JPH0840368A - Wetsuit manufacturing method - Google Patents

Abstract

(57) [Abstract] [Purpose] In a method of manufacturing a wetsuit having a plurality of color portions on a surface cloth, the number of cutting cuts of the wetsuit fabric, the number of bonding steps, and the number of sewing steps are reduced, and waterproofness is improved.
Streamline raw material inventory and improve material retention. [Composition] Outer fabric 1 as wet suit fabric 4 of raw material
Is used, and a transfer paper 6 cut into a pattern of a plurality of color portions 3 is applied to the above-mentioned front cloth 1, and is heated and pressed to transfer the color of the transfer paper surface onto the above-mentioned front cloth 1. Then, for example, the body halves 8 and 9 are integrally cut from the wetsuit cloth 4, and a pair of these are combined and sewn.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a wetsuit in general including a drysuit and a wetsuit for fishing, and more particularly to a method for manufacturing a wetsuit having a plurality of parts having different colors on a surface cloth. Is.

[0002]

2. Description of the Related Art Wet suits and dry suits were originally developed for the purpose of retaining heat in water for skin diving and the like, but in recent years, waders and ayu for surfing, windsurfing, fishing, etc. Applications have been found in fishing tights and the like, and the design as well as the function has become important.

The mainstream of the design is the coloring, in which a plurality of parts of different colors are provided in the essential parts of the wet suit, and the whole is finished in a colorful and sporty appearance.

In the conventional method for manufacturing a wetsuit having a plurality of parts of different colors, the wetsuit fabric in which the surface fabric is dyed in advance is prepared for each of the above-mentioned colors, and each of these fabrics is formed into a predetermined shape. This is done by cutting and joining them by adhesive sewing or sewing.

[0005]

However, in the above-mentioned conventional manufacturing method, since the number of cuts by cutting is large, the number of bonding steps and sewing steps are large and the manufacturing process is complicated. Since it is necessary to seal the above sewing part from the inside with seam tape,
As the number of bonded parts and sewn parts increases, considerable consideration must be given to this waterproof treatment.

Further, since there are various thicknesses of the wetsuit cloth, there is a problem that stocking a large amount of cloth of various colors results in a huge inventory. Since the necessary shapes are cut out from the respective doughs before use, there is a problem that a large amount of uncut material is left and the material retention is very poor.

The present invention deals with the above-mentioned actual situation and finds a new method for producing a wetsuit, thereby reducing the number of cutting cuts, the number of bonding steps, and the number of sewing steps, improving the waterproof property, rationalizing the stock of raw materials, It is also intended to improve the material retention.

[0008]

[Means for Solving the Problems] That is, a method of manufacturing a wetsuit of the present invention which meets the above-mentioned object uses a wetsuit cloth in which at least a surface cloth is attached to a foam sheet of rubber or resin, and the colors are different. In the method of manufacturing a wetsuit having a plurality of parts, the above-mentioned plain cloth is used as the raw material wetsuit fabric, and the transfer paper cut into a pattern of a plurality of parts with different colors is used. A wet suit is created by applying it to a surface cloth, applying heat and pressure, transferring the color of the transfer paper surface to the surface of the surface cloth, cutting it from this wet suit material, and sewing it in combination. And

Specifically, the above-mentioned cutting is performed by integrally cutting product parts such as a half body, a sleeve, a back, and upper and lower half bodies.

[0010]

In the manufacturing method of the present invention, since the plurality of color portions are transfer-printed with a plurality of transfer papers, the cutting is performed in the least efficient manner, for example, by cutting the half body of the wetsuit integrally. It suffices to cut into parts with the same number of cuts, and the number of cuts is significantly reduced compared to the past, and the number of sewn areas is also greatly reduced.

Therefore, due to the drastic reduction of the sewn portions, the number of bonding steps and the number of sewing steps are remarkably simplified, less consideration is given to waterproofing, and the waterproofness of the wetsuit itself is improved.

As described above, since the most efficient and minimum number of cut parts can be taken from this wetsuit cloth at one time, the material loss rate is reduced as compared with the conventional method in which a plurality of cloths are cut into small pieces. In addition, in order to eliminate the need for wetsuit fabrics of various colors,
Wet cloth stock can be reduced and space savings and economical rationalization can be achieved.

Further, the wetsuit manufactured by the above method enables finer color designs, multicolor prints, and composite designs than before, and, as mentioned above, has a small number of cut surfaces and a small number of adhesive surfaces and sewing surfaces. , The unevenness of the fabric is reduced and the comfort is improved.

[0014]

Embodiments of the present invention will be described below with reference to the accompanying drawings.

FIG. 1 is a perspective view showing a wetsuit of ayu fishing tights made by the manufacturing method of the embodiment of the present invention, and FIG.
This is a rear view. This wetsuit is made of wetsuit fabric in which a front cloth 1 and a back cloth 2 of a jersey are adhered to both sides of an independent foam sheet of chloroprene rubber having a thickness of several millimeters, and is made of blue or The entire surface fabric 1 has a plurality of color portions 3 having different colors such as yellow and gray.

On the other hand, in the embodiment of the present invention, when manufacturing such a wetsuit, first, as shown in FIG. 3, as the wetsuit cloth 4 as a raw material, the surface cloth 1 is a plain cloth such as a light color or white. To use. Reference numeral 5 in the drawing denotes a cutting line for one wetsuit taken from the original fabric 4, and thus, cutting all parts for one wetsuit (one half body in this example) from one cloth 4 in this manner. However, it is also advantageous in terms of color transfer in the next step.

Next, as shown in FIG. 4, a transfer paper 6 having a desired color cut into a pattern of the plurality of color portions 3 is prepared. This transfer paper 6 is used for transfer printing, and is a paper on which a sublimable dye or pigment is preliminarily printed.

Then, as shown in FIG.
Is applied to a predetermined position of the outer cloth 1 of the raw material 4, and is heated and pressed by a heat press (not shown). As a result, the colors on the respective transfer paper surfaces 6 are transferred onto the outer cloth 1 at once by transfer printing as shown in FIG.

Thereafter, from the wetsuit material raw material 4 to which the color has been transferred, the cutting line 5 is used as a most efficient and minimum number of cut parts of the wetsuit.
Cut 8 and 9 of each half into one body. Then, these parts 8 and 9 are combined as a pair as shown in FIG. 2, the mating surfaces are adhered to each other, and further sewn by sewing 7 (sometimes only sewing may be performed).

In the manufacturing method of the embodiment of the present invention, however, the plurality of color portions are transferred and printed at the same time by the plurality of transfer papers 6, so that the cutting is the most effective and minimum cut of the wet suit. As for the number, it is sufficient to cut out the approximately half body parts 8 and 9 respectively, and the number of cuts is significantly reduced as compared with the conventional method of sewn together the colored portion, and at the same time, the bonding portion and the sewing portion are also greatly reduced.

In other words, the number of bonding and sewn points is greatly reduced, the number of bonding steps and the number of sewing steps are remarkably simplified, less consideration is given to waterproofing, and the waterproofness of the wetsuit itself is improved.

Since, as described above, the half body parts 8 and 9 of all parts of the wetsuit can be taken from one piece of the cloth 4 at a time, the material loss rate is lower than that in the conventional method in which a plurality of pieces of cloth are cut into small pieces. In addition, the number of wetsuit fabrics in various colors is eliminated and the inventory of wetsuit fabrics can be reduced, resulting in space saving and economical rationalization.

Further, the wetsuit manufactured by the method of the present invention enables finer color designs, multicolor prints, and composite designs than before, and has less cut surfaces and less sewing surfaces as described above. , The unevenness of the fabric is reduced and the comfort is improved.

Although one embodiment of the present invention has been described above, the method of the present invention can be applied to fishing waders, dry suits, and other wet suits having a plurality of color portions to obtain the same effect. It is possible. The same effect can be obtained even if the shape of the wetsuit is sleeved or sleeveless outerwear, or a "tie" shape in which the upper and lower parts are integrated.

In the embodiment, the transfer paper is applied to the entire body of the wet suit, but it is also possible to apply a part of the transfer paper to the background color without applying it.

[0026]

As described above, the method for producing a wetsuit of the present invention is one in which when the wetsuit having a plurality of color portions on the surface fabric is produced, the material of the wetsuit as the raw material is a plain fabric. Using a paper, apply a transfer paper cut into a pattern of multiple color parts to the above surface fabric, heat,
By applying pressure, the color of the transfer paper surface is transferred to the surface of the above-mentioned cover cloth, cut from this wetsuit fabric, and this is combined and sewn. The above-mentioned multiple color parts are transferred onto multiple transfer papers. Since printing is performed, cutting can be done by cutting out the most efficient and minimum number of cut parts of the wetsuit integrally, the number of cuts is significantly reduced compared to the past, and the number of bonded and sewn points is also greatly reduced. And this
The number of steps for bonding and sewing can be significantly simplified, less consideration is given to waterproofing, and the waterproofness of the wetsuit itself can be improved.

As described above, since the most efficient minimum number of cut parts can be taken from one piece of cloth at a time, the material loss rate is reduced as compared with the conventional method in which a plurality of pieces of cloth are cut into small pieces. In addition, since we do not need wetsuit fabrics of various kinds of colors, we can reduce the inventory of wetsuit fabrics and save space and achieve economical rationalization. Fine color design and multicolor print,
In addition to enabling a composite design, as described above, there are few cut surfaces, and there are also less adhesive and sewing surfaces, so there are less uneven areas in the stretch of the fabric, and there is a remarkable effect that comfort is improved. is there.

[Brief description of drawings]

FIG. 1 is a perspective view showing a wetsuit of tights for ayu fishing manufactured by the method of the embodiment of the present invention.

FIG. 2 is a rear view of the same.

FIG. 3 is a plan view showing a first step of the manufacturing method according to the embodiment of the present invention.

FIG. 4 is a plan view showing a second step of the manufacturing method of the embodiment.

FIG. 5 is a plan view showing a third step of the manufacturing method of the embodiment.

FIG. 6 is a plan view showing a fourth step of the manufacturing method of the embodiment.

[Explanation of symbols]

 1 Outer fabric 2 Back fabric 3 Color part 4 Wetsuit fabric 5 Cutting line 6 Transfer paper 7 Sewing 8,9 Wetsuit half body

Claims (2)

[Claims] 1. A method for producing a wetsuit having a plurality of parts of different colors by using a wetsuit fabric in which at least a surface fabric is adhered to a foam sheet of rubber or resin, as a raw material wetsuit fabric. When the above-mentioned cover cloth is plain, the transfer paper cut into a plurality of patterns with different colors is applied to the cover cloth, heated and pressed to apply the color of the transfer paper surface to the cover cloth. A method for producing a wetsuit, which comprises transferring the material to the ground, cutting the wetsuit fabric, and then sewing the combined wetsuit fabric. 2. Product parts such as a half body and sleeves are integrally cut from the wetsuit fabric to which the color is transferred,
The method for manufacturing a wetsuit according to claim 1, wherein the wetsuit is created by combining these and sewing.