JPH09241924A - Stretched polyamide fiber and method for producing the same - Google Patents
Stretched polyamide fiber and method for producing the sameInfo
- Publication number
- JPH09241924A JPH09241924A JP33222696A JP33222696A JPH09241924A JP H09241924 A JPH09241924 A JP H09241924A JP 33222696 A JP33222696 A JP 33222696A JP 33222696 A JP33222696 A JP 33222696A JP H09241924 A JPH09241924 A JP H09241924A
- Authority
- JP
- Japan
- Prior art keywords
- polyamide
- stretched
- fiber
- polyamide fiber
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Reinforced Plastic Materials (AREA)
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
(57)【要約】
【課題】 本発明はスポーツ用品や工業用資材等に有用
な、高強度、高弾性率を有しかつ真円度の高い延伸ポリ
アミド繊維およびその製造方法を提供することを目的と
する。
【解決手段】 ジアミン成分としてメタキシリレンジア
ミン、ジカルボン酸成分としてアジピン酸をそれぞれ7
0モル%以上含むモノマーを重合して得た結晶性ポリア
ミドもしくは共重合ポリアミド(A)を少なくとも20
重量%含み、ヤング率が400kgf/mm2 以上、引
き掛け強度が4.5gf/D以上、結節強度が3.5g
f/D以上かつ真円度が97〜100%の範囲であるこ
とを特徴とする延伸ポリアミド繊維。(57) Abstract: [PROBLEMS] To provide a stretched polyamide fiber having high strength, high elastic modulus and high roundness and a method for producing the same, which is useful for sports goods, industrial materials and the like. To aim. SOLUTION: Metaxylylenediamine is used as a diamine component, and adipic acid is used as a dicarboxylic acid component.
Crystalline polyamide or copolymerized polyamide (A) obtained by polymerizing a monomer containing 0 mol% or more of at least 20
% By weight, Young's modulus of 400 kgf / mm 2 or more, pulling strength of 4.5 gf / D or more, knot strength of 3.5 g
A stretched polyamide fiber having a circularity of f / D or more and a circularity of 97 to 100%.
Description
【0001】[0001]
【発明の属する技術分野】本発明はラケット用ストリン
グ、ゴム補強材および製紙用ろ布材等のスポーツ用品や
工業用資材等に有用な、高強度、高弾性率を有しかつ真
円度の高い延伸ポリアミド繊維およびその製造方法に関
するものである。TECHNICAL FIELD The present invention relates to a racket string, a rubber reinforcing material, a filter cloth material for papermaking, and other sports goods, industrial materials, and the like, which have high strength, high elastic modulus and roundness. The present invention relates to a highly stretched polyamide fiber and a method for producing the same.
【0002】[0002]
【従来の技術】ポリアミド繊維はラケット用ストリン
グ、ゴム補強材および製紙用ろ布材等のスポーツ用品や
工業用資材等として使用されている。これらの用途にお
いては、材料である繊維の弾性率(ヤング率)や引掛強
度、結節強度等の機械的強度が必要とされる。また、こ
れらの用途においては、最終製品の実際の使用時に当た
って又は二次加工の際に繊維の真円度の高さが要求され
る。すなわち、繊維の真円度が低い場合、精密に加工さ
れた物品の間隙や孔に繊維を通しにくく、二次加工用機
器への適合性が低いという問題が生じることがあり、ま
た、二次加工後の製品の形状が一定にならないなどの問
題を引き起こすことがある。Polyamide fibers are used as sports goods such as racket strings, rubber reinforcing materials and filter cloth materials for papermaking, and industrial materials. In these applications, mechanical strength such as elastic modulus (Young's modulus) of fiber as a material, hooking strength, knot strength and the like is required. Further, in these applications, high circularity of the fiber is required at the time of actual use of the final product or at the time of secondary processing. That is, when the roundness of the fiber is low, it may be difficult to pass the fiber through the gaps or holes of the precisely processed article, and the compatibility with secondary processing equipment may be low. This may cause problems such as the shape of the product after processing is not uniform.
【0003】キシリレンジアミンと脂肪族ジカルボン酸
とから得られるアミド結合繰り返し単位を含有するポリ
アミド(例えば、メタキシリレンジアミンとアジピン酸
とから得られるポリアミド、以下、「ポリアミドMXD
6」ということがある)はポリアミド6やポリアミド6
6に比べて高強度、高ヤング率等の特性を有するため、
上記の用途への応用が期待されているが、従来の紡糸法
では真円度の高い繊維が得られず実用への障害となって
いる。すなわち、ラケット用ストリング、ゴム補強材お
よび製紙用ろ布材等のスポーツ用品や工業用資材等とし
て使用されるポリアミド繊維は、通常溶融紡糸法により
製造されている。具体的にはポリアミド樹脂を単軸もし
くは二軸押出機を用いて溶融し、紡糸口金を通して紡出
し、紡糸口金面の下方に位置する冷媒浴中に引き取って
未延伸糸を得た後延伸する紡糸方法が採用されており、
例えば、ポリアミド6やポリアミド66の場合、冷媒浴
の温度を該ポリアミド樹脂のTgよりも30℃以上低く
し、結晶化を抑えた未延伸糸を得ることにより、未延伸
糸の真円性を保持したまま延伸操作を行うことが容易と
なり、結果として得られる繊維の真円度を高める方法が
専ら採用されている。A polyamide containing an amide bond repeating unit obtained from xylylenediamine and an aliphatic dicarboxylic acid (for example, a polyamide obtained from metaxylylenediamine and adipic acid, hereinafter referred to as "polyamide MXD").
6 ”) is polyamide 6 or polyamide 6
6 has higher strength and higher Young's modulus than 6
Although it is expected to be applied to the above-mentioned applications, conventional spinning methods cannot obtain fibers with high roundness, which is an obstacle to practical use. That is, polyamide fibers used as sports goods such as racket strings, rubber reinforcing materials and filter cloth materials for papermaking, industrial materials, etc. are usually produced by the melt spinning method. Specifically, a polyamide resin is melted using a single-screw or twin-screw extruder, spun through a spinneret, and taken up in a refrigerant bath located below the spinneret surface to obtain an unstretched yarn and then spinning. Method has been adopted,
For example, in the case of polyamide 6 and polyamide 66, the roundness of the undrawn yarn is maintained by lowering the temperature of the refrigerant bath by 30 ° C. or more than the Tg of the polyamide resin to obtain undrawn yarn with suppressed crystallization. It is easy to carry out the drawing operation as it is, and a method of increasing the roundness of the resulting fiber is exclusively adopted.
【0004】これに対し、ポリアミドMXD6含有ポリ
アミドの場合、Tgがポリアミド6やポリアミド66に
比べて著しく高いため、従来のポリアミドの溶融紡糸法
での冷却温度では急冷によって未延伸糸の固化が急速に
起こり、また、ポリアミドMXD6の弾性率の高さ故に
冷却槽内での未延伸糸と冷媒との抵抗や引取時の振動が
糸揺れとなって強度の低い溶融部分に伝わり易く、糸径
ムラや真円度低下の原因となる。このため真円度の高い
ポリアミドMXD6含有ポリアミド繊維を安定的かつ連
続的に製造することは従来極めて困難なことであった。On the other hand, in the case of polyamide MXD6 containing polyamide, Tg is remarkably higher than those of polyamide 6 and polyamide 66, and therefore, at the cooling temperature in the conventional polyamide melt spinning method, the undrawn yarn is rapidly solidified by rapid cooling. In addition, due to the high elastic modulus of the polyamide MXD6, the resistance between the undrawn yarn and the refrigerant in the cooling tank and the vibration at the time of take-up tend to be transmitted to the melted portion with low strength, resulting in unevenness of the yarn diameter. This will cause a decrease in roundness. Therefore, it has hitherto been extremely difficult to stably and continuously produce polyamide MXD6-containing polyamide fibers having high roundness.
【0005】[0005]
【発明が解決しようとする課題】本発明は、以上の状況
下でなし遂げられたものである。すなわち、本発明は、
高強度、高弾性率を有しかつ真円度の高いポリアミドM
XD6含有延伸ポリアミド繊維を提供するものであり、
また、これを通常の溶融紡糸法により安定的かつ連続的
に得ることが可能な製造方法を提供するものである。The present invention has been accomplished under the above circumstances. That is, the present invention
Polyamide M with high strength, high elastic modulus and high roundness
To provide a stretched polyamide fiber containing XD6,
Further, the present invention provides a production method capable of obtaining this stably and continuously by an ordinary melt spinning method.
【0006】[0006]
【課題を解決するための手段】本発明者らは、上記本発
明の目的を達成するため鋭意検討した結果、溶融紡糸を
特定の条件で行うことにより上記の問題を解決し得るこ
とを見い出し、本発明を完成するに至った。Means for Solving the Problems As a result of intensive studies for achieving the above-mentioned object of the present invention, the present inventors have found that the above problems can be solved by performing melt spinning under specific conditions, The present invention has been completed.
【0007】すなわち、本発明は、(1)ジアミン成分
としてメタキシリレンジアミン、ジカルボン酸成分とし
てアジピン酸をそれぞれ70モル%以上含むモノマーを
重合して得た結晶性ポリアミドもしくは共重合ポリアミ
ド(A)を少なくとも20重量%含み、ヤング率が40
0kgf/mm2 以上、引掛強度が4.5gf/D以
上、結節強度が3.5gf/D以上かつ真円度が97〜
100%の範囲であることを特徴とする延伸ポリアミド
繊維、That is, the present invention provides (1) a crystalline polyamide or copolymerized polyamide (A) obtained by polymerizing monomers containing metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component in an amount of 70 mol% or more. Containing at least 20% by weight and having a Young's modulus of 40
0 kgf / mm 2 or more, hooking strength is 4.5 gf / D or more, knot strength is 3.5 gf / D or more and roundness is 97-
A stretched polyamide fiber characterized by being in the range of 100%,
【0008】(2)更に、ポリアミド(A)以外の他の
結晶性ポリアミド(B)を80重量%以下含む上記
(1)記載の延伸ポリアミド繊維、(3)ジアミン成分
としてメタキシリレンジアミン、ジカルボン酸成分とし
てアジピン酸をそれぞれ70モル%以上含むモノマーを
重合して得た結晶性ポリアミドもしくは共重合ポリアミ
ド(A)を少なくとも20重量%含むポリアミド樹脂を
単軸もしくは二軸押出機を用いて溶融し、紡糸口金を通
して紡出し、紡糸口金面の下方に位置する冷媒浴中に引
き取って未延伸糸を得た後、該ポリアミドのガラス転移
温度(Tg)以上融点以下の温度条件で2.5〜8.0倍に
延伸された延伸ポリアミド繊維を製造する方法であっ
て、紡糸機の紡糸口金断面積ADと、紡糸機から押し出
された後冷媒浴中で冷却して得られた未延伸糸の断面積
AMとの比AD/AM(以下、「ドラフト率」という)
が1.0〜3.0であり、紡糸機の溶融樹脂吐出口と冷
却用冷媒浴面との間に空気層を介し、かつ紡糸機から押
し出された糸を引き取る冷媒浴の温度(T)がTg−3
0≦T≦Tg+10℃の範囲である延伸ポリアミド繊維
の製造方法、及び(2) Further, the stretched polyamide fiber according to the above (1) containing 80% by weight or less of a crystalline polyamide (B) other than the polyamide (A), (3) metaxylylenediamine and dicarboxylic acid as diamine components. A polyamide resin containing at least 20% by weight of a crystalline polyamide or a copolyamide (A) obtained by polymerizing a monomer containing 70 mol% or more of adipic acid as an acid component is melted using a single-screw or twin-screw extruder. After being spun through a spinneret and taken up in a refrigerant bath located below the surface of the spinneret to obtain an unstretched yarn, a polyamide having a glass transition temperature (Tg) or higher and a melting point or lower for 2.5 to 8 is used. A method for producing a stretched polyamide fiber stretched 0.0 times, comprising: a spinneret cross-sectional area AD of a spinning machine; and a method of cooling in a refrigerant bath after being extruded from the spinning machine. The ratio AD / AM with the cross-sectional area AM of the undrawn yarn obtained by the above (hereinafter referred to as "draft rate")
Is 1.0 to 3.0, and the temperature (T) of the refrigerant bath for drawing the yarn extruded from the spinning machine through an air layer between the molten resin discharge port of the spinning machine and the cooling bath surface for cooling. Is Tg-3
A method for producing a stretched polyamide fiber having a range of 0 ≦ T ≦ Tg + 10 ° C., and
【0009】(4)ポリアミド(A)を少なくとも20
重量%含むポリアミド樹脂が、更に、ポリアミド(A)
以外の他の結晶性ポリアミド(B)を80重量%以下含
む上記(3)記載の延伸ポリアミド繊維の製造方法、を
提供するものである。(4) At least 20 polyamides (A)
The polyamide resin containing wt% is further polyamide (A)
Other than the above, a method for producing a stretched polyamide fiber according to the above (3), which contains 80% by weight or less of a crystalline polyamide (B) is provided.
【0010】本発明で使用するポリアミド(A)とは、
ジアミン成分としてメタキシリレンジアミン、ジカルボ
ン酸成分としてアジピン酸をそれぞれ70モル%以上含
むモノマーを重合して得た結晶性ポリアミドもしくは共
重合ポリアミドである。ポリアミド(A)が、ジアミン
成分としてメタキシリレンジアミン、ジカルボン酸成分
としてアジピン酸をそれぞれ70モル%未満含むモノマ
ーを重合して得たものである場合は、最終的に繊維とし
たときの高強度、高ヤング率等の特性が失われる。The polyamide (A) used in the present invention is
A crystalline polyamide or a copolyamide obtained by polymerizing monomers containing metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component at 70 mol% or more, respectively. When the polyamide (A) is obtained by polymerizing a monomer containing metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component in an amount of less than 70 mol%, high strength when finally formed into a fiber , Properties such as high Young's modulus are lost.
【0011】本発明で使用する延伸ポリアミド繊維には
上記ポリアミド(A)以外の他の結晶性ポリアミド
(B)を含有することができる。他の結晶性ポリアミド
(B)としては種々のポリアミドが使用可能であるが、
具体的にはポリアミド6、ポリアミド66、ポリアミド
6/66(ポリアミド6成分およびポリアミド66成分
からなる共重合体)、ポリアミド610、ポリアミド6
12、ポリアミド11、ポリアミド12およびこれらの
混合物等を例示できるが、本発明においては、ポリアミ
ド6、ポリアミド66またはポリアミド6/66を好ま
しく使用することができる。これらの樹脂の使用によ
り、溶融押出時の条件調節によって、強度や伸度等の物
理的性質の調整が容易となる。The stretched polyamide fiber used in the present invention may contain a crystalline polyamide (B) other than the above polyamide (A). Various polyamides can be used as the other crystalline polyamide (B),
Specifically, polyamide 6, polyamide 66, polyamide 6/66 (polyamide 6 component and copolymer composed of polyamide 66 component), polyamide 610, polyamide 6
12, polyamide 11, polyamide 12 and mixtures thereof can be exemplified, but in the present invention, polyamide 6, polyamide 66 or polyamide 6/66 can be preferably used. The use of these resins facilitates the adjustment of physical properties such as strength and elongation by adjusting the conditions during melt extrusion.
【0012】本発明の延伸ポリアミド繊維は上記ポリア
ミド(A)を20重量%以上含有する必要がある。ポリ
アミド(A)の配合割合が20重量%未満では、ポリア
ミドMXD6の有する高強度、高弾性率、紡糸容易な結
晶化速度等の特性が、得られる繊維の物理的性質に反映
しにくくなる。また、他の結晶性ポリアミド(B)の配
合割合は80重量%以下であることが好ましい。本発明
の延伸ポリアミド繊維のヤング率は400kgf/mm
2 以上、好ましくは500kgf/mm2 以上である。
ヤング率が400kgf/mm2 未満ではラケット用ス
トリング、ゴム補強材および製紙用ろ布材として使用す
る際に変形が起こり、商品としての価値が失われる。The stretched polyamide fiber of the present invention must contain the above polyamide (A) in an amount of 20% by weight or more. When the blending ratio of the polyamide (A) is less than 20% by weight, the properties of the polyamide MXD6 such as high strength, high elastic modulus, and crystallization rate at which spinning is easy are difficult to be reflected in the physical properties of the obtained fiber. The blending ratio of the other crystalline polyamide (B) is preferably 80% by weight or less. The drawn polyamide fiber of the present invention has a Young's modulus of 400 kgf / mm.
2 or more, preferably 500 kgf / mm 2 or more.
When the Young's modulus is less than 400 kgf / mm 2 , deformation occurs when it is used as a racket string, a rubber reinforcing material and a papermaking filter cloth material, and the value as a product is lost.
【0013】また、本発明の延伸ポリアミド繊維の引掛
強度は4.5gf/D以上、好ましくは5.0gf/D
以上である。引掛強度が4.5gf/D未満ではラケッ
ト用ストリングとして用いる場合、ラケットへの装着時
にストリング屈曲部での破断が生じ、商品としての価値
が失われる。また、製紙用ろ布材として使用する場合に
も、抄紙機のロ−ルにろ布材を装着する際にろ布材繊維
の一部を屈曲させその部分に芯糸を通して接続する方法
を採るため、引掛強度が4.5gf/D未満では接続部
分の破断が生じ、やはり商品としての価値が失われる。
更に、本発明の延伸ポリアミド繊維の結節強度は3.5
gf/D、好ましくは4.0gf/D以上である。結節
強度が3.5gf/D未満ではラケット用ストリングと
して用いる場合、ラケットへの装着時にストリングの結
び目での破断が生じ、商品としての価値が失われる。The stretched polyamide fiber of the present invention has a hooking strength of 4.5 gf / D or more, preferably 5.0 gf / D.
That is all. When the hooking strength is less than 4.5 gf / D, when it is used as a racket string, the bent portion of the string breaks when it is mounted on the racket, and the value as a product is lost. Also, when used as a filter cloth material for papermaking, when the filter cloth material is mounted on the roll of the paper machine, a method of bending a part of the fiber of the filter cloth material and connecting the core thread through the part is adopted. Therefore, if the hooking strength is less than 4.5 gf / D, the connection portion is broken and the value as a product is lost.
Further, the knot strength of the stretched polyamide fiber of the present invention is 3.5.
gf / D, preferably 4.0 gf / D or more. When the knot strength is less than 3.5 gf / D, when the string is used as a racket string, the string breaks at the knot when the string is attached to the racket, and the value as a product is lost.
【0014】本発明の延伸ポリアミド繊維の製造方法
は、ジアミン成分としてメタキシリレンジアミン、ジカ
ルボン酸成分としてアジピン酸をそれぞれ70モル%以
上含むモノマーを重合して得た結晶性ポリアミドもしく
は共重合ポリアミド(A)を少なくとも20重量%含む
ポリアミド樹脂を単軸もしくは二軸押出機を用いて溶融
し、紡糸口金を通して紡出し、紡糸口金面の下方に位置
する冷媒浴中に引き取って未延伸糸を得た後、該ポリア
ミドのガラス転移温度(Tg)以上融点以下の温度条件
で2.5〜8.0倍に延伸された延伸ポリアミド繊維を製造
する方法に関するものである。The method for producing a stretched polyamide fiber of the present invention comprises a crystalline polyamide or a copolyamide obtained by polymerizing a monomer containing metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component in an amount of 70 mol% or more. A polyamide resin containing at least 20% by weight of A) was melted using a single-screw or twin-screw extruder, spun through a spinneret, and taken up in a refrigerant bath located below the surface of the spinneret to obtain an unstretched yarn. Then, the present invention relates to a method for producing a stretched polyamide fiber which has been stretched 2.5 to 8.0 times under a temperature condition of the glass transition temperature (Tg) or more and the melting point or less of the polyamide.
【0015】特に、本発明においては、上記の方法にお
いてドラフト率(紡糸機の紡糸口金断面積ADと、紡糸
機から押し出された後冷却層中で冷却して得られた未延
伸糸の断面積AMとの比AD/AM)が、1.0〜3.
0、好ましくは1.0〜2.5である。ドラフト率が
1.0未満では現実に未延伸糸の作成が困難である。ま
た、3.0を越えると押出、冷却条件が未延伸糸に与え
る影響が増幅されるため、真円度の高いポリアミド繊維
を得るのが困難となる。尚、本発明においては、上記紡
糸機から押し出された後冷却層中で冷却して得られた未
延伸糸の断面積AMは次式によって規定されるものであ
る。In particular, in the present invention, in the above method, the draft ratio (the cross-sectional area AD of the spinneret of the spinning machine and the cross-sectional area of the undrawn yarn obtained by being extruded from the spinning machine and cooled in the cooling layer) is obtained. The ratio AD / AM with AM is 1.0 to 3.
It is 0, preferably 1.0 to 2.5. If the draft ratio is less than 1.0, it is actually difficult to make an undrawn yarn. On the other hand, if it exceeds 3.0, the influence of extrusion and cooling conditions on the undrawn yarn is amplified, so that it becomes difficult to obtain a polyamide fiber having a high roundness. In the present invention, the cross-sectional area AM of the undrawn yarn obtained by extruding from the spinning machine and then cooling in the cooling layer is defined by the following equation.
【0016】AM(cm2 )=G/(L×ρ) ここで、G(g)は密度ρ(g/cm3 )の未延伸糸の
長さL(cm)の重量を表す。AM (cm 2 ) = G / (L × ρ) Here, G (g) represents the weight of the length L (cm) of the undrawn yarn having the density ρ (g / cm 3 ).
【0017】また、本発明の方法においては、紡糸機の
溶融樹脂吐出口と冷却用冷媒浴面との間に、糸が急冷さ
れるのを防止するため空気層を介する必要がある。この
間に実質的に空気層が存在しない場合は、溶融樹脂が冷
媒と接触した際の冷媒の沸騰による糸揺れ、もしくは糸
が急冷されるために起こる真空泡の発生等の問題が生じ
る。このような点から、上記空気層の厚さ、すなわち紡
糸機の溶融樹脂吐出口と冷却用冷媒浴面との間の距離
(以下、「エアギャップ」という)は、実用的には、少
なくとも10mmであることが望ましい。また、上記空
気層が厚すぎると溶融樹脂のドロ−ダウン等により真円
度の高いポリアミド繊維を得るのが困難な場合がある。
この点から、上記エアギャップは、実用的には、150
mm以下であることが好ましい。本発明においては、上
記エアギャップは更に好ましくは10〜110mmであ
る。Further, in the method of the present invention, it is necessary to interpose an air layer between the molten resin discharge port of the spinning machine and the cooling coolant bath surface in order to prevent the yarn from being rapidly cooled. If there is substantially no air layer in the meantime, problems such as yarn sway due to boiling of the refrigerant when the molten resin comes into contact with the refrigerant, or generation of vacuum bubbles caused by rapid cooling of the yarn occur. From such a point, the thickness of the air layer, that is, the distance between the molten resin discharge port of the spinning machine and the cooling bath surface for cooling (hereinafter, referred to as “air gap”) is practically at least 10 mm. Is desirable. Further, if the air layer is too thick, it may be difficult to obtain polyamide fibers having a high roundness due to the melted resin dropping down or the like.
From this point, the air gap is practically 150
mm or less. In the present invention, the air gap is more preferably 10 to 110 mm.
【0018】更に、本発明の方法においては、紡糸機か
ら押し出されたポリアミドの糸を冷媒中に引き取るが、
この冷媒の温度(T)は該ポリアミド樹脂のガラス転移
温度(Tg)との関係においてTg−30≦T≦Tg+
10℃の温度範囲である必要がある。冷媒温度をTg−
30℃未満にした場合には未延伸糸表面と内部の温度差
の問題もしくは急冷による真空泡の発生等の問題が生じ
る。また、Tg+10℃を越える温度では冷却不足によ
る未延伸糸の潰れ、もしくは未延伸糸の結晶化により延
伸が困難になる等の問題が生じる。また、ポリアミド樹
脂として複数の樹脂をブレンドした材料を用いる場合、
本発明においてはTgは次式によって定義される値を用
いる。Further, in the method of the present invention, the polyamide yarn extruded from the spinning machine is taken into the refrigerant,
The temperature (T) of the refrigerant is Tg−30 ≦ T ≦ Tg + in relation to the glass transition temperature (Tg) of the polyamide resin.
It must be in the temperature range of 10 ° C. Refrigerant temperature is Tg-
When the temperature is lower than 30 ° C., there arises a problem of a temperature difference between the surface of the undrawn yarn and the inside or a problem such as generation of vacuum bubbles due to rapid cooling. If the temperature exceeds Tg + 10 ° C., problems such as crushing of the undrawn yarn due to insufficient cooling, or difficulty of drawing due to crystallization of the undrawn yarn occur. When using a material obtained by blending a plurality of resins as the polyamide resin,
In the present invention, Tg has a value defined by the following equation.
【0019】Tg(℃)=a×TgA+b×TgB+c
×TgC+・・・+n×TgN ここで、a, b, c, ・・・nは、A,B,C,・・・
N各成分のそれぞれの体積分率を示し、TgA,Tg
B,TgC,・・・・TgNは、A,B,C,・・・N
各成分のそれぞれのガラス転移温度(℃)を示す。本発
明の製造方法においては、冷媒温度を従来の一般的な紡
糸条件の場合よりも高くすることにより真円度の高い繊
維の製造が可能となり、また、従来のような冷媒の冷却
装置を必要としない。Tg (° C.) = A × TgA + b × TgB + c
× TgC + ... + n × TgN where a, b, c, ... N are A, B, C ,.
The volume fraction of each N component is shown, and TgA, Tg
B, TgC, ... TgN is A, B, C, ... N
The glass transition temperature (° C) of each component is shown. In the production method of the present invention, it becomes possible to produce a fiber having a high roundness by raising the temperature of the refrigerant higher than that in the case of conventional general spinning conditions, and a conventional cooling device for the refrigerant is required. Not.
【0020】尚、本発明の製造方法に用いられる、ジア
ミン成分としてメタキシリレンジアミン、ジカルボン酸
成分としてアジピン酸をそれぞれ70モル%以上含むモ
ノマーを重合して得た結晶性ポリアミドもしくは共重合
ポリアミド(A)は、前記本発明の延伸ポリアミド繊維
に含有されるものと同様のものである。また、溶融・紡
出に用いられる単軸もしくは二軸押出機については、通
常用いられる種々の押出機を任意に使用することができ
る。尚、本発明に用いられるポリアミド(A)と他の結
晶性ポリアミド(B)の混合は、例えばペレットのよう
な固体同士をそのまま混合して押出機に投入する一般に
ドライブレンドと呼ばれている方法、もしくは固体同士
を一度溶融押出し、再ペレット化したものを原料として
用いる一般にメルトブレンドと呼ばれている方法のいず
れも行うことが可能である。更に、本発明は該ポリアミ
ドのTg以上融点以下の温度条件で2.5〜8.0倍に
延伸された延伸ポリアミド繊維を製造する方法に関する
ものである。A crystalline polyamide or a copolyamide obtained by polymerizing monomers containing metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component in an amount of 70 mol% or more, respectively, used in the production method of the present invention ( A) is the same as that contained in the stretched polyamide fiber of the present invention. As the single-screw or twin-screw extruder used for melting / spinning, various commonly used extruders can be arbitrarily used. The polyamide (A) and the other crystalline polyamide (B) used in the present invention are mixed by mixing solids such as pellets as they are and introducing them into an extruder, which is generally called dry blending. Alternatively, any of the methods generally called melt blending, in which solids are once melt-extruded and re-pelletized and used as a raw material, can be performed. Further, the present invention relates to a method for producing a stretched polyamide fiber stretched 2.5 to 8.0 times under the temperature condition of Tg or more and melting point or less of the polyamide.
【0021】本発明は、真円度が97〜100%の範囲
である延伸ポリアミド繊維およびその製造方法に係る発
明である。ここで真円度(%)は次式によって定義され
る値であり、この値が100%に近づくほどそのモノフ
ィラメントの断面形状は真円に近づく事になる。The present invention relates to a stretched polyamide fiber having a circularity of 97 to 100% and a method for producing the same. Here, the circularity (%) is a value defined by the following equation, and as this value approaches 100%, the cross-sectional shape of the monofilament approaches a circular shape.
【0022】[0022]
【化1】 Embedded image
【0023】〔式中、RSi はn個の測定部位における
i点における繊維短径(mm)を表し、RMi はn個の
測定部位におけるi点における糸径中央値(mm)を表
す。〕[In the formula, RS i represents the fiber minor axis (mm) at the i point in the n measurement sites, and RM i represents the yarn diameter median value (mm) at the i point in the n measurement sites. ]
【0024】繊維の真円度が97%未満では二次加工後
の製品、例えば、最近のテニスガットのような多層構造
糸、製紙用ろ布材のような織布あるいは不織布等の形状
が一定にならず、商品価値を失う原因となる。また、精
密に加工された物品の間隙や孔に繊維を通しにくい、二
次加工用機器への適合性が低い等の問題が生ずる。If the roundness of the fiber is less than 97%, the shape of the product after the secondary processing, for example, the multi-layer structure yarn such as the recent tennis gut, the woven cloth or the nonwoven cloth such as the filter cloth material for papermaking, is constant. It will cause the loss of product value. Further, there are problems that it is difficult to pass the fibers through the gaps or holes of the precisely processed article, and the compatibility with secondary processing equipment is low.
【0025】本発明によれば、延伸ポリアミド繊維とし
ては、最終的な延伸後のその径が0.05〜2mm、好
ましくは0.1〜1.5mmのものを製造可能である。
また、本発明に使用するポリアミド樹脂には、必要に応
じ、熱老化防止剤、着色防止剤、架橋防止剤、耐候性改
良剤、紫外線吸収剤、顔料、制電剤、難燃剤等の無機あ
るいは有機化合物を単独あるいは適宜組み合わせて使用
することができる。According to the present invention, as the stretched polyamide fiber, a fiber having a diameter after final stretching of 0.05 to 2 mm, preferably 0.1 to 1.5 mm can be produced.
Further, the polyamide resin used in the present invention, if necessary, a heat anti-aging agent, an anti-coloring agent, a cross-linking inhibitor, a weather resistance improver, an ultraviolet absorber, a pigment, an antistatic agent, a flame retardant or the like inorganic or The organic compounds may be used alone or in appropriate combination.
【0026】なお、本発明の製造方法に使用される冷媒
としては、水、グリセリン、流動パラフィン、シリコン
オイル、ハイドロカーボン系オイル、ポリエチレングリ
コール、ジエチレングリコール等を用いることができ
る。As the refrigerant used in the manufacturing method of the present invention, water, glycerin, liquid paraffin, silicone oil, hydrocarbon oil, polyethylene glycol, diethylene glycol or the like can be used.
【0027】[0027]
【実施例】以下、本発明を実施例に基づいて更に具体的
に説明する。なお、延伸糸の各強度及びヤング率の測定
については、JIS L 1013「化学繊維フィラメ
ント糸試験方法」に従って行った。また、延伸糸径測定
に関しては延伸糸上の任意の点における短径と長径の測
定を10cm間隔の100点について行った。尚、表1
〜4においては、ポリアミドMXD6をN−MXD6と
記す。EXAMPLES Hereinafter, the present invention will be described more specifically based on examples. The strength and Young's modulus of the drawn yarn were measured according to JIS L 1013 “Test method for chemical fiber filament yarn”. Regarding the drawn yarn diameter measurement, the minor axis and the major axis at arbitrary points on the drawn yarn were measured at 100 points at 10 cm intervals. Table 1
In Examples 4 to 4, polyamide MXD6 is referred to as N-MXD6.
【0028】実施例1 ポリアミドMXD6(三菱ガス化学(株)製、商品名:
6007)を単軸押出機を用いて溶融し、紡糸温度を2
60℃として紡糸口金を通して紡出し、ドラフト率1.
1、エアギャップ100mmの条件で温度70℃の水浴
中に引き取り、一旦巻き取ることなく連続して延伸し
た。延伸は延伸2段、熱固定1段で実施し、延伸手段と
して第1段延伸域に温度90℃の温水浴を、第2段延伸
域に220℃の乾熱空気浴を、熱固定域に280℃の乾
熱空気浴を用い、延伸条件としては全延伸倍率を5.
0、2段延伸倍率を1.2、弛緩率を5%とした。製造
速度は48m/minとした。上記方法により単繊維を
得た。得られたポリアミド繊維の糸径と真円度を表1に
示す。Example 1 Polyamide MXD6 (manufactured by Mitsubishi Gas Chemical Co., Inc., trade name:
6007) is melted using a single screw extruder and the spinning temperature is set to 2
Spin at a temperature of 60 ° C through a spinneret, and draft ratio is 1.
1. Under an air gap of 100 mm, the film was taken up in a water bath at a temperature of 70 ° C. and continuously drawn without being once wound. Stretching was carried out in two stages of stretching and one stage of heat setting. As a stretching means, a hot water bath at a temperature of 90 ° C was used in the first stage stretching region, a dry heat air bath of 220 ° C was used in the second stage stretching region, and a heat fixing region was used. A dry heat air bath of 280 ° C. was used, and the total stretching ratio was 5.
The draw ratio of 0 and 2 steps was 1.2, and the relaxation rate was 5%. The production speed was 48 m / min. Single fibers were obtained by the above method. Table 1 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0029】実施例2 実施例1で用いたものと同一のポリアミドMXD6を単
軸押出機を用いて溶融し、紡糸温度を260℃として紡
糸口金を通して紡出し、ドラフト率2.3、エアギャッ
プ100mmの条件で温度90℃の水浴中に引き取り、
一旦巻き取ることなく連続して延伸した。延伸は延伸2
段、熱固定1段で実施し、延伸手段として第1段延伸域
に温度90℃の温水浴を、第2段延伸域に240℃の乾
熱空気浴を、熱固定域に280℃の乾熱空気浴を用い、
延伸条件としては全延伸倍率を5.2、2段延伸倍率を
1.2、弛緩率を5%とした。製造速度は75m/mi
nとした。上記方法により単繊維を得た。得られたポリ
アミド繊維の糸径と真円度を表1に示す。Example 2 The same polyamide MXD6 as used in Example 1 was melted using a single-screw extruder, spun at a spinning temperature of 260 ° C. and spun through a spinneret, draft ratio 2.3, air gap 100 mm. Under a condition of a temperature of 90 ℃ in a water bath,
It was continuously stretched without being wound once. Stretch 2
As a stretching means, a hot water bath at a temperature of 90 ° C in the first stretching region, a dry heat air bath at 240 ° C in the second stretching region, and a dry heat at 280 ° C in the heat fixing region were used as stretching means. Using a hot air bath,
As the stretching conditions, the total stretching ratio was 5.2, the two-stage stretching ratio was 1.2, and the relaxation rate was 5%. Manufacturing speed is 75m / mi
n. Single fibers were obtained by the above method. Table 1 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0030】実施例3 実施例1で用いたものと同一のポリアミドMXD6とポ
リアミド6(宇部興産(株)製、商品名:1011F
B)を重量比80/20でドライブレンドにより溶融紡
糸し、紡糸温度を260℃として紡糸口金を通して紡出
し、ドラフト率2.3、エアギャップ100mmの条件
で温度70℃の水浴中に引き取り、一旦巻き取ることな
く連続して延伸した。延伸は実施例2と同様の方法によ
り単繊維を得た。得られたポリアミド繊維の糸径と真円
度を表1に示す。Example 3 The same polyamide MXD6 and polyamide 6 as those used in Example 1 (manufactured by Ube Industries, Ltd., trade name: 1011F)
B) was melt-spun by dry blending at a weight ratio of 80/20, spun through a spinneret at a spinning temperature of 260 ° C., drawn into a water bath at a temperature of 70 ° C. under the conditions of a draft ratio of 2.3 and an air gap of 100 mm, and once It was continuously stretched without being wound up. A single fiber was obtained by the same method as in Example 2. Table 1 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0031】実施例4 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比30/70でドライブレンドにより
溶融し、紡糸温度を240℃として紡糸口金を通して紡
出し、ドラフト率2.5、エアギャップ100mmの条
件で温度30℃の水浴中に引き取り、一旦巻き取ること
なく連続して延伸した。延伸条件としては全延伸倍率を
5.1、2段延伸倍率を1.5、弛緩率を10%とし
た。製造速度は78m/minとした。上記方法により
単繊維を得た。得られたポリアミド繊維の糸径と真円度
を表2に示す。Example 4 The same polyamide MXD6 and polyamide 6 as used in Example 3 were melted by dry blending in a weight ratio of 30/70, spun through a spinneret at a spinning temperature of 240 ° C., and a draft ratio of 2. 5. The film was taken up in a water bath at a temperature of 30 ° C. under the condition of an air gap of 100 mm and continuously drawn without being once wound. As the stretching conditions, the total stretching ratio was 5.1, the two-stage stretching ratio was 1.5, and the relaxation rate was 10%. The production speed was 78 m / min. Single fibers were obtained by the above method. Table 2 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0032】実施例5 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比30/70でドライブレンドにより
溶融し、紡糸温度を240℃として紡糸口金を通して紡
出し、ドラフト率2.5、エアギャップ10mmの条件
で温度30℃の水浴中に引き取り、一旦巻き取ることな
く連続して延伸した。実施例4と同様の方法により単繊
維を得た。得られたポリアミド繊維の糸径と真円度を表
2に示す。Example 5 The same polyamide MXD6 and polyamide 6 as used in Example 3 were melted by dry blending in a weight ratio of 30/70, spun through a spinneret at a spinning temperature of 240 ° C., and a draft ratio of 2. 5. The film was taken up in a water bath at a temperature of 30 ° C. under the condition of an air gap of 10 mm and continuously drawn without being once wound. Single fibers were obtained in the same manner as in Example 4. Table 2 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0033】実施例6 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比20/80でドライブレンドにより
溶融し、紡糸温度を240℃として紡糸口金を通して紡
出し、ドラフト率2.7、エアギャップ100mmの条
件で温度30℃の水浴中に引き取り、一旦巻き取ること
なく連続して延伸した。延伸は、実施例4と同様の方法
で行い、単繊維を得た。得られたポリアミド繊維の糸径
と真円度を表2に示す。Example 6 The same polyamide MXD6 and polyamide 6 as those used in Example 3 were melted by dry blending in a weight ratio of 20/80, spun through a spinneret at a spinning temperature of 240 ° C., and a draft ratio of 2. 7. The film was taken up in a water bath at a temperature of 30 ° C. under the condition of an air gap of 100 mm and continuously drawn without being once wound. Stretching was performed in the same manner as in Example 4 to obtain single fibers. Table 2 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0034】実施例7 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド66(宇部興産(株)製,商品名:2015
B)を重量比95/5でドライブレンドにより溶融し、
実施例2と同様の方法により単繊維を得た。得られたポ
リアミド繊維の糸径と真円度を表3に示す。Example 7 The same polyamide MXD6 and polyamide 66 as those used in Example 3 (manufactured by Ube Industries, Ltd., trade name: 2015)
B) is melted by dry blending in a weight ratio of 95/5,
Single fibers were obtained in the same manner as in Example 2. Table 3 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0035】実施例8 実施例7で用いたものと同一のポリアミドMXD6とポ
リアミド66を重量比80/20でドライブレンドによ
り溶融し、実施例3と同様の方法により単繊維を得た。
得られたポリアミド繊維の糸径と真円度を表3に示す。Example 8 The same polyamide MXD6 and polyamide 66 used in Example 7 were melted by dry blending in a weight ratio of 80/20, and a single fiber was obtained by the same method as in Example 3.
Table 3 shows the yarn diameter and roundness of the obtained polyamide fiber.
【0036】比較例1 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比10/90でドライブレンドにより
単軸押出機を用いて溶融し、紡糸温度を260℃として
紡糸口金を通して紡出し、ドラフト率2.7、エアギャ
ップ10mmの条件で温度6.5℃の水浴中に引き取
り、一旦巻き取ることなく連続して延伸した。延伸は実
施例4と同様の方法で行い単繊維を得た。得られたポリ
アミド繊維の糸径と真円度を表4に示す。Comparative Example 1 The same polyamide MXD6 and polyamide 6 as used in Example 3 were melt blended in a weight ratio of 10/90 by dry blending using a single-screw extruder and the spinning temperature was set at 260 ° C. through a spinneret. The material was spun out, drawn into a water bath at a temperature of 6.5 ° C. under the conditions of a draft ratio of 2.7 and an air gap of 10 mm, and continuously drawn without being once wound. Stretching was performed in the same manner as in Example 4 to obtain single fibers. The yarn diameter and roundness of the obtained polyamide fiber are shown in Table 4.
【0037】比較例2 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比30/70でドライブレンドにより
単軸押出機を用いて溶融し、紡糸温度を260℃として
紡糸口金を通して紡出し、ドラフト率2.5、エアギャ
ップ100mmの条件で温度5℃の水浴中に引き取り、
一旦巻き取ることなく連続して延伸した。延伸は実施例
4と同様の方法で行い単繊維を得た。得られたポリアミ
ド繊維の糸径と真円度を表4に示す。Comparative Example 2 The same polyamide MXD6 and polyamide 6 as those used in Example 3 were melt blended in a weight ratio of 30/70 by dry blending using a single-screw extruder, and the spinning temperature was set at 260 ° C. through a spinneret. Spinning out, drawing in a water bath at a temperature of 5 ° C under the conditions of a draft rate of 2.5 and an air gap of 100 mm,
It was continuously stretched without being wound once. Stretching was performed in the same manner as in Example 4 to obtain single fibers. The yarn diameter and roundness of the obtained polyamide fiber are shown in Table 4.
【0038】比較例3 実施例3で用いたものと同一のポリアミドMXD6とポ
リアミド6を重量比30/70でドライブレンドにより
単軸押出機を用いて溶融し、紡糸温度を260℃として
紡糸口金を通して紡出し、ドラフト率4.0、エアギャ
ップ100mmの条件で温度30℃の水浴中に引き取
り、一旦巻き取ることなく連続して延伸した。延伸は実
施例4と同様の方法で行い、単繊維を得た。得られたポ
リアミド繊維の糸径と真円度を表4に示す。Comparative Example 3 The same polyamide MXD6 and polyamide 6 used in Example 3 were melt blended in a weight ratio of 30/70 by dry blending using a single-screw extruder, and the spinning temperature was set at 260 ° C. through a spinneret. The material was spun out, drawn into a water bath at a temperature of 30 ° C. under the conditions of a draft rate of 4.0 and an air gap of 100 mm, and continuously drawn without being once wound. Stretching was performed in the same manner as in Example 4 to obtain single fibers. The yarn diameter and roundness of the obtained polyamide fiber are shown in Table 4.
【0039】比較例4 実施例7で用いたものと同一のポリアミドMXD6とポ
リアミド66を重量比80/20でドライブレンドによ
り単軸押出機を用いて溶融し、紡糸温度を260℃とし
て紡糸口金を通して紡出し、ドラフト率4.0、エアギ
ャップ100mmの条件で温度70℃の水浴中に引き取
り、一旦巻き取ることなく連続して延伸した。延伸は実
施例2と同様の方法で行い、単繊維を得た。得られたポ
リアミド繊維の糸径と真円度を表4に示す。Comparative Example 4 The same polyamide MXD6 and polyamide 66 used in Example 7 were melt blended in a weight ratio of 80/20 using a single-screw extruder and the spinning temperature was set to 260 ° C. through a spinneret. The material was spun out, drawn into a water bath at a temperature of 70 ° C. under the conditions of a draft rate of 4.0 and an air gap of 100 mm, and continuously drawn without being once wound. Stretching was performed in the same manner as in Example 2 to obtain single fibers. The yarn diameter and roundness of the obtained polyamide fiber are shown in Table 4.
【0040】[0040]
【発明の効果】本発明によって得られた延伸ポリアミド
繊維は高強度、高弾性率であり、高い真円度を示すた
め、ラケット用ストリング、ゴム補強材、製紙用ろ布材
等のスポーツ用品や工業用資材等の用途に有用である。EFFECTS OF THE INVENTION The stretched polyamide fiber obtained by the present invention has a high strength and a high elastic modulus and exhibits a high roundness. Therefore, it can be used for sports goods such as a racket string, a rubber reinforcing material and a papermaking filter cloth material. It is useful for applications such as industrial materials.
【0041】[0041]
【表1】実施例番号 実施例1 実施例2 実施例3 使用した樹脂 N-MXD6 N-MXD6 N-MXD6/N-6 ブレンド率 − − 80/20 Tg(℃) 85 85 77 ドラフト率 1.1 2.3 2.4 エアギャップ(mm) 100 100 100 冷媒温度(℃) 70 90 70 延伸倍率 5.0 5.2 5.2 延伸糸径(mm) 短径最小値 1.11 0.87 0.86 長径最大値 1.13 0.90 0.87 糸径中央値 1.12 0.89 0.87 真円度(%) 99.1 98.3 99.3 ヤング率 ( kgf/mm2) 740 840 760 引張強度(gf/D) 6.2 6.0 6.0 結節強度(gf/D) 4.1 4.4 4.5 引掛強度(gf/D) 4.9 5.0 8.4 [Table 1] Example No. Example 1 Example 2 Example 3 Resin used N-MXD6 N-MXD6 N-MXD6 / N-6 Blend rate −−80 / 20 Tg (° C.) 85 85 77 Draft rate 1.1 2.3 2.4 Air gap (mm) 100 100 100 Refrigerant temperature (℃) 70 90 70 Stretching ratio 5.0 5.2 5.2 Stretched yarn diameter (mm) Minor axis minimum value 1.11 0.87 0.86 Major axis maximum value 1.13 0.90 0.87 Thread diameter median value 1.12 0.89 0.87 True circle Degree (%) 99.1 98.3 99.3 Young's modulus (kgf / mm 2 ) 740 840 760 Tensile strength (gf / D) 6.2 6.0 6.0 Knot strength (gf / D) 4.1 4.4 4.5 Hooking strength (gf / D) 4.9 5.0 8.4
【0042】[0042]
【表2】実施例番号 実施例4 実施例5 実施例6 使用した樹脂 N-MXD6/N-6 N-MXD6/N-6 N-MXD6/N-6 ブレンド率 30/70 30/70 20/80 Tg(℃) 58 58 55 ドラフト率 2.5 2.5 2.7 エアギャップ(mm) 100 10 100 冷媒温度(℃) 30 30 30 延伸倍率 5.1 5.1 5.1 延伸糸径(mm) 短径最小値 0.43 0.42 0.47 長径最大値 0.44 0.44 0.48 糸径中央値 0.44 0.43 0.48 真円度(%) 98.4 97.7 99.2 ヤング率 ( kgf/mm2) 540 540 450 引張強度(gf/D) 6.8 6.7 6.9 結節強度(gf/D) 7.6 4.8 3.8 引掛強度(gf/D) 10.7 5.8 5.8 [Table 2] Example number Example 4 Example 5 Example 6 Resin used N-MXD6 / N-6 N-MXD6 / N-6 N-MXD6 / N-6 Blend ratio 30/70 30/70 20 / 80 Tg (° C) 58 58 55 Draft rate 2.5 2.5 2.7 Air gap (mm) 100 10 100 Refrigerant temperature (° C) 30 30 30 Stretching ratio 5.1 5.1 5.1 Stretched yarn diameter (mm) Min. Minor axis value 0.43 0.42 0.47 Major axis maximum value 0.44 0.44 0.48 Median yarn diameter 0.44 0.43 0.48 Roundness (%) 98.4 97.7 99.2 Young's modulus (kgf / mm 2 ) 540 540 450 Tensile strength (gf / D) 6.8 6.7 6.9 Knot strength (gf / D) 7.6 4.8 3.8 Hooking strength (gf / D) 10.7 5.8 5.8
【0043】[0043]
【表3】実施例番号 実施例7 実施例8 使用した樹脂 N-MXD6/N-66 N-MXD6/N-66 ブレンド率 95/5 80/20 Tg(℃) 83 78 ドラフト率 2.3 2.3 エアギャップ(mm) 100 100 冷媒温度(℃) 90 70 延伸倍率 5.2 5.2 延伸糸径(mm) 短径最小値 0.86 0.86 長径最大値 0.88 0.87 糸径中央値 0.87 0.87 真円度(%) 98.9 99.0 ヤング率 ( kgf/mm2) 760 710 引張強度(gf/D) 6.3 6.0 結節強度(gf/D) 4.1 4.4 引掛強度(gf/D) 5.0 7.2 [Table 3] Example number Example 7 Example 8 Resin used N-MXD6 / N-66 N-MXD6 / N-66 Blend ratio 95/5 80/20 Tg (° C) 83 78 Draft ratio 2.3 2.3 Air gap (Mm) 100 100 Refrigerant temperature (℃) 90 70 Stretching ratio 5.2 5.2 Stretched yarn diameter (mm) Min. Minor axis 0.86 0.86 Max. Long diameter 0.88 0.87 Median yarn diameter 0.87 0.87 Roundness (%) 98.9 99.0 Young's modulus ( kgf / mm 2 ) 760 710 Tensile strength (gf / D) 6.3 6.0 Knot strength (gf / D) 4.1 4.4 Hooking strength (gf / D) 5.0 7.2
【0044】[0044]
【表4】実施例番号 比較例1 比較例2 比較例3 比較例4 使用した樹脂 N-MXD6/N-6 N-MXD6/N-6 N-MXD6/N-6 N-MXD6/N-66 ブレンド率 10/90 30/70 30/70 80/20 Tg(℃) 51 58 58 78 ドラフト率 2.7 2.5 4.0 4.0 エアギャップ(mm) 10 100 100 100 冷媒温度(℃) 6.5 5 30 70 延伸倍率 5.1 5.1 5.1 5.2 延伸糸径(mm) 短径最小値 0.42 0.44 0.38 0.80 長径最大値 0.44 0.53 0.46 0.96 糸径中央値 0.43 0.48 0.42 0.88 真円度(%) 97.7 90.5 90.3 90.9 ヤング率 ( kgf/mm2) 260 540 560 710 引張強度(gf/D) 7.4 7.5 6.2 6.3 結節強度(gf/D) 3.8 4.6 3.3 3.5 引掛強度(gf/D) 4.9 3.4 3.9 3.1 Table 4 Example No. Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Resin used N-MXD6 / N-6 N-MXD6 / N-6 N-MXD6 / N-6 N-MXD6 / N-66 Blend ratio 10/90 30/70 30/70 80/20 Tg (℃) 51 58 58 78 Draft ratio 2.7 2.5 4.0 4.0 Air gap (mm) 10 100 100 100 Refrigerant temperature (℃) 6.5 5 30 70 Stretch ratio 5.1 5.1 5.1 5.2 drawn yarn diameter (mm) short径最minimum value 0.42 0.44 0.38 0.80 major axis maximum value 0.44 0.53 0.46 0.96 yarn diameter median 0.43 0.48 0.42 0.88 roundness (%) 97.7 90.5 90.3 90.9 Young's modulus (kgf / mm 2) 260 540 560 710 Tensile strength (gf / D) 7.4 7.5 6.2 6.3 Knot strength (gf / D) 3.8 4.6 3.3 3.5 Hooking strength (gf / D) 4.9 3.4 3.9 3.1
Claims (6)
ミン、ジカルボン酸成分としてアジピン酸をそれぞれ7
0モル%以上含むモノマーを重合して得た結晶性ポリア
ミドもしくは共重合ポリアミド(A)を少なくとも20
重量%含み、ヤング率が400kgf/mm2 以上、引
き掛け強度が4.5gf/D以上、結節強度が3.5g
f/D以上かつ真円度が97〜100%の範囲であるこ
とを特徴とする延伸ポリアミド繊維。1. Metaxylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component are each contained in 7 parts.
Crystalline polyamide or copolymerized polyamide (A) obtained by polymerizing a monomer containing 0 mol% or more of at least 20
% By weight, Young's modulus of 400 kgf / mm 2 or more, pulling strength of 4.5 gf / D or more, knot strength of 3.5 g
A stretched polyamide fiber having a circularity of f / D or more and a circularity of 97 to 100%.
性ポリアミド(B)を80重量%以下含むことを特徴と
する請求項1記載の延伸ポリアミド繊維。2. The stretched polyamide fiber according to claim 1, further comprising 80% by weight or less of a crystalline polyamide (B) other than the polyamide (A).
6、ポリアミド66及びポリアミド6成分とポリアミド
66成分とからなる共重合体から選ばれる少なくとも一
種であることを特徴とする請求項1記載の延伸ポリアミ
ド繊維。3. The stretched product according to claim 1, wherein the crystalline polyamide (B) is at least one selected from polyamide 6, polyamide 66 and a copolymer composed of a polyamide 6 component and a polyamide 66 component. Polyamide fiber.
ミン、ジカルボン酸成分としてアジピン酸をそれぞれ7
0モル%以上含むモノマーを重合して得た結晶性ポリア
ミドもしくは共重合ポリアミド(A)を少なくとも20
重量%含むポリアミド樹脂を単軸もしくは二軸押出機を
用いて溶融し、紡糸口金を通して紡出し、紡糸口金面の
下方に位置する冷媒浴中に引き取って未延伸糸を得た
後、該ポリアミドのガラス転移温度(Tg)以上融点以
下の温度条件で2.5〜8.0倍に延伸された延伸ポリアミ
ド繊維を製造する方法であって、紡糸機の紡糸口金断面
積ADと、紡糸機から押し出された後冷媒浴中で冷却し
て得られた未延伸糸の断面積AMとの比AD/AMが
1.0〜3.0であり、紡糸機の溶融樹脂吐出口と冷却
用冷媒浴面との間に空気層を介し、かつ紡糸機から押し
出された糸を引き取る冷媒浴の温度(T)がTg−30
≦T≦Tg+10℃の範囲である延伸ポリアミド繊維の
製造方法。4. Meta-xylylenediamine as a diamine component and adipic acid as a dicarboxylic acid component are each 7
Crystalline polyamide or copolymerized polyamide (A) obtained by polymerizing a monomer containing 0 mol% or more of at least 20
A polyamide resin containing wt% is melted using a single-screw or twin-screw extruder, spun through a spinneret, and taken up in a refrigerant bath located below the surface of the spinneret to obtain an unstretched yarn. A method for producing a stretched polyamide fiber that has been stretched 2.5 to 8.0 times under a temperature condition of a glass transition temperature (Tg) or higher and a melting point or lower, comprising: a spinneret cross-sectional area AD of a spinning machine; The ratio AD / AM to the cross-sectional area AM of the undrawn yarn obtained by cooling in the refrigerant bath after the spinning is 1.0 to 3.0, and the molten resin discharge port of the spinning machine and the cooling bath surface for cooling. The temperature (T) of the refrigerant bath for drawing the yarn extruded from the spinning machine is Tg-30.
A method for producing a stretched polyamide fiber having a range of ≦ T ≦ Tg + 10 ° C.
%含むポリアミド樹脂が、更に、ポリアミド(A)以外
の他の結晶性ポリアミド(B)を80重量%以下含むも
のであることを特徴とする請求項4記載の延伸ポリアミ
ド繊維の製造方法。5. The polyamide resin containing at least 20% by weight of the polyamide (A) further contains 80% by weight or less of a crystalline polyamide (B) other than the polyamide (A). A method for producing the stretched polyamide fiber described.
面との間の距離が10〜150mmであることを特徴と
する請求項4記載の延伸ポリアミド繊維の製造方法。6. The method for producing a stretched polyamide fiber according to claim 4, wherein the distance between the molten resin discharge port of the spinning machine and the cooling coolant bath surface is 10 to 150 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33222696A JP3738794B2 (en) | 1995-12-26 | 1996-12-12 | Stretched polyamide fiber and method for producing the same |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33898195 | 1995-12-26 | ||
| JP7-338981 | 1995-12-26 | ||
| JP33222696A JP3738794B2 (en) | 1995-12-26 | 1996-12-12 | Stretched polyamide fiber and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09241924A true JPH09241924A (en) | 1997-09-16 |
| JP3738794B2 JP3738794B2 (en) | 2006-01-25 |
Family
ID=26574129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33222696A Expired - Lifetime JP3738794B2 (en) | 1995-12-26 | 1996-12-12 | Stretched polyamide fiber and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3738794B2 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002201569A (en) * | 2000-11-06 | 2002-07-19 | Toray Ind Inc | Rubber reinforcing cord and fiber reinforced rubber material |
| JP2006144144A (en) * | 2004-11-17 | 2006-06-08 | Nippon Filcon Co Ltd | Polyamide resin filament and industrial fabric using the same |
| JP2007100270A (en) * | 2005-10-07 | 2007-04-19 | Kb Seiren Ltd | Highly shrinkable fiber |
| WO2008130015A1 (en) * | 2007-04-18 | 2008-10-30 | Kb Seiren, Ltd. | Dividual conjugate fiber and, produced therefrom, fiber structure and wiping cloth |
| JP2011026762A (en) * | 2010-11-08 | 2011-02-10 | Kb Seiren Ltd | High shrinkage fiber |
| US8293364B2 (en) | 2007-04-18 | 2012-10-23 | Kb Seiren, Ltd. | Highly shrinkable fiber |
| WO2014027648A1 (en) | 2012-08-14 | 2014-02-20 | 三菱瓦斯化学株式会社 | Polyether polyamide fiber |
| JP2014037642A (en) * | 2012-08-14 | 2014-02-27 | Mitsubishi Gas Chemical Co Inc | Polyether polyamide fiber |
| JP2014037470A (en) * | 2012-08-14 | 2014-02-27 | Mitsubishi Gas Chemical Co Inc | Polyether polyamide fiber |
| TWI452187B (en) * | 2007-04-04 | 2014-09-11 | Kb Seiren Ltd | Composite fiber excellent in antistatic property, water absorption and contact cold sensitivity |
| US9512314B2 (en) | 2012-08-14 | 2016-12-06 | Mitsubishi Gas Chemical Company, Inc. | Polyether polyamide composition |
-
1996
- 1996-12-12 JP JP33222696A patent/JP3738794B2/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002201569A (en) * | 2000-11-06 | 2002-07-19 | Toray Ind Inc | Rubber reinforcing cord and fiber reinforced rubber material |
| JP2006144144A (en) * | 2004-11-17 | 2006-06-08 | Nippon Filcon Co Ltd | Polyamide resin filament and industrial fabric using the same |
| JP2007100270A (en) * | 2005-10-07 | 2007-04-19 | Kb Seiren Ltd | Highly shrinkable fiber |
| TWI452187B (en) * | 2007-04-04 | 2014-09-11 | Kb Seiren Ltd | Composite fiber excellent in antistatic property, water absorption and contact cold sensitivity |
| WO2008130015A1 (en) * | 2007-04-18 | 2008-10-30 | Kb Seiren, Ltd. | Dividual conjugate fiber and, produced therefrom, fiber structure and wiping cloth |
| US8293364B2 (en) | 2007-04-18 | 2012-10-23 | Kb Seiren, Ltd. | Highly shrinkable fiber |
| TWI460325B (en) * | 2007-04-18 | 2014-11-11 | Kb Seiren Ltd | Splitting conjugate fiber, textile using thereof and wiping cloth and method of producing textile and wiping cloth |
| JP2011026762A (en) * | 2010-11-08 | 2011-02-10 | Kb Seiren Ltd | High shrinkage fiber |
| WO2014027648A1 (en) | 2012-08-14 | 2014-02-20 | 三菱瓦斯化学株式会社 | Polyether polyamide fiber |
| JP2014037642A (en) * | 2012-08-14 | 2014-02-27 | Mitsubishi Gas Chemical Co Inc | Polyether polyamide fiber |
| JP2014037470A (en) * | 2012-08-14 | 2014-02-27 | Mitsubishi Gas Chemical Co Inc | Polyether polyamide fiber |
| US9512314B2 (en) | 2012-08-14 | 2016-12-06 | Mitsubishi Gas Chemical Company, Inc. | Polyether polyamide composition |
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|---|---|
| JP3738794B2 (en) | 2006-01-25 |
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