JPH0931405A - Rapidly curable dipping coating - Google Patents

Rapidly curable dipping coating

Info

Publication number
JPH0931405A
JPH0931405A JP7179149A JP17914995A JPH0931405A JP H0931405 A JPH0931405 A JP H0931405A JP 7179149 A JP7179149 A JP 7179149A JP 17914995 A JP17914995 A JP 17914995A JP H0931405 A JPH0931405 A JP H0931405A
Authority
JP
Japan
Prior art keywords
aniline
parts
resin
coating
dipping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7179149A
Other languages
Japanese (ja)
Inventor
Susumu Ouchi
丞 大内
Yukio Tokunaga
幸雄 徳永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Durez Co Ltd
Original Assignee
Sumitomo Durez Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Durez Co Ltd filed Critical Sumitomo Durez Co Ltd
Priority to JP7179149A priority Critical patent/JPH0931405A/en
Publication of JPH0931405A publication Critical patent/JPH0931405A/en
Pending legal-status Critical Current

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  • Paints Or Removers (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a coating excellent in rapid curability and equal to usual dipping coatings in its preservability. SOLUTION: This rapidly curable dipping coating contains a solid aniline- modified resol type phenolic resin (having preferably 0.1-0.4 degree of aniline modification) obtained by reacting a phenol and an aldehyde as main components of a resin with aniline in the presence of a bivalent metal oxide or hydroxide.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は主に電子部品の塗装に好
適な速硬化性ディッピング塗料に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention mainly relates to a fast-curing dipping paint suitable for coating electronic parts.

【0002】[0002]

【従来の技術】電子部品は湿気からの保護及び機械的保
護を目的に絶縁塗料により外装が施されているものが多
い。この絶縁塗料の特性は直接電子部品の耐湿特性、機
械的特性に大きな影響を与える。電子部品の被覆方法に
は溶剤系ディップコート法、注型法、粉体外装法、成形
法などがある。このうち溶剤系ディップコート法は、フ
ェノール樹脂やエポキシ樹脂などの熱硬化性樹脂を、シ
リカや炭酸カルシウムなどの充填材、及びその他の添加
剤等を溶剤に溶解分散させて得た塗料に、電子部品を浸
漬し、室温にて溶剤を蒸発させた後、加熱硬化処理して
電子部品を被覆する方法である。
2. Description of the Related Art Many electronic components are covered with an insulating coating for the purpose of protection from moisture and mechanical protection. The characteristics of this insulating paint directly affect the moisture resistance and mechanical characteristics of electronic components. Examples of methods for coating electronic parts include a solvent-based dip coating method, a casting method, a powder coating method, and a molding method. Among them, the solvent-based dip coating method is a coating obtained by dissolving and dispersing a thermosetting resin such as a phenol resin or an epoxy resin in a solvent, a filler such as silica or calcium carbonate, and other additives. It is a method of immersing a component, evaporating the solvent at room temperature, and then heat-curing the coating to cover the electronic component.

【0003】溶剤系ディップコート法で使用する塗料、
即ち、ディッピィング塗料は、多量に充填材を含んでお
り、その硬化塗膜は一般にポーラス状で熱膨張率が小さ
く、耐熱衝撃性に優れている。特にハイブリッドIC分
野における樹脂封止材、すなわち半導体チップ等を部分
被覆するチップコート材、あるいはモールド部品等搭載
回路基板を被覆する外装材として溶剤系ディップコート
材は優れた耐熱衝撃特性を有しており、その使用量が増
大している。
Paint used in the solvent-based dip coating method,
That is, the dipping coating contains a large amount of filler, and the cured coating film is generally porous and has a small coefficient of thermal expansion and is excellent in thermal shock resistance. In particular, solvent-based dip coating materials have excellent thermal shock resistance as a resin encapsulating material in the field of hybrid ICs, that is, a chip coating material that partially covers semiconductor chips and the like, or an exterior material that covers a circuit board on which molded parts and the like are mounted. And the amount of use is increasing.

【0004】[0004]

【発明が解決しようとする課題】電子・電気部品の小型
化、多様化に伴い、熱に弱い素子や材料の使用も増えて
いる。しかし、これらの耐熱性の弱い材料に対する被覆
方法は、2液型の塗料である、ポットライフ(可使時
間)が極端に短い、保存性が悪い、硬化に長時間を要す
る等の問題点を有するのが実情であった。
With the miniaturization and diversification of electronic and electric parts, the use of heat-sensitive elements and materials is also increasing. However, the coating method for these materials having low heat resistance has problems that it is a two-pack type paint, has an extremely short pot life (pot life), has poor storage stability, and takes a long time to cure. It was the reality.

【0005】[0005]

【課題を解決するための手段】本発明は、樹脂の主成分
としてフェノール類とアルデヒド類をアニリンと2価金
属の酸化物または水酸化物の存在化に反応して得られる
固形のアニリン変性レゾール型フェノール樹脂(以下、
アニリン変性レゾールと略す)を含有するディッピング
塗料に関するものであり、かかるディピング塗料を使用
することにより、熱に弱い素子、材料に外装を施す際
に、低温、短時間で硬化でき、十分なポットライフ(可
使時間)、保存性を有するディッピィング塗料を与える
ものである。速硬化性を有する、即ち、塗料が低温、短
時間で硬化しうる理由は、アニリン変性レゾール中のア
ニリン分子部分が塩基性を持ち、反応を促進するためで
あると考えられる。
The present invention is a solid aniline-modified resole obtained by reacting phenols and aldehydes as main components of a resin with the presence of aniline and an oxide or hydroxide of a divalent metal. Type phenolic resin (hereinafter,
This is a dipping paint containing aniline-modified resole). By using such a dipping paint, it is possible to cure at a low temperature and in a short time when applying a heat-sensitive element or material to a sufficient pot life. (Pot life), to provide a preserving dipping coating. It is considered that the reason why the aniline molecule portion in the aniline-modified resole has basicity and accelerates the reaction is that it has fast curing property, that is, the coating material can be cured at low temperature in a short time.

【0006】本発明におけるアニリン変性レゾールと
は、特願昭56−211009号公報に開示されたフェ
ノール樹脂であり、即ち、フェノール類とアルデヒド類
をアニリンと2価金属の酸化物または水酸化物の存在下
に反応して得られるアニリン変性レゾールである。アニ
リン変性レゾールにおいて、アニリンの変性率はフェノ
ール類の1モルに対して0.05〜0.5モルの範囲で
あるが、0.1〜0.4モルが樹脂製造の容易さ、ディ
ピング塗料の速硬化性の点で好ましい。このアニリン変
性レゾールの配合量は、通常塗料組成物全体の5〜60
重量%である。アニリン変性レゾールの配合割合が5重
量%より少ない場合は、塗膜を形成するのが困難であ
り、60重量%より多い場合は、塗装性や乾燥性が低下
してしまう。
The aniline-modified resole in the present invention is a phenol resin disclosed in Japanese Patent Application No. 56-211009, that is, phenols and aldehydes are converted into aniline and oxides or hydroxides of divalent metals. It is an aniline-modified resole obtained by reacting in the presence. In the aniline-modified resole, the modification rate of aniline is in the range of 0.05 to 0.5 mol with respect to 1 mol of phenols. It is preferable in terms of fast curing property. The amount of the aniline-modified resole is usually 5 to 60 based on the total amount of the coating composition.
% By weight. When the proportion of the aniline-modified resole is less than 5% by weight, it is difficult to form a coating film, and when it is more than 60% by weight, the coating property and the drying property are deteriorated.

【0007】[0007]

【実施例】以下、本発明を実施例によって詳細に説明す
るが、本発明は実施例によって限定されるものではな
い。なお、この実施例および比較例に記載している
「部」および「%」はすべて「重量部」および「重量
%」を示す。
EXAMPLES The present invention will now be described in detail with reference to examples, but the present invention is not limited to the examples. In addition, all "parts" and "%" described in the examples and comparative examples represent "parts by weight" and "% by weight".

【0008】(1)塗料の調整 実施例1 フェノール100部と37%ホルマリン150部、アニ
リン25部、触媒として水酸化マグネシウム2部を撹拌
機と環流冷却器を備えた反応釜に仕込み、70℃に昇温
し、90分間この温度に保った。次いで真空下で加熱
し、脱水及び脱遊離フェノールを行なった。樹脂の融点
が85℃に達した時点で反応釜から排出し急冷して、ア
ニリン変性レゾール(以下、アニリン変性レゾール
[1]とする)を得た。アニリン変性レゾール[1]2
5部、炭酸カルシウム75部、アセトン対メタノール=
3対1の混合溶剤20部を配合、撹拌機(約100rp
m)にて2時間混合し、塗料を作製し、更に上記混合溶
剤で希釈し25℃における粘度を 1.5Pa・sに調整
した。
(1) Preparation of coating material Example 1 100 parts of phenol, 150 parts of 37% formalin, 25 parts of aniline, and 2 parts of magnesium hydroxide as a catalyst were placed in a reaction kettle equipped with a stirrer and a reflux condenser, and the mixture was heated to 70 ° C. The temperature was raised to and kept at this temperature for 90 minutes. It was then heated under vacuum to dehydrate and release phenol. When the melting point of the resin reached 85 ° C., it was discharged from the reaction kettle and rapidly cooled to obtain an aniline-modified resole (hereinafter referred to as aniline-modified resole [1]). Aniline modified resole [1] 2
5 parts, calcium carbonate 75 parts, acetone to methanol =
Mix 20 parts 3: 1 mixed solvent and stirrer (about 100 rp
m) was mixed for 2 hours to prepare a paint, which was further diluted with the above mixed solvent to adjust the viscosity at 25 ° C. to 1.5 Pa · s.

【0009】実施例2 フェノール100部と37%ホルマリン130部、触媒
として水酸化亜鉛3部を撹拌機と環流冷却器を備えた反
応釜に仕込み、90℃に昇温した後アニリン18部を2
0分かけて少量ずつ滴下添加した。90℃に保ちなが
ら、さらに30分間反応させた。次いで真空下で加熱
し、脱水及び脱遊離フェノールを行なった。樹脂の融点
が80℃に達した時点で反応釜から排出し急冷して、ア
ニリン変性レゾール(以下、アニリン変性レゾール
[2]とする)を得た。アニリン変性レゾール[2]2
5部、炭酸カルシウム75部、アセトン対メタノール=
3対1の混合溶剤20部を配合、撹拌機(約100rp
m)にて2時間混合し、塗料を作製し、更に上記混合溶
剤で希釈し25℃における粘度を 1.5Pa・sに調整
した。
Example 2 100 parts of phenol, 130 parts of 37% formalin, and 3 parts of zinc hydroxide as a catalyst were placed in a reaction kettle equipped with a stirrer and a reflux condenser, heated to 90 ° C., and then 18 parts of aniline were added to 2 parts.
It was added dropwise in small portions over 0 minutes. While maintaining the temperature at 90 ° C., the reaction was further performed for 30 minutes. It was then heated under vacuum to dehydrate and release phenol. When the melting point of the resin reached 80 ° C., the resin was discharged from the reaction kettle and rapidly cooled to obtain an aniline-modified resole (hereinafter referred to as aniline-modified resole [2]). Aniline modified resole [2] 2
5 parts, calcium carbonate 75 parts, acetone to methanol =
Mix 20 parts 3: 1 mixed solvent and stirrer (about 100 rp
m) was mixed for 2 hours to prepare a paint, which was further diluted with the above mixed solvent to adjust the viscosity at 25 ° C. to 1.5 Pa · s.

【0010】比較例1 フェノール100部と37%ホルマリン150部、触媒
として28%アンモニア水18部と水酸化カルシウム
0.6部を撹拌機と環流冷却器を備えた反応釜に仕込
み、100℃に昇温し40分間この温度に保った。次い
で真空下で加熱し、脱水及び脱遊離フェノールを行なっ
た。樹脂の融点が67℃に達した時点で反応釜から排出
操作を行い急冷して、固形レゾール型フェノール樹脂
(以下、レゾールとする)を得た。レゾール25部、炭
酸カルシウム75部、アセトン対メタノール=3対1の
混合溶剤25部を配合、撹拌機(約100rpm)にて
2時間混合し、塗料を作製し、更に上記混合溶剤で希釈
して25℃における粘度を 1.5Pa・sに調整した。
Comparative Example 1 100 parts of phenol and 150 parts of 37% formalin, 18 parts of 28% ammonia water as a catalyst and 0.6 part of calcium hydroxide were placed in a reaction kettle equipped with a stirrer and a reflux condenser, and the mixture was heated to 100 ° C. The temperature was raised and kept at this temperature for 40 minutes. It was then heated under vacuum to dehydrate and release phenol. When the melting point of the resin reached 67 ° C., it was discharged from the reaction kettle and rapidly cooled to obtain a solid resol-type phenol resin (hereinafter referred to as “resole”). 25 parts of resol, 75 parts of calcium carbonate, and 25 parts of a mixed solvent of acetone: methanol = 3: 1 were mixed and mixed with a stirrer (about 100 rpm) for 2 hours to prepare a paint, which was further diluted with the above mixed solvent. The viscosity at 25 ° C. was adjusted to 1.5 Pa · s.

【0011】(2)評価方法 硬化性 得られた塗料にて試験片(約100×20×2mm)を
作製し、所定の条件で2時間硬化させた。硬化した試験
片は、曲げ強度測定(JIS K 7203)後、アセト
ンに浸漬し、1,2,3時間後の表面硬度をバーコル硬
度計で測定し、これらの測定値を硬化性の指標とした。
(2) Evaluation method Curability A test piece (about 100 × 20 × 2 mm) was prepared from the obtained coating material, and cured under predetermined conditions for 2 hours. The cured test piece was subjected to bending strength measurement (JIS K 7203), immersed in acetone, and the surface hardness after 1, 2 and 3 hours was measured with a Barcol hardness meter, and these measured values were used as an index of curability. .

【0012】 保存性 得られた塗料を30℃で放置し、粘度変化を測定した。Storability The obtained paint was left at 30 ° C. and the change in viscosity was measured.

【0013】(3)結果 表1に示したように、実施例1,2は、110℃,2時
間で十分硬化する事ができる。また、表2に示したよう
に実施例1,2は、比較例と同様に30℃での粘度変化
も穏やかで、3ヵ月以上使用可能である。
(3) Results As shown in Table 1, Examples 1 and 2 can be sufficiently cured at 110 ° C. for 2 hours. Further, as shown in Table 2, in Examples 1 and 2, the viscosity change at 30 ° C. is mild as in the case of Comparative Example, and can be used for 3 months or more.

【0014】[0014]

【表1】 [Table 1]

【0015】[0015]

【表2】 [Table 2]

【0016】[0016]

【発明の効果】本発明は、樹脂成分として固形のアニリ
ン変性レゾールを使用することにより、速硬化性の塗料
を得る事が出来る。しかも保存性は従来のディピング塗
料と同等である。
INDUSTRIAL APPLICABILITY According to the present invention, a quick-curing coating material can be obtained by using a solid aniline-modified resole as a resin component. Moreover, the storage stability is equivalent to that of conventional dipping paints.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 樹脂の主成分としてフェノール類とアル
デヒド類をアニリンと2価金属の酸化物または水酸化物
の存在化に反応して得られる固形のアニリン変性レゾー
ル型フェノール樹脂を含有することを特徴とした速硬化
性ディッピング塗料。
1. A solid aniline-modified resol-type phenolic resin obtained by reacting phenols and aldehydes as a main component of a resin with the presence of aniline and an oxide or hydroxide of a divalent metal. A characteristic quick-setting dipping paint.
【請求項2】 前記アニリン変性フェノール樹脂のアニ
リン変性率がフェノール類の1モルに対して0.1〜
0.4モルの範囲である請求項1記載の速硬化性ディッ
ピング塗料。
2. The aniline modification ratio of the aniline modified phenolic resin is 0.1 to 1 mol of phenols.
The fast-curing dipping paint according to claim 1, which is in a range of 0.4 mol.
【請求項3】 前記アニリン変性フェノール樹脂の含有
量が塗料全体に対して5〜60重量%である請求項1又
は2記載の速硬化性ディッピング塗料。
3. The fast-curing dipping paint according to claim 1, wherein the content of the aniline-modified phenol resin is 5 to 60% by weight based on the whole paint.
JP7179149A 1995-07-14 1995-07-14 Rapidly curable dipping coating Pending JPH0931405A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7179149A JPH0931405A (en) 1995-07-14 1995-07-14 Rapidly curable dipping coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7179149A JPH0931405A (en) 1995-07-14 1995-07-14 Rapidly curable dipping coating

Publications (1)

Publication Number Publication Date
JPH0931405A true JPH0931405A (en) 1997-02-04

Family

ID=16060828

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7179149A Pending JPH0931405A (en) 1995-07-14 1995-07-14 Rapidly curable dipping coating

Country Status (1)

Country Link
JP (1) JPH0931405A (en)

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4895443A (en) * 1972-03-23 1973-12-07
JPS4930256B1 (en) * 1970-08-24 1974-08-12
JPS57195773A (en) * 1981-05-29 1982-12-01 Sumitomo Deyurezu Kk Powdered resin composition for electrical insulating coating
JPS58109525A (en) * 1981-12-24 1983-06-29 Sumitomo Deyurezu Kk Solid resol phenolic resin
JPS63303643A (en) * 1987-06-01 1988-12-12 Sumitomo Deyurezu Kk Resin coated sand
JPS6420271A (en) * 1986-07-18 1989-01-24 Sumitomo Bakelite Co Coating material for ic or hybrid ic
JPH01152149A (en) * 1987-10-21 1989-06-14 Sumitomo Bakelite Co Ltd Electrical insulating coating composition
JPH0350275A (en) * 1989-07-18 1991-03-04 Sumitomo Bakelite Co Ltd Electrically insulating coating composition
JPH0748541A (en) * 1993-08-05 1995-02-21 Sumitomo Durez Co Ltd Covering composition for electrical insulation
JPH07188364A (en) * 1993-12-27 1995-07-25 Hitachi Chem Co Ltd Thermosetting compound, its cured material and production of theremosetting compound
JPH09137040A (en) * 1995-11-16 1997-05-27 Sumitomo Durez Co Ltd Phenol resin composition
JPH09176263A (en) * 1995-12-25 1997-07-08 Sumitomo Durez Co Ltd Phenolic resin composition

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4930256B1 (en) * 1970-08-24 1974-08-12
JPS4895443A (en) * 1972-03-23 1973-12-07
JPS57195773A (en) * 1981-05-29 1982-12-01 Sumitomo Deyurezu Kk Powdered resin composition for electrical insulating coating
JPS58109525A (en) * 1981-12-24 1983-06-29 Sumitomo Deyurezu Kk Solid resol phenolic resin
JPS6420271A (en) * 1986-07-18 1989-01-24 Sumitomo Bakelite Co Coating material for ic or hybrid ic
JPS63303643A (en) * 1987-06-01 1988-12-12 Sumitomo Deyurezu Kk Resin coated sand
JPH01152149A (en) * 1987-10-21 1989-06-14 Sumitomo Bakelite Co Ltd Electrical insulating coating composition
JPH0350275A (en) * 1989-07-18 1991-03-04 Sumitomo Bakelite Co Ltd Electrically insulating coating composition
JPH0748541A (en) * 1993-08-05 1995-02-21 Sumitomo Durez Co Ltd Covering composition for electrical insulation
JPH07188364A (en) * 1993-12-27 1995-07-25 Hitachi Chem Co Ltd Thermosetting compound, its cured material and production of theremosetting compound
JPH09137040A (en) * 1995-11-16 1997-05-27 Sumitomo Durez Co Ltd Phenol resin composition
JPH09176263A (en) * 1995-12-25 1997-07-08 Sumitomo Durez Co Ltd Phenolic resin composition

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