JPH081205A - Plate rolling method - Google Patents
Plate rolling methodInfo
- Publication number
- JPH081205A JPH081205A JP6132760A JP13276094A JPH081205A JP H081205 A JPH081205 A JP H081205A JP 6132760 A JP6132760 A JP 6132760A JP 13276094 A JP13276094 A JP 13276094A JP H081205 A JPH081205 A JP H081205A
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- JP
- Japan
- Prior art keywords
- rolling
- rolled material
- rolled
- width
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Control Of Metal Rolling (AREA)
Abstract
(57)【要約】
【目的】 本発明は、厚板の圧延時に発生するシーム疵
を板幅端部へ移動させることにより、トリミング幅を短
縮し材料歩留を向上させる圧延方法を提供することを目
的とする。
【構成】 圧延中にロール間隔を変化させることのでき
る装置を有する圧延機を用いた厚板の圧延において、幅
出し圧延の最終パス又は最終の数パスで、圧延材1の先
端では圧下量を漸減させながら、また圧延材1の後端で
は圧下量を漸増させながら圧延することにより、圧延材
の端部に向かって薄くなる形状3を圧延した後、仕上げ
圧延を行うことを特徴とする厚板の圧延方法。
(57) [Summary] [Object] The present invention provides a rolling method for reducing a trimming width and improving a material yield by moving a seam flaw generated during rolling of a thick plate to an end portion of the plate width. With the goal. [Structure] In the rolling of a thick plate using a rolling mill having a device capable of changing the roll interval during rolling, the reduction amount is set at the tip of the rolled material 1 in the final pass or the final passes of tenter rolling. By gradually rolling the rolling material 1 at the rear end of the rolled material 1 while gradually increasing the reduction amount, a shape 3 that becomes thinner toward the end of the rolled material is rolled, and then finish rolling is performed. How to roll a plate.
Description
【0001】[0001]
【産業上の利用分野】本発明は金属の厚板を圧延する際
に発生する、板幅端部のシーム疵によるトリミング幅を
短縮させる圧延方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rolling method for reducing a trimming width due to a seam flaw at the end of a plate width, which occurs when rolling a metal thick plate.
【0002】[0002]
【従来の技術】金属の厚板(厚鋼板等)の圧延では、圧
延材の側面が凸状になるバルジ変形が発生する。このバ
ルジ変形部は圧延パスを重ねていくうちにロール面に接
触し、スラブのコーナー部が圧延面に入り込みシーム疵
となる。図4はこのような圧延材のバルジ変形を示した
図であり、図5は圧延材のバルジ変形が進行し、シーム
疵が発生することを示した図である。図4及び図5にお
いて、1は圧延材、2は圧延ロール、6はスラブのコー
ナー部、7はバルジ変形部、8はシーム疵である。ここ
で、図4における矢印は材料の流れる方向を示してい
る。シーム疵8が発生するとシーム疵発生位置から板幅
端まではトリミングして製品とするため、材料歩留を向
上させるためにはシーム疵8の発生位置をできるだけ板
幅端部に移動させることが必要である。2. Description of the Related Art In the rolling of thick metal plates (thick steel plates, etc.), bulge deformation occurs in which the side surface of the rolled material is convex. The bulge deformation portion contacts the roll surface as the rolling passes are repeated, and the corner portion of the slab enters the rolling surface to form a seam flaw. FIG. 4 is a diagram showing such a bulge deformation of the rolled material, and FIG. 5 is a diagram showing that the bulge deformation of the rolled material progresses and a seam flaw is generated. 4 and 5, 1 is a rolled material, 2 is a rolling roll, 6 is a corner portion of a slab, 7 is a bulge deformation portion, and 8 is a seam flaw. Here, the arrow in FIG. 4 indicates the direction in which the material flows. When the seam flaw 8 is generated, the seam flaw generation position to the width end of the plate are trimmed to obtain a product. Therefore, in order to improve the material yield, the position where the seam flaw 8 is generated should be moved to the width end of the plate as much as possible. is necessary.
【0003】従来このような対策として、カリバーロー
ルを有するエッジャーミルを用いて、圧延材1の側面に
溝を加工することにより、水平圧延時に圧延材1の側面
にダブルバルジ変形を誘発させ、シーム疵8の発生位置
を板幅端部へ移動させる方法が行われている。図6はこ
のような圧延材1の側面に溝を加工し、その圧延材1を
圧延した時の板幅端部の変形を示した図である。図6に
おいて図2〜図3と同一部分には同一符号を付し、説明
を省略する。図6において9は加工された溝、10はダ
ブルバルジ変形によるまくれ込み部である。As a conventional measure against this, an edger mill having a caliber roll is used to form a groove on the side surface of the rolled material 1 to induce a double bulge deformation on the side surface of the rolled material 1 during horizontal rolling, resulting in a seam flaw. A method of moving the generation position of 8 to the plate width end is performed. FIG. 6 is a diagram showing the deformation of the plate width end portion when the groove is formed on the side surface of the rolled material 1 and the rolled material 1 is rolled. In FIG. 6, the same parts as those in FIGS. In FIG. 6, 9 is a machined groove, and 10 is a bulge portion due to double bulge deformation.
【0004】[0004]
【発明が解決しようとする課題】しかしながら上記の従
来技術には以下の様な問題点があった。上述のエッジャ
ーミルを使用する方法においては、図6に示す様に圧延
材の側面に大きなまくれ込みを発生させてしまう。この
まくれ込みは疵の深さが外観からは判定することができ
ないため、サイドトリミング幅を適正に決定することが
困難である。実際には再度のトリミングを避けるため、
トリミング幅を余裕代を見込んで設定しなければなら
ず、実用的なシーム疵の解決方法とは言い難い。さら
に、エッジャーミルを設置するには膨大な費用が必要な
ことは言うまでもない。However, the above-mentioned prior art has the following problems. In the method using the above-mentioned edger mill, as shown in FIG. 6, large swelling occurs on the side surface of the rolled material. It is difficult to properly determine the side trimming width, because the depth of the flaw cannot be judged from the appearance of the burr. Actually, to avoid re-trimming,
The trimming width must be set in consideration of the allowance, which is not a practical solution to seam defects. Furthermore, it goes without saying that the installation of the edger mill is very expensive.
【0005】本発明は、このような圧延材側面のダブル
バルジ変形によるまくれ込みを発生させることなく、シ
ーム疵を板幅端部へ移動させることのできる圧延方法を
提供することを目的とする。It is an object of the present invention to provide a rolling method capable of moving a seam flaw to a strip width end without causing the bulging due to the double bulge deformation of the side surface of the rolled material.
【0006】[0006]
【課題を解決するための手段】上記課題は以下の手段に
より解決される。圧延中にロール間隔を変化させること
のできる装置を有する圧延機を用いた厚板の圧延におい
て、幅出し圧延の最終パス又は最終の数パスで、圧延材
の先端では圧下量を漸減させながら、また圧延材の後端
では圧下量を漸増させながら圧延することにより、圧延
材の端部に向かって薄くなる形状を圧延した後、仕上げ
圧延を行うことを特徴とする厚板の圧延方法。The above-mentioned problems can be solved by the following means. In the rolling of a thick plate using a rolling mill having a device capable of changing the roll interval during rolling, in the final pass or the final few passes of tenter rolling, while gradually reducing the reduction amount at the tip of the rolled material, Further, at the rear end of the rolled material, rolling is performed while gradually reducing the rolling amount, so that a shape that becomes thinner toward the end of the rolled material is rolled, and then finish rolling is performed.
【0007】[0007]
【作用】厚鋼板等の圧延は、一般に圧延材を転回させな
がら、調整圧延、幅出し圧延、仕上げ圧延を順に行う。
本発明においては、まず幅出し圧延の最終パスまたは最
終の数パスで圧延材の先後端に、圧延中に高速でロール
ギャップを調整することのできる油圧圧下装置等を用い
て、圧延材の端部に向かって薄くなる形状を圧延する。
図1はこのような幅出し圧延後の圧延材の端部に向かっ
て薄くなる形状を示した図である。また図2はこのよう
な幅出し圧延の最終パスまたは最終の数パスにおける圧
下パターンの例を示した図である。また図3はこのよう
な幅出し圧延後の端部に向かって薄くなる形状をした圧
延材を仕上げ圧延しているところを示した図である。図
1及び図3において図4と同一部分については同一符号
を付し、説明を省略する。図1において3は端部に向か
って薄くなる形状部、4は端部に向かって薄くなる形状
の幅、5は端部に向かって薄くなる形状の深さである。
図2の圧下パターンにみられるように、圧延材1の先端
では圧下量を漸減させながら目標圧下率とし、圧延材1
の中央部分を目標圧下率で圧延した後、圧延材1の後端
では圧下量を漸増させながら圧延している。Operation: In the rolling of thick steel plates and the like, adjustment rolling, tenter rolling, and finish rolling are generally carried out in order while rolling the rolled material.
In the present invention, first, at the leading and trailing ends of the rolled material in the final pass or the final several passes of tenter rolling, using a hydraulic reduction device or the like capable of adjusting the roll gap at high speed during rolling, Roll the shape that becomes thinner toward the part.
FIG. 1 is a view showing a shape in which the rolled material becomes thinner toward the end portion after the tenter rolling. FIG. 2 is a diagram showing an example of a reduction pattern in the final pass or the final several passes of the tenter rolling. Further, FIG. 3 is a diagram showing a state where the rolled material having a shape that becomes thinner toward the end portion after the tenter rolling is finish-rolled. 1 and 3, those parts which are the same as those corresponding parts in FIG. 4 are designated by the same reference numerals, and a description thereof will be omitted. In FIG. 1, 3 is a shape portion that becomes thinner toward the end portion, 4 is a width of the shape that becomes thinner toward the end portion, and 5 is a depth of the shape that becomes thinner toward the end portion.
As seen in the rolling pattern of FIG. 2, the rolling amount of the rolled material 1 is gradually reduced to the target reduction rate at the tip of the rolled material 1.
After rolling the central portion at a target reduction ratio, the rolling material 1 is rolled at the rear end while gradually increasing the reduction amount.
【0008】次に圧延材を転回させた後に仕上げ圧延を
行うが、この仕上げ圧延では端部に向かって薄くなる形
状を付与した面は圧延方向に対して側面となり、板幅端
部に幅端部に向けて板厚が減少する圧延材を圧延するこ
とになる。このような状態で圧延を行うと、板幅端部に
未圧延部を残して圧延するか、板幅端部の圧下率が板幅
中央部の圧下率より小さい圧延を行うことになる。この
ような場合、板幅中央部の圧延伸びは板幅端部の伸びよ
り大きくなろうとするが、板幅中央部と板幅端部は互い
にその圧延伸びを拘束し、一様に伸びようとするため、
板幅中央部には圧延方向の圧縮残留応力、板幅端部には
圧延方向の引張残留応力が作用することになる。Next, after the rolled material is turned, finish rolling is carried out. In this finish rolling, the surface with a shape that becomes thinner toward the end is a side surface with respect to the rolling direction, and the width end is at the plate width end. The rolled material having a reduced plate thickness is rolled toward the portion. When rolling is performed in such a state, rolling is performed with the unrolled portion left at the strip width end, or the rolling reduction at the strip width end is smaller than that at the strip width center. In such a case, the rolling elongation of the central portion of the strip width tends to be larger than the elongation of the end portion of the strip width, but the central portion of the strip width and the end portion of the strip width try to constrain the rolling elongation between them and try to stretch uniformly. In order to
A compressive residual stress in the rolling direction acts on the central portion of the strip width, and a tensile residual stress in the rolling direction acts on the end portions of the strip width.
【0009】板幅方向に板厚偏差のない圧延材を圧延す
る通常の圧延では、板幅端部で圧延方向への伸びと同時
に板幅方向で拘束のない側に図4に示す様な材料の横流
れが発生し、上述した様なバルジ変形が発生するが、本
発明の圧延方法では板幅端部に引張残留応力が作用して
いるため、材料の横流れが抑制されることになる。In ordinary rolling for rolling a rolled material having no plate thickness deviation in the plate width direction, at the end of the plate width, there is elongation in the rolling direction and at the same time, there is a material as shown in FIG. However, in the rolling method of the present invention, the tensile residual stress acts on the strip width end portion, so that the transverse flow of the material is suppressed.
【0010】以上のことを数式を用いて説明すると以下
の様になる。xを圧延方向、yを板幅方向、zを板厚方
向とすると、バルジ変形のおきる圧延材側面での応力と
歪の関係は次式の様になる。The above will be described below using mathematical expressions. When x is the rolling direction, y is the strip width direction, and z is the strip thickness direction, the relationship between stress and strain on the side surface of the rolled material subject to bulge deformation is as follows.
【0011】[0011]
【数1】 [Equation 1]
【0012】ここで記号の意味は以下の通りである。 dεy :板幅方向歪増分 σx :圧延方向応力 σy :板幅方向応力 σz :板厚方向応力 dσx :圧延方向応力増分 dσy :板幅方向応力増分 dσz :板厚方向応力増分 σeq:相当応力 dεeq:相当塑性歪増分 E:ヤング率 ν:ポアソン比 F、G、H:異方性パラメータ 上式の第一項は弾性歪成分を示し、第二項は塑性歪成分
を表す。いま板幅端部に未圧延部が残る場合を考える
と、板幅方向応力σy 、および板厚方向応力σzは0と
なり、板幅中央部と板幅端部での伸びの差に起因する圧
延方向の引張応力σx のみが存在する。従って式(1) は
次式の様になる。The meanings of the symbols are as follows. dε y : Increment of strain in sheet width direction σ x : Stress in sheet rolling direction σ y : Stress in sheet width direction σ z : Stress in sheet thickness direction dσ x : Increment of stress in sheet rolling direction dσ y : Increment of sheet stress in sheet width direction dσ z : Stress in sheet thickness direction Increment σ eq : Equivalent stress d ε eq : Equivalent plastic strain increment E: Young's modulus ν: Poisson's ratio F, G, H: Anisotropy parameter The first term in the above equation indicates the elastic strain component, and the second term is the plastic strain. Represents a component. Considering the case where an unrolled part remains at the strip width edge, the stress in the strip width direction σ y and the stress in the strip thickness direction σ z are 0, which is caused by the difference in elongation between the strip width center and the strip width end. There exists only the tensile stress σ x in the rolling direction. Therefore, equation (1) becomes the following equation.
【0013】[0013]
【数2】 [Equation 2]
【0014】式(2) より、σx が降伏応力を越える場合
も、越えない場合もdεy は負となり、バルジ変形が起
きないことを示している。また、板幅端部までロールに
接触し、板幅中央部の圧下率が板幅端部の圧下率より大
きい場合にも、σx はσz より大きいためdεy は負と
なり、バルジ変形が起きないことがわかる。From the equation (2), d ε y becomes negative regardless of whether σ x exceeds or does not exceed the yield stress, indicating that bulge deformation does not occur. Further, even when the sheet width end is in contact with the roll and the reduction ratio at the center of the plate width is larger than the reduction ratio at the end of the plate width, σ x is larger than σ z, dε y becomes negative, and bulge deformation occurs. I know I won't get up.
【0015】[0015]
【実施例】圧延中に高速でロールギャップを調整できる
圧延機を用い、以下の条件で圧延を行い、本発明を適用
した場合と、適用しない場合との比較を行った。EXAMPLE A rolling mill capable of adjusting the roll gap at a high speed during rolling was used to perform rolling under the following conditions, and a comparison was made between cases where the present invention was applied and cases where the present invention was not applied.
【0016】スラブサイズは、230t×1590w ×4169L(m
m) で、圧延サイズは、13.6t ×3143w ×3700L(mm) で
あり、幅出し比は1.95である。パススケジュールは、調
質圧延が、217.6 →190.0t(mm)、幅出し圧延が、190.0
→172.9 →156.4 →140.8 →125.5 →111.0 →97.6t(m
m) 、仕上げ圧延が、97.6→75.7→56.5→40.6→27.9→2
1.4→17.8→15.4→13.7t(mm) である。本発明を適用し
た場合として、幅出し圧延の最終2パスで端部に向かっ
て薄くなる形状の圧延を行った場合(ケース1)と、幅
出し圧延の最終パスで端部に向かって薄くなる形状の圧
延を行った場合(ケース2)を実施し、本発明を適用し
ない場合として、端部に向かって薄くなる形状の圧延を
行わなかった場合(ケース3)を実施した。The slab size is 230t × 1590w × 4169L (m
m), the rolling size is 13.6t x 3143w x 3700L (mm), and the tenter ratio is 1.95. The pass schedule is 217.6 → 190.0t (mm) for temper rolling and 190.0 for tenter rolling.
→ 172.9 → 156.4 → 140.8 → 125.5 → 111.0 → 97.6t (m
m), finish rolling is 97.6 → 75.7 → 56.5 → 40.6 → 27.9 → 2
It is 1.4 → 17.8 → 15.4 → 13.7t (mm). As a case of applying the present invention, when the shape is rolled toward the end portion in the final two passes of the tenter rolling (case 1), the thickness is reduced toward the end portion in the final pass of the tenter rolling. The case where the shape was rolled (Case 2) was carried out, and the case where the present invention was not applied was carried out (Case 3) in which the shape that became thinner toward the end was not rolled.
【0017】表1に結果を示す。The results are shown in Table 1.
【0018】[0018]
【表1】 [Table 1]
【0019】本発明を適用しなかったケース3の圧延で
は、シーム疵が板幅端から32mmの位置に発生したのに対
して、本発明を適用したケース1では板幅端から12mm、
ケース2では板幅端から23mmと、シーム疵の発生位置を
板幅端部へ移動させることができた。また本発明を適用
したケースでは、まくれ疵も発生せず、本発明により、
トリミング幅を大幅に短縮できることが確認できた。In the rolling of Case 3 to which the present invention was not applied, seam flaws occurred at a position 32 mm from the plate width end, whereas in Case 1 to which the present invention was applied, 12 mm from the plate width end,
In case 2, the position where the seam flaw was generated was able to be moved to the plate width end portion, which was 23 mm from the plate width end. Further, in the case to which the present invention is applied, blistering flaws do not occur, and according to the present invention,
It was confirmed that the trimming width could be greatly reduced.
【0020】[0020]
【発明の効果】以上のように、本発明によれば、効果な
エッジャーミルを設置することなく、また、まくれ込み
疵を発生させずにシーム疵の発生位置を板幅端部へ移動
させることができ、材料歩留を向上させる効果がある。As described above, according to the present invention, it is possible to move the position where the seam flaw is generated to the end portion of the plate width without installing an effective edger mill and without causing the swelling flaw. This has the effect of improving the material yield.
【図1】本発明による、幅出し圧延後の圧延材の端部に
向かって薄くなる形状を示した図FIG. 1 is a diagram showing a shape that becomes thinner toward an end portion of a rolled material after tentering rolling according to the present invention.
【図2】本発明による、幅出し圧延の最終パスまたは最
終の数パスにおける圧下パターンの例FIG. 2 is an example of a reduction pattern in a final pass or final few passes of tenter rolling according to the present invention.
【図3】本発明による、端部に向かって薄くなる形状を
した圧延材を仕上げ圧延しているところを示した図FIG. 3 is a diagram showing finish rolling of a rolled material having a shape that becomes thinner toward an end according to the present invention.
【図4】厚板の圧延時に発生する圧延材のバルジ変形を
示した図FIG. 4 is a diagram showing bulge deformation of a rolled material that occurs when rolling a thick plate.
【図5】圧延材のバルジ変形が進行し、シーム疵が発生
することを示した図FIG. 5 is a diagram showing that bulge deformation of the rolled material progresses and seam flaws occur.
【図6】従来技術による、圧延材の側面に溝を加工し、
その圧延材を圧延した時の板幅端部の変形を示した図FIG. 6 is a conventional method for forming a groove on a side surface of a rolled material,
Diagram showing the deformation of the strip width edge when the rolled material is rolled
1 圧延材 2 圧延ロール 3 端部に向かって薄くなる形状部 1 Rolled material 2 Rolled roll 3 Shaped part that becomes thinner toward the end
───────────────────────────────────────────────────── フロントページの続き (72)発明者 柳田 正宏 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Masahiro Yanagida 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nihon Steel Pipe Co., Ltd.
Claims (1)
できる装置を有する圧延機を用いた厚板の圧延におい
て、幅出し圧延の最終パス又は最終の数パスで、圧延材
の先端では圧下量を漸減させながら、また圧延材の後端
では圧下量を漸増させながら圧延することにより、圧延
材の端部に向って薄くなる形状を圧延した後、仕上げ圧
延を行うことを特徴とする厚板の圧延方法。1. In the rolling of a thick plate using a rolling mill having a device capable of changing the roll interval during rolling, in the final pass or final few passes of tenter rolling, the reduction amount at the tip of the rolled material. By gradually reducing the rolling amount and gradually increasing the reduction amount at the rear end of the rolled material, thereby rolling the shape that becomes thinner toward the end of the rolled material, and then performing finish rolling. Rolling method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6132760A JPH081205A (en) | 1994-06-15 | 1994-06-15 | Plate rolling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6132760A JPH081205A (en) | 1994-06-15 | 1994-06-15 | Plate rolling method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH081205A true JPH081205A (en) | 1996-01-09 |
Family
ID=15088921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6132760A Withdrawn JPH081205A (en) | 1994-06-15 | 1994-06-15 | Plate rolling method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH081205A (en) |
-
1994
- 1994-06-15 JP JP6132760A patent/JPH081205A/en not_active Withdrawn
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A300 | Withdrawal of application because of no request for examination |
Free format text: JAPANESE INTERMEDIATE CODE: A300 Effective date: 20010904 |