JPH08323746A - Combination prepreg - Google Patents

Combination prepreg

Info

Publication number
JPH08323746A
JPH08323746A JP13183895A JP13183895A JPH08323746A JP H08323746 A JPH08323746 A JP H08323746A JP 13183895 A JP13183895 A JP 13183895A JP 13183895 A JP13183895 A JP 13183895A JP H08323746 A JPH08323746 A JP H08323746A
Authority
JP
Japan
Prior art keywords
prepreg
combination
prepregs
resin
integrated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP13183895A
Other languages
Japanese (ja)
Inventor
Masato Matsuo
正人 松尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP13183895A priority Critical patent/JPH08323746A/en
Publication of JPH08323746A publication Critical patent/JPH08323746A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/022Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates

Landscapes

  • Reinforced Plastic Materials (AREA)

Abstract

PURPOSE: To provide a combination prepreg capable of improving the combination and the working efficiency of BU and preventing the occurrence of a combination error by previously bonding prepregs of the number to be used and integrating them. CONSTITUTION: The combination prepreg 1 is integrated by cutting and superposing prepreg 7 of semicured resin impregnated with a base material in a predetermined size, and bonding it to the end 2 of the prepreg 7.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、積層板や多層プリント
配線板の製造に使用される組合せ用プリプレグに関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a combination prepreg used for manufacturing laminated boards and multilayer printed wiring boards.

【0002】[0002]

【従来の技術】プリプレグは、ガラス織布やガラス不織
布を基材とし、熱硬化性樹脂を含浸させた後、乾燥処理
を施して半硬化にしたものである。
2. Description of the Related Art A prepreg is made of glass woven cloth or glass nonwoven cloth as a base material, impregnated with a thermosetting resin, and then dried to be semi-cured.

【0003】このプリプレグは、所定寸法に切断した
後、金属箔等と組み合わせられ、積層板や多層プリント
配線板等の製造に使用されている。
This prepreg is cut to a predetermined size and then combined with a metal foil or the like to be used for manufacturing a laminated board, a multilayer printed wiring board or the like.

【0004】上記プリプレグは絶縁層を形成するために
使用され、厚みを容易に調整できるように、薄物のプリ
プレグを複数枚重ね合わせて使用される。
The above prepreg is used to form an insulating layer, and a plurality of thin prepregs are superposed on each other so that the thickness can be easily adjusted.

【0005】したがって、例えば、多層プリント配線板
を製造する際には、組み合わせ及びBU工程で、必要な
寸法、厚み、及び、種類を有するプリプレグを必要な枚
数だけ重ね合わせて使用している。
Therefore, for example, when manufacturing a multilayer printed wiring board, prepregs having a required size, thickness, and type are used in a combined and BU process in a required number of layers.

【0006】ところが、従来、所定寸法に切断されたプ
リプレグは積み重ねて積載されているので、上記のよう
に、複数枚のプリプレグを使用する際には、枚数を間違
えたり、枚数をカウントするのに時間を有していた。
However, conventionally, prepregs cut into a predetermined size are stacked and stacked. Therefore, as described above, when using a plurality of prepregs, the number of prepregs may be wrong or may be counted. Had time.

【0007】また、異なる種類のプリプレグを組み合わ
せて使用する場合には、その組み合わせを間違えること
があった。
When different types of prepregs are used in combination, the combination may be wrong.

【0008】[0008]

【発明が解決しようとする課題】本発明は上記の事情を
鑑みてなされたもので、その目的とするところは、予
め、使用する枚数のプリプレグを結合して一体化するこ
とにより、組み合わせやBUの作業効率を向上し、組み
合わせ間違いの発生を防ぐことができる組合せ用プリプ
レグを提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to combine and integrate the prepregs of the number of sheets to be used in advance to obtain a combination or BU. It is to provide a prepreg for combination which can improve the working efficiency of and prevent the occurrence of a combination error.

【0009】[0009]

【課題を解決するための手段】本発明の請求項1に係る
組合せ用プリプレグは、基材に含浸された樹脂が半硬化
したプリプレグ7を所定寸法に切断して重ね合わせ、該
プリプレグ7の端部2を結合して一体化したことを特徴
とする。
A combination prepreg according to claim 1 of the present invention is a prepreg 7 in which a resin impregnated in a base material is semi-cured and cut to a predetermined size and superposed, and the end of the prepreg 7 is cut. It is characterized in that the parts 2 are joined and integrated.

【0010】また、本発明の請求項2に係る組合せ用プ
リプレグは、プリプレグ7の端部2を加熱して接着した
ことを特徴とする。
The prepreg for combination according to claim 2 of the present invention is characterized in that the end portion 2 of the prepreg 7 is heated and bonded.

【0011】また、本発明の請求項3に係る組合せ用プ
リプレグは、プリプレグ7の端部2をホッチキス、又
は、はとめにより結合したことを特徴とする。
Further, the prepreg for combination according to claim 3 of the present invention is characterized in that the end portion 2 of the prepreg 7 is joined by a stapler or a fit.

【0012】[0012]

【作用】本発明に係る組合せ用プリプレグによれば、基
材に含浸された樹脂が半硬化したプリプレグを所定寸法
に切断して重ね合わせ、該プリプレグの端部を結合して
一体化しているので、端部を基準としてプリプレグの移
積を図ることにより、一度の動作で、必要な種類、か
つ、必要な枚数のプリプレグを取り扱うことができる。
According to the prepreg for combination of the present invention, the prepreg in which the resin impregnated into the base material is semi-cured is cut into a predetermined size and overlapped, and the ends of the prepreg are joined and integrated. By transferring the prepregs based on the ends, it is possible to handle the required types and the required number of prepregs in one operation.

【0013】本発明で使用される組合せ用プリプレグ
は、樹脂を基材に含浸した後、乾燥させて樹脂を半硬化
して形成される。
The prepreg for combination used in the present invention is formed by impregnating a base material with a resin and then drying it to semi-cure the resin.

【0014】基材としては、例えば、ガラス繊維やアラ
ミド繊維等の無機繊維やポリエステル、ポリアミド、ポ
リビニルアルコール、アクリル等の有機合成繊維や木綿
等の天然繊維からなる、織布、不織布、マット或いは紙
又はこれらの組み合わせ等が知られている。
Examples of the substrate include inorganic fibers such as glass fibers and aramid fibers, organic synthetic fibers such as polyester, polyamide, polyvinyl alcohol and acrylic, and natural fibers such as cotton. Alternatively, a combination of these is known.

【0015】また、この基材に含浸する樹脂としては、
エポキシ樹脂、フェノール樹脂、ポリイミド樹脂、ポリ
フェニレンオキサイド樹脂、フッ素樹脂などの熱硬化性
樹脂の単体、変成物、混合物が使用され、必要に応じ
て、炭酸カルシウム、水酸化アルミニウム、タルク、ア
ルミナ、シリカ、炭酸マグネシウム等の無機充填剤を樹
脂に添加することができる。
As the resin with which the base material is impregnated,
Epoxy resin, phenol resin, polyimide resin, polyphenylene oxide resin, simple substance of thermosetting resin such as fluororesin, modified product, mixture is used, and if necessary, calcium carbonate, aluminum hydroxide, talc, alumina, silica, Inorganic fillers such as magnesium carbonate can be added to the resin.

【0016】上記プリプレグを結合する方法としては、
樹脂を溶融して接着する方法、ホッチキスやはとめによ
り物理的に結合する方法がある。
As a method of connecting the above prepregs,
There are a method of melting and adhering the resin, and a method of physically bonding with a stapler or a staple.

【0017】樹脂を溶融する方法としては、熱風、赤外
線、電熱体等で接触または非接触により70℃〜130
℃に加熱して溶融させる。
As a method of melting the resin, hot air, infrared rays, an electric heating element or the like may be contacted or not contacted to 70 ° C. to 130 ° C.
Heat to ℃ to melt.

【0018】以下、本発明の組合せ用プリプレグを実施
例に基づいて説明する。
The combination prepreg of the present invention will be described below based on examples.

【0019】[0019]

【実施例】【Example】

実施例1 厚み0.1mm、幅1050mmの長尺ガラス織布にテ
トラビスフェノールA型エポキシ樹脂(エポキシ当量5
00)87.5部、クレゾールノボラック型エポキシ樹
脂(エポキシ当量220)12.5部、ジシアンジアミ
ド(硬化剤)2.4部、2エチル4メチルイミダゾール
0.06部、溶剤(ジメチルホルムアミド)25部を混
合攪拌して形成した、硬化剤含有エポキシ樹脂ワニスを
含浸、乾燥後530×530mmのサイズに切断してプ
リプレグ7を得た。
Example 1 Tetrabisphenol A type epoxy resin (epoxy equivalent 5
00) 87.5 parts, cresol novolac type epoxy resin (epoxy equivalent 220) 12.5 parts, dicyandiamide (hardening agent) 2.4 parts, 2 ethyl 4-methylimidazole 0.06 parts, solvent (dimethylformamide) 25 parts A prepreg 7 was obtained by impregnating a curing agent-containing epoxy resin varnish formed by mixing and stirring, drying and cutting into a size of 530 × 530 mm.

【0020】次に、該プリプレグ7a、7bを2枚重ね
合わせ、線状の電熱体を上下に有するシーラで、100
℃、7kg/cm2 で60秒間挟持して、プリプレグを
加熱し、樹脂を再溶融させて接着し、一体化を図ること
により組合せ用プリプレグ1を得る。
Next, two prepregs 7a and 7b are superposed on each other and a sealer having a linear electric heating element on the upper and lower sides is used.
The combination of prepregs 1 is obtained by sandwiching at 60 ° C. and 7 kg / cm 2 for 60 seconds, heating the prepregs to remelt the resin and adhering the prepregs for integration.

【0021】図1(a)は、上記シーラにより接着した
組合せ用プリプレグの上面図で、図1(b)は、図1
(a)の断面図である。
FIG. 1 (a) is a top view of the prepreg for combination bonded by the above sealer, and FIG. 1 (b) is FIG.
It is sectional drawing of (a).

【0022】図に示す如く、本実施例の組合せ用プリプ
レグ1は、端部2の四辺が再溶融されて、結合部2aが
形成され、上下のプリプレグ7a、7bが接着されてい
る。この結合部2aは、プリプレグ7の端面より10m
mの幅で、端面に沿って形成されている。また、このプ
リプレグ7の端部2を四辺とも、完全に接着すると、成
形する際に、重ね合わせたプリプレグ7の間に残留する
空気が抜け出すことができないので、少なくとも、一辺
に、未結合部2bが設けてある。
As shown in the figure, in the combination prepreg 1 of this embodiment, the four sides of the end portion 2 are re-melted to form a joint 2a, and the upper and lower prepregs 7a and 7b are bonded. This connecting portion 2a is 10 m from the end surface of the prepreg 7.
It has a width of m and is formed along the end face. Further, if the end portions 2 of the prepreg 7 are completely adhered to all four sides, air remaining between the prepregs 7 that have been overlapped cannot escape during molding, so that at least one side of the unbonded portion 2b is not removed. Is provided.

【0023】図2は、上記実施例1の他の実施例で、プ
リプレグ7の対向する二辺の端部2を接着し、一体化し
たものである。
FIG. 2 shows another embodiment of the first embodiment, in which the end portions 2 of the two opposite sides of the prepreg 7 are bonded and integrated.

【0024】実施例1とはことなり、向かい合う二辺に
結合部2aを形成したもので、成形する際の樹脂の流動
性が向上されている。
In contrast to the first embodiment, the joint portions 2a are formed on the two opposite sides, and the fluidity of the resin at the time of molding is improved.

【0025】実施例2 上記実施例1と同様にして得られた530×530mm
のサイズのプリプレグ7を2枚重ね合わせ、線状の電熱
体を上下に有するシーラで、100℃、7kg/cm2
で60秒間挟持して、四隅を加熱し、樹脂を再溶融させ
て結合部2aを形成し一体化を図る。
Example 2 530 × 530 mm obtained in the same manner as in Example 1 above
2 sheets of prepreg 7 of the same size are stacked, and with a sealer having linear electric heating elements at the top and bottom, 100 ° C, 7 kg / cm 2
After that, the four corners are heated, the four corners are heated, the resin is re-melted, and the joint portion 2a is formed to be integrated.

【0026】図3は上記で得られた組合せ用プリプレグ
の上面図で、プリプレグ7の四隅に10×10mmの結
合部2aが形成されている。
FIG. 3 is a top view of the prepreg for combination obtained as described above. The prepreg 7 has 10 × 10 mm coupling portions 2a formed at the four corners.

【0027】さらに、図3に示す、プリプレグ7の各辺
の中央部3を加熱し、再溶融させて接着してもよい。
Further, the central portion 3 of each side of the prepreg 7 shown in FIG. 3 may be heated, re-melted and adhered.

【0028】実施例3 上記実施例1と同様にして得られた530×530mm
のサイズのプリプレグ7を2枚重ね合わせ、図4に示す
如く、プリプレグ7の各辺の中央部3をホッチキスによ
り、物理的に接合して一体化を図る。
Example 3 530 × 530 mm obtained in the same manner as in Example 1 above
Two prepregs 7 of the same size are superposed, and as shown in FIG. 4, the central portion 3 of each side of the prepreg 7 is physically joined by a stapler to be integrated.

【0029】図4では、各辺の中央部3にそれぞれ一箇
所ずつホッチキスで接合したが、特に、この接合箇所の
数は限定する物ではなく、複数個有しても良い。
In FIG. 4, a stapler is attached to each of the central portions 3 of the respective sides, but the number of the joined portions is not limited, and a plurality may be provided.

【0030】(利用例)実施例1〜実施例3で得られた
組合せ用プリプレグ1を使用して、以下のようにして多
層配線板を成形した。
(Application Example) Using the combination prepreg 1 obtained in Examples 1 to 3, a multilayer wiring board was formed as follows.

【0031】図5は、多層プリント配線板を成形する際
の組合せを説明する構成図である。多層プリント配線板
は、例えば、図5に示されるように、厚さ0.9mmの
黒化処理が施された内層材5の上下にそれぞれプリプレ
グ7を2枚配し、さらに、上下に厚さ18μmの銅箔4
を重ねて、被圧体を形成する。この被圧体を、温度17
0℃、圧力40kg/cm2、20分間の成形条件で加熱加圧
して、厚さ1.6mmの4層配線板を形成される。
FIG. 5 is a constitutional view for explaining a combination when molding a multilayer printed wiring board. For example, as shown in FIG. 5, the multilayer printed wiring board has two prepregs 7 arranged on the upper and lower sides of a blackened inner layer material 5 having a thickness of 0.9 mm. 18 μm copper foil 4
Are stacked to form a body to be pressed. This compressed body is heated to a temperature of 17
A 4-layer wiring board having a thickness of 1.6 mm is formed by heating and pressing under the molding conditions of 0 ° C., a pressure of 40 kg / cm 2 and a time of 20 minutes.

【0032】上記実施例で得られた2枚のプリプレグ7
が一体化された組合せ用プリプレグ1を、上記プリプレ
グ7を2枚使用する際に使用し、被圧体を形成する組み
合わせ工程の作業時間を測定すると、従来、プリプレグ
7を2枚ずつ組み合わせて被圧体を形成していたとき、
つまり、一被圧体に対してプリプレグ7を4枚組み合わ
せていた時に比べ、組合せ用プリプレグ1を使用した場
合、時間にして約30%の短縮を図ることができた。
Two prepregs 7 obtained in the above embodiment
The prepreg for combination 1 in which the above are integrated is used when two sheets of the above prepreg 7 are used, and the working time of the combination step of forming the body to be pressed is measured. When forming a pressure body,
That is, compared with the case where four prepregs 7 were combined with one pressed body, it was possible to reduce the time by about 30% when the combination prepreg 1 was used.

【0033】また、組合せ用プリプレグ1の端部2は接
着されているので、剛性が高くなり、端部2を挟持して
搬送しても、垂れ下がったり、屈折することがなく、容
易に搬送することができた。
Further, since the end portion 2 of the combination prepreg 1 is adhered, the rigidity is high, and even if the end portion 2 is sandwiched and conveyed, it does not sag or bend and is easily conveyed. I was able to.

【0034】[0034]

【発明の効果】本発明の組合せ用プリプレグは、基材に
含浸された樹脂が半硬化したプリプレグを所定寸法に切
断して重ね合わせ、該プリプレグの端部を結合して一体
化しているので、所望の種類のプリプレグを一体化する
ことができ、必要な品種かつ必要な枚数のプリプレグを
容易に取り扱うことができるので、組み合わせやBUの
作業効率を向上することができる。また、予め、必要な
種類で必要枚数を組み合わせて一体化されているので、
組合せ間違いをすることもなく、正確な構成を得ること
ができる。
The prepreg for combination of the present invention has a structure in which the prepreg in which the resin impregnated into the base material is semi-cured is cut into a predetermined size and overlapped with each other, and the end portions of the prepreg are joined and integrated. It is possible to integrate desired types of prepregs and easily handle the required types and the required number of prepregs, thus improving the working efficiency of combinations and BUs. In addition, because it is integrated in advance by combining the required number of required types.
An accurate configuration can be obtained without making a mistake in combination.

【図面の簡単な説明】[Brief description of drawings]

【図1】(a)本発明の一実施例に係る組合せ用プリプ
レグの上面図である。 (b)図1(a) の組合せ用プリプレグの断面図である。
FIG. 1A is a top view of a combination prepreg according to an embodiment of the present invention. (B) It is sectional drawing of the prepreg for a combination of FIG.1 (a).

【図2】本発明の他の一実施例に係る組合せ用プリプレ
グの上面図である。
FIG. 2 is a top view of a combination prepreg according to another embodiment of the present invention.

【図3】本発明の他の一実施例に係る組合せ用プリプレ
グの上面図である。
FIG. 3 is a top view of a combination prepreg according to another embodiment of the present invention.

【図4】本発明の他の一実施例に係る組合せ用プリプレ
グの上面図である。
FIG. 4 is a top view of a combination prepreg according to another embodiment of the present invention.

【図5】多層プリント配線板を成形する際の組合せを説
明する構成図である。
FIG. 5 is a configuration diagram illustrating a combination when molding a multilayer printed wiring board.

【符号の説明】[Explanation of symbols]

1 組合せ用プリプレグ 2 端部 2a 結合部 3 中央部 4 銅箔 5 内層材 7 プリプレグ 1 Combination prepreg 2 End part 2a Joint part 3 Center part 4 Copper foil 5 Inner layer material 7 Prepreg

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 基材に含浸された樹脂が半硬化したプリ
プレグ(7)を所定寸法に切断して重ね合わせ、該プリ
プレグ(7)の端部(2)を結合して一体化したことを
特徴とする組合せ用プリプレグ。
1. A prepreg (7) in which a resin impregnated into a base material is semi-cured is cut into a predetermined size and overlapped with each other, and an end portion (2) of the prepreg (7) is joined and integrated. Characteristic combination prepreg.
【請求項2】 プリプレグ(7)の端部(2)を加熱し
て接着したことを特徴とする請求項1記載の組合せ用プ
リプレグ。
2. The prepreg for combination according to claim 1, wherein the end (2) of the prepreg (7) is heated and bonded.
【請求項3】 上記プリプレグ(7)の端部(2)をホ
ッチキス、又は、はとめにより結合したことを特徴とす
る請求項1又は請求項2記載の組合せ用プリプレグ。
3. The prepreg for combination according to claim 1 or 2, wherein the ends (2) of the prepreg (7) are joined by a stapler or a snap.
JP13183895A 1995-05-30 1995-05-30 Combination prepreg Withdrawn JPH08323746A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13183895A JPH08323746A (en) 1995-05-30 1995-05-30 Combination prepreg

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13183895A JPH08323746A (en) 1995-05-30 1995-05-30 Combination prepreg

Publications (1)

Publication Number Publication Date
JPH08323746A true JPH08323746A (en) 1996-12-10

Family

ID=15067290

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13183895A Withdrawn JPH08323746A (en) 1995-05-30 1995-05-30 Combination prepreg

Country Status (1)

Country Link
JP (1) JPH08323746A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008174630A (en) * 2007-01-18 2008-07-31 Toyota Motor Corp Fiber reinforced composite material, molding method of fiber reinforced composite material, pair of prepregs, and pair of prepreg manufacturing methods

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008174630A (en) * 2007-01-18 2008-07-31 Toyota Motor Corp Fiber reinforced composite material, molding method of fiber reinforced composite material, pair of prepregs, and pair of prepreg manufacturing methods

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