に支障を来す。In the present invention, the average particle size of the granulated powder is 8
The reason why the size is 0 μm or more and less than 500 μm is that the average particle size is
When it is less than 0 μm, the fluidity cannot be improved as compared with the conventional mixed powder or granulated powder, and when it is 500 μm or more, the packing density does not increase when it is supplied to the mold, and the compressibility decreases and a high pressure is applied. This is because the density of the green compact does not increase without it. In addition, 30 of the granulated powders have a particle size of 44 μm or less.
If it exceeds the weight%, fine particles tend to easily enter the gaps between the molds, and the molds may stick to each other in a short time, shortening the mold life and impairing the productivity.
【0017】上記本発明の造粒粉末は流動性が優れてお
り、JIS Z2502に規定する流動度試験による流
動度が50g当たり25秒以下である。この流動度が2
5秒を越えると、金型キャビティ内の各部分に造粒粉末
が均等に充填され難くなり、圧粉体内の密度の部分的な
偏りが大きくなる。流動性を向上させるためには粉末形
状を球状に加工することも考えられるが、その場合には
粉末表面の凹凸が少なくなるため圧縮成形時に粉末同士
が絡み合わず、充分な圧粉体強度が得られないことは前
述した通りである。The above-mentioned granulated powder of the present invention has excellent fluidity, and the fluidity according to the fluidity test specified in JIS Z2502 is 25 seconds or less per 50 g. This fluidity is 2
If it exceeds 5 seconds, it becomes difficult to evenly fill the granulated powder in the respective parts in the mold cavity, and the local deviation of the density in the green compact becomes large. In order to improve the fluidity, it is possible to process the powder into a spherical shape, but in that case, the irregularities on the powder surface are reduced, so the powders do not become entangled during compression molding, and sufficient green compact strength is obtained. What cannot be obtained is as described above.
【0018】本発明の造粒粉末は粒子表面にある程度の
凹凸が存在し、圧縮成形時に圧力が加わると粉末の機械
的結合が分解されて1次粒子となり、この表面に凹凸を
有した1次粒子同士の絡み合いが容易に生じる。従っ
て、本発明の造粒粉末の圧粉体は、従来の造粒粉末の圧
粉体に比べて高い強度を得ることができ、JSPM 4
−69に規定するラトラー試験において7ton/cm
2で圧縮成形した圧粉体の重量減少率(ラトラー値)が
1.0%以下となる。ラトラー値が1.0%を越えると、
圧粉体が欠け易くなり、取り扱い中の形状維持が困難と
なる。The granulated powder of the present invention has a certain degree of unevenness on the particle surface, and when pressure is applied during compression molding, the mechanical bond of the powder is decomposed into primary particles, and primary particles having unevenness on the surface are formed. Entanglement of particles easily occurs. Therefore, the green compact of the granulated powder of the present invention can obtain higher strength than the green compact of the conventional granulated powder.
7ton / cm in the Rutler test specified in -69
The weight reduction rate (Rattler value) of the green compact compression-molded in 2 becomes 1.0% or less. When the ratler value exceeds 1.0%,
The green compact is liable to chip, making it difficult to maintain the shape during handling.
【0019】又、本発明の造粒粉末の製造方法において
は、主成分粉末の鉄系母粉末と従成分粉末との混合粉末
を、例えばローラータイプの粉末圧延装置を用いて連続
的な板状に成形した後、これを粉砕装置により粉砕し、
篩分けにより粒度分布を調整する。従って、機械的な造
粒であってもメカニカルアロイングのような粉末硬化が
起こらず、粉末の圧縮性が改善されると同時に圧粉体の
強度も向上する。しかも、粒度分布調整により残った粉
末は回収して再生利用できるので、原料ロスが少なく、
造粒粉末を連続的に低コストで製造することができる。In the method for producing a granulated powder according to the present invention, a mixed powder of an iron-based mother powder as a main component powder and a subordinate component powder is continuously formed into a plate shape by using, for example, a roller type powder rolling device. After shaping into, crush it with a crusher,
Adjust the particle size distribution by sieving. Therefore, even in the case of mechanical granulation, powder hardening such as mechanical alloying does not occur, the compressibility of the powder is improved, and at the same time, the strength of the green compact is improved. Moreover, since the powder remaining after the particle size distribution adjustment can be recovered and reused, the raw material loss is small,
The granulated powder can be continuously produced at low cost.
【0020】鉄系の主成分粉末に添加する従成分粉末
は、平均粒径が50μm以下であることが好ましい。そ
の平均粒径が50μmを越えると、焼結時に従成分が固
溶するとき粗大な流出孔が形成され、寸法精度や焼結性
に悪影響を与えるほか、粒径の大きな従成分粒子の部分
は剥がれ易いからである。又、従属粉末の合計量が混合
粉末全体の30重量%を越えると従成分の凝集が生じ易
くなり、成分偏析の原因となるので、30重量%以下と
することが好ましい。The subordinate component powder added to the iron-based main component powder preferably has an average particle size of 50 μm or less. If the average particle size exceeds 50 μm, coarse outflow holes will be formed when the subcomponents form a solid solution during sintering, which will adversely affect dimensional accuracy and sinterability, and This is because they are easy to peel off. Further, when the total amount of the subordinate powder exceeds 30% by weight of the total mixed powder, the subordinate components are likely to agglomerate and cause segregation of the components.
【0021】更に、上記製造方法に従って造粒し分級し
た造粒粉末を焼鈍処理することにより、機械的造粒処理
によって生じた粉末中の加工歪みを取り除き、造粒粉末
を一層軟化させて、焼鈍前よりも圧縮性及び圧粉体強度
を改善することができる。Further, by annealing the granulated powder that has been granulated and classified according to the above-mentioned manufacturing method, the processing strain in the powder caused by the mechanical granulation treatment is removed, and the granulated powder is further softened and annealed. The compressibility and green compact strength can be improved more than before.
【0022】かかる本発明の鉄系造粒粉末を用いること
により、成分及び密度が均一で且つ強度の高い圧粉体を
得ることができ、この圧粉体を焼結することによって、
形状の歪みや寸法のバラツキの少ない焼結製品が得られ
る。その結果、従来に比べて加工工程の簡略化と原料ロ
スの減少を図り得るのみならず、偏肉や変形が起き易く
且つ圧粉体の強度不足による欠損等が生じ易い薄肉製品
であっても、高品質な製品の製造が容易である。By using the iron-based granulated powder of the present invention, a green compact having a uniform composition and high density and high strength can be obtained. By sintering the green compact,
It is possible to obtain a sintered product with less shape distortion and dimensional variation. As a result, it is possible to simplify the processing steps and reduce the raw material loss as compared with the conventional products, and even if the thin-walled product is prone to uneven thickness or deformation, and to easily cause defects due to insufficient strength of the green compact. , Easy to manufacture high quality products.
【0023】尚、本発明の鉄系造粒粉末は、それのみを
成形して焼結することも可能であるが、鉄系の母粉末と
混合して用いることにより、高精度の焼結体をより経済
的に製造することができる。その場合、鉄系母粉末の割
合が80重量%を越えると流動性や成分偏析の問題が生
じるので、本発明の鉄系造粒粉末の割合を20重量%以
上とすることが好ましい。Although the iron-based granulated powder of the present invention can be molded and sintered alone, a high-precision sintered body can be obtained by mixing it with an iron-based mother powder. Can be manufactured more economically. In that case, if the ratio of the iron-based mother powder exceeds 80% by weight, problems of fluidity and component segregation occur, so the ratio of the iron-based granulated powder of the present invention is preferably 20% by weight or more.
【0024】[0024]
【実施例】実施例1 主成分粉末の鉄系母粉末として、平均粒径90μmのF
e粉末と、同一平均粒径で組成がFe−4wt%Ni−
0.5wt%Mo−1.5wt%Cuの合金鋼粉末を用意
した。これら鉄系母粉末に従成分粉末を下記表1に示す
割合で添加し混合し、混合粉末をローラータイプの粉末
圧延装置により板状に成形し、成形体を粉砕機により粉
砕した。 Example 1 As an iron-based mother powder of the main component powder, F having an average particle size of 90 μm was used.
e powder with the same average particle size and a composition of Fe-4 wt% Ni-
An alloy steel powder of 0.5 wt% Mo-1.5 wt% Cu was prepared. According to these iron-based mother powders, the component powders were added and mixed at the ratios shown in Table 1 below, the mixed powders were molded into a plate shape by a roller type powder rolling device, and the molded body was crushed by a crusher.
【0025】[0025]
【表1】 金属粉末 黒鉛粉末 無機化合物 潤滑剤試料 母粉末 (wt%) (wt%) (wt%) (wt%) 1 Fe 2%Cu(35μm) 0.6%C − 0.8%ステアリン酸亜鉛 2 Fe 2%Cu(60μm) 0.6%C − 0.8%ステアリン酸亜鉛 3 合金鋼 − 0.6%C 0.5%MnS 0.8%ステアリン酸亜鉛 4 Fe 4%Ni 0.6%C 15%FeMo 0.8%ステアリン酸亜鉛 5 Fe 4%Ni 0.5%Mo 0.6%C 15%Al2O3 0.8%ステアリン酸亜鉛 1.5%Cu(35μm) (注)従成分粉末の平均粒径は;C粉末:15μm、M
nS粉末:20μm、FeMo粉末:20μm、Al2
O3粉末:15μm、Ni粉末:30μm、Mo粉末:
30μm(Cu粉末については表中に付記した)[Table 1] Metal powder Graphite powder Inorganic compound Lubricant sample Mother powder (wt%) (wt%) (wt%) (wt%) 1 Fe 2% Cu (35 μm) 0.6% C − 0.8% Zinc stearate 2 Fe 2% Cu (60 μm) 0.6% C − 0.8% Zinc stearate 3 Alloy steel − 0.6% C 0.5% MnS 0.8% Zinc stearate 4 Fe 4% Ni 0.6% C 15% FeMo 0.8% Zinc stearate 5 Fe 4% Ni 0.5% Mo 0.6% C 15% Al 2 O 3 0.8% Zinc stearate 1.5% Cu (35 μm) (Note) The average particle size of the subordinate component powder is; C powder: 15 μm, M
nS powder: 20 μm, FeMo powder: 20 μm, Al 2
O 3 powder: 15 μm, Ni powder: 30 μm, Mo powder:
30 μm (Cu powder is added in the table)
【0026】得られた各Fe系造粒粉末について、磁選
により摘出した主成分であるFe粉末粒子の元素分析を
行い、Fe粉末粒子に複合一体化した従成分元素量を調
べ、(従成分元素分析値/従成分元素添加量)×100
(%)により定義される従成分元素の付着度を求めた。
各試料の造粒粉末について得られた従成分元素の付着度
を表2に示した。With respect to each of the obtained Fe-based granulated powders, the elemental analysis of the Fe powder particles, which is the main component extracted by magnetic separation, was carried out, and the amount of the subordinate component elements complex-integrated with the Fe powder particles was investigated. Analytical value / subcomponent addition amount) × 100
The degree of attachment of the secondary component element defined by (%) was determined.
Table 2 shows the degree of attachment of subordinate component elements obtained for the granulated powder of each sample.
【0027】[0027]
【表2】従成分元素付着度(%) 試料 Cu C Mn Ni Al Mo 1 73 70 − − − − 2 50 75 − − − − 3 97 75 68 98 − 95 4 − 73 − 74 − 69 5 67 72 − 65 75 66[Table 2] Degree of secondary component element adhesion (%) Sample Cu C Mn Ni Al Al Mo 1 73 70 − − − − 2 50 75 − − − − 3 97 75 68 98 − 95 4 − 73 − 74 − 69 5 67 72 − 65 75 66
【0028】通常の鉄系混合粉末の場合には添加した従
成分元素の付着度は非常に少なく、例えばCu付着度は
僅か6%程度であるから、本発明方法に従って製造した
造粒粉末では従成分元素の付着度が遥かに大きくなって
いる。ただし、試料2では添加したCu粉末の平均粒径
が大きいため、Cuの付着度が試料1よりも減少した。
以上の結果から、本発明方法による造粒粉末において
は、粉末内での成分偏析が大幅に改善されることが判
り、この造粒粉末を用いることによって、金型充填時及
び圧粉体ないの成分偏析を通常の混合粉末を用いた場合
よりも大幅に改善することが可能であることが判る。In the case of a usual iron-based mixed powder, the degree of adhesion of the added subordinate element is very small, for example, the degree of Cu adhesion is only about 6%, so that in the granulated powder produced according to the method of the present invention, The degree of adhesion of the constituent elements is much higher. However, since the average particle size of the added Cu powder was large in Sample 2, the adhesion degree of Cu was smaller than that in Sample 1.
From the above results, in the granulated powder according to the method of the present invention, it was found that the component segregation in the powder is significantly improved. It is understood that the segregation of the components can be significantly improved as compared with the case where the normal mixed powder is used.
【0029】尚、得られた試料1の造粒粉末の走査型電
子顕微鏡写真を図2に示す。又、走査型電子顕微鏡での
電子線の照射により造粒粉末の構成元素に固有の特性X
線が発生するので、このX線から各構成元素の分布状態
を知ることができる。この走査型電子顕微鏡により構成
元素の分布状態を求める分析を元素面分析と称し、試料
1の造粒粉末について元素面分析により得られたX線写
真をCuについて図3に、及びFeについて図4にそれ
ぞれ示す。これらの図2〜図4から、従成分であるCu
が主成分であるFeの粉末粒子に複合一体化して、均一
に分散していることが認められる。A scanning electron micrograph of the obtained granulated powder of Sample 1 is shown in FIG. Moreover, the characteristic X peculiar to the constituent elements of the granulated powder is obtained by the irradiation of the electron beam with the scanning electron microscope.
Since a line is generated, the distribution state of each constituent element can be known from this X-ray. The analysis for obtaining the distribution state of the constituent elements by this scanning electron microscope is called elemental surface analysis. An X-ray photograph of the granulated powder of sample 1 obtained by elemental surface analysis is shown in FIG. 3 for Cu and FIG. 4 for Fe. Are shown respectively. From these FIG. 2 to FIG. 4, Cu which is a subordinate component
It can be seen that Fe is compositely integrated with the powder particles of Fe, which is the main component, and uniformly dispersed.
【0030】実施例2 前記実施例1で得た試料1、試料3及び試料4の各造粒
粉末を、下記表3の粒度分布を持つように篩分けした。 Example 2 The granulated powders of Sample 1, Sample 3 and Sample 4 obtained in Example 1 were sieved so as to have a particle size distribution shown in Table 3 below.
【0031】[0031]
【表3】 平均粒径 造 粒 粉 末 の 粒 度 分 布(重量%) 試 料 (μm) ≦44 44<〜≦106 106<〜≦150 150<〜≦500 500< 1−a 90 20 60 20 − − 1−b* 90 40 40 20 − − 1−c* 500 − 5 15 30 50 1−d* 70 30 70 − − − 3−a 90 20 60 20 − − 4−a 90 20 60 20 − − 5−a 90 20 60 20 − − (注)表中の*を付した試料は比較例である。Table 3 The average particle size granulated powder powder particle size distribution (wt%) specimen (μm) ≦ 44 44 <~ ≦ 106 106 <~ ≦ 150 150 <~ ≦ 500 500 <1-a 90 20 60 20 − − 1−b * 90 40 40 20 − − 1−c * 500 − 5 15 30 50 1−d * 70 30 70 − − − 3−a 90 20 60 20 − − 4−a 90 20 60 20 − − 5-a 90 20 60 20 − − (Note) Samples marked with * in the table are comparative examples.
【0032】表3の各試料の造粒粉末について、JIS
Z2502に規定する流動度試験による粉末50g当
たりの流動度、JIS Z2504に規定する見掛け密
度、及びJSPM 1−64に規定する圧縮性試験にお
いて粉末を7ton/cm2で圧縮したときの圧粉体密
度を測定し、得られた結果を表4に示した。参考のため
に、実施例1の造粒前における試料1の混合粉末につい
ても、上記各試験結果を表4に併せて示した。Regarding the granulated powder of each sample in Table 3, JIS
The fluidity per 50 g of the powder by the fluidity test defined by Z2502, the apparent density defined by JIS Z2504, and the green compact density when the powder is compressed at 7 ton / cm 2 in the compressibility test defined by JSPM 1-64. Was measured and the obtained results are shown in Table 4. For reference, the above-mentioned test results are also shown in Table 4 for the mixed powder of Sample 1 before granulation in Example 1.
【0033】[0033]
【表4】 (注)表中の*を付した試料は比較例又は参考例であ
る。[Table 4] (Note) Samples marked with * in the table are comparative examples or reference examples.
【0034】本発明の各造粒粉末は流動度に優れ、例え
ば造粒前の試料1の混合粉末に比べて試料1−aの本発
明の造粒粉末は流動度が大幅に改善されていることが判
る。粉末流動時の挙動を比較すると、造粒前の試料1の
混合粉末は最初にロートの中央部の粉末のみがオリフィ
スから流下して壁部近くの粉末が後に残るファンネルフ
ローであるのに対し、本発明の造粒粉末はロート全体か
らオリフィスに向かって流下するマスフローとなり、よ
り好ましい流動挙動となった。Each of the granulated powders of the present invention has excellent fluidity, and for example, the fluidity of the granulated powder of the present invention of Sample 1-a is significantly improved as compared with the mixed powder of Sample 1 before granulation. I understand. Comparing the behaviors during powder flow, the mixed powder of Sample 1 before granulation is a funnel flow in which only the powder in the center of the funnel first flows down from the orifice and the powder near the wall remains behind. The granulated powder of the present invention has a mass flow that flows down from the entire funnel toward the orifice, resulting in a more preferable flow behavior.
【0035】又、本発明の各造粒粉末では1000個連
続成形しても金型の焼き付きが起こらなかったのに対し
て、粒径44μm以下の微粉末を多く含む試料1−bの
造粒粉末は金型とパンチの間に微粉末が入り易いため、
350個の連続成形で金型同士の焼き付きが起こった。
更に、平均粒径が500μmの試料1−cの造粒粉末で
は圧粉体密度が上がらず、平均粒径が70μmの試料1
−dの造粒粉末は流動度が極端に悪いことが判る。Further, with each of the granulated powders of the present invention, seizure of the mold did not occur even after 1000 continuous molding, whereas granulation of sample 1-b containing a large amount of fine powder having a particle size of 44 μm or less As the powder is easy to get fine powder between the die and punch,
Seizure between molds occurred in 350 continuous moldings.
Further, in the case of the granulated powder of Sample 1-c having an average particle diameter of 500 μm, the green compact density did not increase, and Sample 1 having an average particle diameter of 70 μm
It can be seen that the granulated powder of -d has extremely poor fluidity.
【0036】実施例3 前記実施例1の造粒前における試料1の混合粉末、同じ
試料1の混合粉末を振動ミルによりメカニカルアロイン
グした振動ミル粉末、実施例2で粒度調整した試料1−
aの本発明の造粒粉末、及びこの試料1−aの造粒粉末
に更に600℃で1時間の焼鈍処理を施した本発明の焼
鈍造粒粉末について、JSPM 4−69に規定するラ
トラー試験において粉末を7ton/cm2で圧縮した
圧粉体の重量減少率(ラトラー値)を測定し、得られた
結果を各圧粉体の密度と共に表5に示した。 Example 3 A mixed powder of sample 1 before granulation in the above-mentioned Example 1, a vibration mill powder obtained by mechanically alloying the mixed powder of the same sample 1 with a vibration mill, and a sample 1 whose particle size was adjusted in Example 2
For the granulated powder of the present invention of a and the annealed granulated powder of the present invention in which the granulated powder of Sample 1-a is further annealed at 600 ° C. for 1 hour, the ratler test specified in JSPM 4-69. The weight loss rate (Rattler value) of the green compact obtained by compressing the powder at 7 ton / cm 2 was measured, and the obtained results are shown in Table 5 together with the density of each green compact.
【0037】[0037]
【表5】粉末(試料1基準) 混合粉末 振動ミル粉末 造粒粉末 焼鈍造粒粉末 圧粉体密度(g/cm3) 7.10 6.45 7.10 7.18 ラトラー値(%) 0.70 3.05 0.70 0.69TABLE 5 Powder (Sample 1 standard) mixed powder vibrating mill powder granulated powder annealing granulated powder compact density (g / cm 3) 7.10 6.45 7.10 7.18 Ratora value (%) 0.70 3.05 0.70 0.69
【0038】振動ミル粉末は、通常の混合粉末に比べて
圧縮性の劣化による圧粉体密度の低下が生じ、ラトラー
値も3.05%と通常の混合粉末より極端に大きくな
り、十分な圧粉体強度が得られなかった。これに対し、
本発明の造粒粉末はラトラー値が通常の混合粉末とほぼ
同じであり、これを焼鈍処理した造粒粉末は圧縮性及び
ラトラー値に更に若干の改善が認められ、共に十分な圧
粉体強度が得られることが判った。The vibrating mill powder has a lower green compact density due to deterioration in compressibility than the ordinary mixed powder, and has a Ratler value of 3.05%, which is extremely larger than that of the ordinary mixed powder. No powder strength was obtained. In contrast,
The granulated powder of the present invention has a ratler value that is almost the same as a normal mixed powder, and the granulated powder obtained by annealing this granule powder has some improvement in compressibility and ratler value, and has sufficient green compact strength. It was found that
【0039】実施例4 前記実施例1の試料1における造粒前の通常の混合粉末
及び実施例2で得た試料1−aの本発明の造粒粉末を、
それぞれ外径40mmで内径27mmの金型に充填し、
7ton/cm2の圧力で圧縮成形してリング状の圧粉
体を各30個形成した。各圧粉体を4等分してそれぞれ
の密度を測定し、その全ての値の標準偏差σを比較し
た。通常の混合粉末では分割圧粉体の密度の標準偏差σ
が0.025g/cm3であったのに対し、本発明の造粒
粉末では標準偏差σが0.015g/cm3となり、圧粉
体の密度のバラツキが軽減されていることが判った。 Example 4 The usual mixed powder before granulation in the sample 1 of the above-mentioned Example 1 and the granulated powder of the present invention in the sample 1-a obtained in Example 2 were
Filling a mold with an outer diameter of 40 mm and an inner diameter of 27 mm,
Compression molding was performed at a pressure of 7 ton / cm 2 to form 30 ring-shaped green compacts. Each green compact was divided into four equal parts and the respective densities were measured, and the standard deviation σ of all the values was compared. Standard deviation σ of split green compact density for normal mixed powder
Was 0.025 g / cm 3 , whereas the standard deviation σ of the granulated powder of the present invention was 0.015 g / cm 3 , showing that the density variation of the green compact was reduced.
【0040】更に、実施例1における試料1の通常の混
合粉末、実施例2で得た試料1−aの本発明の造粒粉
末、及び有機バインダーを用いて添加従成分粉末を鉄系
母粉末に接着した試料1と同一組成の従来のバインダー
接着粉末を用いて、それぞれ上記と同様に形成したリン
グ状の圧粉体を75%H2−25%N2混合ガス雰囲気中
において1130℃で20分間焼結した。得られたリン
グ状の焼結体各20個について、外径寸法を45°おき
に4ケ所づつ測定し、その全ての値の標準偏差σから外
径寸法のバラツキ4σを求めた。Further, an ordinary mixed powder of Sample 1 in Example 1, the granulated powder of Sample 1-a obtained in Example 2 of the present invention, and an auxiliary subcomponent powder added with an organic binder were used as iron-based mother powders. Using a conventional binder adhesive powder having the same composition as that of Sample 1 adhered to the above, ring-shaped green compacts formed in the same manner as above were used, respectively, in a mixed gas atmosphere of 75% H 2 -25% N 2 at 1130 ° C. for 20 minutes. Sintered for minutes. With respect to each of the 20 ring-shaped sintered bodies thus obtained, the outer diameter dimension was measured at four locations at 45 ° intervals, and the variation 4σ in the outer diameter dimension was determined from the standard deviation σ of all the values.
【0041】前記3種類の粉末を用いて製造した焼結体
の外径寸法のバラツキ4σを比較して図5に示した。焼
結体の外径寸法のバラツキ4σは、通常の混合粉末の場
合が0.019mm、及び有機バインダーを用いて添加
従成分粉末を鉄系母粉末に接着した従来のバラツキ接着
粉末の場合が0.016mmであるのに対して、試料1
−aの本発明の造粒粉末においては0.010mmと遥
かに小さく、造粒粉末内並びに圧粉体の成分偏析及び密
度分布が改善された結果、焼結体の寸法のバラツキが小
さくなったことが判る。FIG. 5 shows a comparison of variations 4σ in the outer diameter of the sintered bodies produced by using the above-mentioned three kinds of powders. The variation 4σ in the outer diameter of the sintered body is 0.019 mm in the case of the normal mixed powder, and 0 in the case of the conventional variation adhesion powder in which the additive subordinate component powder is adhered to the iron-based mother powder using the organic binder. Sample size 1 is 0.016 mm
In the granulated powder of the present invention of -a, which is far smaller than 0.010 mm, the component segregation and density distribution in the granulated powder and in the green compact are improved, and as a result, the dimensional variation of the sintered body is reduced. I understand.
【0042】実施例5 前記実施例1の試料1において従成分のCu粉末とC粉
末の添加量を共に4倍にし、実施例1と同様に造粒処理
を行った後、実施例2の試料1−aと同じ粒度分布に調
整することにより本発明の造粒粉末を製造した。得られ
た造粒粉末25重量%と、実施例1で用いたFe粉末7
5重量%とを混合することにより、実施例2の試料1−
aと同一組成且つ同一粒度分布を持つ粉末冶金用のFe
系原料粉末とした。 Example 5 In the sample 1 of the example 1, the addition amounts of the Cu powder and the C powder, which are subordinate components, were both quadrupled, and the same granulation treatment as in the example 1 was performed. The granulated powder of the present invention was produced by adjusting to the same particle size distribution as 1-a. 25% by weight of the obtained granulated powder and the Fe powder 7 used in Example 1
Sample 1 of Example 2 by mixing with 5% by weight
Fe having the same composition and the same particle size distribution as a for powder metallurgy
The raw material powder was used.
【0043】この原料粉末の流動性をJIS Z250
2に規定する流動度試験により実施例2と同様に測定
し、この原料粉末で形成した圧粉体の強度をJSPM
4−69に規定するラトラー試験によりラトラー値とし
て実施例3と同様に測定し、更に実施例4と同様にして
この原料粉末から製造した外径40mmで内径27mm
のリング状焼結体の外径寸法のバラツキ4σを求めた。The fluidity of this raw material powder was measured according to JIS Z250.
The fluidity test specified in No. 2 was performed in the same manner as in Example 2, and the strength of the green compact formed from this raw material powder was measured by the JSPM method.
According to the Ratler test specified in 4-69, a Ratler value was measured in the same manner as in Example 3, and further, in the same manner as in Example 4, the outer diameter was 40 mm and the inner diameter was 27 mm produced from this raw material powder.
The variation 4σ in the outer diameter of the ring-shaped sintered body was calculated.
【0044】この本発明の原料粉末について得られた各
測定結果を、試料1−aと同一組成である実施例1の試
料1における造粒前の混合粉末について同様に測定した
結果と比較すると、流動度は混合粉末が30秒に対して
原料粉末が25秒、ラトラー値は混合粉末で0.70%
に対して原料粉末では0.75%、外径寸法のバラツキ
4σは混合粉末で0.019mmに対して原料粉末では
0.012mmであった。この結果から、本発明の原料
粉末を用いることにより、圧粉体強度を殆ど低下させる
こと無く、寸法精度が改善向上した鉄系焼結製品を経済
的に製造し得ることが判る。Comparing the respective measurement results obtained for the raw material powder of the present invention with the same measurement results for the mixed powder before granulation in Sample 1 of Example 1 having the same composition as Sample 1-a, The fluidity is 30 seconds for the mixed powder and 25 seconds for the raw material powder, and the ratler value is 0.70% for the mixed powder.
On the other hand, the raw material powder was 0.75%, and the outer diameter variation 4σ was 0.019 mm in the mixed powder and 0.012 mm in the raw material powder. From this result, it is understood that by using the raw material powder of the present invention, it is possible to economically manufacture an iron-based sintered product with improved dimensional accuracy without substantially lowering the green compact strength.
【0045】[0045]
【発明の効果】本発明によれば、添加すべき金属、黒
鉛、無機化合物、潤滑剤等の従成分が主成分の鉄系母材
中に均一割合で分散しており、良好な流動性と圧縮成形
時の圧縮性に優れ、且つ圧縮成形により高強度の圧粉体
とすることが可能な粉末冶金用鉄系造粒粉末を提供する
ことができる。According to the present invention, secondary components such as metals, graphite, inorganic compounds, and lubricants to be added are dispersed in the iron-based base material as the main component in a uniform ratio, and good fluidity is obtained. It is possible to provide an iron-based granulated powder for powder metallurgy, which has excellent compressibility during compression molding and can be made into a high-strength green compact by compression molding.
【0046】従って、本発明の鉄系造粒粉末を用いるこ
とによって、充填密度のバラツキや成分偏析が低減さ
れ、且つ密度的並びに強度的に優れた圧粉体が得られ、
この圧粉体を焼結することにより優れた寸法精度及び形
状の鉄系焼結製品を製造することができる。Therefore, by using the iron-based granulated powder of the present invention, it is possible to obtain a green compact which has reduced variations in packing density and segregation of components and is excellent in density and strength.
By sintering this green compact, it is possible to manufacture an iron-based sintered product with excellent dimensional accuracy and shape.
【図1】本発明の造粒粉末粒子を説明するための概念的
な模式図である。FIG. 1 is a conceptual schematic diagram for explaining granulated powder particles of the present invention.
【図2】本発明の造粒粉末を走査型電子顕微鏡を用いて
観察した粒子構造の写真(250倍)である。FIG. 2 is a photograph (250 times) of the particle structure of the granulated powder of the present invention observed with a scanning electron microscope.
【図3】図2の造粒粉末中のCuの分布状況を走査型電
子顕微鏡を用いて分析した元素面分析X線写真(250
倍)である。FIG. 3 is an elemental plane analysis X-ray photograph (250 showing a state of distribution of Cu in the granulated powder of FIG. 2 analyzed by using a scanning electron microscope.
Times).
【図4】図2の造粒粉末中のFeの分布状況を走査型電
子顕微鏡を用いて分析した元素面分析X線写真(250
倍)である。FIG. 4 is an elemental surface analysis X-ray photograph (250 of the distribution state of Fe in the granulated powder of FIG. 2 analyzed by a scanning electron microscope).
Times).
【図5】本発明の造粒粉末及び従来の混合粉末並びに有
機バインダー接着粉末から製造した各焼結体の外径寸法
精度を示すグラフである。FIG. 5 is a graph showing the outer diameter dimensional accuracy of each sintered body produced from the granulated powder of the present invention, the conventional mixed powder, and the organic binder adhesive powder.
1 鉄系粉末粒子 2 従成分粒子 1 Iron-based powder particles 2 Secondary component particles
Claims (6)
子中に、従成分粒子が機械的に複合一体化して2次粒子
を形成した鉄系造粒粉末であって、平均粒径が80μm
以上500μm未満であり且つ粒径44μm以下のもの
が30重量%以下からなり、JIS Z2502に規定
する流動度試験による流動度が50g当たり25秒以
下、及びJSPM 4−69に規定するラトラー試験に
おいて7ton/cm2で圧縮成形した圧粉体の重量減
少率が1.0%以下であることを特徴とする粉末冶金用
鉄系造粒粉末。1. An iron-based granulated powder, wherein secondary component particles are formed by mechanically compounding and integrating secondary component particles into main component particles made of iron, carbon steel or alloy steel, and having an average particle size of 80 μm
30% by weight or less of particles having a particle size of 44 μm or less and less than 500 μm, a flow rate of 25 seconds or less per 50 g by a flow rate test specified in JIS Z2502, and 7 ton in a ratler test specified in JSPM 4-69. An iron-based granulated powder for powder metallurgy, wherein the weight reduction rate of the green compact compression-molded at 1 / cm 2 is 1.0% or less.
化合物、又は潤滑剤から選ばれた少なくとも1種であ
り、その合計量が30重量%以下であることを特徴とす
る、請求項1に記載の粉末冶金用鉄系造粒粉末。2. The secondary component particles are at least one selected from metals other than iron, graphite, inorganic compounds, and lubricants, and the total amount thereof is 30% by weight or less. 1. An iron-based granulated powder for powder metallurgy according to 1.
末に従成分粉末を混合し、混合粉末を粉末圧延して板状
成形体を得、これを粉砕して主成分粒子中に従成分粒子
が機械的に複合一体化した2次粒子の造粒粉末とし、そ
の後この造粒粉末を分級して平均粒径が80μm以上5
00μm未満であり、且つ粒径44μm以下のものが3
0重量%以下とすることを特徴とする粉末冶金用鉄系造
粒粉末の製造方法。3. A main component powder made of iron, carbon steel or alloy steel is mixed with a main component powder, and the mixed powder is powder-rolled to obtain a plate-shaped compact, which is crushed to obtain a main component particle. The granulated powder of the secondary particles in which the component particles are mechanically compounded and integrated is prepared, and then the granulated powder is classified to have an average particle size of 80 μm or more.
3 with a particle size of less than 00 μm and a particle size of 44 μm or less
A method for producing an iron-based granulated powder for powder metallurgy, which comprises 0% by weight or less.
化合物、又は潤滑剤から選ばれた少なくとも1種であ
り、添加する従成分粉末の合計量が混合粉末全体の30
重量%以下であることを特徴とする、請求項3に記載の
粉末冶金用鉄系造粒粉末の製造方法。4. The auxiliary component powder is at least one selected from metals other than iron, graphite, inorganic compounds, and lubricants, and the total amount of the auxiliary component powders added is 30 of the total mixed powder.
The method for producing an iron-based granulated powder for powder metallurgy according to claim 3, characterized in that the content is at most wt%.
あることを特徴とする、請求項3又は4に記載の粉末冶
金用鉄系造粒粉末。5. The iron-based granulated powder for powder metallurgy according to claim 3, wherein the subordinate component powder has an average particle size of 50 μm or less.
とを特徴とする、請求項3〜5のいずれかに記載の粉末
冶金用鉄系造粒粉末の製造方法。6. The method for producing an iron-based granulated powder for powder metallurgy according to claim 3, wherein the classified granulated powder is further annealed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5250133A JPH0790301A (en) | 1993-09-10 | 1993-09-10 | Iron-based granulated powder for powder metallurgy and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5250133A JPH0790301A (en) | 1993-09-10 | 1993-09-10 | Iron-based granulated powder for powder metallurgy and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0790301A true JPH0790301A (en) | 1995-04-04 |
Family
ID=17203325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5250133A Pending JPH0790301A (en) | 1993-09-10 | 1993-09-10 | Iron-based granulated powder for powder metallurgy and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0790301A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6348081B1 (en) | 1999-09-29 | 2002-02-19 | Daido Tokushuko Kabushiki Kaisha | Granulated powder for high-density sintered body, method for producing high-density sintered body using the same, and high-density sintered body |
| JP2020528497A (en) * | 2017-07-21 | 2020-09-24 | ナショナル リサーチ カウンシル オブ カナダ | How to prepare a powder for the cold spray process and the powder for it |
-
1993
- 1993-09-10 JP JP5250133A patent/JPH0790301A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6348081B1 (en) | 1999-09-29 | 2002-02-19 | Daido Tokushuko Kabushiki Kaisha | Granulated powder for high-density sintered body, method for producing high-density sintered body using the same, and high-density sintered body |
| JP2020528497A (en) * | 2017-07-21 | 2020-09-24 | ナショナル リサーチ カウンシル オブ カナダ | How to prepare a powder for the cold spray process and the powder for it |
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