JPH09294553A - Production of ready-to-eat fried noodle - Google Patents
Production of ready-to-eat fried noodleInfo
- Publication number
- JPH09294553A JPH09294553A JP8130787A JP13078796A JPH09294553A JP H09294553 A JPH09294553 A JP H09294553A JP 8130787 A JP8130787 A JP 8130787A JP 13078796 A JP13078796 A JP 13078796A JP H09294553 A JPH09294553 A JP H09294553A
- Authority
- JP
- Japan
- Prior art keywords
- noodles
- dough
- starch
- noodle
- fried
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000012149 noodles Nutrition 0.000 title claims abstract description 159
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 235000013312 flour Nutrition 0.000 claims abstract description 22
- 241000209140 Triticum Species 0.000 claims abstract description 21
- 235000021307 Triticum Nutrition 0.000 claims abstract description 21
- 229920002472 Starch Polymers 0.000 claims abstract description 20
- 235000019698 starch Nutrition 0.000 claims abstract description 20
- 239000008107 starch Substances 0.000 claims abstract description 17
- 229920000881 Modified starch Polymers 0.000 claims abstract description 14
- 239000004368 Modified starch Substances 0.000 claims abstract description 14
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims abstract description 13
- 229940067606 lecithin Drugs 0.000 claims abstract description 13
- 235000010445 lecithin Nutrition 0.000 claims abstract description 13
- 239000000787 lecithin Substances 0.000 claims abstract description 13
- 235000019426 modified starch Nutrition 0.000 claims abstract description 13
- 238000004898 kneading Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 27
- 150000003839 salts Chemical class 0.000 claims description 16
- 150000004676 glycans Chemical class 0.000 claims description 14
- 229920001282 polysaccharide Polymers 0.000 claims description 14
- 239000005017 polysaccharide Substances 0.000 claims description 14
- 238000007493 shaping process Methods 0.000 claims description 14
- 230000008719 thickening Effects 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 4
- 241000207199 Citrus Species 0.000 claims description 3
- 235000020971 citrus fruits Nutrition 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 38
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 abstract 2
- 210000003254 palate Anatomy 0.000 abstract 1
- 235000002639 sodium chloride Nutrition 0.000 abstract 1
- 239000011780 sodium chloride Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 10
- 238000007796 conventional method Methods 0.000 description 9
- 235000012852 snack noodles Nutrition 0.000 description 9
- 240000003183 Manihot esculenta Species 0.000 description 8
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 239000003925 fat Substances 0.000 description 8
- 238000010411 cooking Methods 0.000 description 7
- 235000011194 food seasoning agent Nutrition 0.000 description 6
- 230000008961 swelling Effects 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 240000001972 Gardenia jasminoides Species 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 238000000635 electron micrograph Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 235000008446 instant noodles Nutrition 0.000 description 4
- 235000012054 meals Nutrition 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000010452 phosphate Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920001592 potato starch Polymers 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 4
- 238000010025 steaming Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 235000014593 oils and fats Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920006327 polystyrene foam Polymers 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 238000000944 Soxhlet extraction Methods 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Landscapes
- Noodles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、熱湯を注ぐか、鍋
等で茹でることによって喫食する即席油揚げ麺の製造方
法に関し、特に麺帯作成工程を改良した製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing instant fried noodles which is eaten by pouring boiling water or boiling in a pot or the like, and more particularly to a method for improving the noodle band making process.
【0002】[0002]
【従来の技術】即席麺を大別するとα(アルファ)化油
揚げ麺、α化非油揚げ麺の2タイプが挙げられ、ともに
製麺し蒸した後に水分を除去し、小麦粉澱粉がα化した
状態を保持させている。前記水分の除去方法として、油
揚げ(油で揚げること。)した場合を油揚げ麺(フライ
麺)、熱風乾燥やマイクロ波乾燥した場合を非油揚げ麺
(ノンフライ麺)とそれぞれ称している。前記油揚げ麺
は、原料に小麦粉、各種澱粉を用い、中華麺において
は、かんすいを、また和風麺においてはかんすいに代え
て重合リン酸塩等をそれぞれ使用し、必要に応じて食
塩、卵粉末、増粘多糖類、乳化油脂等を添加し混捏を経
て製麺し、切刃により麺線を形成し、所望により一定の
波型(ウェーブ)をかけ、連続蒸し機を通して蒸気によ
り糊化(α化)した後に、油揚げ工程を経て即席麺が得
られる。2. Description of the Related Art Improving noodles are roughly classified into two types, α (alpha) -ized fried noodles and α-ized non-fried fried noodles, both of which are made into steamed and steamed water, and then starch starch is gelatinized. Is held. As the method of removing water, fried noodles (fried in oil) when fried (fried) are referred to as fried noodles (fried noodles), and when dried in hot air or microwave are referred to as non-fried noodles (non-fried noodles). The fried noodles use wheat flour as a raw material, various starches, in Chinese noodles, kansui, and in Japanese-style noodles, polymerized phosphate or the like is used instead of kansui, respectively, salt, egg powder, if necessary. Thickening polysaccharides, emulsified oils and fats, etc. are added and kneaded to make noodles, the noodles are formed with a cutting blade, a certain wave shape (wave) is applied if desired, and gelatinized by steam through a continuous steamer (alpha conversion). After that, an instant noodle is obtained through a frying process.
【0003】前記油揚げ工程には、単一の油槽または複
数の油槽が使用されるのが通常である。該工程での従来
方法として知られる急速脱水(乾燥)を実施した場合、
急激な麺含水分の蒸発を引き起こす結果、麺内部の構造
が多孔質化(ポーラス化)するので、湯戻しについて即
時性をもたらし、製品の香味の変化が少ないという効果
とともに、即席麺に不可欠な簡便性を実現している。し
かし、前記蒸発があまりに急激なために、その食感が即
席油揚げ麺特有の歯切れのよさはあるものの、生麺(生
中華麺等)のごとき粘弾性のある食感は得られなかっ
た。そこで、即席油揚げ麺の油揚げ工程に代えて、熱風
乾燥やマイクロ波乾燥の方法がとられることがある。熱
風乾燥によるα化非油揚げ麺は、油揚げ工程でみられる
ほどの麺含水分の急激な蒸発がないことと、油分が少な
いので、その食感はあっさりしており、生麺(生中華麺
等)に近い食感になる。また、マイクロ波乾燥によるα
化非油揚げ麺は、急激な麺含水分の蒸発がおこり、その
食感は油揚げ麺に類した歯切れのよい傾向を示すことと
なるものの、生麺(生中華麺等)のごとき粘弾性のある
食感は得られなかった。A single oil tank or a plurality of oil tanks is usually used in the frying process. When performing rapid dehydration (drying) known as a conventional method in the step,
As a result of the rapid evaporation of the water content of noodles, the structure inside the noodles becomes porous (porous), which brings about the immediacy of hot water reconstitution and the effect that the flavor of the product changes little and is essential for instant noodles. Realizes simplicity. However, since the evaporation was too rapid, the texture had the crispness characteristic of instant fried noodles, but the viscoelastic texture such as raw noodles (raw Chinese noodles, etc.) was not obtained. Therefore, in place of the frying process of the instant frying noodles, hot air drying or microwave drying may be used. Pregelatinized non-fried noodles by hot air drying do not have the rapid evaporation of the water content of the noodles as seen in the frying process and have a low oil content, so the texture is light, and the raw noodles (raw Chinese noodles etc. ) It has a texture close to. In addition, α by microwave drying
The non-fried fried noodles undergo a rapid evaporation of the water content of the noodles, resulting in a crisp tendency similar to that of fried noodles, but viscoelasticity such as raw noodles (raw Chinese noodles, etc.). No texture was obtained.
【0004】また、生麺(生中華麺等)においては、エ
クストルーダー(押出しスクリュー)または押出し成型
機によって麺帯を成形し麺線とする手法が用いられてい
るが、即席油揚げ麺に該手法をそのまま応用することは
難しく、本発明者らの実験によると、従来のプレス成型
工程(エクストルーダー、成型ダイス)に基づく手法に
従った場合、油揚げ工程において、麺線の表面に火ぶく
れ(麺線の表面に薄膜ができふくらむ状態)ができやす
く、結果として麺の表面が荒れて粗面を呈した状態にな
ってしまい、外観上の見栄えが悪く、また喫食時には表
面が煮崩れた状態になることもあって食感が損なわれる
ことが確認された。For raw noodles (raw Chinese noodles, etc.), a method of forming noodle strips into noodle strips by using an extruder (extrusion screw) or an extrusion molding machine is used. It is difficult to apply as it is, and according to the experiments of the present inventors, when the method based on the conventional press molding process (extruder, molding die) is followed, the surface of the noodle strings blisters in the frying process ( A thin film is formed on the surface of the noodle string and it easily bulges. As a result, the noodle surface becomes rough and has a rough surface, the appearance is poor, and the surface is collapsed during eating. It has been confirmed that the texture may be impaired.
【0005】[0005]
【発明が解決しようとする課題】本発明においては、従
来の技術について、工程上での工夫を加え、油揚げ処理
を実施する即席麺において生麺同様の食感を有しなが
ら、油揚げ後の麺の膨化が少なく、しかも油分含有量が
従来の約20〜23%であるのに比較し約15〜17%
にまで減少させた即席油揚げ麺であって、湯戻し後の粘
弾性にすぐれるとともに、生麺にみられるような特有の
透明感を有する麺を作成する目的のため鋭意研究を重ね
た。DISCLOSURE OF THE INVENTION In the present invention, with regard to the prior art, noodles after deep-frying have the texture similar to that of raw noodles in instant noodles that are subjected to deep-frying treatment by adding ingenuity in the process. Has less swelling and the oil content is about 15-23% compared to the conventional 20-23%.
The present inventors have conducted intensive studies for the purpose of producing instant fried noodles that have been reduced to 10%, have excellent viscoelasticity after reconstitution with hot water, and have a peculiar transparency like that of raw noodles.
【0006】本発明は、前記目的を達成することによっ
て、既知の即席油揚げ麺とは外観および食感の点で一線
を画する優れた利点を有するものであって、生麺に近付
きそれと共通する特徴を備えた即席油揚げ麺の製造方法
を確立することにある。ここでいう即席油揚げ麺とは、
即席中華麺、即席和風麺、スナック麺をさす。[0006] The present invention achieves the above-mentioned object, and has an advantage that it is distinguished from the known instant fried noodles in terms of appearance and texture, and is similar to that of raw noodles. It is to establish a method for producing instant fried noodles with characteristics. The instant fried noodles here are
It refers to instant Chinese noodles, instant Japanese noodles, and snack noodles.
【0007】[0007]
【課題を解決するための手段】前記目的を達成するため
の本発明に係る即席油揚げ麺の製造方法の具体的手段と
しては、常法による製麺工程において、原料として小麦
粉、澱粉または加工澱粉を用い、必要によりかんすい、
食塩、増粘多糖類、乳化油脂、レシチン等を添加し、混
捏工程でドウを作成したあとに、該ドウについて脱気下
で圧力を加え小塊を作成する工程を整形工程の前に設け
るものであり、また、常法による製麺工程において、原
料として小麦粉、澱粉または加工澱粉を用い、必要によ
りかんすい、食塩、増粘多糖類、乳化油脂、レシチン等
を添加し、混捏工程でドウを作成したあとに、該ドウの
一部を脱気下で圧力を加え小塊を作成する工程を経て、
後続の整形工程で該小塊を残部のドウとともに複合する
こともよい。しかも、前記澱粉または加工澱粉につい
て、それに代えて油脂加工澱粉を使用することも好まし
い。Means for Solving the Problems As a concrete means of the method for producing instant fried noodles according to the present invention for achieving the above object, wheat flour, starch or modified starch is used as a raw material in a conventional noodle making process. Use, rinse if necessary,
Adding salt, thickening polysaccharide, emulsified oil and fat, lecithin, etc., and after making a dough in the kneading step, applying a pressure under deaeration to the dough to provide a step before forming step In addition, in a conventional noodle making process, wheat flour, starch or modified starch is used as a raw material, and citrus, salt, thickening polysaccharide, emulsified oil and fat, lecithin, etc. are added if necessary, and a dough is prepared in a kneading process. After that, a part of the dough is subjected to pressure under deaeration to create small pieces,
The blobs may be combined with the rest of the dough in a subsequent shaping step. In addition, it is also preferable to use oil-and-fat modified starch instead of the starch or modified starch.
【0008】[0008]
【発明の実施の形態】本発明の製造方法は、常法、すな
わち一般に知られている従来法の製麺工程である、加水
調整−混捏−整形(整形ロール)−複合(複合ロール)
−圧延(圧延ロール)−切出しの各工程において、新た
に前記混捏工程の後であって、整形工程の前に、脱気下
で圧力を加え、緻密で強固な性質と粘りを具備した後述
する小塊を作成し、それを複合し麺帯とする工程を加え
ること、また、前記混捏工程を経たドウの一部につい
て、脱気下で圧力を加え小塊を作成する工程を経て、後
続の整形工程で該小塊と残部のドウとを混合し複合して
麺帯とする工程を加えることにある。更に具体的に本発
明における小塊の作成手段を説明すると、ミキサーで混
捏(ミキサー中に小麦粉、各種澱粉を入れ、加水調整液
を添加しこねる作業)した後、エクストルーダーまたは
押出し成型機装置内を真空度400〜760mmHgの
脱気下で圧力を加え、直径5〜50mmのダイスを通し
て円筒状のドウ(生地)として圧送されたものを圧出時
に間欠的に切断し長さ5〜50mmの小塊とする。前記
小塊の緻密さと性質および大きさは、油揚げ処理後の麺
の膨化等に影響を及ぼす。BEST MODE FOR CARRYING OUT THE INVENTION The production method of the present invention is a conventional method, that is, a generally known conventional method of making noodles, that is, water adjustment-kneading-shaping (shaping roll) -composite (composite roll).
-Rolling (rolling roll) -In each step of cutting, after the kneading step and before the shaping step, a pressure is applied under deaeration to provide a dense and strong property and tenacity, which will be described later. Adding a step of forming a small piece and compounding it into a noodle band, and, for a part of the dough that has undergone the kneading step, a step of applying pressure under deaeration to form a small piece, followed by It is to add a step of mixing the small pieces and the remaining dough to form a noodle band in the shaping step. More specifically, the means for producing small pieces in the present invention will be explained. After kneading with a mixer (work in which wheat flour and various starches are put in the mixer, and a water-adjusting solution is added and kneaded), an extruder or an extruder machine is used. Is pressed under degassing with a vacuum degree of 400 to 760 mmHg, and the one that is pumped as a cylindrical dough (dough) through a die with a diameter of 5 to 50 mm is intermittently cut at the time of extruding and a small length of 5 to 50 mm Make a lump. The compactness, nature, and size of the small lumps affect the swelling of the noodles after frying.
【0009】本発明における重要な特徴である小塊につ
いて詳述すると、小麦粉、馬鈴薯澱粉あるいはタピオ
カ加工澱粉を主成分とする原材料に、必要に応じてかん
すい、食塩、乳化油脂等を加えて混捏した後、エクスト
ルーダーもしくは押出し成型機等で圧力をかけ脱気下
で、直径5〜50mmのダイスを通し円筒状としたもの
を長さ5〜50mmに切断し小塊としたもの。小麦
粉、馬鈴薯澱粉あるいは油脂加工澱粉を主成分とする原
材料に必要に応じてかんすい、食塩、乳化油脂等を加え
て混捏した後、エクストルーダーもしくは押出し成型機
等で圧力をかけ脱気下で、直径5〜50mmのダイスを
通し円筒状としたものを長さ5〜50mmに切断し小塊
としたもの。小麦粉、馬鈴薯澱粉あるいはタピオカ加
工澱粉を主成分とする原材料に、必要に応じて重合リン
酸塩、食塩、乳化油脂等を加えて混捏した後、エクスト
ルーダーもしくは押出し成型機等で圧力をかけ脱気下
で、直径5〜50mmのダイスを通し円筒状としたもの
を長さ5〜50mmに切断し小塊としたもの等で、前記
以外の通常即席麺の製造に用いられる原料が使用でき
る。The small lump, which is an important feature of the present invention, will be described in detail. A raw material containing wheat flour, potato starch or tapioca-modified starch as a main component was kneaded by adding kansai, salt, emulsified oil and fat, etc., if necessary. After that, while being deaerated by applying pressure with an extruder or an extruder, etc., a cylindrical one that is passed through a die with a diameter of 5 to 50 mm and cut into a length of 5 to 50 mm is made into a small block. If necessary, add kansui, salt, emulsified oil and fat to the raw material mainly composed of wheat flour, potato starch or oil-and-fat starch, and knead it, and then press it with an extruder or an extruder to depressurize the diameter. Cylindrical shape that is passed through a die of 5 to 50 mm and cut into a small piece with a length of 5 to 50 mm. If necessary, add polymeric phosphate, salt, emulsified oil and fat, etc. to the raw material mainly composed of wheat flour, potato starch or tapioca modified starch, and then knead it and degas it by applying pressure with an extruder or an extruder. Below, it is possible to use a raw material that is usually used for the production of instant noodles other than the above, such as a small one obtained by cutting a cylindrical one through a die having a diameter of 5 to 50 mm to a length of 5 to 50 mm.
【0010】このようにして作成した小塊を複合機(整
形ロールおよび複合ロール)に投入し、麺帯とした後に
切出し、蒸し工程後に油揚げ処理を行ない即席油揚げ麺
が製造されるものである。後述する本発明の実施例1で
作成した油揚げ麺の垂直断面の状態を示す図1(電子顕
微鏡写真。日立SW−510型。倍率33倍)から理解
される形状は、従来法に従って作成した比較例1の油揚
げ麺の垂直断面の状態を示す図2(電子顕微鏡写真。日
立SW−510型。倍率33倍)の形状が、油揚げ処理
前には、全く同じ断面積で生麺(圧延−切出し工程後の
麺)を調整したにもかかわらず、その膨化の状態および
大きさが大きく異なる。すなわち、本発明の製造方法に
従って得た麺の特徴は、従来の麺と同じく多孔質ではあ
るが、それぞれの孔が小さく、その分布も層状になって
おり、明らかに異なっている。その結果、麺全体として
は(1)油揚げ後の麺の膨化が少なくなる。(2)前記
膨化度の低下によって、油分含有量が従来の約20〜2
3%に比較し約15〜17%にまで少なくすることがで
きた。油分含有量の減少は、喫食時における油の摂取量
が減ることにもなり、また味の点でもスープの特徴を一
層発揮しやすいばかりでなく、熱風乾燥麺やマイクロ波
乾燥麺では得られない油の旨味も併せそなえている。ま
た本製法の麺は、スープが麺内部に浸透しやすく、しか
も麺に透明感を与えるために、既存の即席油揚げ麺と食
感および味の点だけでなく外観も異なり、生麺(生中華
麺等)に近似した麺となった。The small lumps thus prepared are put into a compound machine (shaping roll and compound roll), cut into noodle strips, cut out, and then fried to be processed after the steaming step to produce instant fried noodles. The shape understood from FIG. 1 (electron micrograph, Hitachi SW-510 type, magnification: 33 times) showing the state of the vertical cross-section of the fried noodles prepared in Example 1 of the present invention described later is a comparison prepared according to the conventional method. The shape of FIG. 2 (electron micrograph, Hitachi SW-510 type, magnification: 33 times) showing the state of the vertical cross section of the fried noodles of Example 1 has the same cross-sectional area before the fried treatment (raw-cut). Although the noodles after the process) were adjusted, the swelling state and size differed greatly. That is, the characteristics of the noodles obtained according to the production method of the present invention are porous like the conventional noodles, but their pores are small and the distribution thereof is layered, which is clearly different. As a result, (1) swelling of the noodles after deep-frying is reduced as a whole. (2) Due to the decrease in the swelling degree, the oil content is about 20 to 2 of the conventional one.
It could be reduced to about 15 to 17% as compared to 3%. Decreasing the oil content also reduces the intake of oil at the time of eating, and it is not only easier to exert the characteristics of soup in terms of taste, but it is not possible to obtain it with hot air dried noodles or microwave dried noodles. It also has the taste of oil. In addition, the noodles produced by this method differ from the existing instant fried noodles not only in texture and taste, but also in appearance because the soup easily penetrates into the noodles and gives the noodles a transparent appearance. The noodles became similar to noodles, etc.).
【0011】脱気下でドウを小塊としたことで、混捏時
に内部に包括された空気が脱気され、結合力のより強い
緻密で強固な小塊を形成することになる。この小塊が、
前記緻密で強固な性質と粘りを持ち合わせている程度が
大であるに従い、前述の食感および外観に関する特徴は
強調される。従って、原料の種類、混捏する際の加水量
等は重要な要因である。また、この小塊の作成には、エ
クストルーダーまたは押出し成型機等を使用するため、
製麺工程上で麺帯とするために原材料に求められる条件
のうち結合力、例えば小麦グルテンや増粘多糖類による
結合力が弱くても小塊を作成することが可能である。By forming the dough into small pieces under deaeration, the air entrapped inside during the kneading is deaerated, and a dense and strong small piece having a stronger binding force is formed. This blob
As the degree of having the dense and strong properties and the stickiness is large, the above-mentioned characteristics regarding the texture and the appearance are emphasized. Therefore, the types of raw materials, the amount of water added when kneading, etc. are important factors. In addition, since an extruder or an extruder is used to create this small block,
Among the conditions required for the raw materials for forming noodle strips in the noodle making process, even if the binding force, for example, the binding force of wheat gluten or thickening polysaccharide is weak, it is possible to prepare small pieces.
【0012】以下に本発明の最も好ましい具体的な条件
について詳しく説明する。小塊とする前の生地の調製
は、小麦粉、澱粉および加工澱粉を主成分とする原材料
に、必要に応じてかんすい、食塩、増粘多糖類、乳化油
脂、レシチン等を加えて2〜20分間混捏しドウとす
る。この場合の混捏は、バッチ型のミキサーおよび瞬間
混合ミキサーいずれでも可能である。The most preferable specific conditions of the present invention will be described in detail below. Preparation of dough before making into small lumps, 2 to 20 minutes by adding kansui, salt, thickening polysaccharides, emulsified oils and fats, lecithin, etc. to raw materials mainly composed of wheat flour, starch and modified starch Knead and dough. The kneading in this case can be performed by either a batch type mixer or an instantaneous mixing mixer.
【0013】次にこのドウを、エクストルーダーまたは
押出し成型機等を用い圧力をかけ、その出口で直径5〜
50mmのダイスを通し円筒状としたものを長さ5〜5
0mmに切断して小塊とする。その際に、前記エクスト
ルーダーまたは押出し成型機装置内を、真空度400〜
760mmHgの脱気下で圧力を加え、直径5〜50m
mのダイスを通し円筒状のドウ(生地)として圧送され
たものを圧出時に間欠的に切断し、長さ5〜50mmの
小塊とすることもできる。その大きさは、直径10〜3
0mm、長さは10〜30mm前後が望ましい。Next, pressure is applied to the dough using an extruder or an extruder, and the diameter of the dough is 5 to 5 at the outlet.
Cylindrical shape through a 50 mm die is 5-5 in length
Cut into 0 mm to make small pieces. At that time, the degree of vacuum of 400 to
Pressure is applied under degassing of 760 mmHg, diameter 5 to 50 m
It is also possible to intermittently cut a material that has been pumped as a cylindrical dough (dough) through a m die to form a small block having a length of 5 to 50 mm. Its size is 10-3 diameter
It is desirable that the length is 0 mm and the length is around 10 to 30 mm.
【0014】本発明者らは小麦粉の性状に関しても研究
を重ね、メッシュの粗い場合、60〜80メッシュパス
を使用した場合についても本発明による麺の作成を試
み、食感の傾向および外観は変わらないことも確認し
た。なお、ここで言う「メッシュ(mesh)」とは、
一辺が1inch(25.4mm)の中のふるい(篩)
目を通る粒子(小麦粉)の寸法を指し、「メッシュパ
ス」とは、前記ふるい目を通過可能な粒子(小麦粉)を
意味する。また馬鈴薯、タピオカ、コーン等の各種澱粉
に関しては、生澱粉、加工澱粉のいずれにおいても、従
来の製麺工程における添加量以上のもの(小麦粉に対し
40〜60%)を添加しても従来と同様にロール製麺が
可能であることを確認した。The inventors of the present invention have conducted extensive research on the properties of wheat flour, and have tried to make noodles according to the present invention even when the mesh is coarse and when 60 to 80 mesh pass is used, and the tendency of texture and appearance are changed. I also confirmed that it was not there. The "mesh" referred to here is
Sieve (sieve) in which one side is 1 inch (25.4 mm)
It refers to the size of particles (flour) that passes through the eye, and the term “mesh path” means particles (flour) that can pass through the sieve. Also, regarding various starches such as potatoes, tapioca, and corn, even if raw starch or processed starch is added in an amount more than the amount added in the conventional noodle making process (40 to 60% with respect to wheat flour), Similarly, it was confirmed that roll noodles were possible.
【0015】こうして、作成した小塊は従来どおりの製
麺方法によって製麺される。すなわち、前記小塊を複合
機(整形ロールおよび複合ロール)に投入することにな
る。この複合機は従来より一般的に使用されている即席
油揚げ麺用の複合機に何らの改良変更を要せずに、その
まま使用可能である。従って、整形ロールを経て小塊を
麺帯とし、該麺帯の厚さが10mm前後となるよう複合
ロールにより複合して圧延ロールへ移行する。この際、
複合せずに一枚のまま麺帯としても問題はない。圧延ロ
ールを通した後は、切刃によって所定の幅および厚みを
持たせた麺線とする。この麺線を、蒸気圧200〜5,
000mmAqの蒸気圧中で30〜300秒通過させ
る。蒸し上がった麺線は冷却し、表面の水分が乾きはじ
める程度とすることがよい。実際上の知見によると、前
記冷却が不十分だと、前述の火ぶくれ現象が多くなる傾
向にあった。さらに、該麺線を回転式のカッター等で所
定の長さに切断し、水あるいは調味液、調味油を塗布
し、所定の重量に調整し、油揚げ用のバスケットに投入
し油槽中を通過させる。このとき、110〜170℃の
油槽中を、通過後の麺の水分が1〜6%となるように通
過させることによって本発明の意図した好ましい即席油
揚げ麺が得られた。In this way, the small pieces thus prepared are made into noodles by a conventional noodle making method. That is, the small pieces are put into a multifunction machine (shaping roll and complex roll). This composite machine can be used as it is without any modification or modification to the conventional composite machine for instant fried noodles that has been generally used. Therefore, after passing through the shaping rolls, the small pieces are made into noodle strips, and the noodle strips are compounded by a composite roll so that the thickness of the noodle strips is about 10 mm, and the noodle strips are transferred. On this occasion,
There is no problem even if the noodle strips are used as they are without being combined. After passing through the rolling roll, the noodle strings are made to have a predetermined width and thickness by a cutting blade. This noodle string has a vapor pressure of 200 to 5,
Pass for 30-300 seconds in a vapor pressure of 000 mmAq. The steamed noodle strings are preferably cooled so that the water content on the surface begins to dry. According to practical knowledge, if the cooling is insufficient, the blistering phenomenon described above tends to increase. Further, the noodle strings are cut into a predetermined length with a rotary cutter or the like, water or seasoning liquid and seasoning oil are applied, and the weight is adjusted to a predetermined weight, and the noodle strings are put into a frying basket and passed through an oil tank. . At this time, preferable instant fried noodles intended by the present invention were obtained by passing the noodles through the oil tank at 110 to 170 ° C. so that the water content of the noodles after passing was 1 to 6%.
【0016】[0016]
【実施例】次に本発明について実施例を挙げて具体的に
説明する。 実施例1 小麦粉800g、タピオカ加工澱粉200g、かんすい
4.5g、食塩10g、クチナシ色素1.5g、増粘多
糖類2g、レシチン15gを水350mlに溶かし、横
型ミキサーで10分間混捏し、ドウとした。このドウを
押出し成型機を用いて真空度760mmHgの脱気下で
直径20mmのダイスを通し円筒状のドウ(生地)とし
て圧送されたものを圧出時に間欠的に切断し、直径20
mm、長さ20mmのチップ状の小塊とした。作成した
小塊を、複合機(整形ロールおよび複合ロール)により
厚さ10mmの麺帯とし、圧延ロールを通し、切刃#1
8(角)にて、厚さ1.4mmの麺線とした。この麺線
を蒸し機(蒸気圧1,500mmAq)で2分間蒸煮し
α化した。次いで、250mmの長さにカットし、必要
により既知の調味液等を溶かした水を20〜30ml前
後塗布した110〜120g相当量を1食とし、油揚げ
用のバスケットに投入し油槽温度120〜160℃で水
分を2〜5%前後まで蒸発させ、本発明の即席中華麺
(袋麺)を得た。EXAMPLES Next, the present invention will be specifically described with reference to examples. Example 1 Wheat flour 800 g, tapioca modified starch 200 g, kansui 4.5 g, salt 10 g, gardenia pigment 1.5 g, thickening polysaccharide 2 g, lecithin 15 g were dissolved in water 350 ml and kneaded with a horizontal mixer for 10 minutes to give a dough. . This dough was extruded under a vacuum degree of 760 mmHg by using an extrusion molding machine and passed through a die having a diameter of 20 mm to form a cylindrical dough (dough), which was intermittently cut at the time of extruding to obtain a diameter of 20 mm.
mm, and a length of 20 mm was obtained as a chip-shaped small lump. The prepared small pieces are made into noodle strips having a thickness of 10 mm by a compound machine (shaping roll and compound roll), passed through a rolling roll, and a cutting blade # 1
A noodle band having a thickness of 1.4 mm was formed at 8 (corners). This noodle string was steamed for 2 minutes with a steamer (vapor pressure 1,500 mmAq) to be converted into α. Then, cut into a length of 250 mm, and if necessary, about 20 to 30 ml of water in which a known seasoning liquid or the like is dissolved is applied, and 110 to 120 g of the equivalent amount is taken as one meal and put into a basket for frying and an oil tank temperature of 120 to 160. The water content was evaporated to about 2 to 5% at 0 ° C to obtain the instant Chinese noodles (bag noodles) of the present invention.
【0017】実施例2 小麦粉700g、タピオカ加工澱粉300g、かんすい
4.5g、食塩10g、クチナシ色素1.5g、増粘多
糖類2g、レシチン15gを水360mlに溶かし、横
型ミキサーで10分間混捏し、ドウとした。このドウを
押出し成型機を用いて真空度760mmHgの脱気下で
直径20mmのダイスを通し円筒状のドウ(生地)とし
て圧送されたものを圧出時に間欠的に切断し、直径20
mm、長さ20mmのチップ状の小塊とした。作成した
小塊を、複合機(整形ロールおよび複合ロール)により
厚さ10mmの麺帯とし、さらに圧延ロールを通し、切
刃#22(角)にて厚さ1.2mmの麺線とした。この
麺線を蒸し機(蒸気圧1,500mmAq)で2分間蒸
煮しα化した。次いで、250mmの長さにカットし、
必要により既知の調味液等を溶かした水を20〜30m
l前後塗布した80〜90g相当量を1食とし、油揚げ
用のバスケットに投入し、油槽温度120〜160℃で
水分を2〜5%前後まで蒸発させ、本発明のスナック麺
(カップ中華麺)を得た。Example 2 700 g of wheat flour, 300 g of processed tapioca starch, 4.5 g of kansui, 10 g of salt, 1.5 g of gardenia pigment, 2 g of thickening polysaccharide and 15 g of lecithin were dissolved in 360 ml of water and kneaded with a horizontal mixer for 10 minutes, It was a dough. This dough was extruded under a vacuum degree of 760 mmHg by using an extrusion molding machine and passed through a die having a diameter of 20 mm to form a cylindrical dough (dough), which was intermittently cut at the time of extruding to obtain a diameter of 20 mm.
mm, and a length of 20 mm was obtained as a chip-shaped small lump. The prepared small block was made into a noodle strip having a thickness of 10 mm by a compound machine (shaping roll and compound roll), further passed through a rolling roll, and was made into a noodle band having a thickness of 1.2 mm by a cutting edge # 22 (corner). This noodle string was steamed for 2 minutes with a steamer (vapor pressure 1,500 mmAq) to be converted into α. Then cut it to a length of 250 mm,
20 to 30 m of water in which known seasoning liquid is dissolved if necessary
The amount corresponding to 80 to 90 g applied around 1 is taken as one meal, put in a basket for frying, and water is evaporated to about 2 to 5% at an oil tank temperature of 120 to 160 ° C. to prepare the snack noodles (cup Chinese noodles) of the present invention. Got
【0018】実施例3 小麦粉600g、タピオカ油脂加工澱粉400g、重合
リン酸塩4.5g、食塩10g、増粘多糖類2g、レシ
チン15gを水380mlに溶かし、横型ミキサーで1
0分間混捏し、ドウとした。このドウを押出し成型機を
用いて真空度760mmHgの脱気下で直径20mmの
ダイスを通し円筒状のドウ(生地)として圧送されたも
のを圧出時に間欠的に切断し、直径20mm、長さ10
mmのチップ状の小塊とした。作成した小塊を、複合機
(整形ロールおよび複合ロール)により厚さ10mmの
麺帯とし、さらに圧延ロールを通し、切刃#12(角)
にて厚さ1.0mmの麺線とした。この麺線を蒸し機
(蒸気圧2,000mmAq)で2分間蒸煮しα化し
た。次いで、250mmの長さにカットし、必要により
既知の調味液等を溶かした水を20〜30ml前後塗布
した80〜90g相当量を1食とし、油揚げ用のバスケ
ットに投入し、油槽温度120〜160℃で水分を2〜
5%前後まで蒸発させ、本発明のスナック麺(カップ和
風麺)を得た。Example 3 600 g of wheat flour, 400 g of tapioca oil-and-fat processed starch, 4.5 g of polymerized phosphate, 10 g of salt, 2 g of thickening polysaccharide and 15 g of lecithin were dissolved in 380 ml of water and mixed with 1 in a horizontal mixer.
Knead for 0 minutes to make a dough. This dough was extruded with a vacuum degree of 760 mmHg through a die with a diameter of 20 mm under pressure to form a cylindrical dough (dough) which was intermittently cut at the time of extruding to obtain a diameter of 20 mm and a length. 10
mm in the form of chips. The prepared small pieces are made into noodle strips with a thickness of 10 mm by a compound machine (shaping roll and compound roll), further passed through a rolling roll, and a cutting edge # 12 (corner)
A noodle band having a thickness of 1.0 mm was prepared. The noodle strings were steamed for 2 minutes with a steamer (vapor pressure of 2,000 mmAq) to be converted into α. Then, cut into a length of 250 mm, and if necessary, about 20 to 30 ml of water in which a known seasoning liquid or the like is dissolved is applied, and 80 to 90 g of the equivalent amount is taken as one meal and put in a basket for frying, and an oil tank temperature of 120 to 2 to 160 ℃
The snack noodles (cup Japanese noodles) of the present invention were obtained by evaporating to about 5%.
【0019】実施例4 小麦粉800g、馬鈴薯澱粉200g、かんすい4.5
g、食塩10g、増粘多糖類2g、レシチン15gを水
350mlに溶かし、横型ミキサーで10分間混捏し、
ドウとした。このドウの一部を750mmHgの脱気下
で直径20mmのダイスを通し円筒状のドウ(生地)と
して圧送されたものを圧出時に間欠的に切断し、直径2
0mm、長さ20mmのチップ状の小塊とした。作成し
た小塊と残部のドウを重量比1:1で混合し、複合機
(整形ロールおよび複合ロール)により厚さ10mmの
麺帯とし、さらに圧延ロールを通し、切刃#18(角)
にて厚さ1.4mmの麺線とした。この麺線を蒸し機
(蒸気圧1,500mmAq)で2分間蒸煮しα化し
た。次いで、250mmの長さにカットし、必要により
既知の調味液等を溶かした水を20〜30ml前後塗布
した110〜120g相当量を1食とし、油揚げ用のバ
スケットに投入し、油槽温度120〜160℃で水分を
2〜5%前後まで蒸発させ、本発明の即席中華麺(袋
麺)を得た。Example 4 Wheat flour 800 g, potato starch 200 g, Kansui 4.5
g, salt 10 g, thickening polysaccharide 2 g, lecithin 15 g were dissolved in water 350 ml and kneaded with a horizontal mixer for 10 minutes,
It was a dough. A part of this dough was sent under pressure of 750 mmHg through a die with a diameter of 20 mm to form a cylindrical dough (dough), and the dough was intermittently cut at the time of extruding.
Chip-like small pieces having a length of 0 mm and a length of 20 mm were formed. The prepared small pieces and the rest of the dough are mixed at a weight ratio of 1: 1 and made into a noodle strip having a thickness of 10 mm by a compound machine (shaping roll and compound roll), further passed through a rolling roll, and a cutting edge # 18 (square)
A noodle band having a thickness of 1.4 mm was prepared. This noodle string was steamed for 2 minutes with a steamer (vapor pressure 1,500 mmAq) to be converted into α. Then, cut into a length of 250 mm, and if necessary, about 20 to 30 ml of water in which a known seasoning liquid or the like is dissolved is applied, and 110 to 120 g equivalent amount is taken as one meal and put into a deep frying basket, and an oil tank temperature of 120 to Moisture was evaporated to about 2 to 5% at 160 ° C. to obtain instant Chinese noodles (bag noodles) of the present invention.
【0020】以下の条件で比較例1ないし3を作成し
た。 比較例1 小麦粉800g、タピオカ加工澱粉200g、かんすい
4.5g、食塩10g、クチナシ色素1.5g、増粘多
糖類2g、レシチン15gを水350mlに溶かし、横
型ミキサーで15分間混捏し、ドウとした。このドウを
既存の製造工程を利用し常法により麺帯とした後、圧
延、切出し、蒸煮、油揚げ処理を実施例1と同条件にて
施し、即席中華麺(袋麺)を得た。Comparative Examples 1 to 3 were prepared under the following conditions. Comparative Example 1 Wheat flour 800 g, tapioca modified starch 200 g, kansui 4.5 g, salt 10 g, gardenia pigment 1.5 g, thickening polysaccharide 2 g, lecithin 15 g were dissolved in water 350 ml and kneaded with a horizontal mixer for 15 minutes to give a dough. . This dough was made into noodle strips by a conventional method using an existing production process, and then subjected to rolling, cutting, steaming, and frying under the same conditions as in Example 1 to obtain instant Chinese noodles (bag noodles).
【0021】比較例2 小麦粉700g、タピオカ加工澱粉300g、かんすい
4.5g、食塩10g、クチナシ色素1.5g、増粘多
糖類2g、レシチン15gを水360mlに溶かし、横
型ミキサーで15分間混捏し、ドウとした。このドウを
既存の製造工程を利用し常法により麺帯とした後、圧
延、切出し、蒸煮、油揚げ処理を実施例2と同条件にて
施し、スナック麺(カップ中華麺)を得た。Comparative Example 2 700 g of wheat flour, 300 g of processed tapioca starch, 4.5 g of kansui, 10 g of salt, 1.5 g of gardenia pigment, 2 g of thickening polysaccharide and 15 g of lecithin were dissolved in 360 ml of water and kneaded with a horizontal mixer for 15 minutes, It was a dough. This dough was made into noodle strips by a conventional method using an existing production process, and then subjected to rolling, cutting, steaming, and frying under the same conditions as in Example 2 to obtain snack noodles (cup Chinese noodles).
【0022】比較例3 小麦粉700g、タピオカ加工澱粉300g、重合リン
酸塩4.5g、食塩10g、増粘多糖類2g、レシチン
15gを水360mlに溶かし、横型ミキサーで15分
間混捏してドウとした。このドウを既存の製造工程を利
用し常法により麺帯とした後、圧延、切出し、蒸煮、油
揚げ処理を実施例3と同条件にて施し、スナック麺(カ
ップ和風麺)を得た。Comparative Example 3 700 g of wheat flour, 300 g of processed tapioca starch, 4.5 g of polymerized phosphate, 10 g of salt, 2 g of thickening polysaccharide and 15 g of lecithin were dissolved in 360 ml of water and kneaded with a horizontal mixer for 15 minutes to give a dough. . This dough was made into noodle strips by a conventional method using an existing production process, and then subjected to rolling, cutting, steaming, and frying under the same conditions as in Example 3 to obtain snack noodles (cup-style Japanese noodles).
【0023】前記実施例1〜4と比較例1〜3につき麺
の物性試験と官能比較評価を行い、その結果を表1に示
す。For the above-mentioned Examples 1 to 4 and Comparative Examples 1 to 3, physical property tests and sensory comparison evaluation of noodles were conducted, and the results are shown in Table 1.
【0024】[0024]
【表1】 [Table 1]
【0025】各評価方法における喫食までの調理方法
は、実施例1および4、比較例1が麺を十分に沸騰して
いる湯水500ccを注いだ鍋に入れ火にかけ3分間の
調理、実施例2および比較例2は、麺を発泡スチロール
製の容器にいれ熱湯を400cc注ぎ、フタをして3分
間の調理、実施例3および比較例3は、麺を発泡スチロ
ール製の容器にいれ熱湯を400cc注ぎ、フタをして
4分間の調理とした。試食の官能評価は、前記調理後
に、熟練の試食パネラー20名によって行い、その平均
を評価点とした。食感についての官能評価基準は以下の
とおりである。 5 良好 4 やや良好 3 ふつう…比較例の評価点とした。 2 やや不良 1 不良In each of the evaluation methods, the cooking method up to eating was carried out in Examples 1 and 4 and Comparative Example 1 by putting 500 cc of boiling boiling water in a pan poured into boiling water and cooking for 3 minutes. And Comparative Example 2 put noodles in a polystyrene foam container and pour 400 cc of hot water, cover and cook for 3 minutes, Example 3 and Comparative Example 3 put noodles in a polystyrene foam container and pour 400 cc of hot water, Cover and cook for 4 minutes. The sensory evaluation of the tasting was performed by 20 skilled tasting panelists after the cooking, and the average thereof was used as the evaluation point. The sensory evaluation criteria for texture are as follows. 5 Good 4 Somewhat good 3 Normal ... The evaluation points of the comparative examples. 2 Slightly bad 1 Bad
【0026】油分の測定は、実験器具のソックスレー抽
出器(Soxhlet’s extractor)を使
用し、それは、固体試料中の不揮発性可溶成分を揮発性
溶媒(アルコールやエーテル)を用いて抽出する装置と
して知られており、該装置に基づくソックスレー抽出法
により該麺に含まれる油分を抽出し、重量パーセント
(%)で表示した。The measurement of oil content uses a Soxhlet extractor of a laboratory instrument, which is an apparatus for extracting non-volatile soluble components in a solid sample with a volatile solvent (alcohol or ether). It is known that the oil content contained in the noodles is extracted by the Soxhlet extraction method based on the apparatus and expressed as a weight percentage (%).
【0027】カップ麺のほぐれについての評価基準は以
下のとおりである。 5 良好…熱湯注入1分後の麺の中央にはしを入れ左右
にひらき、1回で完全にほぐれた状態 4 やや良好…熱湯注入1分後の麺の中央にはしを入れ
左右にひらき、2回で完全にほぐれた状態 3 ふつう…熱湯注入1分後の麺の中央にはしを入れ左
右にひらき、3〜4回でほぼほぐれた状態 2 やや不良…熱湯注入1分後の麺の中央にはしを入れ
左右にひらき、5回以上でほぼほぐれた状態 1 不良…熱湯注入1分後の麺の中央にはしを入れ左右
にひらき、5回以上でも塊が残る状態The evaluation criteria for loosening cup noodles are as follows. 5 Good… 1 minute after pouring hot water, put the center of the noodles and open it to the left and right, completely unraveled at once 4 Fair… Good 1 minute after pouring hot water, put the center of the noodles and open it to the left and right Completely unraveled in 2 times 3 Normal ... 1 minute after pouring hot water, put noodles in the center of the noodles and open to the left and right, 3-4 times in an unraveled state 2 Slightly bad ... 1 minute after pouring hot water Put a chopstick in the center of the bowl and open it to the left and right, and it is loosened more than 5 times. 1 Poor ... 1 minute after pouring hot water Put a chopstick in the center of the noodle and open it to the left and right
【0028】油揚げ処理後の麺の膨化に関する測定は、
実体顕微鏡写真(ニコンSMZ−U−3)にて、実体用
対物ミクロメーターを用い、該麺の垂直断面方向で写真
を撮影し、その断面積を求め、比較例(常法により製麺
したもの)を100%とした場合の比で表した。The swelling of noodles after fried treatment is measured by
Using a stereoscopic microscope photograph (Nikon SMZ-U-3), a photograph was taken in the vertical cross-sectional direction of the noodles using a substance objective micrometer, the cross-sectional area was determined, and a comparative example (noodles prepared by a conventional method) ) Is defined as 100%.
【0029】本発明上、湯戻し後の麺の粘弾性をたしか
めるために前述の官能評価の他に、以下の物性試験を行
った。現在、粘弾性を官能との関連においてそのまま数
値化することは難しいとするのが定説である。そこで本
発明の試験においては、実施例について切断強度と伸張
性を測定し、比較例との相対比較においてグラフ化し指
標とした。麺の切断強度については、レオメーター(不
動工業社製)を用い測定した。前記レオメーターによる
切断強度試験は、200gの加重をかけて並置した4本
の麺をピアノ線で切断し、その際のピアノ線にかかる重
量をグラム(g)で表した。麺の伸張性試験について
は、調理後1分後における麺の伸びを、麺の先端に7.
2gの重りをつけ、伸びた長さ(mm)を測定した。こ
の測定結果を即席中華麺(袋麺)、スナック麺(カップ
中華麺)、スナック麺(カップ和風麺)の各実施例、比
較例において、切断強度、伸張性をそれぞれX軸、Y軸
にとり、比較例の切断強度、伸張性を1とした場合の実
施例の値をプロットした(図3、図4、図5)。In the present invention, in order to confirm the viscoelasticity of noodles after reconstitution with hot water, the following physical property tests were conducted in addition to the above-mentioned sensory evaluation. At present, it is a dogma that it is difficult to quantify viscoelasticity as it is in relation to sensuality. Therefore, in the test of the present invention, the breaking strength and the extensibility were measured for the examples, and were graphed and used as an index in the relative comparison with the comparative examples. The cutting strength of noodles was measured using a rheometer (made by Fudo Kogyo Co., Ltd.). In the cutting strength test using the rheometer, four noodles juxtaposed by applying a weight of 200 g were cut with a piano wire, and the weight applied to the piano wire at that time was expressed in grams (g). Regarding the stretchability test of noodles, the elongation of the noodles 1 minute after cooking was measured at the tip of the noodles.
A weight of 2 g was applied, and an extended length (mm) was measured. The measurement results are taken in the instant Chinese noodles (bag noodles), snack noodles (cup Chinese noodles), snack noodles (cup Japanese-style noodles) in each of the Examples and Comparative Examples, the cutting strength and extensibility on the X axis and the Y axis, respectively. The values of the examples were plotted when the breaking strength and extensibility of the comparative example were set to 1 (FIGS. 3, 4, and 5).
【0030】[0030]
【発明の効果】本発明の製造方法により、従来と同様の
油揚げ工程を用い、従来の即席油揚げ麺とはその傾向を
異にし、後述の生麺よりの麺、すなわち(1)油揚げ後
の麺の膨化が少なく(2)油分含有量が従来の約20〜
23%に比較し約15〜17%にまで減少し(3)湯戻
し後の麺に生麺様の粘弾性と透明感を有する即席油揚げ
麺を実現できた。すなわち既存の即席油揚げ麺とは、食
感や味だけでなく外観も異なる、例えるなら生麺よりの
即席油揚げ麺となった。EFFECTS OF THE INVENTION According to the production method of the present invention, the same frying process as in the prior art is used, and the tendency thereof is different from that of conventional instant fried noodles. (2) Oil content is about 20 to
It was reduced to about 15 to 17% compared to 23%. (3) Instant fried noodles having viscoelasticity and transparency like raw noodles could be realized in noodles after reconstitution with hot water. In other words, the instant fried noodles differ not only in texture and taste but also in appearance from the existing instant fried noodles.
【図1】 本発明の実施例1で作成した油揚げ麺の垂直
断面の状態を示す電子顕微鏡写真(倍率33倍)FIG. 1 is an electron micrograph showing the state of a vertical cross section of fried noodles prepared in Example 1 of the present invention (magnification: 33 times).
【図2】 従来法に従って作成した比較例1の油揚げ麺
の垂直断面の状態を示す電子顕微鏡写真(倍率33倍)FIG. 2 is an electron micrograph (magnification: 33 times) showing a state of a vertical cross section of fried noodles of Comparative Example 1 prepared according to a conventional method.
【図3】 実施例1、4および比較例1で作成した即席
中華麺(袋麺)の調理後1分後における切断強度および
伸張性を示すグラフFIG. 3 is a graph showing the cutting strength and extensibility of the instant Chinese noodles (bag noodles) prepared in Examples 1 and 4 and Comparative Example 1 after 1 minute from cooking.
【図4】 実施例2および比較例2で作成したスナック
麺(カップ中華麺)の調理後1分後における切断強度お
よび伸張性を示すグラフFIG. 4 is a graph showing the cutting strength and extensibility of the snack noodles (cup Chinese noodles) prepared in Example 2 and Comparative Example 2 after 1 minute from cooking.
【図5】 実施例3および比較例3で作成したスナック
麺(カップ和風麺)の調理後1分後における切断強度お
よび伸張性を示すグラフFIG. 5 is a graph showing the cutting strength and extensibility of the snack noodles (cup-style Japanese noodles) prepared in Example 3 and Comparative Example 1 after 1 minute from cooking.
Claims (3)
て小麦粉、澱粉または加工澱粉を用い、必要によりかん
すい、食塩、増粘多糖類、乳化油脂、レシチン等を添加
し、混捏工程でドウを作成したあとに、該ドウについて
脱気下で圧力を加え小塊を作成する工程を整形工程の前
に設けることを特徴とする即席油揚げ麺の製造方法。1. In a conventional noodle making process, wheat flour, starch or modified starch is used as a raw material, and citrus, salt, thickening polysaccharide, emulsified oil and fat, lecithin, etc. are added if necessary, and a dough is prepared in a kneading process. After that, a step of applying pressure to the dough under deaeration to form small pieces is provided before the shaping step, and the method for producing instant fried noodles.
て小麦粉、澱粉または加工澱粉を用い、必要によりかん
すい、食塩、増粘多糖類、乳化油脂、レシチン等を添加
し、混捏工程でドウを作成したあとに、該ドウの一部を
脱気下で圧力を加え小塊を作成する工程を経て、後続の
整形工程で該小塊を残部のドウとともに複合することを
特徴とする即席油揚げ麺の製造方法。2. In a conventional noodle making process, wheat flour, starch or modified starch is used as a raw material, and citrus, salt, thickening polysaccharide, emulsified oil and fat, lecithin, etc. are added if necessary, and a dough is prepared in a kneading process. After that, after a step of applying a pressure to a part of the dough under deaeration to create a small mass, the small mass is compounded with the rest of the dough in a subsequent shaping step. Production method.
に代えて油脂加工澱粉を使用することを特徴とする請求
項1または2記載の即席油揚げ麺の製造方法。3. The method for producing instant fried noodles according to claim 1, wherein the starch or the modified starch is replaced with a fat-and-oil modified starch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13078796A JP3195740B2 (en) | 1996-04-26 | 1996-04-26 | Manufacturing method of instant fried noodles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13078796A JP3195740B2 (en) | 1996-04-26 | 1996-04-26 | Manufacturing method of instant fried noodles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09294553A true JPH09294553A (en) | 1997-11-18 |
| JP3195740B2 JP3195740B2 (en) | 2001-08-06 |
Family
ID=15042682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13078796A Expired - Lifetime JP3195740B2 (en) | 1996-04-26 | 1996-04-26 | Manufacturing method of instant fried noodles |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3195740B2 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005034104A (en) * | 2003-07-18 | 2005-02-10 | J-Oil Mills Inc | Instant noodle and method for producing the same |
| JP2008524996A (en) * | 2004-12-23 | 2008-07-17 | ネステク ソシエテ アノニム | Method for producing dry noodles for non-fry instant cooking |
| WO2010101268A1 (en) | 2009-03-06 | 2010-09-10 | サンヨー食品株式会社 | Instant dry noodles and method for producing same |
| WO2012029195A1 (en) * | 2010-09-03 | 2012-03-08 | サンヨー食品株式会社 | Instant dried noodles and process for producing the same |
| JP2017051157A (en) * | 2015-09-11 | 2017-03-16 | 日清食品ホールディングス株式会社 | Instant fried noodle |
| JP6325184B1 (en) * | 2017-02-15 | 2018-05-16 | 日清食品ホールディングス株式会社 | Production method of instant fried noodles |
| TWI705768B (en) * | 2016-10-27 | 2020-10-01 | 日商日清食品控股股份有限公司 | Instant fried noodles |
| JP2022173924A (en) * | 2021-05-10 | 2022-11-22 | サンヨー食品株式会社 | Instant fried noodles and method for producing the same |
| JP2023108482A (en) * | 2022-01-25 | 2023-08-04 | エースコック株式会社 | Method for producing instant fried noodles |
| JP2024152336A (en) * | 2023-04-14 | 2024-10-25 | エースコック株式会社 | Instant fried noodles and their manufacturing method |
| JP2024152334A (en) * | 2023-04-14 | 2024-10-25 | エースコック株式会社 | Manufacturing method of instant fried noodles and instant fried noodles |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6342930B2 (en) * | 2016-03-07 | 2018-06-13 | 日清食品ホールディングス株式会社 | Production method of instant fried noodles |
-
1996
- 1996-04-26 JP JP13078796A patent/JP3195740B2/en not_active Expired - Lifetime
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005034104A (en) * | 2003-07-18 | 2005-02-10 | J-Oil Mills Inc | Instant noodle and method for producing the same |
| JP2008524996A (en) * | 2004-12-23 | 2008-07-17 | ネステク ソシエテ アノニム | Method for producing dry noodles for non-fry instant cooking |
| WO2010101268A1 (en) | 2009-03-06 | 2010-09-10 | サンヨー食品株式会社 | Instant dry noodles and method for producing same |
| JP2010207107A (en) * | 2009-03-06 | 2010-09-24 | Sanyo Shokuhin Kk | Instant dried noodle and method for producing the same |
| EP2404506A4 (en) * | 2009-03-06 | 2012-08-29 | Sanyo Foods Co Ltd | INSTANT DEHYDRATED NOODLES AND METHOD FOR THE PRODUCTION THEREOF |
| WO2012029195A1 (en) * | 2010-09-03 | 2012-03-08 | サンヨー食品株式会社 | Instant dried noodles and process for producing the same |
| JP2017051157A (en) * | 2015-09-11 | 2017-03-16 | 日清食品ホールディングス株式会社 | Instant fried noodle |
| WO2017043187A1 (en) * | 2015-09-11 | 2017-03-16 | 日清食品ホールディングス株式会社 | Fried instant noodles |
| CN106714574A (en) * | 2015-09-11 | 2017-05-24 | 日清食品控股株式会社 | Fried instant noodles |
| US12137718B2 (en) | 2015-09-11 | 2024-11-12 | Nissin Foods Holdings Co., Ltd. | Instant fried noodles |
| RU2714250C2 (en) * | 2015-09-11 | 2020-02-13 | Ниссин Фудз Холдингз Ко., Лтд. | Fried instant noodles |
| TWI705768B (en) * | 2016-10-27 | 2020-10-01 | 日商日清食品控股股份有限公司 | Instant fried noodles |
| WO2018150479A1 (en) * | 2017-02-15 | 2018-08-23 | 日清食品ホールディングス株式会社 | Method for manufacturing instant fried noodles |
| EP3583855A4 (en) * | 2017-02-15 | 2020-08-26 | Nissin Foods Holdings Co., Ltd. | METHOD FOR PRODUCING FRIED INSTANT NOODLES |
| JP6325184B1 (en) * | 2017-02-15 | 2018-05-16 | 日清食品ホールディングス株式会社 | Production method of instant fried noodles |
| US12376611B2 (en) | 2017-02-15 | 2025-08-05 | Nissin Foods Holdings Co., Ltd. | Method for producing instant fried noodles |
| JP2022173924A (en) * | 2021-05-10 | 2022-11-22 | サンヨー食品株式会社 | Instant fried noodles and method for producing the same |
| JP2023108482A (en) * | 2022-01-25 | 2023-08-04 | エースコック株式会社 | Method for producing instant fried noodles |
| JP2024152336A (en) * | 2023-04-14 | 2024-10-25 | エースコック株式会社 | Instant fried noodles and their manufacturing method |
| JP2024152334A (en) * | 2023-04-14 | 2024-10-25 | エースコック株式会社 | Manufacturing method of instant fried noodles and instant fried noodles |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3195740B2 (en) | 2001-08-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2754588C (en) | Instant dried noodles and process for producing the same | |
| JPH09294553A (en) | Production of ready-to-eat fried noodle | |
| CN110234234B (en) | Manufacturing method of instant fried noodles | |
| JPS5963152A (en) | Preparation of noodle which can be quickly reconstituted | |
| TW201733458A (en) | Method of producing fried instant noodles | |
| JP2003102413A (en) | Instant deep-fried noodles and method for producing the same | |
| RU2714250C2 (en) | Fried instant noodles | |
| JP5719064B1 (en) | Konjac-containing noodle and method for producing the same | |
| JP2985941B2 (en) | Instant noodles and method for producing the same | |
| WO2017099133A1 (en) | Method for producing rice vermicelli-type rice flour noodles | |
| JP7282062B2 (en) | instant fried noodles | |
| JP2599208B2 (en) | Manufacturing method of instant noodles | |
| JPS60221047A (en) | New method for producing bean jelly stick | |
| KR101811237B1 (en) | Low-calorie konjac food using amorphophallus konjac and method for manufacturing the same | |
| JP7267513B2 (en) | Method for producing instant fried noodles and instant fried noodles | |
| JP7693363B2 (en) | Dried buckwheat | |
| TWI705768B (en) | Instant fried noodles | |
| JP2000041605A (en) | Pasta for boiling, pasta for retort cooking and their production | |
| JPS60199351A (en) | Production of hamburger like food | |
| JPH0372258B2 (en) | ||
| Shermatovich et al. | METHODS OF FORMING PASTA AND REDUCING THE AMOUNT OF IN THE FINISHED PRODUCT WHILE IN CREASING THE EFFICTIENCY OF THE DRYING PROCESS BY FRYING IN OIL | |
| FI69392C (en) | FOERFARANDE FOER FRAMSTAELLNING AV UPPSVAELLD SPANNMAOLSPRODUKT. | |
| HK40008859A (en) | Method for manufacturing instant fried noodles | |
| HK40008859B (en) | Method for manufacturing instant fried noodles | |
| JPH0372259B2 (en) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 19990402 |
|
| RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 19990712 |
|
| A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A821 Effective date: 19990712 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20000724 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20000815 |
|
| A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20001013 |
|
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20010515 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20010525 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090601 Year of fee payment: 8 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090601 Year of fee payment: 8 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100601 Year of fee payment: 9 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100601 Year of fee payment: 9 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110601 Year of fee payment: 10 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120601 Year of fee payment: 11 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130601 Year of fee payment: 12 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140601 Year of fee payment: 13 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |