JPH085053B2 - Method for forming uneven patterns on inorganic extruded building materials - Google Patents
Method for forming uneven patterns on inorganic extruded building materialsInfo
- Publication number
- JPH085053B2 JPH085053B2 JP26730290A JP26730290A JPH085053B2 JP H085053 B2 JPH085053 B2 JP H085053B2 JP 26730290 A JP26730290 A JP 26730290A JP 26730290 A JP26730290 A JP 26730290A JP H085053 B2 JPH085053 B2 JP H085053B2
- Authority
- JP
- Japan
- Prior art keywords
- product
- inorganic
- extruded building
- building materials
- cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 この発明は無機質押出建材の凹凸模様付方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention relates to a method for forming an uneven pattern on an inorganic extruded building material.
従来、セメント配合物よりなる無機質原料を押出機に
より所定断面形状に押出成形し、これを養生硬化して製
品としたいわゆる押出建材が広く知られている。BACKGROUND ART So-called extruded building materials have heretofore been widely known, in which an inorganic raw material made of a cement mixture is extrusion-molded into a predetermined cross-sectional shape by an extruder, and this is cured and cured to obtain a product.
この押出建材はかなり複雑な断面形状の製品であって
も、凹凸が押出方向へ連続するものであれば連続成形可
能であり、大量消費材の成形手段として有効である。Even if the extruded building material is a product having a considerably complicated cross-sectional shape, continuous molding is possible as long as unevenness is continuous in the extrusion direction, and it is effective as a molding means for mass-consumed materials.
しかし、この押出建材において、表面に例えば煉瓦積
み用の縦横に交叉する凹凸模様を付する場合は押出成形
品表面に押出直後にロール、あるいはプレス盤等により
別に横走目地を付する必要がある。However, in this extruded building material, if the surface is provided with a concavo-convex pattern that crosses vertically and horizontally for brick building, for example, it is necessary to add a laterally running joint to the surface of the extruded product immediately after extrusion by a roll or a press machine. .
しかしながら、上記横走目地をロールあるいはプレス
により付する場合押出成形直後の成形品はかなり可塑性
に富むため、プレス圧により材料が圧縮圧延され流れが
生じて、模様輪郭や成形品輪郭が崩れる問題があった。However, when the laterally running joint is applied by roll or press, the molded product immediately after extrusion molding is considerably rich in plasticity, so that the material is compressed and rolled by the press pressure to generate a flow, which causes a problem that the contour of the pattern and the contour of the molded product collapse. there were.
従って、押出成形法では押出方向に連続しない上述し
た横走目地などの付与は非常に困難であった。Therefore, it is very difficult to provide the above-mentioned laterally running joints which are not continuous in the extrusion direction by the extrusion molding method.
この発明は上記問題点に鑑み、例えば煉瓦積み模様の
ように縦横に連続する凹凸模様であっても、押出成形品
表面に容易に付して行くことのできる無機質押出建材の
凹凸模様付方法を提供することを目的としてなされたも
のである。In view of the above problems, the present invention provides a method for forming an uneven pattern on an inorganic extruded building material that can be easily attached to the surface of an extruded product even if it has an uneven pattern that continues vertically and horizontally such as a brickwork pattern. It was made for the purpose of providing.
即ち、この発明の無機質押出建材の凹凸模様付方法は
セメント配合物よりなる無機質原料を押出機により所定
断面形状の製品に押出成形した直後に該成形体表面に超
速硬セメントを均一に供給し、該供給表面にプレスによ
り表面凹凸模様を付することを特徴とするものである。That is, the method for imparting a concave-convex pattern to an inorganic extruded building material of the present invention is to uniformly supply super-fast-hardening cement to the surface of the molded body immediately after extrusion molding the inorganic raw material consisting of a cement mixture into a product having a predetermined cross-sectional shape by an extruder, It is characterized in that the surface of the supply is provided with a surface irregular pattern by pressing.
この発明において、セメント配合物よりなる無機質原
料を押出機により所定断面形状の製品に押出成形した直
後、その表面に超速硬セメントを均一に散布供給するの
は、この超速硬セメントにより成形品表面硬度を早期に
高め、直後の凹凸プレスによる材料の流動性を抑えるた
めである。In this invention, immediately after extrusion molding an inorganic raw material consisting of a cement mixture into a product having a predetermined cross-sectional shape by an extruder, the super-hardening cement is uniformly sprayed and supplied to the surface of the molded product surface hardness. This is because the fluidity of the material due to the uneven press immediately after is raised quickly.
従って、可塑性に富む成形品であっても表面硬度は充
分に高くされているので材料の流れなく、シャープな凹
凸模様が付される。Therefore, even a molded article having a high degree of plasticity has a sufficiently high surface hardness, so that the material does not flow and a sharp uneven pattern is formed.
次にこの発明の実施例を説明する。 Next, an embodiment of the present invention will be described.
第1図はこの発明の方法を実施する装置の一例を示す
側面図である。FIG. 1 is a side view showing an example of an apparatus for carrying out the method of the present invention.
セメント、シリカ質原料、石灰質原料、軽量骨材、補
強繊維及び必要量の水からなるセメント配合物1を押出
機2より幅30cm、厚さ2cmの板状体に押出成形し、押出
直後に押出成形品G表面に、凝結時間15分の超速硬性セ
メント3(例えば小野田セメント社製:商品名ジェット
セメント)を散布装置で層厚50〜100μmとなるよう散
布し、その後煉瓦状縦横凹凸模様を有する凹凸プレス盤
4で凹凸模様を付した。Cement mixture 1 consisting of cement, siliceous raw material, calcareous raw material, lightweight aggregate, reinforcing fiber and necessary amount of water is extruded from extruder 2 into a plate having a width of 30 cm and a thickness of 2 cm and extruded immediately after extrusion. On the surface of the molded article G, super rapid hardening cement 3 (for example, Onoda Cement Co., Ltd .: trade name jet cement) with a setting time of 15 minutes is sprayed with a spraying device so as to have a layer thickness of 50 to 100 μm, and then has a brick-like vertical and horizontal uneven pattern An uneven pattern was applied on the uneven press board 4.
この時の凹凸模様の深さは5mm、また凹凸溝の幅は10m
m、凹凸ピッチは横走目地間隔が5cm、縦走目地間隔が10
cm、またプレス圧は10〜30kg/cm2であった。At this time, the depth of the uneven pattern is 5 mm, and the width of the uneven groove is 10 m.
m, uneven pitch is 5 cm for horizontal joints, 10 for vertical joints
cm, and the pressing pressure was 10 to 30 kg / cm 2 .
凹凸プレス後の製品表面形状を観察した所、縦横目地
は明瞭な輪郭、一定深さに付され、かつプレス圧縮によ
る成形品の幅方向への圧延拡大は1mm以内に納まり製品
精度上殆ど問題がなかった。When observing the surface shape of the product after uneven pressing, vertical and horizontal joints have clear contours and a certain depth, and the rolling expansion of the molded product in the width direction due to press compression is within 1 mm, and there is almost no problem in product accuracy. There wasn't.
比較例として、超速硬セメントの散布をすることなく
上記と同じ条件でプレス模様を付したところ、プレス圧
縮による成形品輪郭の幅方向への圧延拡大は5〜10mmと
不定状態でかなりの変形が生じており、また部分的に縦
横目地模様の崩れが見られ、この部分に関しては製品化
が不適な状態であった。As a comparative example, when a press pattern was applied under the same conditions as above without spraying ultra-rapid hard cement, rolling expansion in the width direction of the contour of the molded product by press compression was 5 to 10 mm, and considerable deformation was observed in an indefinite state. In addition, the vertical and horizontal joint patterns were partially broken, and this part was unsuitable for commercialization.
以上説明したように、この発明の方法によれば押出建
材でありながら、模様付プレスを行うに際し、超速硬セ
メント散布により表面硬度を高めておくのでプレス盤に
より押圧しても過度な変形が防止され、押出方向に連続
しない凹凸模様であっても製品の輪郭形状を崩すことな
く明瞭にかつ一定深さに付することが可能となるのであ
る。As described above, according to the method of the present invention, while being an extruded building material, when performing patterned pressing, the surface hardness is increased by the super-rapid hardening cement spraying, so excessive deformation is prevented even when pressed by the press platen. Therefore, even if the pattern of protrusions and recesses is not continuous in the extrusion direction, it is possible to form the product clearly and at a constant depth without breaking the contour shape of the product.
またこの発明の方法の実施に際しては、押出成形品表
面に超速硬セメントの散布装置を付加すれば良いだけで
あるので実施も容易であるなどの効果を有する。Further, when the method of the present invention is carried out, since it is only necessary to add a device for spraying the ultra-rapid hardening cement to the surface of the extruded product, there is an effect that the method is easy to carry out.
第1図はこの発明の方法を実施する装置の側面図であ
る。FIG. 1 is a side view of an apparatus for carrying out the method of the present invention.
Claims (1)
機により所定断面形状の製品に押出成形した直後に該成
形体表面に超速硬セメントを均一に供給し、該供給表面
にプレスにより表面凹凸模様を付することを特徴とする
無機質押出建材の凹凸模様付方法。1. Immediately after extrusion molding an inorganic raw material made of a cement mixture into a product having a predetermined cross-sectional shape by an extruder, ultra-fast hardening cement is uniformly supplied to the surface of the molded body, and a surface uneven pattern is formed on the supplied surface by pressing. A method for applying an uneven pattern to an inorganic extruded building material, which comprises applying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26730290A JPH085053B2 (en) | 1990-10-03 | 1990-10-03 | Method for forming uneven patterns on inorganic extruded building materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26730290A JPH085053B2 (en) | 1990-10-03 | 1990-10-03 | Method for forming uneven patterns on inorganic extruded building materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04142904A JPH04142904A (en) | 1992-05-15 |
| JPH085053B2 true JPH085053B2 (en) | 1996-01-24 |
Family
ID=17442943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26730290A Expired - Lifetime JPH085053B2 (en) | 1990-10-03 | 1990-10-03 | Method for forming uneven patterns on inorganic extruded building materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH085053B2 (en) |
-
1990
- 1990-10-03 JP JP26730290A patent/JPH085053B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04142904A (en) | 1992-05-15 |
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