JPH09323363A - Molding method of molded article having tubular portion - Google Patents

Molding method of molded article having tubular portion

Info

Publication number
JPH09323363A
JPH09323363A JP8165175A JP16517596A JPH09323363A JP H09323363 A JPH09323363 A JP H09323363A JP 8165175 A JP8165175 A JP 8165175A JP 16517596 A JP16517596 A JP 16517596A JP H09323363 A JPH09323363 A JP H09323363A
Authority
JP
Japan
Prior art keywords
recess
tubular portion
panels
molding
molding die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8165175A
Other languages
Japanese (ja)
Other versions
JP3346451B2 (en
Inventor
Keijirou Gen
桂二郎 厳
Yasuhide Terajima
泰英 寺島
Mitsuhiro Takeda
充弘 武田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Unipres Corp
Original Assignee
Yamakawa Industrial Co Ltd
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamakawa Industrial Co Ltd, Nissan Motor Co Ltd filed Critical Yamakawa Industrial Co Ltd
Priority to JP16517596A priority Critical patent/JP3346451B2/en
Publication of JPH09323363A publication Critical patent/JPH09323363A/en
Application granted granted Critical
Publication of JP3346451B2 publication Critical patent/JP3346451B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Body Structure For Vehicles (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

(57)【要約】 【課題】 筒部の連通穴の形成が容易であり、連通穴の
数、大きさ、形状等の変化に容易に対応することができ
る筒部を有する成形品の成形方法を提供する。 【解決手段】 表面に凹部32を形成すると共にこの凹
部32の底面33に少なくとも一条の突条34を備える
一対の成形型31を用いて、この成形型31面に加熱軟
化状態の樹脂シート材を載置して、前記成形型31面と
前記凹部32内面とに密着させることによって、凹部2
3を有しこの凹部23底面24に少なくとも一条の溝部
25を備える一対のパネル21、22をそれぞれ成形
し、両パネル21、22が冷却固化してから成形型31
より取り出して、両パネル21、22の溝部25を相対
向させて前記凹部23の底面24を接着して有底筒部を
有するパネル体を形成した後、前記筒部内径より小径の
工具にて前記底面24を打ち抜いて貫通孔27を形成す
ると共に、前記底面24に連通穴26を形成する。
(57) 【Abstract】 PROBLEM TO BE SOLVED: To form a communication hole of a cylinder part easily, and to mold a molded product having a cylinder part capable of easily responding to changes in the number, size, shape, etc. of the communication holes. I will provide a. SOLUTION: A pair of molding dies 31 each having a concave portion 32 formed on the surface thereof and at least one projecting ridge 34 on a bottom surface 33 of the concave portion 32 are used, and a resin sheet material in a heat-softened state is formed on the molding die 31 surface. The concave portion 2 is placed by placing the molding die 31 and the inner surface of the concave portion 32 in close contact with each other.
3, a pair of panels 21, 22 each having at least one groove 25 on the bottom surface 24 of this recess 23 are molded, and after both panels 21, 22 are cooled and solidified, a molding die 31 is formed.
After taking out, the groove portions 25 of both panels 21 and 22 are opposed to each other and the bottom surface 24 of the recess 23 is adhered to form a panel body having a bottomed cylindrical portion, and then a tool having a diameter smaller than the inner diameter of the cylindrical portion is used. The bottom surface 24 is punched out to form a through hole 27 and a communication hole 26 is formed in the bottom surface 24.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は対向する一対のパネルか
らなり、この両パネル間を連接する筒部を設け、この筒
部の中間部に筒部内外を連通する連通部を有する成形品
の成形方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molded product having a pair of panels facing each other, a tubular portion connecting between the panels, and a communicating portion for communicating the inside and outside of the tubular portion at an intermediate portion of the tubular portion. It relates to a molding method.

【0002】また通気型遮音壁構造として、対向する一
対のパネルからなり、この両パネル間を連接する筒部を
設け、この筒部の中間部を切り離すことによって両パネ
ルにそれぞれ短筒部を形成してなる遮音壁を有する成形
品の成形方法にに関する。
Further, as a ventilation type sound insulation wall structure, a pair of opposed panels is provided with a tubular portion connecting the two panels, and a short tubular portion is formed on each of the panels by separating the middle portion of the tubular portion. The present invention relates to a method for molding a molded product having a sound insulation wall.

【0003】[0003]

【従来の技術】以下に従来の筒部を有する成形品の成形
方法について説明する。
2. Description of the Related Art A conventional method for molding a molded product having a tubular portion will be described below.

【0004】従来の筒部を有する成形品としては、自動
車のエンジンアンダーカバーに適用された通気型遮音壁
が先願の特願平7−270633号公報に開示されてい
る。図13に示す通気型遮音壁10は上側パネル1と下
側パネル2とから形成されており、上側パネル1及び下
側パネル2には、それぞれ複数の円筒状の筒部が立設さ
れており、この筒部3は、両パネル1,2間において互
いに高さの異なる長筒部4と短筒部5,6とから構成さ
れており、長筒部4の一端面は、上側パネル1又は下側
パネル2の一方に一体となるよう成形されており、他端
が他方のパネルに形成した円孔3に溶着されており、短
筒部5と短筒部6とは、互いに所定の間隔を保って対向
している。
As a conventional molded product having a tubular portion, a ventilation type sound insulation wall applied to an engine undercover of an automobile is disclosed in Japanese Patent Application No. 7-270633. A ventilation type sound insulation wall 10 shown in FIG. 13 is formed of an upper panel 1 and a lower panel 2, and a plurality of cylindrical tubular portions are erected on the upper panel 1 and the lower panel 2, respectively. The tubular portion 3 includes a long tubular portion 4 and short tubular portions 5 and 6 having different heights between the panels 1 and 2, and one end surface of the long tubular portion 4 has an upper panel 1 or a lower panel. It is molded so as to be integrated with one of the side panels 2, and the other end is welded to a circular hole 3 formed in the other panel. The short tube portion 5 and the short tube portion 6 are spaced from each other by a predetermined distance. Keep facing each other.

【0005】この通気型遮音壁10の成形方法は図14
に示すように、下型11にスプリング12によって上型
16方向に付勢されて上下動可能なセンターピン13
と、このセンターピン13の外面に周接してノックアウ
トピン14によって上下動可能なエジェクタスリーブ1
5とを設け、このエジェクタスリーブ15を下型11面
より引き込むことにより、センターピン13と下型11
とエジェクタスリーブ15の頂面との間に筒部の成形ス
ペース17を形成し、上下型16、11間に投入した溶
融樹脂18が固化した時点でエジェクタスリーブ15を
上型16方向に突き出すことにより通気性遮音壁10を
離型させる方法を採用している。
FIG. 14 shows a method of forming the ventilation type sound insulation wall 10.
As shown in FIG. 3, a center pin 13 that can be vertically moved by being urged by the spring 12 toward the upper mold 16 by the lower mold 11.
And an ejector sleeve 1 which is circumferentially in contact with the outer surface of the center pin 13 and is vertically movable by a knockout pin 14.
5 is provided, and the ejector sleeve 15 is pulled in from the surface of the lower mold 11, so that the center pin 13 and the lower mold 11 are
And a top surface of the ejector sleeve 15 are formed with a cylindrical molding space 17, and when the molten resin 18 injected between the upper and lower dies 16 and 11 is solidified, the ejector sleeve 15 is projected toward the upper die 16 direction. The method of releasing the breathable sound insulation wall 10 is adopted.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、この成
形品の長筒部4の中間部に筒内外を貫通する連通穴7を
形成して通気性遮音壁10の遮音性能を高める必要があ
る場合があるが、上記の従来の成形方法では長筒部4の
頂面部は筒軸に対して直角な面で形成されて、この頂面
部を上側パネル1に溶着させる方法をとっているため
に、成形後にこの連通穴7を長筒部4に形成するために
は、長筒部4の中間部にドリル加工、カッター等による
切削加工等によって、連通穴7の孔加工を行った後に上
下パネル1、2を組立てなければならないという問題点
があった。
However, there is a case where it is necessary to form a communication hole 7 penetrating the inside and outside of the cylinder in the middle portion of the long cylinder portion 4 of this molded product to enhance the sound insulation performance of the breathable sound insulation wall 10. However, in the conventional molding method described above, the top surface of the long tubular portion 4 is formed by a surface perpendicular to the cylinder axis, and the top surface portion is welded to the upper panel 1. In order to form the communication hole 7 in the long cylindrical portion 4, the upper and lower panels 1, 2 are formed after the communication hole 7 is formed by drilling, cutting with a cutter or the like in the middle portion of the long cylindrical portion 4. There was a problem that they had to be assembled.

【0007】また、遮音すべき音の周波数に対応するた
めには、長筒部における連通穴の数、大きさ、形状等、
あるいは長筒部4の他に要する短筒部における大きさ、
形状更には長さの設計上の変更にその都度変化させなけ
ればならないが、この対応が煩雑であった。
Further, in order to correspond to the frequency of sound to be insulated, the number, size, shape, etc. of the communication holes in the long tubular portion should be set.
Alternatively, the size of the short tubular portion required in addition to the long tubular portion 4,
The shape and the length must be changed each time the design is changed, but this measure is complicated.

【0008】本発明は上記従来の問題点を解決するもの
で、長筒部における連通穴の数、大きさ、形状等、ある
いは短筒部における大きさ、形状、長さの設計上の変更
に容易に対応することができる筒部を有する成形品の成
形方法を提供することを目的とする。
The present invention solves the above-mentioned problems of the prior art by changing the design of the number, size, shape, etc. of the communication holes in the long tubular portion, or the size, shape, and length in the short tubular portion. An object of the present invention is to provide a molding method of a molded product having a tubular portion that can be easily dealt with.

【0009】[0009]

【課題を解決するための手段】この目的を達成するため
に本発明の筒部を有する成形品の成形方法は、表面に凹
部を形成すると共にこの凹部の底面に沿って延びる少な
くとも一条の突条を備える一対の成形型を用いて、この
成形型面に加熱軟化状態の樹脂シート材を載置して、前
記成形型面と前記凹部内面とに密着させることによっ
て、凹部を有しこの凹部底面に前記突条によって形成さ
れる少なくとも一条の溝部を備える一対のパネルをそれ
ぞれ成形し、両パネルが冷却固化してから成形型より取
り出して、両パネルの溝部を相対向させて前記凹部底面
を接着して有底の筒部を有するパネル体を形成した後、
前記筒部内径より小径の工具にて前記底面を打ち抜いて
該底面に貫通孔を形成すると共に、前記底面に前記両パ
ネルの相対向する溝部によって前記筒部の内外面を連通
させる連通路を形成するようにしたことを特徴としてい
る。
In order to achieve this object, a method of molding a molded article having a cylindrical portion according to the present invention comprises a recess formed on the surface and at least one protrusion extending along the bottom surface of the recess. Using a pair of molding dies, the resin sheet material in a heat-softened state is placed on the molding die surface, and the molding die surface and the inner surface of the recess are brought into close contact with each other, thereby forming a recessed portion bottom surface. A pair of panels each having at least one groove formed by the ridge, and then taken out from the mold after both panels have been cooled and solidified, and the grooves of both panels are opposed to each other and the bottom surface of the recess is bonded. After forming a panel body having a bottomed tubular portion,
The bottom surface is punched out with a tool having a diameter smaller than the inner diameter of the tubular portion to form a through hole in the bottom surface, and a communicating passage for communicating the inner and outer surfaces of the tubular portion is formed in the bottom surface by the groove portions facing each other. It is characterized by doing so.

【0010】また、本発明の筒部を有する成形品の成形
方法は、表面に凹部を形成すると共にこの凹部の底面に
沿って延びる少なくとも一条の突条を備える一方の成形
型を用いて、この成形型面に加熱軟化状態の樹脂シート
材を載置して、前記成形型面と前記凹部内面とに密着さ
せることによって、凹部を有しこの凹部底面に前記突条
によって形成される少なくとも一条の溝部を備える一方
のパネルを成形し、表面に凹部を形成すると共にこの凹
部の底面が平面である他方の成形型を用いて、この成形
型面に加熱軟化状態の樹脂シート材を載置して、前記成
形型面と前記凹部内面とに密着させることによって、凹
部を有しこの凹部底面が平面である他方のパネルを成形
し、両パネルが冷却固化してから成形型より取り出し
て、両パネルの前記凹部底面を接着して有底筒部を有す
るパネル体を形成した後、前記筒部内径より小径の工具
にて前記底面を打ち抜いて貫通孔を形成すると共に、前
記底面に前記一方のパネルの溝部とこの溝部に相対向す
る他方のパネルの平面とによって前記筒部の内外面を連
通させる連通路を形成するようにしたことを特徴として
いる。
Further, the method of molding a molded product having a tubular portion according to the present invention uses one of the molding dies having a concave portion formed on the surface thereof and having at least one projection extending along the bottom surface of the concave portion. By placing a resin sheet material in a heat-softened state on the molding die surface and bringing the molding die surface and the inner surface of the recess into close contact with each other, there is a recessed portion and at least one strip formed by the ridge on the bottom surface of the recessed portion. One panel having a groove is molded, a recess is formed on the surface, and the other mold whose bottom surface is flat is used, and a resin sheet material in a heat-softened state is placed on the mold surface. By closely contacting the molding die surface and the inner surface of the recess with each other, the other panel having a recess and having a flat bottom surface is molded, and after both panels have been cooled and solidified, both panels are taken out from the molding die, Of the above After forming a panel body having a bottomed cylindrical portion by adhering the bottom surface of the part, the bottom surface is punched with a tool having a diameter smaller than the inner diameter of the cylindrical portion to form a through hole, and the groove portion of the one panel is formed on the bottom surface. And a flat surface of the other panel facing the groove portion to form a communication passage for communicating the inner and outer surfaces of the cylindrical portion.

【0011】また、本発明の筒部を有する成形品の成形
方法は、表面に、中央の下側段部とこの下側段部を囲撓
するようにその周囲に位置する上側段部とからなる凹部
を形成すると共に、前記上側段部の底面に少なくとも一
条の突条を備えた一対の成形型を用いて、この成形型面
に加熱軟化状態の樹脂シート材を載置して、前記成形型
面と前記凹部内面とに密着させることによって、上下側
両段部からなる凹部を有し、前記上側段部の底面に少な
くとも一条の溝部を備えた一対のパネルをそれぞれ成形
し、両パネルが冷却固化してから成形型より取り出し
て、両パネルの前記下側段部の底面を接着して有底筒部
を有するパネル体とした後、前記筒部内径より小径の工
具にて前記上側段部を打ち抜いて貫通孔を形成すると共
に、前記上側段部の底面を打ち抜いて、前記両パネルに
短筒部を形成するようにしたことを特徴としている。
Further, according to the method of molding a molded product having a cylindrical portion of the present invention, the surface has a lower step portion at the center and an upper step portion which is positioned around the lower step portion so as to surround and bend the lower step portion. And a resin sheet material in a heat-softened state is placed on the molding die surface using a pair of molding dies having at least one protrusion on the bottom surface of the upper stepped portion By closely contacting the mold surface and the inner surface of the recess, there is formed a pair of panels each having a recess composed of upper and lower step portions and having at least one groove on the bottom surface of the upper step portion. After being cooled and solidified, it is taken out of the mold and the bottom surfaces of the lower step portions of both panels are adhered to form a panel body having a bottomed tubular portion, and then the upper step is performed with a tool having a diameter smaller than the inner diameter of the tubular portion. The part is punched out to form a through hole, and the upper step Punched surface, it is characterized in that so as to form a short tube portion on the both panels.

【0012】成形型の凹部の底面に少なくとも一条の突
条を設けることによって、一対のパネルの凹部底面に少
なくとも一条の溝部を形成し、底面の溝部同士を相対向
させて一対のパネルを接着し、次に、接着されたパネル
体の筒部底面に筒部内径より小径の穴を貫通加工するこ
とにより、底面に貫通孔を有し筒部中間部に該筒部の内
外面を連通させる連通路を有する筒部を有する成形品を
得ることができる。この場合、一方のパネル筒部底面を
平面に形成すれば、偏平な断面の連通穴を筒部中間部に
形成することができる。
By providing at least one projection on the bottom surface of the concave portion of the mold, at least one groove portion is formed on the bottom surface of the concave portion of the pair of panels, and the groove portions on the bottom surface are opposed to each other to bond the pair of panels. Next, a hole having a diameter smaller than the inner diameter of the cylindrical portion is formed through the cylindrical bottom surface of the bonded panel body so that the inner surface and the outer surface of the cylindrical portion communicate with the intermediate portion of the cylindrical portion. It is possible to obtain a molded product having a tubular portion having a passage. In this case, if the bottom surface of one of the panel cylinders is formed flat, a communication hole having a flat cross section can be formed in the middle of the cylinder.

【0013】また、通気型遮音壁においては成形型の表
面に上側段部と下側段部とを有する凹部を形成すると共
に、前記上側段部の底面に少なくとも一条の突条を設け
ることによって、段付きの有底の筒部を有する一対のパ
ネルを形成し、下側段部の底面を接合後、ピアス加工し
て対向する一対のパネル間でスリットによって分割され
た短筒部を両パネルに形成することができる。
Further, in the ventilation type sound insulation wall, a concave portion having an upper step portion and a lower step portion is formed on the surface of the molding die, and at least one projection is provided on the bottom surface of the upper step portion, whereby a step is formed. After forming a pair of panels with a bottomed tubular part, and joining the bottoms of the lower steps, piercing and forming a short tubular part on each panel divided by a slit between the opposing panels can do.

【0014】ここで、成形型面と凹部内面とに樹脂シー
ト材を密着させてパネルを成形する成形方法は、ブロー
成形法でもよく、または真空成形法によってもよい。ま
た、前記成形型の凹部の底面に設ける突条は、一条に限
られることなく、複数条設ける場合があり、このうち、
二条の場合には、互いにクロスする突条であることが考
えられる。
The molding method for molding the panel by bringing the resin sheet material into close contact with the molding die surface and the inner surface of the recess may be a blow molding method or a vacuum molding method. Further, the protrusion provided on the bottom surface of the concave portion of the molding die is not limited to one, and there may be a plurality of protrusions.
In the case of two articles, it is possible that they are projections that cross each other.

【0015】[0015]

【発明の実施の形態】以下本発明の実施の一形態につい
て、図面を参照しながら説明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below with reference to the drawings.

【0016】図1は自動車のエンジンアンダーカバーに
適用された通気型遮音壁(筒部を有する成形品)20の
拡大斜視図である。この通気型遮音壁20はパネル2
1、22から構成されている。上下側パネル21、22
にはそれぞれ複数の有底の筒部23が形成されており、
この筒部23の底面24同士を接合して、前記両パネル
21,22を互いに一体にしており、底面24には溝部
25がそれぞれ設けられていて、図に示すように溝部2
5同士を対向させることによって、筒部23の内外面を
連通する連通路26を形成している。さらに、この底面
24には貫通孔27が形成されている。そして、これら
貫通孔27及び連通路26は遮音壁20に要求される性
能によってその数、大きさ、形状等が決定される。
FIG. 1 is an enlarged perspective view of a ventilation type sound insulation wall (molded product having a tubular portion) 20 applied to an engine undercover of an automobile. This ventilation type sound insulation wall 20 is a panel 2
1 and 22. Upper and lower panels 21, 22
A plurality of bottomed tubular portions 23 are formed in each of the
The bottom surfaces 24 of the tubular portion 23 are joined together to integrate the two panels 21 and 22 with each other, and the bottom surface 24 is provided with the groove portions 25, respectively.
By making 5 comrades face each other, a communication passage 26 that communicates the inner and outer surfaces of the tubular portion 23 is formed. Further, a through hole 27 is formed in the bottom surface 24. The number, size and shape of the through holes 27 and the communication passages 26 are determined by the performance required of the sound insulation wall 20.

【0017】図2及び図3は実開昭55−110229
号公報に開示されている段ボール式プラスチックシート
(通称ダンプラ)gの製造方法を示すものである。これ
は図3に示すように、PPシートまたはPEシートaを
加熱軟化状態にしておき、凹凸型bをベルトc上(図3
(a)参照)、またはドラムd上(図3(b)参照)に
配置した状態で、型bの下方から真空吸引して芯材eを
成形するとともに、芯材eの上下面にシートfを貼合わ
せて冷却固化し段ボール式プラスチックシートgを得る
ものである。
FIG. 2 and FIG. 3 are shown in FIG.
1 shows a method of manufacturing a corrugated board plastic sheet (commonly called dumpler) g disclosed in Japanese Patent Publication No. As shown in FIG. 3, the PP sheet or PE sheet a is left in a softened state by heating, and the concavo-convex mold b is placed on the belt c (see FIG.
(See (a)) or on the drum d (see FIG. 3B), the core material e is molded by vacuum suction from below the mold b, and the sheet f is formed on the upper and lower surfaces of the core material e. Are laminated and cooled and solidified to obtain a corrugated board-type plastic sheet g.

【0018】本発明を上記のプラスチックシートの芯材
の製造方法を参考にして説明する。すなわち、図5
(a)、(b)に示すような有底筒部23を有する上側
パネル21(下側パネル22の場合も同様であるので、
上側パネル21を代表させて説明する)の筒部23の底
面24に、筒部23の径方向を横断する1条の溝部25
が成形され(図5(a))、または2条の溝25が互い
にクロスしながら筒部23の径方向に横断して成形され
ており(図5(b))、このために、図4の成形型31
の凹部32の底面33に溝部25に対応する突条34を
形成して、上記と同様に加熱軟化状態のパネル材を成形
型31の上面へ投入して、下面から真空吸引してシート
状のパネル21を成形する。この溝部25の形状、大き
さ、数等は得ようとする連通路26の形状、大きさ、数
に従って決定される。そして、図6に示すように有底の
筒部23を備える上側パネル21及び下側パネル22を
各々の筒部23の底面24に形成した溝部25が対向し
て筒部23の内外面を連通する連通路26を形成するよ
うに互いの底面24を接着する。この筒部23の底面2
4の溝部25の部分を拡大図である図7(a)、(b)
に示す。次に、図8に示すごとく、この接着した筒部2
3の底面24を筒内径より小径のピアスパンチ35とピ
アスダイ36とで打ち抜くことによって、図1に示す貫
通孔27が形成されている。この打ち抜きに際しては底
面24の溝形状25が補強ビードの役割を果たして底面
24の打ち抜きを容易にする。
The present invention will be described with reference to the above method for producing a core material for a plastic sheet. That is, FIG.
The upper panel 21 having the bottomed tubular portion 23 as shown in (a) and (b) (the same applies to the lower panel 22,
(The upper panel 21 will be described as a typical example). On the bottom surface 24 of the tubular portion 23, one groove portion 25 crossing the radial direction of the tubular portion 23.
Is formed (FIG. 5 (a)), or the two grooves 25 are formed so as to cross each other in the radial direction of the tubular portion 23 while crossing each other (FIG. 5 (b)). Mold 31
A ridge 34 corresponding to the groove 25 is formed on the bottom surface 33 of the concave portion 32, and the panel material in the heat-softened state is charged into the upper surface of the molding die 31 in the same manner as described above, and vacuum suction is applied from the lower surface to form a sheet The panel 21 is molded. The shape, size, number, etc. of the groove portions 25 are determined according to the shape, size, and number of the communication passages 26 to be obtained. Then, as shown in FIG. 6, the upper panel 21 and the lower panel 22 provided with the bottomed tubular portion 23 are opposed to the groove portion 25 formed on the bottom surface 24 of each tubular portion 23 so that the inner and outer surfaces of the tubular portion 23 communicate with each other. The bottom surfaces 24 are adhered to each other so as to form a communication path 26. The bottom surface 2 of this tubular portion 23
7 (a) and 7 (b), which are enlarged views of the groove portion 25 of FIG.
Shown in Next, as shown in FIG. 8, the bonded tubular portion 2
The bottom surface 24 of 3 is punched with a piercing punch 35 having a diameter smaller than the inner diameter of the cylinder and a piercing die 36 to form a through hole 27 shown in FIG. At the time of this punching, the groove shape 25 of the bottom surface 24 plays the role of a reinforcing bead and facilitates the punching of the bottom surface 24.

【0019】また、他の実施の形態として図9に示すよ
うな方法がある。これは上下両パネル21、22の筒部
22,23のうち、いずれか一方の筒部の底面24にの
み溝部25を賦形しておき、他方の筒部23の底面24
は平らな面として互に接着したものである。この接着し
た筒部23の底面24を筒内径より小径のピアスパンチ
35とピアスダイ36とで図8に示すように打ち抜いて
連通部26と貫通孔27とを形成する。この方法によれ
ば一方のパネル22の筒部23の底面24が平面である
ので金型加工費を安くすることができる。
Further, as another embodiment, there is a method as shown in FIG. This is because the groove 25 is formed only on the bottom surface 24 of one of the tubular portions 22 and 23 of the upper and lower panels 21 and 22, and the bottom surface 24 of the other tubular portion 23 is formed.
Are bonded together as flat surfaces. The bottom surface 24 of the bonded cylindrical portion 23 is punched with a piercing punch 35 having a diameter smaller than the cylindrical inner diameter and a piercing die 36 as shown in FIG. 8 to form a communicating portion 26 and a through hole 27. According to this method, since the bottom surface 24 of the cylindrical portion 23 of the one panel 22 is a flat surface, the die processing cost can be reduced.

【0020】また、通気型遮音壁20においては図12
に示すように、前記筒部23として、両パネル21,2
2間を貫通する長筒部28と、両パネル21,22に対
向してそれぞれ形成される短筒部29とにより構成され
ることが要求される場合がある。これに対応する手段と
しては、図10に示すように、長筒部28は及び短筒部
29は、共に両パネル21,22にそれぞれ形成した有
底の筒部23を、その底面24同士を接合することによ
って形成されている。そして、先ず、長筒部28は、筒
部23を段差無しの凹部形状とし、その底面24をそれ
ぞれ平面に成形して、この平面同士を接合して形成され
るも、前述した成形型の突条34によって両底面24に
溝部25をそれぞれ形成して、これら両溝部25を互い
に対向させることによって、長筒部28の内外面を連通
する連通路26を形成している。また、短筒部29は、
特に図11に詳細に示すように、両パネル21,22の
筒部23の底面を、それぞれ上下二段の段部30,3
として、下側段部30は、平面状の底面24にな
るよう成形して、この底面24同士を接合しており、上
側段部30は、前記下側段部30を囲撓するように
周囲に段差を設けて形成され、互いに内方に開口する放
射状の溝部25を複数条形成している。次に、長筒部2
8側の底面24をピアスパンチ35によりピアス加工す
ることによって、両パネル21,22間を貫通する穴A
(図12参照)を形成すると共に、短筒部29の上側段
部30をその一部を残してピアスパンチ35でピアス
加工して、スリットCを形成し、両パネル21,22間
で互いに上下に分割された短筒構造としている。
Further, in the ventilation type sound insulation wall 20, as shown in FIG.
As shown in FIG.
In some cases, it is required to be configured by a long tubular portion 28 penetrating between the two and a short tubular portion 29 formed so as to face both panels 21 and 22. As means for dealing with this, as shown in FIG. 10, both the long tubular portion 28 and the short tubular portion 29 are bottomed tubular portions 23 formed on both panels 21 and 22, respectively. It is formed by joining. Then, first, the long tubular portion 28 is formed by forming the tubular portion 23 into a recessed shape without steps and molding the bottom surfaces 24 into flat surfaces and joining the flat surfaces together. Grooves 25 are formed on both bottom surfaces 24 by the ribs 34, and both groove portions 25 are opposed to each other to form a communication passage 26 that communicates the inner and outer surfaces of the long tubular portion 28. In addition, the short tubular portion 29,
In particular, as shown in detail in FIG. 11, the bottom surfaces of the tubular portions 23 of both panels 21 and 22 are provided with two upper and lower step portions 30 1 , 3 respectively.
0 2, lower step 30 2 is shaped so as to be planar bottom surface 24, and joined to the bottom surface 24 between the upper step portion 30 1, surrounds the lower step 30 2 A plurality of radial groove portions 25, which are formed to have a step around the periphery so as to bend and open inward from each other, are formed. Next, the long tubular portion 2
By piercing the bottom surface 24 on the 8 side with a piercing punch 35, a hole A penetrating between the panels 21 and 22 is formed.
To form a (see FIG. 12), the upper step portion 30 1 of the short tube portion 29 and piercing with piercing punch 35 while leaving a part, a slit C, together between both panels 21 and 22 It has a short tube structure divided into upper and lower parts.

【0021】ここで、パネル21、22の成形方法は上
記のように真空成形法の他にブロー成形法でもよい。
Here, the molding method of the panels 21 and 22 may be a blow molding method other than the vacuum molding method as described above.

【0022】以上のように、成形型の凹部の底面に放射
状の突条を設けて成形することによって、筒部23を有
する両パネルからなる成形品の筒部23の中間部に連通
路26を連続的に安価に製造することができる。また、
短筒部29の上側段部30に放射状の溝部25を形成
すべく、成形型には、放射状の突条を設けて成形すれば
良く、両パネルからなる成形品に短筒部を形成すると共
に、両短筒部の間を分割するスリットCを連続的に安価
に製造することができる。
As described above, by forming the radial projections on the bottom surface of the concave portion of the molding die and molding, the communication passage 26 is formed in the middle portion of the cylindrical portion 23 of the molded product composed of both panels having the cylindrical portion 23. It can be manufactured continuously at low cost. Also,
The upper step portion 30 1 of the short tubular portion 29 to form a radial groove 25, the mold may be shaped to provide a radial projection, forming a short tube portion on the molded article comprising two panels At the same time, it is possible to continuously and inexpensively manufacture the slit C that divides the short tube portions.

【0023】また、遮音する音源周波数によって連通路
26やスリットCの形状、大きさ、数等を変化させて各
種の通気型遮音壁を得る場合に、成形型の筒部の溝形
状、大きさ、数等を変えるだけで対応できるので、金型
費を安くすることができる。
Further, in the case of obtaining various ventilation type sound insulation walls by changing the shape, size, number, etc. of the communication passages 26 and the slits C according to the sound source frequency for sound insulation, the groove shape, size, Since it can be handled by simply changing the number, the die cost can be reduced.

【0024】また、長筒部と短筒部をもった通気型遮音
壁を製造する場合において、成形型に予め凹部を形成し
ておくことによって長筒部と短筒部の加工が容易にでき
る。また、筒部底面のピアス加工に際しては底面に賦形
した溝形状が、ビード状の補強部として作用しピアス加
工を容易に行うことができる。
When manufacturing a ventilation type sound insulation wall having a long tubular portion and a short tubular portion, the long tubular portion and the short tubular portion can be easily processed by forming a concave portion in the molding die in advance. Further, when piercing the bottom surface of the cylindrical portion, the groove shape formed on the bottom surface acts as a bead-shaped reinforcing portion, and piercing processing can be easily performed.

【0025】[0025]

【発明の効果】以上のように本発明は、成形型の凹部底
面に突条を設けることによって、有底筒部を有する一対
のパネル成形品の筒部底面に溝部を1個または複数個形
成し、この溝部によって筒部の内外面を連通させる連通
路を形成すべく一対のパネルを接着し、次に、接着され
た一対のパネルの筒部底面に筒部内径より小径の孔を貫
通加工することにより、貫通孔を底面に有し連通路を筒
部中間部に有する遮音壁である筒部を有する成形品を得
ることができる。
As described above, according to the present invention, one or a plurality of groove portions are formed on the bottom surface of the cylinder of a pair of panel molded products having a bottomed cylinder by providing a protrusion on the bottom of the recess of the mold. Then, a pair of panels are bonded so as to form a communication path that connects the inner and outer surfaces of the tubular portion with the groove, and then a hole having a diameter smaller than the inner diameter of the tubular portion is formed through the bottom surface of the tubular portion of the bonded pair of panels. By doing so, it is possible to obtain a molded product having a tubular portion which is a sound insulating wall having a through hole in the bottom surface and a communication passage in the intermediate portion of the tubular portion.

【0026】また、通気型遮音壁においては成形型の凹
部底面に上下二段の段部を形成して、上側段部に突条を
備えることによって、下側段部の底面同士を接着後、上
側段部をピアス加工することによって対向する一対の短
筒部を形成して、両短筒部の間にスリットを形成するこ
とができる。
Further, in the ventilation type sound insulation wall, two upper and lower steps are formed on the bottom surface of the concave portion of the molding die, and the upper step portion is provided with the protrusion so that the bottom surfaces of the lower step portions are adhered to each other and then the upper side. By piercing the stepped portion, a pair of opposing short tube portions can be formed, and a slit can be formed between both the short tube portions.

【0027】また、遮音する音源周波数によって連通穴
の形状、大きさ、数等を変化させて各種バリエーション
の通気型遮音壁を得る場合において、成形型の筒部の溝
形状、大きさ、数等を変えるだけで対応できるため金型
費を安くすることができる。
Further, when the shape, size, number, etc. of the communication holes are changed according to the sound source frequency for sound insulation to obtain various types of ventilation type sound insulation walls, the groove shape, size, number, etc. of the cylindrical portion of the molding die are Mold costs can be reduced because changes can be made simply by changing.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施の形態における遮音壁の部分拡
大斜視図である。
FIG. 1 is a partially enlarged perspective view of a sound insulation wall according to an embodiment of the present invention.

【図2】本発明の実施に際して参考にした樹脂シートの
斜視図である。
FIG. 2 is a perspective view of a resin sheet used as a reference when implementing the present invention.

【図3】(a) 樹脂シートのベルト式成形装置の概念
図である。 (b) 同ドラム式成形装置の概念図である。
FIG. 3 (a) is a conceptual diagram of a belt type molding apparatus for a resin sheet. (B) It is a conceptual diagram of the drum type molding apparatus.

【図4】本発明の一実施の形態における遮音壁の成形型
の部分拡大斜視図である。
FIG. 4 is a partially enlarged perspective view of a mold for the sound insulation wall according to the embodiment of the present invention.

【図5】(a) 同遮音壁の溝部を有する筒部の斜視図
である。 (b) 同遮音壁の複数の溝部を有する筒部の斜視図で
ある。
FIG. 5 (a) is a perspective view of a tubular portion having a groove portion of the sound insulation wall. (B) It is a perspective view of the cylinder part which has a plurality of groove parts of the sound insulation wall.

【図6】同遮音壁の斜視図である。FIG. 6 is a perspective view of the sound insulation wall.

【図7】(a) 同遮音壁の部分拡大斜視図である。 (b) 同断面図である。FIG. 7 (a) is a partially enlarged perspective view of the sound insulation wall. (B) It is the same sectional view.

【図8】同遮音壁のピアス加工時の断面図である。FIG. 8 is a cross-sectional view of the sound insulation wall during piercing.

【図9】本発明の他の実施の形態における遮音壁の部分
断面図である。
FIG. 9 is a partial cross-sectional view of a sound insulation wall according to another embodiment of the present invention.

【図10】本発明のさらに他の実施の形態における遮音
壁の部分断面図である。
FIG. 10 is a partial cross-sectional view of a sound insulation wall according to still another embodiment of the present invention.

【図11】同遮音壁の部分拡大斜視図である。FIG. 11 is a partially enlarged perspective view of the sound insulation wall.

【図12】同遮音壁の部分拡大断面図である。FIG. 12 is a partially enlarged cross-sectional view of the sound insulation wall.

【図13】従来の遮音壁の斜視図である。FIG. 13 is a perspective view of a conventional sound insulation wall.

【図14】従来の遮音壁の成形装置の断面図である。FIG. 14 is a cross-sectional view of a conventional sound insulation wall forming device.

【符号の説明】[Explanation of symbols]

21 パネル 22 パネル 23 筒部 24 底面 25 溝部 26 連通路 27 貫通孔 28 長筒部 29 短筒部 31 成形型 32 凹部 33 底面 34 突条 C スリット 21 panel 22 panel 23 cylinder portion 24 bottom surface 25 groove portion 26 communication passage 27 through hole 28 long cylinder portion 29 short cylinder portion 31 molding die 32 recessed portion 33 bottom surface 34 ridge C slit

───────────────────────────────────────────────────── フロントページの続き (72)発明者 武田 充弘 静岡県富士市五味島19−1 山川工業株式 会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Mitsuhiro Takeda Yamakawa Industry Co., Ltd. 19-1 Gomijima, Fuji City, Shizuoka Prefecture

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 表面に凹部を形成すると共にこの凹部の
底面に沿って延びる少なくとも一条の突条を備える一対
の成形型を用いて、この成形型面に加熱軟化状態の樹脂
シート材を載置して、前記成形型面と前記凹部内面とに
密着させることによって、凹部を有しこの凹部底面に前
記突条によって形成される少なくとも一条の溝部を備え
る一対のパネルをそれぞれ成形し、両パネルが冷却固化
してから成形型より取り出して、両パネルの溝部を相対
向させて前記凹部底面を接着して有底の筒部を有するパ
ネル体を形成した後、前記筒部内径より小径の工具にて
前記底面を打ち抜いて該底面に貫通孔を形成すると共
に、前記底面に前記両パネルの相対向する溝部によって
前記筒部の内外面を連通させる連通路を形成するように
したことを特徴とする筒部を有する成形品の成形方法。
1. A pair of molds having a recess formed on the surface thereof and having at least one projection extending along the bottom surface of the recess is used, and a resin sheet material in a heat-softened state is placed on the mold surfaces. Then, by closely contacting the molding die surface and the inner surface of the recess, a pair of panels each having a recess and having at least one groove formed by the protrusion on the bottom surface of the recess are molded, and both panels are formed. After being cooled and solidified, it is taken out from the molding die, the groove portions of both panels are opposed to each other, and the bottom surfaces of the recesses are adhered to each other to form a panel body having a bottomed tubular portion, and then a tool having a diameter smaller than the tubular portion inner diameter is formed. The bottom surface is punched out to form a through hole in the bottom surface, and the bottom surface is formed with a communication passage for communicating the inner and outer surfaces of the tubular portion with the groove portions facing each other. A method of molding a molded product having a tubular portion.
【請求項2】 表面に凹部を形成すると共にこの凹部の
底面に沿って延びる少なくとも一条の突条を備える一方
の成形型を用いて、この成形型面に加熱軟化状態の樹脂
シート材を載置して、前記成形型面と前記凹部内面とに
密着させることによって、凹部を有しこの凹部底面に前
記突条によって形成される少なくとも一条の溝部を備え
る一方のパネルを成形し、表面に凹部を形成すると共に
この凹部の底面が平面である他方の成形型を用いて、こ
の成形型面に加熱軟化状態の樹脂シート材を載置して、
前記成形型面と前記凹部内面とに密着させることによっ
て、凹部を有しこの凹部底面が平面である他方のパネル
を成形し、両パネルが冷却固化してから成形型より取り
出して、両パネルの前記凹部底面を接着して有底筒部を
有するパネル体を形成した後、前記筒部内径より小径の
工具にて前記底面を打ち抜いて貫通孔を形成すると共
に、前記底面に前記一方のパネルの前記溝部とこの溝部
に相対向する他方のパネルの前記平面とによって前記筒
部の内外面を連通させる連通路を形成するようにしたこ
とを特徴とする筒部を有する成形品の成形方法。
2. A resin sheet material in a heat-softened state is placed on the molding die surface using one molding die having a concave portion formed on the surface thereof and having at least one protrusion extending along the bottom surface of the concave portion. Then, by closely contacting the molding die surface with the inner surface of the recess, one panel having a recess and having at least one groove formed by the protrusion on the bottom surface of the recess is molded, and the recess is formed on the surface. Forming and using the other mold whose bottom surface of this recess is a flat surface, the resin sheet material in a heat-softened state is placed on this mold surface,
By closely contacting the molding die surface and the inner surface of the concave portion with each other, the other panel having the concave portion and the bottom surface of the concave portion is flat is molded, and after both panels have been cooled and solidified, they are taken out from the molding die, After forming the panel body having the bottomed tubular portion by adhering the bottom surface of the concave portion, the bottom surface is punched out with a tool having a diameter smaller than the tubular portion inner diameter to form a through hole, and at the same time, the one panel of the one panel is attached to the bottom surface. A method for molding a molded article having a tubular portion, characterized in that a communication passage that connects the inner and outer surfaces of the tubular portion is formed by the groove portion and the flat surface of the other panel facing the groove portion.
【請求項3】 表面に、中央の下側段部とこの下側段部
を囲撓するようにその周囲に位置する上側段部とからな
る凹部を形成すると共に、前記上側段部の底面に少なく
とも一条の突条を備えた一対の成形型を用いて、この成
形型面に加熱軟化状態の樹脂シート材を載置して、前記
成形型面と前記凹部内面とに密着させることによって、
上下側両段部からなる凹部を有し、前記上側段部の底面
に少なくとも一条の溝部を備えた一対のパネルをそれぞ
れ成形し、両パネルが冷却固化してから成形型より取り
出して、両パネルの前記下側段部の底面を接着して有底
筒部を有するパネル体とした後、前記筒部内径より小径
の工具にて前記上側段部を打ち抜いて貫通孔を形成する
と共に、前記上側段部の底面を打ち抜いて、前記両パネ
ルに短筒部を形成するようにしたことを特徴とする筒部
を有する成形品の成形方法。
3. A recess is formed on the surface, the recess including a lower step portion in the center and an upper step portion that surrounds the lower step portion and surrounds the lower step portion, and the bottom surface of the upper step portion is formed. Using a pair of molding dies having at least one ridge, by placing a resin sheet material in a heat-softened state on this molding die surface, by closely contacting the molding die surface and the recess inner surface,
A pair of panels each having a recess formed of upper and lower step portions and having at least one groove on the bottom surface of the upper step portion are molded, and after both panels have been cooled and solidified, both panels are taken out from the molding die, and both panels are formed. After the bottom surface of the lower step portion is adhered to form a panel body having a bottomed tubular portion, the upper step portion is punched out with a tool having a diameter smaller than the inner diameter of the tubular portion to form a through hole, and the upper portion A method for molding a molded product having a tubular portion, characterized in that the bottom surface of the step portion is punched out to form a short tubular portion on both panels.
【請求項4】 前記成形型面と前記凹部内面とに樹脂シ
ート材を密着させて前記パネルを成形する成形方法は、
ブロー成形法であることを特徴とする請求項1乃至3記
載の筒部を有する成形品の成形方法。
4. A molding method for molding the panel by bringing a resin sheet material into close contact with the molding die surface and the inner surface of the recess,
The method for molding a molded article having a tubular portion according to claim 1, wherein the molding method is a blow molding method.
【請求項5】 前記成形型面と前記凹部内面とに樹脂シ
ート材を密着させて前記パネルを成形する成形方法は、
真空成形法であることを特徴とする請求項1乃至3記載
の筒部を有する成形品の成形方法。
5. A molding method for molding the panel by bringing a resin sheet material into close contact with the molding die surface and the inner surface of the recess,
A method for forming a molded article having a tubular portion according to claim 1, wherein the method is a vacuum forming method.
【請求項6】 表面に凹部を形成すると共にこの凹部の
底面に沿って延びる少なくとも一条の突条を備える一対
の成形型を用いて、この成形型面に加熱軟化状態の樹脂
シート材を載置して、前記成形型面と前記凹部内面とに
密着させることによって、凹部を有しこの凹部底面に前
記突条によって形成される少なくとも一条の溝部を備え
る一対のパネルをそれぞれ成形し、両パネルが冷却固化
してから成形型より取り出して、両パネルの溝部を相対
向させて前記凹部底面を接着して有底の筒部を有するパ
ネル体を形成した後、前記筒部内径より小径の工具にて
前記底面を打ち抜いて貫通孔を形成すると共に、前記底
面に前記両パネルの相対向する溝部によって前記筒部の
内外面を連通させる連通路を形成するようにしたことを
特徴とする遮音壁である筒部を有する成形品の成形方
法。
6. A pair of molds having a recess formed on the surface thereof and having at least one projection extending along the bottom surface of the recess is used, and a resin sheet material in a heat-softened state is placed on the mold surfaces. Then, by closely contacting the molding die surface and the inner surface of the recess, a pair of panels each having a recess and having at least one groove formed by the protrusion on the bottom surface of the recess are molded, and both panels are formed. After being cooled and solidified, it is taken out from the molding die, the groove portions of both panels are opposed to each other, and the bottom surfaces of the recesses are adhered to each other to form a panel body having a bottomed tubular portion, and then a tool having a diameter smaller than the tubular portion inner diameter is formed. And a bottom surface is punched out to form a through hole, and the bottom surface is formed with a communication passage for communicating the inner and outer surfaces of the tubular portion by the groove portions of the both panels facing each other. A method for molding a molded article having a certain tubular portion.
【請求項7】 表面に凹部を形成すると共にこの凹部の
底面に沿って延びる少なくとも一条の突条を備える一方
の成形型を用いて、この成形型面に加熱軟化状態の樹脂
シート材を載置して、前記成形型面と前記凹部内面とに
密着させることによって、凹部を有しこの凹部底面に前
記突条によって形成される少なくとも一条の溝部を備え
る一方のパネルを成形し、表面に凹部を形成すると共に
この凹部の底面が平面である他方の成形型を用いて、こ
の成形型面に加熱軟化状態の樹脂シート材を載置して、
前記成形型面と前記凹部内面とに密着させることによっ
て、凹部を有しこの凹部底面が平面である他方のパネル
を成形し、両パネルが冷却固化してから成形型より取り
出して、両パネルの前記凹部底面を接着して有底筒部を
有するパネル体を形成した後、前記筒部内径より小径の
工具にて前記底面を打ち抜いて貫通孔を形成すると共
に、前記底面に前記一方のパネル形成された溝部と他方
のパネルとによって前記筒部の内外面を連通させる連通
路を形成するようにしたことを特徴とする遮音壁である
筒部を有する成形品の成形方法。
7. A resin sheet material in a heat-softened state is placed on the surface of a mold using one mold having a recess formed on the surface and at least one protrusion extending along the bottom surface of the recess. Then, by closely contacting the molding die surface with the inner surface of the recess, one panel having a recess and having at least one groove formed by the protrusion on the bottom surface of the recess is molded, and the recess is formed on the surface. Forming and using the other mold whose bottom surface of this recess is a flat surface, the resin sheet material in a heat-softened state is placed on this mold surface,
By closely contacting the molding die surface and the inner surface of the concave portion with each other, the other panel having the concave portion and the bottom surface of the concave portion is flat is molded, and after both panels have been cooled and solidified, they are taken out from the molding die, After the bottom surface of the recess is bonded to form a panel body having a bottomed cylindrical portion, the bottom surface is punched out with a tool having a diameter smaller than the inner diameter of the cylindrical portion to form a through hole, and the one panel is formed on the bottom surface. A method for molding a molded article having a tubular portion which is a sound insulating wall, characterized in that a communication passage that communicates the inner and outer surfaces of the tubular portion is formed by the formed groove portion and the other panel.
【請求項8】 表面に、中央の下側段部とこの下側段部
を囲撓するようにその周囲に位置する上側段部とからな
る凹部を形成すると共に、前記上側段部の底面に少なく
とも一条の突条を備えた一対の成形型を用いて、この成
形型面に加熱軟化状態の樹脂シート材を載置して、前記
成形型面と前記凹部内面とに密着させることによって、
上下側両段部を有する凹部を形成し、前記上側段部の底
面に少なくとも一条の溝部を備えた一対のパネルをそれ
ぞれ成形し、両パネルが冷却固化してから成形型より取
り出して、両パネルの前記下側段部の底面を接着して有
底の筒部を有するパネル体とした後、前記筒部内径より
小径の工具にて前記上側段部を打ち抜いてスリットが介
在することによって互いに分割された短筒部としてそれ
ぞれ形成すると共に、前記溝部によって両短筒部の内外
面をそれぞれ連通させる連通路を形成するようにしたこ
とを特徴とする遮音壁である筒部を有する成形品の成形
方法。
8. A recess is formed on the surface, which is composed of a central lower step portion and an upper step portion located around the lower step portion so as to surround the lower step portion, and the bottom surface of the upper step portion is formed. Using a pair of molding dies having at least one ridge, by placing a resin sheet material in a heat-softened state on this molding die surface, by closely contacting the molding die surface and the recess inner surface,
Forming a recess having both upper and lower step portions, and molding a pair of panels each having at least one groove on the bottom surface of the upper step portion, take out from the mold after both panels have been cooled and solidified, and then both panels After the bottom surface of the lower step portion is adhered to form a panel body having a bottomed tubular portion, the upper step portion is punched out by a tool having a diameter smaller than the inner diameter of the tubular portion, and the slits are interposed so that they are separated from each other. Molding method of a molded article having a tubular portion which is a sound insulating wall, characterized in that the channel portion is formed as a short tubular portion, and the groove portion forms a communication path for communicating the inner and outer surfaces of the both tubular portions. .
JP16517596A 1996-06-06 1996-06-06 Molding method of molded article having cylindrical part Expired - Lifetime JP3346451B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16517596A JP3346451B2 (en) 1996-06-06 1996-06-06 Molding method of molded article having cylindrical part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16517596A JP3346451B2 (en) 1996-06-06 1996-06-06 Molding method of molded article having cylindrical part

Publications (2)

Publication Number Publication Date
JPH09323363A true JPH09323363A (en) 1997-12-16
JP3346451B2 JP3346451B2 (en) 2002-11-18

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ID=15807285

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002521722A (en) * 1998-07-24 2002-07-16 ミネソタ マイニング アンド マニュファクチャリング カンパニー Micro perforated polymer film for sound absorption and sound absorbing material using the same
KR100730572B1 (en) * 2005-04-07 2007-06-20 한국과학기술원 Sandwich board manufacturing method and mold set for manufacturing
CN110001791A (en) * 2017-12-27 2019-07-12 铃木株式会社 Plate built in ojosa and its manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002521722A (en) * 1998-07-24 2002-07-16 ミネソタ マイニング アンド マニュファクチャリング カンパニー Micro perforated polymer film for sound absorption and sound absorbing material using the same
KR100730572B1 (en) * 2005-04-07 2007-06-20 한국과학기술원 Sandwich board manufacturing method and mold set for manufacturing
CN110001791A (en) * 2017-12-27 2019-07-12 铃木株式会社 Plate built in ojosa and its manufacturing method
CN110001791B (en) * 2017-12-27 2021-09-21 铃木株式会社 Honeycomb structure built-in plate and method for manufacturing same

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