JPH0826655B2 - Composite panel - Google Patents

Composite panel

Info

Publication number
JPH0826655B2
JPH0826655B2 JP32167987A JP32167987A JPH0826655B2 JP H0826655 B2 JPH0826655 B2 JP H0826655B2 JP 32167987 A JP32167987 A JP 32167987A JP 32167987 A JP32167987 A JP 32167987A JP H0826655 B2 JPH0826655 B2 JP H0826655B2
Authority
JP
Japan
Prior art keywords
mounting
composite panel
adhesive
ceramic decorative
ceramic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32167987A
Other languages
Japanese (ja)
Other versions
JPH01163342A (en
Inventor
堯 石川
英喜 滝口
Original Assignee
株式会社アイジー技術研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社アイジー技術研究所 filed Critical 株式会社アイジー技術研究所
Priority to JP32167987A priority Critical patent/JPH0826655B2/en
Publication of JPH01163342A publication Critical patent/JPH01163342A/en
Publication of JPH0826655B2 publication Critical patent/JPH0826655B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は金属薄板を装着材とし、この金属薄板のすぐ
れた成形性、係合性、施工性にセラミック材の質感、耐
候性、耐水性、重厚性を付加し、かつ地震による破壊の
危険性を低減した複合パネルに関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention uses a metal thin plate as a mounting material, and the metal plate has excellent moldability, engaging property, and workability, and the texture, weather resistance, and water resistance of the ceramic material. , A composite panel that adds profoundness and reduces the risk of damage due to an earthquake.

〔従来の技術〕[Conventional technology]

セラミック系外壁材、例えばセメント、炭酸カルシウ
ム、粘土等の1種以上、あるいはこれらを主成分とする
外壁材は外壁材自体を釘で固定するか、実開昭61−3843
号公報に示す構成で装着するのが普通であった。
For ceramic type outer wall materials, such as cement, calcium carbonate, clay, etc., or outer wall materials containing these as the main components, fix the outer wall material itself with nails, or use the actual construction method 61-3843.
It was usual to mount it in the configuration shown in the publication.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

しかしながら、この種パネルは同質物で形成している
ため、本質的に脆く、耐衝撃性に劣り、施工時にハンマ
ー等で破損、破壊することが多かった。また、この種パ
ネルを金具で装着した際は、パネル単体で装着するのに
比べ、パネルを破損することが少ないが、パネルに衝撃
が付加された際には地上にバラバラになって落下し、非
常に危険となる不利があった。さらに地震では剛性パネ
ルのため破壊する不具合があった。
However, since this kind of panel is formed of the same material, it is essentially brittle and inferior in impact resistance, and is often broken or broken by a hammer or the like during construction. Also, when mounting this type of panel with metal fittings, it is less likely to damage the panel compared to mounting it alone, but when a shock is applied to the panel, it falls apart on the ground and falls, There was a very dangerous disadvantage. Furthermore, in the event of an earthquake, it was a rigid panel, and there was a problem of destruction.

〔問題点を解決するための手段〕[Means for solving problems]

本発明はこのような欠点を除去するため、装着材とし
て金属薄板を所定形状に成形し、パネルの取付部とセラ
ミック化粧材の装着部と両部材間に緩衝材を介在し、万
一の衝撃によっても剥落することなく、その上、施工が
容易で、しかも耐久性、耐候性、樋状部に断熱材を介し
た際は断熱性にすぐれた複合パネルを提供するものであ
る。
In order to eliminate such drawbacks, the present invention forms a thin metal plate as a mounting material into a predetermined shape, and inserts a cushioning material between the mounting portion of the panel and the mounting portion of the ceramic decorative material and both members to prevent impact. The present invention provides a composite panel that does not peel off even when used, and that is easy to construct and has excellent durability, weather resistance, and heat insulation when a heat insulating material is interposed in the gutter-shaped portion.

〔実施例〕〔Example〕

以下に、図面を用いて本発明に係る複合パネルの一実
施例について詳細に説明する。第1図は上記パネルを示
す斜視図であり、1は複合パネルで装着材2、セラミック
化粧材15と接着剤19と芯材20と裏面材21とを一体に形成
したものである。さらに説明すると、装着材2は例え
ば、第2図に示すように金属薄板をロール成形等で成形
するもので、取付面3を有する樋状部4と樋状部4の一
側縁に雌型連結部5、他側縁に雄型連結部7を形成したも
のである。すなわち、雌型連結部5は係合溝6と突出片6
aと舌片6bとを有し、雄型連結部7は樋状部4の側壁8下
端を外側方へ突出し、先端を内方へ折り返し、あるいは
屈曲した差込縁9と差込縁9の裏面10を外方へ屈曲し、
そのまま延長して嵌合溝11を設け、嵌合溝11の下縁12を
外側方へ延ばした延長部13とその先端を内、外のいずれ
かの方向に屈曲した舌片14とから形成したものである。
なお、差込縁9はセラミック化粧材15の一端を係止する
ものであり、延長部13は複合パネル1を図示しない下
地、例えば胴縁に釘で容易に固定するのに役立つもので
ある。また、セラミック化粧材15は例えば第3図に示す
ように装着材2の取付面3、側壁5a、差込縁9に嵌合す
る係止部16と、ストッパ17と化粧面部18とを一体に形成
したものであり、セメント押出品、粘土押出し品で焼成
した土器、磁器、陶磁器の1種、炭酸カルシウム成形
品、ケイ酸カルシウム成形品の1種からなり、好ましく
は耐候性、耐水性、凍害にすぐれた粘土焼成品を任意形
状に形成し、断面をほぼ樋状とした部材である。なお、
大きさ、板厚は装着材2の形状と、その目的に応じて4
〜50mm位まで、幅が10〜1000mm位までとする。特に、係
止部16はフック状の凹部16aを内側面に形成し、差込縁
9に係合するものであり、ストッパ17は側壁5aに当接し
て取付面3を被覆するものである。接着剤19は装着材2
とセラミック化粧材15を一体に接着し、セラミック化粧
15が装着材2から脱落するのを防止すると共に、部材
自体が脆いため万一の衝撃によって破損、クラック等が
生じた際にその破片が落下して通行人等に危害を与える
のを防止したり、地震でクラックが生じた際に剥落する
のを阻止し、かつ地震の際の緩衝材としても役立つもの
である。接着剤19の植設形状としては全体に面一、線
状、あるいは点状のいずれかに配列するものであり、厚
さは0.1〜3mm、もしくは発泡接着剤では発泡倍率によっ
て異なるが1〜6mm位までである。その材料としては感
圧ホットメルト接着剤(ゴム系を主成分)、ゴム系接着
剤(ブチルゴム、アクリルニトリルゴム、クロロプレン
ゴム、スチレンゴム、ウレタンゴム、天然ゴム、合成ゴ
ム)、合成樹脂系(ウレタン、ポリ塩化ビニル、エポキ
シ樹脂、ポリビニルアセタール、ポリスチレン、不飽和
ポリエステル、エポキシ、メラミン、ユリア樹脂、酢
ビ、フェノール樹脂等)樹脂エラストマー系接着剤、ア
スファルト系接着剤、耐熱接着剤(シリケート系、ホス
フェート系、アロンセラミック系)などの1種からな
る。また、ウレタンフォームの表、裏両面に両面接着テ
ープを貼着した成形フォーム等である。また、芯材20は
ウレタンフォーム、ポリイソシアヌレートフォーム、フ
ェノールフォーム、スチレンフォームの1種からなり、
裏面材21はクラフト紙、アルミニウム箔、アスベスト紙
の1種以上からなる単体複合体、サンドイッチ体であ
る。
An embodiment of the composite panel according to the present invention will be described below in detail with reference to the drawings. FIG. 1 is a perspective view showing the above panel, in which 1 is a composite panel in which a mounting material 2 , a ceramic decorative material 15 , an adhesive 19, a core material 20 and a back surface material 21 are integrally formed. Explaining further, the mounting material 2 is, for example, a metal thin plate formed by roll forming as shown in FIG. 2, and has a gutter-shaped part 4 having a mounting surface 3 and a female mold on one side edge of the gutter-shaped part 4. The connecting portion 5 has a male connecting portion 7 formed on the other side edge. That is, the female connecting portion 5 includes the engaging groove 6 and the protruding piece 6.
The male connecting portion 7 has a lower end of the side wall 8 of the trough-like portion 4 protruding outward, and a tip thereof is folded back inward, or a bent insertion edge 9 and insertion edge 9 are provided. Bend the back side 10 outward,
The mating groove 11 is provided by being extended as it is, and the lower end 12 of the mating groove 11 is formed by an extension portion 13 extending outward and a tip of the extension portion 13 which is bent in either the inner or outer direction. It is a thing.
The insert edge 9 serves to lock one end of the ceramic decorative material 15 , and the extension 13 serves to easily fix the composite panel 1 to a base (not shown) such as a furring strip by nails. Further, as shown in FIG. 3, for example, the ceramic decorative material 15 includes an engaging portion 16 fitted to the mounting surface 3, the side wall 5a, and the insertion edge 9 of the mounting material 2 , a stopper 17 and a decorative surface portion 18 integrally. It is formed and consists of one type of earthenware, porcelain, ceramics, calcium carbonate molded product, calcium silicate molded product fired with cement extruded product, clay extruded product, preferably weather resistance, water resistance, frost damage It is a member that has a gutter-shaped cross-section formed by forming a superior clay fired product into an arbitrary shape. In addition,
The size and thickness are 4 depending on the shape of the mounting material 2 and its purpose.
The width is up to about 50 mm and the width is about 10 to 1000 mm. In particular, the locking portion 16 has a hook-shaped recess 16a formed on the inner side surface and engages with the insertion edge 9, and the stopper 17 abuts the side wall 5a to cover the mounting surface 3. Adhesive 19 is mounting material 2
The ceramic decorative material 15 and the ceramic decorative material 15 are integrally bonded to prevent the ceramic decorative material 15 from falling off the mounting material 2, and since the member itself is fragile, the fragments are broken when it is damaged or cracked due to an impact. It prevents falling to cause harm to passers-by, etc., prevents peeling off when a crack occurs in an earthquake, and also serves as a cushioning material in the event of an earthquake. The implanting shape of the adhesive 19 is to be arranged in a plane, a linear shape, or a dot shape as a whole, and the thickness is 0.1 to 3 mm, or 1 to 6 mm depending on the expansion ratio in the foaming adhesive. Up to the rank. As its material, pressure sensitive hot melt adhesive (rubber-based main component), rubber-based adhesive (butyl rubber, acrylonitrile rubber, chloroprene rubber, styrene rubber, urethane rubber, natural rubber, synthetic rubber), synthetic resin (urethane) , Polyvinyl chloride, epoxy resin, polyvinyl acetal, polystyrene, unsaturated polyester, epoxy, melamine, urea resin, vinyl acetate, phenol resin, etc.) Resin elastomer adhesive, asphalt adhesive, heat resistant adhesive (silicate adhesive, phosphate) System, Aron ceramic system) and the like. Further, it is a molded foam in which double-sided adhesive tape is attached to both front and back surfaces of urethane foam. The core material 20 is made of urethane foam, polyisocyanurate foam, phenol foam, or styrene foam.
The backing material 21 is a simple substance composite or a sandwich body made of one or more kinds of kraft paper, aluminum foil, and asbestos paper.

次に製造方法について簡単に説明すると、第2図に示
すような成形した0.27〜1mm厚の金属薄板からなる装着
2(図では0.3mm)を準備し、セラミック化粧材15とし
て数種の粘土を混合して図示しない押出成形機で第3図
に示すように押し出し、800〜1450℃で焼成後の板厚を4
mmに形成したものを準備し、その内面に感圧ホットメル
ト型接着剤19を約1mm厚で全面に塗布した。なお、装着
2の差込縁9から側壁5aまでの幅W1を例えば220mm、θ
1=90°、セラミック化粧材15の内側の幅W2を218mm、θ
2=89°とした。そこで、セラミック化粧材15の係止部1
6を差込縁9に係止し、ストッパ17を時計回りに押圧
し、接着剤19が取付面3に当接するまで押圧し、しばら
くローラ、型等で押圧後に脱形すると第1図に示すよう
な複合パネル1が得られる。
Next, the manufacturing method will be briefly described. A mounting material 2 (0.3 mm in the figure) made of a 0.27 to 1 mm thick metal thin plate formed as shown in FIG. 2 is prepared, and several kinds of clay are used as the ceramic decorative material 15. And extruded with an extruder not shown in the figure as shown in Fig. 3, and the plate thickness after firing at 800-1450 ° C is 4
A pressure-sensitive hot-melt adhesive 19 having a thickness of about 1 mm was applied to the entire inner surface of the pressure-sensitive adhesive 19 prepared. The width W 1 from the insertion edge 9 of the mounting material 2 to the side wall 5a is 220 mm, θ
1 = 90 °, width W 2 inside the ceramic decorative material 15 is 218 mm, θ
2 = 89 °. Therefore, the locking portion 1 of the ceramic decorative material 15
When 6 is locked to the insertion edge 9, the stopper 17 is pressed clockwise, the adhesive 19 is pressed until it comes into contact with the mounting surface 3, and after a while being pressed by a roller, a mold, etc. Such a composite panel 1 is obtained.

次に施工法について説明すると、第4図に示すよう
に、下地αに複合パネル1′を釘βで固定する。次に複
合パネル1″の突出片6aを係合溝11に差込み、図示しな
い延長部を釘で下地に固定する。この工程で壁を形成し
たら、必要に応じて最後に目地γに2点鎖線で示すよう
にコーキング材を任意深さに充填すれば外壁が完成する
ものである。
Now the construction methods will be described, as shown in FIG. 4, the composite panel 1 'is fixed by nails β to base alpha. Next, the projecting piece 6a of the composite panel 1 ″ is inserted into the engaging groove 11, and an extension portion (not shown) is fixed to the base with nails. If a wall is formed in this process, finally, if necessary, a two-dot chain line is formed at the joint γ. The outer wall is completed by filling the caulking material to an arbitrary depth as shown in FIG.

以上、説明したのは本発明に係る複合パネル1の一実
施例にすぎず、第5図(a)〜(e)および第6図
(a)〜(f)に示すように形成することもできる。す
なわち、第5図(a)は側壁5aを図のように傾斜
(θ3、θ4=5〜30°位)すると共に、面取りした装着
2の雌型連結部5、(b)図は側壁5aの端部に凹部5bを
設けた雌型連結部5、(c)図は側壁5aの途中に凹部5b
を形成した雌型連結部5、(d)図は側壁5aの下端に突
条5cを形成した雌型連結部5、(e)図は係合溝6を除
去した雌型連結部5であり、第6図(a)〜(f)はセ
ラミック化粧材15のストッパ17の形状を示し、(a)図
は内側のみθ5=5〜30°としたストッパ17、(b)、
(c)図は突起17aを設けたストッパ17、(d)、
(e)図は凹部17bを設けたストッパ17、(f)図はス
トッパ17の上面の一部を突出させたストッパ17である。
なお、図示しないが装着材2の形状は実開昭61−1536号
公報、特開昭61−60960号公報に示す形状とし、これに
対応したセラミック化粧材15で一体に接着剤19を介して
複合パネル1とすることもできる。
What has been described above is only one embodiment of the composite panel 1 according to the present invention, and it may be formed as shown in FIGS. 5 (a) to (e) and FIGS. 6 (a) to (f). it can. That is, FIG. 5 (a) is inclined as shown in FIG sidewalls 5a (θ 3, θ 4 = 5~30 ° position) as well as female coupling portion 5 of the chamfered mounting member 2, (b) drawing A female connecting portion 5 having a recess 5b at the end of the side wall 5a, (c) shows a recess 5b in the middle of the side wall 5a.
Shows a female connecting portion 5 in which (d) is a female connecting portion 5 in which a protrusion 5c is formed at the lower end of the side wall 5a, and (e) is a female connecting portion 5 in which the engaging groove 6 is removed. 6 (a) to 6 (f) show the shape of the stopper 17 of the ceramic decorative material 15 , and FIG. 6 (a) shows the stopper 17 in which only the inner side is θ 5 = 5 to 30 °, (b),
(C) The figure shows a stopper 17 provided with a protrusion 17a, (d),
(E) is a stopper 17 provided with a recess 17b, and (f) is a stopper 17 in which a part of the upper surface of the stopper 17 is projected.
Although not shown, the shape of the mounting material 2 is the shape shown in Japanese Utility Model Laid-Open No. 61-1536 and Japanese Patent Laid-Open No. 61-60960, and a ceramic decorative material 15 corresponding to this is integrally formed via an adhesive 19. It can also be the composite panel 1 .

〔発明の効果〕〔The invention's effect〕

上述したように本発明に係る複合パネルによれば、
金属薄板の成形性、装着性、弾性を利用してセラミック
化粧材を有する複合パネルを極めて容易に、かつ確実に
装着できる。金属薄板は耐震性にすぐれているため、
セラミック化粧板の剥落が接着剤の接着性に相乗的に作
用して防止でき、事故等の危険性もなくなる。硬質
で、耐水性、耐候性、耐凍結融触にもすぐれ、かつ耐衝
撃性に劣るセラミック板と、弾性があり、成形性のある
金属薄板とを単に一体に成形するのでなく緩衝材、接着
剤となる層状の接着剤を利用して上記各特性を有効に活
用できる。セラミック化粧材と金属薄板成形板とを容
易に一体化できる。等の特徴がある。
As described above, according to the composite panel of the present invention,
A composite panel having a ceramic decorative material can be mounted extremely easily and reliably by utilizing the formability, mountability and elasticity of a thin metal plate. Since the thin metal plate has excellent earthquake resistance,
The peeling of the ceramic decorative plate acts synergistically on the adhesiveness of the adhesive and can be prevented, and the risk of accidents is eliminated. A ceramic plate that is hard, has excellent water resistance, weather resistance, freeze resistance, and inferior impact resistance, and a thin metal plate that is elastic and has moldability The above-mentioned respective properties can be effectively utilized by utilizing a layered adhesive agent. The ceramic decorative material and the thin metal plate can be easily integrated. And so on.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明に係る複合パネルの一実施例を示す斜視
図、第2図、第3図は装着材、セラミック化粧材の一例
を示す斜視図、第4図は複合パネルの施工状態を示す説
明図、第5図(a)〜(e)、第6図(a)〜(f)は
その他の実施例を示す説明図である。1 ……複合パネル、2……装着材、15……セラミック化粧
材、19……接着剤。
FIG. 1 is a perspective view showing an embodiment of a composite panel according to the present invention, FIGS. 2 and 3 are perspective views showing examples of a mounting material and a ceramic decorative material, and FIG. 4 is a construction state of the composite panel. FIG. 5 (a) to (e) and FIGS. 6 (a) to (f) are explanatory views showing other embodiments. 1 …… Composite panel, 2 …… Mounting material, 15 …… Ceramic decorative material, 19 …… Adhesive.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】金属薄板を成形して断面を樋状に形成する
と共に、該樋状部の長手方向の側縁に雄、雌型連結部を
設けた装着材と、該装着材に一端縁を係合し、上記装着
材の少なくとも化粧面部に接着剤を介して一体に貼着し
たセラミック化粧材とから構成したことを特徴とする複
合パネル
1. A mounting material in which a thin metal plate is formed to form a gutter-shaped cross section, and male and female connecting portions are provided on side edges in the longitudinal direction of the gutter-shaped portion, and one edge of the mounting material. And a ceramic decorative material integrally attached to at least the decorative surface portion of the mounting material via an adhesive agent.
JP32167987A 1987-12-19 1987-12-19 Composite panel Expired - Fee Related JPH0826655B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32167987A JPH0826655B2 (en) 1987-12-19 1987-12-19 Composite panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32167987A JPH0826655B2 (en) 1987-12-19 1987-12-19 Composite panel

Publications (2)

Publication Number Publication Date
JPH01163342A JPH01163342A (en) 1989-06-27
JPH0826655B2 true JPH0826655B2 (en) 1996-03-13

Family

ID=18135209

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32167987A Expired - Fee Related JPH0826655B2 (en) 1987-12-19 1987-12-19 Composite panel

Country Status (1)

Country Link
JP (1) JPH0826655B2 (en)

Also Published As

Publication number Publication date
JPH01163342A (en) 1989-06-27

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