JPH093237A - Production of porous article having open cell - Google Patents

Production of porous article having open cell

Info

Publication number
JPH093237A
JPH093237A JP18317095A JP18317095A JPH093237A JP H093237 A JPH093237 A JP H093237A JP 18317095 A JP18317095 A JP 18317095A JP 18317095 A JP18317095 A JP 18317095A JP H093237 A JPH093237 A JP H093237A
Authority
JP
Japan
Prior art keywords
water
weight
parts
high frequency
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18317095A
Other languages
Japanese (ja)
Inventor
Shoichi Nagato
正一 永戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MUSASHINO KENKYUSHO KK
Original Assignee
MUSASHINO KENKYUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MUSASHINO KENKYUSHO KK filed Critical MUSASHINO KENKYUSHO KK
Priority to JP18317095A priority Critical patent/JPH093237A/en
Publication of JPH093237A publication Critical patent/JPH093237A/en
Pending legal-status Critical Current

Links

Landscapes

  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

PURPOSE: To obtain an article which has dense and uniform open cells, excellent water absorbing power and is useful as a water absorbing roller, etc., by mixing a thermoplastic resin with a water-soluble salt, charging the mixture in the mold, heating with a high-frequency heater, leaching water-soluble salts. CONSTITUTION: The plasticized mixture comprising 100 pts.wt. of a thermoplastic resin such as PVC, 60-90 pts. of a plasticizer such as dioctylphthalate and 500-800 pts. of a water-soluble salt such as sodium chloride is charged in the mold then heat-molded by high frequency heating or high frequency induction heating. Then water-soluble salt is leached out by water to give this open-cell type porous article.

Description

【発明の詳細な説明】Detailed Description of the Invention

【産業上の利用分野】本発明は熱可塑性樹脂よりなる吸
水性に優れた連続気孔式多孔質体を高い熱効率で製造す
る方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a continuous pore type porous body made of a thermoplastic resin and excellent in water absorption with high thermal efficiency.

【従来の技術と課題】従来、多数の微細な連続気孔を有
する高分子多孔質体の製造法として、樹脂に塩化ナトリ
ウムなどの水溶性塩類(特開昭56−50936)や尿
素(特開昭63−46239)などの溶出可能な物質を
混合し、成形後にその物質を溶媒抽出する方法が知られ
ている。このようにして製造された多孔質体は吸水ロー
ラーや多孔性印材用素材など多くの用途に応用されてい
るが、その吸水性能の更なる改善や生産能率の向上が望
まれていた。本発明者は鋭意研究の結果、高周波加熱又
は高周波誘導加熱を用いることにより、驚くべき吸水性
能を示し、かつ、極めて緻密で均一な連続気孔を有する
多孔質体を高い熱効率で、効率よく製造できることを見
いだし本発明に到達した。
2. Description of the Related Art Conventionally, as a method for producing a polymer porous body having a large number of fine continuous pores, a water-soluble salt such as sodium chloride (JP-A-56-50936) or urea (JP-A-56-50936) is used as a resin. 63-46239) and other substances capable of eluting, and a method of extracting the substance by solvent after molding is known. The porous body produced in this manner is applied to many uses such as a water-absorbing roller and a material for a porous stamp material, and further improvement of its water-absorbing performance and production efficiency have been desired. As a result of earnest research, the present inventor has shown that, by using high frequency heating or high frequency induction heating, it is possible to efficiently produce a porous body having surprising water absorption performance and having extremely dense and uniform continuous pores with high thermal efficiency. They have found the present invention and reached the present invention.

【課題を解決するための手段】すなわち、本発明は熱可
塑性樹脂と水溶性塩類を混合して型に充填し、高周波加
熱又は高周波誘導加熱により加熱成形後、成形体から水
溶性塩類を溶出させる連続気孔式多孔質体の製造法であ
る。本発明に用いられる熱可塑性樹脂には、一般に使用
さている各種の樹脂を用いることができる。例えばポリ
塩化ビニル、ポリビニルアルコール、ポリエチレン、ポ
リスチレン、ポリエステル、ポリ酢酸ビニル、酢酸セル
ロース等を挙げることができるが、特にポリ塩化ビニル
の使用が好ましい。また、水溶性塩類としては、塩化ナ
トリウム、硫酸ナトリウム等各種の水溶性塩類が使用で
きる。熱可塑性樹脂100重量部に対する水溶性塩類の
配合量は、300〜1000重量部、好ましくは500
〜800重量部である。水溶性塩類の配合量が300重
量部より少ないと十分な連続気孔が得られず、その吸水
性能が低い。逆に水溶性塩類の配合量が1000重量部
を越えると、得られる多孔質体の強度が弱くなり実用性
が低くなる。本発明の製造法では、まず熱可塑性樹脂に
所定比率の水溶性塩類の粉末を配合し、更に必要に応じ
て可塑剤その他の添加剤を加えよく混合する。次にこの
混合可塑物を高周波を透過する素材で作られた型に入
れ、高周波加熱により加熱成形する。高周波を透過する
素材としては、テフロン、シリコン樹脂、フェノール、
メラミン、ユリア、エポキシ、ポリエステル、ジアリル
フタレート等のプラスチック、ゴム、エボナイト、強化
木、更にガラス、セラミック等の無機物が挙げられる。
型は吸水ローラー、印材用など用途に応じて箱状、管
状、その他種々の形状のものを使用することができる。
高周波加熱は、高周波を透過する素材で作られた型に入
れた混合可塑物を電極間に入れ、その電極間に40〜8
0メガヘルツ以上の高周波を印加することによって行
う。この際混合可塑物が圧抜け穴より吹き出さないよう
な温度に管理する必要がある。高周波誘導加熱は、高周
波磁場内に磁性体又は誘導体を置き、ヒステリシス損と
うず電流によるジュール熱によって極めて短時間に発熱
を起こす方法である。この発熱方法によれば上述の素材
以外に金属の加熱も可能であり、型の材質に金属を選ぶ
ことができ、極めて高い熱効率の得られる利点がある。
高周波加熱又は高周波誘導加熱により加熱成形した後
は、通常の方法に従い冷却し、水で水溶性塩を溶出させ
た後、乾燥させて多孔質体を得る。次に本発明を実施例
に従って更に詳しく説明する。
[Means for Solving the Problems] That is, according to the present invention, a thermoplastic resin and water-soluble salts are mixed and filled in a mold, and after hot molding by high-frequency heating or high-frequency induction heating, the water-soluble salts are eluted from the molded body. This is a method for producing a continuous pore type porous body. As the thermoplastic resin used in the present invention, various commonly used resins can be used. For example, polyvinyl chloride, polyvinyl alcohol, polyethylene, polystyrene, polyester, polyvinyl acetate, cellulose acetate and the like can be mentioned, but the use of polyvinyl chloride is particularly preferable. As the water-soluble salts, various water-soluble salts such as sodium chloride and sodium sulfate can be used. The blending amount of the water-soluble salt with respect to 100 parts by weight of the thermoplastic resin is 300 to 1000 parts by weight, preferably 500.
~ 800 parts by weight. If the content of the water-soluble salt is less than 300 parts by weight, sufficient continuous pores cannot be obtained and the water absorption performance is low. On the other hand, if the amount of the water-soluble salt compounded exceeds 1000 parts by weight, the strength of the resulting porous body will be weakened and the practicality will be reduced. In the production method of the present invention, first, a powder of a water-soluble salt in a predetermined ratio is blended with a thermoplastic resin, and if necessary, a plasticizer and other additives are added and mixed well. Next, this mixed plastic is placed in a mold made of a material that transmits high frequencies, and heat-molded by high-frequency heating. Materials that transmit high frequencies include Teflon, silicone resin, phenol,
Examples include plastics such as melamine, urea, epoxy, polyester, diallyl phthalate, rubber, ebonite, reinforced wood, and inorganic substances such as glass and ceramics.
The mold may be a water-absorbing roller, a stamp, a box, a tube, or other various shapes depending on the application.
In high frequency heating, a mixed plastic compound, which is placed in a mold made of a material that transmits high frequencies, is put between the electrodes, and 40 to 8
It is performed by applying a high frequency of 0 MHz or more. At this time, it is necessary to control the temperature so that the mixed plastic does not blow out from the pressure relief hole. High frequency induction heating is a method of placing a magnetic material or a derivative in a high frequency magnetic field and causing heat generation in an extremely short time by Joule heat due to hysteresis loss and eddy current. According to this heat generation method, it is possible to heat a metal other than the above-mentioned materials, and a metal can be selected as the material of the mold, and there is an advantage that extremely high thermal efficiency can be obtained.
After hot-molding by high-frequency heating or high-frequency induction heating, cooling is performed according to a usual method, the water-soluble salt is eluted with water, and then dried to obtain a porous body. Next, the present invention will be described in more detail with reference to Examples.

【実施例】【Example】

実施例1 ポリ塩化ビニル粉末300重量部、食塩2000重量
部、ホワイトカーボン60重量部、ジオクチルフタレー
ト(DOP)260重量部、ポリエチレングリコール1
60重量部、シクロヘキサン50重量部を混合し、均一
になるようロールでよく練り合わせる。出来上がったペ
ーストをセラミック製の円筒状容器に詰め、高周波プレ
ヒーター(精電舎電子工業(株)製、発振周波数 60
MHz、高周波出力 1KW)に入れ、180秒加熱す
る。固化物を容器のまま水中に投じて冷却し、内部の白
色可塑物を取り出し、水中に浸漬して食塩が溶出し、浮
上するまで放置する。浮上した可塑物を別の水を入れた
容器中で何度も強く圧搾し塩出しを行う。塩分の抜けき
った多孔質体を乾燥し、円筒状の吸水体を得た。得られ
た吸水体は、通常の加熱成形方法で製造した吸水体に比
し緻密な連続気孔を有し、吸水試験の結果は表1のごと
く、水滴の吸水に要する時間1秒の優れた吸水性能を示
した。 実施例2 ポリ塩化ビニル粉末300重量部、食塩2000重量
部、ホワイトカーボン60重量部、ジオクチルフタレー
ト(DOP)260重量部、ポリエチレングリコール1
60重量部、シクロヘキサン50重量部を混合し、均一
になるようロールでよく練り合わせる。出来上がったペ
ーストをテフロン製の管状(内径20m/m、長さ60
m/m、厚さ5m/m)の型に詰め、電磁誘導加熱装置
(精電舎電子工業(株)製)にセットする。加熱装置の
陽極電圧をタップ1、陽極電流を開始時240mA、終
了時200mA、発信時間4秒、停止時間20秒の加熱
条件において、25回転/毎分で回転させながら10分
間電極内で加熱を行った。加熱後型に充填したまま水中
に投じて冷却後、内容物を取り出した。内容物を水中に
浸漬して食塩が溶出し、浮上するまで長時間静置する。
浮上した内容物を別の水槽に移し、何度も強く圧搾し塩
出しを行う。塩分の抜けきった多孔質体を乾燥し、円筒
状の吸水体を得た。得られた吸水体は、通常の加熱成形
方法で製造した吸水体に比し緻密な連続気孔を有し、吸
水試験の結果は表1のごとく、水滴の吸水に要する時間
1秒の優れた吸水性能を示した。 比較例1 ポリ塩化ビニル粉末300重量部、食塩2000重量
部、ホワイトカーボン60重量部、ジオクチルフタレー
ト(DOP)260重量部、ポリエチレングリコール1
60重量部、シクロヘキサン50重量部を混合し、均一
になるようロールでよく練り合わせる。出来上がったペ
ーストを金属製の管状の型に詰め、電熱加熱装置で60
℃、20分加熱した。加熱後、型に充填したまま水中に
投じて冷却した後内容物を取り出した。内容物を水中に
浸漬し、食塩が溶出して浮上するまで長時間静置する。
浮上した内容物を別の水槽に移し、何度も強く圧搾し塩
出しを行う。塩分の抜けきった多孔質体を乾燥し、円筒
状の吸水体を得た。得られた吸水体の吸水試験の結果は
表1のごとく、水滴の吸水に要する時間10秒の低い吸
水性能であった。
Example 1 Polyvinyl chloride powder 300 parts by weight, salt 2000 parts by weight, white carbon 60 parts by weight, dioctyl phthalate (DOP) 260 parts by weight, polyethylene glycol 1
60 parts by weight and 50 parts by weight of cyclohexane are mixed and well kneaded with a roll so as to be uniform. The resulting paste was packed in a ceramic cylindrical container, and a high-frequency preheater (manufactured by Seidensha Electronics Co., Ltd., oscillation frequency 60
MHz, high frequency output 1 kW) and heat for 180 seconds. The solidified product is poured into water as it is in a container to be cooled, the white plastic material inside is taken out, and immersed in water to dissolve the salt, and it is left until it floats. The floated plastics are squeezed and squeezed repeatedly in another container containing water. The porous body from which the salt was completely removed was dried to obtain a cylindrical water absorbent body. The obtained water absorbent body has dense continuous pores as compared with the water absorbent body manufactured by the usual heat molding method, and the result of the water absorption test is as shown in Table 1, and the excellent water absorption time of 1 second required for absorbing water droplets is shown in Table 1. The performance was shown. Example 2 Polyvinyl chloride powder 300 parts by weight, salt 2000 parts by weight, white carbon 60 parts by weight, dioctyl phthalate (DOP) 260 parts by weight, polyethylene glycol 1
60 parts by weight and 50 parts by weight of cyclohexane are mixed and well kneaded with a roll so as to be uniform. The resulting paste is a Teflon tube (inner diameter 20 m / m, length 60
m / m, thickness 5 m / m), and set in an electromagnetic induction heating device (manufactured by Seidensha Denshi Kogyo Co., Ltd.). Under the heating conditions of tap 1 of the anode voltage of the heating device, anode current of 240 mA at the start, 200 mA at the end, oscillation time of 4 seconds, stop time of 20 seconds, heating in the electrode for 10 minutes while rotating at 25 rpm. went. After heating, the contents were taken out after being poured into water while being filled in the mold and cooled. Dip the contents in water and let stand for a long time until the salt elutes and floats.
The floated contents are transferred to another water tank and squeezed repeatedly to salt out. The porous body from which the salt was completely removed was dried to obtain a cylindrical water absorbent body. The obtained water absorbent body has dense continuous pores as compared with the water absorbent body manufactured by the usual heat molding method, and the result of the water absorption test is as shown in Table 1, and the excellent water absorption time of 1 second required for absorbing water droplets is shown in Table 1. The performance was shown. Comparative Example 1 Polyvinyl chloride powder 300 parts by weight, salt 2000 parts by weight, white carbon 60 parts by weight, dioctyl phthalate (DOP) 260 parts by weight, polyethylene glycol 1
60 parts by weight and 50 parts by weight of cyclohexane are mixed and well kneaded with a roll so as to be uniform. The finished paste is packed in a metal tubular mold and heated with an electric heating device to 60
Heated at 0 ° C for 20 minutes. After heating, the contents were taken out after being poured into water while being filled in the mold to be cooled. Soak the contents in water and let stand for a long time until the salt elutes and floats.
The floated contents are transferred to another water tank and squeezed repeatedly to salt out. The porous body from which the salt was completely removed was dried to obtain a cylindrical water absorbent body. The results of the water absorption test of the obtained water absorbent body are shown in Table 1, which shows a low water absorption performance of 10 seconds required for absorbing water droplets.

【表1】 [Table 1]

【発明の効果】本発明によれば、熱可塑性樹脂と水溶性
塩類の混合物を高周波加熱又は高周波誘導加熱を用いて
成形することにより、製造時間を短縮し、高い熱効率
で、緻密で均一な連続気孔を有する極めて吸水性能の優
れたた多孔質体を製造することができる。このようにし
て製造された多孔質体は吸水ローラーや多孔性印材用素
材その他広い分野に応用できる。
According to the present invention, by molding a mixture of a thermoplastic resin and a water-soluble salt using high frequency heating or high frequency induction heating, the manufacturing time is shortened, high thermal efficiency is achieved, and a dense and uniform continuous process is achieved. It is possible to manufacture a porous body having pores and excellent in water absorption performance. The porous body produced in this manner can be applied to a wide range of fields such as a water-absorbing roller, a porous stamp material and the like.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成7年12月15日[Submission date] December 15, 1995

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】発明の名称[Correction target item name] Name of invention

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【発明の名称】 連続気孔式多孔質体の製造法Title: Method for producing continuous pore type porous body

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性樹脂と水溶性塩類を混合して型
に充填し、高周波加熱又は高周波誘導加熱により加熱成
形後、成形体から水溶性塩類を溶出させる連続気孔式多
孔質体の製造法。
1. A method for producing a continuous pore type porous body in which a thermoplastic resin and a water-soluble salt are mixed and filled in a mold, and after hot molding by high frequency heating or high frequency induction heating, the water-soluble salt is eluted from the molded body. .
【請求項2】 熱可塑性樹脂がポリ塩化ビニル樹脂であ
る請求項1記載の連続気孔式多孔質体の製造法。
2. The method for producing a continuous pore type porous body according to claim 1, wherein the thermoplastic resin is a polyvinyl chloride resin.
【請求項3】 ポリ塩化ビニル樹脂100重量部と可塑
剤60〜90重量部と水溶性塩類500〜800重量部
とを含有する可塑物を型に充填し、高周波加熱又は高周
波誘導加熱により加熱成形後、水にて成形体から水溶性
塩類を溶出させる連続気孔式多孔質体の製造法。
3. A mold is filled with a plastic material containing 100 parts by weight of a polyvinyl chloride resin, 60 to 90 parts by weight of a plasticizer, and 500 to 800 parts by weight of a water-soluble salt, and heat-molded by high frequency heating or high frequency induction heating. Then, a method for producing a continuous pore type porous body in which water-soluble salts are eluted from the molded body with water.
JP18317095A 1995-06-16 1995-06-16 Production of porous article having open cell Pending JPH093237A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18317095A JPH093237A (en) 1995-06-16 1995-06-16 Production of porous article having open cell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18317095A JPH093237A (en) 1995-06-16 1995-06-16 Production of porous article having open cell

Publications (1)

Publication Number Publication Date
JPH093237A true JPH093237A (en) 1997-01-07

Family

ID=16131014

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18317095A Pending JPH093237A (en) 1995-06-16 1995-06-16 Production of porous article having open cell

Country Status (1)

Country Link
JP (1) JPH093237A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008038120A (en) * 2006-08-03 2008-02-21 Ic Kogyo Kk Highly water-absorbing porous body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008038120A (en) * 2006-08-03 2008-02-21 Ic Kogyo Kk Highly water-absorbing porous body

Similar Documents

Publication Publication Date Title
US4375441A (en) Method for producing sintered porous polymeric articles
US4204769A (en) Cuvette for flameless atom absorption spectroscopy
CN101182235A (en) Method for preparing porous inorganic materials using organic polymer hollow microspheres as pore-forming agent
GB971726A (en) Porous product and method of manufacturing
GB1060908A (en) Improvements in or relating to a method and an apparatus for forming shaped cellulararticles from expandable thermoplastic resins
JPH0423658B2 (en)
CN106316388A (en) Preparation for laser sintering 3D (three-dimension) printing and molding barium titanate ceramics powder
JPH093237A (en) Production of porous article having open cell
CN103554910A (en) Manual dielectric material as well as preparation method thereof
CN108659466A (en) A kind of epoxy resin composite material and its preparation method and application
JP2006291090A (en) Hollow resin fine particles, method for producing hollow resin fine particles, and composite material
JP2001106552A (en) Glass foam
JPS6356891B2 (en)
KR20090066114A (en) Foam molding method using electromagnetic waves
JPS55152728A (en) Porous polytetrafluoroethylene material having composite-structure and preparation thereof
JPH0493336A (en) Production of porous body
JPS5438279A (en) Production of strengthened forous membrabe
JPS60113403A (en) Manufacture of rare earth resin magnet
KR830002425B1 (en) Low foaming thick plate manufacturing method
JPS55107426A (en) Manufacture of synthetic resin vessel provided with buried heat generating substance
SU296433A1 (en) Method of obtaining porous polymeric materials
JPH02281769A (en) Manufacture of porous piezoelectric material
JP2683028B2 (en) Method for producing conductive composite
JPH0647683B2 (en) Metal powder sintering method
JPS59162112A (en) Preparation of porous carbon material