JPH09323129A - Real-time correction method for linear heating deformation calculation data - Google Patents

Real-time correction method for linear heating deformation calculation data

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Publication number
JPH09323129A
JPH09323129A JP14262396A JP14262396A JPH09323129A JP H09323129 A JPH09323129 A JP H09323129A JP 14262396 A JP14262396 A JP 14262396A JP 14262396 A JP14262396 A JP 14262396A JP H09323129 A JPH09323129 A JP H09323129A
Authority
JP
Japan
Prior art keywords
heating
deformation
shape
value
shape deformation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP14262396A
Other languages
Japanese (ja)
Inventor
Takayasu Ishiyama
隆庸 石山
Ryoichi Kamichika
亮一 神近
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
Ishikawajima Harima Heavy Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ishikawajima Harima Heavy Industries Co Ltd filed Critical Ishikawajima Harima Heavy Industries Co Ltd
Priority to JP14262396A priority Critical patent/JPH09323129A/en
Publication of JPH09323129A publication Critical patent/JPH09323129A/en
Pending legal-status Critical Current

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  • Straightening Metal Sheet-Like Bodies (AREA)

Abstract

(57)【要約】 【課題】 面内変形δと加熱条件τを示す基本変形式を
加熱中の変形測定により修正する。 【解決手段】 加熱条件τとこの加熱条件により被加熱
板の加熱線に生じる面内変形δとをδ=kf(τ)で表
し、この式に基づいて被加熱板に生じる形状変形を算出
する形状変形算出手段を用い、加熱条件による加熱によ
り発生した被加熱板の任意の位置の形状変形Us を計測
し、形状変形算出手段に被加熱板に加えた加熱条件を代
入して得られる前記任意の位置の形状変形をUc とし、
Us とUcとの差εを求め、前記式のkの値として基準
値k0 を含めその近傍の値をn個設定し、このkを用い
てn通りの差を計算し、差|ε|が最小となるkを修正
係数とする。
(57) 【Abstract】 PROBLEM TO BE SOLVED: To correct a basic deformation equation indicating in-plane deformation δ and heating condition τ by measuring deformation during heating. SOLUTION: A heating condition τ and an in-plane deformation δ generated in a heating line of a heated plate by this heating condition are expressed by δ = kf (τ), and a shape deformation generated in the heated plate is calculated based on this equation. The shape deformation calculation means is used to measure the shape deformation U s at an arbitrary position of the heated plate caused by heating under the heating condition, and the shape deformation calculation means substitutes the heating condition applied to the heated plate to obtain the above. Let U c be the shape deformation at any position,
The difference ε between U s and U c is determined, n values in the vicinity of the reference value k 0 are set as the value of k in the above equation, n differences are calculated using this k, and the difference | Let k be the correction coefficient that minimizes ε |.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、線状加熱による変
形を算出するのに用いられる変形算出データを、加熱に
よって生じる変形を測定して、この測定値に近づけるよ
うに修正する修正方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a correction method for correcting the deformation calculation data used for calculating the deformation due to linear heating so that the deformation caused by heating is corrected and brought close to the measured value.

【0002】[0002]

【従来の技術】平板を線状に加熱して収縮変形を生じさ
せ所望の曲板に加工したり、歪んだ面を線状に加熱して
平面とする線状加熱方法が広く行われている。この方法
は従来は経験や勘に頼って行われていたが、コンピュー
タの進歩により数値的に行う方法が開発されている。こ
の方法としては、平板を所定の加熱条件で加熱したとき
の加熱線に生じる変形δと加熱条件τとの関係を基本変
形式δ=f(τ)で表し、この基本変形式に基づき、加
熱条件τを与えると形状変形を算出する形状算出手段
(通常計算プログラム)と、この基本変形式に基づき、
所望の形状変形を与えるとこの変形を実現する加熱条件
を算出する加熱条件算出手段(通常計算プログラム)を
実験や実績データを基にして作成しておく。
2. Description of the Related Art A linear heating method is widely used in which a flat plate is heated linearly to cause shrinkage deformation to be processed into a desired curved plate, or a distorted surface is linearly heated to form a flat surface. . This method was conventionally performed by relying on experience and intuition, but numerical methods have been developed due to advances in computers. As this method, the basic deformation equation δ = f (τ) represents the relationship between the deformation δ occurring in the heating wire and the heating condition τ when the flat plate is heated under a predetermined heating condition. Based on the shape calculation means (normal calculation program) that calculates the shape deformation when the condition τ is given, and this basic deformation formula,
A heating condition calculation means (normal calculation program) for calculating a heating condition for realizing a desired shape deformation is created based on experiments and actual data.

【0003】[0003]

【発明が解決しようとする課題】平板、場合によっては
初期曲げを与えた曲板を所望の形状の曲板に線状加熱で
加工する場合、加熱条件算出手段に所望の曲板の形状デ
ータ、初期状態のデータ、板厚等のデータを与えると、
加熱量や加熱密度、加熱方向などの加熱条件τを出力す
る。そこでこの加熱条件τにより加熱を実施する。加熱
後形状変形を実測する。一方加熱条件τを形状変形算出
手段に代入して形状変形を算出する。この形状変形の実
測値と算出値で許容値を越える差が出た場合、基本変形
式δ=f(τ)を実測値に応じて修正する。しかしこの
修正係数が得られるのは被加熱板の加熱加工の終了後で
あり、その被加熱板の加熱条件の修正には間に合わない
という問題点があった。
When a flat plate, or a curved plate given an initial bending in some cases, is processed into a curved plate having a desired shape by linear heating, the heating condition calculation means uses the shape data of the desired curved plate, Given data such as initial state data and plate thickness,
The heating condition τ such as the heating amount, heating density, and heating direction is output. Therefore, heating is performed under this heating condition τ. Measure the shape deformation after heating. On the other hand, the heating condition τ is substituted into the shape deformation calculating means to calculate the shape deformation. When there is a difference between the measured value and the calculated value of this shape deformation that exceeds the allowable value, the basic deformation formula δ = f (τ) is corrected according to the measured value. However, there is a problem that this correction coefficient is obtained only after the heating process of the heated plate is completed, and it is not in time to correct the heating conditions of the heated plate.

【0004】本発明は、上述の問題点に鑑みてなされた
もので、加熱条件や変形形状を求めるための基礎となる
面内変形δと加熱条件τとの関係を表す基本変形式δ=
f(τ)を、加熱加工中の変形測定値により修正する方
法を提供することを目的とする。
The present invention has been made in view of the above-mentioned problems, and a basic deformation equation δ = representing the relationship between the in-plane deformation δ which is the basis for obtaining the heating condition and the deformed shape and the heating condition τ =
It is an object of the present invention to provide a method for correcting f (τ) by a deformation measurement value during heat processing.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
請求項1の発明では、加熱条件τとこの加熱条件の加熱
により被加熱板の加熱線に生じる面内変形δとをδ=k
f(τ)で表し、この式に基づいて被加熱板に生じる形
状変形を算出する形状変形算出手段を用い、加熱条件に
よる加熱により発生した被加熱板の任意の位置の形状変
形Us を計測し、前記形状変形算出手段に被加熱板に加
えた加熱条件を代入して得られる前記任意の位置の形状
変形をUc とし、Us とUc との差εを求め、前記式の
kの値として基準値ko を含めその近傍の値をn個設定
し、このkを用いてn通りの差εを計算し、差|ε|が
最小となるkを修正係数とする。
To achieve the above object, in the invention of claim 1, the heating condition τ and the in-plane deformation δ generated in the heating wire of the heated plate by heating under this heating condition are expressed by δ = k.
It is represented by f (τ), and the shape deformation calculation means for calculating the shape deformation occurring in the heated plate based on this formula is used to measure the shape deformation U s of the heated plate at an arbitrary position generated by heating under the heating condition. and, wherein the deformation calculation means to the shape deformation of the arbitrary position obtained by substituting the heating condition was added to the heated plate and U c, obtains a difference ε between the U s and U c, k of the formula The reference value k o is set as a value of n, and n values in the vicinity thereof are set, n differences ε are calculated using this k, and k that minimizes the difference | ε | is set as a correction coefficient.

【0006】加熱条件により加熱して発生した被加熱板
の任意位置の形状変形Us を測定し、これと並行して、
または事前にこの加熱条件による形状変形の計算値Uc
を、δ=kf(τ)の式のkの値を基準値k0 とその近
傍の値に設定し、求める。つまりUc の値はkの値とし
て設定したn通りの値が得られる。測定値Us と計算値
Uc の差を比較し、その差の絶対値|ε|が最小となる
kを修正係数とする。これにより修正係数を容易にかつ
迅速に得ることができる。なお、基準値k0 は通常1と
し、修正係数が1のときは無修正となる。
The shape deformation U s at an arbitrary position of the heated plate generated by heating under the heating condition is measured, and in parallel with this,
Or, in advance, the calculated value U c of the shape deformation under this heating condition
Is calculated by setting the value of k in the equation of δ = kf (τ) to the reference value k 0 and values in the vicinity thereof. In other words, the value of U c can be n values set as the value of k. The difference between the measured value U s and the calculated value U c is compared, and k that minimizes the absolute value | ε | of the difference is used as the correction coefficient. As a result, the correction coefficient can be obtained easily and quickly. The reference value k 0 is usually 1, and when the correction coefficient is 1, there is no correction.

【0007】請求項2の発明では、加熱条件τとこの加
熱条件の加熱により被加熱板の加熱線に生じる面内変形
δとをδ=kf(τ)で表し、この式に基づいて被加熱
板に生じる形状変形を算出する形状変形算出手段を用
い、m通りの加熱条件に対して、各加熱条件で被加熱板
を加熱したときの任意位置の形状変形 iUs ,(i=1
〜m)を測定し、前記形状変形算出手段に前記各加熱条
件を代入したとき iUsに対応した加熱条件、任意位置
での形状変形の算出値を iUc とし、 iUs と iUc と
の差の絶対値|εi |=| iUs − iUc |の和EをE
=|ε1 |+|ε 2 |+……+|εm |とし、前記式の
kの値として基準値k0 を含めその近傍の値をn個設定
し、このkを用いてn通りの和を算出し和Eが最小とな
るkを修正係数とする。
In the invention of claim 2, the heating condition τ and this addition
In-plane deformation of the heating wire of the plate to be heated due to heating under thermal conditions
δ is expressed as δ = kf (τ), and the heating
Uses shape deformation calculation means to calculate the shape deformation that occurs in the plate
Heated plate under each heating condition for m different heating conditions
Deformation at arbitrary position when heatingiUs, (I = 1
~ M) is measured, and the shape deformation calculation means is used for the heating strips.
When substituting the caseiUsHeating conditions corresponding to, arbitrary position
The calculated value of the shape deformation iniUcage,iUsWheniUcWhen
Absolute value of difference | εi| = |iUs−iUc| Sum E
= | Ε1│ + │ε Two│ + …… + | εm| And the above equation
Reference value k as the value of k0Set n values in the vicinity, including
Then, using this k, n sums are calculated and the sum E is minimized.
Let k be the correction coefficient.

【0008】本発明はm通りの加熱条件を順次実施して
ゆくとき、加熱条件毎に発生する形状 iUs を測定し、
この加熱条件に対応する計算変形を iUc とし、 iUs
と iUc の差の絶対値の和Eの式に対して、kの値をn
個設定し、各kの値ごとにEを求め、Eが最小となるk
の値を修正係数とする。これによりm個の計測値によっ
て修正係数を求めるので精度が向上する。加熱条件の個
数(通り数)とは同時に加熱する状態を1通りとする。
例えば、2本の加熱を行う場合、同時に行えば1通りと
なるが、1本行った後、次の1本の加熱をする場合、1
本目の加熱が1通りで、さらに1本加熱するのが2通り
目の加熱条件となる。なおm通りとは全体の加熱数より
小さな値とし、例えば、全部で20本の加熱線を順次行
う20通りの加熱条件の内5本加熱したときなどであ
り、この5本のデータから残りの加熱条件を修正できる
ような値がよい。
According to the present invention, when m heating conditions are sequentially carried out, the shape i U s generated for each heating condition is measured,
The calculation deformation corresponding to this heating condition is i U c, and i U s
And the value of k for the sum E of the absolute value of the difference between i U c and n
Individually set, E is calculated for each value of k, and k at which E is the minimum
The value of is the correction coefficient. As a result, the correction coefficient is obtained from the m measurement values, so that the accuracy is improved. The number of heating conditions (number of passages) means one state of simultaneous heating.
For example, when two heatings are performed at the same time, the number is one, but when one heating is performed and the next one is heated,
The first heating is one way, and the further heating is the second heating condition. It should be noted that “m ways” means a value smaller than the total number of heatings, for example, when 5 of 20 heating conditions in which a total of 20 heating lines are sequentially heated are used. A value that allows the heating conditions to be modified is preferable.

【0009】請求項3の発明では、加熱条件τとこの加
熱条件の加熱により被加熱板の加熱線に生じる面内変形
δとを下記の(1)式で表し、この(1)式に基づいて
被加熱板に生じる形状変形を算出する形状変形算出手段
を用い、加熱条件による加熱により発生した被加熱板の
任意の位置の形状変形Us を計測し、前記形状変形算出
手段に被加熱板に加えた加熱条件を代入して得られる前
記任意位置の形状変形をUc とし、Us とUc との差ε
を求め、(1)式のCa , Cb , Cc , Cd の各値とし
て基準値C0 を含めその近傍の値をn個設定しn4 通り
の組み合わせを作り、各組み合わせについて前記差εを
算出し、差|ε|が最小となる組み合わせのCa , C
b , Cc , Cd の値を修正係数とする。 記 δmT=Ca fa (τ) δbT=Cb fb (τ) ……(1) δmL=Cc fc (τ) δbL=Cd fd (τ) δmTは加熱線に直角方向の板厚内の一様変形 δbTは加熱線に直角方向の板厚表面の変形 δmLは加熱線方向の板厚内の一様変形 δbLは加熱線方向の板厚表面の変形 Ca , Cb , Cc , Cd は修正係数
According to the third aspect of the invention, the heating condition τ and the in-plane deformation δ generated in the heating wire of the plate to be heated by heating under this heating condition are expressed by the following formula (1), and based on this formula (1) The shape deformation calculation means for calculating the shape deformation generated in the heated plate is used to measure the shape deformation U s of the heated plate at an arbitrary position generated by heating under the heating condition, and the shape deformation calculation means is used for the heated plate. Let U c be the shape deformation at the arbitrary position obtained by substituting the heating condition added to U c, and the difference ε between U s and U c
Then, n values of C a, C b, C c, and C d in the equation (1) including the reference value C 0 are set in the vicinity thereof to make n 4 combinations, and The difference ε is calculated, and the combinations C a and C that minimize the difference | ε |
The values of b, Cc, and Cd are used as correction coefficients. Note δ mT = C a f a (τ) δ bT = C b f b (τ) ...... (1) δ mL = C c f c (τ) δ bL = C d f d (τ) δ mT is heated Uniform deformation in the plate thickness in the direction perpendicular to the line δ bT is deformation of the plate surface in the direction perpendicular to the heating line δ mL is uniform deformation in the plate thickness in the direction of the heating line δ bL is plate surface in the heating line direction C a, C b, C c, C d are correction factors

【0010】本発明は、面内変形δを実際に生じる4つ
の値とし、この4つの値を発生する基本変形式の修正係
数を求めるものである。ここで変形は加熱線に直角方向
のδ T と加熱線方向のδL とがあり、板厚方向に一様に
生じる変形δmT, δmLと、曲げ作用による板厚方向に変
化する変形で、最大値となる板表面の変形δbT, δbLで
表す。各変形δmT, δbT, δmL, δbLを表す基本変形式
fa (τ),fb (τ),fc (τ),fd (τ)は修
正係数Ca ,Cb ,Cc ,Cd を有し、それぞれは共通
のn個の値をとる。例えば、n=3とし、1,0.8,
1.2をとる。但し、各Ca ,Cb ,Cc ,Cd は3個
のいずれもとることができるので34 通りの組み合わせ
が生じる。本発明はこの全ての組み合わせn4 について
請求項1の発明と同様にして計測値と計算値との差|ε
|を求めこの差の最小となる組み合わせのCa ,Cb ,
Cc ,Cd を修正係数とする。
In the present invention, four in-plane deformations δ are actually generated.
Of the basic transformation formula that generates these four values.
It seeks a number. Here, the deformation is in the direction perpendicular to the heating wire.
Of δ TAnd δ in the heating line directionLAnd evenly in the thickness direction
Resulting deformation δmT,δmLChange in the plate thickness direction due to bending action.
Deformation of the plate surface, which becomes the maximum value due to the deformationbT,δbLso
Represent. Each deformation δmT,δbT,δmL,δbLBasic transformation formula
fa(Τ), fb(Τ), fc(Τ), fd(Τ) is fixed
Positive coefficient Ca, Cb, Cc, CdHave, each is common
N values of For example, n = 3, 1,0.8,
Take 1.2. However, each Ca, Cb, Cc, CdIs 3
Because you can take either of 3FourStreet combination
Occurs. The present invention uses all combinations nFourabout
Similar to the invention of claim 1, the difference | ε between the measured value and the calculated value
| And the combination of C that minimizes this differencea, Cb,
Cc, CdIs the correction coefficient.

【0011】請求項4の発明では、加熱条件τとこの加
熱条件の加熱により被加熱板の加熱線に生じる面内変形
δとを下記の(1)式で表し、この(1)式に基づいて
被加熱板に生じる形状変形を算出する形状変形算出手段
を用い、加熱条件をm通り設定し、各加熱条件で被加熱
板を加熱したときの任意位置の形状変形 iUs ,(i=
1〜m)を測定し、前記形状変形算出手段に前記各加熱
条件を代入したとき、 iUs に対応した加熱条件、任意
位置での形状変形の算出値を iUc とし、i U s とi U
c との差の絶対値|εi |=| iUs − iUc |の和E
をE=|ε1 |+|ε2 |+……+|εm |とし、前記
(1)式のCa , Cb , Cc , Cd の各値として基準値
C0 を含めその近傍の値をn個設定し、n4 通りの組み
合わせを作り、各組み合わせについて前記和Eを算出
し、和Eが最小となる組み合わせのCa , Cb , Cc ,
Cd の値を修正係数とする。 記 δmT=Ca fa (τ) δbT=Cb fb (τ) ……(1) δmL=Cc fc (τ) δbL=Cd fd (τ) δmTは加熱線に直角方向の板厚内の一様変形 δbTは加熱線に直角方向の板厚表面の変形 δmLは加熱線方向の板厚内の一様変形 δbLは加熱線方向の板厚表面の変形 Ca , Cb , Cc , Cd は修正係数
In the invention of claim 4, the heating condition τ and this addition
In-plane deformation of the heating wire of the plate to be heated due to heating under thermal conditions
δ is expressed by the following equation (1), and based on this equation (1)
Shape-deformation calculating means for calculating the shape-deformation that occurs in the heated plate
Use m to set m different heating conditions and heat under each heating condition
Deformation at arbitrary position when the plate is heatediUs, (I =
1-m), and the above-mentioned heating is applied to the shape deformation calculation means.
When the condition is substituted, iUsHeating conditions corresponding to
The calculated value of the shape deformation at the positioniUcage,iU sWheniU
cAbsolute value of difference withi| = |iUs−iUc| Sum E
E = | ε1│ + │εTwo│ + …… + | εm| And the above
C in equation (1)a,Cb,Cc,CdReference value as each value of
C0, N values in the vicinity are set, and nFourStreet set
Make a match and calculate the sum E for each combination
And the combination C that minimizes the sum Ea,Cb,Cc,
CdThe value of is the correction coefficient. Note δmT= Cafa(Τ) δbT= Cbfb(Τ) …… (1) δmL= Ccfc(Τ) δbL= Cdfd(Τ) δmTIs the uniform deformation in the plate thickness in the direction perpendicular to the heating wire δbTIs the deformation of the plate thickness surface in the direction perpendicular to the heating line δmLIs the uniform deformation in the plate thickness in the heating line direction δbLIs the deformation of the plate thickness surface in the heating line direction Ca,Cb,Cc,CdIs the correction factor

【0012】本発明は請求項3の発明と同様に面内変形
δを4つの値とし、この値を4つの基本変形式で表す。
さらに請求項2の発明と同様にm通りの加熱条件を実施
した後に各Ca , Cb , Cc , Cd のn4 通りの組み合
わせの誤差の和Eを求め、和Eが最小となる組み合わせ
のCa , Cb , Cc , Cd を修正係数とする。
In the present invention, as in the third aspect of the invention, the in-plane deformation δ has four values, and these values are expressed by four basic deformation equations.
Further, as in the case of the invention of claim 2, after performing m kinds of heating conditions, the sum E of the errors of n 4 kinds of combinations of C a, C b, C c, and C d is obtained, and the sum E becomes the minimum. The combinations C a, C b, C c, and C d are used as the correction coefficients.

【0013】請求項5の発明では、前記和Eの計算式の
各差|εi |に重み係数gi を乗じ和E=g1 |ε1 |
+g2 |ε2 |+……+gm |εm |としたものであ
る。
According to the fifth aspect of the present invention, each difference | ε i | of the equation for calculating the sum E is multiplied by a weighting coefficient g i, and the sum E = g 1 | ε 1 |
+ G 2 | ε 2 | + ... + g m | ε m |.

【0014】複数の加熱条件により所望の曲板を得る場
合、加熱本数の少ない最初の方の加熱条件によって得ら
れる測定値と計算値の誤差と、多くの加熱を行った後に
得られる誤差とでは、信頼性が異なる。そこで各誤差に
対して重み付けすることにより適切な修正係数を得るこ
とができる。
When a desired curved plate is obtained under a plurality of heating conditions, the error between the measured value and the calculated value obtained by the first heating condition with a small number of heatings and the error obtained after many heatings are performed. , Reliability is different. Therefore, an appropriate correction coefficient can be obtained by weighting each error.

【0015】請求項6の発明では、前記計測値Us ,i
Us は、加熱進行中の形状変形と冷却後の形状変形との
関係を予めデータとして蓄積しておき、加熱進行中の変
形形状をこのデータに基づき修正して冷却後の形状変形
とした値である。
In the invention of claim 6, the measured values U s , i
U s is a value that stores the relationship between the shape deformation during heating and the shape deformation after cooling as data in advance and corrects the deformed shape during heating to be the shape deformation after cooling. Is.

【0016】線状加熱により収縮変形を与え曲げ加工す
る原理は加熱後冷却したときに生じる収縮変形を利用す
る。このため加熱して高温の状態で形状変形を測定した
値は正しい形状変形値を表していない。このため上述の
請求項1〜5で説明した発明では1つの加熱条件で加熱
した後の冷却した状態の形状変形を測定した場合に成立
する。しかし実際の施行では1つの加熱条件が終われ
ば、直ちに次の加熱条件で加熱を開始する。そこで本発
明では、加熱進行中の形状変形と冷却後の形状変形との
関係を実証テストや曲げ加工の実績からデータとに蓄積
しておき、加熱進行中の変形形状の測定値をこのデータ
に基づき修正して冷却後の形状変形とした値を測定値U
s , iUs として用いる。
The principle of bending by applying shrinkage deformation by linear heating utilizes shrinkage deformation that occurs when cooling is performed after heating. For this reason, the value obtained by measuring the shape deformation under heating at a high temperature does not represent the correct shape deformation value. Therefore, the invention described in claims 1 to 5 described above is established when the shape deformation in the cooled state after heating under one heating condition is measured. However, in actual practice, when one heating condition ends, heating is immediately started under the next heating condition. Therefore, in the present invention, the relationship between the shape deformation during heating and the shape deformation after cooling is accumulated in the data from the results of the verification test and the bending work, and the measured value of the deformed shape during heating is stored in this data. The value that is corrected based on the shape deformation after cooling is the measured value U
Used as s and i U s .

【0017】[0017]

【発明の実施の形態】以下、本発明の実施の形態につい
て図面を参照して説明する。図1は線状加熱装置による
加熱の実施状態を説明する図である。曲げ加工対象の金
属製の被加熱板1に加熱装置2を設定する。加熱装置2
は加熱位置に静止し、所定の加熱線の長さを所定時間加
熱するものと、設定された加熱線上を一定速度で加熱し
ながら移動する2つの形式のものがある。加熱装置2に
は形状変形測定装置3が搭載され被加熱板1の外側に設
置された基準部4との相対変位を測定し、平面位置
(X,Y)と高さ方向Zの位置を測定する。基準部4は
例えばレーザ光を形状変形測定装置3に照射し、高さ方
向Zの変位を測定する基準を与える。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a diagram for explaining an implementation state of heating by a linear heating device. The heating device 2 is set on the metal heating target plate 1 to be bent. Heating device 2
There are two types, one is stationary at the heating position and heats a predetermined length of the heating wire for a certain time, and the other is moving on the set heating wire while heating at a constant speed. The shape deformation measuring device 3 is mounted on the heating device 2, and the relative displacement with respect to the reference portion 4 installed outside the heated plate 1 is measured to measure the plane position (X, Y) and the position in the height direction Z. To do. The reference unit 4 irradiates the shape deformation measuring device 3 with, for example, a laser beam to provide a reference for measuring the displacement in the height direction Z.

【0018】図2は長さlH の線状静止加熱源で一定時
間加熱し冷却した後に板に残留する変形を加熱線lH に
わたり平均した値として求める場合の寸法関係を示す図
である。図3は加熱線Hに直角方向に生じる面内変形δ
T と加熱線Hの方向に生じる面内一様変形δL を説明す
る図である。図4は加熱後の収縮により板厚方向に一様
に発生する板厚内の一様変形δm を示し、図5は加熱後
の曲げ収縮により板厚方向に変化しながら発生する面内
曲げ変形を示す。
FIG. 2 is a diagram showing the dimensional relationship when the deformation remaining on the plate after heating and cooling with a linear static heating source of length l H for a certain period of time is obtained as an average value over the heating line l H. FIG. 3 shows the in-plane deformation δ occurring in the direction perpendicular to the heating line H.
It is a figure explaining the in-plane uniform deformation (delta) L which arises in the direction of T and the heating line H. Fig. 4 shows the uniform deformation δ m within the plate thickness that uniformly occurs in the plate thickness direction due to shrinkage after heating, and Fig. 5 shows the in-plane bending that occurs while changing in the plate thickness direction due to bending shrinkage after heating. Deformation is shown.

【0019】図6は図2で示す線状静止加熱源により加
熱し冷却後の面内一様変形を示す。横軸は加熱条件τ
で、入熱量とか加熱時間などで表し、縦軸は面内一様変
形で図3に示した2方向の変形δmT, δmLとを示す。δ
=kf(τ)の式で表され実線がk=1,破線はk=
0.8またはk=1.2の場合を示す。
FIG. 6 shows in-plane uniform deformation after heating and cooling by the linear static heating source shown in FIG. The horizontal axis is the heating condition τ
Is expressed by the heat input amount, the heating time, etc., and the vertical axis represents the in-plane uniform deformation δ mT, δ mL in the two directions shown in FIG. δ
= Kf (τ), the solid line is k = 1, and the broken line is k =
The case where 0.8 or k = 1.2 is shown.

【0020】図7は図2で示す線状静止加熱源により加
熱し冷却後の曲げ収縮により面内に発生する曲げ変形
で、横軸は図6と同じ加熱条件τ、縦軸は面内に発生す
る曲げ変形で図3に示した2方向の変形δbT, δbLを示
す。δ=kf(τ)の式で表され実線がk=1,破線は
k=0.8またはk=1.2の場合を示す。
FIG. 7 shows bending deformation generated in the plane by bending contraction after heating by the linear static heating source shown in FIG. 2 and cooling. The horizontal axis shows the same heating condition τ as in FIG. 6, and the vertical axis shows the plane. The resulting bending deformations are the deformations δ bT and δ bL in the two directions shown in FIG. The solid line represents k = 1 and the broken line represents k = 0.8 or k = 1.2, which is represented by the equation of δ = kf (τ).

【0021】図6,図7に示した変形式は基準変形式と
呼ばれ、本発明では先に示した(1)式で表す。Ca ,
Cb , Cc , Cd はkの値を各式ごとに表したものであ
る。C(Ca , Cb , Cc , Cd の総称)の値を1とし
た式が実験で得られたものであり、実際の加熱状態が実
験状態と同じであれば、Cは1である。加熱条件τ(こ
の場合加熱条件は加熱時間や入熱量などのみでなく、加
熱位置、加熱線の密度、加熱線の方向などの全ての条件
を表す)を入力すると加熱した後の形状変形を出力する
形状変形手段(通常は計算プログラム)や所望の形状変
形のデータを入力すると、この変形を生じる加熱条件を
出力する加熱条件算出手段(通常計算プログラム)は、
この基本変形式に基づいて作られている。
The modified equations shown in FIGS. 6 and 7 are called reference modified equations, and in the present invention, they are represented by the equation (1) shown above. C a,
C b, C c, and C d represent the value of k for each equation. An expression in which the value of C ( a generic term for C a, C b, C c, and C d ) is 1 was obtained in the experiment, and C is 1 if the actual heating state is the same as the experimental state. is there. Input the heating condition τ (in this case, not only the heating time and heat input amount but also the heating position, heating wire density, heating wire direction, etc.) and output the shape deformation after heating. When inputting the shape deformation means (usually a calculation program) or the desired shape deformation data, the heating condition calculation means (normal calculation program) that outputs the heating condition that causes this deformation is
It is made based on this basic transformation formula.

【0022】本実施の形態はこのようにして作成されて
いる形状変形算出手段や加熱条件算出手段に用いられて
いる基本変形式を加熱中に生じる形状変形を計測して、
実際の形状変形や所望の曲面が得られる加熱条件を算出
できるように修正するものである。形状変形算出手段で
算出した形状変形が実測値と合致しない場合や、加熱条
件算出手段で出力された加熱条件で加熱しても所望の曲
面形状とならない場合、実際の加熱条件と、基本変形式
を作成した状態が相違していることが多い。このような
ときには、加熱条件を基本変形式を作成した条件に合わ
せるよりも、実際の作業で実施できる条件とし、基本変
形式の方を修正した方が、現実的である。そこで実験で
求めた式f(τ)に修正係数Cを乗算したCf(τ)を
用いるようにし、Cの値を実際に行っている加熱によっ
て生じる形状変形により求める。
In this embodiment, the basic deformation formulas used in the shape deformation calculating means and the heating condition calculating means thus created are used to measure the shape deformation generated during heating,
The correction is made so that the heating conditions for obtaining the actual shape deformation and the desired curved surface can be calculated. If the shape deformation calculated by the shape deformation calculation means does not match the actual measurement value, or if the desired curved surface shape is not obtained even when heated under the heating conditions output by the heating condition calculation means, the actual heating conditions and the basic deformation formula The created state is often different. In such a case, it is more realistic to modify the basic deformation formula by setting the heating condition to a condition that can be carried out in actual work, rather than matching the condition that created the basic deformation formula. Therefore, Cf (τ) obtained by multiplying the equation f (τ) obtained by the experiment by the correction coefficient C is used, and the value of C is obtained by the shape deformation caused by the heating actually performed.

【0023】図8は本実施の形態の動作を説明するフロ
ー図である。本実施の形態では必要な加熱条件がM通り
あり、これを順次1通りづつ行ってM回加熱を行い所望
の曲面形状に加工される場合、その途中で基本変形式の
修正を行い、その結果に基づき加熱条件を修正する場合
の説明をする。まず所望の曲面形状を定め、この形状や
被加熱材の板厚や寸法、などのデータを加熱条件算出手
段に入力し、その結果M通りの加熱条件を1通りづつ順
次実施する。具体的にはある位置を線状に加熱(2本以
上同時に加熱することもある)したら、次の位置の加熱
を行い、これを順次繰り返す。1通りの加熱とは同時に
行われる加熱で、何本同時に加熱しても1通りの加熱で
ある。加熱条件はこの1通り毎の加熱の条件を規定する
と共に、このような加熱を何回(何通り)行うか、その
順序も定めたものである。
FIG. 8 is a flow chart for explaining the operation of this embodiment. In the present embodiment, there are M required heating conditions, and when one heating is performed one by one and heating is performed M times to form a desired curved surface shape, the basic deformation formula is corrected on the way, and as a result, A description will be given of the case where the heating condition is corrected based on First, a desired curved surface shape is determined, and data such as this shape and the plate thickness and size of the material to be heated are input to the heating condition calculation means, and as a result, M heating conditions are sequentially executed one by one. Specifically, when a certain position is linearly heated (two or more may be heated at the same time), the next position is heated, and this is sequentially repeated. One type of heating is heating performed at the same time, and is one type of heating regardless of how many are heated at the same time. The heating condition defines the heating condition for each one of them, and also defines the number of times (how many) such heating is performed and the order thereof.

【0024】1通りづつ加熱条件に従い加熱してゆき、
i通り目の加熱条件τi に従い実施し、その加熱が終わ
った時点で被加熱材1の形状変形、特にZ軸方向の変形
を実測し、この測定値を iUs とする(S1)。なお、
この iUs は被加熱板1が冷却しない状態で計測した値
に修正値を乗じて冷却された状態で生じる変形に修正し
た値としたものである。これと並行して、または事前に
同じ加熱条件τi でかつ、(1)式の修正係数Ca,Cb,
Cc,Cd をそれぞれ1,1.2,0.8とした34 =8
1通りの組み合わせの計算値 iUc j を計算しておく、
ここでj=1〜81で、81通りの iUc が得られる
(S2)。なお、Cを1,1.2,0.8としたのは一
例であり、その他の数字としてもよいし、n=3にする
必要もない。
Heating is performed one by one according to the heating conditions,
The heating is performed according to the i-th heating condition τ i , and when the heating is finished, the shape deformation of the material to be heated 1, particularly the deformation in the Z-axis direction, is measured, and this measurement value is set as i U s (S1). In addition,
This i U s is a value corrected to the deformation caused in the cooled state by multiplying the value measured in the state where the heated plate 1 is not cooled by the correction value. In parallel with this, or in advance, under the same heating condition τ i , and the correction coefficients C a, C b, of the equation (1) ,
3 4 = 8 where C c and C d are 1, 1.2 and 0.8, respectively
Calculate the calculated value i U c j for one combination,
Here, 81 = i U c are obtained with j = 1 to 81 (S2). It should be noted that C is set to 1, 1.2, 0.8 as an example, other numbers may be used, and it is not necessary to set n = 3.

【0025】このようにして1個の実測値 iUs に対し
て81個の iUc j との差 iεj = iUs − iUj c を
81個求める。このように加熱条件1通り当たりCのと
る値をnとするとN4 個の誤差 iεを求め、(S3)、
このようなことを加熱条件がm通りになるまで繰り返す
(S4)。これによりm×n4 通りの誤差εを得ること
ができる。
In this way, one measured valueiUsAgainst
81iUc jDifference withiεj= iUs−iUj cTo
Ask for 81. In this way, C per heating condition
N is the valueFourErroriFind ε, (S3),
Repeat this process until m heating conditions
(S4). This gives m × nFourTo get the street error ε
Can be.

【0026】次に1通りのCの組み合わせごとにm通り
の加熱条件で得たm個の差|1 εj|, |2 εj |,…
…|m εj |に重み係数gi を乗じた和Ej =g1 |1
εj|+g2 |2 εj |+……+gm | mεj |を求
め、これをCの組み合わせのj=n4 個求める。つまり
n=3のときはE1 ,E2 ,……E81求める(S5)。
重み係数gi はiの小さな値に対しては小さく、大きな
値に対しては大きくしておく。iが大きくなる程加熱回
数を多くなり、変形も大きくなり、誤差の精度も向上し
ているからである。
Next, m differences obtained under m heating conditions for each one combination of C | 1 ε j | , | 2 ε j |, ...
... | m ε j | multiplied by the weighting coefficient g i , the sum E j = g 1 | 1
ε j | + g 2 | 2 ε j | + ...... + g m | m ε j | look, which obtains four j = n combinations of C. That is, when n = 3, E 1 , E 2 , ... E 81 are obtained (S5).
The weight coefficient g i is small for small values of i and large for large values. This is because the larger i is, the more the number of times of heating is increased, the larger the deformation is, and the more accurate the error is.

【0027】次にこのようにして算出したEj の内最小
になるEj の計算に用いたCa,Cb,Cc , Cd の値を求
める(S6)。このCの値がどれも1に近い時は、基本
変形式の修正は必要ない。このCの値や基本変形式に基
づく加熱条件算出手段と形状変形算出手段に用いる各種
データをデータベースと称し、Cの値に応じてこのデー
タベースの変更が必要か否か判断する(S7)。Cの値
が1と異なる場合は、その値にCを修正し、これに応じ
て加熱条件算出手段を修正する(S8)。この修正した
加熱条件算出手段により再度加熱条件を出力し、今まで
実施してきた加熱条件を修正し(S9)、これに基づき
加熱を続行してゆく。
Next determine the value of C a, C b, C c , C d used for calculation of E j comprising the inner smallest E j calculated in this manner (S6). When all the values of C are close to 1, it is not necessary to modify the basic transformation formula. Various data used for the heating condition calculation means and the shape deformation calculation means based on the value of C and the basic deformation formula are referred to as a database, and it is determined whether the database needs to be changed according to the value of C (S7). If the value of C is different from 1, C is corrected to that value, and the heating condition calculation means is corrected accordingly (S8). The modified heating condition calculation means outputs the heating conditions again, the heating conditions that have been implemented up to now are modified (S9), and heating is continued based on this.

【0028】以上の実施の形態では加熱条件をm通り行
ったときCの値を修正する。mの値としてある数以上、
例えば10通り以上の値とすれば局部的な乱れに左右さ
れず大局的な傾向を把むことができ、大局的に確実に目
標の曲面形状に近づくことができる。
In the above embodiment, the value of C is corrected when m heating conditions are used. More than a certain number as the value of m,
For example, if the value is 10 or more, it is possible to grasp the global tendency without being influenced by the local disturbance, and it is possible to surely approach the target curved surface shape globally.

【0029】しかし、逆に局部的な微妙な影響を把むた
めには、同一の属性、または近い属性を持った加熱線の
場合、例えば板端に於ける加熱線だけのデータを抽出し
て測定値と計算値の誤差を求め、Cの値を定めてゆくこ
とも可能である。
On the contrary, in order to grasp the local delicate influence, in the case of heating lines having the same or similar attributes, for example, the data of only the heating line at the plate edge is extracted and the measured value is obtained. It is also possible to determine the error of the calculated value and determine the value of C.

【0030】また実施の形態ではn通りの加熱条件を実
施した後修正係数Cの値を決めたが、1回の加熱条件ご
とにCa , Cb , Cc , Cd の値を決め(m=1の場合
に相当)、m通り実施してm個のCa , Cb , Cc , C
d の値を求め、Ca の平均値と分散を求めCa の値を1
から修正するか検討し、Ca , Cb , Cc , Cd につい
ても同様の検討をするようにしてもよい。
In the embodiment, the value of the correction coefficient C is determined after performing the n heating conditions, but the values of C a, C b, C c, and C d are determined for each heating condition ( (corresponding to the case of m = 1), m number of executions of m C a, C b, C c, C
obtains the value of d, 1 the values of C a determined variance and the average value of C a
It is also possible to consider whether to correct from the above, and to perform the same study for C a, C b, C c, and C d .

【0031】[0031]

【発明の効果】以上の説明より明らかなように、本発明
は、加熱中の形状変形の実測値より形状変形や加熱条件
を算出する基となる基本変形式の修正を迅速に行うこと
ができる。これにより実施中の加熱条件を修正データに
基づいて修正することが可能となり、目標の曲げ変形形
状に近づく確率を大きくすることができる。
As is apparent from the above description, the present invention can promptly correct the basic deformation formula which is the basis for calculating the shape deformation and the heating condition from the measured value of the shape deformation during heating. . As a result, it becomes possible to correct the heating condition being executed based on the correction data, and it is possible to increase the probability of approaching the target bending deformation shape.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明を実施する線状加熱装置の一例を示す図
である。
FIG. 1 is a diagram showing an example of a linear heating apparatus for carrying out the present invention.

【図2】基本変形式を導くための加熱線や寸法関係を示
す図である。
FIG. 2 is a diagram showing a heating wire and a dimensional relationship for guiding a basic deformation formula.

【図3】加熱線Hに直角方向と同方向の面内変形δT,δ
L を説明する図である。
[FIG. 3] In-plane deformation δ T, δ in the same direction as the direction perpendicular to the heating line H
It is a figure explaining L.

【図4】加熱後の収縮により板厚方向の一様変形δm を
示す図である。
FIG. 4 is a diagram showing uniform deformation δ m in the plate thickness direction due to contraction after heating.

【図5】加熱後の曲げ収縮により板厚方向に変化しなが
ら発生する面内曲げ変形を示す。
FIG. 5 shows in-plane bending deformation that occurs while changing in the plate thickness direction due to bending contraction after heating.

【図6】面内一様変形δmT,δmLと加熱条件の関係を表
す基本変形式を実験的に求めた一例とそれを修正した場
合を示す図である。
FIG. 6 is a diagram showing an example in which a basic deformation equation expressing the relationship between the in-plane uniform deformations δ mT and δ mL and the heating conditions is experimentally obtained and the case where it is modified.

【図7】面内曲げ収縮により発生するδbT, δbLと加熱
条件の関係を表す基本変形式を実験的に求めた一例とそ
れを修正した一例を示す図である。
FIG. 7 is a diagram showing an example in which a basic deformation equation representing the relationship between δ bT and δ bL generated by in-plane bending shrinkage and heating conditions was experimentally obtained and an example in which the basic deformation equation was modified.

【図8】本実施の形態の動作フロー図である。FIG. 8 is an operation flow chart of the present embodiment.

【符号の説明】[Explanation of symbols]

1 被加熱板 2 加熱装置 3 形状変形測定装置 4 基準部 1 Heated Plate 2 Heating Device 3 Shape Deformation Measuring Device 4 Reference Part

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 加熱条件τとこの加熱条件の加熱により
被加熱板の加熱線に生じる面内変形δとをδ=kf
(τ)で表し、この式に基づいて被加熱板に生じる形状
変形を算出する形状変形算出手段を用い、加熱条件によ
る加熱により発生した被加熱板の任意の位置の形状変形
Us を計測し、前記形状変形算出手段に被加熱板に加え
た加熱条件を代入して得られる前記任意の位置の形状変
形をUc とし、Us とUc との差εを求め、前記式のk
の値として基準値ko を含めその近傍の値をn個設定
し、このkを用いてn通りの差εを計算し、差|ε|が
最小となるkを修正係数とすることを特徴とする線状加
熱変形算出データのリアルタイム修正方法。
1. A heating condition τ and an in-plane deformation δ generated in a heating wire of a heated plate by heating under this heating condition are expressed by δ = kf
It is represented by (τ), and the shape deformation calculation means for calculating the shape deformation occurring in the heated plate based on this equation is used to measure the shape deformation U s of the heated plate at an arbitrary position generated by heating under heating conditions. , the shape deformation of the arbitrary position obtained by substituting the heating condition was added to the heated plate to the deformation calculation means and U c, obtains a difference ε between the U s and U c, k of the formula
N values including the reference value k o are set as values of n, and n differences ε are calculated using this k, and k that minimizes the difference | ε | is used as a correction coefficient. A real-time correction method for linear heating deformation calculation data.
【請求項2】 加熱条件τとこの加熱条件の加熱により
被加熱板の加熱線に生じる面内変形δとをδ=kf
(τ)で表し、この式に基づいて被加熱板に生じる形状
変形を算出する形状変形算出手段を用い、m通りの加熱
条件に対して、各加熱条件で被加熱板を加熱したときの
任意位置の形状変形 iUs ,(i=1〜m)を測定し、
前記形状変形算出手段に前記各加熱条件を代入したとき
iUs に対応した加熱条件、任意位置での形状変形の算
出値を iUc とし、 iUs と iUcとの差の絶対値|ε
i |=| iUs − iUc |の和EをE=|ε1 |+|ε
2 |+……+|εm |とし、前記式のkの値として基準
値k0 を含めその近傍の値をn個設定し、このkを用い
てn通りの和を算出し和Eが最小となるkを修正係数と
することを特徴とする線状加熱変形算出データのリアル
タイム修正方法。
2. The heating condition τ and the in-plane deformation δ generated in the heating wire of the heated plate by heating under this heating condition are expressed by δ = kf
It is represented by (τ), and the shape deformation calculation means for calculating the shape deformation generated in the heated plate based on this equation is used, and the arbitrary heating condition is applied to each of the heating conditions under m heating conditions. The shape deformation i U s , (i = 1 to m ) of the position is measured,
When each heating condition is substituted into the shape deformation calculation means
Let i U c be the heating value corresponding to i U s and the calculated value of shape deformation at an arbitrary position, and the absolute value of the difference between i U s and i U c | ε
i | = | i U s - i U c | of the sum E E = | ε 1 | + | ε
2 | + ... + | ε m |, n values in the vicinity are set including the reference value k 0 as the value of k in the above equation, and n different sums are calculated using this k to obtain the sum E. A real-time correction method for linear heating deformation calculation data, wherein a minimum k is used as a correction coefficient.
【請求項3】 加熱条件τとこの加熱条件の加熱により
被加熱板の加熱線に生じる面内変形δとを下記の(1)
式で表し、この(1)式に基づいて被加熱板に生じる形
状変形を算出する形状変形算出手段を用い、加熱条件に
よる加熱により発生した被加熱板の任意の位置の形状変
形Us を計測し、前記形状変形算出手段に被加熱板に加
えた加熱条件を代入して得られる前記任意位置の形状変
形をU c とし、Us とUc との差εを求め、(1)式の
Ca , Cb , Cc , Cd の各値として基準値C0 を含め
その近傍の値をn個設定しn4 通りの組み合わせを作
り、各組み合わせについて前記差εを算出し、差|ε|
が最小となる組み合わせのCa , Cb , Cc , Cd の値
を修正係数とすることを特徴とする線状加熱変形算出デ
ータのリアルタイム修正方法。 記 δmT=Ca fa (τ) δbT=Cb fb (τ) ……(1) δmL=Cc fc (τ) δbL=Cd fd (τ) δmTは加熱線に直角方向の板厚内の一様変形 δbTは加熱線に直角方向の板厚表面の変形 δmLは加熱線方向の板厚内の一様変形 δbLは加熱線方向の板厚表面の変形 Ca , Cb , Cc , Cd は修正係数
3. The heating condition τ and the heating of these heating conditions
The in-plane deformation δ that occurs in the heating wire of the heated plate is described in (1) below.
It is expressed by a formula, and the shape that occurs on the heated plate based on this formula (1)
Using the shape deformation calculation means that calculates the shape deformation,
Shape change at any position of the heated plate caused by heating
Shape UsIs measured and applied to the plate to be heated by the shape deformation calculation means.
The shape change at the arbitrary position obtained by substituting the heating conditions
U shape cAnd UsAnd UcAnd the difference ε with
Ca,Cb,Cc,CdReference value C as each value of0Including
Set n values in the vicinity and nFourMake a street combination
Then, the difference ε is calculated for each combination, and the difference | ε |
C that minimizesa,Cb,Cc,CdThe value of the
The linear heating deformation calculation data is characterized by using
How to correct data in real time. Note δmT= Cafa(Τ) δbT= Cbfb(Τ) …… (1) δmL= Ccfc(Τ) δbL= Cdfd(Τ) δmTIs the uniform deformation in the plate thickness in the direction perpendicular to the heating wire δbTIs the deformation of the plate thickness surface in the direction perpendicular to the heating line δmLIs the uniform deformation in the plate thickness in the heating line direction δbLIs the deformation of the plate thickness surface in the heating line direction Ca,Cb,Cc,CdIs the correction factor
【請求項4】 加熱条件τとこの加熱条件の加熱により
被加熱板の加熱線に生じる面内変形δとを下記の(1)
式で表し、この(1)式に基づいて被加熱板に生じる形
状変形を算出する形状変形算出手段を用い、加熱条件を
m通り設定し、各加熱条件で被加熱板を加熱したときの
任意位置の形状変形 iUs ,(i=1〜m)を測定し、
前記形状変形算出手段に前記各加熱条件を代入したと
き、 iU s に対応した加熱条件、任意位置での形状変形
の算出値を iUc とし、i Us と i Uc との差の絶対値
|εi |=| iUs − iUc |の和EをE=|ε1 |+
|ε2 |+……+|εm |とし、前記(1)式のCa ,
Cb , Cc , Cd の各値として基準値C0 を含めその近
傍の値をn個設定し、n4 通りの組み合わせを作り、各
組み合わせについて前記和Eを算出し、和Eが最小とな
る組み合わせのCa , Cb , Cc , Cd の値を修正係数
とすることを特徴とする線状加熱変形算出データのリア
ルタイム修正方法。 記 δmT=Ca fa (τ) δbT=Cb fb (τ) ……(1) δmL=Cc fc (τ) δbL=Cd fd (τ) δmTは加熱線に直角方向の板厚内の一様変形 δbTは加熱線に直角方向の板厚表面の変形 δmLは加熱線方向の板厚内の一様変形 δbLは加熱線方向の板厚表面の変形 Ca , Cb , Cc , Cd は修正係数
4. The heating condition τ and the heating of these heating conditions
The in-plane deformation δ that occurs in the heating wire of the heated plate is described in (1) below.
It is expressed by a formula, and the shape that occurs on the heated plate based on this formula (1)
Using the shape deformation calculation means that calculates the shape deformation,
m number of settings and when heating the heated plate under each heating condition
Shape deformation at arbitrary positioniUs, (I = 1 to m) is measured,
When the respective heating conditions are substituted in the shape deformation calculation means,
ComeiU sHeating conditions corresponding to, shape deformation at any position
The calculated value ofiUcage,iUsWhen iUcAbsolute value of the difference from
│εi| = |iUs−iUcThe sum E of | is E = | ε1│ +
│εTwo│ + …… + | εm| And C in the above formula (1)a,
Cb,Cc,CdReference value C as each value of0The vicinity including
Set n adjacent values, nFourMake street combinations, each
The sum E is calculated for the combination, and the sum E is minimized.
Combination of Ca ,Cb,Cc,CdValue of the correction factor
The rear of the linear heating deformation calculation data is characterized by
How to fix real time. Note δmT= Cafa(Τ) δbT= Cbfb(Τ) …… (1) δmL= Ccfc(Τ) δbL= Cdfd(Τ) δmTIs the uniform deformation in the plate thickness in the direction perpendicular to the heating wire δbTIs the deformation of the plate thickness surface in the direction perpendicular to the heating line δmLIs the uniform deformation in the plate thickness in the heating line direction δbLIs the deformation of the plate thickness surface in the heating line direction Ca,Cb,Cc,CdIs the correction factor
【請求項5】 前記和Eの計算式の各差|εi |に重み
係数gi を乗じ和E=g1 |ε1 |+g2 |ε2 |+…
…+gm |εm |としたことを特徴とする請求項2また
は4記載の線状加熱変形算出データのリアルタイム修正
方法。
5. The sum E = g 1 | ε 1 | + g 2 | ε 2 | + ... by multiplying each difference | ε i | of the calculation formula of the sum E by a weighting factor g i
... + g m | ε m |, wherein the linear heating deformation calculation data is corrected in real time according to claim 2 or 4.
【請求項6】 前記計測値Us ,i Us は、加熱進行中
の形状変形と冷却後の形状変形との関係を予めデータと
して蓄積しておき、加熱進行中の変形形状をこのデータ
に基づき修正して冷却後の形状変形とした値であること
を特徴とする請求項1ないし5のいずれかに記載の線状
加熱変形算出データのリアルタイム修正方法。
6. The measured values U s and i U s are stored in advance as data on the relationship between the shape deformation during heating and the shape deformation after cooling, and the deformed shape during heating is stored in this data. 6. The real-time correction method for linear heating deformation calculation data according to claim 1, wherein the value is corrected based on the shape deformation after cooling.
JP14262396A 1996-06-05 1996-06-05 Real-time correction method for linear heating deformation calculation data Pending JPH09323129A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14262396A JPH09323129A (en) 1996-06-05 1996-06-05 Real-time correction method for linear heating deformation calculation data

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14262396A JPH09323129A (en) 1996-06-05 1996-06-05 Real-time correction method for linear heating deformation calculation data

Publications (1)

Publication Number Publication Date
JPH09323129A true JPH09323129A (en) 1997-12-16

Family

ID=15319653

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14262396A Pending JPH09323129A (en) 1996-06-05 1996-06-05 Real-time correction method for linear heating deformation calculation data

Country Status (1)

Country Link
JP (1) JPH09323129A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000317530A (en) * 1999-05-12 2000-11-21 Ishikawajima Harima Heavy Ind Co Ltd Evaluation method of bending shape of metal plate by linear heating
JP2006218486A (en) * 2005-02-08 2006-08-24 Ihi Marine United Inc Method for calculating corrected heating procedure in linear heating
JP2007090363A (en) * 2005-09-27 2007-04-12 Nippon Steel Corp Thermal processing method for steel sheet
CN104084451A (en) * 2014-06-30 2014-10-08 无锡市威海达机械制造有限公司 Method for correcting plastic deformation of mechanical part
CN104492861A (en) * 2014-11-25 2015-04-08 唐山轨道客车有限责任公司 Device and method for correcting welding deformation of weldment
CN105598217A (en) * 2015-12-30 2016-05-25 中国第二重型机械集团德阳万航模锻有限责任公司 Constant-temperature and constant-pressure straightening method for warpage of titanium alloy die forging
CN107764231A (en) * 2017-10-13 2018-03-06 天津市勘察院 A kind of building deformation monitoring system and method based on the enhancing of Big Dipper ground

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000317530A (en) * 1999-05-12 2000-11-21 Ishikawajima Harima Heavy Ind Co Ltd Evaluation method of bending shape of metal plate by linear heating
JP2006218486A (en) * 2005-02-08 2006-08-24 Ihi Marine United Inc Method for calculating corrected heating procedure in linear heating
JP2007090363A (en) * 2005-09-27 2007-04-12 Nippon Steel Corp Thermal processing method for steel sheet
CN104084451A (en) * 2014-06-30 2014-10-08 无锡市威海达机械制造有限公司 Method for correcting plastic deformation of mechanical part
CN104084451B (en) * 2014-06-30 2016-05-11 无锡市威海达机械制造有限公司 The method that machine components plastic deformation is corrected
CN104492861A (en) * 2014-11-25 2015-04-08 唐山轨道客车有限责任公司 Device and method for correcting welding deformation of weldment
CN104492861B (en) * 2014-11-25 2016-08-24 唐山轨道客车有限责任公司 The apparatus for correcting of weldment welding deformation and antidote
CN105598217A (en) * 2015-12-30 2016-05-25 中国第二重型机械集团德阳万航模锻有限责任公司 Constant-temperature and constant-pressure straightening method for warpage of titanium alloy die forging
CN107764231A (en) * 2017-10-13 2018-03-06 天津市勘察院 A kind of building deformation monitoring system and method based on the enhancing of Big Dipper ground

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