JPH0815207A - Lining breakage detecting method for surface treated vessel - Google Patents
Lining breakage detecting method for surface treated vesselInfo
- Publication number
- JPH0815207A JPH0815207A JP14901994A JP14901994A JPH0815207A JP H0815207 A JPH0815207 A JP H0815207A JP 14901994 A JP14901994 A JP 14901994A JP 14901994 A JP14901994 A JP 14901994A JP H0815207 A JPH0815207 A JP H0815207A
- Authority
- JP
- Japan
- Prior art keywords
- surface treated
- treated vessel
- lining layer
- detecting method
- plastic lining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、クロムめっき槽、クロ
ム酸使用エッチング槽などの表面処理槽のライニング破
損検出方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for detecting damage to a lining of a surface treatment tank such as a chromium plating tank and an etching tank using chromic acid.
【0002】[0002]
【従来の技術】上記のような表面処理槽としては、鋼材
等の金属製の缶体の表面に耐食性に優れた硬質塩化ビニ
ル樹脂等のプラスチックライニング層を形成した構造の
ものが広く使用されている。そしてこのようなプラスチ
ックライニング層は、ヒートサイクルによるクラック
や、ワークとの衝突が原因となって破損することがあ
る。2. Description of the Related Art As a surface treatment tank as described above, one having a structure in which a plastic lining layer such as a hard vinyl chloride resin having excellent corrosion resistance is formed on the surface of a metal can body is widely used. There is. Then, such a plastic lining layer may be damaged due to cracks due to heat cycle or collision with a work.
【0003】[0003]
【発明が解決しようとする課題】ところがこのような破
損は初期の段階では発見しにくく、短時間のうちにクロ
ム酸によって鋼材製の缶体が溶解し、クロム酸を含む薬
液が流出する事故につながるおそれがあった。本発明は
上記のような従来の問題点を解決し、プラスチックライ
ニング層の破損を早期に発見することができる表面処理
槽のライニング破損検出方法を提供するためになされた
ものである。However, such damage is difficult to detect in the initial stage, and in a short time, the steel can body is dissolved by chromic acid, and the chemical liquid containing chromic acid leaks out. There was a risk of being connected. The present invention has been made to solve the above conventional problems and to provide a method for detecting damage to a lining of a surface treatment tank, which enables early detection of damage to the plastic lining layer.
【0004】[0004]
【課題を解決するための手段】上記の課題を解決するた
めになされた本発明は、内面がプラスチックライニング
された表面処理槽の金属製の缶体をマイナスとし、薬液
中に浸漬された電極をプラスとして直流電圧を印加し、
この回路に流れる電流の有無によりプラスチックライニ
ング層の破損の有無を検出することを特徴とするもので
ある。SUMMARY OF THE INVENTION The present invention, which has been made to solve the above-mentioned problems, provides a negative electrode for a metal can body of a surface treatment tank whose inner surface is plastic-lined and which is immersed in a chemical solution. Apply DC voltage as a plus,
It is characterized in that the presence or absence of a current flowing through this circuit is used to detect the presence or absence of damage to the plastic lining layer.
【0005】[0005]
【作用】本発明によれば、プラスチックライニング層に
破損があればその部分に薬液が侵入して電流が回路に流
れるため、直ちにライニング層の破損を検出することが
できる。なお、缶体をマイナスとし、薬液中に浸漬され
た電極をプラスとして直流電圧を印加するので、薬液に
よる缶体の溶解を抑制することができる効果もある。According to the present invention, if the plastic lining layer is damaged, the chemical liquid penetrates into the part and a current flows through the circuit, so that the damage of the lining layer can be immediately detected. Since the direct current voltage is applied with the can body being negative and the electrode immersed in the chemical liquid being positive, there is also an effect that dissolution of the can body by the chemical liquid can be suppressed.
【0006】[0006]
【実施例】以下に本発明を図示の実施例とともに更に詳
細に説明する。図1において、1は鉄鋼等の金属からな
る表面処理槽の缶体であり、2はその内面にコーティン
グされた硬質塩化ビニル樹脂等のプラスチックライニン
グ層である。3はこの表面処理槽の内部に充填されてい
るクロム酸を含有する薬液、4はこの薬液3中に浸漬さ
れている電極である。5は電池などの直流電源であり、
缶体1をマイナスとし電極4をプラスとして直流電圧を
印加している。6はこの回路に流れる電流を検出するた
めの電流検出器である。電流検出器6は、警報接点付き
電流計とブザーや、メーターリレーとブザーによって構
成すればよい。The present invention will be described in more detail below with reference to the illustrated embodiments. In FIG. 1, 1 is a can of a surface treatment tank made of metal such as steel, and 2 is a plastic lining layer such as hard vinyl chloride resin coated on the inner surface. 3 is a chemical solution containing chromic acid filled in the surface treatment tank, and 4 is an electrode immersed in the chemical solution 3. 5 is a DC power source such as a battery,
A direct current voltage is applied with the can 1 being negative and the electrode 4 being positive. Reference numeral 6 is a current detector for detecting the current flowing in this circuit. The current detector 6 may be composed of an ammeter with an alarm contact and a buzzer, or a meter relay and a buzzer.
【0007】上記の直流電源5の電圧は、実施例の場合
10〜12Vである。プラスチックライニング層2に破損箇
所がない場合にはプラスチックライニング層2の絶縁作
用により回路に電流は流れないが、破損箇所があると破
損箇所に薬液3が侵入して電流が回路に流れるため、電
流検出器6がこの電流を検出して警報を発する。回路の
極性は上記のように缶体1をマイナスとし電極4をプラ
スとしたので、薬液3による缶体1の溶解を抑制できる
効果もある。In the case of the embodiment, the voltage of the DC power supply 5 is
It is 10-12V. If the plastic lining layer 2 has no breakage, no current flows in the circuit due to the insulating effect of the plastic lining layer 2. However, if there is a breakage, the chemical liquid 3 enters the breakage and current flows in the circuit. The detector 6 detects this current and issues an alarm. Since the polarity of the circuit is such that the can body 1 is negative and the electrode 4 is positive as described above, there is also an effect that the dissolution of the can body 1 by the chemical liquid 3 can be suppressed.
【0008】なお、めっき用の表面処理槽の場合には、
電極4として電解用陽極を使用することができる。また
クロメート処理や酸洗などの場合には、電極4として不
溶性電極、白金、カーボン、鉛等を使用することができ
る。In the case of a surface treatment bath for plating,
An anode for electrolysis can be used as the electrode 4. In the case of chromate treatment or pickling, an insoluble electrode, platinum, carbon, lead or the like can be used as the electrode 4.
【0009】缶体1はアースされているのが大半である
が、もし薬液3中に導電性の熱交換器、ポンプ、配管等
が取り付けられている場合には、迷走電流によりこれら
が溶解される危険性があるため、電圧を掛けることは好
ましくない。そこでこのような場合には、表面処理槽を
アースより浮かすことにより、支障なく本発明を実施す
ることが可能となる。しかし槽の内部に導電性の機器が
取り付けられることのないクロメート処理や酸洗の場合
には、槽をアースより浮かす必要はない。Most of the can body 1 is grounded, but if a conductive heat exchanger, pump, pipe or the like is attached to the chemical solution 3, these are dissolved by stray current. It is not preferable to apply a voltage because there is a risk of damage. Therefore, in such a case, by floating the surface treatment tank above the ground, the present invention can be carried out without trouble. However, in the case of chromate treatment or pickling in which a conductive device is not installed inside the tank, it is not necessary to float the tank above the ground.
【0010】以上の実施例では独立した直流電源5を設
置して回路を構成したが、めっきや陰極電解脱脂のよう
に被処理物が陰極となる場合には、そのための電源をそ
のまま利用することもできる。In the above embodiment, the circuit was constructed by installing the independent DC power source 5, but when the object to be treated is the cathode such as plating or cathodic electrolytic degreasing, the power source for that purpose should be used as it is. You can also
【0011】[0011]
【発明の効果】以上に説明したように、本発明によれば
わずかでもプラスチックライニング層2に破損があれ
ば、その箇所を通じて回路に電流が流れるので電流検出
器6がこの電流を検出して警報を発することができる。
このため、従来のようにクロム酸によって鋼材製の缶体
1が溶解し、薬液が流出する事故を招くおそれはない。
また本発明によれば、薬液3の液面以下であれば破損箇
所がどの位置にあっても確実に検出することができ、破
損の早期発見に有効である。よって本発明は従来の問題
点を解決した表面処理槽のライニング破損検出方法とし
て、業界に寄与するところ大である。As described above, according to the present invention, if the plastic lining layer 2 is slightly damaged, a current flows through the circuit, and the current detector 6 detects this current and issues an alarm. Can be issued.
Therefore, unlike the conventional case, there is no possibility that the steel can body 1 is dissolved by the chromic acid and the chemical liquid flows out.
Further, according to the present invention, it is possible to surely detect a damaged portion at any position as long as it is below the liquid surface of the chemical liquid 3, which is effective for early detection of damage. Therefore, the present invention greatly contributes to the industry as a lining damage detection method for a surface treatment tank which solves the conventional problems.
【図1】本発明の実施例を示す断面図である。FIG. 1 is a sectional view showing an embodiment of the present invention.
1 缶体、2 プラスチックライニング層、3 薬液、
4 電極、5 直流電源、6 電流検出器1 can body, 2 plastic lining layer, 3 chemical solution,
4 electrodes, 5 DC power supply, 6 current detector
Claims (1)
面処理槽の金属製の缶体をマイナスとし、薬液中に浸漬
された電極をプラスとして直流電圧を印加し、この回路
に流れる電流の有無によりプラスチックライニング層の
破損の有無を検出することを特徴とする表面処理槽のラ
イニング破損検出方法。1. A plastic lining is applied depending on the presence / absence of a current flowing in this circuit by applying a DC voltage with the metal can body of a surface treatment tank having an inner surface plastic-lined as a minus and an electrode immersed in a chemical solution as a plus. A method for detecting damage to a lining of a surface treatment tank, characterized by detecting whether or not a layer is damaged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14901994A JPH0815207A (en) | 1994-06-30 | 1994-06-30 | Lining breakage detecting method for surface treated vessel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14901994A JPH0815207A (en) | 1994-06-30 | 1994-06-30 | Lining breakage detecting method for surface treated vessel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0815207A true JPH0815207A (en) | 1996-01-19 |
Family
ID=15465899
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14901994A Pending JPH0815207A (en) | 1994-06-30 | 1994-06-30 | Lining breakage detecting method for surface treated vessel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0815207A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100358093C (en) * | 2004-07-26 | 2007-12-26 | 联华电子股份有限公司 | An online monitoring system for chemical storage tanks |
| KR20230001355A (en) * | 2021-06-28 | 2023-01-04 | 플로우닉스 주식회사 | Apparatus for detecting occurrence and location of pinhole |
-
1994
- 1994-06-30 JP JP14901994A patent/JPH0815207A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100358093C (en) * | 2004-07-26 | 2007-12-26 | 联华电子股份有限公司 | An online monitoring system for chemical storage tanks |
| KR20230001355A (en) * | 2021-06-28 | 2023-01-04 | 플로우닉스 주식회사 | Apparatus for detecting occurrence and location of pinhole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20010601 |