JPH09201543A - Mechanical crusher - Google Patents
Mechanical crusherInfo
- Publication number
- JPH09201543A JPH09201543A JP27217996A JP27217996A JPH09201543A JP H09201543 A JPH09201543 A JP H09201543A JP 27217996 A JP27217996 A JP 27217996A JP 27217996 A JP27217996 A JP 27217996A JP H09201543 A JPH09201543 A JP H09201543A
- Authority
- JP
- Japan
- Prior art keywords
- rotor
- groove
- liner
- degrees
- respect
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000002093 peripheral effect Effects 0.000 claims description 64
- 238000000227 grinding Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 abstract description 83
- 239000011362 coarse particle Substances 0.000 abstract description 11
- 238000009826 distribution Methods 0.000 abstract description 10
- 230000007423 decrease Effects 0.000 abstract description 4
- 238000011109 contamination Methods 0.000 abstract description 2
- 230000014759 maintenance of location Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 52
- 239000002994 raw material Substances 0.000 description 47
- 239000000843 powder Substances 0.000 description 33
- 230000000052 comparative effect Effects 0.000 description 22
- 238000010298 pulverizing process Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 9
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000010419 fine particle Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000011027 product recovery Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000011802 pulverized particle Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Developing Agents For Electrophotography (AREA)
- Crushing And Grinding (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、樹脂または樹脂を
主成分とする粉体の製造、特に、乾式トナーや粉体塗料
の製造における乾式の粉砕処理に好適な機械式粉砕装置
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mechanical crushing apparatus suitable for producing a resin or a powder containing a resin as a main component, particularly for a dry pulverizing process in producing a dry toner or a powder coating material.
【0002】[0002]
【従来の技術】乾式トナーや粉体塗料等の製造において
は、最終製品の粒径の調整や、粒度分布の調整のために
乾式の機械的粉砕処理がなされており、それに用いる機
械式粉砕装置が種々提案されている。従来、このような
被粉砕物を微粉砕するための回転型機械式粉砕装置とし
て、特開昭59−105853号公報および特公平3−
15489号公報に記載の微粉砕機が知られている。図
13に示すように、この微粉砕機50は、外周面に母線
と平行な多数の凹凸部54を周方向に連続させた円筒状
の回転子(ロータ)54を回転軸56で支持し、この回
転子54の外周面と微小な間隙58をおいて、内周面に
母線と平行な多数の凹凸部60を周方向に連続させた円
筒状の固定子(ライナ)62を回転子54の外側に嵌装
し、その間隙58を粉砕室とするものである。2. Description of the Related Art In the production of dry toner, powder coating, etc., a dry mechanical pulverization process is carried out to adjust the particle size of the final product and the particle size distribution. Have been proposed. Conventionally, as a rotary mechanical crushing device for finely crushing such an object to be crushed, Japanese Patent Laid-Open No. 59-105853 and Japanese Patent Publication No.
A fine pulverizer described in Japanese Patent No. 15489 is known. As shown in FIG. 13, the fine crusher 50 supports a cylindrical rotor (rotor) 54, which has a large number of concavo-convex portions 54 parallel to the generatrix on the outer peripheral surface in the circumferential direction, by a rotating shaft 56. A cylindrical stator (liner) 62 in which a large number of concavo-convex portions 60 parallel to the generatrix are circumferentially continuous on the inner peripheral surface of the rotor 54 with a minute gap 58 from the outer peripheral surface of the rotor 54 is mounted on the rotor 54. It is fitted to the outside and the gap 58 is used as a crushing chamber.
【0003】そして、この微粉砕機50においては、回
転子54を高速で回転するとともにケーシング51の図
中右上側面部に設けられた製品排出口64から吸引送風
機(図示せず)などによって吸引することにより、ケー
シング51の図中左下部に設けられた被粉砕物の供給口
66から供給された被粉砕物を空気流とともに微小間隙
58からなる粉砕室に送り込み、この時に回転子54お
よび固定子62の凹凸により生じる渦流により効果的に
この凹凸面に衝突させ、あるいは回転子54および固定
子62の両凸部間で磨砕することにより、微細粒子とす
る粉砕処理を行った後、微小間隙から流出した微細粒子
を製品排出口から機外に排出するものである。なお、こ
のような微粉砕機50においては、間隙58からの粗大
粒子の流出を防止し、微細粒子のみを流出させるため
に、固定子62の上端部にその凹凸部60の凹部を塞ぐ
分級リング68を設けている。この微粉砕機50におい
ては、粉砕室に相当する間隙58の間隔を1mm以下と
し、回転子54を高速回転させることにより、固定子6
2および回転子54の両凹凸面からこれらの凹部内に定
常的に発生する渦流によって被粉砕物が互いに衝突し、
剪断力を受けて、微粉砕が効果的に行われ、ミクロンオ
ーダーから10数ミクロンオーダーの比較的粒度分布巾
の狭い粉砕物が得られるとされている。In the fine crusher 50, the rotor 54 is rotated at a high speed, and the casing 51 is sucked by a suction blower (not shown) or the like from a product discharge port 64 provided at the upper right side surface in the figure. As a result, the material to be ground supplied from the supply port 66 for the material to be ground provided in the lower left portion of the casing 51 in the figure is sent together with the air flow into the grinding chamber composed of the minute gaps 58, and at this time, the rotor 54 and the stator. A vortex flow generated by the unevenness of 62 effectively collides with this uneven surface, or grinds between both convex portions of the rotor 54 and the stator 62 to perform a pulverizing process to obtain fine particles, and then a fine gap. The fine particles flowing out from the product are discharged from the product discharge port to the outside of the machine. In such a fine pulverizer 50, in order to prevent the coarse particles from flowing out from the gap 58 and to flow only the fine particles, the classification ring that closes the concave portion of the concave and convex portion 60 at the upper end portion of the stator 62. 68 is provided. In the fine pulverizer 50, the gap between the gaps 58 corresponding to the pulverizing chamber is set to 1 mm or less, and the rotor 54 is rotated at a high speed, so that the stator 6
2 and the rotor 54, the crushed objects collide with each other due to the vortex flow constantly generated in these recesses from both the uneven surfaces,
It is said that fine pulverization is effectively performed by receiving a shearing force, and a pulverized product having a relatively narrow particle size distribution range of micron order to 10's of micron order is obtained.
【0004】このような微粉砕機50では、回転子54
の凹凸部52と固定子62の凹凸部60との組み合わせ
として、図14(a)、(b)、(c)および(d)に
示すものが提案されている。これらの図において、凹凸
部52aおよび凹凸部60aは横断面形状が方形状のも
ので、凹凸部52bおよび凹凸部60bは横断面形状が
三角形状のものであるが、これらの組み合わせのうち図
14(d)に示す三角形状凹凸部52bおよび凹凸部6
0bの組み合わせにより、優れた粉砕性能が得られるこ
とが知られている。In such a fine crusher 50, the rotor 54
14A, 14B, 14C, and 14D are proposed as a combination of the uneven portion 52 and the uneven portion 60 of the stator 62. In these figures, the uneven portion 52a and the uneven portion 60a have a rectangular cross-sectional shape, and the uneven portion 52b and the uneven portion 60b have a triangular cross-sectional shape. The triangular uneven portion 52b and the uneven portion 6 shown in (d)
It is known that excellent crushing performance can be obtained by the combination of 0b.
【0005】また、特開平7−155628号公報に
は、図15(a)および(b)に示すように、上述の微
粉砕機50のような回転子54の外周面および固定子
(筒体)62の内周面の母線と平行な多数の凹凸部に加
え、回転子54の外周面に、および回転子54の外周面
と固定子62の内周面に、母線と直交する方向の多数の
凹凸部72、および凹凸部72と74を母線の方向に連
続して形成した機械式粉砕装置70、および71が提案
されている。これらの機械式粉砕装置70および71
は、母線と平行な方向とこれに直交する方向の両方向に
凹凸部を形成することにより、水平方向に加えて上下方
向の渦流を発生させることができ、それにより粉砕機能
が向上される結果、粒径が数十ミクロンオーダーの粉砕
物が得られるとしている。Further, in Japanese Unexamined Patent Publication No. 7-155628, as shown in FIGS. 15 (a) and 15 (b), the outer peripheral surface of a rotor 54 and a stator (cylindrical body) such as the above-described fine pulverizer 50 are disclosed. ) In addition to a large number of uneven portions parallel to the generatrix of the inner peripheral surface of 62, a large number of them in the direction orthogonal to the generatrix on the outer peripheral surface of the rotor 54 and on the outer peripheral surface of the rotor 54 and the inner peripheral surface of the stator 62. There is proposed a mechanical crushing device 70 and 71 in which the uneven portion 72 and the uneven portions 72 and 74 are continuously formed in the direction of the generatrix. These mechanical grinding devices 70 and 71
, By forming the uneven portion in both the direction parallel to the generatrix and the direction orthogonal to this, it is possible to generate a vertical vortex in addition to the horizontal direction, thereby improving the crushing function, It is said that a pulverized product having a particle size of several tens of microns can be obtained.
【0006】なお、この他、回転型機械式粉砕装置とし
ては、例えば、特公平4−12190号公報および同4
−12191号公報に記載の各種鉱物、セラミックス、
大豆、石、砂利などの堅い材料を粉砕する粉砕装置、特
公昭58−14822号公報および同58−14822
号公報に記載の複写用カーボンや顔料の微粒子を得る微
粉砕機、特公昭61−36457号公報および同61−
36459号公報に記載の数ミクロンオーダーの超微粒
子を得る超微粉砕機および特開平5−184960号公
報に記載の粉砕装置などが知られている。In addition to this, as a rotary mechanical crushing device, for example, Japanese Patent Publication No. 4-12190 and 4
Various minerals and ceramics described in -12191
Crushing device for crushing hard material such as soybean, stone and gravel, JP-B-58-14822 and 58-14822
Fine pulverizer for obtaining fine particles of carbon or pigment for copying described in JP-B No. 61-36457 and 61-
An ultrafine pulverizer described in Japanese Patent No. 36459 to obtain ultrafine particles on the order of several microns and a pulverizer described in Japanese Patent Application Laid-Open No. 5-184960 are known.
【0007】[0007]
【発明が解決しようとする課題】ところで、樹脂または
樹脂を主成分とする粉体、より具体的には、乾式トナー
や粉体塗料等においては、高品質を目指してより粒径の
小さい粉体や粒度の揃った、すなわち粒度分布の幅のシ
ャープな粉体が要求されている。ところが、上記従来の
機械式粉砕装置では、小粒径の粉砕品を得ようとする場
合、ロータの回転数を上げなければならず、エネルギー
効率、軸受寿命、騒音、振動、空気排気温度の上昇等の
面で問題となっている。また、ロータの回転数を上げる
のにも限界があり、目標の粒子径に粉砕できないという
問題があった。また、例えば、乾式トナーの場合には、
目標粒径より過度に細かい粒子は、製品品質向上のため
分級手段によって除去して粒度分布を調整するが、ロー
タの回転数が高い場合、目標粒径より過粉砕してしまう
粒子が多く発生するため、不要粒子が多く歩留りが悪く
問題となっている。By the way, a resin or a powder containing a resin as a main component, more specifically, a dry toner, a powder coating material, or the like, has a smaller particle size in order to achieve high quality. A powder having uniform particle size, that is, having a sharp particle size distribution is required. However, in the above-mentioned conventional mechanical crushing device, in order to obtain a crushed product having a small particle size, the rotation speed of the rotor must be increased, and energy efficiency, bearing life, noise, vibration, and air exhaust temperature rise. Etc. is a problem. In addition, there is a limit to increase the rotation speed of the rotor, and there is a problem that it cannot be crushed to a target particle size. Also, for example, in the case of dry toner,
Particles that are excessively finer than the target particle size are removed by classifying means to improve product quality, and the particle size distribution is adjusted.However, if the rotation speed of the rotor is high, many particles that are excessively crushed will be generated. Therefore, there are many unnecessary particles and the yield is poor, which is a problem.
【0008】また、特開昭59−105853号公報お
よび特公平3−15489号公報に記載の微粉砕機50
では、粗大粒子の通過を防止するため、回転子54と固
定子62の間の粉砕室を狭くする機構が取られている、
たとえば、粉砕室となる上記間隙58の間隔を1mm以下
に設定している。しかしながら、このように粉砕室を狭
くすると処理能力が低下し、処理量が少なくなるという
問題のほか、原料の供給量によっては、特に処理能力を
越えるような供給量では、粉砕時の摩擦熱等により粉砕
室の温度が過度に上昇するという問題が生じる恐れがあ
る。そして、そのような場合には原料粉体が粉砕室内部
で融着を起こしてしまい、それ以上の粉砕処理の続行が
困難もしくは不可能となるという問題があった。Further, the fine crusher 50 described in JP-A-59-105853 and JP-B-3-15489.
In order to prevent passage of coarse particles, a mechanism for narrowing the grinding chamber between the rotor 54 and the stator 62 is adopted.
For example, the gap 58 serving as the crushing chamber is set to 1 mm or less. However, if the crushing chamber is narrowed in this way, the processing capacity decreases, and the processing amount decreases. In addition, depending on the supply amount of the raw material, especially when the supply amount exceeds the processing capacity, frictional heat during crushing, etc. This may cause a problem that the temperature of the crushing chamber rises excessively. In such a case, there is a problem that the raw material powder is fused in the crushing chamber, and it becomes difficult or impossible to continue the crushing process any further.
【0009】また、特開平7−155628号公報に記
載の機械式粉砕装置では、回転子54の外周面および固
定子62の内周面に母線と平行な凹凸部に加え、母線に
直交する凹凸部72、74が形成されていることによ
り、これらの凸部により水平方向に加えて上下方向にも
渦流を発生させているために、過度な渦流が発生し、ま
た過度に粒子が衝突を起こし、特に回転子54の凹部に
過度に粒子が衝突し、過粉砕が生じ、空気排気温度が過
度に上昇するという問題があった。Further, in the mechanical crushing device described in Japanese Patent Laid-Open No. 7-155628, in addition to the uneven portion parallel to the bus bar on the outer peripheral surface of the rotor 54 and the inner peripheral surface of the stator 62, the uneven surface orthogonal to the bus bar is provided. Due to the formation of the portions 72 and 74, vortices are generated not only in the horizontal direction but also in the vertical direction by these convex portions, so that excessive vortices are generated and particles collide excessively. In particular, there is a problem in that the particles collide excessively with the concave portions of the rotor 54, excessive pulverization occurs, and the air exhaust temperature rises excessively.
【0010】本発明の目的は、上記従来技術の問題点を
解消し、粒径が小さく、しかも粗大粒子の混入がなく、
かつシャープな粒度分布幅の粉砕物を高効率で製造する
ことのできる、樹脂または樹脂を主成分とする粉体の微
粉砕用として好適な機械式粉砕装置を提供することにあ
る。The object of the present invention is to solve the above-mentioned problems of the prior art, to have a small particle size, and to prevent the inclusion of coarse particles.
Another object of the present invention is to provide a mechanical crushing device suitable for finely crushing a resin or a powder containing a resin as a main component, which is capable of producing a crushed product having a sharp particle size distribution width with high efficiency.
【0011】[0011]
【課題を解決するための手段】上記課題を解決するため
に、本発明は、回転軸に支持され、外周面に複数の溝が
形成されたロータと、このロータの外側に、このロータ
の外周面と所望の間隙を有するように嵌装され、その内
周面に複数の溝が形成されたライナとを備え、前記間隙
で被粉砕物を粉砕処理する機械式粉砕装置であって、前
記ロータおよび前記ライナの少なくとも一方の前記溝
が、前記回転軸に平行な方向に対し被粉砕物の流れを妨
げる方向に傾斜していることを特徴とする機械式粉砕装
置を提供するものである。In order to solve the above-mentioned problems, the present invention provides a rotor supported on a rotating shaft and having a plurality of grooves formed on its outer peripheral surface, and an outer periphery of the rotor on the outer side of the rotor. A mechanical crushing device for crushing an object to be crushed in the gap, the liner having a liner having a plurality of grooves formed on an inner peripheral surface thereof, the liner being fitted to have a desired gap. Further, the present invention provides a mechanical crushing device, wherein at least one of the grooves of the liner is inclined in a direction that impedes the flow of the object to be crushed with respect to the direction parallel to the rotation axis.
【0012】ここで、前記ライナは、さらにその内周面
に前記回転軸に平行な方向に対し前記被粉砕物の流れを
妨げる方向と逆方向に傾斜している溝を有するのが好ま
しい。また、前記ロータは、さらにその外周面に前記回
転軸に平行な方向に対し前記被粉砕物の流れを妨げる方
向と逆方向に傾斜している溝を有するのが好ましい。前
記ロータの溝および前記ライナの溝のいずれか一方の溝
の、前記回転軸に平行な方向に対する傾斜角度が、5度
以上90度未満であるのが好ましい。Here, it is preferable that the liner further has a groove on its inner peripheral surface, which is inclined in a direction opposite to a direction in which the flow of the material to be ground is impeded with respect to a direction parallel to the rotation axis. Further, it is preferable that the rotor further has a groove on its outer peripheral surface, which is inclined in a direction opposite to a direction that impedes the flow of the object to be ground with respect to a direction parallel to the rotation axis. It is preferable that an inclination angle of one of the groove of the rotor and the groove of the liner with respect to the direction parallel to the rotation axis is 5 degrees or more and less than 90 degrees.
【0013】また、前記ロータの溝が、前記回転軸に平
行な方向に対し被粉砕物の流れを妨げる方向と、その逆
方向に傾斜している溝の両者を有し、その傾斜角度が5
度以上45度以下であるのが好ましい。また、前記ロー
タの溝の方向に直角な方向における前記溝の断面形状
は、前記ロータの回転方向に対する前側の面が、前記ロ
ータの半径方向に対し前記ロータの回転方向と逆方向に
30度から前記ロータの回転方向に30度までの範囲内
の角度に傾斜し、前記ロータの回転方向に対する後側の
面が、前記ロータの半径方向に対し前記ロータの回転方
向とは逆方向に30度から70度までの範囲内の角度に
傾斜しているのが好ましい。Further, the groove of the rotor has both a direction that impedes the flow of the material to be ground with respect to the direction parallel to the rotation axis and a groove that is inclined in the opposite direction, and the inclination angle is 5
It is preferably not less than 45 degrees and not more than 45 degrees. The cross-sectional shape of the groove in the direction perpendicular to the direction of the groove of the rotor is such that the surface on the front side with respect to the rotation direction of the rotor is from 30 degrees in the direction opposite to the rotation direction of the rotor with respect to the radial direction of the rotor. Inclining at an angle within a range of up to 30 degrees in the rotation direction of the rotor, a surface on the rear side with respect to the rotation direction of the rotor is from 30 degrees in a direction opposite to the rotation direction of the rotor with respect to the radial direction of the rotor. It is preferably inclined at an angle within the range of up to 70 degrees.
【0014】また、前記ライナの溝が、前記ロータの回
転軸に平行な方向に対し被粉砕物の流れを妨げる方向に
傾斜している溝およびその逆方向に傾斜している溝を有
し、その傾斜角度が5度〜45度であるのが好ましい。
さらに前記ライナの溝の方向に直角な方向における前記
溝の断面形状は、前記ロータの回転方向に対する前側の
面が、前記ロータの中心方向に対し前記ロータの回転方
向に30度から70度までの範囲内の角度に傾斜し、前
記ロータの回転方向に対する後側の面が、前記ロータの
中心方向に対し前記ロータの回転方向と逆方向に30度
から前記ロータの回転方向に30度までの範囲内の角度
に傾斜しているのが好ましい。Further, the groove of the liner has a groove inclined to a direction parallel to the rotation axis of the rotor in a direction of impeding the flow of the material to be crushed and a groove inclined to the opposite direction, The inclination angle is preferably 5 to 45 degrees.
Further, the cross-sectional shape of the groove in the direction perpendicular to the direction of the groove of the liner is such that the front surface with respect to the rotation direction of the rotor is from 30 degrees to 70 degrees in the rotation direction of the rotor with respect to the center direction of the rotor. Inclining to an angle within the range, the rear surface with respect to the rotation direction of the rotor is in a range from 30 degrees in the direction opposite to the rotation direction of the rotor to 30 degrees in the rotation direction of the rotor with respect to the center direction of the rotor. It is preferable to incline at an angle within.
【0015】[0015]
【作用】本発明の機械式粉砕装置では、ロータとライナ
との間の間隙からなる粉砕室において原料粉体は微粉砕
されるが、運転時、製品を排出するための製品排出口か
ら吸引されており、原料供給口から供給された原料粉体
と共に流入した空気がロータまたはライナの母線方向、
すなわちロータの回転軸に平行な方向に流れているた
め、粉砕室となるロータとライナとの間の間隙に空気流
に乗って入った原料粉体は、ロータの回転により、この
空気流と直交する方向の力を受け、ロータの回転方向に
流される。ところが、本発明の粉砕装置においては、こ
の原料粉体が流される方向にその流れを妨げるように、
回転軸方向に傾斜した複数の溝がロータまたはライナも
しくは両者の周面に形成されているので、ロータとライ
ナの間の間隙に入った粉砕粒子は排出口への通過速度が
低下し、また、ロータの溝の凸部によって、供給口側に
飛ばされることから、間隙の間隔、すなわち粉砕室の空
間を広く保ったままでも、粉砕粒子が粉砕室に滞留する
時間を長くとれる。このため、本発明によれば、過度の
渦流の発生を防止し、過度の衝突を防止することができ
るので、過粉砕を防止できると共に、粉砕粒子の滞留時
間を長くとれるので、粒子径を小さくでき、同時に粗大
粒子の発生を防止することができる。In the mechanical crushing device of the present invention, the raw material powder is finely crushed in the crushing chamber formed by the gap between the rotor and the liner, but is sucked from the product discharge port for discharging the product during operation. The air that has flowed in together with the raw material powder supplied from the raw material supply port is in the bus line direction of the rotor or liner,
That is, since the raw material powder is flowing in a direction parallel to the rotation axis of the rotor, the raw material powder that has entered the air flow into the gap between the rotor and the liner, which is the grinding chamber, is orthogonal to this air flow due to the rotation of the rotor. It receives a force in the direction of rotation and is made to flow in the rotation direction of the rotor. However, in the pulverizer of the present invention, in order to prevent the flow of the raw material powder in the flowing direction,
Since a plurality of grooves inclined in the direction of the rotation axis are formed on the rotor or the liner or on the peripheral surfaces of both, the passing speed of the pulverized particles entering the gap between the rotor and the liner to the discharge port decreases, and Since the protrusions of the groove of the rotor blow the particles toward the supply port side, it is possible to lengthen the time during which the crushed particles stay in the crushing chamber, even if the space between the gaps, that is, the space of the crushing chamber is kept wide. Therefore, according to the present invention, it is possible to prevent the generation of excessive eddy currents, it is possible to prevent excessive collision, it is possible to prevent over-milling, it is possible to take a long residence time of the crushed particles, small particle size At the same time, it is possible to prevent the generation of coarse particles.
【0016】[0016]
【発明の実施の形態】以下、本発明に係る機械式粉砕装
置を添付の図面に示す好適実施例に基づいて詳細に説明
するが、本発明はこれらにより限定されるものではな
い。図1は、本発明の機械式粉砕装置の一実施例の断面
模式図である。これらの図面においては、簡略化のた
め、一部ハッチングを省略している。BEST MODE FOR CARRYING OUT THE INVENTION The mechanical crushing apparatus according to the present invention will be described below in detail with reference to the preferred embodiments shown in the accompanying drawings, but the present invention is not limited thereto. FIG. 1 is a schematic sectional view of an embodiment of the mechanical crushing device of the present invention. In these drawings, hatching is partially omitted for simplification.
【0017】同図に示すように、機械式粉砕装置(以
下、粉砕装置という)10は、横型粉砕装置であって、
ケーシング11と、ケーシング11に回転自在に支持さ
れる回転軸12と、回転軸12に支持かつ固定される複
数、図示例では4つのロータユニット14からなるロー
タ16と、ケーシング11に支持され、ロータ16の外
側に、ロータ16の外周面と所望の一定の間隙を有する
ように嵌挿されるライナ18とを有する。ケーシング1
1には、図中左側に、粉砕原料(被粉砕物)を供給する
原料供給口20および図中右側に、粉砕された粉砕製品
を排出する製品排出口22が設けられている。As shown in FIG. 1, the mechanical crusher (hereinafter referred to as crusher) 10 is a horizontal crusher,
A casing 11, a rotating shaft 12 rotatably supported by the casing 11, a rotor 16 composed of a plurality of rotor units 14 supported and fixed to the rotating shaft 12, four rotor units 14 in the illustrated example, and a rotor supported by the casing 11. An outer peripheral surface of the rotor 16 and a liner 18 that is fitted and inserted so as to have a desired constant gap are provided on the outer side of the rotor 16. Casing 1
1, a raw material supply port 20 for supplying a crushing raw material (object to be crushed) is provided on the left side of the drawing, and a product discharge port 22 for discharging a crushed crushed product is provided on the right side of the drawing.
【0018】機械式粉砕装置10においては、回転軸1
2は、この機械式粉砕装置10の取付面に対して平行
に、すなわち水平に配設され、ケーシング11の図中左
右両側壁面に軸受24aおよび24bを介して支承され
る。そして回転軸12の一端部、図示例では右端部(軸
受24b側)は、図示されていないプーリーおよび伝動
ベルトなどの巻掛伝動機構や歯車伝動機構などを介し
て、モータなどの駆動装置に連結されている。In the mechanical grinding device 10, the rotary shaft 1
2 is arranged parallel to the mounting surface of the mechanical crushing device 10, that is, horizontally, and is supported on the left and right side wall surfaces of the casing 11 in the figure via bearings 24a and 24b. One end of the rotary shaft 12, that is, the right end (on the bearing 24b side in the illustrated example) is connected to a driving device such as a motor via a winding transmission mechanism such as a pulley and a transmission belt (not shown) or a gear transmission mechanism. Has been done.
【0019】4個のロータユニット14は、図示しない
キーによって回転軸12に固定され、4個のロータユニ
ット14を両側から挟持する円形側板26aおよび26
bによって一体化され、ロータ16を構成する。図示例
では、ロータ16は、その長さ方向に分割された4つの
ロータユニット14から構成されているが、これは製造
上の便宜のためであり、本発明はこれに限定されず、構
成するロータユニット14の個数に制限がないのはもち
ろん、全体を一体で製造した一本のロータで構成するこ
ともできるのはいうまでもない。The four rotor units 14 are fixed to the rotary shaft 12 by a key (not shown), and circular side plates 26a and 26 for sandwiching the four rotor units 14 from both sides.
The rotor 16 is integrated by b. In the illustrated example, the rotor 16 is composed of four rotor units 14 divided in the lengthwise direction, but this is for the convenience of manufacturing, and the present invention is not limited to this, and is constituted. It goes without saying that the number of the rotor units 14 is not limited, and it is also possible to configure the entire rotor unit 14 as one rotor.
【0020】ロータ16の外側には、その外周面と一定
の間隙をおくようにしてライナ18が嵌装されている
が、このロータ16の外周面とライナ18の内周面との
間に画成される間隙28が、原料の粉砕室となる。ライ
ナ18は、ケーシング11の中央の円筒胴部内に嵌着固
定される。また、ケーシング11の両側は、ライナ18
(およびロータ16)の両外側に適当な大きさの空間が
形成されるように、その容積および形状が設定され、図
中左側の空間は原料供給口20に通じ、図中右側の空間
は製品(粉砕物)排出口22に通じている。そして、製
品排出口22は図示しないブロアなどの空気吸引装置に
よって吸引されており、原料供給口20から供給された
被粉砕物を空気と共に吸引し、装置内で粉砕されて得ら
れた製品を空気と共に製品排出口22から排出する。さ
らに、ケーシング11の下面には脚部を有し、図示しな
い据付台に取り付けられる。A liner 18 is fitted on the outer side of the rotor 16 with a constant gap from the outer peripheral surface of the rotor 16. The liner 18 is fitted between the outer peripheral surface of the rotor 16 and the inner peripheral surface of the liner 18. The formed gap 28 serves as a raw material crushing chamber. The liner 18 is fitted and fixed in the cylindrical body portion at the center of the casing 11. In addition, the liner 18 is provided on both sides of the casing 11.
The volume and shape are set so that a space of appropriate size is formed on both outer sides of (and the rotor 16), the space on the left side of the drawing communicates with the raw material supply port 20, and the space on the right side of the drawing is the product. The (crushed material) is connected to the discharge port 22. The product discharge port 22 is sucked by an air suction device such as a blower (not shown), sucks the object to be crushed supplied from the raw material supply port 20 together with the air, and crushes the product obtained in the device with the air. Along with this, the product is discharged from the product discharge port 22. Further, the lower surface of the casing 11 has legs and is attached to an installation stand (not shown).
【0021】本発明の機械式粉砕装置10の基本構造は
以上であるが、本発明は図1に示す横型粉砕装置に限定
されるものではなく、例えば、図2に示すように、回転
軸12およびこれに支持されるロータ16ならびにこれ
に所定間隙をおいて嵌挿されるライナ18が垂設され、
ライナ18の下側のケーシング下部に原料供給口20、
ライナ18の上側のケーシング上部に製品排出口22を
設ける構造の縦型粉砕装置30であってもよいなど、同
様な基本構成要素を有しているものであればどのような
粉砕装置であってもよく、公知技術の構造に基づいて適
宜改変することができる。The basic structure of the mechanical crushing device 10 of the present invention is as described above, but the present invention is not limited to the horizontal crushing device shown in FIG. 1. For example, as shown in FIG. And a rotor 16 supported by the liner 18 and a liner 18 fitted into the rotor 16 with a predetermined gap,
At the lower part of the casing below the liner 18, a raw material supply port 20,
Any crushing device having the same basic constituent elements, such as a vertical crushing device 30 having a structure in which the product discharge port 22 is provided on the upper casing of the liner 18, may be used. Alternatively, it can be appropriately modified based on the structure of known technology.
【0022】本発明の機械式粉砕装置10において、最
も特徴的な部分は、ロータ16の外周面およびライナ1
8の内周面のいずれか一方、もしくは両方に複数の溝が
形成され、かつ、これら溝が、回転軸12に平行な方向
に対し被粉砕物の流れを妨げる方向に傾斜していること
である。すなわち、図3に示すように、ライナ18の内
周面には一点鎖線で示される回転軸12の回転中心(中
心線)12aに平行な方向に対して、その包絡線のみが
点線で示されているロータ16の回転方向(図中矢印b
で示す)の逆方向に傾斜する溝32が形成されている。
ここで、図3においては、ライナ18は、その6分の1
を構成するライナユニットのみが示され、他は点線でそ
の包絡線が示されている。もちろん、本発明において、
ライナ18を構成するライナユニットの数には制限はな
いし、ライナ18を1個の円管状体で構成できることは
いうまでもない。なお、本発明において、回転軸12に
平行な方向とは、回転軸12の回転中心12aに平行な
方向であって、図中矢印aで示す空気の流れの方向を意
味し、従ってロータ16またはライナ18の長手方向お
よびその母線方向に等しい。The most characteristic parts of the mechanical crushing device 10 of the present invention are the outer peripheral surface of the rotor 16 and the liner 1.
A plurality of grooves are formed on either one or both of the inner peripheral surfaces of 8, and these grooves are inclined with respect to the direction parallel to the rotation axis 12 in a direction that impedes the flow of the object to be ground. is there. That is, as shown in FIG. 3, only the envelope of the inner peripheral surface of the liner 18 is shown by a dotted line with respect to the direction parallel to the rotation center (center line) 12a of the rotary shaft 12 shown by a dashed line. Direction of the rotating rotor 16 (arrow b in the figure)
The groove 32 is formed so as to incline in the opposite direction.
Here, in FIG. 3, the liner 18 is
Only the liner units that make up are shown, and the others are shown with their envelopes in dotted lines. Of course, in the present invention,
It is needless to say that the number of liner units forming the liner 18 is not limited, and the liner 18 can be formed of one circular tubular body. In the present invention, the direction parallel to the rotary shaft 12 means the direction parallel to the rotation center 12a of the rotary shaft 12 and the direction of the air flow indicated by the arrow a in the figure, and thus the rotor 16 or Equal to the longitudinal direction of the liner 18 and its generatrix direction.
【0023】ところで、本発明においてはロータ16の
外周面の溝34およびライナ18の内周面の溝32の少
なくとも一方の溝は回転軸12に平行な方向に対し被粉
砕物(粒子)の流れを妨げる方向に傾斜している必要が
ある。図4に展開して模式的に示すように、ロータ16
の外周面とライナ18の内周面との間の間隙28を移動
する被粉砕物の移動速度ベクトル(粒子の流れの速度ベ
クトル)は、ロータ16の回転の速度ベクトル(向き:
回転方向b、長さ:速度)と空気の流れの速度ベクトル
(向き:流れ方向a、長さ:速度)との合成ベクトルで
与えられる。そこで、ライナ18内周面の溝32は、得
られた粒子の流れの速度ベクトルの方向(図中矢印cで
示す)に対して交差する方向、好ましくは直交する方向
に設けられる。すなわち、図4において、溝32は空気
流方向aに対して傾斜するように設けられる。ここで、
空気流方向aに対する溝32の傾斜角度θは、溝32が
粒子流を妨げる方向に鋭角に傾斜していれば特に制限は
ないが、好ましくは5度以上90度未満であり、より好
ましくは5度〜60度、さらに好ましくは5度〜45
度、最も好ましくは10度〜30度であるのがよい。By the way, in the present invention, at least one of the groove 34 on the outer peripheral surface of the rotor 16 and the groove 32 on the inner peripheral surface of the liner 18 flows in the direction parallel to the rotating shaft 12 of the object to be crushed (particles). Must be inclined in the direction that prevents As shown schematically in FIG.
Of the crushed object moving in the gap 28 between the outer peripheral surface of the rotor 18 and the inner peripheral surface of the liner 18 (the velocity vector of the flow of particles) is the velocity vector of the rotation of the rotor 16 (direction:
It is given as a composite vector of the rotation direction b, length: velocity) and the velocity vector of the air flow (direction: flow direction a, length: velocity). Therefore, the groove 32 on the inner peripheral surface of the liner 18 is provided in a direction intersecting with the direction of the velocity vector of the obtained particle flow (indicated by an arrow c in the drawing), preferably in a direction orthogonal thereto. That is, in FIG. 4, the groove 32 is provided so as to be inclined with respect to the air flow direction a. here,
The inclination angle θ of the groove 32 with respect to the air flow direction a is not particularly limited as long as the groove 32 is inclined at an acute angle in the direction that hinders the particle flow, but is preferably 5 degrees or more and less than 90 degrees, more preferably 5 degrees. Degrees to 60 degrees, more preferably 5 degrees to 45 degrees
The degree is most preferably 10 to 30 degrees.
【0024】このようにライナ18の内周面に空気流方
向aに対し傾斜する溝(以下、傾斜溝という)32の形
状および幅、深さ、ピッチなどを含む寸法は特に限定さ
れず、例えば、ライナ18の溝32の方向と直交する断
面での傾斜溝32の形状が、鋸歯状、台形状、矩形状、
円弧状などのいずれであってもよいが、特に、図5
(a)に示すように一辺がロータ16の中心に向き、他
辺がこの一辺と45〜60度の角度をなしロータ16の
回転方向(b)後方が低くなる三角形状(特公平3−1
5489号公報に開示されたような)となるのが好まし
い。As described above, the shape including the width, depth, pitch and the like of the groove (hereinafter referred to as an inclined groove) 32 inclined to the air flow direction a on the inner peripheral surface of the liner 18 is not particularly limited. , The shape of the inclined groove 32 in the cross section orthogonal to the direction of the groove 32 of the liner 18 is a sawtooth shape, a trapezoidal shape, a rectangular shape,
It may have any shape such as an arc shape, but in particular, as shown in FIG.
As shown in (a), one side faces the center of the rotor 16 and the other side forms an angle of 45 to 60 degrees with the one side, and the rotor 16 rotates in the direction of rotation (b) The rear side becomes a triangular shape (Japanese Patent Publication 3-1.
(As disclosed in Japanese Patent No. 5489).
【0025】例えば、図5(b)および(c)にライナ
18の傾斜溝32の方向と直交する断面におけるライナ
18の傾斜溝32の断面形状の代表例を示す。図5
(b)および(c)に示すように、ライナ18の溝32
の断面形状においては、ロータ16の回転方向bに対す
る前側の面32aは、ロータ16の中心方向、すなわち
図中一点鎖線Rで示す方向に対しロータ16の回転方向
bに所定角度αだけ傾斜し、回転方向bに対する後側の
面32bは、中心方向Rに対し回転方向bあるいはその
逆方向に所定角度βだけ傾斜している。ここで、溝32
の断面傾斜角αおよびβは、回転方向bに対して、それ
ぞれ30度〜70度および−30度〜30度(回転方向
bと逆方向に30度から回転方向bに30度まで)の範
囲内にあるのが好ましい。また、図5(b)および
(c)において、ライナ18の溝32の底部32cおよ
び隣接する溝32間のライナ18の凸部32dはいずれ
も、溝32のピッチpの1/2以下であるのが好まし
い。なお、ライナ18の溝32の底部32cは、図5
(b)および(c)に示すように直線部を形成せず、三
角形の頂点をなすか、丸みを帯び、例えば図5(a)に
示すように円弧状をなすのがより好ましい。For example, FIGS. 5B and 5C show typical examples of the sectional shape of the inclined groove 32 of the liner 18 in a cross section orthogonal to the direction of the inclined groove 32 of the liner 18. FIG.
As shown in (b) and (c), groove 32 of liner 18
In the cross-sectional shape, the front surface 32a with respect to the rotation direction b of the rotor 16 is inclined by a predetermined angle α in the rotation direction b of the rotor 16 with respect to the center direction of the rotor 16, that is, the direction indicated by the one-dot chain line R in the figure, The rear surface 32b with respect to the rotation direction b is inclined with respect to the center direction R in the rotation direction b or the opposite direction by a predetermined angle β. Where the groove 32
The cross-sectional inclination angles α and β are in the range of 30 degrees to 70 degrees and −30 degrees to 30 degrees (from 30 degrees in the direction opposite to the rotation direction b to 30 degrees in the rotation direction b) with respect to the rotation direction b. Preferably within. Further, in FIGS. 5B and 5C, the bottom 32 c of the groove 32 of the liner 18 and the convex portion 32 d of the liner 18 between the adjacent grooves 32 are both 1/2 or less of the pitch p of the groove 32. Is preferred. The bottom portion 32c of the groove 32 of the liner 18 is shown in FIG.
It is more preferable not to form a straight line portion as shown in (b) and (c) but to form a vertex of a triangle or be rounded, for example, to form an arc shape as shown in FIG. 5 (a).
【0026】以上の説明のように、ライナ18の内周面
にこのような傾斜溝32を形成することにより、粉砕室
を構成するロータ16とライナ18との間の間隙28で
粉砕され、ライナ18の傾斜溝32に入った被粉砕物粒
子は、製品排出口22からブロアなどによって吸引され
ている空気の流れの方向に移動しにくくなり、粉砕室の
空間を広く保ったまま粉砕室中に滞留する時間を長くと
ることができる。As described above, by forming such an inclined groove 32 on the inner peripheral surface of the liner 18, the liner 18 is crushed in the gap 28 between the rotor 16 and the liner 18 constituting the crushing chamber, and the liner 18 is crushed. The particles to be crushed that have entered the inclined groove 32 of 18 are less likely to move in the direction of the flow of the air sucked by the blower or the like from the product discharge port 22, and enter the crushing chamber while keeping the space of the crushing chamber wide. The residence time can be extended.
【0027】本発明においては、傾斜溝はライナ18の
内周面に形成される傾斜溝32に限定されず、ロータ1
6の外周面およびライナ18の内周面のいずれか一方に
形成されていればよいが、両方の周面に形成することも
できる。図6に示すように、ロータ16の外周面に傾斜
溝34を形成する場合には、ロータ16を構成する4個
のロータユニット14の隣合うロータユニット14の接
合面において、傾斜溝34に位置ずれを生じず、傾斜溝
32が滑らかに連続するように、回転軸12に固定する
ための4個のロータユニット14のキー溝(図示せず)
を正確に位置合わせしておくのが好ましい。なお、ロー
タ16の傾斜溝34の傾斜角度については、ライナ18
の傾斜溝32と同様にとくに制限はなく、また好適条件
についても全く同様である。なお、ロータ16の傾斜溝
34の形状および寸法についても、ライナ18の傾斜溝
32と同様にとくに制限はなく、どのような形状であっ
てもよいが、特に、図5(a)に示すようにロータ16
の溝の方向と直交する断面での傾斜溝34の形状が、ロ
ータ16の中心に向う半径に対しロータ16の回転方向
(b)後方側に、一辺が5〜25度、他辺が45〜60
度の角度をなす三角形状となるのが好ましい。In the present invention, the inclined groove is not limited to the inclined groove 32 formed on the inner peripheral surface of the liner 18, but the rotor 1
It may be formed on either one of the outer peripheral surface of 6 and the inner peripheral surface of the liner 18, but may be formed on both peripheral surfaces. As shown in FIG. 6, when the inclined groove 34 is formed on the outer peripheral surface of the rotor 16, the position of the inclined groove 34 on the joining surface of the adjacent rotor units 14 of the four rotor units 14 forming the rotor 16 is set. Key grooves (not shown) of the four rotor units 14 for fixing to the rotating shaft 12 so that the inclined grooves 32 are smoothly continuous without any deviation.
Is preferably aligned accurately. Regarding the inclination angle of the inclined groove 34 of the rotor 16, the liner 18
Similar to the inclined groove 32, there is no particular limitation, and the preferable conditions are exactly the same. The shape and size of the inclined groove 34 of the rotor 16 are not particularly limited as in the inclined groove 32 of the liner 18, and may have any shape, but as shown in FIG. On the rotor 16
The shape of the inclined groove 34 in a cross section orthogonal to the direction of the groove is such that one side is 5 to 25 degrees and the other side is 45 to 45 degrees rearward in the rotation direction (b) of the rotor 16 with respect to the radius toward the center of the rotor 16. 60
It is preferably triangular with an angle of degrees.
【0028】例えば、図5(d)および(e)にロータ
16の傾斜溝34の方向と直交する断面におけるロータ
16の傾斜溝34の断面形状の代表例を示す。図5
(d)および(e)に示すように、ロータ16の溝34
の断面形状においてはその回転方向bに対する前側の面
34aは、ロータ16の半径方向、すなわち図中一点鎖
線Rで示す方向に対しロータ16の回転方向bあるいは
その逆方向に所定角度γだけ傾斜し、回転方向bに対す
る後側の面34bは、半径方向Rに対し回転方向bに所
定角度δだけ傾斜している。ここで、傾斜溝34の断面
傾斜角γおよびδは、回転方向bに対して、それぞれ−
30度〜30度、すなわち回転方向bと逆方向に30度
から回転方向bに30度までの範囲内および−70度〜
−30度、すなわち回転方向と逆方向に30度〜70度
の範囲内にあるのが好ましい。また、図5(d)および
(e)において、ロータ16の溝34の底部34cおよ
び隣接する溝34間のロータ16の凸部34dはいずれ
も、溝34のピッチpの1/2以下であるのが好まし
い。なお、ロータ16の溝34の底部34cは、図5
(d)および(e)に示すように直線部を形成せず、三
角形の頂点をなすか、丸みを帯び、例えば図5(a)に
示すように円弧状をなすのがより好ましい。For example, FIGS. 5D and 5E show typical examples of the sectional shape of the inclined groove 34 of the rotor 16 in a cross section orthogonal to the direction of the inclined groove 34 of the rotor 16. FIG.
As shown in (d) and (e), the groove 34 of the rotor 16 is
In the sectional shape of FIG. 3, the front surface 34a with respect to the rotation direction b is inclined by a predetermined angle γ with respect to the radial direction of the rotor 16, that is, the direction indicated by the one-dot chain line R in the figure, or the rotation direction b of the rotor 16 or the opposite direction. The surface 34b on the rear side with respect to the rotation direction b is inclined with respect to the radial direction R by a predetermined angle δ in the rotation direction b. Here, the sectional inclination angles γ and δ of the inclined groove 34 are − with respect to the rotation direction b, respectively.
30 degrees to 30 degrees, that is, within a range from 30 degrees in the direction opposite to the rotation direction b to 30 degrees in the rotation direction b and -70 degrees to
It is preferably −30 degrees, that is, in the range of 30 to 70 degrees in the direction opposite to the rotation direction. Further, in FIGS. 5D and 5E, the bottom portion 34 c of the groove 34 of the rotor 16 and the convex portion 34 d of the rotor 16 between the adjacent grooves 34 are both 1/2 or less of the pitch p of the grooves 34. Is preferred. In addition, the bottom portion 34c of the groove 34 of the rotor 16 is shown in FIG.
It is more preferable not to form a straight line portion as shown in (d) and (e), but to form a triangular vertex or be rounded, for example, to form an arc shape as shown in FIG. 5 (a).
【0029】以下に、本発明の好ましい態様として、溝
32および34の断面形状を限定する理由について説明
する。本発明の粉砕機では、過度な排気温度の上昇すな
わち粉砕温度の上昇や粉砕動力の上昇を防ぐために、ロ
ータの回転で流れを過度に乱すことなく、図5(a)に
示す模式図のように、ライナ18およびロータ16の溝
32および34中に適切な強さの渦を形成することが、
粉砕性能向上のためには、必要である。ここで、参照符
号32sは、ロータ16の回転により生じるライナ18
の溝32中の流線のイメージを、参照符号34sはロー
タ16の溝34中の流線のイメージを示している。The reason why the cross-sectional shapes of the grooves 32 and 34 are limited will be described below as a preferred embodiment of the present invention. In the crusher of the present invention, in order to prevent an excessive increase in exhaust gas temperature, that is, an increase in pulverization temperature and an increase in pulverization power, the flow is not excessively disturbed by the rotation of the rotor, as shown in the schematic diagram of FIG. To form vortices of suitable strength in the grooves 32 and 34 of the liner 18 and rotor 16,
It is necessary to improve the crushing performance. Here, the reference numeral 32 s indicates the liner 18 generated by the rotation of the rotor 16.
The reference numeral 34 s shows an image of streamlines in the groove 32 of the rotor 16, and reference numeral 34 s shows an image of streamlines in the groove 34 of the rotor 16.
【0030】粉砕室28に投入された被粉砕物粒子は、
ロータ16の溝34に生じる渦によりロータ16の溝3
4中に取り込まれ、面34bにぶつかって、ライナ18
の方向にはじき飛ばされ、ライナ18の32a面に衝突
して粉砕される(図5f参照)。粉砕された粒子のうち
粗いものは、ライナ18の溝32中の渦の流れに乗れず
再び粉砕室28に放出され、同じ作用を受ける。一方細
かい粒子は、ライナ18の溝32またはロータ16の溝
34の中の流れに乗って溝32および34内にとどま
り、ロータ16およびライナ18の溝32および34の
山、谷が交互に高速ですれ違うことで生じる圧力の変動
によりある細かさまで粉砕される。以上の粉砕の過程を
考え、好ましい溝断面形状は、次のように決められる。The particles to be crushed put into the crushing chamber 28 are
Due to the vortex generated in the groove 34 of the rotor 16, the groove 3 of the rotor 16
4 and hit the surface 34b, the liner 18
In the direction of, and collides with the surface 32a of the liner 18 to be crushed (see FIG. 5f). Coarse particles of the crushed particles are discharged to the crushing chamber 28 again without riding on the flow of the vortex in the groove 32 of the liner 18 and undergo the same action. On the other hand, the fine particles stay in the grooves 32 and 34 by riding on the flow in the grooves 32 of the liner 18 or the grooves 34 of the rotor 16, and the peaks and valleys of the grooves 32 and 34 of the rotor 16 and the liner 18 alternate at high speed. It is crushed to a certain fineness due to pressure fluctuations caused by passing each other. Considering the above pulverization process, the preferable groove cross-sectional shape is determined as follows.
【0031】ロータ16の溝34の後側面34bは、流
れを過度に乱さず、排気温度の上昇を防止し、面に衝突
する被粉砕物粒子をライナ18の方向にはじき飛ばせる
ように、傾斜角δはロータ16の回転方向bとは逆方向
に30度以上、70度以下が好ましい。ライナ18の溝
32の前側面32aは、ロータ16によりはじき飛ばさ
れた被粉砕物粒子が衝突したときに適切な衝撃が与えら
れるように、傾斜角αは回転方向に30度以上、70度
以下が好ましい。ロータ16の溝34およびライナ18
の溝32中の渦は、適切な渦度の大きさで、空間が広
く、安定していることが重要であり、ロータ16の溝3
4の前側面34aの傾斜角γおよびライナ18の溝32
の後側面32bの傾斜角βの角度をそれぞれ0度以上お
よび0度以下にすることで、溝32および34の空間を
広くとれる。The rear side surface 34b of the groove 34 of the rotor 16 is inclined so as not to disturb the flow excessively, prevent the temperature of the exhaust gas from rising, and repel crushed material particles colliding with the surface toward the liner 18. The angle δ is preferably 30 degrees or more and 70 degrees or less in the direction opposite to the rotation direction b of the rotor 16. The front side surface 32a of the groove 32 of the liner 18 has an inclination angle α of 30 degrees or more and 70 degrees or less in the rotational direction so that an appropriate impact is given when the pulverized material particles repelled by the rotor 16 collide. preferable. Groove 34 of rotor 16 and liner 18
It is important that the vortex in the groove 32 of the rotor 16 has an appropriate vorticity, a large space, and stability.
4, the inclination angle γ of the front side surface 34a and the groove 32 of the liner 18
By setting the inclination angle β of the rear side surface 32b to be 0 degrees or more and 0 degrees or less, respectively, the spaces of the grooves 32 and 34 can be widened.
【0032】しかし、ロータ16の溝34の前側面34
aは、回転方向bとは逆に傾斜角γを大きくとると主渦
以外にも渦が生じてしまい、溝34から放出されるべき
大きな粒子も、溝34の中に留まり、製品中に粗大粒子
が混入してしまう。ここで主渦とは、主に粉砕の作用を
粒子に与える渦であり、図5aに参照符号32s,34
sで示すものである(図5g参照)。また、傾斜角γを
回転方向bに大きくとると溝34中に生じた渦の主流中
への放出が起こり不安定になったり、主流が溝34中に
入り込み、渦の大きさが小さくなったりする。これらの
ことを考慮して、傾斜角γは回転方向bに−30度以
上、かつ30度以下、すなわち回転方向bと逆方向に3
0度から回転方向bに30度までの範囲内であるのが好
ましい。ライナ18の溝32の後側面32bの傾斜角β
も同様な理由から、回転方向bに−30度以上かつ30
度以下、すなわち回転方向bと逆方向に30度から回転
方向bに30度までの範囲内であるのが好ましい。However, the front side surface 34 of the groove 34 of the rotor 16 is
In the case of “a”, when the inclination angle γ is set to be large contrary to the rotation direction “b”, vortices other than the main vortex are generated, and large particles to be discharged from the groove 34 also remain in the groove 34 and become coarse in the product. Particles are mixed in. Here, the main vortex is a vortex that mainly applies the action of crushing to particles, and is denoted by reference numerals 32s and 34 in FIG. 5a.
s (see FIG. 5g). Further, when the inclination angle γ is increased in the rotation direction b, the vortex generated in the groove 34 is discharged into the main flow and becomes unstable, or the main flow enters the groove 34 and the size of the vortex becomes small. To do. Considering these things, the inclination angle γ is −30 degrees or more and 30 degrees or less in the rotation direction b, that is, 3 degrees in the direction opposite to the rotation direction b.
It is preferably within the range of 0 degrees to 30 degrees in the rotation direction b. The inclination angle β of the rear side surface 32b of the groove 32 of the liner 18
For the same reason, the rotation direction b is −30 degrees or more and 30 degrees or more.
It is preferably within a range of 30 degrees or less, that is, 30 degrees in the direction opposite to the rotation direction b to 30 degrees in the rotation direction b.
【0033】次に、本発明において好ましい溝のピッチ
について説明する。同じロータ16の径では、溝ピッチ
pを小さくすると、溝(32,34)の数が多くなり、
溝(32,34)の壁面(32a,32b,34a,3
4b)に衝突する確率が高くなり細かい粒度を得るため
には好ましい。しかし、溝(32,34)の深さが、安
定した適切な強さの渦を生成し、かつ主渦以外の渦の発
生を抑えるために好適な範囲があるので、溝ピッチpを
小さくすると溝の空間が狭くなり、処理能力が低下する
等の問題がある。溝ピッチpは、被粉砕物の種類、原料
粒径、目的の製品粒度等に依存するが本発明の場合に
は、2mm〜10mm程度が好ましい。また、溝(32,3
4)の深さは、ピッチの1/5倍以上、3倍以下が好ま
しい。なお、溝ピッチpおよび深さは、ロータ16の溝
34とライナ18の溝32とで同じにするのが好ましい
が、両者の溝32と34とで異なっていてもよい。Next, the preferable pitch of the grooves in the present invention will be described. If the groove pitch p is reduced with the same rotor 16 diameter, the number of grooves (32, 34) increases,
Wall surfaces (32a, 32b, 34a, 3) of the grooves (32, 34)
4b) is more likely to collide with and is preferable for obtaining a fine grain size. However, since the depth of the grooves (32, 34) has a suitable range for generating a vortex with stable and appropriate strength and suppressing the generation of vortices other than the main vortex, reducing the groove pitch p There is a problem that the space of the groove becomes narrow and the processing capacity is lowered. The groove pitch p depends on the type of material to be crushed, the particle size of the raw material, the desired product particle size, etc., but in the case of the present invention, it is preferably about 2 mm to 10 mm. Also, the groove (32, 3
The depth of 4) is preferably ⅕ or more and 3 or less times the pitch. The groove pitch p and the depth are preferably the same for the groove 34 of the rotor 16 and the groove 32 of the liner 18, but may be different for both grooves 32 and 34.
【0034】また、以上の説明のように、ロータ16の
外周面にこのような傾斜溝34を形成することにより、
粉砕室を構成するロータ16とライナ18との間の間隙
28に入り、ロータ16の傾斜溝34によって形成され
た凸部34d(図5(d)および(e)参照)へ衝突し
た被粉砕物粒子は、製品排出口22からブロアなどによ
って吸引されている空気の流れの方向とは逆の方向(原
料供給口20側)へはじき飛ばされるため、粉砕室中に
滞留する時間を長くとることができる。Further, as described above, by forming such an inclined groove 34 on the outer peripheral surface of the rotor 16,
The object to be crushed which has entered the gap 28 between the rotor 16 and the liner 18 forming the crushing chamber and has collided with the convex portion 34d (see FIGS. 5D and 5E) formed by the inclined groove 34 of the rotor 16 Since the particles are repelled in the direction opposite to the direction of the flow of the air sucked by the blower or the like from the product discharge port 22 (the side of the raw material supply port 20), it is possible to take a long time to stay in the crushing chamber. .
【0035】また、前述したように、ロータ16の外周
面およびライナ18の内周面のいずれか一方の周面にの
み傾斜溝を形成した場合には、他方の周面は回転軸12
の中心線12aに平行な溝にすることもできる。さら
に、いずれか一方の周面または両方の周面を、回転軸1
2の中心線12a(長手方向)に対して同一または異な
る傾斜角度で交差する複数の傾斜溝、すなわち、図7
(a)に示すライナ18および図7(b)に示すロータ
16のように正面視がメッシュ状となるような傾斜溝3
6にすることもできる。なお、このような傾斜溝の形成
方法は、特に制限はなく、周面に切削等により凹部を形
成する方法または鋳造等により凸部を形成する方法な
ど、公知の形成方法のいずれの方法も適用することがで
き、さらに、その際には必要に応じて耐摩耗処理をする
こともできる。ところで、本発明においても、粉砕室と
なるロータ16の外周面とライナ20の内周面の間隙2
8の間隔は、特に制限的ではなく、被粉砕物の種類や原
料および製品の粒度分布に応じて適宜選択することがで
きるが、本発明においては特に、その特徴的な傾斜溝の
存在により、従来より大きくすることができ、最大で3
mm幅に設定することができる。Further, as described above, when the inclined groove is formed only on one of the outer peripheral surface of the rotor 16 and the inner peripheral surface of the liner 18, the other peripheral surface is formed on the rotary shaft 12.
The groove may be parallel to the center line 12a. Furthermore, one or both of the peripheral surfaces should be attached to the rotary shaft 1
A plurality of inclined grooves intersecting with the center line 12a of the two (longitudinal direction) at the same or different inclination angles, that is, FIG.
Like the liner 18 shown in FIG. 7A and the rotor 16 shown in FIG. 7B, the inclined groove 3 has a mesh shape in a front view.
It can be set to 6. The method for forming such an inclined groove is not particularly limited, and any known forming method such as a method for forming a concave portion on the peripheral surface by cutting or a method for forming a convex portion by casting is applied. Further, in that case, an abrasion resistance treatment can be carried out if necessary. By the way, in the present invention as well, the gap 2 between the outer peripheral surface of the rotor 16 and the inner peripheral surface of the liner 20 which serves as the crushing chamber.
The interval of 8 is not particularly limited and can be appropriately selected according to the type of material to be crushed, the raw material and the particle size distribution of the product, but in the present invention, in particular, due to the presence of the characteristic inclined groove, It can be made larger than before, up to 3
It can be set to mm width.
【0036】本発明の機械式粉砕装置は基本的に以上の
ように構成されるものであるが、以下にその作用を図1
および図3〜図7に基づいて詳細に説明する。まず、製
品排出口22に粉砕製品回収用フィルタを介して接続さ
れた吸引送風機(図示せず)を送風運転を開始し、原料
供給口20から流入した空気が装置内を図1中左方から
右方へ流れる空気流となる。次いで、ロータ16を図3
中の矢印b方向に回転させる。次に、原料供給口32か
ら所望量の原料粉体が連続的または断続的に供給され
る。すると、供給された原料粉体は空気流とともに吸引
され、粉砕室であるロータ16とライナ18との間の間
隙28に到達する。そして、傾斜溝32,34のの両凸
部の間での摩砕を受け、傾斜溝32,34の凸部面への
衝突や凹部内に生じた渦流による凹部面への衝突を繰り
返し、また互いに衝突を繰り返し、適度に粉砕されなが
ら徐々に右方に移動し、粉砕製品となって製品排出口3
0から吸引、排出され、装置外で、粉砕製品回収用フィ
ルタにより捕捉される。The mechanical crushing device of the present invention is basically constructed as described above, and its operation will be described below with reference to FIG.
And it demonstrates in detail based on FIGS. First, the suction blower (not shown) connected to the product discharge port 22 through the crushed product recovery filter starts the blowing operation, and the air flowing in from the raw material supply port 20 flows through the inside of the apparatus from the left side in FIG. It becomes an air flow that flows to the right. Then, the rotor 16 is installed in FIG.
Rotate in the direction of arrow b inside. Next, a desired amount of raw material powder is continuously or intermittently supplied from the raw material supply port 32. Then, the supplied raw material powder is sucked together with the air flow, and reaches the gap 28 between the rotor 16 and the liner 18, which is the crushing chamber. Then, due to abrasion between the convex portions of the inclined grooves 32 and 34, collision with the convex surface of the inclined grooves 32 and 34 and collision with the concave surface due to the vortex generated in the concave are repeated, and Repeatedly colliding with each other, gradually moving to the right while being appropriately crushed, and becoming a crushed product.
It is sucked and discharged from 0, and is captured by a filter for collecting crushed products outside the apparatus.
【0037】この粉砕過程において傾斜溝は、図4に示
すように作用する。すなわち、図4において矢印で示し
たとおり、ロータ16の回転方向bは空気流の方向aと
直交する方向となっているため、空気流に乗って、ロー
タ16とライナ18との間の間隙28に入った原料粉体
粒子は回転方向bに流され、おおよそc方向に進行する
ことになる。したがって、原料粉体粒子はライナ18の
傾斜溝32やロータ16の傾斜溝34に、直接もしくは
これらの傾斜溝32や34に生じる渦流によって、引き
込まれ、あるいは取り込まれ、または衝突して逆方向に
はじき飛ばされ、空気流の方向aへの移動を妨げられ
る。このため、空気流の方向aへの円滑な移動が妨げら
れ、間隙28からなる粉砕室における滞留時間を長くす
ることができる。このように傾斜溝32や34が粉砕室
内の原料粉体粒子の流れを妨げるように作用するため、
粉砕室の容積(間隙28の間隔)を大きくとることがで
き(間隙の間隔が最大で3mm)、処理量を多くした場合
でも、十分な粉砕時間を確保することができる。このよ
うに粉砕室の空間を広く取ることにより、傾斜溝32や
34により生じる渦流に過度に激しい乱れや不規則な乱
れを含ましめず、原料粉体粒子を緩やかに粉砕すること
ができるので、粉砕室における滞留時間を長くとるにも
かかわらず、原料粉体の過粉砕を防止することができ
る。なお、本発明の機械式粉砕装置10においては、吸
引送風機による吸引力とロータ16の回転速度は、円滑
な粉砕処理ができように、粉砕される原料粉体(被粉砕
物)の種類、粒度、処理量、ロータ16およびライナの
寸法、形状、傾斜溝の形状、寸法、粉砕室となる間隙の
間隔などに応じて適宜選択し、設定することが好まし
い。例えば、ロータの直径約250mm、軸方向の長さ約
250mmの機械式粉砕装置では、吸引送風機の風量が約
4〜6m3/min で、ロータ16の回転速度は約6,00
0〜13,000rpm が適当である。In this crushing process, the inclined groove acts as shown in FIG. That is, as indicated by the arrow in FIG. 4, the rotation direction b of the rotor 16 is a direction orthogonal to the direction a of the air flow, so that the air flow causes the gap 28 between the rotor 16 and the liner 18 to travel. The raw material powder particles that have entered will flow in the direction of rotation b and will proceed approximately in the direction c. Therefore, the raw material powder particles are drawn into or taken into the inclined groove 32 of the liner 18 or the inclined groove 34 of the rotor 16 directly or by the vortex flow generated in these inclined grooves 32 or 34, or collide with each other in the opposite direction. It is repelled and prevented from moving in the direction a of the air flow. Therefore, the smooth movement of the air flow in the direction a is hindered, and the residence time in the crushing chamber formed by the gap 28 can be lengthened. In this way, the inclined grooves 32 and 34 act so as to obstruct the flow of the raw material powder particles in the crushing chamber,
The volume of the crushing chamber (the interval between the gaps 28) can be made large (the interval between the gaps is 3 mm at maximum), and a sufficient crushing time can be secured even when the processing amount is increased. By thus widening the space of the crushing chamber, the raw powder particles can be gently crushed without excessively disturbing or irregularly disturbing the vortex generated by the inclined grooves 32 and 34. Despite the long residence time in the crushing chamber, it is possible to prevent over-crushing of the raw material powder. In the mechanical crushing device 10 of the present invention, the suction force by the suction blower and the rotation speed of the rotor 16 are such that the kind and particle size of the raw material powder (object to be crushed) to be crushed can be smoothly crushed. It is preferable to appropriately select and set the processing amount, the size and shape of the rotor 16 and the liner, the shape and size of the inclined groove, the interval of the gap to be the crushing chamber, and the like. For example, in a mechanical pulverizer having a rotor diameter of about 250 mm and an axial length of about 250 mm, the suction blower has an air volume of about 4 to 6 m 3 / min and the rotor 16 has a rotation speed of about 6,000.
0 to 13,000 rpm is suitable.
【0038】[0038]
(実施例1)図1に示す構造の機械式粉砕装置10を用
い、平均粒径が500μm の一成分トナーを原料粉体と
して、下記の条件で粉砕を行った。ここで、ライナ18
の内周面には、図3および4に示すように複数の傾斜溝
32を形成し、その傾斜角度θを10度とした。一方、
ロータ16の外周面には、その母線方向に平行な溝(以
下、この溝を「平行溝」という)を形成した。さらに、
これらの傾斜溝32と平行溝の断面形状はいずれも図5
に示すとおりであり、傾斜溝32および平行溝とも溝の
ピッチは4mm、溝の深さは2mmに設定した。また、ロー
タ16の直径は242mm、長さは240mmで、ロータ1
6とライナ18との間隔は2mmとした。この機械式粉砕
装置10の製品排出口22には粉砕製品回収用フィルタ
を介して吸引用ブロワを接続し、原料トナーはスクリュ
ーフィーダにより、原料供給口20から供給した。(Example 1) Using a mechanical pulverizer 10 having a structure shown in FIG. 1, pulverization was carried out under the following conditions using a one-component toner having an average particle size of 500 μm as a raw material powder. Where the liner 18
As shown in FIGS. 3 and 4, a plurality of inclined grooves 32 were formed on the inner peripheral surface of the, and the inclination angle θ was 10 degrees. on the other hand,
A groove parallel to the generatrix direction (hereinafter, this groove is referred to as a “parallel groove”) is formed on the outer peripheral surface of the rotor 16. further,
The cross-sectional shapes of the inclined groove 32 and the parallel groove are both shown in FIG.
The pitch of the inclined groove 32 and the parallel groove is set to 4 mm and the depth of the groove is set to 2 mm. Also, the rotor 16 has a diameter of 242 mm and a length of 240 mm.
The distance between 6 and the liner 18 was 2 mm. A suction blower was connected to the product discharge port 22 of the mechanical crushing device 10 through a crushed product recovery filter, and the raw material toner was supplied from the raw material supply port 20 by a screw feeder.
【0039】この機械式粉砕装置10をロータ16の回
転数10,000rpm 、吸引用ブロワの風量4m3/min
で運転し、原料トナーの処理量(供給速度)を10、2
0および30kg/h と変えて、粉砕処理を行った。製品
排出口22から排出された粉処理後の粉砕物は、平均細
孔径約3μm の粉砕製品回収用フィルタにより粉砕製品
として捕捉、回収した。こうして得られた粉砕製品の平
均粒子径を測定し、供給速度に対してプロットした結果
を図8に示す。The mechanical crushing apparatus 10 is equipped with a rotor 16 rotating at 10,000 rpm and a suction blower having an air flow rate of 4 m 3 / min.
Operating at a feed rate of 10 or 2 for the raw material toner.
The crushing treatment was carried out by changing it to 0 and 30 kg / h. The powdered pulverized product discharged from the product discharge port 22 was captured and collected as a pulverized product by a pulverized product recovery filter having an average pore diameter of about 3 μm. The average particle size of the pulverized product thus obtained was measured, and the results plotted against the feeding rate are shown in FIG.
【0040】(比較例1)また、比較例として、ライナ
18の内周面を平行溝にした以外は実施例1とまったく
同一の機械式粉砕装置(溝は特公平3−15489号公
報に記載の装置と同様である。)を用い、実施例1と同
一の条件で同様の粉砕を行った。その結果も図8に合わ
せて示す。(Comparative Example 1) As a comparative example, the same mechanical crushing device as in Example 1 was used except that the inner peripheral surface of the liner 18 was formed into a parallel groove (the groove is described in JP-B-3-15489). The same pulverization was carried out under the same conditions as in Example 1 using the same apparatus as in Example 1.). The results are also shown in FIG.
【0041】図8から明らかなように、本発明の機械式
粉砕装置を用いた場合の本発明例1には、比較例1と比
べて平均粒子径が小さな粉砕物が得られることがわか
る。また、本発明例1では、粉砕用の溝を傾斜させるこ
とによる機械式粉砕装置の動力の上昇や、粉砕温度の上
昇は認められなかった。As is clear from FIG. 8, in the case of using the mechanical crushing device of the present invention, the crushed product having a smaller average particle diameter than the comparative example 1 can be obtained in the invention sample 1. In addition, in Inventive Example 1, no increase in power of the mechanical pulverizer and no increase in pulverization temperature due to tilting of the grooves for pulverization were observed.
【0042】(実施例2および比較例2)実施例2とし
て実施例1と同一の機械式粉砕装置および比較例2とし
て比較例1と同様の機械式粉砕装置を用い、原料トナー
の処理量(供給速度)を10kg/h に固定し、ロータ1
6の回転数を10,000rpm 〜13,000rpm に変
化させたほかは実施例1と同様にして、原料トナーを粉
砕し、粉砕製品を得た。得られた粉砕製品の平均粒子径
と粉砕製品に含まれている5μm 以下の粒子の体積割合
を測定した。その結果を図9に示す。図9から明らかな
ように、同じ平均粒子径の粉砕製品では、比較例2の粉
砕装置による粉砕製品に比べ、本発明例2の機械式粉砕
装置による粉砕製品のほうが5μm 以下の粒子の含有割
合が小さかった。この結果から、本発明の機械式粉砕装
置によれば、過粉砕が少なくなることがわかる。(Example 2 and Comparative Example 2) Using the same mechanical crushing apparatus as in Example 1 as Example 2 and the same mechanical crushing apparatus as in Comparative Example 1 as Comparative Example 2, the throughput of raw material toner ( Supply speed) is fixed at 10 kg / h, and rotor 1
The raw material toner was crushed in the same manner as in Example 1 except that the rotation speed of No. 6 was changed from 10,000 rpm to 13,000 rpm to obtain a crushed product. The average particle size of the obtained pulverized product and the volume ratio of particles of 5 μm or less contained in the pulverized product were measured. The result is shown in FIG. As is clear from FIG. 9, in the crushed product having the same average particle diameter, the content of particles having a particle size of 5 μm or less in the crushed product of the mechanical crushing device of Inventive Example 2 as compared with the crushed product of the crushing device of Comparative Example 2. Was small. From this result, it can be seen that the mechanical crushing device of the present invention reduces over-milling.
【0043】(実施例3、実施例4および比較例3)図
2に示す機械式粉砕装置30を用い、平均粒径が200
μm の一成分トナーを原料粉体として、下記の条件で粉
砕を行った。ここで、実施例3としてロータ16の外周
面には、図4および6に示すように複数の傾斜溝34を
形成し、その傾斜角度θを10度とした。次いで、実施
例4としてロータ16の外周面には、図7(b)に示す
ように複数の傾斜溝36をメッシュ状に形成し、交差す
る傾斜溝の角度θをロータ16の母線方向に対し±10
度とした。比較例3としてロータ16の外周面には、そ
の母線方向に平行な平行溝を形成した。一方、いずれの
場合もライナ18の内周面にはその母線方向に平行な平
行溝を形成した。さらに、これらの傾斜溝34および3
6と平行溝の溝の方向と直交する断面形状および寸法
は、実施例1と同一とした。(Examples 3, 4 and Comparative Example 3) Using the mechanical pulverizer 30 shown in FIG. 2, the average particle size is 200.
The mono-component toner of μm was used as the raw material powder, and the powder was pulverized under the following conditions. Here, as Example 3, a plurality of inclined grooves 34 were formed on the outer peripheral surface of the rotor 16 as shown in FIGS. 4 and 6, and the inclination angle θ was 10 degrees. Next, as Example 4, a plurality of inclined grooves 36 are formed in a mesh shape on the outer peripheral surface of the rotor 16 as shown in FIG. 7B, and the angle θ of the intersecting inclined grooves is set with respect to the generatrix direction of the rotor 16. ± 10
Degree. As Comparative Example 3, parallel grooves parallel to the generatrix direction were formed on the outer peripheral surface of the rotor 16. On the other hand, in any case, parallel grooves parallel to the generatrix direction were formed on the inner peripheral surface of the liner 18. Furthermore, these inclined grooves 34 and 3
The cross-sectional shape and dimensions of the parallel groove 6 and the groove parallel to the groove direction were the same as in Example 1.
【0044】この機械式粉砕装置30をロータ16の回
転数を10,000rpm 、11,000rpm 、12,0
00rpm と変え、吸引用ブロワの風量を4m3/min とし
て運転し、原料トナーの処理量(供給速度)を10kg/
h として、粉砕処理を行った。この他の粉砕条件および
粉砕後の粉砕物は処理も実施例1と全く同一とした。こ
うして得られた粉砕製品の平均粒子径を測定し、ロータ
回転数に対してプロットした結果を図10に示す。In this mechanical crushing device 30, the rotation speed of the rotor 16 is 10,000 rpm, 11,000 rpm, 12.0 rpm.
Instead of 00 rpm, the suction blower was operated with an air flow rate of 4 m 3 / min, and the processing amount (supply speed) of the raw material toner was 10 kg / min.
As h, crushing treatment was performed. The other crushing conditions and the crushed product after crushing were the same as those in Example 1. The average particle size of the pulverized product thus obtained was measured, and the results plotted against the rotor rotation speed are shown in FIG.
【0045】図10から明らかなように、本発明例3の
機械式粉砕装置により粉砕した場合は、比較例3の機械
式粉砕装置により粉砕した場合に比べて、いずれのロー
タ回転数においても、粒径の小さな粉砕製品が得られる
ことがわかる。本発明例4の機械式粉砕装置により粉砕
した場合には、比較例3との差が一層顕著となることが
わかる。また、本発明例3および4でも、粉砕用の溝を
傾斜させることによる機械式粉砕装置の動力の上昇や、
粉砕温度の上昇は認められなかった。As is apparent from FIG. 10, in the case of crushing by the mechanical crushing device of Example 3 of the present invention, as compared with the case of crushing by the mechanical crushing device of Comparative Example 3, at any rotor rotational speed, It can be seen that a ground product with a small particle size is obtained. It can be seen that the difference from Comparative Example 3 is more remarkable when the mechanical crushing apparatus of Inventive Example 4 is used for crushing. In addition, in Examples 3 and 4 of the present invention as well, the power of the mechanical crushing device was increased by inclining the crushing groove,
No increase in grinding temperature was observed.
【0046】(実施例5)図2に示す構造の機械式粉砕
装置30を用い、最大粒子径2mmの一成分トナーを原料
粉体として、下記の条件で粉砕を行った。ここで、実施
例5としてライナ18の内周面には、回転軸に平行な方
向に複数の平行溝を形成し、その断面形状は一辺がロー
タ16の中心に向き、他辺がこの一辺と45度の角度を
なし、ロータ16の回転方向後方が低くなる三角形状
(特公平3−15489号公報に開示されたような)と
した。一方、ロータ16の外周面には、回転軸に平行な
方向に対し被粉砕物の流れを妨げる方向とその逆方向に
傾斜している溝の両者を設け、その傾斜角度をそれぞれ
5度、10度、20度、45度とした。すなわち、図7
(b)に示すロータ16のように正面図がメッシュ状と
なるような傾斜溝とした。これらの平行溝および傾斜溝
ともに溝のピッチは4mm、溝の深さは2mmに設定した。
また、ロータ16の直径は242mm、長さは240mm
で、ロータ16とライナ18との間隔は2mmとした。こ
の機械式粉砕装置30の製品排出口22には粉砕製品回
収用フィルタを介して吸引用ブロワを接続し、原料トナ
ーはスクリューフィーダーにより、原料供給口20から
供給した。吸入用ブロワの風量4m3/min で運転し、原
料トナーの処理量(供給速度20kg/h として、粉砕品
の粒径が12μm になるようにロータ16の回転数を調
節した。(Embodiment 5) Using a mechanical pulverizer 30 having the structure shown in FIG. 2, pulverization was carried out under the following conditions using a single-component toner having a maximum particle diameter of 2 mm as a raw material powder. Here, as Example 5, a plurality of parallel grooves are formed on the inner peripheral surface of the liner 18 in a direction parallel to the rotation axis, and the cross-sectional shape is such that one side faces the center of the rotor 16 and the other side defines this one side. A triangular shape (as disclosed in Japanese Examined Patent Publication No. 3-15489) having an angle of 45 degrees and a rear portion in the rotation direction of the rotor 16 becoming lower is formed. On the other hand, the outer peripheral surface of the rotor 16 is provided with both grooves that are inclined in a direction that impedes the flow of the material to be crushed and a direction that is opposite to the direction parallel to the rotation axis, and the inclination angles are 5 degrees and 10 degrees, respectively. The degrees were 20 degrees and 45 degrees. That is, FIG.
As in the rotor 16 shown in (b), the inclined groove is formed so that the front view has a mesh shape. The pitch of the parallel groove and the inclined groove was set to 4 mm, and the depth of the groove was set to 2 mm.
The rotor 16 has a diameter of 242 mm and a length of 240 mm.
The distance between the rotor 16 and the liner 18 was 2 mm. A suction blower was connected to the product discharge port 22 of the mechanical crusher 30 through a crushed product recovery filter, and the raw material toner was supplied from the raw material supply port 20 by a screw feeder. The suction blower was operated at an air flow rate of 4 m 3 / min, and the rotational speed of the rotor 16 was adjusted so that the pulverized product had a particle size of 12 μm at a throughput of the raw material toner (supply rate of 20 kg / h).
【0047】(比較例4)また、比較例4として、ロー
タ16の外周面の溝傾斜角度を0度、すなわち回転軸と
平行な溝を設けたロータ16でも同様な運転条件で試験
を行った。(Comparative Example 4) As Comparative Example 4, a test was also conducted under the same operating conditions with the rotor 16 having the groove inclination angle of the outer peripheral surface of 0 degree, that is, the rotor 16 provided with a groove parallel to the rotation axis. .
【0048】原料トナーを平均粒径12μm に粉砕する
ためには、ロータ16の外周面の溝傾斜角度に応じてロ
ータ16の回転数を以下のように調節した。すなわち、
傾斜角0度のときはロータ回転数を11,000rpm
に、傾斜角5度のときはロータ回転数を10,500rp
m に、傾斜角10度および20度のときはロータ回転数
を10,000rpm に、傾斜角45度のときにはロータ
回転数を9,800rpm に調節した。こうして得られた
粉砕品に含まれる18μm 以上の、いわゆる粗大粒子の
体積割合とロータ溝の傾斜角度との関係をプロットした
結果を図11に示す。また、粉砕品に含まれる8μm 以
下の、いわゆる過粉砕粒子の体積割合とロータ溝の傾斜
角度との関係をプロットした結果を図12に示す。In order to pulverize the raw material toner to an average particle diameter of 12 μm, the rotation speed of the rotor 16 was adjusted as follows according to the groove inclination angle of the outer peripheral surface of the rotor 16. That is,
When the inclination angle is 0 degree, the rotor speed is 11,000 rpm.
When the tilt angle is 5 degrees, the rotor speed is 10,500rp
When the tilt angle was 10 degrees and 20 degrees, the rotor speed was adjusted to 10,000 rpm, and when the tilt angle was 45 degrees, the rotor speed was adjusted to 9,800 rpm. FIG. 11 shows the result of plotting the relationship between the volume ratio of so-called coarse particles of 18 μm or more contained in the pulverized product thus obtained and the inclination angle of the rotor groove. FIG. 12 shows the result of plotting the relationship between the volume ratio of so-called over-milled particles of 8 μm or less contained in the crushed product and the inclination angle of the rotor groove.
【0049】図11および図12から明らかなように本
発明例5の機械式粉砕装置により粉砕した場合は、比較
例4の機械式粉砕装置により粉砕した場合に比べて、ロ
ータ16の外周面の溝傾斜角度が5度から45度の範囲
において、過粉砕防止と粗大粒子混入防止の両方の点で
の効果が大きいことが分かる。As is apparent from FIGS. 11 and 12, when the crushing is performed by the mechanical crushing device of the present invention example 5, the outer peripheral surface of the rotor 16 is smaller than that when crushing by the mechanical crushing device of the comparative example 4. It can be seen that when the groove inclination angle is in the range of 5 degrees to 45 degrees, the effects of both over-pulverization prevention and coarse particle contamination prevention are large.
【0050】(実施例6)図2に示す構造の機械式粉砕
機30を用いて、最大粒子径2mmの一成分トナーを原料
粉体として試験を行った。ライナ18の内周面には、ロ
ータ16の回転軸方向に平行な方向に複数の溝32を形
成し、溝のピッチ4mm、溝の深さ2mm、図5(c)の角
度αが45度、角度βが15度、32dが1mmである。Example 6 Using a mechanical crusher 30 having a structure shown in FIG. 2, a test was conducted using a single-component toner having a maximum particle diameter of 2 mm as a raw material powder. On the inner peripheral surface of the liner 18, a plurality of grooves 32 are formed in a direction parallel to the rotation axis direction of the rotor 16, the groove pitch is 4 mm, the groove depth is 2 mm, and the angle α in FIG. 5C is 45 degrees. , Angle β is 15 degrees, and 32d is 1 mm.
【0051】一方ロータ16は、直径242mm、長さ2
40mmであり、回転軸に平行な方向に対し被粉砕物の流
れを妨げる方向に10度、またその逆方向に10度傾斜
している溝を設け、その溝を切った方向に垂直な断面の
形状が、図5(d)の角度δが45度、角度γが15
度、34dが1.4mmで、溝のピッチ4mm、溝の深さ2
mmのものを用いた。ライナ18とロータ16との間のす
き間28は2mmとした。On the other hand, the rotor 16 has a diameter of 242 mm and a length of 2
A groove having a diameter of 40 mm, which is inclined by 10 degrees in the direction that impedes the flow of the material to be ground with respect to the direction parallel to the rotation axis and 10 degrees in the opposite direction, and has a cross section perpendicular to the direction in which the groove is cut. The shape is such that the angle δ in FIG. 5D is 45 degrees and the angle γ is 15 degrees.
34d is 1.4mm, groove pitch is 4mm, groove depth is 2
mm. The gap 28 between the liner 18 and the rotor 16 was 2 mm.
【0052】この装置30でロータ回転数10,000
rpm 、吸引用ブロワの風量4m3/min 、原料供給速度1
0kg/h で目標平均粒径12μm として原料粉体の粉砕
処理を行った。ただし、粉砕物はバグフィルタにより回
収した。得られた粉砕品の粒度を測定したところ、平均
粒径が11.8μm 、18μm以上の粒子を含む体積割
合が0.8%、7μm 以下の粒子を含む体積割合が2.
1%であった。With this device 30, the number of rotations of the rotor is 10,000.
rpm, suction blower air volume 4 m 3 / min, feed rate 1
The raw material powder was pulverized at a target average particle diameter of 12 μm at 0 kg / h. However, the crushed material was collected by a bag filter. When the particle size of the obtained pulverized product was measured, the average particle size was 11.8 μm, the volume ratio containing particles of 18 μm or more was 0.8%, and the volume ratio containing particles of 7 μm or less was 2.
1%.
【0053】(比較例5)比較のため、ライナ18の内
周面およびロータ16の外周面にロータ16の回転軸方
向に平行な方向に、複数の溝32および34を形成し、
溝32および34の断面形状を実施例5のライナ18の
もの(特公平3−15489号公報に記載のもの)と同
じにし、その他は実施例6と同一な装置で、実施例6と
同一な条件で粉砕処理を行った。得られた粉砕品の平均
粒径は12.8μm で、実施例6に比べ1μm 粗くな
り、18μm 以上の粒子を含む体積割合は6.4%で、
実施例6の8倍に増加し、7μm 以下の粒子を含む体積
割合は3.6%で1.7倍に増加した。(Comparative Example 5) For comparison, a plurality of grooves 32 and 34 are formed on the inner peripheral surface of the liner 18 and the outer peripheral surface of the rotor 16 in a direction parallel to the rotational axis direction of the rotor 16.
The cross-sectional shapes of the grooves 32 and 34 are the same as those of the liner 18 of Example 5 (as described in Japanese Patent Publication No. 3-15489), and the other parts are the same as those of Example 6 and the same as those of Example 6. The crushing process was performed under the conditions. The obtained pulverized product had an average particle size of 12.8 μm, which was 1 μm coarser than that of Example 6, and the volume ratio containing particles of 18 μm or more was 6.4%.
The volume ratio was 8 times that of Example 6, and the volume ratio containing particles of 7 μm or less was 3.6%, which was a 1.7 times increase.
【0054】(実施例7)ライナ18の溝の断面形状を
図5(b)の角度αが60度、角度βが15度とし、そ
れ以外は実施例6と同一な装置を用いて、同一な原料を
同一な条件で処理した。得られた製品は、実施例6の製
品と同様であり、比較例5に比べて、平均粒径が小さ
く、粒度分布がシャープであった。(Embodiment 7) The cross-sectional shape of the groove of the liner 18 is the same as in Embodiment 6 except that the angle α in FIG. 5 (b) is 60 ° and the angle β is 15 °. Different raw materials were treated under the same conditions. The obtained product was similar to the product of Example 6, and had an average particle size smaller than that of Comparative Example 5 and a sharp particle size distribution.
【0055】(実施例8)ロータ16の溝34の溝を切
った方向と垂直な断面の形状を、図5(e)の角度δが
50度、角度γが15度で、それ以外は実施例6と同一
な装置を用いて、同一な原料を同一な条件で処理した。
得られた粉砕品は、実施例6の粉砕品と同様であり、比
較例5にくらべ、平均粒径が小さく、粒度分布がシャー
プであった。(Embodiment 8) The shape of the cross section of the groove 34 of the rotor 16 perpendicular to the direction in which the groove is cut is as shown in FIG. Using the same equipment as in Example 6, the same raw material was treated under the same conditions.
The obtained pulverized product was the same as the pulverized product of Example 6, and as compared with Comparative Example 5, the average particle size was smaller and the particle size distribution was sharper.
【0056】以上、本発明の機械式粉砕装置について詳
細に説明したが、本発明は上記実施例に限定はされず、
本発明の要旨を逸脱しない範囲において、各種の改良お
よび変更を行ってもよいのはもちろんである。Although the mechanical crushing apparatus of the present invention has been described in detail above, the present invention is not limited to the above-mentioned embodiment,
Of course, various improvements and modifications may be made without departing from the spirit of the present invention.
【0057】[0057]
【発明の効果】以上詳述したように、本発明によれば、
ロータの外周面またはライナの内周面もしくはその両者
に、ロータの回転軸に平行な方向に対し被粉砕物となる
原料粉体の流れを妨げる方向に傾斜して形成された複数
の溝を有していることから、これらの溝によりロータと
ライナとの間に形成される間隙からなる粉砕室における
原料粉体の通過を妨げ、原料粉体の粉砕室内における滞
留時間を長くすることができるので、粗大粒子を含ま
ず、小さな平均粒径、例えば5〜15μm オーダーの平
均粒径を持ち、粒度分布の幅が狭くてシャープな高品質
な微粉体を得ることができる。As described in detail above, according to the present invention,
On the outer peripheral surface of the rotor, the inner peripheral surface of the liner, or both, there are provided a plurality of grooves that are inclined with respect to the direction parallel to the rotation axis of the rotor in a direction that impedes the flow of the raw material powder to be ground. Since these grooves prevent the raw material powder from passing through the pulverizing chamber formed by the gap formed between the rotor and the liner, the residence time of the raw material powder in the pulverizing chamber can be lengthened. It is possible to obtain fine high-quality fine powder that does not contain coarse particles, has a small average particle size, for example, an average particle size of the order of 5 to 15 μm, and has a narrow particle size distribution width and sharpness.
【0058】また、本発明によれば、粗大粒子の発生が
防止されると共に、緩やかな粉砕条件で粉砕されるた
め、過粉砕が防止され、必要以上に粒径の小さい、例え
ば5μm 以下あるいは数μm 以下の微粒子の発生を低減
することができる。さらに、本発明によれば、粉砕室の
容積を大きくできるため、処理量も多くすることができ
る。従って、本発明の機械式粉砕装置は、樹脂およびそ
れを主成分として含む粉体の粉砕用として好適であり、
特に、乾式トナーや粉体塗料の粉砕用として好適であ
る。Further, according to the present invention, since coarse particles are prevented from being generated and the particles are crushed under a gentle crushing condition, excessive crushing is prevented and the particle size is smaller than necessary, for example, 5 μm or less or a few. It is possible to reduce the generation of fine particles of μm or less. Further, according to the present invention, since the volume of the crushing chamber can be increased, the processing amount can be increased. Therefore, the mechanical crushing device of the present invention is suitable for crushing a resin and a powder containing the resin as a main component,
In particular, it is suitable for pulverizing dry toner and powder paint.
【図1】本発明に係る機械式粉砕装置の一実施例の断面
模式図である。FIG. 1 is a schematic sectional view of an embodiment of a mechanical crushing device according to the present invention.
【図2】本発明に係る機械式粉砕装置の別の実施例の断
面模式図である。FIG. 2 is a schematic sectional view of another embodiment of the mechanical crushing device according to the present invention.
【図3】図1に示す機械式粉砕装置に用いられるライナ
の一実施例の斜視図である。FIG. 3 is a perspective view of an example of a liner used in the mechanical crushing device shown in FIG.
【図4】本発明に係る機械式粉砕装置のロータまたはラ
イナ上における傾斜溝の形成角度を説明するための模式
図である。FIG. 4 is a schematic diagram for explaining a forming angle of an inclined groove on a rotor or a liner of a mechanical crushing device according to the present invention.
【図5】(a)は、図1におけるV−V線に沿った、ロ
ータおよびライナの溝中の流線の模式的なイメージを含
む溝方向に直交する断面における部分断面矢視図であ
り、(b)および(c)は、各々(a)に示すライナの
溝の、溝方向と直交する断面形状の一例を示す部分断面
図であり、(d)および(e)は、各々(a)に示すロ
ータの溝の、溝方向と直交する断面形状の一例を示す部
分断面図であり、(f)は、ロータおよびライナの溝に
よる被粉砕物の粉砕作用の一例を示す模式図であり、
(g)は、ロータの溝中に生じる渦の一例を示す模式図
である。5A is a partial cross-sectional arrow view in a cross section orthogonal to the groove direction including a schematic image of streamlines in the grooves of the rotor and the liner, taken along the line VV in FIG. 1. FIG. , (B) and (c) are partial cross-sectional views showing an example of the cross-sectional shape of the groove of the liner shown in (a) orthogonal to the groove direction, and (d) and (e) are respectively (a) FIG. 4A is a partial cross-sectional view showing an example of a cross-sectional shape of the groove of the rotor shown in FIG. 7B, which is orthogonal to the groove direction, and FIG. 6F is a schematic view showing an example of the crushing action of the object to be crushed by the groove of the rotor and the liner. ,
(G) is a schematic diagram showing an example of a vortex generated in the groove of the rotor.
【図6】図1に示す機械式粉砕装置に用いられるロータ
の一実施例の斜視図である。6 is a perspective view of an embodiment of a rotor used in the mechanical crushing device shown in FIG.
【図7】(a)および(b)は、それぞれ本発明の機械
式粉砕装置に用いられるライナおよびロータの別の実施
例の正面模式図である。7 (a) and 7 (b) are schematic front views of another embodiment of the liner and rotor used in the mechanical crushing device of the present invention.
【図8】実施例1および比較例1の結果を示すグラフで
ある。FIG. 8 is a graph showing the results of Example 1 and Comparative Example 1.
【図9】実施例2および比較例2の結果を示すグラフで
ある。9 is a graph showing the results of Example 2 and Comparative Example 2. FIG.
【図10】実施例3、実施例4および比較例3の結果を
示すグラフである。10 is a graph showing the results of Example 3, Example 4, and Comparative Example 3. FIG.
【図11】実施例5および比較例4の結果を示すグラフ
である。11 is a graph showing the results of Example 5 and Comparative Example 4. FIG.
【図12】実施例5および比較例4の結果を示すグラフ
である。FIG. 12 is a graph showing the results of Example 5 and Comparative Example 4.
【図13】従来の回転型機械式粉砕装置の断面模式図で
ある。FIG. 13 is a schematic cross-sectional view of a conventional rotary mechanical crushing device.
【図14】(a)、(b)、(c)および(d)は、そ
れぞれ図13に示す従来の粉砕装置における回転子およ
びケーシングの各々別の構造を示す部分断面図である。14 (a), (b), (c) and (d) are partial cross-sectional views showing different structures of a rotor and a casing in the conventional crushing device shown in FIG. 13, respectively.
【図15】(a)および(b)は、それぞれ図13に示
す従来の粉砕装置における回転子およびケーシングのさ
らに別の構造を示す部分断面図である。15 (a) and 15 (b) are partial cross-sectional views showing still another structure of the rotor and the casing in the conventional crushing device shown in FIG. 13, respectively.
10、30 機械式粉砕装置 11 ケーシング 12 回転軸 14 ロータユニット 16 ロータ 18 ライナ 20 原料供給口 22 製品排出口 24a,24b 軸受 26a,26b 側板 28 間隙 32,34,36 傾斜溝 32a,32b,34a,34b 傾斜溝の壁面 32c,34c 傾斜溝の底部 32d,34d 傾斜溝の凸部 32S,34S 主渦 α,β,γ,δ 傾斜溝の断面傾斜角 a 空気流の方向(回転軸に平行な方向) b ロータの回転方向 c 粉砕粒子(被粉砕物)の移動方向 10, 30 Mechanical crushing device 11 Casing 12 Rotating shaft 14 Rotor unit 16 Rotor 18 Liner 20 Raw material supply port 22 Product discharge port 24a, 24b Bearings 26a, 26b Side plate 28 Gap 32, 34, 36 Inclined groove 32a, 32b, 34a, 34b Wall surface of inclined groove 32c, 34c Bottom of inclined groove 32d, 34d Convex portion of inclined groove 32S, 34S Main vortex α, β, γ, δ Cross sectional inclination angle of inclined groove a Direction of air flow (direction parallel to rotation axis) ) B Rotating direction of rotor c Moving direction of crushed particles (object to be crushed)
フロントページの続き (72)発明者 岡部 英雄 大阪府大阪市淀川区宮原3−5−36 新大 阪第2森ビル 日清エンジニアリング株式 会社大阪営業所内Front Page Continuation (72) Inventor Hideo Okabe 3-5-36 Miyahara, Yodogawa-ku, Osaka-shi, Osaka Shin-Osaka No. 2 Mori Building Nisshin Engineering Co., Ltd. Osaka Sales Office
Claims (8)
成されたロータと、このロータの外側に、このロータの
外周面と所望の間隙を有するように嵌装され、その内周
面に複数の溝が形成されたライナとを備え、前記間隙で
被粉砕物を粉砕処理する機械式粉砕装置であって、 前記ロータおよび前記ライナの少なくとも一方の前記溝
が、前記回転軸に平行な方向に対し被粉砕物の流れを妨
げる方向に傾斜していることを特徴とする機械式粉砕装
置。1. A rotor supported by a rotary shaft and having a plurality of grooves formed on an outer peripheral surface thereof, and an outer peripheral surface of the rotor which is fitted to the outer peripheral surface of the rotor so as to have a desired clearance. A mechanical crushing device comprising: a liner having a plurality of grooves formed on a surface thereof and crushing an object to be crushed in the gap, wherein the groove of at least one of the rotor and the liner is parallel to the rotation axis. The mechanical crushing device is characterized in that it is inclined in a direction that hinders the flow of the object to be crushed with respect to various directions.
転軸に平行な方向に対し前記被粉砕物の流れを妨げる方
向と逆方向に傾斜している溝を有する請求項1に記載の
機械式粉砕装置。2. The liner according to claim 1, further comprising a groove formed on an inner peripheral surface of the liner, the groove being inclined with respect to a direction parallel to the rotation axis in a direction opposite to a direction in which the flow of the material to be ground is impeded. Mechanical grinding device.
転軸に平行な方向に対し前記被粉砕物の流れを妨げる方
向と逆方向に傾斜している溝を有する請求項1または2
に記載の機械式粉砕装置。3. The rotor further has a groove on its outer peripheral surface, which is inclined in a direction opposite to the direction in which the flow of the material to be ground is impeded with respect to the direction parallel to the rotation axis.
The mechanical crushing device according to.
ずれか一方の溝の、前記回転軸に平行な方向に対する傾
斜角度が、5度以上90度未満である請求項1ないし3
に記載の機械式粉砕装置。4. An inclination angle of one of the groove of the rotor and the groove of the liner with respect to a direction parallel to the rotation axis is 5 degrees or more and less than 90 degrees.
The mechanical crushing device according to.
向に対し被粉砕物の流れを妨げる方向と、その逆方向に
傾斜している溝の両者を有し、その傾斜角度が5度以上
45度以下である請求項1ないし4に記載の機械式粉砕
装置。5. The groove of the rotor has both a direction that impedes the flow of the material to be ground with respect to a direction parallel to the rotation axis and a groove that is inclined in the opposite direction, and the inclination angle is 5 The mechanical crushing device according to claim 1, wherein the mechanical crushing device has an angle of not less than 45 degrees and not more than 45 degrees.
る前記溝の断面形状は、前記ロータの回転方向に対する
前側の面が、前記ロータの半径方向に対し前記ロータの
回転方向と逆方向に30度から前記ロータの回転方向に
30度までの範囲内の角度に傾斜し、前記ロータの回転
方向に対する後側の面が、前記ロータの半径方向に対し
前記ロータの回転方向とは逆方向に30度から70度ま
での範囲内の角度に傾斜している請求項1〜5のいずれ
かに記載の機械式粉砕装置。6. The cross-sectional shape of the groove in a direction perpendicular to the direction of the groove of the rotor is such that the surface on the front side with respect to the rotation direction of the rotor is in a direction opposite to the rotation direction of the rotor with respect to the radial direction of the rotor. Inclined at an angle within the range of 30 degrees to 30 degrees in the rotation direction of the rotor, and the rear surface with respect to the rotation direction of the rotor is in a direction opposite to the rotation direction of the rotor with respect to the radial direction of the rotor. The mechanical crushing device according to any one of claims 1 to 5, which is inclined at an angle within the range of 30 to 70 degrees.
平行な方向に対し被粉砕物の流れを妨げる方向に傾斜し
ている溝およびその逆方向に傾斜している溝を有し、そ
の傾斜角度が5度〜45度である請求項1〜6のいずれ
かに記載の機械式粉砕装置。7. The liner groove has a groove inclined in a direction parallel to the rotational axis of the rotor in a direction of impeding the flow of the material to be ground, and a groove inclined in the opposite direction thereof. The mechanical crushing device according to any one of claims 1 to 6, wherein the inclination angle is 5 to 45 degrees.
る前記溝の断面形状は、前記ロータの回転方向に対する
前側の面が、前記ロータの中心方向に対し前記ロータの
回転方向に30度から70度までの範囲内の角度に傾斜
し、前記ロータの回転方向に対する後側の面が、前記ロ
ータの中心方向に対し前記ロータの回転方向と逆方向に
30度から前記ロータの回転方向に30度までの範囲内
の角度に傾斜している請求項1〜7のいずれかに記載の
機械式粉砕装置。8. The cross-sectional shape of the groove in a direction perpendicular to the direction of the groove of the liner is such that the surface on the front side with respect to the rotation direction of the rotor is from 30 degrees in the rotation direction of the rotor with respect to the center direction of the rotor. The rear surface with respect to the rotation direction of the rotor is inclined at an angle within the range of up to 70 degrees, and the rear surface with respect to the center direction of the rotor is from 30 degrees in the direction opposite to the rotation direction of the rotor to 30 in the rotation direction of the rotor. The mechanical crushing device according to any one of claims 1 to 7, which is inclined at an angle within a range of up to degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27217996A JP3900311B2 (en) | 1995-11-24 | 1996-10-15 | Mechanical crusher |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30555495 | 1995-11-24 | ||
| JP7-305554 | 1995-11-24 | ||
| JP27217996A JP3900311B2 (en) | 1995-11-24 | 1996-10-15 | Mechanical crusher |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09201543A true JPH09201543A (en) | 1997-08-05 |
| JP3900311B2 JP3900311B2 (en) | 2007-04-04 |
Family
ID=26550070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27217996A Expired - Lifetime JP3900311B2 (en) | 1995-11-24 | 1996-10-15 | Mechanical crusher |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3900311B2 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002001141A (en) * | 2000-06-23 | 2002-01-08 | Nisshin Seifun Group Inc | Mechanical pulverizing machine |
| JP2002085992A (en) * | 2000-09-12 | 2002-03-26 | Nisshin Seifun Group Inc | Mechanical pulverizing machine |
| JP2002221828A (en) * | 2000-11-15 | 2002-08-09 | Canon Inc | Manufacturing method of toner |
| JP2002229266A (en) * | 2001-02-07 | 2002-08-14 | Canon Inc | Manufacturing method of toner |
| JP2007130627A (en) * | 2005-10-13 | 2007-05-31 | Earth Technica:Kk | Powder processing equipment and powder processing equipment |
| JP2010134253A (en) * | 2008-12-05 | 2010-06-17 | Canon Inc | Method for manufacturing toner particle and manufacturing apparatus for toner particle |
| JP2013063432A (en) * | 2005-10-13 | 2013-04-11 | Earth Technica:Kk | Powder treating device and powder treating facility |
| JP2013525094A (en) * | 2010-04-22 | 2013-06-20 | ア ニュー ウェイ オブ リビング ピーティワイ リミテッド | Material processing and equipment |
| CN113578442A (en) * | 2021-07-19 | 2021-11-02 | 广东韶钢嘉羊新型材料有限公司 | Production equipment for casting residual slag micro powder and production method based on equipment |
| JP2025092775A (en) * | 2025-04-04 | 2025-06-19 | フロイント・ターボ株式会社 | Spheronizing device |
-
1996
- 1996-10-15 JP JP27217996A patent/JP3900311B2/en not_active Expired - Lifetime
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002001141A (en) * | 2000-06-23 | 2002-01-08 | Nisshin Seifun Group Inc | Mechanical pulverizing machine |
| JP2002085992A (en) * | 2000-09-12 | 2002-03-26 | Nisshin Seifun Group Inc | Mechanical pulverizing machine |
| KR100470285B1 (en) * | 2000-09-12 | 2005-02-05 | 가부시끼가이샤 닛신 세이훈 그룹 혼샤 | Mechanical crusher |
| JP2002221828A (en) * | 2000-11-15 | 2002-08-09 | Canon Inc | Manufacturing method of toner |
| JP2002229266A (en) * | 2001-02-07 | 2002-08-14 | Canon Inc | Manufacturing method of toner |
| JP2013063432A (en) * | 2005-10-13 | 2013-04-11 | Earth Technica:Kk | Powder treating device and powder treating facility |
| JP2007130627A (en) * | 2005-10-13 | 2007-05-31 | Earth Technica:Kk | Powder processing equipment and powder processing equipment |
| US8136750B2 (en) | 2005-10-13 | 2012-03-20 | Earthtechnica Co., Ltd. | Powder processing apparatus and powder processing system |
| JP2010134253A (en) * | 2008-12-05 | 2010-06-17 | Canon Inc | Method for manufacturing toner particle and manufacturing apparatus for toner particle |
| JP2013525094A (en) * | 2010-04-22 | 2013-06-20 | ア ニュー ウェイ オブ リビング ピーティワイ リミテッド | Material processing and equipment |
| US9421549B2 (en) | 2010-04-22 | 2016-08-23 | A New Way Of Living Pty Ltd | Material treatment and apparatus |
| CN113578442A (en) * | 2021-07-19 | 2021-11-02 | 广东韶钢嘉羊新型材料有限公司 | Production equipment for casting residual slag micro powder and production method based on equipment |
| CN113578442B (en) * | 2021-07-19 | 2022-12-13 | 广东韶钢嘉羊新型材料有限公司 | Production equipment for casting residual slag micro powder and production method based on equipment |
| JP2025092775A (en) * | 2025-04-04 | 2025-06-19 | フロイント・ターボ株式会社 | Spheronizing device |
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