JPH09182902A - Continuous joint shaped steel and its rolling method - Google Patents
Continuous joint shaped steel and its rolling methodInfo
- Publication number
- JPH09182902A JPH09182902A JP34367895A JP34367895A JPH09182902A JP H09182902 A JPH09182902 A JP H09182902A JP 34367895 A JP34367895 A JP 34367895A JP 34367895 A JP34367895 A JP 34367895A JP H09182902 A JPH09182902 A JP H09182902A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- flange
- continuous
- mill
- claw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/082—Piling sections having lateral edges specially adapted for interlocking with each other in order to build a wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B2001/081—Roughening or texturing surfaces of structural sections, bars, rounds, wire rods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
- Metal Rolling (AREA)
Abstract
(57)【要約】
【課題】 連続継手型形鋼を圧延で製造する際に、ウェ
ブ厚み・爪部厚みを用途の目的に応じた所望の任意なサ
イズに造り分け、爪先端部の開口幅が一定で、かつ嵌合
強度の優れた連続継手型形鋼とその製造法を提供する。
【解決手段】 所定の厚さおよび幅を有するウェブの幅
方向両側に略円弧状に曲げ成形した左右同形の爪を有す
る連続継手型形鋼の圧延プロセスにおいて、中間圧延工
程のユニバーサルミルの竪ロールでフランジ部の外面に
凹凸1sを転写圧延した後、フランジ曲げ成形ミルおよ
び仕上ミルでフランジの曲げ加工を行うことにより、爪
部の内面に凹凸1sを有する連続継手型形鋼を形成し、
この凹凸によって連続継手型形鋼の爪部1bと連結部材
6の雄継手部1dとの接触部の摩擦係数を高めることに
より、前記雄継手部1dを爪部1bから離脱させ難くし
て嵌合強度を向上させる。
(57) [Abstract] [PROBLEMS] When manufacturing a continuous joint shape steel by rolling, the web thickness and the claw portion thickness are made into desired desired sizes according to the purpose of use, and the claw tip opening width is obtained. (EN) A continuous joint shaped steel having a constant value and excellent fitting strength, and a manufacturing method thereof. A vertical roll of a universal mill in an intermediate rolling step in a rolling process of a continuous joint shape steel having left and right claws formed by bending a web having a predetermined thickness and width in a width direction on both sides in a width direction. After transferring and rolling the unevenness 1s on the outer surface of the flange portion, the flange is bent by a flange bending mill and a finishing mill to form a continuous joint shaped steel having the unevenness 1s on the inner surface of the claw portion,
Due to the unevenness, the friction coefficient of the contact portion between the claw portion 1b of the continuous joint shaped steel and the male joint portion 1d of the connecting member 6 is increased, so that the male joint portion 1d is not easily separated from the claw portion 1b and is fitted. Improve strength.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、連続継手型形鋼お
よび該形鋼を圧延する方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a continuous joint section steel and a method for rolling the section steel.
【0002】[0002]
【従来の技術】本発明が対象とする連続継手型形鋼1の
最も代表的な従来の形状例を図9(a)に示す。図にお
いて連続継手型形鋼1は、所定のウェブ厚TW に形成さ
れたウエブ部1aの両端に厚みTF の雌継手部1bを有
している。なお左右雌継手部1bの中心部間距離Wは有
効幅と称される。図9(b),(c),(d)は連続継
手型形鋼1の雌継手部1bに嵌合する雄継手部を有する
連結部材6の製品形状例を示し、図9(b)の連結部材
6はフランジ幅の短い単純な形状のH形鋼であり、図9
(c)の連結部材6は雄継手部1dとなるフランジを外
側に湾曲させて、また図9(d)の連結部材6は雄継手
部1dとなるフランジを内側に湾曲させて、雌継手部と
の嵌合時に形成される継手部の内空間(ふところ余裕)
を大きくした変形H形鋼である。図9(a)の連続継手
型形鋼1とその連結部材である図9(b),(c),
(d)に示す連結部材の断面形状は、いずれも上下左右
に完全な対称型である。また、従来からある類似形状の
直線型鋼矢板の製品サイズは一般に有効幅W,ウェブ厚
TW および継手部厚TF 毎に設定されているが、本発明
の対象とする連続継手型形鋼1の製品サイズは有効幅W
がシリーズ内同一でウェブ厚TW および継手部厚TF を
多様な厚み構成としている。2. Description of the Related Art FIG. 9 (a) shows an example of the most typical conventional shape of a continuous joint shape steel 1 to which the present invention is applied. In the figure, the continuous joint shape steel 1 has a female joint portion 1b having a thickness TF at both ends of a web portion 1a formed to have a predetermined web thickness TW. The distance W between the center portions of the left and right female joint portions 1b is called the effective width. 9 (b), (c), and (d) show an example of the product shape of the connecting member 6 having a male joint portion that fits into the female joint portion 1b of the continuous joint shape steel 1, and FIG. The connecting member 6 is a simple H-shaped steel with a short flange width.
In the connecting member 6 of (c), the flange serving as the male joint portion 1d is curved outward, and in the connecting member 6 of FIG. 9 (d), the flange serving as the male joint portion 1d is curved inside, and the female joint portion is curved. Inner space of joint formed when mated with
Is a deformed H-section steel with a large 9 (b), 9 (c), which are the continuous joint shape steel 1 of FIG. 9 (a) and its connecting member.
The cross-sectional shape of the connecting member shown in (d) is completely symmetrical vertically and horizontally. Further, the product size of the conventional straight type steel sheet pile having a similar shape is generally set for each of the effective width W, the web thickness TW and the joint thickness TF, but the product of the continuous joint shaped steel 1 which is the object of the present invention. Size is effective width W
Have the same thickness in the series, but the web thickness TW and joint thickness TF have various thickness configurations.
【0003】これらの連続継手型形鋼の一般的な用途は
図10(a),(b),(c),(d)に示すように、2
枚の連続継手型形鋼1のウェブにH形鋼3あるいはプレ
ート5を溶接してH型断面の形材とした、いわゆる箱型
鋼矢板として用いられる。なお、図10(a),(c)は
H形鋼3を溶接した例,図10(b),(d)はプレート
5を溶接した例である。また、図10(a),(b)では
雄継手の部材として連続継手型形鋼1の有効幅Wと同等
な広幅のウェブをもった大形H形鋼2aを用いており、
図10(c),(d)では雄継手の部材として狭幅のウェ
ブをもった小形H形鋼2bを用いている。さらに、図10
(a)では連続継手型形鋼1と大形H形鋼2aの強度不
足を補うため変形防止用補剛材4を用いている。Typical applications of these continuous joint shaped steels are 2 as shown in FIGS. 10 (a), (b), (c) and (d).
It is used as a so-called box-shaped steel sheet pile, in which a H-shaped steel 3 or a plate 5 is welded to a web of a continuous joint shaped steel 1 to form a section having an H-shaped cross section. 10A and 10C show an example in which the H-shaped steel 3 is welded, and FIGS. 10B and 10D show an example in which the plate 5 is welded. 10 (a) and 10 (b), a large H-section steel 2a having a wide web equivalent to the effective width W of the continuous joint section steel 1 is used as a member of the male joint.
In FIGS. 10 (c) and (d), a small H-shaped steel 2b having a narrow web is used as a member of the male joint. In addition, Figure 10
In (a), the stiffening member 4 for preventing deformation is used in order to compensate for the insufficient strength of the continuous joint shaped steel 1 and the large H-shaped steel 2a.
【0004】この鋼製箱型鋼矢板の特徴は、断面性能に
優れているので壁厚が薄くでき、構成部材の表面が平滑
であるので壁機能に適し、コンクリートとの合成構造が
容易であるなどであり、その具体的な用途は土留用連続
壁,基礎杭,本設用耐震壁,地滑り深礎杭などがある。
さて、近年の活発な地下空間の開発潮流の中で大深度化
と都市部での工事が主流となってきて、前記の箱型鋼矢
板の基本部材である連続継手型形鋼1に対しては施工性
を重視した継手嵌入性の改善が要請されており、また広
範囲な断面性能を有する製品シリーズの提供が重要な課
題になっている。特に,大深度の地中連続壁を構築する
場合、地上付近では土圧が小さいので連続継手型形鋼1
のウェブ厚TW は小さくてよいが、土圧の増大する地中
内部では土圧の増大に応じてウェブ厚TW を大きくして
箱型鋼矢板の剛性強度をたかめる必要がある。この場
合、継手部分の継手部厚TF もウェブ厚TW の増大に応
じて大きくする。施工時は板厚みの異なる連続継手型形
鋼1からなる比較的に短い箱型鋼矢板を順番に泥水化し
た地中に挿入し、ボルト接合にて長さ方向に継ぎ足しつ
つ敷設する。一方、連続継手型形鋼1と嵌合する図9
(b),(c),(d)の雄継手材の断面形状および寸
法は全敷設長にわたり一定なので、連続継手型形鋼1の
継手部は製品サイズに係わらず同一の雄継手材との一様
な嵌合性が必要となる。The characteristics of this steel box-type steel sheet pile are that the wall thickness can be made thin because it has excellent cross-sectional performance, and the surface of the constituent members is smooth, making it suitable for the wall function and facilitating a composite structure with concrete. The specific applications are earth retaining walls, foundation piles, earthquake-resistant walls for permanent construction, landslide deep foundation piles, etc.
Now, with the recent trend of active development of underground space, increasing depth and construction in urban areas have become mainstream, and for the continuous joint shaped steel 1 which is the basic member of the box-shaped steel sheet pile, There is a demand for improved fitting performance of joints with an emphasis on workability, and the provision of product series with a wide range of cross-sectional performance has become an important issue. Especially when constructing a deep underground continuous wall, since the earth pressure is small near the ground, the continuous joint type steel 1
The web thickness TW may be small, but in the underground where the earth pressure increases, it is necessary to increase the web thickness TW according to the increase of the earth pressure to increase the rigidity of the box-type steel sheet pile. In this case, the joint thickness TF of the joint portion is also increased as the web thickness TW increases. At the time of construction, relatively short box-shaped steel sheet piles made of continuous joint shaped steels 1 having different plate thicknesses are sequentially inserted into the soil that has been muddyed, and laid by bolting in the longitudinal direction. On the other hand, as shown in FIG.
Since the cross-sectional shapes and dimensions of the male joint materials of (b), (c), and (d) are constant over the entire laying length, the joint portion of the continuous joint shaped steel 1 has the same male joint material regardless of the product size. Uniform fitability is required.
【0005】連続継手型形鋼の一般的な製造手段として
は、図11に示す従来の直線型鋼矢板のいわゆるカリバ
ー圧延方式が挙げられる。同図において粗形鋼片BB
は、分塊工場または鋳造工場で造られた素材であり、こ
の素材BBをK13からK1の各孔型で順次圧延して製
品とするが、この方法は上下ロールの側壁による磨砕作
用を主体とした圧延であるため、前記各孔型の形式は閉
式孔型(Closed Pass)が孔型系列の不可欠な構成要素と
なる。このため孔型の摩耗によるロール改削量が大き
く、ロール原単位が高くなるほか、圧延油とロール冷却
水が多量に必要であり、これが不十分であると、製品の
継手部形状が不安定となり圧延作業は困難を極める。ま
た孔型数が多いため、長いロール胴長を要し、有効幅W
の大きい広幅連続継手型形鋼の製造は困難である。As a general means for producing a continuous joint shape steel, there is a so-called caliber rolling method of the conventional straight steel sheet pile shown in FIG. In the figure, the rough-shaped billet BB
Is a raw material produced in a slab or a casting plant, and this raw material BB is rolled into a product by successively using each of the hole dies of K13 to K1. This method mainly uses the grinding action by the side walls of the upper and lower rolls. Because of the above rolling, the type of each hole type is a closed hole type (Closed Pass) is an indispensable constituent element of the hole type series. For this reason, the amount of roll refurbishment due to hole-type wear is large, the roll unit consumption is high, and a large amount of rolling oil and roll cooling water are necessary.If this is insufficient, the joint shape of the product becomes unstable. This makes rolling work extremely difficult. Also, since the number of hole types is large, a long roll length is required and the effective width W
It is difficult to manufacture wide-width continuous joint shape steel with large
【0006】この解決策として継手部を形成する素材部
分に直接圧下を加えることにより成形上の欠点を除去す
る圧延として、特公昭47-47784号公報のいわゆるユニバ
ーサル圧延法がある。このユニバーサル圧延法の代表例
を図12に示しており、中間圧延部のK4−1,2,3 でユ
ニバーサル圧延を行うことによって矩形鋼片SLからの
製造を可能にしている。また特公昭58-38241号公報で
は、仕上孔型K1にも仕上ユニバーサル圧延法を採用し
て左右継手部に嵌入した竪ロールで左右継手の孔幅を規
制することにより継手の孔幅のバラツキを抑制する手段
も周知である。しかしながら、この方法でも上下水平ロ
ールには比較的に深くて複雑な孔型が必要であり、前記
の諸問題を解決することができない。As a solution to this problem, there is a so-called universal rolling method disclosed in Japanese Examined Patent Publication No. 47-47784, which is a rolling method in which a material defect forming a joint portion is directly subjected to reduction to remove defects in forming. A representative example of this universal rolling method is shown in FIG. 12, and it is possible to manufacture from a rectangular steel strip SL by performing universal rolling at K4-1, 2, 3 in the intermediate rolling section. Further, in Japanese Patent Publication No. 58-38241, the finish universal rolling method is also adopted for the finish hole type K1, and the vertical width of the left and right joints is regulated by the vertical rolls fitted in the left and right joints, thereby varying the hole width of the joints. Means for suppressing are also well known. However, even in this method, the upper and lower horizontal rolls require a relatively deep and complicated hole shape, and the above-mentioned problems cannot be solved.
【0007】他の対策として直線型鋼矢板の形状を圧延
し易い製品形状へ変更し、H形鋼のいわゆるユニバーサ
ル圧延設備を利用し且つ、H形鋼の圧延法に類似した手
段により圧延できるように改善した方法がある。図13
に示した特公昭55-11921号公報技術と、図14に示した
特開昭55-1913 号公報技術はその例であり,前記の閉式
孔型を有する孔型で圧延した場合の問題は解決している
が、特定サイズの直線型鋼矢板の製造を対象とするもの
である。As another measure, the shape of the straight type steel sheet pile is changed to a product shape that can be easily rolled, so that so-called universal rolling equipment for H-shaped steel can be used and rolling can be performed by means similar to the rolling method of H-shaped steel. There is an improved way. FIG.
The Japanese Patent Publication No. 55-11921 and the Japanese Patent Publication No. 55-1913 shown in FIG. 14 are examples thereof, and the problems in the case of rolling in the hole type having the closed hole type are solved. However, it is intended to manufacture a linear steel sheet pile of a specific size.
【0008】本発明者らは、従来の直線型鋼矢板の圧延
方法を適用した場合、ウエブ厚みTW および爪部厚TF
の造り分けは造形上の制約からごく狭い範囲に制限せざ
るを得ず、しかも同一のロール組を使用して所定の各種
サイズの爪(フランジ)形状・厚さ,ウェブ厚さを有
し、且つ爪開口幅が略一定となる有効幅一定の連続継手
型形鋼を圧延することは不可能であるという問題を解決
するために、特公平07-67561号公報技術をすでに提案し
ている。この圧延方法は、図8に示すように粗造形材を
中間圧延ミルU,Eを用いてフランジ部が所定の厚さお
よび幅を有し、かつウェブ部が所定の厚さおよび一定内
幅を有する断面が略H形状の中間圧延材に成形し、続い
て中間仕上圧延ミルSの幅方向端部にストッパー部を有
する上下水平ロール22a,22bの湾曲部によって前
記フランジ先端を拘束しつつ当該フランジ部を外方に湾
曲せしめた後、仕上ミルFの上下水平ロール23a,2
3bの間隙を調整して所定のウェブ厚さ、および爪部形
状・厚さを有し、継手開口幅が略一定で有効幅一定の連
続継手型形鋼に仕上圧延することを特徴とする連続連続
継手型形鋼の圧延方法である。The present inventors have applied the conventional method for rolling a straight type steel sheet pile to the web thickness TW and the claw portion thickness TF.
Due to the restrictions on the molding, it is unavoidable to limit the manufacturing of the claws to a very narrow range. Furthermore, using the same roll group, the claws (flange) shapes and thicknesses of various predetermined sizes, and the web thickness, In addition, in order to solve the problem that it is impossible to roll a continuous joint shape steel having a constant effective width with a substantially constant claw opening width, Japanese Patent Publication No. 07-67561 has already been proposed. In this rolling method, as shown in FIG. 8, the rough shaped material is subjected to intermediate rolling mills U and E so that the flange portion has a predetermined thickness and width and the web portion has a predetermined thickness and a constant inner width. The flange is formed while being formed into an intermediate rolled material having a substantially H-shaped cross section, and subsequently the front end of the flange is restrained by the curved portions of the upper and lower horizontal rolls 22a and 22b having stopper portions at the widthwise ends of the intermediate finishing rolling mill S. After bending the part outward, the upper and lower horizontal rolls 23a, 2 of the finishing mill F are
A continuous joint profile steel having a predetermined web thickness and a claw shape / thickness by adjusting the gap of 3b, a joint opening width being substantially constant and an effective width being constant, and being continuously rolled. This is a rolling method for continuous joint shaped steel.
【0009】しかし、この連続継手型形鋼は、その使用
目的から連結部材との嵌入性を重視しているが故に直線
型鋼矢板と比較して連続継手型形鋼と連結部材とを連結
する強度、いわゆる嵌合強度がかなり小さくなるという
問題点を有する。この課題を解決するためには連続継手
型形鋼の形状面での改善が必要である。[0009] However, since the continuous joint section steel attaches importance to the fitting property with the connecting member for the purpose of use, the strength for connecting the continuous joint section steel and the connecting member is higher than that of the straight type steel sheet pile. However, there is a problem that the so-called fitting strength is considerably reduced. In order to solve this problem, it is necessary to improve the shape of the continuous joint shape steel.
【0010】[0010]
【発明が解決しようとする課題】本発明は、連続継手型
形鋼を圧延で製造する際に、継手部形状不良,圧延時の
曲がり,ロール原単位の低下等を来すことなく、ウェブ
厚み・爪部厚みを用途の目的に応じた所望の任意なサイ
ズに造り分け、爪先端部の開口幅が一定で、かつ嵌合強
度の優れた連続継手型形鋼およびその製造する手段を提
供することを目的とする。DISCLOSURE OF THE INVENTION The present invention is directed to the production of continuous joint shaped steel by rolling without causing defects in the joint shape, bending during rolling, reduction in roll unit, and the like. -Providing a continuous joint shaped steel having a claw part having a desired thickness according to the purpose of use and having a constant opening width at the claw tip and excellent fitting strength, and a means for producing the same. The purpose is to
【0011】[0011]
【課題を解決するための手段】本発明の要旨は,(1)
所定の厚さおよび幅を有するウェブの幅方向両側に略円
弧状に曲げ成形した左右同形の爪部を有するとともに相
対する爪部の先端の開口幅を左右一定に形成した連続継
手型形鋼において、該爪部の内面に凹凸を形成したこと
を特徴とする連続継手型形鋼、(2)素材を略H形状の
粗造形材に圧延するブレークダウンミルを配した粗圧延
工程と、前記粗造形材を中間粗圧延材に圧延するユニバ
ーサルミルおよびエッジャーミルを配した中間圧延工程
と、前記中間粗圧延材のフランジを外側に曲げ成形し中
間仕上材に圧延するフランジ曲げ成形ミルを配した中間
仕上工程と、前記中間仕上材のフランジを所定の爪形状
に湾曲させ爪先端部の開口幅をほぼ一定に仕上げる仕上
ミルを配した仕上圧延工程とによって連続継手型形鋼を
圧延する方法において、前記ユニバーサルミルの竪ロー
ルの周面に凹凸を刻設し、該竪ロールにより前記中間粗
圧延材のフランジの外面に凹凸を形成することを特徴と
する連続継手型形鋼の圧延方法、(3)ユニバーサルミ
ルの竪ロールの周面の圧延方向に連続する複数条の凹凸
を刻設し、該竪ロールにより前記中間粗圧延材のフラン
ジの外面の圧延方向に連続する複数条の凹凸を形成する
ことを特徴とする(2)記載の連続継手型形鋼の圧延方
法、(4)ユニバーサルミルの竪ロールの周面の圧延方
向に不連続な複数条の凹凸を刻設し、該竪ロールにより
前記中間粗圧延材のフランジの外面の圧延方向に不連続
な複数条の凹凸を形成することを特徴とする(2)記載
の連続継手型形鋼の圧延方法、にある。The gist of the present invention is (1)
In a continuous joint shaped steel having a left and right claws that are bent and formed in a substantially arc shape on both sides in the width direction of a web having a predetermined thickness and width, and the opening widths of the tips of opposing claws are formed to be constant on the left and right. A continuous joint shaped steel characterized in that unevenness is formed on the inner surface of the claw portion; (2) a rough rolling step in which a breakdown mill for rolling a raw material into a roughly H-shaped rough shaped material is arranged; Intermediate rolling process with a universal mill and an edger mill for rolling a shaped material into an intermediate rough rolled material, and an intermediate finish with a flange bending mill for bending the flange of the intermediate rough rolled material to the outside and rolling it into an intermediate finished material In the method for rolling a continuous joint shaped steel by a step and a finishing rolling step in which a finishing mill is arranged to bend the flange of the intermediate finish material into a predetermined claw shape and finish the opening width of the claw tip part to be almost constant. The engraved unevenness on the peripheral surface of the vertical roll of the universal mill, the unevenness is formed on the outer surface of the flange of the intermediate rough rolled material by the vertical roll, a method for rolling a continuous joint shaped steel, (3) A plurality of irregularities continuous in the rolling direction on the peripheral surface of the vertical roll of the universal mill are engraved, and a plurality of irregularities continuous in the rolling direction on the outer surface of the flange of the intermediate rough rolled material are formed by the vertical roll. (2) Rolling method of continuous joint shaped steel according to (2), (4) Engraving a plurality of irregularities of discontinuity in the rolling direction of the peripheral surface of the vertical roll of the universal mill, In the rolling method for continuous joint shaped steel according to (2), a plurality of irregularities are formed on the outer surface of the flange of the intermediate rough rolled material in a rolling direction by a roll.
【0012】[0012]
【発明の実施の形態】以下、図面を参照して本発明の作
用を説明する。本発明の連続継手型形鋼の断面形状は、
図1に例示したようにウェブ1aと左右同形の爪部1b
から構成され、その有効幅Wはシリーズ内で一定であ
り、ウェブ厚Tw は敷設位置に対応して所定寸法に成形
される。さらに、本発明の連続継手型形鋼はウェブ幅方
向の両端に一定の曲率で曲げ加工された爪部1bを有す
るとともに、その爪先端部の内面には本発明の特徴とす
る凹凸1sが形成される。その凹凸の断面形状として図
1には矩形のものを示したが、三角形、円弧、その他の
曲線などの形状でもよい。また、図1には複数条の凹凸
1sを形成する場合について示したが、その他凹凸が爪
先端部の内面にある一定のパターンあるいはランダムに
分布したものでもよい。また、この凹凸の長さ方向の形
状は連続なもの、ある一定のパターンで不連続なものあ
るいはランダムに不連続なものなどいかなるパターンを
とってもよい。後に説明するように、この凹凸1sを形
成することにより爪部1bと破線で示した連結部材6の
雄継手部1dとの嵌合強度を高めることができる。さら
に、爪先端部の開口幅kは一定であり、連結部材6の雄
継手部1dとの良好な嵌合性を保持する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The operation of the present invention will be described below with reference to the drawings. The cross-sectional shape of the continuous joint shaped steel of the present invention is
As illustrated in FIG. 1, the claw portion 1b that has the same shape as the web 1a on the left and right sides
, The effective width W of which is constant within the series, and the web thickness Tw is formed into a predetermined size corresponding to the laying position. Further, the continuous joint shape steel of the present invention has the claw portions 1b bent at a constant curvature at both ends in the web width direction, and the inner surface of the claw tip portion has the irregularity 1s which is a feature of the present invention. To be done. As the cross-sectional shape of the unevenness, a rectangular shape is shown in FIG. 1, but a triangular shape, an arc shape, or another curved shape may be used. Further, although FIG. 1 shows a case where a plurality of irregularities 1s are formed, other irregularities may be formed in a fixed pattern on the inner surface of the tip of the nail or randomly distributed. Further, the shape of the unevenness in the lengthwise direction may be any pattern such as continuous, discontinuous in a certain fixed pattern, or randomly discontinuous. As will be described later, by forming the unevenness 1s, the fitting strength between the claw portion 1b and the male joint portion 1d of the connecting member 6 shown by the broken line can be increased. Further, the opening width k of the tip end portion of the claw is constant, and good fitting property with the male joint portion 1d of the connecting member 6 is maintained.
【0013】図2には図1の長さ方向に連続な複数条の
凹凸1sを有する本発明の爪部1bと図9(d)のフラ
ンジ内側に湾曲した雄継手部1dを有する連結部材6と
が嵌合している状態を例示した。また図3には凹凸のな
い従来の爪部1cと図8(d)のフランジ内側に湾曲し
た雄継手部1dを有する連結部材6とが嵌合している状
態を比較のために示した。実用時に嵌合している各継手
に引張力F2が作用すると、図3の場合には雄継手部1
dは凹凸1sのない従来の爪部1cの内面に沿って容易
に爪部1cの外側へ動くため厚みの薄い爪部1cの先端
部が破線の状態のように矢印の方向に拡がり、開口幅k
がk2まで拡大し、最終的には雄継手部1dの爪幅gよ
り大きくなって雄継手部1dが離脱する。一方、図2に
示す本発明の爪部1bの場合には爪先端部に凹凸1sを
設けているため雄継手部1dと爪部1bとの接触部の摩
擦係数が高くなり雄継手部1dは外側に滑り難くなる。
このため、引張力F1を受けても爪部1bの先端部の変
形は小さく抑えることができ、爪部1bの根元部が厚肉
で曲げ剛性が大きいが故に爪部1bの全体的な変形も小
さく抑えられ、結果として開口幅kはk2よりかなり小
さいk1までしか拡大せず、前記力引張力F2より大き
な引張力が作用しても雄継手部1dは離脱しない。すな
わち爪先端部に凹凸を形成することにより嵌合強度は大
きくなる。In FIG. 2, a claw portion 1b of the present invention having a plurality of concavities and convexities 1s continuous in the longitudinal direction of FIG. 1 and a connecting member 6 having a male joint portion 1d curved inside the flange of FIG. 9 (d). The state in which and are fitted is illustrated. For comparison, FIG. 3 shows a state in which the conventional claw portion 1c having no unevenness and the connecting member 6 having the male joint portion 1d curved inside the flange of FIG. 8D are fitted. When the tensile force F2 acts on each joint fitted in practical use, in the case of FIG.
Since d easily moves to the outside of the claw 1c along the inner surface of the conventional claw 1c having no unevenness 1s, the tip of the thin claw 1c spreads in the direction of the arrow as shown by the broken line, and the opening width k
Increases to k2, and finally becomes larger than the claw width g of the male joint portion 1d, and the male joint portion 1d separates. On the other hand, in the case of the claw portion 1b of the present invention shown in FIG. 2, since the projections and depressions 1s are provided on the tip portion of the claw, the friction coefficient of the contact portion between the male joint portion 1d and the claw portion 1b becomes high and the male joint portion 1d becomes It is hard to slip outside.
Therefore, the deformation of the tip portion of the claw portion 1b can be suppressed to be small even when the tensile force F1 is applied, and since the root portion of the claw portion 1b is thick and the bending rigidity is large, the entire deformation of the claw portion 1b is also possible. It is suppressed to a small value, and as a result, the opening width k expands only to k1, which is considerably smaller than k2, and the male joint portion 1d does not separate even when a tensile force larger than the force tensile force F2 acts. That is, the fitting strength is increased by forming the unevenness at the tip of the claw.
【0014】次に図4(a),(b)は本発明を連続継
手型形鋼の製造に適用する場合の圧延プロセスの一例を
図示したものである。本発明の粗圧延工程では、ブレー
クダウンミルBDの上下水平ロールによって矩形断面の
スラブまたはドッグボーン状の鋼片を素材として複数回
のエッジングを行い略H形状のドッグボーン状の粗造形
材に加工する。これは従来周知のH形鋼などフランジを
有する形鋼の粗造形と同様な工程であるので、詳細な説
明は省略する。Next, FIGS. 4 (a) and 4 (b) show an example of a rolling process when the present invention is applied to the production of continuous joint shaped steel. In the rough rolling step of the present invention, a slab having a rectangular cross section or a dogbone-shaped steel slab is used as a raw material by the upper and lower horizontal rolls of the breakdown mill BD to perform edging a plurality of times to form a roughly H-shaped dogbone-shaped rough shaped material. To do. Since this is the same process as the conventional rough forming of a shaped steel having a flange such as an H-shaped steel, a detailed description thereof will be omitted.
【0015】つぎに中間圧延工程では、ユニバーサルミ
ルU1,エッジャーミルEおよびユニバーサルミルU2
によって前記粗造形材を所定のウェブ厚、フランジ厚、
およびフランジ幅のウェブ1aUとフランジ1bUを有
するウェブ内幅一定の略H形断面の中間粗圧延材に圧延
造形する。ここでユニバーサルミルU1の水平ロール2
01a,201bおよびユニバーサルミルU2の水平ロ
ール20a,20bの外形は、特公平07-67561号公報に
示されたものと同じく、中間粗圧延材のウェブ1aU1
あるいは1aUを圧下する面が平坦であり、好ましくは
フランジ内側面に当接する側面が傾斜角α(ほぼ3〜1
0°)を有するものでよく、従来のH形鋼圧延用のユニ
バーサルミルの水平ロールと共用化できる。またユニバ
ーサルミルU1の竪ロール301a,301bの形状は
中間粗圧延材のフランジ1bU1を圧下する面が平坦な
ものであり、これも従来のH形鋼圧延用のユニバーサル
ミルの竪ロールと共用化できる。さらにフランジ先端部
の外面に凹凸を成形するユニバーサルミルU2の竪ロー
ル30a,30bは、凹凸が仕上ユニバーサルミルで消
去できるほど微細な場合には、従来のH形鋼圧延用の竪
ロールと共用化できる。これらの水平ロールと竪ロール
の間隙を調整することにより所望のウェブ厚およびフラ
ンジ厚に造形する。本発明の特徴は、前記ユニバーサル
ミルU2の竪ロール30a,30bのフランジ幅方向の
先端部に相当する部分に予め凹凸を付与しておき、該竪
ロール30a,30bでフランジを圧延することによ
り、フランジ先端部に凹凸を転写圧延することにある。
この際、凹凸が摩擦係数を高めるためにロール表面に施
されるダル加工のように微細なものであれば、材料のロ
ールへの噛込み姿勢,フランジ部の圧延方向への伸びお
よび幅方向への拡がりに起因して各圧延パスでの凹凸の
成形位置ずれが生じてもラップ疵は発生せず、U1ーE
ーU2の連続多パス圧延を行うこともできる。ただし、
凹凸を極端に微細にすると嵌合強度が低下するという問
題点があるので、所望の嵌合強度を勘案してU1ーEー
U2連続多パス圧延を採用するか、ユニバーサルミルU
2による圧延を最終圧延パスのみに限定するかを決定す
る。また前記エッジャーミルEの上下ロール21a,2
1bで、主としてフランジ1bEの先端部が整形され
る。該エッジャーミルEの上下ロール21a,21b
は、従来のエッジャーミルの上下ロールと同じ形状でよ
く、主としてフランジ1bEの先端部を圧下しウェブ1
aEを積極的には圧下しない形状である。また、エッジ
ャーミルEとして本発明者らが先に創案した特公平05-3
2128号公報または特公平06-18642号公報記載の孔型深さ
可変機構を持つエッジャーロールを用いることにより、
各圧延パスでウェブを拘束しながらフランジ幅圧下を行
うことができ、高寸法精度および良好な形状を維持でき
る。Next, in the intermediate rolling step, universal mill U1, edger mill E and universal mill U2
The rough shaped material by a predetermined web thickness, flange thickness,
And, it is roll-molded into an intermediate rough rolled material having a substantially H-shaped cross section with a constant web inner width having a web 1aU and a flange 1bU having a flange width. Horizontal roll 2 of universal mill U1
01a, 201b and the external shape of the horizontal rolls 20a, 20b of the universal mill U2 are the same as those shown in Japanese Patent Publication No. 07-67561.
Alternatively, the surface for pressing down 1 aU is flat, and preferably the side surface contacting the inner surface of the flange has an inclination angle α (approximately 3 to 1).
0 °) and can be commonly used as a horizontal roll of a conventional universal mill for H-shaped steel rolling. Further, the vertical rolls 301a and 301b of the universal mill U1 have a flat surface for pressing down the flange 1bU1 of the intermediate rough rolled material, which can also be shared with the vertical roll of the conventional universal mill for H-shaped steel rolling. . Further, the vertical rolls 30a and 30b of the universal mill U2, which form the irregularities on the outer surface of the flange tip, are also used as the conventional vertical rolls for rolling H-shaped steel when the irregularities are fine enough to be erased by the finishing universal mill. it can. By adjusting the gap between the horizontal roll and the vertical roll, the desired web thickness and flange thickness are formed. A feature of the present invention is that unevenness is previously provided in a portion corresponding to the tip end portion of the vertical rolls 30a and 30b of the universal mill U2 in the flange width direction, and the flange is rolled by the vertical rolls 30a and 30b. It is to transfer and roll the unevenness on the tip of the flange.
At this time, if the unevenness is fine such as dulling that is applied to the roll surface to increase the friction coefficient, the material is caught in the roll, the flange portion extends in the rolling direction, and the width direction extends. Even if the molding position deviation of the unevenness occurs in each rolling pass due to the spread of the wrap, lap flaws do not occur, and U1-E
-U2 continuous multi-pass rolling can also be performed. However,
Since there is a problem that the fitting strength decreases when the unevenness is extremely fine, the U1-E-U2 continuous multi-pass rolling is adopted in consideration of the desired fitting strength, or the universal mill U is used.
Determine if rolling by 2 is limited to the final rolling pass only. The upper and lower rolls 21a, 2 of the edger mill E are also
The tip portion of the flange 1bE is mainly shaped by 1b. Upper and lower rolls 21a, 21b of the edger mill E
May have the same shape as the upper and lower rolls of a conventional edger mill, and mainly presses down the front end of the flange 1bE to reduce the web 1
It has a shape that does not positively reduce aE. In addition, as the edger mill E, the Japanese Patent Publication No. 05-3
By using an edger roll having a hole-type depth varying mechanism described in Japanese Patent No. 2128 or Japanese Patent Publication No. 06-18642,
Flange width reduction can be performed while restraining the web in each rolling pass, and high dimensional accuracy and good shape can be maintained.
【0016】つぎのフランジ曲げ成形工程では、フラン
ジ曲げ成形ミルSの上下水平ロール22a,22bによ
って前記粗ユニバーサルミルUとエッジャーミルEで圧
延された各種ウェブ厚の略H形断面の中間粗圧延材のフ
ランジ部を外側へ曲げ加工してフランジを予備成形され
た中間仕上材を造形する。最後の仕上圧延工程では、仕
上ミルFの上下水平ロール23a,23bによって前記
の中間仕上材のウェブを圧下するとともにフランジの仕
上曲げ加工を行い、ウェブ1aの幅方向両側に略円弧状
に曲げ成形した爪部1bを有し、爪先端部の内面に凹凸
1sが形成されるとともに爪先端部の開口幅を左右一定
に形成された本発明の連続継手型形鋼へと仕上げる。In the next flange bending step, the intermediate rough rolled material having a substantially H-shaped cross section with various web thicknesses is rolled by the rough universal mill U and the edger mill E by the upper and lower horizontal rolls 22a and 22b of the flange bending mill S. The flange is bent outward to form an intermediate finishing material with the flange preformed. In the final finish rolling step, the web of the intermediate finish material is pressed down by the upper and lower horizontal rolls 23a and 23b of the finish mill F, and the finish bending of the flange is performed to bend and shape the web 1a in a substantially arc shape on both sides in the width direction. The continuous joint shaped steel of the present invention having the claw portion 1b, the concave and convex portions 1s formed on the inner surface of the claw tip portion, and the opening width of the claw tip portion formed left and right constant is finished.
【0017】本発明の特徴であるフランジ先端部の凹凸
は、前記の図4(b)に示した前記粗ユニバーサルミル
U2の竪ロール30a,30bによって成形される。図
1に示した凹凸としては長さ方向に連続な複数条の凹
凸、長さ方向に不連続な複数条の凹凸、長さ方向に連続
に分布する凹凸あるいは長さ方向に不連続に分布する凹
凸など各種パターンがある。長さ方向に連続な複数条の
凹凸は図5に示すように竪ロール30a,30bのフラ
ンジ先端部に相当する部分の円周方向(圧延方向)全体
にわたって複数条の凹凸を刻設し、該竪ロールを用いて
ユニバーサル圧延を行うことにより転写成形される。ま
た、長さ方向に不連続な複数条の凹凸は、図6に示すよ
うに竪ロール30a,30bのフランジ先端部に相当す
る部分の円周方向の一部分に複数条の凹凸を刻設し、該
竪ロールを用いてユニバーサル圧延を行うことにより転
写成形される。長さ方向に連続に分布する凹凸は、図7
(a)に示すように竪ロール30a,30bのフランジ
先端部に相当する部分の円周方向全体にわたって一定パ
ターンあるいはランダムに分布するようにレーザーや電
子ビームで凹凸を刻設し、該竪ロールを用いてユニバー
サル圧延を行うことにより転写成形される。長さ方向に
不連続に分布する凹凸は、図7(b)に示すように竪ロ
ール30a,30bのフランジ先端部に相当する部分の
円周方向一部分に一定パターンあるいはランダムに分布
するようにレーザーや電子ビームで微細な凹凸を刻設
し、該竪ロールを用いてユニバーサル圧延を行うことに
より転写成形される。なお、前記のように凹凸を成形す
る中間圧延工程では凹凸はフランジ先端部の外側面に位
置するが、その後のフランジ曲げ成形を経て仕上圧延後
には爪先端部の内面に位置するようになる。なお、図
1,図2,図4(b),図5〜図7には竪ロール30
a,30bの加工範囲を最小限に抑えるために、爪先端
部の内面のみに凹凸を形成する場合を示したが、爪部の
内面全体に凹凸を形成してもなんら支障はない。The unevenness of the flange tip portion, which is a feature of the present invention, is formed by the vertical rolls 30a and 30b of the rough universal mill U2 shown in FIG. 4 (b). As the irregularities shown in FIG. 1, a plurality of irregularities which are continuous in the length direction, a plurality of irregularities which are discontinuous in the length direction, irregularities which are continuously distributed in the length direction or discontinuously distributed in the length direction There are various patterns such as unevenness. As shown in FIG. 5, a plurality of ridges and valleys continuous in the lengthwise direction are formed by engraving a plurality of ridges and valleys over the entire circumferential direction (rolling direction) of the portions corresponding to the flange tips of the vertical rolls 30a and 30b. Transfer molding is performed by performing universal rolling using a vertical roll. In addition, as shown in FIG. 6, a plurality of irregularities which are discontinuous in the length direction are formed by engraving a plurality of irregularities in a part in the circumferential direction of a portion corresponding to the flange tip end portions of the vertical rolls 30a and 30b. Transfer molding is performed by performing universal rolling using the vertical roll. The unevenness continuously distributed in the length direction is shown in FIG.
As shown in (a), asperities are engraved with a laser or an electron beam so as to be distributed in a constant pattern or randomly over the entire circumferential direction of the portions corresponding to the flange tips of the vertical rolls 30a and 30b, and the vertical rolls are Transfer molding is performed by carrying out universal rolling. As shown in FIG. 7 (b), the irregularities distributed discontinuously in the lengthwise direction are distributed in a constant pattern or randomly in a circumferential part of the portions corresponding to the flange tips of the vertical rolls 30a and 30b. Fine transfer patterns are formed by engraving fine irregularities with an electron beam and performing universal rolling using the vertical rolls. In the intermediate rolling step of forming the unevenness as described above, the unevenness is located on the outer surface of the flange tip portion, but after the subsequent flange bending, the unevenness is located on the inner surface of the claw tip portion. In addition, the vertical roll 30 is shown in FIG. 1, FIG. 2, FIG. 4B, and FIG.
In order to minimize the processing range of a and 30b, the case where the concavities and convexities are formed only on the inner surface of the tip portion of the claw is shown, but there is no problem even if the concavity and convexity are formed on the entire inner surface of the claw portion.
【0018】[0018]
【実施例】以下では実施例として、爪先端部の内面に凹
凸を有する本発明の連続継手型形鋼および凹凸のない従
来の連続継手型形鋼の嵌合強度を各々測定し比較した結
果を説明する。使用した連続継手型形鋼の共通寸法は、
ウェブ厚み12mm,有効幅700mm,爪先端部の厚
み8mm,爪部平均厚み12mm,爪部中心長さ210
mmおよび爪部曲率半径45mmであり、これに本発明
の連続継手型形鋼としては、4カ所の爪先端部の内面に
長さ方向に連続な複数条の凹凸を持つもの、長さ方向に
不連続な複数条の凹凸を持つもの、長さ方向に連続に分
布する凹凸を持つものあるいは長さ方向に不連続に分布
する凹凸を持つものの4種類を準備した。また連結部材
の雄継手部は図2の1dと同じ形状とした。嵌合強度テ
ストはJIS規格に準拠して、圧延材から長さ方向に1
00mmの試験片を切り出して、連続継手型形鋼と連結
部材とを噛み合わせて引張軸と試験片のウェブの面が平
行になるようにセットして行った。なお、不連続な凹凸
を有する試験片については50mmを凹凸がある部分、
残りの50mmを凹凸のない部分とした。表1には、試
験結果を壁長1m当たりに換算した嵌合強度を示す。[Examples] As examples, the fitting strengths of the continuous joint shaped steel of the present invention having unevenness on the inner surface of the claw tip and the conventional continuous joint shaped steel without unevenness were measured and compared. explain. The common dimensions of the continuous joint type steel used are
Web thickness 12 mm, effective width 700 mm, claw tip thickness 8 mm, claw average thickness 12 mm, claw center length 210
mm and the radius of curvature of the claw portion are 45 mm, and the continuous joint shaped steel of the present invention has a plurality of concavo-convex portions continuously formed in the length direction on the inner surface of the claw tip portion at four locations. Four types were prepared: one having a plurality of discontinuous irregularities, one having irregularities continuously distributed in the length direction, and one having irregularities discontinuously distributed in the length direction. The male joint portion of the connecting member has the same shape as 1d in FIG. The mating strength test conforms to JIS standards and is 1 from the rolled material in the length direction.
A 00 mm test piece was cut out, the continuous joint shaped steel and the connecting member were engaged with each other, and the tensile shaft and the web of the test piece were set so as to be parallel to each other. For a test piece having discontinuous unevenness, 50 mm is used for the uneven part,
The remaining 50 mm was defined as a portion without unevenness. Table 1 shows the fitting strength obtained by converting the test results per 1 m of the wall length.
【表1】 上記の結果から従来の連続継手型形鋼に対して本発明の
連続継手型形鋼の嵌合強度は、約1.2〜1.6倍であ
り、極めて優れていることは明らかである。また、嵌入
性も良好であることが確認された。なお、不連続な凹凸
を有する連続継手型形鋼はコンクリート充填性を向上さ
せることを意図して長さ方向に不連続に雄継手部を配置
する場合に適用するものであり、連続継手型形鋼の爪先
端部の全長にわたって凹凸を付与する必要はなく、雄継
手部の位置に対応して爪先端部の凹凸を配置することに
より嵌合強度を増加させることができる。[Table 1] From the above results, it is apparent that the fitting strength of the continuous joint shaped steel of the present invention is about 1.2 to 1.6 times that of the conventional continuous joint shaped steel, which is extremely excellent. It was also confirmed that the fittability was good. The continuous joint shape steel with discontinuous unevenness is applied when disposing male joints discontinuously in the length direction with the intention of improving concrete filling properties. It is not necessary to provide unevenness over the entire length of the steel claw tip, and the fitting strength can be increased by arranging the claw tip unevenness corresponding to the position of the male joint.
【0019】[0019]
【発明の効果】本発明の連続継手型形鋼は良好な継手嵌
入性を有するとともに嵌合強度が極めて高い。またこれ
を製造するに際しても大幅な設備変更を必要とせず既存
のH形鋼圧延装置列の同一のロール組で多サイズのウェ
ブ厚み・爪部厚みの連続継手型形鋼を自在に造り分ける
ことができる。使用する素材のサイズを集約でき、圧延
ロールおよびその他の付帯部品は少なく、ロール組替回
数も最小限に抑えることができるなど、操業上および設
備上のメリットは大きい。さらに高品質で多サイズの連
続継手型形鋼を例え小ロットでも効率的に製造できるた
め、市場ニーズに迅速かつ的確に応えることができる。EFFECTS OF THE INVENTION The continuous joint shaped steel of the present invention has good joint fitting properties and extremely high fitting strength. In addition, even when manufacturing this, it is not necessary to make major equipment changes, and it is possible to freely create multiple sizes of continuous joint shaped steels of web thickness and claw thickness with the same roll set of the existing H-shaped steel rolling mill row. You can The size of the materials used can be integrated, the number of rolling rolls and other auxiliary parts is small, and the number of roll changes can be minimized. Furthermore, since high quality and multi-size continuous joint shaped steel can be efficiently manufactured even in small lots, it is possible to meet market needs quickly and accurately.
【図1】本発明の連続継手型形鋼の例を示す断面図。FIG. 1 is a sectional view showing an example of a continuous joint shape steel of the present invention.
【図2】本発明の凹凸を有する爪部と連結部材の雄継手
部との嵌合状況を示す説明図。FIG. 2 is an explanatory view showing a fitting state of a claw portion having projections and depressions of the present invention and a male joint portion of a connecting member.
【図3】従来の凹凸が無い爪部と連結部材の雄継手部と
の嵌合状況を示す説明図。FIG. 3 is an explanatory view showing a fitting state of a conventional claw portion having no unevenness and a male joint portion of a connecting member.
【図4】本発明を連続継手型形鋼の製造に適用する場合
の圧延方法例の説明図。FIG. 4 is an explanatory view of an example of a rolling method when the present invention is applied to the production of continuous joint shaped steel.
【図5】フランジ先端部の外側面に長さ方向に連続な複
数条の凹凸の成形方法を示す説明図。FIG. 5 is an explanatory view showing a method of forming a plurality of ridges and valleys continuous in the length direction on the outer surface of the flange tip portion.
【図6】フランジ先端部の外側面に長さ方向に不連続な
複数条の凹凸の成形方法を示す説明図。FIG. 6 is an explanatory view showing a method for forming a plurality of irregularities which are discontinuous in the length direction on the outer surface of the flange tip portion.
【図7】(a)フランジ先端部の外側面に長さ方向に連
続に分布する凹凸の成形方法を示す説明図。 (b)フランジ先端部の外側面に長さ方向に不連続に分
布する凹凸の成形方法を示す説明図。FIG. 7A is an explanatory view showing a method for forming unevenness continuously distributed in the length direction on the outer surface of the flange tip portion. (B) Explanatory drawing which shows the forming method of the unevenness | corrugation which discontinuously distributes in the length direction on the outer surface of a flange front-end | tip part.
【図8】従来の連続継手型形鋼の圧延方法を示す説明
図。FIG. 8 is an explanatory view showing a conventional rolling method for continuous joint shaped steel.
【図9】連続継手型形鋼および連結部材の例を示す断面
図。FIG. 9 is a cross-sectional view showing an example of a continuous joint shape steel and a connecting member.
【図10】連続継手型形鋼の使用例を示す説明図。FIG. 10 is an explanatory view showing an example of using a continuous joint shaped steel.
【図11】従来の孔型圧延法による上下非対称左右対称
型直線型鋼矢板の圧延法を示す説明図。FIG. 11 is an explanatory view showing a conventional method for rolling a vertically asymmetric left-right symmetrical linear steel sheet pile by a hole rolling method.
【図12】従来の孔型圧延法の一部にユニバーサル圧延
法を適用した上下非対称左右対称型直線型 鋼矢板の圧
延法を示す説明図。FIG. 12 is an explanatory view showing a rolling method for vertically asymmetrical left-right symmetrical linear steel sheet pile, in which a universal rolling method is applied to a part of the conventional hole rolling method.
【図13】従来のユニバーサル圧延法による上下対称左
右非対称型直線型鋼矢板の圧延法を示す説明図。FIG. 13 is an explanatory view showing a conventional method for rolling a vertically symmetrical left-right asymmetric linear steel sheet pile by a universal rolling method.
【図14】従来のユニバーサル圧延法による上下非対称
左右対称型直線型鋼矢板の圧延法を示す説明図。FIG. 14 is an explanatory diagram showing a conventional method of rolling a vertical asymmetrical left-right symmetrical linear steel sheet pile by a universal rolling method.
BD…ブレークダウンミル U…ユニバーサルミル E…エッジャーミル S…フランジ曲げ成形ミル F…仕上ミル 201a,201b…ユニバーサルミルU1の水平ロー
ル 301a,301b…ユニバーサルミルU1の竪ロール 20a,20b…ユニバーサルミルU2の水平ロール 30a,30b…ユニバーサルミルU2の竪ロール 21a,21b…エッジャーミルEの上下ロール 22a,22b…フランジ曲げ成形ミルSの上下ロール 23a,23b…仕上ミルFの上下ロール 1a…本発明の連続継手型形鋼のウェブ 1b…本発明の連続継手型形鋼の爪部 1s…本発明の連続継手型形鋼の爪部の内面に形成され
た凹凸BD ... Breakdown mill U ... Universal mill E ... Edger mill S ... Flange bending forming mill F ... Finishing mill 201a, 201b ... Horizontal roll of universal mill U1 301a, 301b ... Vertical roll of universal mill U1 20a, 20b ... Of universal mill U2 Horizontal rolls 30a, 30b ... Vertical rolls 21a, 21b of universal mill U2 ... Vertical rolls 22a, 22b of edger mill E ... Vertical rolls 23a, 23b of flange bending forming mill S ... Vertical rolls of finishing mill F 1a ... Continuous joint of the present invention Web of shaped steel 1b ... Claw portion of continuous joint shaped steel of the present invention 1s ... Asperity formed on inner surface of claw portion of continuous joint shaped steel of the present invention
Claims (4)
方向両側に略円弧状に曲げ成形した左右同形の爪部を有
するとともに相対する爪部の先端の開口幅を左右一定に
形成した連続継手型形鋼において、該爪部の内面に凹凸
を形成したことを特徴とする連続継手型形鋼。1. A continuous web having a left and right claw portions formed by bending into a substantially arcuate shape on both sides in the width direction of a web having a predetermined thickness and width, and the opening widths of the tip ends of the claw portions facing each other being constant left and right. A continuous joint shape steel, characterized in that, in the joint shape steel, irregularities are formed on the inner surface of the claw portion.
レークダウンミルを配した粗圧延工程と、前記粗造形材
を中間粗圧延材に圧延するユニバーサルミルおよびエッ
ジャーミルを配した中間圧延工程と、前記中間粗圧延材
のフランジを外側に曲げ成形し中間仕上材に圧延するフ
ランジ曲げ成形ミルを配した中間仕上工程と、前記中間
仕上材のフランジを所定の爪形状に湾曲させ爪先端部の
開口幅をほぼ一定に仕上げる仕上ミルを配した仕上圧延
工程とによって連続継手型形鋼を圧延する方法におい
て、前記ユニバーサルミルの竪ロールの周面に凹凸を刻
設し、該竪ロールにより前記中間粗圧延材のフランジの
外面に凹凸を形成することを特徴とする連続継手型形鋼
の圧延方法。2. A rough rolling process in which a breakdown mill for rolling a raw material into a roughly H-shaped rough shaped material is arranged, and an intermediate rolling process in which a universal mill and an edger mill for rolling the rough shaped material into an intermediate rough rolled material are arranged. And an intermediate finishing step in which a flange bending mill for bending the flange of the intermediate rough rolled material to the outside and rolling it into an intermediate finished material is arranged, and the flange of the intermediate finished material is curved into a predetermined claw shape and a claw tip portion is formed. In a method of rolling a continuous joint shaped steel by a finishing rolling step in which a finishing mill is arranged to finish the opening width of substantially constant, unevenness is engraved on the peripheral surface of the vertical roll of the universal mill, and the vertical roll is used to A method for rolling a continuous joint shaped steel, comprising forming irregularities on the outer surface of a flange of an intermediate rough rolled material.
延方向に連続する複数条の凹凸を刻設し、該竪ロールに
より前記中間粗圧延材のフランジの外面の圧延方向に連
続する複数条の凹凸を形成することを特徴とする請求項
2記載の連続継手型形鋼の圧延方法。3. A plurality of continuous strips of protrusions and recesses that are continuous in the rolling direction on the peripheral surface of a vertical roll of a universal mill are formed, and the vertical rolls form a plurality of strips that are continuous in the rolling direction of the outer surface of the flange of the intermediate rough rolled material. The method for rolling a continuous joint shape steel according to claim 2, wherein irregularities are formed.
延方向に不連続な複数条の凹凸を刻設し、該竪ロールに
より前記中間粗圧延材のフランジの外面の圧延方向に不
連続な複数条の凹凸を形成することを特徴とする請求項
2記載の連続継手型形鋼の圧延方法。4. A plurality of discontinuous irregularities are engraved in the rolling direction on the peripheral surface of a vertical roll of a universal mill, and the vertical rolls discontinue in the rolling direction of the outer surface of the flange of the intermediate rough rolled material. The method for rolling a continuous joint shape steel according to claim 2, wherein the unevenness of the strip is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34367895A JPH09182902A (en) | 1995-12-28 | 1995-12-28 | Continuous joint shaped steel and its rolling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34367895A JPH09182902A (en) | 1995-12-28 | 1995-12-28 | Continuous joint shaped steel and its rolling method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH09182902A true JPH09182902A (en) | 1997-07-15 |
Family
ID=18363406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP34367895A Withdrawn JPH09182902A (en) | 1995-12-28 | 1995-12-28 | Continuous joint shaped steel and its rolling method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH09182902A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019060222A (en) * | 2017-09-22 | 2019-04-18 | トップマーク メカニカル イクイップメント リミテッドTop Mark Mechanical Equipment Limited | Connection system of casing or pile |
| JP2022146139A (en) * | 2021-03-22 | 2022-10-05 | Jfeスチール株式会社 | Steel sheet pile joint structure, steel sheet pile, and steel sheet pile joining method |
-
1995
- 1995-12-28 JP JP34367895A patent/JPH09182902A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2019060222A (en) * | 2017-09-22 | 2019-04-18 | トップマーク メカニカル イクイップメント リミテッドTop Mark Mechanical Equipment Limited | Connection system of casing or pile |
| JP2022146139A (en) * | 2021-03-22 | 2022-10-05 | Jfeスチール株式会社 | Steel sheet pile joint structure, steel sheet pile, and steel sheet pile joining method |
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