JPH0860236A - Manufacturing method of high precision parts - Google Patents

Manufacturing method of high precision parts

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Publication number
JPH0860236A
JPH0860236A JP19342394A JP19342394A JPH0860236A JP H0860236 A JPH0860236 A JP H0860236A JP 19342394 A JP19342394 A JP 19342394A JP 19342394 A JP19342394 A JP 19342394A JP H0860236 A JPH0860236 A JP H0860236A
Authority
JP
Japan
Prior art keywords
carburizing
case
less
content
cooling rate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19342394A
Other languages
Japanese (ja)
Inventor
Kanji Hirahara
幹士 平原
Yukio Arimi
幸夫 有見
Shinichi Yasuki
真一 安木
Yoshitake Matsushima
義武 松島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mazda Motor Corp
Kobe Steel Ltd
Original Assignee
Mazda Motor Corp
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mazda Motor Corp, Kobe Steel Ltd filed Critical Mazda Motor Corp
Priority to JP19342394A priority Critical patent/JPH0860236A/en
Publication of JPH0860236A publication Critical patent/JPH0860236A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】 【目的】 従来技術におけるような不都合を生じること
なく、高精度化を達成することによって、静粛性の向上
が図れるような高精度部品を提供する。 【構成】 C:0.03〜0.30%,Si:0.50
%以下(0%を含む),Mn:0.3〜3.0%,P:
0.030%以下(0%を含む),S:0.035%以
下(0%を含む),Al:0.015〜0.06%,
N:0.005〜0.03%を夫々含み、必要によって
Cr,Mo,V,Ni,Cu,Ti,Nb,Ca,Zr
等を含み、残部がFeおよび不可避不純物からなる肌焼
網を用いて成形された中間工部品を浸炭処理した後、所
定の式によって表される臨界冷却速度Vc1〜VC4(℃/
秒)以下の冷却速度Vで室温まで冷却し、その後所望に
より部品の形状を修正する修正加工を施し、引き続き浸
炭雰囲気または浸炭窒化雰囲気で一回目の浸炭処理温度
よりも低い温度に再加熱した後、焼入れ処理を行なう。
(57) [Summary] [Object] To provide a high-precision component capable of improving quietness by achieving high precision without inconvenience as in the prior art. [Structure] C: 0.03 to 0.30%, Si: 0.50
% Or less (including 0%), Mn: 0.3 to 3.0%, P:
0.030% or less (including 0%), S: 0.035% or less (including 0%), Al: 0.015 to 0.06%,
N: 0.005 to 0.03%, respectively, and if necessary Cr, Mo, V, Ni, Cu, Ti, Nb, Ca, Zr
After carburizing the intermediate work part formed by using a case-hardening net containing Fe and unavoidable impurities, the balance of which is equal to the critical cooling rate V c1 to V C4 (° C /
Second) after cooling to room temperature at a cooling rate V of less than or equal to the following, after which correction processing for correcting the shape of the component is performed if desired, and then reheating to a temperature lower than the first carburizing treatment temperature in a carburizing atmosphere or carbonitriding atmosphere. , Quenching process.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、各種機械構造用部品の
うち特に耐摩耗性や耐疲労性を改善するために表層部に
浸炭処理を施し、表層部の硬度を高める必要のある部
品、例えば自動車の各部に用いられる歯車、シャフト、
等速ジョイント等を高精度に製造する方法に関するもの
である。以下の説明においては自動車用歯車への適用例
を代表的に取り上げて説明するが、本発明部品は自動車
用歯車或は自動車用部品に制限されるものではなく、熱
処理による歪が少さいことが望まれる全ての機械構造用
部品に適用できるものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a part for various machine structures, in which a carburizing process is applied to the surface layer part in order to improve wear resistance and fatigue resistance, and the hardness of the surface layer part is required to be increased. For example, gears, shafts used in various parts of automobiles,
The present invention relates to a method for manufacturing a constant velocity joint or the like with high accuracy. In the following description, application examples to automobile gears will be described as representative examples, but the parts of the present invention are not limited to automobile gears or automotive parts, and distortion due to heat treatment may be small. It can be applied to all desired mechanical structural parts.

【0002】[0002]

【従来の技術】現在、自動車や二輪車等の輸送機械に
は、燃費向上や静粛性向上等が要求されている。このう
ち燃費向上には、部品の小型軽量化を図ることが有効で
あるが、そのためには部品の高強度化が必要である。ま
た静粛性向上に対しては、部品の高精度化が有効である
が、そのためには熱処理後の歪み低減が不可欠の要件で
ある。
2. Description of the Related Art At present, transportation machines such as automobiles and two-wheeled vehicles are required to have improved fuel efficiency and quietness. Among them, it is effective to reduce the size and weight of parts for improving fuel efficiency, but for that purpose, it is necessary to increase the strength of parts. Further, in order to improve quietness, it is effective to improve the precision of parts, but for that purpose, it is an essential requirement to reduce the strain after heat treatment.

【0003】上述の如く、自動車の燃費向上の課題に対
しては、自動車部品の高強度化を押し進めていくことが
必要であるが、本発明者らは、歯車部品や各種シャフト
部品の高強度化という観点から種々の検討を行なってき
た。こうした観点から、本発明者らは、浸炭焼入れ・焼
戻し後、ショットピーニングを行ない、歯車の歯元部へ
残留応力を付与し、疲労強度を向上させる方法を提案し
ている(特開平1−306521号)。
As described above, in order to solve the problem of improving the fuel efficiency of automobiles, it is necessary to promote the strengthening of automobile parts. However, the present inventors have found that the high strength of gear parts and various shaft parts is high. Various studies have been carried out from the viewpoint of improvement. From such a viewpoint, the present inventors have proposed a method for improving fatigue strength by performing shot peening after carburizing and tempering to give residual stress to the tooth root portion of a gear (Japanese Patent Laid-Open No. 1-306521). issue).

【0004】一方、自動車運転時の静粛性向上の観点か
らは、上述の如く、浸炭焼入れ後の熱処理歪みが小さい
ことが要求されるのは上述した通りであるが、熱処理歪
の低減を目的とした技術としては、浸炭拡散後に200
℃程度の硝酸塩または亜硝酸塩中で冷却・保持し、更に
空冷するマルクエンチ法、化学成分を調整すると共に、
最適な浸炭処理を施すことによって熱処理歪を低減する
方法(例えば、特開平2−298250号)等が提案さ
れている。またCやMnの含有量を調整して臨界冷却速
度を規定することによって、低歪を達成する低歪浸炭用
鋼(例えば、特開昭60−50795号)も提案されて
いる。しかしながら、これまでに提案された技術は、熱
処理歪に対する低減効果が少ないというのが実情であ
る。ところで、従来の浸炭歯車は下記に示すような工程
によって製造されている。 熱間鍛造または冷間鍛造→機械加工→ホブ切り加工 →シェービング加工→浸炭焼入れ
On the other hand, from the viewpoint of improving the quietness during the operation of the automobile, as described above, it is required that the heat treatment strain after carburizing and quenching is small, but the purpose is to reduce the heat treatment strain. The technology used is 200 after carburizing and diffusion.
Cooling and holding in nitrate or nitrite at about ℃, further cooling by air quenching method, while adjusting the chemical composition,
A method of reducing heat treatment strain by performing an optimum carburizing treatment (for example, JP-A-2-298250) has been proposed. Further, a low-strain carburizing steel (for example, Japanese Patent Laid-Open No. 60-50795) that achieves a low strain by adjusting the content of C or Mn to define the critical cooling rate has also been proposed. However, the technologies proposed so far have little effect of reducing the heat treatment strain. By the way, the conventional carburized gear is manufactured by the following processes. Hot forging or cold forging → Machining → Hobbing → Shaving → Carburizing and quenching

【0005】上記のような工程を実施するに当たり、浸
炭焼入れの際に発生する熱処理歪み(変形量)を予め見
込んでおき、浸炭焼入れ前に見込み変形量をシェービン
グ加工する様にしている。しかしながら、シェービング
加工後の浸炭焼入れによる変形量およびバラツキが大き
いので、歯車の高精度化が困難であった。そこで、上記
の様にシェービング加工後に浸炭焼入れするのではな
く、鋼材を所定の形状に形成して浸炭処理後徐冷し、引
き続き中間工程部品の形状を修正する修正加工を施し、
更にこの中間工程部品を再加熱して焼入れを行なうこと
によって、浸炭部品の高精度化を達成しようとする方法
も提案されている(例えば、特開平5−320765
号)。しかしながら、この技術では、浸炭徐冷後の表面
組織がマルテンサイト組織または(マルテンサイト+ベ
イナイト)の混合組織となり、表面硬さが高くなってし
まい、修正加工時に用いるシェービング工具の寿命(以
下シェービング寿命と呼ぶ)が短くなり、生産コストが
高くなるという問題がある。
In carrying out the above steps, the heat treatment strain (deformation amount) generated during carburizing and quenching is estimated in advance, and the expected deformation amount is shaving before carburizing and quenching. However, since the deformation amount and the variation due to the carburizing and quenching after the shaving process are large, it is difficult to improve the precision of the gear. Therefore, instead of carburizing and quenching after shaving as described above, the steel material is formed into a predetermined shape and gradually cooled after carburizing treatment, and subsequently subjected to correction processing for correcting the shape of the intermediate process part,
Further, a method has been proposed in which the precision of the carburized component is improved by reheating and quenching this intermediate component (for example, JP-A-5-320765).
issue). However, in this technique, the surface structure after carburizing and gradual cooling becomes a martensite structure or a mixed structure of (martensite + bainite), and the surface hardness becomes high. Is called) and the production cost becomes high.

【0006】[0006]

【発明が解決しようとする課題】本発明はこうした技術
的課題を解決する為になされたものであって、その目的
は、従来技術におけるような不都合を生じることなく、
高精度化を達成することによって、静粛性の向上が図れ
るような高精度部品を提供することにある。
The present invention has been made in order to solve these technical problems, and its purpose is to avoid the disadvantages of the prior art.
It is to provide a high-precision component that can improve quietness by achieving high precision.

【0007】[0007]

【課題を解決するための手段】上記目的を達成し得た本
発明とは、C:0.03〜0.30%,Si:0.50
%以下(0%を含む),Mn:0.3〜3.0%,P:
0.030%以下(0%を含む),S:0.035%以
下(0%を含む),Al:0.015〜0.06%,
N:0.005〜0.03%を夫々含み、残部がFeお
よび不可避不純物からなる肌焼鋼を用いて成形された中
間工程部品を浸炭処理した後、下記(1)で表される臨
界冷却速度Vc1(℃/秒)以下の冷却速度V(℃/秒)
で室温まで冷却し、その後所望により部品の形状を修正
する修正加工を施し、引き続き浸炭雰囲気または浸炭窒
化雰囲気で一回目の浸炭処理温度よりも低い温度に再加
熱した後、焼入れ処理を行なう点に要旨を有する高精度
部品の製造方法である。 Vc1=10k1 …(1) 但し、k1=0.61+1.00[C]−0.45[Mn] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%)
The present invention capable of achieving the above-mentioned object is that C: 0.03 to 0.30%, Si: 0.50.
% Or less (including 0%), Mn: 0.3 to 3.0%, P:
0.030% or less (including 0%), S: 0.035% or less (including 0%), Al: 0.015 to 0.06%,
N: 0.005 to 0.03% each, the balance is Fe and the unavoidable impurities. After the carburizing of the intermediate step parts molded using case hardening steel, the critical cooling represented by the following (1) Cooling rate V (° C / sec) of speed V c1 (° C / sec) or less
After cooling to room temperature at room temperature, if necessary, corrective processing to correct the shape of the part is performed, and then reheating to a temperature lower than the first carburizing temperature in a carburizing or carbonitriding atmosphere, and then performing quenching. It is a method of manufacturing a high-precision component having the gist. V c1 = 10 k1 (1) where k1 = 0.61 + 1.00 [C] -0.45 [Mn] [C]: amount of surface carbon after carburizing (%) [Mn]: Mn content in case-hardening steel amount(%)

【0008】また本発明で用いる肌焼鋼として、必要に
よって、上記成分の他に所定量のCr,Mo,V,N
i,Cu,Ti,Nb,Ca,Zr等を含有させること
も有効である。このうち特にCrやMoを含有させる場
合には、これらの元素は鋼の焼入れ性に影響を与える元
素であるので、上記臨界冷却速度Vc1(℃/秒)を、こ
れらの含有元素量に応じて下記の(2)〜(4)式で表
される臨界冷却速度Vc2〜Vc4(℃/秒)として求め、
その臨界冷却速度Vc2〜Vc4(℃/秒)以下の冷却速度
V(℃/秒)で室温まで冷却する必要がある。
As the case-hardening steel used in the present invention, if necessary, in addition to the above components, a predetermined amount of Cr, Mo, V, N.
It is also effective to contain i, Cu, Ti, Nb, Ca, Zr and the like. Of these, particularly when Cr or Mo is contained, since these elements are elements that affect the hardenability of steel, the critical cooling rate V c1C./second ) is set according to the content of these contained elements. Then, as the critical cooling rates V c2 to V c4 (° C./sec) represented by the following formulas (2) to (4),
As the critical cooling rate V c2 ~V c4 (℃ / sec) or less cooling rate V (° C. / sec) needs to be cooled to room temperature.

【0009】 (Crを含有させる場合) Vc2=10k2 …(2) 但し、k2=0.61+1.00[C]−0.45[Mn]−0.69
[Cr] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Cr]:肌焼鋼中のCr含有量(%) (Moを含有させる場合) Vc3=10k3 …(3) 但し、k3=0.61+1.00[C]−0.45[Mn]−2.10
[Mo] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Mo]:肌焼鋼中のMo含有量(%) (CrおよびMoを含有させる場合) Vc4=10k4 …(4) 但し、k4=0.61+1.00[C]−0.45[Mn]−0.69
[Cr]−2.10[Mo] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Cr]:肌焼鋼中のCr含有量(%) [Mo]:肌焼鋼中のMo含有量(%)
(When Cr is included) V c2 = 10 k2 (2) where k2 = 0.61 + 1.00 [C] -0.45 [Mn] -0.69
[Cr] [C]: amount of surface carbon after carburizing (%) [Mn]: Mn content in case-hardened steel (%) [Cr]: Cr content in case-hardened steel (%) (Mo case of containing) V c3 = 10 k3 ... ( 3) where, k3 = 0.61 + 1.00 [C ] -0.45 [Mn] -2.10
[Mo] [C]: amount of surface carbon after carburization (%) [Mn]: Mn content (%) in case-hardened steel [Mo]: Mo content (%) in case-hardened steel (Cr and When Mo is included) V c4 = 10 k4 (4) However, k4 = 0.61 + 1.00 [C] -0.45 [Mn] -0.69
[Cr] -2.10 [Mo] [C]: Surface carbon content after carburization (%) [Mn]: Mn content in case-hardened steel (%) [Cr]: Cr content in case-hardened steel ( %) [Mo]: Mo content (%) in case-hardening steel

【0010】[0010]

【作用】本発明者らは、上記のような高精度部品を実現
するという観点から、様々な角度から検討した。その結
果、用いる肌焼鋼の化学成分を特定すると共に、製造条
件特に浸炭処理後の冷却速度を、浸炭処理後の表面の炭
素量や肌焼鋼中のMn,Cr,Mo等の含有量によって
厳密に規定し、且つその後の熱処理条件を適切にすれ
ば、上記目的が見事に達成されることを見出し、本発明
を完成した。まず発明における化学成分限定理由は下記
の通りである。
The present inventors have studied from various angles from the viewpoint of realizing the above high-precision parts. As a result, the chemical components of the case-hardening steel to be used are specified, and the cooling conditions after the carburizing treatment, especially the manufacturing conditions, are determined by the amount of carbon on the surface after the carburizing treatment and the contents of Mn, Cr, Mo, etc. in the case-hardening steel. The inventors have found that the above objects can be achieved satisfactorily if they are rigorously defined and the heat treatment conditions thereafter are appropriately set, and the present invention has been completed. First, the reasons for limiting the chemical components in the invention are as follows.

【0011】C:0.03〜0.30% Cは部品の芯部の強度を保証する上で有用な元素であ
り、その為には0.03%以上の添加を必要とする。し
かしながら、過剰に添加すると靭性が劣化する他、被削
性および冷間鍛造性が低下して加工性が悪くなるので、
0.3%以下とすべきである。尚C含有量のより好まし
い範囲は0.10〜0.25%程度である。
C: 0.03 to 0.30% C is an element useful for ensuring the strength of the core of the component, and for this purpose, addition of 0.03% or more is required. However, if added excessively, the toughness deteriorates, and the machinability and cold forgeability deteriorate and the workability deteriorates.
It should be 0.3% or less. A more preferable range of the C content is about 0.10 to 0.25%.

【0012】Si:0.50%以下(0%を含む) Siは粒界酸化を助長し、曲げ疲労強度の低下を招くこ
とに加え、冷間鍛造性が低下するので、0.50%以下
に抑制する必要がある。尚曲げ疲労強度の向上という観
点からすれば、Si含有量のより好ましい範囲は0.1
0%以下である。
Si: 0.50% or less (including 0%) Si promotes intergranular oxidation, causes a decrease in bending fatigue strength, and deteriorates cold forgeability, so 0.50% or less. Need to be suppressed. From the viewpoint of improving bending fatigue strength, the more preferable range of Si content is 0.1.
0% or less.

【0013】Mn:0.3〜3.0% Mnは脱酸剤として、また強度および焼入れ性を確保す
る為に重要な元素であり、その為には0.3%以上の添
加が必要であるが、3%を超えると冷間加工性の低下、
および粒界への偏析が多くなり、粒界強度を低下させ、
その結果として曲げ疲労強度を低下させるため上限を3
%と定めた。尚Mn含有量のより好ましい範囲は0.5
〜2.5%程度である。
Mn: 0.3-3.0% Mn is an important element as a deoxidizing agent and for securing strength and hardenability, and for that purpose, 0.3% or more is required to be added. However, if it exceeds 3%, the cold workability deteriorates,
And the segregation to the grain boundaries increases, and the grain boundary strength decreases,
As a result, the upper limit is set to 3 to reduce bending fatigue strength.
Defined as%. The more preferable range of Mn content is 0.5
It is about 2.5%.

【0014】P:0.030%以下(0%を含む) Pは粒界に偏析することにより靭性を低下させるため、
その上限を0.030%と定めた。尚靭性の向上を図る
という観点からすれば、P含有量のより好ましい範囲は
0.015%以下である。 S:0.035%以下(0%を含む) Sは被削性改善元素であるが、冷間鍛造性に悪影響を及
ぼすので、その添加量は0.035%以下とする必要が
ある。
P: 0.030% or less (including 0%) P segregates at the grain boundaries to lower the toughness.
The upper limit was set to 0.030%. From the viewpoint of improving the toughness, the more preferable range of the P content is 0.015% or less. S: 0.035% or less (including 0%) S is a machinability improving element, but since it adversely affects the cold forgeability, its addition amount needs to be 0.035% or less.

【0015】Al:0.015〜0.06% Alは脱酸剤として鋼中に含まれる元素であり、鋼中の
Nを結合してAlNを生成し、結晶粒の粗大化を阻止す
るのに有効な元素である。この効果を発揮させるために
は、0.015%以上添加する必要があるが、0.06
%を超えるあたりから上記の効果が飽和してくるので、
その上限を0.06%と定めた。尚Al含有量のより好
ましい範囲は0.02〜0.05%程度である。
Al: 0.015 to 0.06% Al is an element contained in steel as a deoxidizing agent and binds N in steel to form AlN, which prevents coarsening of crystal grains. Is an effective element. In order to exert this effect, it is necessary to add 0.015% or more, but 0.06%
Since the above effect will be saturated from around the point where%,
The upper limit was set to 0.06%. A more preferable range of Al content is about 0.02 to 0.05%.

【0016】N:0.005〜0.03% Nは鋼中でAlおよび必要により添加されるV,Ti,
Nb等と結合して窒化物を生成し、結晶粒の粗大化を抑
制するのに有効な元素である。このような効果を発揮さ
せるためには、0.005%以上添加する必要がある。
しかしながら、0.03%を超えるあたりから上記の効
果が飽和してくるので、その上限を0.03%と定め
た。尚N含有量のより好ましい範囲は0.007〜0.
020%程度である。
N: 0.005 to 0.03% N is Al and V, Ti, and optionally added in the steel.
It is an element effective in forming a nitride by combining with Nb and the like and suppressing the coarsening of crystal grains. In order to exert such effects, it is necessary to add 0.005% or more.
However, since the above effect becomes saturated around 0.03%, the upper limit was set to 0.03%. A more preferable range of N content is 0.007-0.
It is about 020%.

【0017】本発明で用いる肌焼網は上記元素を基本成
分とし、残部Feおよび不可避不純物からなるものであ
るが、必要によって所定量のCr,Mo,V,Ni,C
u,Ti,Nb等を添加しても良い。これらの元素を添
加するときの添加範囲限定理由は下記の通りである。
The case-hardening net used in the present invention has the above-mentioned elements as basic components and the balance Fe and unavoidable impurities. If necessary, a predetermined amount of Cr, Mo, V, Ni, C is used.
You may add u, Ti, Nb, etc. The reasons for limiting the range of addition when adding these elements are as follows.

【0018】Cr:0.03〜1.5% Crは焼入れ性向上に有用な元素であり、この効果を発
揮するに0.03%以上の添加が必要であるが、1.5
%を超えると浸炭層の粒界酸化が大きくなるので、1.
5%を上限と定めた。尚Cr含有量のより好まし範囲は
0.3〜1.5%程度である。
Cr: 0.03 to 1.5% Cr is an element useful for improving the hardenability, and it is necessary to add 0.03% or more to bring out this effect.
%, The grain boundary oxidation of the carburized layer becomes large, so 1.
The upper limit was set at 5%. The more preferable range of the Cr content is about 0.3 to 1.5%.

【0019】Mo:0.07〜1.0% Moは粒界酸化層の抑制、焼入れ性の確保に有用な元素
であり、その効果を発揮させるためには0.07%以上
添加する必要がある。しかしながら、1.0%を超えて
過剰に添加しても上記の効果が飽和するので、その上限
を1.0%と定めた。尚Mo含有量のより好ましい範囲
は0.15〜0.85%程度である。
Mo: 0.07 to 1.0% Mo is an element useful for suppressing the grain boundary oxide layer and ensuring hardenability, and it is necessary to add 0.07% or more in order to exert its effect. is there. However, even if added in excess of 1.0%, the above effect is saturated, so the upper limit was set to 1.0%. A more preferable range of Mo content is about 0.15 to 0.85%.

【0020】V:0.03〜0.5% VはCやNと結合して炭・窒化物(炭化物,窒化物およ
び炭窒化物)を生成し、結晶粒微細化に有効な元素であ
る。また一回目の浸炭処理時に、炭化物を凝集させてパ
ーライトのラメラー間隔を粗くし、浸炭層の硬さ低下に
有効な元素である。このような効果を発揮させるために
は、0.03%以上添加する必要があるが、過剰に添加
すると被削性の低下を生じるので、その上限を0.5%
と定めた。
V: 0.03 to 0.5% V is an element effective for grain refinement by combining with C or N to form carbon / nitride (carbide, nitride and carbonitride). . Further, it is an element effective in reducing the hardness of the carburized layer by aggregating carbides to coarsen the lamellar spacing of pearlite during the first carburizing treatment. In order to exert such effects, it is necessary to add 0.03% or more, but if added excessively, the machinability will decrease, so the upper limit is 0.5%.
I decided.

【0021】Ni:0.20〜2.5% Niは浸炭処理後の組織を微細にし、安定した芯部硬さ
を確保すると共に、熱間加工性を改善するのに有用な元
素であり、これらの効果を発揮させるのに0.20%以
上の添加が必要であるが、2.5%を超えると、この効
果が飽和するため、2.5%を上限と定めた。尚Ni含
有量のより好ましい範囲は0.3〜2.5%程度であ
る。
Ni: 0.20 to 2.5% Ni is an element useful for making the structure after carburization fine, ensuring stable core hardness, and improving hot workability. In order to exert these effects, it is necessary to add 0.20% or more, but if it exceeds 2.5%, this effect saturates, so 2.5% was defined as the upper limit. A more preferable range of Ni content is about 0.3 to 2.5%.

【0022】Cu:0.30〜2.0% Cuは粒界酸化を防止して耐食性向上に有用な元素であ
り、この効果を発揮するのに0.30%以上の添加が必
要であるが、2.0%を超えるとこの効果が飽和するた
め、2.0%を上限と定めた。但し、Cuの単独添加で
は、熱間加工性が劣化する傾向を示すので、Cuを添加
するときには、少なくとも熱間加工性を改善する効果の
あるNiを上記範囲で添加する必要がある。尚Cu含有
量のより好ましい範囲は0.30〜1.00%程度であ
る。
Cu: 0.30 to 2.0% Cu is an element useful for preventing grain boundary oxidation and improving corrosion resistance, and it is necessary to add 0.30% or more to exert this effect. , 2.0%, the effect is saturated, so 2.0% was defined as the upper limit. However, when Cu is added alone, the hot workability tends to deteriorate. Therefore, when Cu is added, at least Ni having the effect of improving the hot workability needs to be added within the above range. A more preferable range of Cu content is about 0.30 to 1.00%.

【0023】Ti:0.005〜0.1% TiはNと結合して窒化物を生成し、結晶粒微細化に有
用な元素であり、この効果を発揮するのに、0.005
%以上の添加が必要であるが、0.1%を超えて添加さ
れるとこの効果は飽和に達するため0.1%を上限と定
めた。より好ましくは0.005〜0.02%程度であ
る。
Ti: 0.005 to 0.1% Ti combines with N to form a nitride, which is a useful element for refining crystal grains. To exert this effect, 0.005
%, It is necessary to add 0.1% or more. However, if it is added in excess of 0.1%, this effect reaches saturation, so 0.1% was set as the upper limit. More preferably, it is about 0.005 to 0.02%.

【0024】Nb:0.005〜0.1% Nbは鋼中のCやNと結合して炭・窒化物を生成し、結
晶粒の粗大化を抑制するのに有効な元素である。この効
果を発揮させるためには、0.005%以上の添加を必
要とするが、過剰添加は冷間加工性の低下を生じるの
で、0.1%を上限と定めた。より好ましくは0.00
5〜0.05%程度である。
Nb: 0.005 to 0.1% Nb is an element effective for suppressing coarsening of crystal grains by combining with C and N in steel to form carbon / nitride. In order to exert this effect, 0.005% or more is required to be added, but excessive addition causes a reduction in cold workability, so 0.1% was set as the upper limit. More preferably 0.00
It is about 5 to 0.05%.

【0025】Ca:0.0005〜0.08%および/
またはZr:0.002〜0.08% Caは硬質の介在物を軟質な介在物で包むことによっ
て、またZrはMnSを球状化させることによって、被
削性を向上させるのに有効な元素である。これらの効果
を発揮させるには、Caで0.0005%以上、Zrで
0.002%以上添加する必要がある。しかしながら、
いずれも0.08%を超えて添加しても、その効果が飽
和するので、それらの上限を0.08%とした。尚これ
らの元素含有量の好ましい範囲は、Caで0.005〜
0.020%程度、Zrで0.005〜0.05%程度
である。
Ca: 0.0005 to 0.08% and /
Alternatively, Zr: 0.002-0.08% Ca is an element effective for improving machinability by wrapping hard inclusions with soft inclusions, and Zr spheroidizing MnS. is there. In order to exert these effects, it is necessary to add 0.0005% or more of Ca and 0.002% or more of Zr. However,
Even if added in excess of 0.08%, the effect is saturated, so their upper limit was made 0.08%. The preferable range of the content of these elements is 0.005 to Ca.
It is about 0.020% and Zr is about 0.005 to 0.05%.

【0026】本発明の目的は、肌焼鋼の化学成分組成を
特定しただけで達成されるものではなく、上述した様な
製造条件の要件をも満足する必要がある。次に、その製
造条件を特定した理由を説明する。
The object of the present invention is not achieved only by specifying the chemical composition of the case-hardening steel, but it is also necessary to satisfy the requirements of the above-mentioned manufacturing conditions. Next, the reason for specifying the manufacturing conditions will be described.

【0027】本発明においては、浸炭処理後の冷却速度
V(℃/秒)を、前記(1)〜(4)式のいずれかによ
って表される臨界冷却速度Vc1〜Vc4(℃/秒)以下と
して室温まで冷却する必要がある。即ち、浸炭処理後の
表面炭素量や、鋼材中のMn,Cr,Mo等の含有量に
基づいて、ベイナイトが析出する臨界冷却速度Vc1〜V
c4(℃/秒)を規定し、浸炭処理後の冷却速度V(℃/
秒)をこの臨界冷却速度Vc1〜Vc4(℃/秒)以下とす
ることによって、浸炭処理後の部品の表面組織をパーラ
イト組織とするものである。このように、表面組織をパ
ーライト組織とすることによって、ベイナイト組織やマ
ルセンサイト組織よりも低い硬さを達成し、シェービン
グ寿命の向上を図ることができる。このとき浸炭処理後
の冷却工程の時間短縮を達成するという観点からすれ
ば、浸炭処理後に、ベイナイトが析出する上記臨界冷却
速度Vc1〜Vc4(℃/秒)以下の冷却速度Vで300〜
400℃程度まで炉冷し、その後強制冷却により室温ま
で冷却するのが好ましい。尚上記(1)〜(4)式にお
いて、「浸炭処理後の表面炭素量」とは、表面から0.
05mmの部位の切り粉を採取し、化学分析(赤外線吸
収法:JIS G 1211−1979)によって分析
した値である。
In the present invention, the cooling rate V (° C./second) after the carburizing treatment is set to the critical cooling rate V c1 to V c4 (° C./second) represented by any one of the expressions (1) to (4). ) It is necessary to cool to room temperature as follows. That is, based on the amount of surface carbon after carburizing and the contents of Mn, Cr, Mo, etc. in the steel material, the critical cooling rate V c1 to V at which bainite precipitates
c4 (° C / s) is specified, and the cooling rate V (° C /
(Sec) is set to the critical cooling rate V c1 to V c4 (° C./sec) or less to make the surface texture of the carburized component a pearlite texture. Thus, by making the surface structure a pearlite structure, a hardness lower than that of the bainite structure or martensite structure can be achieved, and the shaving life can be improved. From a viewpoint of the time to achieve a time reduction of the cooling step after the carburizing treatment, after carburization, 300 with the critical cooling rate V c1 ~V c4 (℃ / sec) or less cooling rate V which bainite is precipitated
It is preferable to cool the furnace to about 400 ° C. and then to cool it to room temperature by forced cooling. In the above formulas (1) to (4), the “carbon amount on the surface after carburizing treatment” means 0.
It is a value obtained by collecting chips from a portion of 05 mm and analyzing by chemical analysis (infrared absorption method: JIS G 1211-1979).

【0028】本発明においては、上記のように冷却した
後、部品の形状を所望により修正する修正加工を施し、
その後「浸炭雰囲気または浸炭窒化雰囲気で一回目の浸
炭温度よりも低い温度で再加熱後、焼入れ処理を行な
う」必要がある。機械加工時に付与された残留応力は一
回目の浸炭処理の加熱時に開放される。この残量応力に
より生じた歪みは所望により修正加工によって修正され
るため、浸炭処理または浸炭窒化処理の加熱時に、残留
応力は歪みに影響を及ぼさない。しかしながら、再加熱
時に、熱応力やクリープにより発生する歪みを抑制する
必要があるので、再加熱焼入れ温度は一回目の浸炭温度
よりも低くする必要がある。
In the present invention, after cooling as described above, a correction process for correcting the shape of the component as desired is performed,
After that, it is necessary to "reheat in a carburizing atmosphere or carbonitriding atmosphere at a temperature lower than the first carburizing temperature and then perform quenching treatment". The residual stress applied during machining is released during the heating of the first carburizing process. Since the strain caused by the residual stress is corrected by a correction process as desired, the residual stress does not affect the strain during heating in the carburizing treatment or carbonitriding treatment. However, at the time of reheating, it is necessary to suppress the strain generated by thermal stress and creep, so the reheating and quenching temperature must be lower than the first carburizing temperature.

【0029】以下本発明を実施例によって更に詳細に説
明するが、下記実施例は本発明を限定する性質のもので
はなく、前・後記の趣旨に徴して設計変更することはい
ずれも本発明の技術的範囲に含まれるものである。
The present invention will be described in more detail with reference to the following examples. However, the following examples are not intended to limit the present invention, and any modification of the present invention can be made without departing from the spirit of the preceding and following claims. It is included in the technical scope.

【0030】[0030]

【実施例】表1および表2に示す化学組成を有する鋼材
(鋼材No.1〜35)を、下記の工程によって製造し
た。 (製造工程) 150 kg真空溶製→φ65mm熱間鍛造→溶体化処理(1250℃×1hr→AC) →焼ならし処理(850 ℃×1hr→AC)
EXAMPLES Steel materials (steel materials Nos. 1 to 35) having the chemical compositions shown in Tables 1 and 2 were manufactured by the following steps. (Manufacturing process) 150 kg vacuum melting → φ65 mm hot forging → solution treatment (1250 ° C × 1 hr → AC) → normalizing treatment (850 ° C × 1 hr → AC)

【0031】[0031]

【表1】 [Table 1]

【0032】[0032]

【表2】 [Table 2]

【0033】上記鋼材の圧延棒鋼を用い、熱間鍛造した
後、機械加工にて下記の諸元の平歯車(中間部品)を作
成した。 (歯車の諸元) 歯数:22枚 モジュール:2.0 歯幅:20mm
After hot forging was performed using the rolled steel bar of the above steel material, a spur gear (intermediate part) having the following specifications was prepared by machining. (Specifications of gear) Number of teeth: 22 Module: 2.0 Tooth width: 20mm

【0034】上記の平歯車(中間部品)に対し、以下に
示す工程で最終部品を作成した。このとき、工程A(従
来工程)における浸炭焼入れ処理プロセスは、図1に示
す通りである。また工程B(本発明工程)における浸炭
冷却処理プロセスおよび再加熱焼入れ処理プロセスは、
図2および図3に夫々示す通りである。尚図1および図
2において、浸炭時のカーボンポテンシャル値(CP
値)は、0.9〜1.0とした。上記各プロセスの熱処
理条件(t1 〜t4 )を、浸炭処理後の冷却速度V、お
よび再加熱焼入れ時のRXガス流量(m3 /h)、NH
3 ガス流量(l/min)等と共に下記表3に示す。
Final parts were prepared from the above spur gears (intermediate parts) by the following steps. At this time, the carburizing and quenching treatment process in step A (conventional step) is as shown in FIG. Further, the carburizing and cooling treatment process and the reheating and quenching treatment process in step B (step of the present invention) are
This is as shown in FIGS. 2 and 3, respectively. 1 and 2, the carbon potential value (CP
The value) was 0.9 to 1.0. The heat treatment conditions (t 1 to t 4 ) of each of the above processes were set to the cooling rate V after the carburizing treatment, the RX gas flow rate (m 3 / h) at the time of reheating and quenching, NH
It is shown in Table 3 below together with 3 gas flow rates (l / min).

【0035】 工程A(従来工程) :ホブ切り加工→シェービング加工 →浸炭焼入れ(図1)→焼戻し 工程B(本発明工程):ホブ切り加工→浸炭冷却(図2)→シェービング加工 →再加熱焼入れ(図3)→焼戻しStep A (conventional step): Hobbing → shaving → carburizing and quenching (Fig. 1) → tempering Step B (inventive process): hobbing → carburizing and cooling (Fig. 2) → shaving → reheating quenching (Fig. 3) → tempering

【0036】[0036]

【表3】 [Table 3]

【0037】160℃×1hr→ACの焼戻し処理を施
した後、熱処理前後(シェービング加工後と焼戻し後)
の歯車の歯筋変化量を測定(測定回数:30回)した。
その結果を、表面炭素量、臨界冷却速度Vc1〜Vc4(℃
/秒)、および浸炭処理後の冷却速度V等と共に、下記
表4および表5に示す。また鋼材No.1〜4,32〜
35につき、浸炭冷却後のシェービング寿命を評価した
結果を表6に示す。尚シェービング寿命は、歯車の歯形
誤差がJIS3級を外れたときの個数によって評価し
た。
After tempering treatment at 160 ° C. × 1 hr → AC, before and after heat treatment (after shaving and after tempering)
The tooth trace change amount of the gear was measured (the number of measurements: 30 times).
The results are shown as the surface carbon content and the critical cooling rates V c1 to V c4 (° C
/ Sec), and the cooling rate V after carburizing treatment, etc. are shown in Tables 4 and 5 below. In addition, the steel material No. 1-4, 32-
Table 6 shows the results of evaluating the shaving life of the sample No. 35 after carburizing and cooling. The shaving life was evaluated by the number of teeth when the tooth profile error of the gear deviated from JIS class 3.

【0038】[0038]

【表4】 [Table 4]

【0039】[0039]

【表5】 [Table 5]

【0040】[0040]

【表6】 [Table 6]

【0041】表4〜表6から明らかな様に、本発明の実
施例(鋼材No.1〜25)のものは、シェービング寿
命に優れているのに加え、歯筋変化量およびそのバラツ
キも小さくなっており、高精度の部品が達成されている
ことが分かる。
As is clear from Tables 4 to 6, the examples of the present invention (steel materials Nos. 1 to 25) are excellent in shaving life, and in addition, the tooth trace variation and its variation are small. It can be seen that high precision parts have been achieved.

【0042】これに対し、本発明で規定する要件のいず
れかを欠く比較例(鋼材No.26〜35)のものは、
少なくともいずれかの特性において劣っている。即ち、
鋼材No.26〜28では、化学成分は本発明で規定す
る範囲内であるが、従来工程で製造されたものであるの
で、歯筋変化量およびそのバラツキが大きくなってい
る。また鋼材No.29〜31では、化学成分は本発明
で規定する範囲内であるが、再加熱温度が第一回目の熱
処理温度よりも高くなっているので、歯筋変化量および
そのバラツキが大きくなっている。鋼材No.32,3
3では、化学成分は本発明で規定する範囲内であるが、
浸炭後の冷却速度が本発明で規定する要件を満足しない
ので、シェービング寿命が大幅に低下している。鋼材N
o.34,35では、夫々Mn,Cr,Mo等の元素含
有量が、本発明で規定する範囲を外れているので、冷却
速度Vが臨界冷却速度Vc1〜Vc4よりも大きくなり、シ
ェービング寿命が大幅に低下している。
On the other hand, the comparative examples (steel materials Nos. 26 to 35) lacking any of the requirements specified in the present invention are:
Poor in at least one property. That is,
Steel material No. In Nos. 26 to 28, the chemical components were within the range specified in the present invention, but since they were produced by the conventional process, the tooth muscle change amount and its variation were large. In addition, the steel material No. In Nos. 29 to 31, the chemical composition was within the range specified by the present invention, but the reheating temperature was higher than the first heat treatment temperature, and therefore the tooth muscle change amount and its variation were large. Steel material No. 32,3
In 3, the chemical composition is within the range specified in the present invention,
Since the cooling rate after carburization does not satisfy the requirements specified in the present invention, the shaving life is significantly reduced. Steel material N
o. In Nos. 34 and 35, since the element contents of Mn, Cr, Mo, etc. are out of the ranges specified in the present invention, the cooling rate V becomes larger than the critical cooling rates V c1 to V c4 , and the shaving life becomes longer. It has dropped significantly.

【0043】[0043]

【発明の効果】本発明は以上の様に構成されており、再
熱加熱焼入れ後の歪およびそのバラツキが少ない高精度
部品が実現できた。そしてこの高精度部品は、例えば自
動車のギヤノイズの低減が達成でき、静粛性の向上が図
れるようになる。また工具寿命の向上が図れるので、高
効率な量産化が可能となる。更に、高精度化による歯当
たり不良の低減によって高負荷に対応することができ、
ショットピーニング等の高強度化の手段を施すことな
く、耐摩耗性および耐疲労性の向上を図ることができ
る。
The present invention is constructed as described above, and it is possible to realize a high-precision component having less distortion and its variation after reheating and quenching. This high-precision component can reduce the gear noise of an automobile, for example, and can improve the quietness. Further, since the tool life can be improved, highly efficient mass production is possible. Furthermore, it is possible to handle high loads by reducing tooth contact defects due to higher precision,
It is possible to improve wear resistance and fatigue resistance without applying a means for increasing strength such as shot peening.

【図面の簡単な説明】[Brief description of drawings]

【図1】従来工程の浸炭焼入れ処理時の熱処理パターン
を示す図である。
FIG. 1 is a diagram showing a heat treatment pattern during carburizing and quenching treatment in a conventional process.

【図2】本発明工程の浸炭冷却処理時の熱処理パターン
を示す図である。
FIG. 2 is a diagram showing a heat treatment pattern during carburizing and cooling treatment in the process of the present invention.

【図3】本発明工程の再加熱焼入れ処理時の熱処理パタ
ーンを示す図である。
FIG. 3 is a diagram showing a heat treatment pattern during reheating and quenching in the process of the present invention.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C22C 38/00 301 N 38/06 38/18 38/38 38/58 C23C 8/22 8/32 8/80 (72)発明者 安木 真一 兵庫県神戸市灘区灘浜東町2番地 株式会 社神戸製鋼所神戸製鉄所内 (72)発明者 松島 義武 兵庫県神戸市灘区灘浜東町2番地 株式会 社神戸製鋼所神戸製鉄所内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical indication C22C 38/00 301 N 38/06 38/18 38/38 38/58 C23C 8/22 8/32 8/80 (72) Inventor Shinichi Yasuki 2 Nadahama Higashi-cho, Nada-ku, Kobe-shi, Hyogo Stock Company Kobe Steel Works Kobe Steel Works (72) Inventor Yoshitake Matsushima 2 Nada-hama Higashi-cho, Nada-ku, Kobe City, Hyogo Prefecture Kobe Steel Works Kobe Steel Works

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 C:0.03〜0.30%(重量%の意
味、以下同じ),Si:0.50%以下(0%を含
む),Mn:0.3〜3.0%,P:0.030%以下
(0%を含む),S:0.035%以下(0%を含
む),Al:0.015〜0.06%,N:0.005
〜0.03%を夫々含み、残部がFeおよび不可避不純
物からなる肌焼鋼を用いて成形された中間工程部品を浸
炭処理した後、下記(1)式で表される臨界冷却速度V
c1(℃/秒)以下の冷却速度V(℃/秒)で室温まで冷
却し、その後浸炭雰囲気または浸炭窒化雰囲気で一回目
の浸炭処理温度よりも低い温度に再加熱した後、焼入れ
処理を行なうことを特徴とする高精度部品の製造方法。 Vc1=10k1 …(1) 但し、k1=0.61+1.00[C]−0.45[Mn] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%)
1. C: 0.03 to 0.30% (meaning weight%; the same applies hereinafter), Si: 0.50% or less (including 0%), Mn: 0.3 to 3.0%, P: 0.030% or less (including 0%), S: 0.035% or less (including 0%), Al: 0.015 to 0.06%, N: 0.005
After carburizing the intermediate step parts formed by using case-hardening steel containing 0.03% to 0.03% and the balance being Fe and inevitable impurities, the critical cooling rate V represented by the following formula (1)
Cool to room temperature at a cooling rate V (° C / sec) of c1 (° C / sec) or less, then reheat to a temperature lower than the first carburizing temperature in a carburizing or carbonitriding atmosphere, and then perform quenching treatment. A method for manufacturing a high-precision component, which is characterized by the above. V c1 = 10 k1 (1) where k1 = 0.61 + 1.00 [C] -0.45 [Mn] [C]: amount of surface carbon after carburizing (%) [Mn]: Mn content in case-hardening steel amount(%)
【請求項2】 C:0.03〜0.30%,Si:0.
50%以下(0%を含む),Mn:0.3〜3.0%,
P:0.030%以下(0%を含む),S:0.035
%以下(0%を含む),Al:0.015〜0.06
%,N:0.005〜0.03%を夫々含む他、Cr:
0.03〜1.5%を含有し、残部がFeおよび不可避
不純物からなる肌焼鋼を用いて成形された中間工程部品
を浸炭処理した後、下記(2)式で表される臨界冷却速
度Vc2(℃/秒)以下の冷却速度V(℃/秒)で室温ま
で冷却し、その後浸炭雰囲気または浸炭窒化雰囲気で一
回目の浸炭処理温度よりも低い温度に再加熱した後、焼
入れ処理を行なうことを特徴とする高精度部品の製造方
法。 Vc2=10k2 …(2) 但し、k2=0.61+1.00[C]−0.45[Mn]−0.69
[Cr] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Cr]:肌焼鋼中のCr含有量(%)
2. C: 0.03 to 0.30%, Si: 0.
50% or less (including 0%), Mn: 0.3 to 3.0%,
P: 0.030% or less (including 0%), S: 0.035
% Or less (including 0%), Al: 0.015 to 0.06
%, N: 0.005 to 0.03%, and Cr:
After carburizing an intermediate process part containing 0.03 to 1.5% and a case-hardening steel with the balance being Fe and unavoidable impurities, a critical cooling rate represented by the following formula (2) After cooling to room temperature at a cooling rate V (° C / sec) of V c2 (° C / sec) or less, and then reheating to a temperature lower than the first carburizing temperature in a carburizing atmosphere or carbonitriding atmosphere, quenching treatment is performed. A method for manufacturing a high-precision component, which is characterized by carrying out. V c2 = 10 k2 (2) where k2 = 0.61 + 1.00 [C] -0.45 [Mn] -0.69
[Cr] [C]: amount of surface carbon after carburizing (%) [Mn]: Mn content in case-hardened steel (%) [Cr]: Cr content in case-hardened steel (%)
【請求項3】 C:0.03〜0.30%,Si:0.
50%以下(0%を含む),Mn:0.3〜3.0%,
P:0.030%以下(0%を含む),S:0.035
%以下(0%を含む),Al:0.015〜0.06
%,N:0.005〜0.03%を夫々含む他、Mo:
0.07〜1.0%を含有し、残部がFeおよび不可避
不純物からなる肌焼鋼を用いて成形された中間工程部品
を浸炭処理した後、下記(3)式で表される臨界冷却速
度Vc3(℃/秒)以下の冷却速度V(℃/秒)で室温ま
で冷却し、その後浸炭雰囲気または浸炭窒化雰囲気で一
回目の浸炭処理温度よりも低い温度に再加熱した後、焼
入れ処理を行なうことを特徴とする高精度部品の製造方
法。 Vc3=10k3 …(3) 但し、k3=0.61+1.00[C]−0.45[Mn]−2.10
[Mo] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Mo]:肌焼鋼中のMo含有量(%)
3. C: 0.03 to 0.30%, Si: 0.
50% or less (including 0%), Mn: 0.3 to 3.0%,
P: 0.030% or less (including 0%), S: 0.035
% Or less (including 0%), Al: 0.015 to 0.06
%, N: 0.005-0.03%, respectively, and Mo:
After carburizing the intermediate step parts containing 0.07 to 1.0% and the case-hardening steel with the balance being Fe and unavoidable impurities, the critical cooling rate represented by the following formula (3) After cooling to room temperature at a cooling rate V (° C / sec) of V c3 (° C / sec) or less, and then reheating to a temperature lower than the first carburizing temperature in a carburizing atmosphere or carbonitriding atmosphere, quenching treatment is performed. A method for manufacturing a high-precision component, which is characterized by carrying out. V c3 = 10 k3 (3) where k3 = 0.61 + 1.00 [C] -0.45 [Mn] -2.10
[Mo] [C]: Surface carbon content (%) after carburizing treatment [Mn]: Mn content (%) in case-hardened steel [Mo]: Mo content (%) in case-hardened steel
【請求項4】 C:0.03〜0.30%,Si:0.
50%以下(0%を含む),Mn:0.3〜3.0%,
P:0.030%以下(0%を含む),S:0.035
%以下(0%を含む),Al:0.015〜0.06
%,N:0.005〜0.03%を夫々含む他、Cr:
0.03〜1.5%およびMo:0.07〜1.0%を
含有し、残部がFeおよび不可避不純物からなる肌焼鋼
を用いて成形された中間工程部品を浸炭処理した後、下
記(4)式で表される臨界冷却速度Vc4(℃/秒)以下
の冷却速度V(℃/秒)で室温まで冷却し、その後浸炭
雰囲気または浸炭窒化雰囲気で一回目の浸炭処理温度よ
りも低い温度に再加熱した後、焼入れ処理を行なうこと
を特徴とする高精度部品の製造方法。 Vc4=10k4 …(4) 但し、k4=0.61+1.00[C]−0.45[Mn]−0.69
[Cr]−2.10[Mo] [C] :浸炭処理後の表面炭素量(%) [Mn]:肌焼鋼中のMn含有量(%) [Cr]:肌焼鋼中のCr含有量(%) [Mo]:肌焼鋼中のMo含有量(%)
4. C: 0.03 to 0.30%, Si: 0.
50% or less (including 0%), Mn: 0.3 to 3.0%,
P: 0.030% or less (including 0%), S: 0.035
% Or less (including 0%), Al: 0.015 to 0.06
%, N: 0.005 to 0.03%, and Cr:
After carburizing the intermediate step parts molded using case-hardening steel containing 0.03 to 1.5% and Mo: 0.07 to 1.0% and the balance being Fe and unavoidable impurities, Cooling to room temperature at a cooling rate V (° C / sec) that is equal to or lower than the critical cooling rate V c4 (° C / sec) represented by the equation (4), and then in a carburizing atmosphere or carbonitriding atmosphere than the first carburizing temperature A method of manufacturing a high-precision component, characterized by performing quenching after reheating to a low temperature. V c4 = 10 k4 (4) where k4 = 0.61 + 1.00 [C] -0.45 [Mn] -0.69
[Cr] -2.10 [Mo] [C]: Surface carbon content after carburization (%) [Mn]: Mn content in case-hardened steel (%) [Cr]: Cr content in case-hardened steel ( %) [Mo]: Mo content (%) in case-hardening steel
【請求項5】 更にV:0.03〜0.5%を含有させ
た肌焼鋼を用いたものである請求項1〜4のいずれかに
記載の高精度部品の製造方法。
5. The method for producing a high precision component according to claim 1, wherein the case-hardening steel further containing V: 0.03 to 0.5% is used.
【請求項6】 更にNi:0.20〜2.5%を含有さ
せた肌焼鋼を用いたものである請求項1〜5のいずれか
に記載の高精度部品の製造方法。
6. The method for producing a high precision component according to claim 1, wherein the case-hardening steel further containing Ni: 0.20 to 2.5% is used.
【請求項7】 更にCu:0.30〜2.0%を含有さ
せた肌焼鋼を用いたものである請求項6に記載の高精度
部品の製造方法。
7. The method for producing a high-precision component according to claim 6, wherein the case-hardening steel further containing Cu: 0.30 to 2.0% is used.
【請求項8】 更にTi:0.005〜0.1%を含有
させた肌焼鋼を用いたものである請求項1〜7のいずれ
かに記載の高精度部品の製造方法。
8. The method for producing a high-precision component according to claim 1, wherein the case-hardening steel further containing Ti: 0.005 to 0.1% is used.
【請求項9】 更にNb:0.005〜0.1%を含有
させた肌焼鋼を用いたものである請求項1〜8のいずれ
かに記載の高精度部品の製造方法。
9. The method for producing a high-precision component according to claim 1, wherein the case-hardening steel further containing Nb: 0.005 to 0.1% is used.
【請求項10】 更にCa:0.0005〜0.08%
および/またはZr:0.002〜0.08%を含有さ
せた肌焼鋼を用いたものである請求項1〜9のいずれか
に記載の高精度部品の製造方法。
10. Ca: 0.0005 to 0.08%
And / or using a case-hardening steel containing Zr: 0.002 to 0.08%, The method for producing a high-precision component according to any one of claims 1 to 9.
JP19342394A 1994-08-17 1994-08-17 Manufacturing method of high precision parts Pending JPH0860236A (en)

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Applications Claiming Priority (1)

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JP19342394A JPH0860236A (en) 1994-08-17 1994-08-17 Manufacturing method of high precision parts

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Publication Number Publication Date
JPH0860236A true JPH0860236A (en) 1996-03-05

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ID=16307728

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