JPH09314263A - Two-piece seamless aluminum can, and its manufacture - Google Patents

Two-piece seamless aluminum can, and its manufacture

Info

Publication number
JPH09314263A
JPH09314263A JP17154896A JP17154896A JPH09314263A JP H09314263 A JPH09314263 A JP H09314263A JP 17154896 A JP17154896 A JP 17154896A JP 17154896 A JP17154896 A JP 17154896A JP H09314263 A JPH09314263 A JP H09314263A
Authority
JP
Japan
Prior art keywords
aluminum
thickness
weight
original plate
piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17154896A
Other languages
Japanese (ja)
Inventor
Wataru Kurokawa
亘 黒川
Akira Kobayashi
亮 小林
Ikumi Motosu
郁美 本巣
Katsuhiro Imazu
勝宏 今津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP17154896A priority Critical patent/JPH09314263A/en
Publication of JPH09314263A publication Critical patent/JPH09314263A/en
Pending legal-status Critical Current

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a can in which the service range of the aluminum alloy to be used is expanded to the high strength material and the bulge workability is excellent. SOLUTION: An aluminum can body mainly consists of aluminum containing, by weight, 0.05-1.5% Si, 0.05-1.0% Fe, 0.2-5.5% Mg, 0.35-0% Cu, 2.0-0% Mn, the minimum thickness of a side wall part of the can body is 0.06-0.16mm, and the minimum thickness of the can body part is <=70% of the thickness of an original sheet, and the can body ultimate deformation capacity εw to be defined as εw=1n(tb/tw), is εw<=0.06F-2.1, where F is the maximum tensile load (kgf), tb is the thickness (mm) of a ductile fracture surface of the test piece obtained from the measured value of the test piece of 6mm in width of a parallel part, and tw (mm) in thickness in which the circumferential direction of the can obtained from the can body in the vicinity of H/2 is the longitudinal direction where H is the can height (mm), and the direction orthogonal to the rolling direction of can bottom is the center, and a two-piece seamless aluminum can body comprising the can body wall in which 15<=f<30, and εw<=-0.7, and the present invention also relates to a manufacturing method.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、アルミニウムを主
成分とした加工性に優れた缶体とその製造方法に関す
る。本発明の缶体はバルジ加工に好適である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a can body containing aluminum as a main component and excellent in workability, and a method for producing the can body. The can body of the present invention is suitable for bulging.

【0002】[0002]

【従来の技術】従来使用されているADI缶に使用する
アルミニウム合金は1000系、或いは3000系のみ
と素材が限られており、さらに素材耳率は3.5〜4%
以下と小さい必要があり、缶の底形状も一定の範囲に限
定されていた。また、ADI成形後缶胴部をバルジ加工
するためには、缶胴側壁部の板厚を厚く保ち、なおか
つ、焼鈍等、少なくとも350℃以上に缶胴を加熱する
ことにより、缶胴側壁部の金属組織を改質し、軟化させ
る必要があった。
2. Description of the Related Art Conventionally used aluminum alloys for ADI cans are limited to 1000 series or 3000 series, and the material ear ratio is 3.5 to 4%.
It must be as small as possible, and the bottom shape of the can was limited to a certain range. Further, in order to bulge the can body portion after ADI molding, by keeping the plate thickness of the can body side wall thick and at the same time heating the can body to at least 350 ° C. by annealing or the like, It was necessary to modify and soften the metal structure.

【0003】[0003]

【発明が解決しようとする課題】本発明は、缶底に種々
な形状を選ぶことが出来、使用できるアルミニウム合金
の範囲を高強度の材料まで拡大し、素材耳率も広範囲と
し、缶胴側壁部の板厚が薄くても焼鈍等の高温度加熱に
よる缶胴側壁部改質工程を経ることなくバルジ加工がで
きる2ピースシームレスアルミニウム缶体を提供するも
のである。
According to the present invention, various shapes can be selected for the bottom of the can, the range of usable aluminum alloys is expanded to high-strength materials, the material ear ratio is wide, and the side wall of the can body is wide. A two-piece seamless aluminum can body that can be bulged without undergoing a can body side wall reforming process by heating at a high temperature such as annealing even if the plate thickness of the part is thin.

【0004】[0004]

【課題を解決するための手段】本発明は、 「1. Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Mg 0.2 〜5.5 重量% Cu 0.35〜0 重量% Mn 2.0 〜0 重量% を含有するアルミニウムを主成分とし、缶胴側壁部の最
小金属厚みが0.06〜0.16mmであり、缶胴部の
最小板厚が原板の板厚の70%以下である缶体であっ
て、缶高さHmmに対しH/2付近の缶胴より、得た缶
の周方向を長手方向とし缶底の圧延方向と直角方向が中
央となる、平行部の巾6mm、板厚twmmの引張試験
片が、最大引張荷重F kgf、試験片延性破断面の金
属厚tbmmの計測値から、εw=ln(tb/tw)
により定義される缶胴極限変形能εwが εw≦0.0
6F−2.1であり、15≦F<30でかつεw≦−
0.7である缶胴壁よりなる2ピースシームレスアルミ
ニウム缶体。 2. 缶胴極限変形能εwが εw≦0.06F−2.
25である、1項に記載された2ピースシームレスアル
ミニウム缶体。 3. 缶胴極限変形能εwが εw≦0.06F−2.
45である、1項または2項に記載された2ピースシー
ムレスアルミニウム缶体。 4. 缶胴極限変形能εwが εw≦−0.86であ
る、1項ないし3項のいずれか1項に記載された2ピー
スシームレスアルミニウム缶体。 5. Mn 0.5 重量%以下Mg 0.8〜5.5
重量% であるアルミニウムを主成分とする、1項ないし4項の
いずれか1項に記載された2ピースシームレスアルミニ
ウム缶体。 6. 原板の最大引張強さが25〜45kg/mm
ある、1項ないし5項のいずれか1項に記載された2ピ
ースシームレスアルミニウム缶体。 7. Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Mg 0.8 〜5.5 重量% Cu 0.35〜0 重量% Mn 0.5 〜0 重量% を含有するアルミニウムを主成分とする缶体であって、
金属厚t0wmmの原板の圧延方向と直角方向を長手方
向として作成した平行部の巾6mmの引張試験片が、最
大引張強さTSkg/mm、試験片延性破断面の金属
厚tbmmの計測値から、ε0=ln(tb/t0)に
より定義される原板極限変形能ε0が ε0≦0.06TS−3 であり、かつ 25≦TS≦45 である原板を用いて製缶された、缶胴部の最小板厚が原
板の板厚の70%以下であることを特徴とする2ピース
シームレスアルミニウム缶体。 8. 缶体が、両面に結晶性の熱可塑性樹脂を被覆した
アルミニウム合金原板から形成された缶体である、1項
ないし7項のいずれか1項に記載された2ピースシーム
レスアルミニウム缶体。 9. バルジ加工を行って胴部に張り出し部を形成し
た、1項ないし8項のいずれか1項に記載された2ピー
スシームレスアルミニウム缶体。 10. Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Cu 0.35〜0 重量% Mn 2.0 〜0 重量% Mg 5.5 〜0 重量% を含有するアルミニウムを主成分とした0.2〜0.8
mmの板厚のアルミニウム原板を絞りしごきを1工程で
行う同時絞りしごき加工工程を複数回行って、缶胴側壁
厚み0.06〜0.16mm、フランジ厚み0.10〜
0.20mmであって相当歪 εeq=√{2/3(ε
+εθ+εφ)}(εt:板厚歪み、εθ:円
周方向歪み、εφ:缶胴軸方向歪み)の対数表示で原板
を0とした時、缶胴最大歪み部分が0.8〜2.5とし
たことを特徴とする両面に結晶性の熱可塑性樹脂を被覆
した2ピースシームレスアルミニウム缶体の製造方法。 11. 缶胴内の最大歪み部分を1.2〜2.0とし
た、10項に記載されたアルミニウム缶体の製造方法。 12. 製缶工程において、絞り加工単独あるいはしご
き加工単独の成形工程を含まないことを特徴とする、1
0項または11項に記載された2ピースシームレスアル
ミニウム缶体の製造方法。」に関する。
Means for Solving the Problems The present invention provides "1. Si 0.05 to 1.5 wt% Fe 0.05 to 1.0 wt% Mg 0.2 to 5.5 wt% Cu 0.35. ˜0 wt% Mn 2.0 to 0 wt% is the main component of aluminum, the minimum metal thickness of the can body side wall is 0.06 to 0.16 mm, and the minimum body thickness of the can body is that of the original plate. A can body having a plate thickness of 70% or less, and a can body near H / 2 with respect to the can height Hmm, in which the circumferential direction of the obtained can is the longitudinal direction and the direction perpendicular to the rolling direction of the can bottom is the center. From the measured values of the maximum tensile load F kgf and the metal thickness tbmm of the ductile fracture surface of the test piece, εw = ln (tb / tw)
Can barrel ultimate deformability εw is defined as εw ≦ 0.0
6F-2.1, 15 ≦ F <30 and εw ≦ −
A two-piece seamless aluminum can with a can body wall of 0.7. 2. Can body ultimate deformability εw is εw ≦ 0.06F-2.
The two-piece seamless aluminum can body according to item 1, which is 25. 3. Can body ultimate deformability εw is εw ≦ 0.06F-2.
45 is a two-piece seamless aluminum can body according to item 1 or 2. 4. The two-piece seamless aluminum can body according to any one of items 1 to 3, wherein the ultimate can deformability εw is εw ≦ −0.86. 5. Mn 0.5 wt% or less Mg 0.8 to 5.5
The two-piece seamless aluminum can body according to any one of items 1 to 4, which contains aluminum as a main component in a weight percentage. 6. The two-piece seamless aluminum can body according to any one of items 1 to 5, wherein the original plate has a maximum tensile strength of 25 to 45 kg / mm 2 . 7. Aluminum containing Si 0.05 to 1.5% by weight Fe 0.05 to 1.0% by weight Mg 0.8 to 5.5% by weight Cu 0.35 to 0% by weight Mn 0.5 to 0% by weight A can body containing as a main component,
A tensile test piece having a width of 6 mm in the parallel portion, which was created with the direction perpendicular to the rolling direction of the original plate having a metal thickness of t0 wmm as the longitudinal direction, has a maximum tensile strength of TS kg / mm 2 , and the measured value of the metal thickness tbmm of the ductile fracture surface of the test piece. , Ε0 = ln (tb / t0), the ultimate deformability ε0 of the original plate is ε0 ≦ 0.06TS-3, and 25 ≦ TS ≦ 45. A two-piece seamless aluminum can body having a minimum plate thickness of 70% or less of the original plate thickness. 8. The two-piece seamless aluminum can body according to any one of items 1 to 7, wherein the can body is a can body formed of an aluminum alloy original plate having both surfaces coated with a crystalline thermoplastic resin. 9. The two-piece seamless aluminum can body according to any one of items 1 to 8, wherein a bulge process is performed to form an overhanging portion on the body. 10. Mainly aluminum containing Si 0.05 to 1.5 wt% Fe 0.05 to 1.0 wt% Cu 0.35 to 0 wt% Mn 2.0 to 0 wt% Mg 5.5 to 0 wt% 0.2-0.8 as an ingredient
An aluminum original plate having a plate thickness of mm is subjected to drawing and ironing in one step. Simultaneous drawing and ironing processing steps are performed several times to form a can body side wall thickness of 0.06 to 0.16 mm and a flange thickness of 0.10 to
Equivalent strain of 0.20 mm εeq = √ {2/3 (ε
t 2 + εθ 2 + εφ 2 )} (εt: strain in plate thickness, εθ: strain in circumferential direction, εφ: strain in axial direction of can barrel), when the original plate is set to 0, the maximum strain on the can barrel is 0.8. A method for producing a two-piece seamless aluminum can body having both sides coated with a crystalline thermoplastic resin, wherein 11. The method for producing an aluminum can body according to item 10, wherein the maximum strained portion in the can body is 1.2 to 2.0. 12. 1. The can making process does not include a forming process of drawing alone or ironing alone.
A method for producing a two-piece seamless aluminum can body according to item 0 or 11. About.

【0005】本発明はアルミニウム原板として、 Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Mg 0.2 〜5.5 重量% Cu 0.35〜0 重量% Mn 2.0 〜0 重量% を含有するアルミニウム原板を使用する。Siが0.0
5重量%以下のものは工業用材料としては入手できず工
業用には不適であり、1.5重量%以上では加工性が低
下し、耐食性も劣るので好ましくない。Feが0.05
重量%以下のものは工業材料として入手できず工業用に
は不適であり、1.0重量%以上では加工性が低下し、
耐食性も劣るので好ましくない。Cuが0.35重量%
以上では耐食性が劣るので好ましくない。Mnが2.0
重量%以上では金属間化合物が粗大化し、フランジクラ
ックが生じやすくなるので好ましくない。Mgが5.5
重量%以上では加工性が低下し、0.2重量%以下では
強度が不足するので好ましくない。
In the present invention, as an aluminum original plate, Si 0.05 to 1.5% by weight Fe 0.05 to 1.0% by weight Mg 0.2 to 5.5% by weight Cu 0.35 to 0% by weight Mn 2 An aluminum original plate containing 0.0 to 0% by weight is used. Si is 0.0
A content of 5% by weight or less is unsuitable for industrial use because it is not available as an industrial material, and a content of 1.5% by weight or more is not preferable because the workability is deteriorated and the corrosion resistance is poor. Fe is 0.05
If it is less than 10% by weight, it cannot be obtained as an industrial material and is unsuitable for industrial use.
Corrosion resistance is also poor, which is not preferable. Cu is 0.35% by weight
The above is not preferable because the corrosion resistance is inferior. Mn is 2.0
If it is more than 10% by weight, the intermetallic compound becomes coarse and flange cracks easily occur, which is not preferable. 5.5 for Mg
If it is more than 0.2% by weight, the workability is deteriorated, and if it is less than 0.2% by weight, the strength is insufficient.

【0006】缶胴側壁部の最小金属厚みを0.06〜
0.16mmと限定したのは、缶胴側壁部の最小金属厚
みが0.06mmより小さいと缶高さ方向の軸強度が弱
く缶巻締め時に座屈する。缶胴側壁部の最小金属厚みが
0.16mmより大きいと缶体として重くて材料使用量
が多い缶となり、本発明の趣旨に反する。缶胴壁の最小
板厚が原板の板厚の70%以下であることと限定したの
も、同様の理由により、缶重量および材料使用量の観点
からである。試験片を缶高さの1/2付近から缶の周方
向を長手方向とし、缶底の圧延方向と直角方向が中央と
なるように採取するのは、缶高さ1/2付近が缶胴の性
質を代表する部分であり、缶の周方向は原板からの加工
による歪みが一定となっている部分であり、缶底の圧延
方向と直角方向を中央となるように試験片を採取するの
は、多くの場合缶胴のεwが最も小さく、すなわち、最
も変形能力の高い方向だからである。また、同様の理由
によって、原板極限変形能は、原板の圧延方向と直角方
向を長手方向として引張試験片を採取し測定するのであ
る。
The minimum metal thickness of the side wall of the can body is 0.06 to
The limitation to 0.16 mm is that if the minimum metal thickness of the side wall of the can body is smaller than 0.06 mm, the axial strength in the can height direction is weak and the can buckles during winding. If the minimum metal thickness of the side wall of the can body is larger than 0.16 mm, the can body becomes heavy and the amount of material used is large, which is contrary to the gist of the present invention. For the same reason, the reason that the minimum plate thickness of the can body wall is limited to 70% or less of the plate thickness of the original plate is from the viewpoint of the weight of the can and the amount of material used. The test piece is sampled so that the circumferential direction of the can is the longitudinal direction from about 1/2 of the can height and the center is in the direction perpendicular to the rolling direction of the can bottom. It is a part that represents the properties of the can, and the circumferential direction of the can is the part where the strain due to processing from the original plate is constant, and the test piece should be taken so that the center is in the direction perpendicular to the rolling direction of the can bottom. In many cases, the εw of the can body is the smallest, that is, the direction in which the deformability is highest. For the same reason, the ultimate deformability of the original plate is measured by taking a tensile test piece with the longitudinal direction being the direction perpendicular to the rolling direction of the original plate.

【0007】缶胴極限変形能εwまたは原板極限変形能
ε0は、小さいほど変形特性全般に優れ、特に同じ板厚
で比較した場合、曲げ変形時の破断のし難さや、伸びフ
ランジ成形性及び縮径加工性等様々な変形に対して優れ
ることを意味する。したがって、εw≦−0.7である
とバルジ加工性だけでなく缶胴部の変形特性全般におい
て良好な性質を示し、εw≦−0.86であるとさらに
優れた性能を示す。この時、缶胴のεwがある程度大き
くても引張荷重Fが大きい材料では、缶高さ方向に圧縮
荷重をかけながらバルジ加工を行うことで変形させるこ
とができる。この際、εw≦0.06F−2.1である
と、変形特性が高くバルジ加工性を良好にする作用があ
るので好ましい。特にεw≦0.06F−2.25であ
るとさらに変形特性が高くバルジ加工性が向上するので
より好ましく、εw≦0.06F−2.45であると変
形特性が特に優れ、バルジ加工性及び耐衝撃性が非常に
優れたものとなるので最も好ましい。
The smaller the can body ultimate deformability εw or the original plate ultimate deformability ε0, the better the overall deformation characteristics. Especially when compared with the same plate thickness, it is difficult to break at bending deformation, stretch flange formability and shrinkage. It means that it is excellent against various deformations such as diameter workability. Therefore, when εw ≦ −0.7, not only the bulge workability but also the general deformation characteristics of the can body portion are excellent, and when εw ≦ −0.86, more excellent performance is exhibited. At this time, even if εw of the can body is large to some extent, a material having a large tensile load F can be deformed by performing bulging while applying a compressive load in the can height direction. At this time, it is preferable that εw ≦ 0.06F-2.1 because the deformation characteristics are high and the bulge workability is improved. Particularly, εw ≦ 0.06F-2.25 is more preferable because the deformation characteristics are higher and the bulge workability is improved, and εw ≦ 0.06F-2.45 is particularly excellent in the deformation characteristics, and the bulge workability and It is most preferable because the impact resistance becomes very excellent.

【0008】また、F≦30と限定したのは、先に缶胴
側壁部の最小金属厚みを0.06〜0.16mmと限定
しているが、板厚因子の他に缶胴壁の強度を加味して、
缶体材料使用量からみた経済性に優れる条件を示したも
のである。さらに、15≦Fであると容器剛性の面から
見ても好ましく、15≦F≦30であれば剛性があり、
かつ缶重量等材料使用量の点から見ても優れた容器とな
り最も好ましい。原板の引張強さが45kg/mm
上では、缶胴への加工が難しく、25kg/mm以下
では、缶体に必要な耐圧性を確保するために厚い原板を
用いる必要性が生じ、結果的に缶重量が大きくなるので
好ましくない。
Further, the reason for limiting F ≦ 30 is that the minimum metal thickness of the side wall of the can body is limited to 0.06 to 0.16 mm, but in addition to the plate thickness factor, the strength of the can body wall is limited. Taking into account
It shows the conditions that are highly economical in terms of the amount of can body material used. Further, it is preferable that 15 ≦ F from the viewpoint of container rigidity, and if 15 ≦ F ≦ 30, there is rigidity,
Moreover, it is the most preferable because it is an excellent container in terms of the amount of materials used such as the weight of a can. If the tensile strength of the original plate is 45 kg / mm 2 or more, it is difficult to process it into a can body, and if it is 25 kg / mm 2 or less, it becomes necessary to use a thick original plate to ensure the pressure resistance required for the can body. This is not preferable because the weight of the can becomes large.

【0009】また。原板極限変形能がε0≦0.06T
S−3でかつ、25≦TS≦45であると、原板から缶
体への成形性と缶胴のバルジ加工性や耐衝撃性を兼ね備
えた缶胴壁を有する作用が奏される利点がある。0.2
〜0.8mmmの板厚のアルミニウム原板を同時絞りし
ごき成形して、缶胴側壁部の最小金属厚み0.06〜
0.16mm、フランジ厚み0.10〜0.20mmで
あって相当歪 εeq=√{2/3(εt+εθ
εφ)}(εt:板厚歪み、εθ:円周方向歪み、ε
φ:缶胴軸方向歪み)の対数表示で原板を0とした時、
缶胴最大歪み部分が0.8〜2.5としたことを特徴と
する2ピースシームレスアルミニウム缶体の製法におい
て、缶胴の最大歪み部分が0.8以下では缶底部に対す
る缶胴部の板厚の薄肉化率が小さく、結果的に材料使用
量が多く、重くて不経済な容器となり、2.5以上では
硬くて伸びのない缶胴壁となるので、0.8〜2.5が
好ましく、1.2〜2.0が最も好ましい。
Also, Original plate ultimate deformability is ε0 ≦ 0.06T
When S-3 and 25 ≦ TS ≦ 45, there is an advantage that an action having a can body wall having both moldability from a raw plate to a can body, bulge workability of the can body, and impact resistance is exhibited. . 0.2
~ 0.8 mm plate thickness of aluminum original plate is simultaneously drawn and ironed, and the minimum metal thickness of the can body side wall is 0.06 ~
0.16 mm, flange thickness 0.10 to 0.20 mm and equivalent strain εeq = √ {2/3 (εt 2 + εθ 2 +
εφ 2 )} (εt: plate thickness strain, εθ: circumferential strain, ε
φ: strain in the axial direction of the can body)
A method for producing a two-piece seamless aluminum can body characterized in that the maximum strained portion of the can body is 0.8 to 2.5. When the maximum strained portion of the can body is 0.8 or less, the plate of the can body portion relative to the bottom of the can body. 0.8 to 2.5 is required because the thinning ratio of thickness is small, the amount of material used is large, and the container is heavy and uneconomical. 1.2-2.0 are the most preferable.

【0010】本発明においては、缶胴部が特別の缶胴極
限変形能を有することが特徴の一つであるが、缶胴部か
ら採取した試験片について説明すると、図3は試験片の
引張試験により中央で切断した半切を示す。胴部の厚さ
はtwであり、引張試験により切断した部分の厚さはt
bとなっている。tbは、延性破断面、すなわち、走査
型電子顕微鏡により観察したときに、板厚方向全体が延
性ディンプル破面となっている部分の厚さである。缶胴
極限変形能εwはεw=ln(tb/tw)で表わされ
る。缶胴の板厚と、切断した点における板厚との比の自
然対数で表わされるのである。なお、引張試験結果は、
板厚が非常に薄い場合には、特に、引張速度により左右
されるので、チャックスピードとして、0.5〜1.2
mm/minの速度で試験を行う必要がある。
One of the features of the present invention is that the can body has a special can body ultimate deformability. Explaining the test piece taken from the can body, FIG. 3 shows the tensile strength of the test piece. The test shows a half cut in the middle. The thickness of the body is tw, and the thickness of the part cut by the tensile test is t.
b. tb is the ductile fracture surface, that is, the thickness of the portion where the ductile dimple fracture surface is present in the entire plate thickness direction when observed with a scanning electron microscope. The ultimate deformability εw of the can body is represented by εw = ln (tb / tw). It is expressed by the natural logarithm of the ratio of the plate thickness of the can body to the plate thickness at the cut point. The tensile test results are
When the plate thickness is very thin, the chuck speed is 0.5 to 1.2 because it depends on the pulling speed.
It is necessary to perform the test at a speed of mm / min.

【0011】アルミニウム原板の原板極限変形能と引張
強度について説明する。図1に示す線1はε0=0.0
6TS−3の直線であり、この直線より下方の領域では
缶胴成形後のバルジ加工性や耐衝撃性が特に優れてい
る。直線2はTS=25の直線であり、この直線の右側
は肉厚の大きい原板を用いることなく良好な耐圧性が得
られる範囲である。また直線3はTS=45の直線であ
り、この線の左側の領域は原板から缶への成形性が良好
な領域である。したがって、原板が25≦TS≦45で
あってかつ、ε0≦0.06TS−3 の原板極限変形
能であると、原板から缶への成形性が良く、耐圧性が良
好で、バルジ加工性及び耐衝撃性が特に優れた缶胴の成
形が可能となる。図1中に示されるA〜Lは表1に示さ
れるアルミニウム合金原板を示す。したがって表1に示
されるアルミニウム合金原板Aは原板極限変形能ε=−
1で、最大引張強さTS=30kg/mmである。
The ultimate deformability and tensile strength of the original aluminum plate will be described. Line 1 shown in FIG. 1 is ε0 = 0.0
It is a straight line of 6TS-3, and in the region below this straight line, the bulge workability and the impact resistance after forming the can body are particularly excellent. The straight line 2 is a straight line of TS = 25, and the right side of this straight line is a range where good pressure resistance can be obtained without using a thick original plate. Further, the straight line 3 is a straight line of TS = 45, and the region on the left side of this line is a region where the formability from the original plate to the can is good. Therefore, when the original plate has 25 ≦ TS ≦ 45 and the ultimate deformability of the original plate of ε0 ≦ 0.06TS-3, the original plate has good moldability, good pressure resistance, and good bulge workability. It becomes possible to form a can body having particularly excellent impact resistance. A to L shown in FIG. 1 represent the aluminum alloy original plates shown in Table 1. Therefore, the aluminum alloy original plate A shown in Table 1 has an ultimate deformability ε = −.
1, the maximum tensile strength TS was 30 kg / mm 2 .

【0012】次に図2に引張荷重と缶胴極限変形能の関
係を示す。直線1はεw=0.06F−2.1の直線で
あり、この直線の下方はバルジ加工性が良好な領域であ
る。また、直線2はF=15の線であり、この線より右
側は容器剛性が優れる領域である。直線3はεw=−
0.7の線でありこの下方は変形性能が良好な領域であ
る。直線4はF=30の線であり、缶重量の面から見た
金属材料使用量の経済性を示す線でこの線より左側は経
済性が優れ線である。破線5はεw=−0.86の線、
破線6は εw=0.06F−2.25の線、破線7は
εw=0.06F−2.45の線で、破線5の下方は変
形性能が全般にわたり優れており、破線6の下方は特に
バルジ加工性が良好で、点線7の下方では取り分け優れ
たバルジ加工性及び耐衝撃性を示す。したがって、F=
15、F=30、εw=0.06F−2.1、εw=−
0.7の線に囲まれた領域に缶胴極限変形能があると、
バルジ加工性が良好で金属材料使用量の少ない優れた缶
となることがわかる。さらに、缶胴極限変形能がF=1
5及びF=30の線とεw=−0.7の線とεw=0.
06F−2.25の破線に囲まれた領域がより好まし
く、とりわけ、缶胴極限変形能がF=15と、F=30
の線と、εw=−0.86の線と、εw=0.06F−
2.45の破線に囲まれた領域が最も好ましい。図2中
に示されるA、B1、B2、C、F、G、L、H、Iは
表2に示される缶体符号である。したがって缶Aは缶胴
極限変形能ε=−0.85、引張荷重F≒24kgfで
ある。
Next, FIG. 2 shows the relationship between the tensile load and the ultimate deformability of the can body. The straight line 1 is a straight line of εw = 0.06F-2.1, and the region below this straight line is a region having good bulge workability. Further, the straight line 2 is a line of F = 15, and the right side of this line is a region where the container rigidity is excellent. Line 3 has εw =-
The line is 0.7, and the region below this is a region with good deformation performance. The straight line 4 is a line of F = 30, which is a line showing the economical efficiency of the amount of the metal material used in terms of the weight of the can. The left side of this line is a line with excellent economic efficiency. The broken line 5 is a line of εw = −0.86,
The broken line 6 is a line of εw = 0.06F-2.25, the broken line 7 is a line of εw = 0.06F-2.45, and the deformation performance is generally excellent below the broken line 5 and below the broken line 6. In particular, the bulge workability is good, and particularly below the dotted line 7, excellent bulge workability and impact resistance are exhibited. Therefore, F =
15, F = 30, εw = 0.06F-2.1, εw =-
If there is a can barrel ultimate deformability in the area surrounded by the line of 0.7,
It can be seen that the bulge workability is excellent and the excellent can has a small amount of metal material used. Furthermore, the ultimate deformability of the can body is F = 1.
5 and the line of F = 30, the line of (epsilon) w = -0.7, and (epsilon) w = 0.
The area surrounded by the broken line of 06F-2.25 is more preferable, and in particular, the can body ultimate deformability is F = 15 and F = 30.
Line, εw = −0.86 line, εw = 0.06F−
The region surrounded by the broken line of 2.45 is the most preferable. A, B1, B2, C, F, G, L, H, and I shown in FIG. 2 are can body codes shown in Table 2. Therefore, the can A has a can barrel ultimate deformability ε = −0.85 and a tensile load F≈24 kgf.

【0013】本発明において、原板は5〜50μmの厚
さの結晶性の熱可塑性樹脂で被覆されていることがより
好ましい。DI缶で従来用いられているような熱硬化型
の塗料は加工性が乏しく、缶成形時あるいはバルジ加工
時に金属露出を生じやすい。また、バルジ加工後にスプ
レー塗装する場合においても、塗料溜まり等を生じやす
く効率を悪化させる。被覆方法としては、ラミネートま
たは押出しコートがあり、結晶性の熱可塑性樹脂として
は、ポリエチレン、ポリプロピレン、エチレン−プロピ
レン共重合体、エチレン−酢酸ビニル共重合体、エチレ
ン−アクリルエステル共重合体、アイオノマー等のオレ
フィン系樹脂フイルム;ポリエチレンテレフタレート、
ポリブチレンテレフタレート、エチレンテレフタレート
/イソフタレート共重合体等のポリエステル;ナイロン
6、ナイロン6,6、ナイロン11、ナイロン12等の
ポリアミド;ポリ塩化ビニル:ポリ塩化ビニリデン等を
挙げることができる。また、外観上の観点から、上記樹
脂に無機顔料を含有することもできる。上記樹脂で被覆
される原板は、缶成形後あるいはバルジ加工後の密着性
及び耐食性をより良好な状態に維持するために、表面に
化成処理層を有することが望ましい。化成処理皮膜とし
ては、加工性の他に、耐水性あるいは耐食性を有するこ
とが特に重要であり、例えば、従来より塗装下地用の化
成処理として利用されているりん酸クロメート、あるい
はジルコニウムやチタンの酸化物を主成分とする化成皮
膜、あるいはポリアクリル酸−ジルコニウム塩の複合皮
膜等がある。皮膜量としては、金属分としてTi、C
r、Zrを含む場合には当該金属量で、前記金属元素を
含まない場合にはC量で、5〜300mg/m程度が
好ましい。
In the present invention, the original plate is more preferably coated with a crystalline thermoplastic resin having a thickness of 5 to 50 μm. Thermosetting paints conventionally used for DI cans have poor workability, and metal exposure is likely to occur during can forming or bulging. Further, even when spray coating is performed after bulging, paint accumulation easily occurs and efficiency deteriorates. The coating method includes laminate or extrusion coating, and as the crystalline thermoplastic resin, polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, ethylene-acrylic ester copolymer, ionomer, etc. Olefin resin film; polyethylene terephthalate,
Examples thereof include polyesters such as polybutylene terephthalate and ethylene terephthalate / isophthalate copolymers; polyamides such as nylon 6, nylon 6,6, nylon 11 and nylon 12; polyvinyl chloride: polyvinylidene chloride. Further, from the viewpoint of appearance, the resin may contain an inorganic pigment. The original plate coated with the above resin preferably has a chemical conversion treatment layer on its surface in order to maintain the adhesiveness and corrosion resistance after can forming or bulge processing in a better state. In addition to workability, it is particularly important for the chemical conversion coating to have water resistance or corrosion resistance. For example, chromate phosphate, which has been conventionally used as a chemical conversion treatment for coating substrates, or oxidation of zirconium or titanium. There are chemical conversion coatings mainly composed of substances, or composite coatings of polyacrylic acid-zirconium salt. The coating amount is Ti, C as the metal content.
When r and Zr are included, the amount of the metal is preferable, and when the metal element is not included, the amount of C is preferably about 5 to 300 mg / m 2 .

【0014】[0014]

【発明の実施の形態】本発明は板厚0.2〜0.8mm
より好ましくは0.2〜0.4mmのアルミニウム板を
用いて、複数回の同時絞りしごき成形を行い、缶胴側壁
部の最小厚みをを0.06〜0.16mm、フランジ厚
みを0.10〜0.20mm、相当歪み εeq=√2
/3(εt+εθ+εφ)の対数表示で原板を0
としたとき、缶胴内の最大歪み部分が0.8〜2.5好
ましくは1.2〜2.0とすることにより製造すること
ができる。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention has a plate thickness of 0.2 to 0.8 mm.
More preferably, an aluminum plate of 0.2 to 0.4 mm is used to perform simultaneous drawing and ironing forming a plurality of times, and the minimum thickness of the can body side wall portion is 0.06 to 0.16 mm and the flange thickness is 0.10. ~ 0.20 mm, equivalent strain εeq = √2
/ 3 (εt 2 + εθ 2 + εφ 2 ) logarithmic display 0
Then, the maximum strained portion in the can body is 0.8 to 2.5, and preferably 1.2 to 2.0.

【0015】同時絞りしごき加工方法は、ポンチ、しわ
押え具およびダイスを用いて、しわ押え具でダイス面上
の材料の周辺部を押えながらポンチを前進させて、缶体
となる材料の一部を絞り加工コーナーで絞る一方で、該
コーナーの前端部に接続するしごきリング部において、
絞り加工と協働して、缶体となる材料の他部をしごき加
工する、絞り加工としごき加工が同時に進行する方法で
あり、このような同時絞りしごき加工工程を複数回繰り
返すことによって、缶体を製造する。従来より缶製造に
用いられているDI加工法は、缶体となる材料の一部で
絞りが行われながら、同時に他部がしごきを受けること
はない。本加工方法によって、従来のDI加工法では不
可能であった高強度のアルミニウム原板でも缶体とする
ことができるのである。また、本発明におけるもう一つ
の特徴として、絞り加工としごき加工が同時に進行する
同時絞りしごき加工が複数回繰り返されることが挙げら
れる。本工程によって、異方性の大きな材料でも、耳が
小さく真円度の高い缶体とすることができるのである。
特に、複数回の缶成形工程において絞り加工やしごき加
工を単独で行う工程を全く含まない場合には、その効果
は著しい。なお、これらの加工は、ドライ潤滑により行
うことができる。すなわち、公知のDI缶製造において
用いられるような液体のクーラントは用いず、片面50
mg/m程度の例えばパラフィンワックスや白色ワセ
リン、パーム油を潤滑剤として塗布し、成形に供するこ
とができる。成形後の缶体は、成形により生じた被覆樹
脂の歪みを緩和するために、例えばポリエチレンテレフ
タレート88モル%、ポリエチレンイソフタレート12
モル%からなる共重合ポリエステル樹脂の2軸延伸フイ
ルムを被覆した原板を用いた場合には220℃で30秒
程度の熱処理を行い、その後は常法に従い、開口端部を
トリミングした後に印刷、仕上げニス塗装、焼付け、ネ
ックイン・フランジ加工を行う。
In the simultaneous drawing and ironing method, a punch, a wrinkle retainer and a die are used, and the punch is advanced while pressing the peripheral portion of the material on the die surface with the wrinkle retainer, and a part of the material forming the can body. While squeezing at the drawing corner, at the ironing ring part connected to the front end of the corner,
This is a method of ironing the other part of the material of the can body in cooperation with the drawing process, in which the drawing process and the ironing process proceed simultaneously. By repeating such simultaneous drawing and ironing process multiple times, the can Manufacture the body. In the conventional DI processing method used for can manufacturing, a part of the material forming the can body is squeezed, but at the same time, the other part is not ironed. By this processing method, a high strength aluminum original plate, which was impossible by the conventional DI processing method, can be made into a can body. Another feature of the present invention is that the simultaneous drawing and ironing process in which the drawing process and the ironing process proceed simultaneously is repeated a plurality of times. By this step, a can body with small ears and high roundness can be formed even if the material has large anisotropy.
In particular, the effect is remarkable when the drawing process and the ironing process alone are not included in the plurality of can forming processes. Note that these processes can be performed by dry lubrication. That is, the liquid coolant as used in the known DI can manufacturing is not used, and the one side 50
For example, paraffin wax, white petrolatum, or palm oil of about mg / m 2 can be applied as a lubricant and used for molding. The molded can body has, for example, 88 mol% of polyethylene terephthalate and 12 parts of polyethylene isophthalate in order to alleviate the distortion of the coating resin generated by the molding.
When using a base plate coated with a biaxially stretched film of a copolymerized polyester resin consisting of mol%, heat treatment is performed at 220 ° C. for about 30 seconds, and then the opening end is trimmed and printed and finished according to a conventional method. Performs varnish coating, baking, neck-in and flange processing.

【0016】バルジ加工の例を図4により説明する。1
は加工を行う缶である。2はバルジ成形型であり、缶1
の缶底から缶高さ方向に軸荷重をかけながら、水圧によ
り膨張押圧具3を膨張させて缶胴を内部より加工してバ
ルジ成形型に押圧する。こうしてバルジ加工することが
できる。
An example of bulging will be described with reference to FIG. 1
Is a can for processing. 2 is a bulge mold, and can 1
While the axial load is applied from the can bottom to the can height direction, the expansion pressing tool 3 is expanded by water pressure to process the can body from the inside and press the bulge forming die. In this way, bulge processing can be performed.

【0017】[0017]

【実施例】次に実施例と比較例を示して本発明を具体的
に説明し、効果を明らかにする。使用するアルミニウム
合金原板を表1に示す。
EXAMPLES Next, the present invention will be specifically described with reference to Examples and Comparative Examples to clarify the effects. Table 1 shows the aluminum alloy original plate used.

【0018】[0018]

【表1】 [Table 1]

【0019】実施例1 表1に示すアルミニウム合金原板Aを用いて内径66m
m、高さ122mmの缶をDI成形した。原板は樹脂被
覆を設けない板である。DI成形は、常法により絞り加
工後、再絞り加工、3段のしごき加工、工程により製缶
した。表面上滑り性を与えるため仕上げニスを塗布焼付
し、内面にエポキシアクリル塗料をスプレー塗装し焼付
を行って缶とした。
Example 1 Using an aluminum alloy original plate A shown in Table 1, an inner diameter of 66 m
A m having a height of 122 mm was DI-molded. The original plate is a plate without a resin coating. In DI molding, after drawing by a conventional method, redrawing, three-stage ironing, and a can were made by steps. A finishing varnish was applied and baked to give slipperiness on the surface, and an epoxy acrylic paint was sprayed on the inner surface and baked to obtain a can.

【0020】実施例2 原板としての内面にポリエチレンテレフタレート88モ
ル%、ポリエチレンイソフタレート12モル%からなる
共重合ポリエステル樹脂の2軸延伸フイルムを熱融着に
より被覆した原板Bを用い、同時絞りしごき成形した。
同時絞りしごき成形は上記の原板を用いて絞りしごき加
工工程を3回繰り返して製缶した。製缶後に樹脂フイル
ムの歪みを取るために220℃で30秒熱処理をした。
缶表面に滑りを与えるため仕上げニスを塗布焼付して缶
とした。
Example 2 Simultaneous drawing and ironing using a base plate B whose inner surface was coated with a biaxially stretched film of a copolyester resin composed of 88 mol% polyethylene terephthalate and 12 mol% polyethylene isophthalate on the inner surface by heat fusion. did.
Simultaneous drawing and ironing was carried out by repeating the drawing and ironing process using the above original plate three times to make a can. After canning, heat treatment was performed at 220 ° C. for 30 seconds in order to remove the distortion of the resin film.
A finishing varnish was applied and baked to give a slip to the surface of the can to obtain a can.

【0021】実施例3 製缶を絞り加工によって成形したカップにしごき加工工
程を2度繰り返す単独しごき成形で行った以外は実施例
2と同様にして缶とした。
Example 3 A can was prepared in the same manner as in Example 2 except that the can was made into a cup formed by drawing and the ironing process was repeated twice to carry out single ironing.

【0022】実施例4 原板としてCを用いた他は実施例2と同様にして製缶し
た。
Example 4 A can was made in the same manner as in Example 2 except that C was used as the original plate.

【0023】実施例5 原板としてFを用いた以外は実施例2と同様にして製缶
した。
Example 5 A can was made in the same manner as in Example 2 except that F was used as the original plate.

【0024】実施例6 原板としてGを用いた以外は実施例2と同様にして製缶
した。
Example 6 A can was made in the same manner as in Example 2 except that G was used as the original plate.

【0025】実施例7 原板としてLを用いた以外は実施例2と同様にして製缶
した。
Example 7 A can was made in the same manner as in Example 2 except that L was used as the original plate.

【0026】比較例1 原板としてHを用いた以外は実施例2と同様にして製缶
した。
Comparative Example 1 A can was made in the same manner as in Example 2 except that H was used as the original plate.

【0027】比較例2 原板としてIを用いた以外は実施例2と同様にして製缶
した。実施例と比較例により得られた缶の性能試験の結
果を表2に示す。
Comparative Example 2 A can was made in the same manner as in Example 2 except that I was used as the original plate. Table 2 shows the results of the performance tests of the cans obtained in the examples and the comparative examples.

【0028】[0028]

【表2】 [Table 2]

【0029】ここでtwは缶胴側壁部の金属板厚であ
る。缶底から缶開口部までの高さの約1/2部より、つ
かみ部の巾16mm、平行部の巾6mm、平行部の長さ
25mmの引張試験片を缶底の圧延方向が平行部の中心
になるように作成し、100kgのロードセルを用い
て、1mm/min.のチャックスピードで引張試験を
行った。さらに、引張破断後の試験片を走査形電子顕微
鏡により観察し延性ディンプル破断面の巾tbを求め、
計算により缶胴極限変形能εwを求めた。また、引張試
験片を採取したのと同一条件により作成した缶体につい
て、軸荷重をかけながら、缶径に対して5%、6%、7
%の成形型に膨張押圧具により押圧してバルジ加工性を
評価した。
Here, tw is the metal plate thickness of the side wall of the can body. From about 1/2 of the height from the bottom of the can to the opening of the can, a tensile test piece with a grip width of 16 mm, a parallel width of 6 mm, and a parallel length of 25 mm was used. It was made so as to be centered, and using a load cell of 100 kg, 1 mm / min. A tensile test was performed at a chuck speed of. Further, the test piece after tensile rupture was observed with a scanning electron microscope to obtain the width tb of the fracture surface of the ductile dimple,
The ultimate deformability εw of the can body was obtained by calculation. Also, with respect to the can body prepared under the same conditions as those used for collecting the tensile test pieces, 5%, 6%, 7% of the can diameter was applied while applying an axial load.
% Of the mold was pressed by an expansion pressing tool to evaluate the bulge workability.

【0030】表2中の実施例1、2、3、4の缶体は
εw≦0.06F−2.25を満足し、6%の張り出し
が可能であった。また実施例5、6、7は εw≦0.
06F−2.45を満足し、7%の張り出しが可能であ
った。実施例5、6、7の缶体は、原板の圧延方向と直
角方向で缶の高さ1/2付近の部分が中心となるよう
に、90mm角の試験片を切り出してワセリンを塗布し
た後、JIS K5400 6.13に示される衝撃変
形試験器に乗せ、試験片の中心部以外は動かないよう
に、試験器のフレームとの間に中心部に穴の開いたアル
ミ治具を置いて固定してから、中心部に質量300gの
重りを40cmの高さから落下させたが、破断すること
なく変形した。
The can bodies of Examples 1, 2, 3, and 4 in Table 2 are
εw ≦ 0.06F−2.25 was satisfied, and 6% overhang was possible. Further, in Examples 5, 6, and 7, εw ≦ 0.
06F-2.45 was satisfied, and 7% overhang was possible. The can bodies of Examples 5, 6, and 7 were prepared by cutting 90 mm square test pieces and applying vaseline so that the center of the can body was about 1/2 height in the direction perpendicular to the rolling direction of the original plate. , JIS K5400 6.13 Placed on an impact deformation tester, place an aluminum jig with a hole in the center of the tester frame and fix it so that it does not move except the center of the test piece Then, a weight with a mass of 300 g was dropped from the height of 40 cm to the center, but it was deformed without breaking.

【0031】被膜の割れについてみると、DI成形後エ
ポキシアクリル塗料をスプレー塗装した実施例1の缶体
とポリエステル系樹脂で被覆した原板から作成した実施
例2の缶体を缶温約85℃でそれぞれ5%張出し成形を
行い、CuSO・5HO15g/1、HSO
0.75g/1の水溶液を缶内に入れ、ステンレス棒を
陽極、缶体を陰極として数秒間通電し、開缶後の銅析出
状態を比較したところ、ポリエステル系樹脂被覆した缶
体の方が優れていた。張り出し加工後のεwについて
は、実施例5の缶体において、7%張出し加工後に、前
記と同様の方法で試験片を作成して引張試験を行ったと
ころ、缶胴極限変形能εwを求めたところ、張出し加工
後もεw≦0.06F−2.45を満足していた。ネッ
クの加工性をみると、実施例1、2、3、の缶体につい
て、原板の圧延方向と直角方向で缶の高さ1/2付近の
部分が中心となるように、90mm角の試験片を切り出
し、中心部に直径10mmの円形の穴を開けた後、円錐
パンチにより穴拡げ試験を行った結果、εw≦−0.8
6を満足するB1、の方がA、B2、Kに比較して穴広
がり性が優れていた。但し、缶上部の金属肉厚tFを1
56μmとして、缶上部の開口径が52mmとなるよう
にネック部を縮径加工して評価したところ、いずれの缶
体も成形できた。
With respect to cracking of the coating film, the can body of Example 1 spray-coated with an epoxy acrylic paint after DI molding and the can body of Example 2 prepared from a master plate coated with a polyester resin at a can temperature of about 85 ° C. It performed 5% stretch forming respectively, CuSO 4 · 5H 2 O15g / 1, H 2 SO 4
A 0.75 g / 1 aqueous solution was placed in a can, a stainless steel rod was used as an anode, and the can was used as a cathode, and electricity was applied for several seconds. The copper deposition state after opening the can was compared. Was excellent. Regarding the εw after the overhanging process, in the can body of Example 5, after the 7% overhanging process, a test piece was prepared by the same method as described above and a tensile test was performed, and the ultimate deformability εw of the can body was obtained. However, εw ≦ 0.06F−2.45 was satisfied even after the overhanging process. Looking at the workability of the neck, a 90 mm square test was conducted on the can bodies of Examples 1, 2, and 3 so that the portion near the height 1/2 of the can was centered in the direction perpendicular to the rolling direction of the original plate. A piece was cut out, a circular hole with a diameter of 10 mm was made in the center, and a hole expansion test was conducted using a conical punch. As a result, εw ≦ −0.8
B1 satisfying 6 was superior to A, B2, and K in hole expansibility. However, the metal thickness tF at the top of the can is 1
When the diameter of the neck portion was reduced to 56 μm and the diameter of the neck portion was reduced so that the opening diameter of the upper portion of the can was 52 mm, evaluation was made.

【0032】耳率と加工性については、原板の耳率がそ
れぞれ3.2%及び6.8%である表1に示す原板B、
Fを用いて、内径66mm、缶高さ122mmの缶を実
施例1と同様にDI成形して比較したところ、Bは製缶
できたが引張強度の高いFは製缶時に破胴した。原板
B、Fの両面に実施例1と同様に厚さ12μmの共重合
PETフイルムを被覆し、絞り加工を行った後、同時絞
りしごき加工を2回繰り返し行い、内径66mm、缶高
さ122mmの缶を作成したところ、原板の耳率が大き
いFは、製缶はできたが、開口部の真円度が極めて悪
く、Bは良好であった。同様にして両面に厚さ12μm
の共重合PETフイルムを被覆した原板E、Fを用いて
内径66mm、缶高さ122mmの缶を、同時絞りしご
き加工を3回繰り返すことにより作成したところ、いず
れの材料も真円度の良好な優れた缶体となった。
Regarding the ear ratio and the workability, the base plate B shown in Table 1 having the ear ratios of 3.2% and 6.8%, respectively,
Using F, a can having an inner diameter of 66 mm and a can height of 122 mm was subjected to DI molding in the same manner as in Example 1, and was compared. As a result, B was able to be made, but F having high tensile strength was crushed during can making. Both sides of the original plates B and F were coated with a 12 μm-thick copolymer PET film in the same manner as in Example 1, and after drawing, simultaneous drawing and ironing were repeated twice to obtain an inner diameter of 66 mm and a can height of 122 mm. When a can was made, F had a large edge ratio of the original plate, but the can was made, but the roundness of the opening was extremely poor and B was good. Similarly, both sides have a thickness of 12 μm
Using the original plates E and F coated with the above-mentioned copolymer PET film, a can having an inner diameter of 66 mm and a can height of 122 mm was prepared by simultaneously drawing and ironing three times, and both materials had good roundness. It became an excellent can.

【0033】比較例1と2について実施例1と同様に評
価したところ、5%張り出し時に破胴した。またネック
加工性も不良で缶上部の金属肉厚tFを156μmとし
て、開口径が52mmとなるように縮径加工したとこ
ろ、ネック成形時に破断した。さらに前記の衝撃変形試
験を行ったところ破断した。
When Comparative Examples 1 and 2 were evaluated in the same manner as in Example 1, they broke at the time of 5% overhang. Further, the neck workability was also poor, and when the metal wall thickness tF of the upper part of the can was set to 156 μm and the diameter reduction processing was performed so that the opening diameter was 52 mm, fracture occurred during neck forming. Furthermore, when the above-mentioned impact deformation test was conducted, it broke.

【0034】[0034]

【発明の効果】本発明は加工性が良好で缶底に種々な形
状を選ぶことができ、使用できるアルミニウム合金の範
囲を高強度材料まで広げ、素材耳率も広範囲とすること
ができ張り出し性が良好でバルジ加工用缶として優れた
効果を奏する。
INDUSTRIAL APPLICABILITY According to the present invention, the workability is good, various shapes can be selected for the bottom of the can, the range of aluminum alloys that can be used is expanded to high strength materials, and the material ear ratio can be widened to overhang. It has good effect and has an excellent effect as a bulge processing can.

【図面の簡単な説明】[Brief description of drawings]

【図1】原板極限変形能を示すグラフである。FIG. 1 is a graph showing the original plate ultimate deformability.

【図2】缶胴極限変形能を示すグラフである。FIG. 2 is a graph showing the ultimate deformability of a can body.

【図3】切断した試験片の説明図である。FIG. 3 is an explanatory diagram of a cut test piece.

【図4】バルジ加工の説明図である。FIG. 4 is an explanatory diagram of bulge processing.

【符号の説明】 1 加工を行う缶 2 バルジ成形型 3 膨張押圧具[Explanation of Codes] 1 Can for processing 2 Bulge forming die 3 Expansion pressing tool

フロントページの続き (72)発明者 今津 勝宏 神奈川県横浜市泉区和泉町6205−1Front page continuation (72) Inventor Katsuhiro Imazu 6205-1, Izumi-cho, Izumi-ku, Yokohama-shi, Kanagawa

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Mg 0.2 〜5.5 重量% Cu 0.35〜0 重量% Mn 2.0 〜0 重量% を含有するアルミニウムを主成分とし、缶胴側壁部の最
小金属厚みが0.06〜0.16mmであり、缶胴部の
最小板厚が原板の板厚の70%以下である缶体であっ
て、缶高さHmmに対しH/2付近の缶胴より、得た缶
の周方向を長手方向とし缶底の圧延方向と直角方向が中
央となる、平行部の巾6mm、板厚twmmの引張試験
片が、最大引張荷重F kgf、試験片延性破断面の金
属厚tbmmの計測値から、εw=ln(tb/tw)
により定義される缶胴極限変形能εwが εw≦0.0
6F−2.1であり、15≦F<30でかつεw≦−
0.7である缶胴壁よりなる2ピースシームレスアルミ
ニウム缶体。
1. Si 0.05 to 1.5% by weight Fe 0.05 to 1.0% by weight Mg 0.2 to 5.5% by weight Cu 0.35 to 0% by weight Mn 2.0 to 0% by weight % Of aluminum as a main component, the minimum metal thickness of the side wall of the can body is 0.06 to 0.16 mm, and the minimum thickness of the can body is 70% or less of the thickness of the original plate. Therefore, from the can body near H / 2 to the can height Hmm, the circumferential direction of the obtained can is the longitudinal direction, and the center is in the direction perpendicular to the rolling direction of the can bottom. From the measured value of the maximum tensile load F kgf and the metal thickness tbmm of the ductile fracture surface of the test piece, εw = ln (tb / tw)
Can barrel ultimate deformability εw is defined as εw ≦ 0.0
6F-2.1, 15 ≦ F <30 and εw ≦ −
A two-piece seamless aluminum can with a can body wall of 0.7.
【請求項2】 缶胴極限変形能εwが εw≦0.06
F−2.25である、請求項1に記載された2ピースシ
ームレスアルミニウム缶体。
2. A can barrel ultimate deformability εw is εw ≦ 0.06.
The two-piece seamless aluminum can body according to claim 1, which is F-2.25.
【請求項3】 缶胴極限変形能εwが εw≦0.06
F−2.45である、請求項1または2に記載された2
ピースシームレスアルミニウム缶体。
3. The ultimate deformability εw of the can body is εw ≦ 0.06.
F-2.45, 2 according to claim 1 or 2
Peace seamless aluminum can body.
【請求項4】 缶胴極限変形能εwが εw≦−0.8
6である、請求項1ないし3のいずれか1項に記載され
た2ピースシームレスアルミニウム缶体。
4. The ultimate deformability εw of the can body is εw ≦ −0.8.
The two-piece seamless aluminum can body according to any one of claims 1 to 3, which is 6.
【請求項5】 Mn 0.5 重量%以下 Mg 0.8〜5.5 重量% であるアルミニウムを主成分とする、請求項1ないし4
のいずれか1項に記載された2ピースシームレスアルミ
ニウム缶体。
5. The aluminum-based material having a Mn of 0.5% by weight or less and a Mg content of 0.8 to 5.5% by weight as a main component.
The two-piece seamless aluminum can body described in any one of 1.
【請求項6】 原板の最大引張強さが25〜45kg/
mmである、請求項1ないし5のいずれか1項に記載
された2ピースシームレスアルミニウム缶体。
6. The maximum tensile strength of the original plate is 25 to 45 kg /
The two-piece seamless aluminum can body according to any one of claims 1 to 5, which has a size of mm 2 .
【請求項7】 Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Mg 0.8 〜5.5 重量% Cu 0.35〜0 重量% Mn 0.5 〜0 重量% を含有するアルミニウムを主成分とする缶体であって、
金属厚t0wmmの原板の圧延方向と直角方向を長手方
向として作成した平行部の巾6mmの引張試験片が、最
大引張強さTSkg/mm、試験片延性破断面の金属
厚tbmmの計測値から、ε0=ln(tb/t0)に
より定義される原板極限変形能ε0が ε0≦0.06TS−3 であり、かつ 25≦TS≦45 である原板を用いて製缶された、缶胴部の最小板厚が原
板の板厚の70%以下であることを特徴とする2ピース
シームレスアルミニウム缶体。
7. Si 0.05 to 1.5% by weight Fe 0.05 to 1.0% by weight Mg 0.8 to 5.5% by weight Cu 0.35 to 0% by weight Mn 0.5 to 0% by weight A can body containing aluminum as a main component containing
A tensile test piece having a width of 6 mm in the parallel portion, which was created with the direction perpendicular to the rolling direction of the original plate having a metal thickness of t0 wmm as the longitudinal direction, has a maximum tensile strength of TS kg / mm 2 , and the measured value of the metal thickness tbmm of the ductile fracture surface of the test piece. , Ε0 = ln (tb / t0), the ultimate deformability ε0 of the original plate is ε0 ≦ 0.06TS-3, and 25 ≦ TS ≦ 45. A two-piece seamless aluminum can body having a minimum plate thickness of 70% or less of the original plate thickness.
【請求項8】 缶体が、両面に結晶性の熱可塑性樹脂を
被覆したアルミニウム合金原板から形成された缶体であ
る、請求項1ないし7のいずれか1項に記載された2ピ
ースシームレスアルミニウム缶体。
8. The two-piece seamless aluminum according to any one of claims 1 to 7, wherein the can body is a can body formed from an aluminum alloy original plate having both sides coated with a crystalline thermoplastic resin. Can body.
【請求項9】 バルジ加工を行って胴部に張り出し部を
形成した、請求項1ないし8のいずれか1項に記載され
た2ピースシームレスアルミニウム缶体。
9. The two-piece seamless aluminum can body according to any one of claims 1 to 8, wherein a bulge process is performed to form an overhanging portion on the body portion.
【請求項10】 Si 0.05〜1.5 重量% Fe 0.05〜1.0 重量% Cu 0.35〜0 重量% Mn 2.0 〜0 重量% Mg 5.5 〜0 重量% を含有するアルミニウムを主成分とした0.2〜0.8
mmの板厚のアルミニウム原板を絞りしごきを1工程で
行う同時絞りしごき加工工程を複数回行って、缶胴側壁
厚み0.06〜0.16mm、フランジ厚み0.10〜
0.20mmであって相当歪 εeq=√{2/3(ε
+εθ+εφ)}(εt:板厚歪み、εθ:円
周方向歪み、εφ:缶胴軸方向歪み)の対数表示で原板
を0とした時、缶胴最大歪み部分が0.8〜2.5とし
たことを特徴とする両面に結晶性の熱可塑性樹脂を被覆
した2ピースシームレスアルミニウム缶体の製造方法。
10. Si 0.05 to 1.5 wt% Fe 0.05 to 1.0 wt% Cu 0.35 to 0 wt% Mn 2.0 to 0 wt% Mg 5.5 to 0 wt% 0.2 to 0.8 containing aluminum as a main component
An aluminum original plate having a plate thickness of mm is subjected to drawing and ironing in one step. Simultaneous drawing and ironing processing steps are performed several times to form a can body side wall thickness of 0.06 to 0.16 mm and a flange thickness of 0.10 to
Equivalent strain of 0.20 mm εeq = √ {2/3 (ε
t 2 + εθ 2 + εφ 2 )} (εt: strain in plate thickness, εθ: strain in circumferential direction, εφ: strain in axial direction of can barrel), when the original plate is set to 0, the maximum strain on the can barrel is 0.8. A method for producing a two-piece seamless aluminum can body having both sides coated with a crystalline thermoplastic resin, wherein
【請求項11】 缶胴内の最大歪み部分を1.2〜2.
0とした、請求項10に記載されたアルミニウム缶体の
製造方法。
11. The maximum strained portion in the can body is 1.2 to 2.
The method for producing an aluminum can body according to claim 10, wherein the method is 0.
【請求項12】 製缶工程において、絞り加工単独ある
いはしごき加工単独の成形工程を含まないことを特徴と
する、請求項10または11に記載された2ピースシー
ムレスアルミニウム缶体の製造方法。
12. The method for producing a two-piece seamless aluminum can body according to claim 10 or 11, wherein the can-making step does not include a drawing step alone or an ironing step alone.
JP17154896A 1996-05-29 1996-05-29 Two-piece seamless aluminum can, and its manufacture Pending JPH09314263A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17154896A JPH09314263A (en) 1996-05-29 1996-05-29 Two-piece seamless aluminum can, and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17154896A JPH09314263A (en) 1996-05-29 1996-05-29 Two-piece seamless aluminum can, and its manufacture

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2003154453A Division JP2004043966A (en) 2003-05-30 2003-05-30 Seamless aluminum can body

Publications (1)

Publication Number Publication Date
JPH09314263A true JPH09314263A (en) 1997-12-09

Family

ID=15925176

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17154896A Pending JPH09314263A (en) 1996-05-29 1996-05-29 Two-piece seamless aluminum can, and its manufacture

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Country Link
JP (1) JPH09314263A (en)

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WO2004113181A1 (en) * 2003-06-23 2004-12-29 Toyo Seikan Kaisha, Ltd. Resin-coated aluminum seamless can body having excellent body burst resistance and flange crack resistance in distribution
WO2005014198A1 (en) * 2003-08-08 2005-02-17 Toyo Seikan Kaisha, Ltd. Bulge can, method of manufacturing bulge can, and apparatus of manufacturing bulge can
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JP2016030279A (en) * 2014-07-29 2016-03-07 ユニバーサル製缶株式会社 Di can, and di can manufacturing method
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