JPH08329447A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPH08329447A JPH08329447A JP8077461A JP7746196A JPH08329447A JP H08329447 A JPH08329447 A JP H08329447A JP 8077461 A JP8077461 A JP 8077461A JP 7746196 A JP7746196 A JP 7746196A JP H08329447 A JPH08329447 A JP H08329447A
- Authority
- JP
- Japan
- Prior art keywords
- magnetic
- recording medium
- resin
- weight
- magnetic recording
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 239000011261 inert gas Substances 0.000 claims abstract description 7
- 239000006247 magnetic powder Substances 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 239000000843 powder Substances 0.000 abstract description 7
- 230000002463 transducing effect Effects 0.000 abstract 2
- 239000000758 substrate Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 29
- 229920005989 resin Polymers 0.000 description 26
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- 239000011230 binding agent Substances 0.000 description 13
- 229920001577 copolymer Polymers 0.000 description 13
- 238000010894 electron beam technology Methods 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 11
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- -1 for example Substances 0.000 description 9
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- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
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- 239000003973 paint Substances 0.000 description 5
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- 229910052708 sodium Inorganic materials 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
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- 230000000052 comparative effect Effects 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 230000005415 magnetization Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000691 measurement method Methods 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229920006122 polyamide resin Polymers 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 208000028659 discharge Diseases 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000011112 polyethylene naphthalate Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 description 3
- 235000011151 potassium sulphates Nutrition 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 238000004438 BET method Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 231100000987 absorbed dose Toxicity 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
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- 239000006185 dispersion Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical group O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- 102100026735 Coagulation factor VIII Human genes 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 1
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
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- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
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- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- JZQOJFLIJNRDHK-CMDGGOBGSA-N alpha-irone Chemical compound CC1CC=C(C)C(\C=C\C(C)=O)C1(C)C JZQOJFLIJNRDHK-CMDGGOBGSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
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- 239000012298 atmosphere Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- VRXAQKMPZKGHIH-UHFFFAOYSA-N butan-2-one butyl octadecanoate Chemical compound C(C)C(=O)C.C(CCCCCCCCCCCCCCCCC)(=O)OCCCC VRXAQKMPZKGHIH-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
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- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
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- 125000004663 dialkyl amino group Chemical group 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- KIQKWYUGPPFMBV-UHFFFAOYSA-N diisocyanatomethane Chemical compound O=C=NCN=C=O KIQKWYUGPPFMBV-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
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- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、磁気記録媒体に係り、
特に媒体表面が平滑で電磁変換特性の良好な塗布型の磁
気記録媒体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a magnetic recording medium,
In particular, it relates to a coating type magnetic recording medium having a smooth medium surface and good electromagnetic conversion characteristics.
【0002】[0002]
【従来の技術】従来より、塗布型磁性層を有する磁気記
録媒体にあっては、高い記録密度を有するものが要求さ
れるにつれ、磁性層厚を薄くし、磁性層表面が平滑で、
磁気特性及び電磁変換特性の良好な磁気記録媒体を得る
べく種々の磁気記録媒体が開発されている。即ち、磁気
記録媒体の表面特性を良好にするため種々の分散剤、バ
インダーなどの塗料組成、分散方法等について種々研究
開発が行なわれている。そして、磁化量の大きい鉄を主
体とする金属磁性粉末も塗布型磁気記録媒体の磁性粉末
として、使用されている。金属磁性粉末表面に存在する
水は比較的低温で放出される物理吸着水と比較的高温で
放出される化学吸着水に大きく分けられる。従来、金属
磁性粉末自体の表面性に関しては、比較的低温で放出さ
れる物理吸着水が重要視されてきた。しかし金属磁性粉
末の化学吸着水に関しては、化学吸着水に対する適切な
評価方法がないこともあり、記録媒体の表面性との関係
は明らかにされてこなかった。 このため、金属磁性粉
末の表面の最適材料設計が未だに不十分であり、平滑な
表面を持つ磁気記録媒体が得られていないのが現状であ
る。2. Description of the Related Art Conventionally, as a magnetic recording medium having a coating type magnetic layer is required to have a high recording density, the thickness of the magnetic layer is reduced and the surface of the magnetic layer is smooth.
Various magnetic recording media have been developed in order to obtain magnetic recording media having good magnetic characteristics and electromagnetic conversion characteristics. That is, various researches and developments have been conducted on coating compositions such as various dispersants and binders, dispersion methods, and the like in order to improve the surface characteristics of magnetic recording media. A magnetic metal powder mainly composed of iron having a large amount of magnetization is also used as a magnetic powder for a coating type magnetic recording medium. Water existing on the surface of the metallic magnetic powder is roughly classified into physically adsorbed water released at a relatively low temperature and chemically adsorbed water released at a relatively high temperature. Conventionally, regarding the surface property of the metal magnetic powder itself, physical adsorption water released at a relatively low temperature has been emphasized. However, with respect to the chemically adsorbed water of the magnetic metal powder, there is no appropriate evaluation method for the chemically adsorbed water, and the relationship with the surface property of the recording medium has not been clarified. For this reason, the optimum material design of the surface of the magnetic metal powder is still insufficient, and at present the magnetic recording medium having a smooth surface has not been obtained.
【0003】[0003]
【発明が解決しようとする課題】前記の通り、磁気記録
媒体において、 磁性層厚を薄くするには塗料を溶剤で希釈し粘性を低
くすることが必要であるが、希釈により塗料の凝集が問
題となる。しかも、凝集力は磁性粉同士の磁気的な引力
により生じるため、磁化量の大きな磁性粉末はより一層
凝集が進むという問題があり、又 磁化量の大きな磁性粉末を用いる場合、希釈しても凝
集が進まないような分散状態とすることが必要である
が、分散剤・バインダーなどの塗料組成、分散方法では
未だ十分な分散状態は得られていないというのが現状で
あり、分散性がよく、磁性層の表面性の良好で且つ磁気
特性等のすぐれた磁性粉末が期待されている。As described above, in the magnetic recording medium, it is necessary to dilute the paint with a solvent to reduce the viscosity in order to reduce the thickness of the magnetic layer, but the dilution causes a problem of agglomeration of the paint. Becomes Moreover, the cohesive force is generated by the magnetic attractive force between the magnetic powders, so that there is a problem that the magnetic powder with a large magnetization amount will further agglomerate. It is necessary to make a dispersed state that does not progress, but at present it is that a sufficient dispersed state has not been obtained with a coating composition such as a dispersant / binder, a dispersing method, good dispersibility, A magnetic powder having a good magnetic layer surface property and excellent magnetic properties is expected.
【0004】[0004]
【課題を解決するための手段】本発明者は、希釈しても
凝集しない分散状態を得て、平滑な表面状態の磁気記録
媒体を得るため、鋭意研究の結果、鉄を主体とする磁性
粉末の表面状態に着目し、該磁性粉末の水分の状態が磁
性粉末の分散に大きく影響することの知見を得、該金属
磁性粉末が加熱された際、比較的高温で放出される水分
(化学吸着水)が極大値を有する磁性粉末が、その目的
を達成し得るものであることを見出し、本発明に到達し
たものである。即ち、本発明は(1)非磁性支持体上に
鉄を主体とする金属磁性粉末を含む塗布型磁性層を有す
る磁気記録媒体において、該鉄を主体とする金属磁性粉
末が不活性ガス中で加熱された際、300〜500℃で
放出される水分が極大値をもつ金属磁性粉末であること
を特徴とする磁気記録媒体、(2)鉄を主体とする金属
磁性粉末が不活性ガス中で加熱された際、300〜50
0℃で放出される水分量が0.8〜1.8×10-5mol/
m2であり、かつ400〜500℃で放出される水分が極
大値を有するものである前記(1)記載の磁気記録媒
体、に関する。DISCLOSURE OF THE INVENTION In order to obtain a magnetic recording medium having a smooth surface state by obtaining a dispersed state that does not agglomerate even when diluted, the present inventors have earnestly studied, and as a result, magnetic powder containing iron as a main component. Focusing on the surface state of the magnetic powder, it was found that the water state of the magnetic powder greatly affects the dispersion of the magnetic powder, and when the metal magnetic powder is heated, the water released at a relatively high temperature (chemical adsorption The present inventors have found that a magnetic powder having a maximum value of (water) can achieve the object, and arrived at the present invention. That is, the present invention provides (1) a magnetic recording medium having a coating type magnetic layer containing a metallic magnetic powder mainly composed of iron on a non-magnetic support, wherein the metallic magnetic powder mainly composed of iron is in an inert gas. A magnetic recording medium characterized in that when heated, the moisture released at 300 to 500 ° C. is a metal magnetic powder having a maximum value. (2) A metal magnetic powder mainly composed of iron in an inert gas When heated, 300-50
The amount of water released at 0 ° C is 0.8 to 1.8 × 10 -5 mol /
The magnetic recording medium according to (1) above, wherein the water content is m 2 and the water released at 400 to 500 ° C. has a maximum value.
【0005】本発明は鉄を主体とする金属磁性粉末とし
て、不活性ガス(例えばN2、He、Ar等)中で加熱
された際、放出される水分が300〜500℃で極大値
をもつものが用いられる。そして、好ましくは300〜
500℃で放出される水分量が0.8〜1.8×10-5
mol/m2であり、かつ400〜500℃で放出される水
分が極大値を有するものが用いられる。300〜500
℃で放出される水分量が、1.0×10-5mol/m2より
小さい場合は、磁性塗料の降伏値が高くなり、磁性層表
面が粗れてくる。水分量が1.8×10-5mol/m2より
大きい場合は、磁性粉の磁化量が低下したり、/または
遊離水分量が増えるため磁性塗料が凝集し、逆に媒体の
表面性を悪化させる。これらの鉄を主体とする金属磁性
粉末は、針状形状をなし、平均軸長0.04〜0.25
μm、軸比は平均で3〜10、X線による結晶子径が1
00〜250Åのものが好ましい。磁気特性としては保
磁力(Hc)が1800〜2500Oe程度、飽和磁化
量(σs)が120〜180emu/g程度、BET法によ
る比表面積が50〜80m2/g程度のものである。ま
た、金属磁性粉は、表面に酸化被膜を有するものであっ
てもよい。このような酸化被膜をもつ金属磁性粉を用い
た磁気記録媒体は、温度、湿度等の外部環境による磁束
密度の低下、磁性層のサビの発生による特性劣化に有利
である。本発明では、通常このような金属磁性粉のみを
用いて磁性層を形成するが、もし必要であるならば、他
の磁性粉、例えば金属磁性粉や酸化物磁性粉を50重量
%以下併用してもよい。The present invention is a metallic magnetic powder containing iron as a main component, and when heated in an inert gas (eg, N 2 , He, Ar, etc.), the released water has a maximum value at 300 to 500 ° C. Things are used. And preferably 300-
The amount of water released at 500 ° C is 0.8 to 1.8 × 10 -5
Those having a mol / m 2 and having a maximum value of water released at 400 to 500 ° C. are used. 300-500
When the amount of water released at 0 ° C. is less than 1.0 × 10 −5 mol / m 2 , the yield value of the magnetic coating becomes high and the surface of the magnetic layer becomes rough. If the water content is larger than 1.8 × 10 -5 mol / m 2 , the magnetic powder will be reduced in the magnetization amount and / or the free water content will be increased, so that the magnetic coating material will be aggregated and the surface property of the medium will be adversely affected. make worse. These iron-based metal magnetic powders have a needle-like shape and have an average axial length of 0.04 to 0.25.
μm, the axial ratio is 3 to 10 on average, and the crystallite diameter by X-ray is 1
It is preferably from 00 to 250Å. As magnetic properties, coercive force (Hc) is about 1800 to 2500 Oe, saturation magnetization (σs) is about 120 to 180 emu / g, and specific surface area by BET method is about 50 to 80 m 2 / g. Further, the magnetic metal powder may have an oxide film on its surface. The magnetic recording medium using the metal magnetic powder having such an oxide film is advantageous for the deterioration of the magnetic flux density due to the external environment such as temperature and humidity and the deterioration of the characteristics due to the rusting of the magnetic layer. In the present invention, the magnetic layer is usually formed by using only such metal magnetic powder, but if necessary, other magnetic powder, for example, metal magnetic powder or oxide magnetic powder is used together in an amount of 50% by weight or less. May be.
【0006】本発明の鉄を主体とする金属磁性粉末は適
当なバインダー及び添加剤と混合され、非磁性支持体上
に塗布され磁性層が形成される。本発明のバインダーは
この種磁気記録媒体の磁性層を形成されるのに用いられ
る熱可塑性樹脂、熱硬化型樹脂ないし反応型樹脂或いは
電子線硬化型樹脂等のいずれのバインダーも用いること
ができる。熱可塑性樹脂としては、軟化温度が150℃
以下、平均分子量5000〜200000程度のものが
好ましく、例えば塩化ビニル系共重合体、ポリウレタン
樹脂、(メタ)アクリル樹脂、ポリエステル樹脂、アク
リロニトリルーブタジエン系共重合体、ポリアミド樹
脂、ポリビニルブチラール、ニトロセルロース、スチレ
ン−ブタジエン系共重合体、ポリビニルアルコール樹
脂、アセタール樹脂、エポキシ系樹脂、フェノキシ系樹
脂、ポリエーテル樹脂、ポリカプロラクトン等の多官能
性ポリエーテル類、ポリアミド樹脂、ポリイミド樹脂、
フェノール樹脂、ポリブタジエンエラストマー、塩化ゴ
ム、アクリルゴム、イソプレンゴム、エポキシ変性ゴム
等をあげることができ、これらの樹脂の中では塩化ビニ
ル系共重合体とポリウレタン樹脂との組み合わせが最も
好ましく用いられる。上記の塩化ビニル系共重合体は、
塩化ビニル含有量が60〜90wt%、特に60〜95
wt%のものが好ましく、その平均重合度は100〜5
00程度であることが好ましい。特には、塩化ビニルと
エポキシ(グリシジル)基を含有する単量体との共重合
体が好ましい。このような塩化ビニル系共重合体として
は、極性基として硫酸基および/またはスルホ基(以下
S含有極性基)を含有するものが好ましい。S含有極性
基としては、例えば−SO4Y、−SO3Y(ただし、Y
は、Hまたはアルカリ金属を示す)等があげられ、これ
らのなかでも−SO4K、SO3Kが特に好ましい。この
ようなS含有極性基は塩化ビニル、及び共重合可能な他
の単量体を、過硫酸カリウム、過硫酸アンモニウム等の
Sを含む強酸根を有するラジカル発生剤の存在下に重合
して得ることができる。これらのS含有極性基は、S原
子として分子中に0.001〜10wt%、とくに0.
01〜5wt%含まれていることが好ましい。S含有極
性基のほかに、−OPO2Y基、−PO3Y基、−COO
Y基(YはH、アルカリ金属)、アミノ基(−N
R2)、−NR3Cl(RはH、メチル、エチル)等を含
有させることもできる。この中で、アミノ基はS含有極
性基と併用しなくとも良く、また種々のものであってよ
いが、とくにジアルキルアミノ基(好ましくは炭素原子
数1〜10のアルキル)が好ましい。このようなアミノ
基は通常、アミン変成によって得られ、塩化ビニル・ア
ルキルカルボン酸ビニルエステルをアミン化合物存在下
でケン化反応を行うことで得られる。そのアミノ基を有
するビニル単位が0.05〜5wt%で、なおアンモ,
ウム塩基、アミン塩基が結果的に含まれていても良い。
このような塩化ビニル系共重合体に含まれるその他の共
重合成分としては酢酸ビニル、(メタ)アクリル酸エス
テル及び酢酸ビニルのケン化によって得るビニルアルコ
ール等がある。The iron-based metal magnetic powder of the present invention is mixed with a suitable binder and additives and coated on a non-magnetic support to form a magnetic layer. As the binder of the present invention, any binder such as a thermoplastic resin, a thermosetting resin or a reactive resin, or an electron beam curing resin used for forming the magnetic layer of this kind of magnetic recording medium can be used. As a thermoplastic resin, the softening temperature is 150 ° C.
Hereinafter, those having an average molecular weight of about 5,000 to 200,000 are preferable, and for example, vinyl chloride copolymers, polyurethane resins, (meth) acrylic resins, polyester resins, acrylonitrile-butadiene copolymers, polyamide resins, polyvinyl butyral, nitrocellulose, Styrene-butadiene copolymer, polyvinyl alcohol resin, acetal resin, epoxy resin, phenoxy resin, polyether resin, polyfunctional polyethers such as polycaprolactone, polyamide resin, polyimide resin,
Examples thereof include phenol resin, polybutadiene elastomer, chlorinated rubber, acrylic rubber, isoprene rubber, and epoxy modified rubber. Among these resins, a combination of vinyl chloride copolymer and polyurethane resin is most preferably used. The above vinyl chloride-based copolymer,
Vinyl chloride content of 60 to 90 wt%, especially 60 to 95
wt% is preferable, and the average degree of polymerization is 100 to 5
It is preferably about 00. Particularly, a copolymer of vinyl chloride and an epoxy (glycidyl) group-containing monomer is preferable. As such a vinyl chloride-based copolymer, one containing a sulfuric acid group and / or a sulfo group (hereinafter, S-containing polar group) as a polar group is preferable. The S-containing polar group, for example -SO 4 Y, -SO 3 Y (provided that, Y
Represents H or an alkali metal), and among these, —SO 4 K and SO 3 K are particularly preferable. Such an S-containing polar group is obtained by polymerizing vinyl chloride and another copolymerizable monomer in the presence of a radical generator having a strong acid radical containing S such as potassium persulfate and ammonium persulfate. You can These S-containing polar groups are present as S atoms in the molecule in an amount of 0.001 to 10% by weight, particularly 0.1.
It is preferable that the content is 01 to 5 wt%. In addition to the S-containing polar groups, -OPO 2 Y group, -PO 3 Y group, -COO
Y group (Y is H, alkali metal), amino group (-N
R 2 ), —NR 3 Cl (R is H, methyl, ethyl) and the like can be contained. Among them, the amino group may not be used in combination with the S-containing polar group and may be various groups, but a dialkylamino group (preferably an alkyl group having 1 to 10 carbon atoms) is particularly preferable. Such an amino group is usually obtained by modifying the amine, and is obtained by carrying out a saponification reaction of vinyl chloride / alkylcarboxylic acid vinyl ester in the presence of an amine compound. The vinyl unit having the amino group is 0.05 to 5 wt%,
As a result, an um base or an amine base may be contained.
Other copolymer components contained in such a vinyl chloride-based copolymer include vinyl acetate, (meth) acrylic acid ester, and vinyl alcohol obtained by saponification of vinyl acetate.
【0007】上述した塩化ビニル系樹脂と組み合わせて
用いられるポリウレタン樹脂は、耐摩擦性及び支持体へ
の接着性が良い点で特に有効であり、このようなポリウ
レタン樹脂は、ポリエステルポリオールおよび/または
ポリエーテルポリオール等のヒドロキシ基含有樹脂とポ
リイソシアネート含有化合物との反応により得られる樹
脂の総称であって、合成原料を数平均分子量で500〜
200000程度に重合したもので、そのQ値(重量平
均分子量/数平均分子量)は1.5〜4程度である。こ
のようなポリウレタン樹脂は、その樹脂骨格中に極性
基、水酸基を有するものであってもよく、極性基として
は、例えば−SO3M(スルホン酸基)、−SO4M(硫
酸基)、リン酸含有極性基としては、ホスホン酸基=P
O3M、ホスフィン酸基=PO3M、亜ホスフィン酸基=
POM、−P=(OM1)(OM2)、−OP=O(O
M1)(OM2)、−COOM、−NR3X、−NR2、
−OH、エポキシ基、−SH、−CN等から選ばれる少
なくとも一つ以上の極性基を用いることが好ましい(こ
こで、M、M1、M2は、H、LI、Na、K、−NR
3、−NHR2を示し;Rはアルキル基もしくはHを示
し;Xはハロゲン原子を示す)。なお、Mとしてはとく
にNaが好ましい。これら極性基は、骨格樹脂の主鎖中
に存在しても、分岐中に存在してもよく、原子として分
子中に0.001〜10wt%、とくに0.02〜3w
t%含まれていることが好ましい。また、このポリウレ
タン樹脂は、用いる結合剤中において、ポリウレタン樹
脂のガラス転移温度Tgが−20℃≦Tg≦80℃の範
囲で異なるものを少なくとも2種類以上、さらにポリウ
レタン樹脂の合計量が全結合剤の10〜90wt%であ
り、これら複数のポリウレタン樹脂を含有することで、
高温度環境下での走行安定性とカレンダ加工性、電磁変
換特性のバランスが得られる点で好ましい。さらに、塩
化ビニル系共重合体とポリウレタン樹脂とは、その重量
混合比が10:90〜90:10となるように混合して
用いることが好ましい。さらにこれらの樹脂に加えて、
全体の20wt%以下の範囲で、公知の各種樹脂が含有
されていてもよい。The polyurethane resin used in combination with the above-mentioned vinyl chloride resin is particularly effective in that it has good abrasion resistance and adhesion to a support, and such polyurethane resin is a polyester polyol and / or poly It is a general term for resins obtained by the reaction of a hydroxy group-containing resin such as ether polyol and a polyisocyanate-containing compound, and a synthetic raw material having a number average molecular weight of 500 to
Polymerized to about 200,000, and its Q value (weight average molecular weight / number average molecular weight) is about 1.5 to 4. Such polyurethane resins, polar group in its resin skeleton may be one having a hydroxyl group, the polar group, for example -SO 3 M (sulfonic acid groups), - SO 4 M (sulfuric acid group), As the phosphoric acid-containing polar group, a phosphonic acid group = P
O 3 M, phosphinic acid group = PO 3 M, phosphinic acid group =
POM, -P = (OM1) (OM2), -OP = O (O
M1) (OM2), - COOM , -NR 3 X, -NR 2,
It is preferable to use at least one polar group selected from —OH, epoxy group, —SH, —CN and the like (here, M, M1 and M2 are H, LI, Na, K and —NR.
3 , -NHR 2 ; R represents an alkyl group or H; X represents a halogen atom). Na is particularly preferable as M. These polar groups may be present either in the main chain of the skeletal resin or in the branches, and 0.001 to 10 wt%, particularly 0.02 to 3 w, in the molecule as atoms.
It is preferable that t% is included. Further, in this polyurethane resin, at least two kinds of polyurethane resins having different glass transition temperatures Tg within the range of -20 ° C ≤ Tg ≤ 80 ° C in the binder to be used, and the total amount of the polyurethane resin is the total amount of the binder. 10 to 90 wt% of the above, and by containing these plural polyurethane resins,
It is preferable in that a balance between running stability in a high temperature environment, calendar processability, and electromagnetic conversion characteristics can be obtained. Furthermore, it is preferable that the vinyl chloride copolymer and the polyurethane resin are mixed and used so that the weight mixing ratio is 10:90 to 90:10. In addition to these resins,
Various known resins may be contained in the range of 20 wt% or less of the whole.
【0008】熱硬化性樹脂としては、縮重合するフェノ
ール樹脂、エポキシ樹脂、ポリウレタン硬化型樹脂、炭
素樹脂、ブチラール樹脂、ホルマール樹脂、メラミン樹
脂、アルキッド樹脂、シリコーン樹脂、アクリル系反応
樹脂、ポリアミド樹脂、エポキシ−ポリアミド樹脂、飽
和ポリエステル樹脂、尿素ホルムアルデヒド樹脂等が挙
げられる。このようなバインダー樹脂を硬化する架橋剤
としては、各種ポリイソシアナートを用いることがで
き、トリレンジイソシアナート、ヘキサメチレンジイソ
シアナート、メチレンジイソシアナート等の1種以上
を、トリメチロールプロパン等の水酸基を複数有するも
のに変性した架橋剤、またはジイソシアネート化合物3
分子が結合したイソシアヌレート型の架橋剤を用いるこ
とが好ましく、架橋剤の含有量は樹脂100wt%に対
し、10〜30wt%とすることが好ましく、この架橋
剤によりバインダー樹脂に含有される水酸基等と三次元
的に結合して塗膜層の耐久性が向上でき、これらの架橋
反応を行うには一般に加熱オーブン中で50〜80℃に
て6〜100時間加熱するか、低速度で、80〜120
℃にてオーブン中を走行させてもよい。さらに上記共重
合体に(メタ)アクリル系二重結合を導入して電子線感
応変性を行ったものを使用することも可能である。ここ
でアクリル系二重結合とは、(メタ)アクリル酸、(メ
タ)アクリル酸エステル、(メタ)アクリル酸アミドの
残基である(メタ)アクリロイル基をいう。この電子線
感応変性を行うには、トリレンジイソシアネート(TD
I)と2−ヒドロキシエチル(メタ)アクリレート(2
−HEMA)との反応物(アダクト)とを反応させるウ
レタン変性、エチレン性不飽和二重結合を1個以上およ
びイソシアネート基1個を分子中に有し、かつウレタン
結合を分子中に持たないモノマー(2−イソシアネート
エチル(メタ)アクリレート等)を用いる改良型ウレタ
ン変性と水酸基やカルボン酸基を有する樹脂に対し(メ
タ)アクリル基とカルボン酸無水物あるいはジカルボン
酸を有する化合物を反応させてエステル変性する方法と
が良く知られているが、これらの中でも改良ウレタン変
性が、塩化ビニル系樹脂の含有比率を上げても脆くなら
ず、しかも分散性、表面性にすぐれた塗膜を得ることが
できるため好ましい。またその電子官能基含有量は、製
造時の安定性、電子線硬化性等から水酸基成分中1〜4
0モル%、好ましくは10〜30モル%であり、とくに
塩化ビニル系共重合体の場合1分子あたり1〜20個、
好ましくは2〜10個の官能基となるようにモノマーを
反応させると分散性、硬化性ともに優れた電子線硬化性
樹脂を得ることができる。これら電子線感応変性樹脂を
用いる場合、架橋率を向上させるために従来公知の多官
能アクリレートを1〜50wt%混合して使用してもよ
い。As the thermosetting resin, polycondensation phenol resin, epoxy resin, polyurethane curable resin, carbon resin, butyral resin, formal resin, melamine resin, alkyd resin, silicone resin, acrylic reaction resin, polyamide resin, Epoxy-polyamide resin, saturated polyester resin, urea formaldehyde resin and the like can be mentioned. Various polyisocyanates can be used as a cross-linking agent for curing such a binder resin, and one or more of tolylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, etc. can be used as trimethylol propane, etc. Crosslinking agent modified to have a plurality of hydroxyl groups, or diisocyanate compound 3
It is preferable to use a molecule-bonded isocyanurate-type cross-linking agent, and the content of the cross-linking agent is preferably 10 to 30 wt% with respect to 100 wt% of the resin. And the durability of the coating layer can be improved by three-dimensionally bonding with each other, and in order to carry out these crosslinking reactions, heating is generally performed in a heating oven at 50 to 80 ° C. for 6 to 100 hours, or at a low speed, ~ 120
It may be run in an oven at ℃. Further, it is also possible to use a copolymer obtained by introducing a (meth) acrylic double bond and subjecting it to electron beam-sensitive modification. Here, the acrylic double bond means a (meth) acryloyl group which is a residue of (meth) acrylic acid, a (meth) acrylic acid ester, and a (meth) acrylic acid amide. To perform this electron beam sensitive modification, tolylene diisocyanate (TD
I) and 2-hydroxyethyl (meth) acrylate (2
-HEMA) monomer modified to react with a reaction product (adduct) with HEMA), having at least one ethylenically unsaturated double bond and one isocyanate group in the molecule, and having no urethane bond in the molecule Improved urethane modification using (2-isocyanatoethyl (meth) acrylate etc.) and ester modification by reacting a resin having a hydroxyl group or a carboxylic acid group with a compound having a (meth) acrylic group and a carboxylic acid anhydride or dicarboxylic acid It is well known that the improved urethane modification among them is not brittle even if the content ratio of the vinyl chloride resin is increased, and a coating film having excellent dispersibility and surface property can be obtained. Therefore, it is preferable. Further, the content of the electronic functional group is 1 to 4 in the hydroxyl group component in view of stability during production, electron beam curability and the like.
0 mol%, preferably 10 to 30 mol%, especially 1 to 20 per molecule in the case of a vinyl chloride copolymer,
It is possible to obtain an electron beam curable resin having excellent dispersibility and curability by reacting the monomer so that it preferably has 2 to 10 functional groups. When these electron beam sensitive modified resins are used, 1 to 50 wt% of a conventionally known polyfunctional acrylate may be mixed and used in order to improve the crosslinking rate.
【0009】電子線感応性変性樹脂をバインダーとして
用いた場合の硬化に際しての照射線源としては、吸収線
量の制御、製造工程ラインへの導入、電離放射線の遮蔽
の見地から、電子線を使用する方法および/または紫外
線を使用する方法が有利であり、電子線の場合には加速
電圧100KV〜750KV、好ましくは150〜30
0KVの電子線加速器を用い、吸収線量を20〜200
キログレイになるように照射するのが好都合である。ま
た電子線架橋に際しては、酸素濃度が1%以下のN2、
He、CO2等の不活性ガス雰囲気で電子線を照射する
ことが重要で、これは電子線照射により生じたO3等が
ラジカルを捕捉するのを防ぐためである。一方、紫外線
を用いる場合には、電子線硬化性樹脂を含有するバイン
ダーの中には、従来公知の光重合増感剤が加えられ、そ
の照射については、キセノン放電管、水素放電管等の紫
外線電球等を用いればよい。磁性層は公知の添加剤であ
る分散剤、潤滑剤、界面活性剤、帯電防止剤、表面改良
剤である各該無機微粒子、その他の添加剤および溶剤を
適宜含有することができる。An electron beam is used as a radiation source for curing when an electron beam sensitive modified resin is used as a binder, from the viewpoint of controlling absorbed dose, introducing it into a manufacturing process line, and shielding ionizing radiation. The method and / or the method using ultraviolet rays are advantageous, in the case of electron beams an accelerating voltage of 100 KV to 750 KV, preferably 150 to 30.
Absorbed dose is 20 ~ 200 using 0KV electron beam accelerator
It is convenient to irradiate so that it is a kilogray. When electron beam cross-linking is performed, N 2 having an oxygen concentration of 1% or less,
It is important to irradiate with an electron beam in an atmosphere of an inert gas such as He or CO 2 , and this is to prevent O 3 or the like generated by the electron beam irradiation from trapping radicals. On the other hand, when ultraviolet rays are used, a conventionally known photopolymerization sensitizer is added to the binder containing the electron beam curable resin, and the irradiation is performed using ultraviolet rays such as xenon discharge tubes and hydrogen discharge tubes. A light bulb or the like may be used. The magnetic layer may appropriately contain known additives such as a dispersant, a lubricant, a surfactant, an antistatic agent, the inorganic fine particles as a surface improving agent, other additives and a solvent.
【0010】本発明の非磁性支持体には、ポリエチレン
テレフタレート(PET)、ポリエチレンナフタレート
(PEN)等のポリエステル類、ポリオレフィン類、ポ
リアミド、ポリアミドイミド、ポリスルフォンセルロー
ストリアセテート、ポリカーボネート等の公知のフィル
ムを使用することができ、これらのうちでは、PET、
PEN、芳香族ポリアミドが好ましく、特に、PETな
いしPENの2種ないし3種による多層共押出しによる
複合化フィルムが好ましく、これらのフィルムを使用す
ると、電磁変換特性、耐久性、摩擦特性、フィルム強
度、生産性のバランスが良好となる。また、非磁性支持
体には、フィラーとしてAl、Ca、Si、Ti等の酸
化物や炭酸塩等の無機化合物、アクリル樹脂系微粉末等
の有機化合物等を添加することが好ましく、これらの量
と大きさにより表面性を自由にコントロールすることが
可能となり、その結果、電磁変換特性、耐久性、摩擦特
性等をコントロールすることが可能となる。さらに、こ
れらの非磁性支持体には、あらかじめコロナ放電処理、
プラズマ放電および/または重合処理、易接着剤塗布処
理、除塵処理、熱および/または調湿による緩和処理等
を施してもよい。非磁性支持体の表面粗さは、中心線平
均粗さRaで、好ましくは0.03μm以下、より好ま
しくは0.02μm以下、さらに好ましくは0.01μ
m以下である。また、単に表面粗さが小さいだけではな
く、0.5μm以上の粗大突起がないことが好ましい。
また非磁性支持体の長手方向および幅方向の100℃・
30分での熱収縮率は、好ましくは3%以下、より好ま
しくは1.5%以下であり、80℃・30分での熱収縮
率は、好ましくは1%以下、より好ましくは0.5%以
下である。非磁性支持体の厚さは4.0〜75.0μm
であることが好ましい。薄すぎると磁気記録媒体の機械
的強度が保てなくなり、耐久性が低下してくる。厚すぎ
ると磁気記録媒体の総厚が厚くなりすぎ、単位体積あた
りの記録量が減少するため好ましくない。本発明の磁性
層にはアンダーコート層を設けることができる。アンダ
ーコート層の組成は公知のいずれのものも使用でき、非
磁性無機物、潤滑剤、界面活性剤、導電材、分散剤等の
公知の添加剤、バインダーおよび溶剤とからなる。アン
ダーコート層のバインダーは前記磁性層のバインダーと
同じものが使用され得る。For the non-magnetic support of the present invention, known films of polyesters such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyolefins, polyamides, polyamide imides, polysulfone cellulose triacetate, polycarbonates and the like are used. Of these, PET,
PEN and aromatic polyamides are preferable, and composite films formed by multi-layer coextrusion of 2 to 3 kinds of PET or PEN are particularly preferable. When these films are used, electromagnetic conversion characteristics, durability, friction characteristics, film strength, Good balance of productivity. In addition, it is preferable to add inorganic compounds such as oxides and carbonates of Al, Ca, Si, Ti and the like, organic compounds such as fine particles of acrylic resin and the like to the non-magnetic support as fillers. It becomes possible to freely control the surface property by the size and size, and as a result, it becomes possible to control the electromagnetic conversion characteristics, durability, friction characteristics and the like. Furthermore, these non-magnetic supports have been previously treated with corona discharge treatment,
Plasma discharge and / or polymerization treatment, easy adhesive coating treatment, dust removal treatment, relaxation treatment by heat and / or humidity adjustment, etc. may be performed. The surface roughness of the non-magnetic support is a center line average roughness Ra of preferably 0.03 μm or less, more preferably 0.02 μm or less, and further preferably 0.01 μm.
m or less. Further, it is preferable that not only the surface roughness is small, but also there is no coarse protrusion of 0.5 μm or more.
Also, 100 ° C in the longitudinal and width directions of the non-magnetic support
The heat shrinkage at 30 minutes is preferably 3% or less, more preferably 1.5% or less, and the heat shrinkage at 80 ° C./30 minutes is preferably 1% or less, more preferably 0.5%. % Or less. The thickness of the non-magnetic support is 4.0 to 75.0 μm
It is preferred that If it is too thin, the mechanical strength of the magnetic recording medium cannot be maintained and the durability will decrease. If it is too thick, the total thickness of the magnetic recording medium becomes too thick, and the recording amount per unit volume decreases, which is not preferable. An undercoat layer may be provided on the magnetic layer of the present invention. Any known composition can be used for the undercoat layer, and the undercoat layer is composed of a known additive such as a non-magnetic inorganic substance, a lubricant, a surfactant, a conductive material and a dispersant, a binder and a solvent. The same binder as that of the magnetic layer may be used as the binder of the undercoat layer.
【0011】[0011]
【実施例】以下に具体的に実施例及び比較例を挙げて説
明するが、本発明がこれらの実施例に限定されるもので
はない。測定方法 〈水分の測定法〉 水分脱離曲線の測定 磁性粉50mgを密封容器に入れ、窒素をキャリアガス
としたサンプルを1.5℃/minで昇温し、窒素中に
含まれる水をTCD(thermal conductivity detector
熱伝導度検出器)で検出した。次に200℃までの磁性
粉単位重量当りの水分量をカールフィッシャー測定法に
より求めた。磁性粉末量は100mg、測定装置は三菱
化学(株)製、微量水分測定装置CA−05、水分気化
装置VA−05とし、窒素ガス気流中で、気化温度20
0℃で測定した。次に300〜500℃で放出される水
分量は以下の手順により求めた。 水分脱離曲線の室温から200℃までの面積に相当す
る水分量を、前記カールフィッシャー測定法より求めた
水分量と等しいとし、水分脱離曲線の単位面積当り水分
量(A)を求める。EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to these examples. Measurement method < Measurement method of moisture> Measurement of moisture desorption curve 50 mg of magnetic powder was placed in a sealed container, a sample with nitrogen as a carrier gas was heated at 1.5 ° C / min, and water contained in nitrogen was measured by TCD. (Thermal conductivity detector
Thermal conductivity detector). Next, the water content per unit weight of the magnetic powder up to 200 ° C. was determined by the Karl Fischer measurement method. The amount of magnetic powder is 100 mg, the measuring devices are Mitsubishi Chemical Corporation's trace moisture measuring device CA-05 and moisture vaporizing device VA-05, and the vaporizing temperature is 20 in a nitrogen gas stream.
It was measured at 0 ° C. Next, the amount of water released at 300 to 500 ° C was determined by the following procedure. The water content corresponding to the area from the room temperature to 200 ° C. of the water desorption curve is set equal to the water content determined by the Karl Fischer measurement method, and the water content per unit area (A) of the water desorption curve is determined.
【0012】[0012]
【化1】 Embedded image
【0013】水分脱離曲線の300〜500℃の面積
を求め、で求めた値から300〜500℃で放出され
る水分量(B)を求める。 B=水分脱離曲線の300〜500℃までの面積×A 〈磁気特性〉東英工業(株)製VSMを用いて、印加磁
界10kOeで磁気測定を行ない、角形比Br/Bmを
測定した。 〈電磁変換特性〉Hi−8デッキ(ソニー(株)製EV
S−900)を用いて、7MHzの波長の記録信号の再
生出力を測定した。 〈表面粗さ〉表面粗さ計(ランクテーラーホブソン社製
タリステップ)を用いて、磁性層表面の粗さRa(J
ISB06)を測定した。 (触針:0.1×5μm HPF:167μm LPF
3.3μm) 〈比表面積の測定〉磁性粉末の比表面積(単位重量当り
の表面積)は、BET法により、湯浅アイオニクス社製
マルチソーブ12を用い、磁性粉末0.5gを200℃
で脱気し、N2/He=3:7の混合ガスの吸着量によ
り測定して求めた。本発明の実施例及び比較例で用いた
磁性粉末は表1の通りである。The area of the water desorption curve at 300 to 500 ° C. is obtained, and the amount of water (B) released at 300 to 500 ° C. is obtained from the value obtained at. B = area of moisture desorption curve from 300 to 500 ° C. × A <Magnetic characteristics> Using VSM manufactured by Toei Industry Co., Ltd., magnetic measurement was performed at an applied magnetic field of 10 kOe to measure the squareness ratio Br / Bm. <Electromagnetic conversion characteristics> Hi-8 deck (EV manufactured by Sony Corporation)
S-900) was used to measure the reproduction output of a recording signal having a wavelength of 7 MHz. <Surface roughness> Using a surface roughness meter (Rank Taylor Hobson Taristep), the surface roughness Ra (J
ISB06) was measured. (Stylus: 0.1 × 5 μm HPF: 167 μm LPF
3.3 μm) <Measurement of specific surface area> The specific surface area (surface area per unit weight) of the magnetic powder was measured by BET method using Multisorb 12 manufactured by Yuasa Ionics Co.
It was degassed with and measured by the adsorption amount of a mixed gas of N 2 / He = 3: 7. The magnetic powders used in Examples and Comparative Examples of the present invention are shown in Table 1.
【0014】[0014]
【表1】 [Table 1]
【0015】実施例1〜3及び比較例で用いる磁性粉の
加熱された際に放出する水分の量及び極大値と温度を図
1に示す。図1は磁性粉50mgを窒素キャリアガスの
存在下、密封容器中で1.5℃/minで昇温し、窒素
中に含まれる水をTDCで検出した水分の脱離曲線であ
る。 《磁気記録媒体の作成》 (1)磁性層が非磁性層を介して支持体上に設けられた
もの 上記磁性粉末A〜Dを用いて磁気記録媒体(磁気テー
プ)を作成した。上記各金属磁性粉末に下記の磁性層組
成の一部又は全てをニーダーで混練した後、サンドミル
で分散、混合、希釈を行ない、各磁性塗料を作製した。 〈磁性層組成〉 金属磁性粉末 100.0重量部 塩化ビニル系共重合体(硫酸カリウム含有) 8.3重量部 (MR−110 日本ゼオン(株)製) ポリエステルポリウレタン樹脂(スルホン酸ナトリウム含有) 8.3重量部 (UR−8700 東洋紡績(株)製) α−アルミナ 5.0重量部 (HIT−60A 住友化学工業(株)製) ステアリン酸 1.0重量部 ステアリン酸ブチル 1.0重量部 メチルエチルケトン 111.0重量部 トルエン 111.0重量部 シクロヘキサノン 74.0重量部 得られた塗料に硬化剤(コロネートL;日本ウレタン工
業(株)製)を3.3重量部混合添加し、さらに2つの
押し出しノズルを用いて、下記に示す非磁性下層塗料と
ともにポリエチレンテレフタレート(厚さ7.5μm)
上に、磁性層厚0.2μm、非磁性下層厚2.0μm
(乾燥厚み)になるようにウエット・オン・ウエット方
式で塗布し、その後、配向、乾燥、カレンダー処理およ
び硬化を行なった。 〈非磁性層組成〉 針状α酸化鉄粉末 100.0重量部 (戸田工業(株)製DPN250BX 平均長軸長0.15μm、軸比=6.5) 塩化ビニル系共重合体(硫酸カリウム含有) 8.3重量部 (MR−110 日本ゼオン(株)製) ポリエステルポリウレタン樹脂(スルホン酸ナトリウム含有) (UR−8700 東洋紡績(株)製) 4.7重量部 ポリエステルポリウレタン樹脂(スルホン酸ナトリウム含有) (UR−8200 東洋紡績(株)製) 4.7重量部 α−アルミナ 5.0重量部 (HIT−60A 住友化学工業(株)製) ステアリン酸 1.0重量部 ステアリン酸ブチル 1.0重量部 メチルエチルケトン 88.0重量部 トルエン 88.0重量部 シクロヘキサノン 60.0重量部 得られた塗料に硬化剤(コロネート;日本ポリウレタン
(株)製)を4.7重量部混合添加した。こうしてでき
あがった原反を8mm幅に切断し磁気テープとし、下記
の特性評価を行なった。結果を表2に示す。FIG. 1 shows the amount of water released from the magnetic powder used in Examples 1 to 3 and Comparative Example when heated, the maximum value and the temperature. FIG. 1 is a desorption curve of water in which 50 mg of magnetic powder was heated in a sealed container at 1.5 ° C./min in the presence of a nitrogen carrier gas, and the water contained in nitrogen was detected by TDC. << Preparation of Magnetic Recording Medium >> (1) Magnetic layer provided on support through non-magnetic layer A magnetic recording medium (magnetic tape) was prepared using the above magnetic powders A to D. A part or all of the following magnetic layer composition was kneaded with each of the metal magnetic powders by a kneader, and then dispersed, mixed and diluted with a sand mill to prepare each magnetic coating material. <Magnetic layer composition> Metal magnetic powder 100.0 parts by weight Vinyl chloride copolymer (containing potassium sulfate) 8.3 parts by weight (MR-110 manufactured by Nippon Zeon Co., Ltd.) Polyester polyurethane resin (containing sodium sulfonate) 8 .3 parts by weight (UR-8700 manufactured by Toyobo Co., Ltd.) α-alumina 5.0 parts by weight (HIT-60A manufactured by Sumitomo Chemical Co., Ltd.) 1.0 part by weight stearic acid 1.0 part by weight butyl stearate Methyl ethyl ketone 111.0 parts by weight Toluene 111.0 parts by weight Cyclohexanone 74.0 parts by weight 3.3 parts by weight of a curing agent (Coronate L; manufactured by Nippon Urethane Industry Co., Ltd.) was mixed and added to the obtained paint, and two more were added. Polyethylene terephthalate (thickness: 7.5 μm) with the non-magnetic lower layer paint shown below using an extrusion nozzle
On top, magnetic layer thickness 0.2 μm, non-magnetic lower layer thickness 2.0 μm
It was applied by a wet-on-wet method so as to have a (dry thickness), and thereafter, orientation, drying, calendering and curing were performed. <Nonmagnetic layer composition> 100.0 parts by weight of acicular α-iron oxide powder (DPN250BX manufactured by Toda Kogyo Co., Ltd. average major axis length 0.15 μm, axial ratio = 6.5) Vinyl chloride copolymer (containing potassium sulfate) ) 8.3 parts by weight (MR-110 manufactured by Nippon Zeon Co., Ltd.) Polyester polyurethane resin (containing sodium sulfonate) (UR-8700 manufactured by Toyobo Co., Ltd.) 4.7 parts by weight Polyester polyurethane resin (containing sodium sulfonate) ) (UR-8200 manufactured by Toyobo Co., Ltd.) 4.7 parts by weight α-alumina 5.0 parts by weight (HIT-60A manufactured by Sumitomo Chemical Co., Ltd.) Stearic acid 1.0 part by weight Butyl stearate 1.0 Parts by weight methyl ethyl ketone 88.0 parts by weight toluene 88.0 parts by weight cyclohexanone 60.0 parts by weight A curing agent (coronate; Japan 4.7 parts by weight of Polyurethane Co., Ltd. was mixed and added. The thus-prepared raw fabric was cut into a magnetic tape having a width of 8 mm, and the following characteristics were evaluated. Table 2 shows the results.
【0016】[0016]
【表2】 [Table 2]
【0017】(2)磁性層が直接支持体上に設けられて
いるもの 前記磁性粉末A〜Dの磁性粉末を用いて、単層磁気記録
媒体(磁気テープ)の作成を行なった。上記各金属磁性
粉末に下記の磁性層組成の一部または全てをニーダーで
混練した後、サンドミルで分散、混合、希釈を行ない、
各磁性塗料を作成した。 金属磁性粉末 100.0重量部 塩化ビニル系共重合体(硫酸カリウム含有) 8.3重量部 (MR−110 日本ゼオン(株)製) ポリエステルポリウレタン樹脂(スルホン酸ナトリウム含有) 8.3重量部 (UR−8700 東洋紡績(株)製) α−アルミナ 8.0重量部 (HIT−60A 住友化学工業(株)製) ステアリン酸 1.0重量部 ステアリン酸ブチル 1.0重量部 メチルエチルケトン 96.4重量部 トルエン 96.4重量部 シクロヘキサン 64.2重量部 得られた塗料に硬化剤(コロネートL;日本ポリウレタ
ン工業(株)製)を3.3重量部混合添加し、乾燥厚み
が2.0μmとなるように、厚さ7.5μmのテポリエ
チレンテレフタレート上に押し出しノズルで塗布し、配
向、乾燥、カレンダー処理および硬化を行なった。こう
してできあがった原反を8mm幅に切断し磁気テープと
し、評価を行なった。結果を表3に示す。(2) Magnetic Layer Directly Provided on Support A single-layer magnetic recording medium (magnetic tape) was prepared using the magnetic powders of the above-mentioned magnetic powders A to D. After kneading a part or all of the following magnetic layer composition in each of the metal magnetic powders with a kneader, dispersing, mixing, and diluting with a sand mill,
Each magnetic paint was created. Metal magnetic powder 100.0 parts by weight Vinyl chloride copolymer (containing potassium sulfate) 8.3 parts by weight (MR-110 manufactured by Nippon Zeon Co., Ltd.) Polyester polyurethane resin (containing sodium sulfonate) 8.3 parts by weight ( UR-8700 Toyobo Co., Ltd. α-alumina 8.0 parts by weight (HIT-60A Sumitomo Chemical Co., Ltd.) Stearic acid 1.0 part by weight Butyl stearate 1.0 part by weight Methyl ethyl ketone 96.4 parts by weight Parts Toluene 96.4 parts by weight Cyclohexane 64.2 parts by weight 3.3 parts by weight of a curing agent (Coronate L; manufactured by Nippon Polyurethane Industry Co., Ltd.) is mixed and added to the obtained coating material to give a dry thickness of 2.0 μm. As shown above, it is applied on a polyethylene polyethylene terephthalate film having a thickness of 7.5 μm by an extrusion nozzle, and orientation, drying, calendering and curing are performed. Was Tsu. The thus-prepared original fabric was cut into a width of 8 mm to obtain a magnetic tape, and the magnetic tape was evaluated. The results are shown in Table 3.
【0018】[0018]
【表3】 [Table 3]
【0019】表2及び表3から明らかなように、本発明
の300〜500℃で放出される水分が極大値を有する
もの、特に300〜500℃で放出される水分量が0.
8〜1.8×10-5mol/m2で、かつ400〜500℃で
放出される水分が極大値を有する磁性粉末を用いるもの
では角形比Br/Bm,表面粗さ(Ra)、電磁変換特
性の点ですぐれたものを兼ね備えているものである。As is clear from Tables 2 and 3, the water content released at 300 to 500 ° C. according to the present invention has a maximum value, particularly the water content released at 300 to 500 ° C. is 0.
In the case of using the magnetic powder having a maximum value of 8 to 1.8 × 10 −5 mol / m 2 and water released at 400 to 500 ° C., the squareness ratio Br / Bm, surface roughness (Ra), electromagnetic It also has excellent conversion characteristics.
【0020】[0020]
【発明の効果】本発明の加熱された際、300〜500
℃で放出される水分が極大値を有する鉄を主体とする金
属磁性粉末を用いる磁気記録媒体は表面が平滑で磁気特
性、電磁変換特性等の点ですぐれたものである。When heated according to the present invention, 300 to 500
A magnetic recording medium using a metal magnetic powder mainly composed of iron having a maximum value of water released at ° C has a smooth surface and is excellent in magnetic characteristics, electromagnetic conversion characteristics and the like.
【図1】磁性粉末のTDCで検出した温度と水分の放出
の関係を示す水分脱離曲線である。FIG. 1 is a moisture desorption curve showing the relationship between the temperature of a magnetic powder detected by TDC and the moisture release.
a 実施例1及び4の磁性粉 b 実施例2及び5の磁性粉 c 実施例3及び6の磁性粉 d 比較例1及び2の磁性粉 a Magnetic powder of Examples 1 and 4 b Magnetic powder of Examples 2 and 5 c Magnetic powder of Examples 3 and 6 d Magnetic powder of Comparative Examples 1 and 2
Claims (2)
粉末を含む塗布型磁性層を有する磁気記録媒体におい
て、該鉄を主体とする金属磁性粉末が不活性ガス中で加
熱された際、300〜500℃で放出される水分が極大
値をもつ金属磁性粉末であることを特徴とする磁気記録
媒体。1. A magnetic recording medium having a coating type magnetic layer containing iron-based metallic magnetic powder on a non-magnetic support, wherein the iron-based metallic magnetic powder is heated in an inert gas. In this case, the magnetic recording medium is characterized in that the moisture released at 300 to 500 ° C. is a metal magnetic powder having a maximum value.
中で加熱された際、300〜500℃で放出される水分
量が0.8〜1.8×10-5mol/m2であり、かつ400
〜500℃で放出される水分が極大値を有するものであ
る請求項1記載の磁気記録媒体。2. When the metallic magnetic powder mainly composed of iron is heated in an inert gas, the amount of water released at 300 to 500 ° C. is 0.8 to 1.8 × 10 −5 mol / m 2. And 400
The magnetic recording medium according to claim 1, wherein the moisture released at ˜500 ° C. has a maximum value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8077461A JPH08329447A (en) | 1995-03-30 | 1996-03-29 | Magnetic recording medium |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7-73134 | 1995-03-30 | ||
| JP7313495 | 1995-03-30 | ||
| JP8077461A JPH08329447A (en) | 1995-03-30 | 1996-03-29 | Magnetic recording medium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH08329447A true JPH08329447A (en) | 1996-12-13 |
Family
ID=26414292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8077461A Pending JPH08329447A (en) | 1995-03-30 | 1996-03-29 | Magnetic recording medium |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH08329447A (en) |
-
1996
- 1996-03-29 JP JP8077461A patent/JPH08329447A/en active Pending
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