JPH0848588A - Formation of metallic layer on surface of alumina ceramics - Google Patents

Formation of metallic layer on surface of alumina ceramics

Info

Publication number
JPH0848588A
JPH0848588A JP20420694A JP20420694A JPH0848588A JP H0848588 A JPH0848588 A JP H0848588A JP 20420694 A JP20420694 A JP 20420694A JP 20420694 A JP20420694 A JP 20420694A JP H0848588 A JPH0848588 A JP H0848588A
Authority
JP
Japan
Prior art keywords
metal
metal layer
forming
alumina ceramics
ceramics
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP20420694A
Other languages
Japanese (ja)
Inventor
Nobuyuki Minami
信之 南
Seiichi Tanji
清一 丹治
Shigeru Takahashi
繁 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiheiyo Cement Corp
Original Assignee
Nihon Cement Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Cement Co Ltd filed Critical Nihon Cement Co Ltd
Priority to JP20420694A priority Critical patent/JPH0848588A/en
Publication of JPH0848588A publication Critical patent/JPH0848588A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Products (AREA)

Abstract

PURPOSE:To form a metallic layer excellent in corrosion resistance on the surface of alumina ceramics. CONSTITUTION:A nitride layer is formed on the surface of alumina ceramics by heating the alumina ceramics at 1,100-1,450 deg.C in a nitrogen atmosphere and a brazing filler metal contg. an active metal such as Ti, Zr or Hf in the Ni or Ni-Cu matrix is brazed on the surface of the nitride layer to form the objective metallic layer.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、セラミックス表面に金
属層を形成する方法に関し、特にアルミナセラミックス
表面に耐食性に優れた金属層を形成する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for forming a metal layer on the surface of ceramics, and more particularly to a method for forming a metal layer having excellent corrosion resistance on the surface of alumina ceramics.

【0002】[0002]

【従来の技術】アルミナセラミックスは、特性が優れて
おりしかも安価であるなどの利点から現在最も一般的に
使われているセラミックスであるが、アルミナセラミッ
クスの表面に形成された金属層は、導体として、或いは
該セラミックスと異種金属との接合のためによく用いら
れる。
2. Description of the Related Art Alumina ceramics are the most commonly used ceramics at present due to their advantages such as excellent characteristics and low cost. However, the metal layer formed on the surface of alumina ceramics is used as a conductor. Alternatively, it is often used for joining the ceramics and dissimilar metals.

【0003】従来のアルミナセラミックス表面への金属
層の形成方法は、例えば高融点金属であるMo−Mnや
Ni−Wなどから成る金属を1500℃程度の高温でセ
ラミックス表面に焼き付けて金属層を形成する方法が採
られていた。
A conventional method for forming a metal layer on the surface of alumina ceramics is to form a metal layer by baking a metal composed of a refractory metal such as Mo--Mn or Ni--W at a high temperature of about 1500.degree. The method of doing was adopted.

【0004】そのほか金属層を低温で形成する方法とし
て、焼き付け強度はあまり高くないが、AgまたはAg
とPdなどから成る金属を800〜1000℃程度でセ
ラミックス表面に焼き付けて金属層を形成する方法も採
られていた。
As another method for forming a metal layer at a low temperature, the baking strength is not so high, but Ag or Ag is used.
A method of forming a metal layer by baking a metal including Pd and Pd on the ceramic surface at about 800 to 1000 ° C has also been adopted.

【0005】また、最近では、従来より使用されている
銀と銅との共晶組成から成るロウ中に、活性金属である
チタンを含んだ金属ロウを使用して、800℃前後の低
い温度で、しかもアルミナセラミックスに強固にロウ付
けする方法も開発された。
Recently, a metal braze containing titanium as an active metal has been used in a conventionally used braze composed of a eutectic composition of silver and copper, at a low temperature of about 800 ° C. Moreover, a method of firmly brazing to alumina ceramics has also been developed.

【0006】[0006]

【発明が解決しようとする課題】しかし、これらの方法
によって形成された金属層は、通常に使っていれば問題
ないが、酸などの腐食性ガス雰囲気下、あるいは腐食性
溶液中で使った場合には耐食性が良くないため、いずれ
も金属層が腐食してしまうという問題があった。例えば
酸液に接しているセラミックス表面に上記組成からなる
導体が形成された場合、セラミックスは腐食しないが導
体は腐食して使いものにならなくなってしまう。そのた
め、導体、即ち金属層の上面を耐酸性のある有機樹脂や
ガラスで覆ってやる必要があった。
However, the metal layer formed by these methods has no problem if used normally, but when used in a corrosive gas atmosphere such as an acid or in a corrosive solution. However, since the corrosion resistance is poor, the metal layers are corroded. For example, when a conductor having the above composition is formed on the surface of the ceramic which is in contact with the acid solution, the ceramic does not corrode, but the conductor corrodes and becomes unusable. Therefore, it is necessary to cover the upper surface of the conductor, that is, the metal layer with an acid-resistant organic resin or glass.

【0007】また、金属層を覆った有機樹脂について
も、耐酸性の強いものは見あたらず250℃以下にしか
使えないという問題があり、ガラスについても、ガラス
を覆う工程が面倒で費用が嵩むなどの問題があった。
Regarding the organic resin covering the metal layer, there is no strong acid resistance, and there is a problem that it can be used only at 250 ° C. or lower. For glass, the step of covering the glass is troublesome and costly. There was a problem.

【0008】本発明は、上述した従来技術が有する課題
に鑑みなされたものであって、その目的は、アルミナセ
ラミックス表面に、腐食性物質に対して耐食性に優れた
金属層を強固に形成する方法を提供することにある。
The present invention has been made in view of the above-mentioned problems of the prior art, and an object thereof is to strongly form a metal layer having excellent corrosion resistance against a corrosive substance on the surface of alumina ceramics. To provide.

【0009】[0009]

【課題を解決するための手段】本発明者等は、上記目的
を達成するため鋭意研究した結果、先ずアルミナセラミ
ックスの表面に窒化層を形成し、その面上に活性金属を
含む耐食性の優れたロウで金属層を形成すれば目的を達
成することができるとの知見を得て、本発明を完成し
た。
Means for Solving the Problems The inventors of the present invention have conducted extensive studies to achieve the above object. As a result, a nitride layer was first formed on the surface of alumina ceramics, and an excellent corrosion resistance containing an active metal was formed on the surface. The present invention has been completed based on the finding that the object can be achieved by forming a metal layer with brazing.

【0010】上記アルミナセラミックス表面に窒化層を
形成する方法としては、該セラミックスを窒素雰囲気中
にて1100〜1450℃の温度で加熱処理するものと
した(請求項2)。アルミナセラミックスを窒素雰囲気
中にて加熱処理することにより、アルミナセラミックス
中のAlと窒素(N2)とが反応してセラミックス表面
にAlN層が生成されるものと思われる。加熱処理温度
が1100℃より低いとセラミックス中のAlと窒素
(N2)とが反応しないので、AlN層が形成されず、
また、1450℃より高いとアルミナセラミックス中の
焼結助剤が滲み出しロウ付けがしにくくなるため、これ
以上高くできない。
As a method of forming a nitride layer on the surface of the alumina ceramics, the ceramics are heat-treated at a temperature of 1100 to 1450 ° C. in a nitrogen atmosphere (claim 2). It is considered that by heating the alumina ceramics in a nitrogen atmosphere, Al in the alumina ceramics reacts with nitrogen (N 2 ) to form an AlN layer on the surface of the ceramics. When the heat treatment temperature is lower than 1100 ° C., Al in the ceramic and nitrogen (N 2 ) do not react, so that the AlN layer is not formed,
On the other hand, if the temperature is higher than 1450 ° C., the sintering aid in the alumina ceramics will be exuded and it will be difficult to perform brazing.

【0011】上記活性金属を含む金属ロウとしては、耐
食性が優れているニッケル、あるいはモネル(ニッケル
とCuとの合金)から成るマトリックス中に、チタンま
たは同様の働きを持つジルコニウム、ハフニウム等の活
性金属を含むロウであるとした(請求項3)。チタンな
どの活性金属を含有したのは、窒化層中のNと活性金属
とが反応してその界面でTiNなどを生成して強く結合
するためである。
The metal wax containing the above-mentioned active metal is titanium or an active metal such as zirconium or hafnium having a similar function in a matrix made of nickel or monel (alloy of nickel and Cu) having excellent corrosion resistance. Is a wax containing (claim 3). The reason for containing an active metal such as titanium is that N in the nitride layer and the active metal react with each other to generate TiN or the like at the interface and strongly bond.

【0012】上記金属層を形成する方法としては、形成
した窒化層の上面に金属ロウを配し、それを真空中にて
金属ロウが溶融する温度より高い温度で加熱処理するこ
ととした(請求項4)。加熱雰囲気を真空中としたの
は、少しでも水分を含むと金属層が酸化し使用に耐えな
くなるためであり、その真空度は10-5Torr以上が
望ましい。また還元雰囲気中では金属ロウ中のTiなど
が水素脆化を起こしてしまい、これも使用に耐えなくな
るためである。
As a method for forming the above-mentioned metal layer, a metal brazing material is arranged on the upper surface of the formed nitride layer, and the metal brazing material is heat-treated in vacuum at a temperature higher than the melting temperature of the metal brazing material. Item 4). The reason why the heating atmosphere is set to vacuum is that the metal layer is oxidized and becomes unusable if it contains a little water, and the degree of vacuum is preferably 10 -5 Torr or more. Further, in a reducing atmosphere, Ti in the metal brazing material causes hydrogen embrittlement, which also makes it unusable.

【0013】以上の方法を採ることにより、腐食性物質
に強いニッケル、あるいはモネルの金属ロウを、アルミ
ナセラミックス表面に強固にロウ付けすることが出来る
ので、耐食性に優れた金属層をアルミナセラミックス表
面に強固に形成することが出来る。
By adopting the above method, it is possible to firmly braze nickel or monel metal braze, which is resistant to corrosive substances, to the surface of alumina ceramics. Therefore, a metal layer excellent in corrosion resistance is formed on the surface of alumina ceramics. It can be firmly formed.

【0014】[0014]

【実施例】以下、本発明の実施例を比較例と共に挙げ、
本発明をより詳細に説明する。
EXAMPLES Examples of the present invention will be given below together with comparative examples.
The present invention will be described in more detail.

【0015】(実施例1〜6)セラミックスとして10
mm角で、厚さ3mmのアルミナセラミックス〔(株)
日本セラテック社製〕を用い、そのセラミックスを窒素
雰囲気中にて表1に示す温度で加熱処理した。加熱処理
後、長さ5mm、巾1mm、厚さ0.1mmの活性金属
を含有するニッケル−チタン(24Ni−76Tiwt
%)、またはモネル(12Cu−21Ni−67Tiw
t%)をセラミックス上面に配し、7×10-5Torr
の真空中にて1100℃で加熱処理して金属層を形成し
た。形成された金属層の上面に、直径3mm、長さ30
mmのコバール〔住友特殊金属(株)社製 KV−2〕
の端面をはんだで接合し、コバールを垂直に引っ張るこ
とによりアルミナセラミックスと金属層との接合強度を
求めた。その結果を表1に示す。
(Examples 1 to 6) Ceramics 10
Alumina ceramics with 3 mm thickness and 3 mm square [(Ltd.)
Manufactured by Nippon Ceratech Co., Ltd.] and the ceramics were heat-treated at a temperature shown in Table 1 in a nitrogen atmosphere. After the heat treatment, nickel-titanium (24Ni-76Tiwt) containing an active metal having a length of 5 mm, a width of 1 mm and a thickness of 0.1 mm.
%) Or Monel (12Cu-21Ni-67Tiw)
t%) is placed on the upper surface of the ceramic, and 7 × 10 −5 Torr
Was heated at 1100 ° C. in vacuum to form a metal layer. 3 mm in diameter and 30 in length on the upper surface of the formed metal layer.
mm Kovar [KV-2 manufactured by Sumitomo Special Metals Co., Ltd.]
The end faces of were bonded with solder and the Kovar was pulled vertically to determine the bonding strength between the alumina ceramics and the metal layer. The results are shown in Table 1.

【0016】金属層との接合強度を求めたアルミナセラ
ミックスを、比抵抗が1×108Ω・cm以上の純水に
塩酸を添加して1×105Ω・cmに調整した酸性試験
水を60℃に暖め、その液中に500時間浸漬し腐食試
験した。浸漬後10倍の顕微鏡で金属層を観察し、金属
層の面が何の変化のない、即ち腐食がないものを良と
し、金属層の面が荒れて腐食が認められているものを不
良とした。その結果を表1に示す。
Acidic test water prepared by adding hydrochloric acid to pure water having a specific resistance of 1 × 10 8 Ω · cm or more by adjusting the alumina ceramics for which the bonding strength with the metal layer was obtained to 1 × 10 5 Ω · cm was prepared. It was warmed to 60 ° C. and immersed in the solution for 500 hours for corrosion test. After immersing, observe the metal layer with a microscope of 10 times, and if the surface of the metal layer has no change, that is, there is no corrosion, it is good, and if the surface of the metal layer is rough and corrosion is recognized, it is bad. did. The results are shown in Table 1.

【0017】(比較例1〜8)また、比較のため、実施
例と同じセラミックスを窒素雰囲気中にて表1に示す温
度で加熱処理した。加熱処理後ニッケル−チタン(24
Ni−76Tiwt%)、または銀−銅−チタン(71
Ag−27Cu−2Tiwt%)をセラミックスの上面
に配し、それらを表1に示す真空度にした真空中にて1
100℃の温度で加熱処理して金属層を形成した。形成
した金属層の接合強度は実施例と同じ方法で求め、腐食
試験も実施例と同じ方法で試験した。それらの結果を表
1に示す。
(Comparative Examples 1 to 8) For comparison, the same ceramics as those in Examples were heat-treated at a temperature shown in Table 1 in a nitrogen atmosphere. After heat treatment, nickel-titanium (24
Ni-76Tiwt%), or silver-copper-titanium (71
Ag-27Cu-2Tiwt%) is arranged on the upper surface of the ceramics, and they are set to the vacuum degree shown in Table 1 in a vacuum.
It heat-processed at the temperature of 100 degreeC, and formed the metal layer. The bonding strength of the formed metal layer was determined by the same method as in the example, and the corrosion test was also performed by the same method as in the example. The results are shown in Table 1.

【0018】[0018]

【表1】 [Table 1]

【0019】表1から明らかなように、実施例において
は、いずれも接合強度が高く、また腐食試験も良好であ
った。これに対して比較例では、加熱処理温度が規定範
囲外にあるので、ロウ付けに満足な結果が得られず(比
較例1〜3)、焼成雰囲気が規定範囲外にあるとやはり
満足な結果が得られなかった(比較例4〜6)。また金
属ロウの種類が規定範囲外にあると接合強度は十分であ
るが金属層の金属が腐食してしまった(比較例7)。さ
らに真空度が低い真空中で処理するとロウ付けに満足な
結果が得られなかった(比較例8)。
As is clear from Table 1, in each of the examples, the joint strength was high and the corrosion test was good. On the other hand, in the comparative example, since the heat treatment temperature was out of the specified range, satisfactory results could not be obtained in brazing (Comparative Examples 1 to 3), and the baking atmosphere was out of the specified range. Was not obtained (Comparative Examples 4 to 6). When the type of the metal brazing material was out of the specified range, the bonding strength was sufficient, but the metal in the metal layer was corroded (Comparative Example 7). Further, when the treatment was carried out in a vacuum having a low degree of vacuum, satisfactory results for brazing could not be obtained (Comparative Example 8).

【0020】[0020]

【発明の効果】以上、説明した本発明にかかるアルミナ
セラミックス表面への金属層形成方法によれば、アルミ
ナセラミックスの表面に接合強度が高く、かつ腐食性物
質に対して耐食性に優れた金属層を形成することが出来
る。
According to the above-described method for forming a metal layer on the surface of alumina ceramics according to the present invention, a metal layer having high bonding strength and excellent corrosion resistance to corrosive substances is formed on the surface of alumina ceramics. Can be formed.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 アルミナセラミックス表面に窒化層を形
成し、その面上に活性金属を含む金属ロウをロウ付けし
て金属層を形成することを特徴とするアルミナセラミッ
クス表面への金属層形成方法。
1. A method for forming a metal layer on an alumina ceramic surface, comprising forming a nitride layer on the alumina ceramic surface and brazing a metal braze containing an active metal on the surface to form a metal layer.
【請求項2】 アルミナセラミックス表面に窒化層を形
成する方法が、該セラミックスを窒素雰囲気中にて11
00〜1450℃の温度で加熱処理することを特徴とす
る請求項1記載のアルミナセラミックス表面への金属層
形成方法。
2. A method for forming a nitride layer on the surface of alumina ceramics is the method of forming the nitrided ceramics in a nitrogen atmosphere.
The method for forming a metal layer on the surface of an alumina ceramics according to claim 1, wherein the heat treatment is performed at a temperature of 00 to 1450 ° C.
【請求項3】 活性金属を含むロウが、ニッケル、或い
はニッケルと銅から成るマトリックス中に、チタン、ジ
ルコニウム、ハフニウムの活性金属を含むロウであるこ
とを特徴とする請求項1又は2記載のアルミナセラミッ
クス表面への金属層形成方法。
3. The alumina according to claim 1, wherein the wax containing an active metal is a wax containing an active metal of titanium, zirconium or hafnium in a matrix of nickel or nickel and copper. Method for forming metal layer on ceramic surface.
【請求項4】 金属層を形成する方法が、形成した窒化
層の上面に金属ロウを配し、それを真空中にて金属ロウ
が溶融する温度より高い温度で加熱処理することを特徴
とする請求項1、2又は3記載のアルミナセラミックス
表面への金属層形成方法。
4. The method for forming a metal layer is characterized in that a metal brazing material is arranged on the upper surface of the formed nitrided layer and heat treatment is performed at a temperature higher than the melting temperature of the metal brazing material in vacuum. The method for forming a metal layer on the surface of the alumina ceramic according to claim 1, 2, or 3.
JP20420694A 1994-08-08 1994-08-08 Formation of metallic layer on surface of alumina ceramics Withdrawn JPH0848588A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20420694A JPH0848588A (en) 1994-08-08 1994-08-08 Formation of metallic layer on surface of alumina ceramics

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20420694A JPH0848588A (en) 1994-08-08 1994-08-08 Formation of metallic layer on surface of alumina ceramics

Publications (1)

Publication Number Publication Date
JPH0848588A true JPH0848588A (en) 1996-02-20

Family

ID=16486595

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20420694A Withdrawn JPH0848588A (en) 1994-08-08 1994-08-08 Formation of metallic layer on surface of alumina ceramics

Country Status (1)

Country Link
JP (1) JPH0848588A (en)

Similar Documents

Publication Publication Date Title
TW397808B (en) Joined ceramic structures and a process for the production thereof
EP0798779B1 (en) Ceramic circuit board
JPS61158876A (en) Direct liquid phase bonding for ceramic to metal
JP4136648B2 (en) Dissimilar material joined body and manufacturing method thereof
JPH0216273B2 (en)
USRE34819E (en) Gold-nickel-titanium brazing alloy
JP3040203B2 (en) High temperature stable composite and method for producing the same
JP2003212670A (en) Joined product of different kinds of materials and its manufacturing process
JP3834351B2 (en) Ceramic circuit board
JP3095490B2 (en) Ceramic-metal joint
JPS59232692A (en) Brazing filler metal for joining ceramics and metal or the like and composite body composed of ceramics and metal or the like using said brazing filler metal
WO1993023246A1 (en) Thin film metallization and brazing of aluminum nitride
JPH0848588A (en) Formation of metallic layer on surface of alumina ceramics
JP3370060B2 (en) Ceramic-metal joint
JP2000096167A (en) TiNi-based target materials, electrode materials, and mounting components
JPH0725677A (en) Method for joining ceramics and nickel or nickel alloys
JP4769136B2 (en) Manufacturing method of ceramic joined body and ceramic heater
JPS61215272A (en) Method of bonding ceramic member and metal member
JP3292767B2 (en) Joining method of silicon carbide ceramics and silicon
JPS6337077B2 (en)
JPH07187839A (en) Nitride-based ceramic-metal bonded body and method for manufacturing the same
JPH04294890A (en) Al-si-ti ternary alloy brazing filler metal
JPH0859378A (en) Formation of metallic layer on surface of alumina ceramics
JPH06321648A (en) Method for joining ceramic to nickel
JP3523665B2 (en) Method of forming metal layer on ceramic surface

Legal Events

Date Code Title Description
A761 Written withdrawal of application

Free format text: JAPANESE INTERMEDIATE CODE: A761

Effective date: 20041202