JPH08196945A - Rotary atomizing coating device and coating method using the same - Google Patents
Rotary atomizing coating device and coating method using the sameInfo
- Publication number
- JPH08196945A JPH08196945A JP7011509A JP1150995A JPH08196945A JP H08196945 A JPH08196945 A JP H08196945A JP 7011509 A JP7011509 A JP 7011509A JP 1150995 A JP1150995 A JP 1150995A JP H08196945 A JPH08196945 A JP H08196945A
- Authority
- JP
- Japan
- Prior art keywords
- air
- air blowing
- rotary
- passage
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1064—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member
- B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1092—Means for supplying shaping gas
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Nozzles (AREA)
Abstract
(57)【要約】
【目的】 多重エア吹出し通路を備えた回転霧化式塗装
装置において、外側のエア吹出し通路から吹出されるシ
ェーピングエアの強さを周方向において均一化すると共
に装置構成の簡素化を図る。
【構成】 回転霧化器12と、該回転霧化器12の外周側か
らシェーピングエアを吹き出す、半径方向の異なった位
置に多重的に配置された複数のエア吹出し通路30,32
と、該エア吹出し通路30,32 にエアを供給するエア供給
手段16とを備え、該エア供給手段16が、側面にエア供給
開口42を有する前端閉塞筒状部材40からなり、該前端閉
塞筒状部材40を上記複数のエア吹出し通路30,32 に対し
て交差する方向に移動させることによりエアを供給する
エア吹出し通路30,32 を切り替える。
(57) [Abstract] [Purpose] In a rotary atomizing coating device having multiple air blowing passages, the strength of shaping air blown from the outer air blowing passages is made uniform in the circumferential direction, and the device configuration is simplified. Try to change. [Structure] A rotary atomizer 12 and a plurality of air blowing passages 30, 32 which are formed in multiples at different radial positions to blow shaping air from the outer peripheral side of the rotary atomizer 12.
And an air supply means 16 for supplying air to the air outlet passages 30 and 32. The air supply means 16 comprises a front end closing tubular member 40 having an air supply opening 42 on a side surface thereof. The air blowing passages 30 and 32 for supplying air are switched by moving the member 40 in a direction intersecting the plurality of air blowing passages 30 and 32.
Description
【0001】[0001]
【産業上の利用分野】本発明は、回転することによって
塗料を霧化して吐出する回転霧化器と、該回転霧化器の
外周側からシェーピングエアを吹き出す、半径方向の異
なった位置に多重的に配置されると共にそれぞれのエア
吹出し方向が互いに異なる複数のエア吹出し通路と、該
エア吹出し通路にエアを供給するエア供給手段とを備え
た回転霧化式塗装装置およびそれを用いた塗装方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary atomizer for atomizing and discharging paint by rotating, and shaping air blown from the outer peripheral side of the rotary atomizer at different positions in the radial direction. Atomizing type coating apparatus provided with a plurality of air blowing passages arranged in a uniform manner and having air blowing directions different from each other, and air supply means for supplying air to the air blowing passage, and a coating method using the same Regarding
【0002】[0002]
【従来の技術】従来より、回転することによって遠心力
により塗料を霧化して半径方向外側に吐出する回転霧化
器と、該回転霧化器の外周側からシェーピングエアを吹
き出して該シェーピングエアにより上記半径方向外側に
吐出された霧化塗料の流れを被塗物に向けて方向付けす
るエア吹出し通路と、該エア吹出し通路にエアを供給す
るエア供給手段とを備えた回転霧化式塗装装置が知られ
ている。2. Description of the Related Art Conventionally, a rotary atomizer that atomizes paint by centrifugal force by rotating and discharges it radially outward, and shaping air is blown from the outer peripheral side of the rotary atomizer. A rotary atomizing type coating device comprising an air blowing passage for directing a flow of the atomized paint discharged outward in the radial direction toward an object to be coated, and an air supply means for supplying air to the air blowing passage. It has been known.
【0003】従来の一般的な回転霧化式塗装装置は、上
記回転霧化器の外周側に1重の、つまり1つの環状のエ
ア吹出し通路を備えて成るものであったが、特開昭58
−104656号公報には、半径方向に所定間隔をおい
て設けたエア吹出し方向が同一である2重のエア吹出し
通路を備えたものが提案されている。該公報に記載され
たものは、内側のエア吹出し通路に対して外側のそれを
半径方向に所定長離して設け、この様に離れた位置にお
いて2段階でシェーピングエアの吹出しを行うことによ
り、シェーピングエアの吹出し速度を遅くしつつ良好な
霧化塗料流の方向付けを行おうとするものである。A conventional general rotary atomization type coating apparatus is provided with a single air blow passage on the outer peripheral side of the rotary atomizer, that is, one annular air blow passage. 58
Japanese Patent Laid-Open No. 104656 proposes a device provided with double air blowing passages which are provided at predetermined intervals in the radial direction and have the same air blowing direction. In the device disclosed in the publication, the outer air passage is provided at a predetermined distance in the radial direction from the inner air blow passage, and the shaping air is blown in two stages at such a separated position to perform shaping. It is intended to favorably direct the flow of atomized paint while reducing the blowing speed of air.
【0004】ところで、図13に示すように、回転霧化式
塗装装置1で被塗物2の塗装を行う場合、被塗物のエッ
ジ部2aにおいては、エッジ部外方側で矢印Mに示すよう
に塗料3の吹き抜けが生じて塗装効率が低下するので、
該エッジ部2aを塗装する際は、エッジ部外方側ではシェ
ーピングエアの吹出し方向をエッジ部内方側に向けるこ
とにより、該エッジ部外方側の塗料流の方向をエッジ部
内方側(矢印N方向)に向けてその広がり角を小さくす
ることができれば好都合である。また、被塗物が大面積
のものと小面積のもの、例えば自動車のボンネットとピ
ラーとでは、シェーピングエアの吹出し方向を変えるこ
とにより、ボンネットの場合は塗料流の広がり角をある
程度大きく、ピラーの場合はそれよりも小さくすること
ができれば好都合である。By the way, as shown in FIG. 13, when the object 2 to be coated is coated by the rotary atomizing type coating apparatus 1, the edge portion 2a of the object to be coated is indicated by an arrow M on the outer side of the edge portion. As the paint 3 blows through and the coating efficiency decreases,
When coating the edge portion 2a, by directing the blowing direction of shaping air to the inner side of the edge portion on the outer side of the edge portion, the direction of the paint flow on the outer side of the edge portion is directed to the inner side of the edge portion (arrow N). It is convenient if the divergence angle can be reduced in the direction). Also, in the case of a large area and a small area of the object to be coated, for example, the bonnet and pillar of the automobile, by changing the blowing direction of the shaping air, in the case of the bonnet, the spread angle of the paint flow is made large to some extent. It would be convenient if the case could be smaller than that.
【0005】かかる要請の下に、本出願人は先に、図9
(図10のIX−IX線断面図)、図9のX−X線断面図であ
る図10、図10のXI−XI線断面図である図11、図10のXII-
XII線断面図である図12に示すように、回転することに
よって塗料を霧化して吐出する回転霧化器4と、該回転
霧化器4の外周側からシェーピングエアを吹き出す、半
径方向の異なった位置に2重に配置されると共にそれぞ
れのエア吹出し方向が互いに異なる複数のエア吹出し通
路5,6とを備え、かつそれらのエア吹出し通路5,6
を4個の隔壁7によりそれぞれ周方向に4個の通路区分
A(5A,6A),B(5B,6B),C(5C,6C),D(5D,
6D)に区画し、各通路区分においてエア吹出し通路5,
6を適宜切り替えることによってシェーピングエアの吹
出し方向を全周でもしくは周方向の一部で変え得るよう
に構成した回転霧化式塗装装置を提案した(特願平6−
106963号)。In response to such a request, the present applicant has previously proposed that FIG.
10 is a sectional view taken along line IX-IX in FIG. 10, FIG. 10 is a sectional view taken along line XX in FIG. 9, FIG. 11 is a sectional view taken along line XI-XI in FIG. 10, and XII- in FIG.
As shown in FIG. 12, which is a cross-sectional view taken along the line XII, the rotary atomizer 4 that atomizes and discharges the paint by rotating, and the shaping air is blown from the outer peripheral side of the rotary atomizer 4 in different radial directions. A plurality of air blowing passages 5 and 6 which are arranged in a double position and have different air blowing directions from each other.
Is divided into four passage sections A (5A, 6A), B (5B, 6B), C (5C, 6C), D (5D,
6D), and the air outlet passage 5,
A rotary atomizing type coating device was proposed in which the blowing direction of the shaping air can be changed over the entire circumference or a part of the circumference by appropriately switching 6 (Japanese Patent Application No. 6-
106963).
【0006】[0006]
【発明が解決しようとする課題】しかしながら、上記塗
装装置は、図9〜図12に示すように、各通路区分A,
B,C,Dにおいて各エア吹出し通路5,6に対しそれ
ぞれ横方向に延設したエア供給手段であるエア供給パイ
プ8A,9A〜8D,9Dを設け、これらのエア供給パイプを介
して各通路区分の各エア吹出し通路5,6にエアを供給
するように構成されている。従って、外側のエア吹出し
通路5には内側のエア吹出し通路6にエアを供給する内
側用エア供給パイプ9A,9B,9C,9Dが貫通して位置する
こととなり、このため外側のエア吹出し通路5において
は、外側用エア供給パイプ8A,8B,8C,8Dにより供給さ
れたエアが内側用エア供給パイプ9A,9B,9C,9Dに干渉
して該内側用エア供給パイプによりその流れが乱され、
その結果外側のエア吹出し通路のエア吹出し口5aから
吹出されるシェーピングエアの強さ(圧力もしくは速
度)が周方向において均一ではなくバラツクこととな
り、被塗物3に対する霧化塗料の均一な吹き付けが困難
になるという問題がある。However, as shown in FIGS. 9 to 12, the above-mentioned coating apparatus is not applicable to each passage section A,
In B, C and D, air supply pipes 8A, 9A to 8D and 9D which are laterally extending air supply means are provided for the respective air supply passages 5 and 6, and the respective passages are provided through these air supply pipes. Air is supplied to each of the air outlet passages 5 and 6 of the section. Therefore, the inside air supply pipes 9A, 9B, 9C, 9D for supplying air to the inside air discharge passage 6 are located through the outside air discharge passage 5, and therefore the outside air discharge passage 5 is provided. In, the air supplied by the outer air supply pipes 8A, 8B, 8C, 8D interferes with the inner air supply pipes 9A, 9B, 9C, 9D and the flow is disturbed by the inner air supply pipes.
As a result, the strength (pressure or speed) of the shaping air blown out from the air outlet 5a of the outer air outlet passage is not uniform in the circumferential direction, and varies, so that the atomized paint is evenly sprayed onto the object to be coated 3. There is a problem that it becomes difficult.
【0007】また、各エア吹出し通路5,6に対してそ
れぞれエア供給パイプを設けなければならないので、配
設すべきエア供給パイプの数がエア吹出し通路の数に応
じて多くなり、それによって装置構成が複雑化すると共
に、塗装後の装置の洗浄も面倒であるという問題があ
る。Further, since the air supply pipes must be provided for the respective air outlet passages 5 and 6, the number of air supply pipes to be arranged increases in accordance with the number of the air outlet passages, whereby the device is provided. There is a problem that the structure becomes complicated and cleaning of the device after painting is troublesome.
【0008】本発明の目的は、上記事情に鑑み、外側の
エア吹出し通路から吹出されるシェーピングエアの強さ
の周方向におけるバラツキを抑制することができると共
に装置構成の簡素化を図った回転霧化式塗装装置および
その装置を用いた塗装方法を提供することにある。In view of the above circumstances, an object of the present invention is to prevent the variation in the strength of the shaping air blown from the outside air blowing passage in the circumferential direction and to simplify the structure of the device. An object is to provide a chemical coating apparatus and a coating method using the apparatus.
【0009】[0009]
【課題を解決するための手段】本発明に係る第1の回転
霧化式塗装装置は、回転することによって塗料を霧化し
て吐出する回転霧化器と、該回転霧化器の外周側からシ
ェーピングエアを吹き出す、半径方向の異なった位置に
多重的に配置されると共にそれぞれのエア吹出し方向が
互いに異なる複数のエア吹出し通路と、該エア吹出し通
路にエアを供給するエア供給手段とを備えた回転霧化式
塗装装置であって、上記エア供給手段が、半径方向外側
からエアを供給するものであり、上記複数のエア吹出し
通路に対して交差する方向に移動可能に配設され、該交
差する方向に移動することによってエアを供給するエア
吹出し通路を切替可能とされた移動切替式エア供給手段
により構成されていることを特徴とする。A first rotary atomizing type coating apparatus according to the present invention includes a rotary atomizer for atomizing and discharging a paint by rotating, and an outer peripheral side of the rotary atomizer. A plurality of air ejection passages for ejecting shaping air, which are multiply arranged at different positions in the radial direction and have mutually different air ejection directions, and air supply means for supplying air to the air ejection passages are provided. A rotary atomization type coating apparatus, wherein the air supply means supplies air from the outside in the radial direction, and is arranged so as to be movable in a direction intersecting with the plurality of air blowing passages. It is characterized in that it is constituted by a movement switching type air supply means capable of switching the air outlet passage for supplying air by moving in the direction.
【0010】本発明に係る第2の回転霧化式塗装装置
は、上記第1の回転霧化式塗装装置において、上記エア
供給手段が、上記エア吹出し通路に対して周方向に所定
間隔を置いて複数個配設されていることを特徴とする。A second rotary atomization type coating apparatus according to the present invention is the same as the first rotary atomization type coating apparatus, wherein the air supply means is arranged at a predetermined interval in the circumferential direction with respect to the air blowing passage. It is characterized in that a plurality of them are arranged.
【0011】本発明に係る第3の回転霧化式塗装装置
は、上記第2の回転霧化式塗装装置において、上記エア
供給手段が、供給するエアの圧力を可変であることを特
徴とする。A third rotary atomizing type coating apparatus according to the present invention is characterized in that, in the second rotary atomizing type coating apparatus, the air supply means can change the pressure of the air supplied. .
【0012】本発明に係る第4の回転霧化式塗装装置
は、上記第2の回転霧化式塗装装置において、上記エア
供給手段が、上記回転霧化器側に位置する前端部が閉塞
された前端閉塞筒状部材を備えて成り、該前端閉塞筒状
部材の側面部に上記エア吹出し通路にエアを供給するエ
ア供給開口が形成されていることを特徴とする。A fourth rotary atomizing type coating apparatus according to the present invention is the same as the second rotary atomizing type coating apparatus, in which the air supply means is closed at the front end located on the rotary atomizer side. The front end closing tubular member is provided, and an air supply opening for supplying air to the air blowing passage is formed in a side surface portion of the front end closing tubular member.
【0013】本発明に係る第1の塗装方法は、上記第2
の回転霧化式塗装装置を用いて被塗物を塗装する塗装方
法であって、上記被塗物のエッジ部近傍を塗装する際、
エッジ部外方側におけるシェーピングエアの吹出しを、
エッジ部内方側におけるシェーピングエアの吹出しより
もシェーピングエア吹出し方向が上記回転霧化器の内方
側に向かう方向のエア吹出し通路から行うことを特徴と
する。The first coating method according to the present invention is the above-mentioned second method.
A method of coating an object to be coated using the rotary atomization type coating device, wherein when coating the vicinity of the edge portion of the object to be coated,
Blow out shaping air on the outside of the edge
It is characterized in that the shaping air is blown from an air blowing passage in which the shaping air is blown toward the inner side of the rotary atomizer rather than the shaping air on the inner side of the edge portion.
【0014】本発明に係る第2の塗装方法は、上記第3
の回転霧化式塗装装置を用いて被塗物を塗装する塗装方
法であって、上記被塗物のエッジ部近傍を塗装する際、
エッジ部外方側に位置するエア吹出し通路部分から吹出
されるシェーピングエアの圧力を、エッジ部内方側に位
置するエア吹出し通路部分から吹出されるシェーピング
エアの圧力よりも大きくすることを特徴とする。A second coating method according to the present invention is the above third method.
A method of coating an object to be coated using the rotary atomization type coating device, wherein when coating the vicinity of the edge portion of the object to be coated,
The pressure of the shaping air blown from the air blowing passage portion located on the outer side of the edge portion is made larger than the pressure of the shaping air blown from the air blowing passage portion located on the inner side of the edge portion. .
【0015】[0015]
【作用および発明の効果】本発明に係る第1の回転霧化
式塗装装置は、上記の様に、エア供給手段が、半径方向
外側からエアを供給するものであり、複数のエア吹出し
通路に対して交差する方向に移動可能に配設され、該交
差する方向に移動することによってエアを供給するエア
吹出し通路を切替可能に構成しているので、エア供給手
段を各エア吹出し通路ごとに設ける必要がなく、従って
各エア吹出し通路にエアを供給する際、当該エア吹出し
通路にはそのエア吹出し通路よりも内側のエア吹出し通
路にエアを供給するためのエア供給手段が位置すること
はなく、その結果上記従来技術のように、あるエア吹出
し通路にエアを供給する場合にそのエア吹出し通路内に
そのエア吹出し通路よりも内側のエア吹出し通路にエア
を供給するためのエア供給手段にエアが干渉してエアの
流れが乱される虞れがなく、エア吹出し通路から周方向
において均一な強さのシェーピングエアを吹出させるこ
とができ、被塗物に対する霧化塗料の均一な吹き付けが
可能となる。As described above, in the first rotary atomizing coating apparatus according to the present invention, the air supply means supplies air from the outside in the radial direction, and the plurality of air blowing passages are provided. Since it is arranged so as to be movable in a direction intersecting with each other and the air blowing passage for supplying air can be switched by moving in the intersecting direction, an air supply means is provided for each air blowing passage. Therefore, when supplying air to each air blowing passage, there is no need to locate an air supply means for supplying air to the air blowing passage inside the air blowing passage. As a result, when the air is supplied to a certain air outlet passage as in the above-mentioned conventional technique, the air is supplied to the air outlet passage inside the air outlet passage. (A) There is no risk that the air will interfere with the supply means and the air flow will be disturbed, and shaping air of uniform strength in the circumferential direction can be blown out from the air blowing passage, and Uniform spraying is possible.
【0016】また、上記の様にエア供給手段は、各エア
吹出し通路に対して交差する方向に移動して各エア吹出
し通路にエアを切り替え供給するように構成されている
ので、エア供給手段を各エア吹出し通路ごとに設ける必
要がなく、従ってエア供給手段の数を少なくすることが
でき、装置の簡素化が図られ、また装置の洗浄も容易に
なる。Further, as described above, the air supply means is constructed so as to move in a direction intersecting with each air outlet passage to switch and supply air to each air outlet passage. Since it is not necessary to provide each air blowing passage, the number of air supply means can be reduced, the device can be simplified, and the device can be easily washed.
【0017】本発明に係る第2の回転霧化式塗装装置
は、上記の様に、第1の回転霧化式塗装装置において、
エア供給手段が、エア吹出し通路に対して周方向に所定
間隔を置いて複数個配設されているので、周方向におい
て部分的にシェーピングエアの吹出し方向を変えること
ができる。As described above, the second rotary atomizing type coating apparatus according to the present invention is the same as the first rotary atomizing type coating apparatus.
Since the plurality of air supply means are arranged at a predetermined interval in the circumferential direction with respect to the air blowing passage, the blowing direction of the shaping air can be partially changed in the circumferential direction.
【0018】本発明に係る第3の回転霧化式塗装装置
は、上記の様に、第2の回転霧化式塗装装置において、
エア供給手段が、供給するエアの圧力を可変であるよう
に構成されているので、周方向において部分的にシェー
ピングエアの吹出し圧を変えることができる。As described above, the third rotary atomizing type coating apparatus according to the present invention is the same as the second rotary atomizing type coating apparatus.
Since the air supply means is configured so that the pressure of the supplied air can be changed, the blowing pressure of the shaping air can be partially changed in the circumferential direction.
【0019】本発明に係る第4の回転霧化式塗装装置
は、上記第2の回転霧化式塗装装置において、エア供給
手段が、回転霧化器側に位置する前端部が閉塞された前
端閉塞筒状部材の側面部に上記エア吹出し通路にエアを
供給するエア供給開口が形成されており、エア供給手段
をこの様な前端閉塞筒状部材により構成することにより
その構造を簡素化でき、かつ塗装装置の構造も簡素化す
ることができる。A fourth rotary atomizing type coating apparatus according to the present invention is the same as the second rotary atomizing type coating apparatus, in which the air supply means has a front end closed on the rotary atomizer side. An air supply opening for supplying air to the air blowing passage is formed on the side surface of the closed tubular member, and the structure can be simplified by constructing the air supply means by such a front closed tubular member, Moreover, the structure of the coating device can be simplified.
【0020】本発明に係る第1の塗装方法は、上記第2
の回転霧化式塗装装置を用いて被塗物を塗装する塗装方
法であって、上記被塗物のエッジ部近傍を塗装する際、
エッジ部外方側におけるシェーピングエアの吹出しを、
エッジ部内方側におけるシェーピングエアの吹出しより
もシェーピングエア吹出し方向が上記回転霧化器の内方
側に向かう方向のエア吹出し通路から行うので、上記被
塗物のエッジ部近傍を塗装する際、エッジ部外方側にお
けるシェーピングエアはエッジ部内方側におけるシェー
ピングエアよりも回転霧化器の内方側に、つまりよりエ
ッジ部内方側に向けて吹出され、それによって霧化塗料
のエッジ部外方への吹き抜けを抑制することができ、塗
装効率を向上させることができる。The first coating method according to the present invention is the above-mentioned second method.
A method of coating an object to be coated using the rotary atomization type coating device, wherein when coating the vicinity of the edge portion of the object to be coated,
Blow out shaping air on the outside of the edge
Since the shaping air is blown out from the air blowing passage in the direction toward the inner side of the rotary atomizer rather than the shaping air blown on the inner side of the edge portion, when coating the vicinity of the edge portion of the object to be coated, the edge The shaping air on the outer side of the part is blown toward the inner side of the rotary atomizer rather than the shaping air on the inner side of the edge part, that is, toward the inner side of the edge part, and thereby to the outer side of the edge part of the atomized paint. It is possible to suppress the blow-through of the paint and improve the coating efficiency.
【0021】本発明に係る第2の塗装方法は、上記第3
の回転霧化式塗装装置を用いて被塗物を塗装する塗装方
法であって、上記被塗物のエッジ部近傍を塗装する際、
エッジ部外方側に位置するエア吹出し通路部分から吹出
されるシェーピングエアの圧力を、エッジ部内方側に位
置するエア吹出し通路部分から吹出されるシェーピング
エアの圧力よりも大きくするので、上記エッジ部近傍を
塗装する際、エッジ部外方側におけるシェーピングエア
はエッジ部内方側におけるシェーピングエアよりも回転
霧化器の内方側に、つまりよりエッジ部内方側に向かう
方向に霧化塗料の流れを方向付けることができ、それに
よって霧化塗料のエッジ部外方への吹き抜けを抑制する
ことができ、塗装効率を向上させることができる。The second coating method according to the present invention is the above third method.
A method of coating an object to be coated using the rotary atomization type coating device, wherein when coating the vicinity of the edge portion of the object to be coated,
Since the pressure of the shaping air blown from the air blowing passage portion located on the outer side of the edge portion is made larger than the pressure of the shaping air blown from the air blowing passage portion located on the inner side of the edge portion, the edge portion When painting the vicinity, the shaping air on the outer side of the edge portion is more inward of the rotary atomizer than the shaping air on the inner side of the edge portion, that is, the flow of the atomized paint is directed toward the inner side of the edge portion. The atomized paint can be directed, and thus blow-out of the atomized paint to the outside of the edge portion can be suppressed, and the painting efficiency can be improved.
【0022】[0022]
【実施例】以下、図面を参照しながら本発明の実施例に
ついて詳細に説明する。Embodiments of the present invention will now be described in detail with reference to the drawings.
【0023】[装置構成]図1は本発明に係る回転霧化
式塗装装置の一実施例を示す部分断面正面図(断面部分
は図2中のI−I線断面)、図2は図1中のII−II線断
面図である。[Apparatus configuration] FIG. 1 is a partial sectional front view showing an embodiment of a rotary atomizing coating apparatus according to the present invention (a sectional section is a sectional view taken along the line I--I in FIG. 2), and FIG. It is a II-II sectional view taken on the line.
【0024】図示の回転霧化式塗装装置10は、霧化塗料
を半径方向外側に向けて吐出する回転霧化器12と、該回
転霧化器12から半径方向外側に向けて吐出された霧化塗
料の流れを被塗物に向けて方向付けするシェーピングエ
アを吹出すエア吹出しリング14と、該エア吹出しリング
14にエアを供給するエア供給手段16とを備えて成る。The illustrated rotary atomization type coating device 10 includes a rotary atomizer 12 for ejecting atomized paint radially outward, and a fog ejected from the rotary atomizer 12 radially outward. Air blowing ring 14 for blowing shaping air for directing the flow of chemical paint toward the object to be coated, and the air blowing ring
An air supply means 16 for supplying air to 14 is provided.
【0025】上記回転霧化器12は、回転ベル18と、該回
転ベル18を支持して回転させる中空の回転軸部材20と、
該回転軸部材20内に配設されて上記回転ベル18内に液体
塗料を供給する塗料供給パイプ22とを備えて成り、上記
回転ベル18を上記回転軸部材20を介して該軸部材20の長
手方向(図中上下方向)に延びる中心軸を中心として高
速で回転させつつ上記塗料供給パイプ22により上方から
上記回転ベル18内に液体塗料を供給し、この液体塗料を
遠心力により回転ベル18内周面に押しつけて薄膜状に
し、かつその薄膜状の液体塗料を回転ベル18の先端(図
中下端)から同じく遠心力により剪断し微粒化して半径
方向外側に向けて霧化塗料として吐出する。The rotary atomizer 12 includes a rotary bell 18, a hollow rotary shaft member 20 which supports and rotates the rotary bell 18.
A paint supply pipe 22 which is disposed in the rotary shaft member 20 and supplies a liquid paint into the rotary bell 18, and the rotary bell 18 is connected to the rotary bell member 18 via the rotary shaft member 20. Liquid paint is supplied into the rotary bell 18 from above by the paint supply pipe 22 while being rotated at a high speed around a central axis extending in the longitudinal direction (vertical direction in the figure), and this liquid paint is centrifugally rotated by the rotary bell 18. It is pressed against the inner peripheral surface to form a thin film, and the thin film liquid paint is also sheared by the centrifugal force from the tip (lower end in the figure) of the rotary bell 18 to be atomized and discharged as an atomized paint toward the outside in the radial direction. .
【0026】上記エア吹出しリング14は、上記回転霧化
器12の外周側に該回転霧化器12の回転中心軸を中心にし
て配設されており、円環状の内側リング部材24と、円環
状の中間リング部材26と、円環状の外側リング部材28と
を有し、内側リング部材24と中間リング部材26との間に
円環状の内側エア吹出し通路30を、中間リング部材26と
外側リング部材28との間に円環状の外側エア吹出し通路
32が形成されている。両エア吹出し通路30,32は上記回
転霧化器12の回転中心軸を中心として同心円状に配設さ
れ、外側エア吹出し通路32は内側エア吹出し通路30より
も半径方向外側に位置している。The air blow-out ring 14 is arranged on the outer peripheral side of the rotary atomizer 12 around the center axis of rotation of the rotary atomizer 12, and has an annular inner ring member 24 and a circular inner ring member 24. An annular intermediate ring member 26 and an annular outer ring member 28 are provided, and an annular inner air blowing passage 30 is provided between the inner ring member 24 and the intermediate ring member 26, and the intermediate ring member 26 and the outer ring. A ring-shaped outer air outlet passage between the member 28 and
32 are formed. Both air outlet passages 30 and 32 are concentrically arranged around the rotation center axis of the rotary atomizer 12, and the outer air outlet passage 32 is located radially outside the inner air outlet passage 30.
【0027】上記内側リング部材24と中間リング部材26
とはそれぞれ半径方向外側に突出する環状の棚部34,36
を有し、該棚部34,36により内側エア吹出し通路30と外
側エア吹出し通路32はそれぞれ上下方向の略中間位置に
おいて所定の連通間隙を残して上流側のエア溜まり部30
a,32aと下流側の傾斜したエア吹出し部30b,32bと
に区画されている。The inner ring member 24 and the intermediate ring member 26
Are annular ledges 34, 36 that project radially outward, respectively.
The inner air blow-out passage 30 and the outer air blow-out passage 32 are each provided by the shelves 34 and 36 at a substantially intermediate position in the vertical direction, leaving a predetermined communication gap, and the air reservoir 30 on the upstream side.
a, 32a and downstream inclined air outlets 30b, 32b.
【0028】また、両エア吹出し通路30,32は、その先
端(図中下端)にシェーピングエアを吹出すエア吹出し
口30c,32cを有している。内側エア吹出し口30cと外
側エア吹出し口32cとは、共に円環状を成し、上記回転
ベル18の外周側において該回転ベル18の先端より少し後
方(図中上方)であって該先端に近接して位置してい
る。また、外側エア吹出し口32cは内側エア吹出し口30
cよりも半径方向外側に位置し、かつ両エア吹出し口30
c,32cの傾斜角度、つまり上記エア吹出し部30b,32
bの傾斜角度は異なり、外側エア吹出し口32cの傾斜角
度(本実施例では30°)は内側エア吹出し口30cの傾斜
角度(本実施例では15°)よりも大に、つまり外側エア
吹出し部32bの傾斜方向は内側エア吹出し部30bの傾斜
方向よりもより回転ベル18の内方に向くように設定され
ている。これにより、外側エア吹出し通路32のシェーピ
ングエア吹出し方向は内側エア吹出し通路30のシェーピ
ングエア吹出し方向と異なり、外側エア吹出し通路32の
シェーピングエア吹出し方向は内側エア吹出し通路30の
シェーピングエア吹出し方向よりも上記回転ベル18の内
方に向くこととなる。Both air outlet passages 30 and 32 have air outlets 30c and 32c for blowing shaping air at their tips (lower ends in the figure). The inner air outlet 30c and the outer air outlet 32c both have an annular shape, and are slightly rearward (upper in the figure) from the tip of the rotary bell 18 on the outer peripheral side of the rotary bell 18 and close to the tip. Is located. The outer air outlet 32c is the inner air outlet 30.
Located on the outer side in the radial direction from c and both air outlets 30
The inclination angles of c and 32c, that is, the air blowing portions 30b and 32
The inclination angle of b is different, and the inclination angle of the outside air outlet 32c (30 ° in this embodiment) is larger than the inclination angle of the inside air outlet 30c (15 ° in this embodiment), that is, the outside air outlet portion. The inclination direction of 32b is set to be more inward of the rotary bell 18 than the inclination direction of the inner air blowing portion 30b. Thereby, the shaping air blowing direction of the outer air blowing passage 32 is different from the shaping air blowing direction of the inner air blowing passage 30, and the shaping air blowing direction of the outer air blowing passage 32 is more than the shaping air blowing direction of the inner air blowing passage 30. It will face inward of the rotary bell 18.
【0029】さらに、上記内側リング部材24と中間リン
グ部材26とはそれぞれ円周方向に所定間隔を置いて半径
方向外側に突出する上下方向に延びた4個の隔壁部38を
有し、この隔壁部38の半径方向外側先端をそれぞれ中間
リング部材26および外側リング部材28の内周面に当接さ
せることにより、内側エア吹出し通路30と外側エア吹出
し通路32とはそれぞれエア溜まり部30a,32aおよびエ
ア吹出し部30b,32b共に円周方向に同一大きさの4つ
の通路区分A(30A,32A),B(30B,32B),C
(30C,32C),D(30D,32D)に区画されている。Further, each of the inner ring member 24 and the intermediate ring member 26 has four partition walls 38 extending in the vertical direction and protruding outward in the radial direction at predetermined intervals in the circumferential direction. By making the outer ends of the portion 38 in the radial direction abut on the inner peripheral surfaces of the intermediate ring member 26 and the outer ring member 28, the inner air blowing passage 30 and the outer air blowing passage 32 respectively form air reservoir portions 30a, 32a and Four air passages 30b and 32b have four passage sections A (30A, 32A), B (30B, 32B), C of the same size in the circumferential direction.
It is divided into (30C, 32C) and D (30D, 32D).
【0030】上記各通路区分A,B,C,Dには、それ
ぞれ1つのエア供給手段16が配設されている(通路区分
Cのエア供給手段のみ図示、他は省略)。各エア供給手
段16は、各通路区分において横方向に配設されて半径方
向外側から両エア吹出し通路30,32にエアを供給するも
のであり、両エア吹出し通路30,32に対して交差する方
向である半径方向に移動可能に配設され、該半径方向に
移動することによってエアを供給するエア吹出し通路3
0,32を適宜切替可能とされている。Each of the passage sections A, B, C and D is provided with one air supply means 16 (only the air supply means of the passage section C is shown, the others are omitted). Each air supply means 16 is arranged laterally in each passage section and supplies air to both air blowing passages 30, 32 from the outside in the radial direction, and intersects both air blowing passages 30, 32. Is provided so as to be movable in the radial direction, and the air blowing passage 3 that supplies air by moving in the radial direction
It is possible to switch between 0 and 32 as appropriate.
【0031】上記エア供給手段16は、より具体的には、
上記回転ベル18側につまり半径方向内側に位置する前端
部が閉塞された前端閉塞筒状部材40を備えて成り、該前
端閉塞筒状部材40の側面部の両横には上記エア吹出し通
路30,32にエアを供給するエア供給開口42が前後方向に
所定間隔を置いて2個ずつ計4個形成されている。各エ
ア供給手段16は、上記外側リング部材28および中間リン
グ部材26に形成された挿通開口44,46に半径方向に前後
動可能に挿通して配設されている。More specifically, the air supply means 16 is
The rotary bell 18 side, that is, the front end closed tubular member 40 located at the inner side in the radial direction is closed, and the air blowing passage 30 is provided on both sides of the side surface of the front closed tubular member 40. , 32 are formed at a predetermined interval in the front-rear direction with a total of four air supply openings 42. Each of the air supply means 16 is disposed by being inserted through insertion openings 44, 46 formed in the outer ring member 28 and the intermediate ring member 26 so as to be movable back and forth in the radial direction.
【0032】外側リング部材28の挿通開口44は大径部と
小径部とからなり、この小径部と上記中間リング部材の
挿通開口46とは上記前端閉塞筒状部材40の外径と略同一
の径とされている。上記前端閉塞筒状部材40の後端部に
はフランジ48が形成されており、このフランジ48と上記
大径部と小径部との段差部との間に圧縮バネ50が配設さ
れており、かつ上記外側リング部材28の上記挿通開口44
の後端部には、該挿通開口44からのエア漏出を阻止する
シール機能を有すると共に上記フランジ48の後方への移
動を阻止するストッパ板52が固設されており、該ストッ
パ板52には上記フランジ48に固設された前後動ロッド54
が前後動可能に貫通しており、該前後動ロッド54は各エ
ア供給手段16ごとに別個に図示しないアクチュエータに
連結されている。また、このストッパ板52にはエア供給
配管56が接続されており、該エア供給配管56はエア供給
源58に接続されると共に、該エア供給源58は各エア供給
手段16に供給するエア圧をそれぞれ独立に制御するエア
圧制御手段60に接続されている。The insertion opening 44 of the outer ring member 28 is composed of a large diameter portion and a small diameter portion. The small diameter portion and the insertion opening 46 of the intermediate ring member are substantially the same as the outer diameter of the front end closing tubular member 40. It is said to be the diameter. A flange 48 is formed at the rear end portion of the front end closed tubular member 40, and a compression spring 50 is arranged between the flange 48 and the step portion between the large diameter portion and the small diameter portion, Moreover, the insertion opening 44 of the outer ring member 28.
A stopper plate 52, which has a sealing function of preventing air leakage from the insertion opening 44 and prevents rearward movement of the flange 48, is fixedly provided at the rear end portion of the insertion plate 44. Forward-moving rod 54 fixed to the above-mentioned flange 48
Is pierced so as to be movable back and forth, and the front and rear moving rods 54 are individually connected to actuators (not shown) for each air supply means 16. An air supply pipe 56 is connected to the stopper plate 52, the air supply pipe 56 is connected to an air supply source 58, and the air supply source 58 supplies an air pressure to each air supply means 16. Are independently connected to air pressure control means 60.
【0033】なお、図4(A) は外側リング部材28の平面
図、図4(B) は外側リング部材28の部分断面側面図であ
り、左側の断面部分は図4(A) のP−P線断面図であ
り、右側の側面部分は図4(A) の矢印Q方向から見た図
である。また、図5(B) は中間リング部材26の底面図、
図5(A) は中間リング部材26の部分断面側面図であり、
右側の断面部分は図5(B) のP−P線断面図であり、左
側の側面部分は図5(B)の矢印Q方向から見た図であ
る。さらに、図6(B) は内側リング部材24の底面
図、図6(A) は内側リング部材24の部分断面側面図であ
り、右側の断面部分は図6(B)のP−P線断面図であ
り、左側の側面部分は図6(B) の矢印Q方向から見た図
である。4 (A) is a plan view of the outer ring member 28, FIG. 4 (B) is a partial sectional side view of the outer ring member 28, and the left cross-sectional portion is P- in FIG. 4 (A). 4 is a cross-sectional view taken along the line P, and the right side surface portion is a view seen from the direction of arrow Q in FIG. 5B is a bottom view of the intermediate ring member 26,
FIG. 5A is a partial sectional side view of the intermediate ring member 26,
The cross section on the right side is a cross section taken along the line P-P of FIG. 5 (B), and the side section on the left side is a view seen from the direction of arrow Q in FIG. 5 (B). Further, FIG. 6B is a bottom view of the inner ring member 24, FIG. 6A is a partial cross-sectional side view of the inner ring member 24, and the right cross-sectional portion is a cross section taken along the line P-P of FIG. 6B. It is a figure, and the side part on the left side is the figure seen from the arrow Q direction of FIG.6 (B).
【0034】[エア吹出し通路の切替制御]上記エア供
給手段16は、前述のように、半径方向に移動することに
よりエアを供給するエア吹出し通路30,32を切替可能と
されている。即ち、図1および図2に示すように、上記
アクチュエータにより前後動ロッド54を半径方向外側に
引いて前端閉塞筒状部材40を最後方位置に位置させるこ
とにより、該前端閉塞筒状部材40の前側開口42は中間リ
ング部材26により遮蔽され、後側開口42は外側エア吹出
し通路32に連通するので、該外側エア吹出し通路32にの
みエアが供給され、外側エア吹出し口32cのみからシェ
ーピングエアが吹出される。一方、図1の左半分と同様
の断面図である図3に示すように、上記アクチュエータ
により前後動ロッド54を半径方向内側に押して前端閉塞
筒状部材40を最前方位置に位置させることにより、該前
端閉塞筒状部材40の後側開口42は中間リング部材26によ
り遮蔽され、前側開口42は内側エア吹出し通路30に連通
するので、該内側エア吹出し通路30にのみエアが供給さ
れ、内側エア吹出し口30cのみからシェーピングエアが
吹出される。また、前端閉塞筒状部材40を上記最後方位
置と最前方位置との中間の所定位置に位置させれば、前
側開口42と後側開口42とをそれぞれ内側および外側エア
吹出し通路30,32に所定量連通させることができ、それ
により両通路30,32に所定量エアを供給して両エア吹出
し口30c,32cから所定量ずつシェーピングエアを吹出
させることができる。[Switching Control of Air Blow-Out Passage] As described above, the air supply means 16 can switch the air blow-out passages 30 and 32 for supplying air by moving in the radial direction. That is, as shown in FIGS. 1 and 2, by pulling the forward / backward moving rod 54 radially outward by the actuator to position the front end closing tubular member 40 at the rearmost position, the front end closing tubular member 40 is moved. Since the front opening 42 is shielded by the intermediate ring member 26 and the rear opening 42 communicates with the outer air blowing passage 32, air is supplied only to the outer air blowing passage 32, and shaping air is supplied only from the outer air blowing opening 32c. Blown out. On the other hand, as shown in FIG. 3, which is a sectional view similar to the left half of FIG. 1, by pushing the forward / backward moving rod 54 inward in the radial direction by the actuator to position the front end closed tubular member 40 at the frontmost position, Since the rear opening 42 of the front end closing tubular member 40 is shielded by the intermediate ring member 26 and the front opening 42 communicates with the inner air blowing passage 30, air is supplied only to the inner air blowing passage 30, and the inner air blowing passage 30 is supplied with air. Shaping air is blown out only from the outlet 30c. Further, if the front end closing tubular member 40 is positioned at a predetermined position intermediate between the rearmost position and the frontmost position, the front opening 42 and the rear opening 42 are provided in the inner and outer air blowing passages 30, 32, respectively. A predetermined amount of air can be communicated, whereby a predetermined amount of air can be supplied to both passages 30 and 32 and shaping air can be blown out by a predetermined amount from both air outlets 30c and 32c.
【0035】上記塗装装置は、上記のごとく各エア吹出
し通路30,32に対して交差する方向に移動して各エア吹
出し通路30,32にエアを切り替え供給するように構成さ
れたエア供給手段16を備えてなるので、エア供給手段を
各エア吹出し通路ごとに設ける必要がなく、従って外側
エア吹出し通路32にエアを供給する際その外側エア吹出
し通路32には内側エア吹出し通路30にエアを供給するた
めのエア供給手段が位置することはなく、その結果上記
従来技術のように、外側エア吹出し通路32にエアを供給
する場合に内側エア吹出し通路30にエアを供給するため
のエア供給手段にエアが干渉してエアの流れが乱される
という虞れがなく、外側エア吹出し通路32から周方向に
おいて均一な強さのシェーピングエアを吹出させること
ができ、被塗物に対する霧化塗料の均一な吹き付けが可
能となる。As described above, the coating apparatus moves in a direction intersecting with the air blowing passages 30, 32 to switch and supply air to the air blowing passages 30, 32. Therefore, it is not necessary to provide an air supply means for each of the air outlet passages. Therefore, when supplying air to the outer air outlet passage 32, air is supplied to the outer air outlet passage 32 to the inner air outlet passage 30. Therefore, the air supply means for supplying the air to the inner air blowing passage 30 is not provided when the air is supplied to the outer air blowing passage 32 as in the above-mentioned conventional technique. There is no risk that air will interfere with each other and the flow of air will be disturbed, and it is possible to blow shaping air of uniform strength in the circumferential direction from the outer air blowing passage 32, and to fog the object to be coated. It is possible to spray the chemical paint uniformly.
【0036】また、上記の様にエア供給手段16は、各エ
ア吹出し通路30,32に対して交差する方向に移動して各
エア吹出し通路30,32にエアを切り替え供給するように
構成されているので、エア供給手段16を各エア吹出し通
路30,32ごとに設ける必要がなく、従ってエア供給手段
16の数を少なくすることができ、装置の簡素化が図ら
れ、また装置の洗浄も容易になる。Further, as described above, the air supply means 16 is configured to move in a direction intersecting with the air blowing passages 30 and 32 and switch and supply the air to the air blowing passages 30 and 32. Therefore, it is not necessary to provide the air supply means 16 for each of the air outlet passages 30 and 32.
The number of 16 can be reduced, the device can be simplified, and the device can be easily cleaned.
【0037】また、エア供給手段16が、エア吹出し通路
に対して周方向に所定間隔を置いて複数個配設されてい
るので、各エア供給手段の位置を別個に制御することに
より、周方向において部分的にシェーピングエアの吹出
し方向を変えることができる。Further, since a plurality of air supply means 16 are arranged at a predetermined interval in the circumferential direction with respect to the air blowing passage, by controlling the position of each air supply means individually, In, it is possible to partially change the blowing direction of the shaping air.
【0038】また、エア供給手段16が、それぞれ別個に
供給するエアの圧力を可変であるように構成されている
ので、周方向において部分的にシェーピングエアの吹出
し圧を変えることができる。Further, since the air supply means 16 is constructed so that the pressure of the air supplied separately can be varied, the blowing pressure of the shaping air can be partially changed in the circumferential direction.
【0039】さらに、エア供給手段16が、回転霧化器12
側に位置する前端部が閉塞された前端閉塞筒状部材40の
側面部に上記エア吹出し通路30,32にエアを供給するエ
ア供給開口42が形成されており、エア供給手段16をこの
様な前端閉塞筒状部材40により構成することによりその
構造を簡素化でき、かつ塗装装置の構造も簡素化するこ
とができる。Further, the air supply means 16 is a rotary atomizer 12
An air supply opening 42 for supplying air to the air blowing passages 30 and 32 is formed in the side surface of the front end closing tubular member 40 whose front end located on the side is closed. By constructing the front end closed tubular member 40, its structure can be simplified and the structure of the coating apparatus can also be simplified.
【0040】次に、上記塗装装置により被塗物を塗装す
る場合の具体的なエア吹出し通路切り替え制御の一例に
ついて、図7を参照しながら説明する。Next, an example of a concrete air blowing passage switching control when the object to be coated is coated by the coating apparatus will be described with reference to FIG.
【0041】図7は被塗物62を塗装する状態を示す平面
概略図であり、塗装装置を被塗物62に対向させて矢印R
方向に移動させながら塗装を行う場合を示す。この場合
には、例えば塗装装置が被塗物のエッジ部62aから十分
離れているとき(例えば図中の左側位置にあるとき)は
エア吹出し通路の各通路区分A,B,C,Dとも内側エ
ア吹出し通路30にエアを供給して内側エア吹き出し口30
cからシェーピングエアを吹き出させる。従ってこの場
合は霧化塗料の広がり角は全周において大であり、図中
破線で示す範囲に塗料が吹き付けられる。そして、塗装
装置を矢印R方向に移動させて被塗物のエッジ部62a近
傍を塗装するとき(例えば図中の右側位置にあるとき)
は、エッジ部外方側におけるシェーピングエアの吹出し
を、エッジ部内方側におけるシェーピングエアの吹出し
よりもシェーピングエア吹出し方向が上記回転霧化器の
内方側に向かう方向のシェーピングエア吹出し通路から
行う様にする。つまり、エッジ部外方側の通路区分Aに
おいては外側エア吹出し通路32にエアを供給し、それ以
外の通路区分B,C,Dにおいては今までと同様に内側
エア吹出し通路30にエアを供給し、もってエッジ部外方
側の通路区分Aにおいては外側エア吹出し口32cから、
それ以外の通路区分B,C,Dにおいては今までと同様
に内側エア吹出し口30cからシェーピングエアを吹出さ
せる。かくすることにより、外側エア吹出し口32cから
のエアは内側エア吹出し口30cからのエアよりも回転ベ
ルの内方側に向かうものであるので、上記エッジ部外方
側の通路区分Aにおいては霧化塗料の広がり角が小さ
く、図中破線で示す範囲に塗料が吹き付けられることと
なり、エッジ部外方への霧化塗料の吹き抜けを抑制する
ことができ、塗装効率を向上させることができる。FIG. 7 is a schematic plan view showing a state in which the object 62 to be coated is coated.
The case where coating is performed while moving in the direction is shown. In this case, for example, when the coating device is sufficiently distant from the edge portion 62a of the object to be coated (for example, at the left side position in the drawing), each of the passage sections A, B, C, D of the air blowing passage is inward. Air is supplied to the air outlet passage 30 to supply air to the inside air outlet 30.
Blow shaping air from c. Therefore, in this case, the spread angle of the atomized paint is large over the entire circumference, and the paint is sprayed in the range indicated by the broken line in the figure. When the coating device is moved in the direction of arrow R to coat the vicinity of the edge portion 62a of the object to be coated (for example, at the right side position in the figure)
Means that the shaping air is blown out on the outer side of the edge portion from the shaping air blowing passage in which the shaping air blowing direction is toward the inner side of the rotary atomizer rather than the shaping air blowing on the inner side of the edge portion. To That is, air is supplied to the outer air blowing passage 32 in the passage section A on the outer side of the edge portion, and air is supplied to the inner air blowing passage 30 in the other passage sections B, C, and D as before. Therefore, in the passage section A on the outer side of the edge portion, from the outer air outlet 32c,
In the other passage sections B, C, and D, shaping air is blown out from the inner air blowout port 30c as before. By doing so, the air from the outer air outlet 32c is directed toward the inner side of the rotary bell rather than the air from the inner air outlet 30c, so that in the passage section A on the outer side of the edge portion, fog is generated. Since the spread angle of the chemical paint is small and the paint is sprayed in the range shown by the broken line in the figure, it is possible to prevent the atomized paint from blowing through to the outside of the edge portion and improve the coating efficiency.
【0042】なお、上記エア吹出し通路の切り替え制御
は、図示しない位置センサにより塗装装置の被塗物に対
する相対位置を検出し、その相対位置データを図示しな
いアクチュエータ制御手段に入力させ、該アクチュエー
タ制御手段により各エア供給手段の前後動ロッド54を駆
動するアクチュエータを制御することにより行われる。In the switching control of the air blowing passage, the position sensor (not shown) detects the relative position of the coating device with respect to the object to be coated, and the relative position data is input to the actuator controller (not shown), and the actuator controller is operated. Is performed by controlling the actuator that drives the forward / backward movement rod 54 of each air supply means.
【0043】次に、エア吹出し通路切り替え制御の他の
例として、被塗物が大面積のものと小面積のもの、例え
ば自動車のボンネットとピラーとを塗装する場合につい
て説明する。この場合は、大面積であるボンネットの場
合は基本的に各通路区分A,B,C,Dとも全て内側エ
ア吹出し通路30からシェーピングエアを吹出させること
により霧化塗料の広がり角を大きくし、小面積であるピ
ラーの場合は各通路区分A,B,C,Dとも全て外側エ
ア吹出し通路32からシェーピングエアを吹出させること
により霧化塗料の広がり角を小さくする。かくすること
により、大面積であるボンネットの場合は塗装能率を向
上させると共に小面積であるピラーの場合は塗料の吹き
抜けを少なくして塗装効率を向上させることができる。Next, as another example of the air blowing passage switching control, a case where the object to be coated has a large area and a small area, for example, the hood and pillars of an automobile will be described. In this case, in the case of a bonnet having a large area, basically, in each of the passage sections A, B, C, D, the shaping air is blown from the inside air blowing passage 30 to increase the spread angle of the atomized paint, In the case of a pillar having a small area, the spreading angle of the atomized paint is reduced by blowing shaping air from the outside air blowing passage 32 in all the passage sections A, B, C and D. By doing so, in the case of a bonnet having a large area, the coating efficiency can be improved, and in the case of a pillar having a small area, the paint blow-through can be reduced to improve the coating efficiency.
【0044】[供給エアの圧力変更制御]上記エア供給
手段16は、前述のように、それぞれエア圧制御手段60に
より供給するエア圧を可変に構成されている。この場合
において上記塗装装置により被塗物を塗装する場合の具
体的なエア圧の切り替え制御の一例について、図8を参
照しながら説明する。[Pressure change control of supply air] As described above, the air supply means 16 is constructed so that the air pressure supplied by the air pressure control means 60 is variable. In this case, an example of a concrete air pressure switching control when the object to be coated is coated by the coating apparatus will be described with reference to FIG.
【0045】図8(B) は被塗物62を塗装する状態を示す
正面概略図であり、回転霧化式塗装装置を被塗物に対向
させて矢印R方向に移動させながら塗装を行う場合を示
す。また、図8(A) は上記の場合の塗装装置の位置に応
じたエア供給圧制御の一例を示す図である。この場合に
おいて、基本的には、上記被塗物のエッジ部62a近傍を
塗装する際、エッジ部外方側に位置するエア吹出し通路
部分から吹出されるシェーピングエアの圧力を、エッジ
部内方側に位置するエア吹出し通路部分から吹出される
シェーピングエアの圧力よりも大きくする。FIG. 8 (B) is a schematic front view showing a state in which the object 62 to be coated is coated. When the rotary atomizing type coating device is opposed to the object 62 and is moved in the direction of arrow R, the coating is performed. Indicates. FIG. 8A is a diagram showing an example of air supply pressure control according to the position of the coating apparatus in the above case. In this case, basically, when coating the vicinity of the edge portion 62a of the object to be coated, the pressure of the shaping air blown from the air blowing passage portion located on the outer side of the edge portion is changed to the inner side of the edge portion. The pressure is made larger than the pressure of the shaping air blown from the air blowing passage portion located.
【0046】より具体的には、上記塗装装置の位置が被
塗物のエッジ部62aより被塗物の内方20cmまでの位置
にあるときは、各通路区分A,B,C,Dとも内側エア
吹出し通路30から同一エア圧でエアを吹出させ、該位置
から被塗物のエッジ部直上位置まで移動する間は、通路
区分B,C,Dにおいてはそのままとし、通路区分Aに
おいては前端閉塞筒状部材40を徐々に前進させることに
より内側エア吹出し通路30からのエア圧を徐々に減少さ
せ、外側エア吹出し通路32からエアを吹出させると共に
そのエア圧を徐々に増大させ、エッジ部の直上位置にき
たときに内側エア吹出し通路30からのエア圧を零とし、
外側エア吹出し通路32からのエア圧を他の通路区分B,
C,Dと同じ圧にする。さらに上記塗装装置を上記エッ
ジ部の直上位置からエッジ部より外方20cmの位置まで
移動させる間は、通路区分Aにおいては上記外側エア吹
出し通路32からのエア圧を依然として増加させ続け、エ
ア圧が所定値に達したらその所定値を維持し、また通路
区分B,Dにおいては同一エア圧を維持し続け、通路区
分Cにおいてはエア圧を徐々に減少させ、いずれの通路
区分A,B,C,Dにおいてもエッジ部より外方20cm
の位置においてエア圧を零にする。More specifically, when the position of the coating device is from the edge portion 62a of the object to be coated to 20 cm inward of the object to be coated, all the passage sections A, B, C and D are inward. Air is blown from the air blowing passage 30 with the same air pressure, and while moving from that position to a position just above the edge portion of the object to be coated, it is left as it is in the passage sections B, C and D, and the front end is blocked in the passage section A. By gradually advancing the tubular member 40, the air pressure from the inner air blowing passage 30 is gradually decreased, the air is blown from the outer air blowing passage 32, and the air pressure is gradually increased. When the position is reached, the air pressure from the inner air outlet passage 30 is set to zero,
The air pressure from the outside air outlet passage 32 is transferred to another passage section B,
Make the same pressure as C and D. Further, while the coating apparatus is moved from a position directly above the edge portion to a position 20 cm outside the edge portion, in the passage section A, the air pressure from the outer air blowing passage 32 is still increased, and the air pressure is increased. When the predetermined value is reached, the predetermined value is maintained, the same air pressure is continuously maintained in the passage sections B and D, and the air pressure is gradually decreased in the passage section C to determine which of the passage sections A, B and C. 20 cm outward from the edge even in D and D
Zero the air pressure at the position.
【0047】上記のようにエア圧を制御することによ
り、霧化塗料64の広がり状態は図8(B) に示すようにな
り、エッジ部62a近傍を塗装する場合のエッジ部62a外
方への霧化塗料64の吹き抜けを抑制することができ、塗
装効率を向上させることができる。By controlling the air pressure as described above, the spread state of the atomized paint 64 becomes as shown in FIG. 8 (B), and when the vicinity of the edge portion 62a is coated, it is directed to the outside of the edge portion 62a. It is possible to suppress blow-by of the atomized paint 64 and improve the coating efficiency.
【0048】次に、エア圧切り替え制御の他の例とし
て、被塗物が大面積のものと小面積のもの、例えば自動
車のボンネットとピラーとを塗装する場合について説明
する。この場合は、エア吹出し通路は内側および外側の
いずれであっても良いが、いずれの場合でも大面積であ
るボンネットの場合は基本的に各通路区分A,B,C,
Dとも全てエア圧を小として霧化塗料の広がり角を大き
くし、小面積であるピラーの場合は各通路区分A,B,
C,Dとも全てエア圧を大として霧化塗料の広がり角を
小さくする。かくすることにより、大面積であるボンネ
ットの場合は塗装能率を向上させると共に小面積である
ピラーの場合は塗料の吹き抜けを少なくして塗装効率を
向上させることができる。Next, as another example of the air pressure switching control, a case where the object to be coated has a large area and a small area, for example, the hood and pillars of an automobile are painted will be described. In this case, the air blowing passages may be inside or outside, but in any case, in the case of a bonnet having a large area, basically each passage section A, B, C,
In all of D, the air pressure is made small to increase the spread angle of the atomized paint, and in the case of a pillar having a small area, each passage section A, B,
Both C and D increase the air pressure to reduce the spread angle of the atomized paint. By doing so, in the case of a bonnet having a large area, the coating efficiency can be improved, and in the case of a pillar having a small area, the paint blow-through can be reduced to improve the coating efficiency.
【0049】[変更態様]上記実施例においては、シェ
ーピングエアの吹出し方向を異にするエア吹出し通路を
2重に設けているが、該エア吹出し通路は3重もしくは
それ以上に設けてもよい。[Modifications] In the above embodiment, the air blowing passages having different blowing directions of the shaping air are provided in double, but the air blowing passages may be provided in triple or more.
【0050】また、上記実施例においては、エア吹出し
通路は円周方向に4つの通路区分に区画されているが、
4個以外の複数個の通路区分に区画することもできる
し、区画しない構成とすることもできる。複数個の通路
区分に区画した場合には、基本的には各通路区分に1つ
づつ上記エア供給手段を設けることができるが、1つの
通路区分に複数個のエア供給手段を設けてもよい。ま
た、エア吹出し通路を円周方向に区画しない場合におい
ても、上記実施例と同様に円周方向に所定間隔を置いて
複数個のエア供給手段を設け、前記と同様のエア吹出し
通路切り替え制御あるいはエア圧変更制御を行うことが
できる。Further, in the above embodiment, the air blowing passage is divided into four passage sections in the circumferential direction,
It may be divided into a plurality of passage sections other than four, or may be configured not to be divided. When divided into a plurality of passage sections, it is possible to basically provide one air supply means for each passage section, but a plurality of air supply means may be provided for one passage section. . Even when the air outlet passage is not divided in the circumferential direction, a plurality of air supply means are provided at predetermined intervals in the circumferential direction as in the above embodiment, and the air outlet passage switching control similar to the above is performed. Air pressure change control can be performed.
【0051】また、エア圧変更制御を行う場合には、エ
ア圧変更制御単独で行ってもよいし、エア吹出し通路切
り替え制御と組み合わせて行ってもよい。When the air pressure changing control is performed, the air pressure changing control may be performed alone or in combination with the air blowing passage switching control.
【図1】本発明に係る回転霧化式塗装装置の一実施例を
示す部分断面正面図FIG. 1 is a partial sectional front view showing an embodiment of a rotary atomizing type coating apparatus according to the present invention.
【図2】図1中のII−II線断面図FIG. 2 is a sectional view taken along line II-II in FIG.
【図3】図1の左側部分と同様の断面図FIG. 3 is a sectional view similar to the left side portion of FIG.
【図4】外側リング部材を示す図FIG. 4 is a view showing an outer ring member.
【図5】中間リング部材を示す図FIG. 5 is a diagram showing an intermediate ring member.
【図6】内側リング部材を示す図FIG. 6 is a view showing an inner ring member.
【図7】エア吹出し通路の切り替え制御の一例を示す図FIG. 7 is a diagram showing an example of switching control of air outlet passages.
【図8】供給エア圧の変更制御の一例を示す図FIG. 8 is a diagram showing an example of supply air pressure change control.
【図9】従来の回転霧化式塗装装置を示す縦断面図FIG. 9 is a vertical cross-sectional view showing a conventional rotary atomizing coating device.
【図10】図9のX−X線断面図10 is a sectional view taken along line XX of FIG.
【図11】図10のXI−XI線断面図11 is a sectional view taken along line XI-XI of FIG.
【図12】図10のXII-XII 線断面図FIG. 12 is a sectional view taken along line XII-XII in FIG.
【図13】被塗物のエッジ部の塗装状態を示す図FIG. 13 is a view showing a coating state of an edge portion of a coated object.
12 回転霧化器 16 エア供給手段 30,32 エア吹出し通路 40 前端閉塞筒状部材 42 エア供給開口 62 被塗物 62a エッジ部 12 Rotary atomizer 16 Air supply means 30, 32 Air blowing passage 40 Front end closed tubular member 42 Air supply opening 62 Coating object 62a Edge part
フロントページの続き (72)発明者 谷口 幸文 広島県安芸郡府中町新地3番1号 マツダ 株式会社内Front page continuation (72) Inventor Yufumi Taniguchi 3-1, Shinchi, Fuchu-cho, Aki-gun, Hiroshima Mazda Motor Corporation
Claims (6)
出する回転霧化器と、該回転霧化器の外周側からシェー
ピングエアを吹き出す、半径方向の異なった位置に多重
的に配置されると共にそれぞれのエア吹出し方向が互い
に異なる複数のエア吹出し通路と、該エア吹出し通路に
エアを供給するエア供給手段とを備えた回転霧化式塗装
装置であって、 上記エア供給手段が、半径方向外側からエアを供給する
ものであり、上記複数のエア吹出し通路に対して交差す
る方向に移動可能に配設され、該交差する方向に移動す
ることによってエアを供給するエア吹出し通路を切替可
能とされた移動切替式エア供給手段により構成されてい
ることを特徴とする回転霧化式塗装装置。1. A rotary atomizer that atomizes and discharges paint by rotating, and shaping air is blown from the outer peripheral side of the rotary atomizer, which are multiply arranged at different radial positions. A rotary atomization type coating device comprising a plurality of air blowing passages each having a different air blowing direction and an air supplying means for supplying air to the air blowing passages, wherein the air supplying means is radially outward. Is provided so as to supply air from the plurality of air outlet passages, and the air outlet passages for supplying air can be switched by moving in the intersecting direction. A rotary atomization type coating device, characterized in that it is constituted by a movement switching type air supply means.
路に対して周方向に所定間隔を置いて複数個配設されて
いることを特徴とする請求項1記載の回転霧化式塗装装
置。2. The rotary atomization type coating apparatus according to claim 1, wherein a plurality of the air supply means are arranged at a predetermined interval in the circumferential direction with respect to the air blowing passage.
力を可変であることを特徴とする請求項2記載の回転霧
化式塗装装置。3. The rotary atomizing type coating apparatus according to claim 2, wherein the air supply means is capable of varying the pressure of the supplied air.
に位置する前端部が閉塞された前端閉塞筒状部材を備え
て成り、該前端閉塞筒状部材の側面部に上記エア吹出し
通路にエアを供給するエア供給開口が形成されているこ
とを特徴とする請求項2記載の回転霧化式塗装装置。4. The air supply means comprises a front end blocking tubular member having a closed front end located on the rotary atomizer side, and the air blowing passage is provided on a side surface of the front end blocking tubular member. 3. The rotary atomizing type coating apparatus according to claim 2, wherein an air supply opening for supplying air to the inside is formed.
いて被塗物を塗装する塗装方法であって、上記被塗物の
エッジ部近傍を塗装する際、エッジ部外方側におけるシ
ェーピングエアの吹出しを、エッジ部内方側におけるシ
ェーピングエアの吹出しよりもシェーピングエア吹出し
方向が上記回転霧化器の内方側に向かう方向のエア吹出
し通路から行うことを特徴とする塗装方法。5. A coating method for coating an object to be coated using the rotary atomization type coating device according to claim 2, wherein when the vicinity of the edge of the object to be coated is coated, A method of coating, characterized in that shaping air is blown out from an air blowing passage in which the shaping air blowing direction is toward the inner side of the rotary atomizer rather than the shaping air on the inner side of the edge portion.
いて被塗物を塗装する塗装方法であって、上記被塗物の
エッジ部近傍を塗装する際、エッジ部外方側に位置する
エア吹出し通路部分から吹出されるシェーピングエアの
圧力を、エッジ部内方側に位置するエア吹出し通路部分
から吹出されるシェーピングエアの圧力よりも大きくす
ることを特徴とする塗装方法。6. A coating method for coating an object to be coated using the rotary atomization type coating device according to claim 3, wherein when coating the vicinity of the edge portion of the object to be coated, the edge portion is provided on the outer side of the edge portion. A coating method, wherein the pressure of the shaping air blown from the air blowing passage portion located is made higher than the pressure of the shaping air blown from the air blowing passage portion located inside the edge portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7011509A JPH08196945A (en) | 1995-01-27 | 1995-01-27 | Rotary atomizing coating device and coating method using the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7011509A JPH08196945A (en) | 1995-01-27 | 1995-01-27 | Rotary atomizing coating device and coating method using the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH08196945A true JPH08196945A (en) | 1996-08-06 |
Family
ID=11779994
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7011509A Pending JPH08196945A (en) | 1995-01-27 | 1995-01-27 | Rotary atomizing coating device and coating method using the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH08196945A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007021328A (en) * | 2005-07-14 | 2007-02-01 | Trinity Ind Corp | Coater |
| CN114392854A (en) * | 2022-01-21 | 2022-04-26 | 艾卡(南通)智能科技有限公司 | Forming air ring |
| JP2023068267A (en) * | 2021-11-02 | 2023-05-17 | Jr東日本コンサルタンツ株式会社 | Washing device |
| CN118454972A (en) * | 2024-07-12 | 2024-08-09 | 靖江泰通汽车科技有限公司 | Spraying device and method for machining automobile steering ball pin |
-
1995
- 1995-01-27 JP JP7011509A patent/JPH08196945A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007021328A (en) * | 2005-07-14 | 2007-02-01 | Trinity Ind Corp | Coater |
| JP2023068267A (en) * | 2021-11-02 | 2023-05-17 | Jr東日本コンサルタンツ株式会社 | Washing device |
| CN114392854A (en) * | 2022-01-21 | 2022-04-26 | 艾卡(南通)智能科技有限公司 | Forming air ring |
| CN118454972A (en) * | 2024-07-12 | 2024-08-09 | 靖江泰通汽车科技有限公司 | Spraying device and method for machining automobile steering ball pin |
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