JPH0976265A - Mold for monolithic molding of skin - Google Patents

Mold for monolithic molding of skin

Info

Publication number
JPH0976265A
JPH0976265A JP26370395A JP26370395A JPH0976265A JP H0976265 A JPH0976265 A JP H0976265A JP 26370395 A JP26370395 A JP 26370395A JP 26370395 A JP26370395 A JP 26370395A JP H0976265 A JPH0976265 A JP H0976265A
Authority
JP
Japan
Prior art keywords
skin material
mold
skin
molding
molds
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP26370395A
Other languages
Japanese (ja)
Other versions
JP3690849B2 (en
Inventor
Akihiro Miyoda
昭博 御代田
Minoru Tanitsu
稔 谷津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TS Tech Co Ltd
Original Assignee
Tokyo Seat Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Seat Co Ltd filed Critical Tokyo Seat Co Ltd
Priority to JP26370395A priority Critical patent/JP3690849B2/en
Publication of JPH0976265A publication Critical patent/JPH0976265A/en
Application granted granted Critical
Publication of JP3690849B2 publication Critical patent/JP3690849B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a mold for monolithic molding of a skin by which molding can be performed without generating burrs when a product on which a skin material is arranged partly is monolithically molded by means of stamping molding. SOLUTION: This mold for monolithic molding of a skin forms a cavity with the first mold 10 and the second mold 20 facing each other. In this mold for monolithic molding of the skin, the skin material is arranged between the molds 10 and 20 facing each other, a molten resin is injected and the molds are clamped to partly form the skin material. In addition, shear edges are formed on the first mold 10 and the second mold 20 and the clearances of these shear edges are gradually decreased from the part where the skin material is arranged to the part where the skin material is not arranged.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は表皮一体成形用金型
に係り、特に部分的に表皮材が配設された製品をスタン
ピング成形によって一体成形するときに用いられる表皮
一体成形用金型に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a skin-integral molding die, and more particularly to a skin-integral molding die used for integrally molding a product in which a skin material is partially disposed by stamping molding.

【0002】[0002]

【従来の技術】一般に自動車の内装部品は、高級感を出
すために熱可塑性樹脂などからなる基材の表面に各種表
皮材が貼合された表皮付成形製品が多用されている。こ
の表皮付成形製品を製造するには、表皮一体成形用金型
が用いられており、この表皮一体成形用金型2つの金型
の間に表皮材を配置して、型締めと共に樹脂を供給して
成形している。
2. Description of the Related Art Generally, for interior parts of automobiles, a molded product with a skin is widely used in which various skin materials are laminated on the surface of a base material made of a thermoplastic resin or the like in order to give a high-grade feeling. In order to manufacture this molded product with a skin, a mold for integral skin molding is used, and a skin material is placed between the two molds for integral skin molding, and resin is supplied together with mold clamping. And molded.

【0003】そして、基材の全面に表皮材を一体成形す
る場合には、製品の外周部となる部分である2つの金型
の端部のシャーエッジによって表皮材をカットしてい
る。しかし、基材の一部に表皮材が配設されて構成され
る内装部品、例えば、車両用座席、特に車両前席の背も
たれ背面にポケット部を配設したものにおいて、このポ
ケット部Pは、一般に図4で示されるように構成されて
いる。
When the skin material is integrally formed on the entire surface of the base material, the skin material is cut by the shear edges at the ends of the two molds which are the outer peripheral portions of the product. However, in an interior part constituted by disposing a skin material on a part of a base material, for example, in a vehicle seat, particularly one in which a pocket portion is provided on the back surface of a backrest of a vehicle front seat, the pocket portion P is Generally, it is constructed as shown in FIG.

【0004】即ち、図4は従来例の座席Sの背もたれを
示す説明斜視図であり、図4において、座席Sの背もた
れSbの前面側にはクッション材が配設され、このクッ
ション材の背面側(つまり座席の背面)にバックボード
が配設される。そしてクッション材とバックボードとを
シート表皮材Hで被覆する。
That is, FIG. 4 is an explanatory perspective view showing a backrest of a conventional seat S. In FIG. 4, a cushion material is arranged on the front side of the backrest Sb of the seat S, and the back side of this cushion material. A backboard is provided (that is, the back of the seat). Then, the cushion material and the backboard are covered with the seat surface material H.

【0005】次に座席Sの背もたれSbの背面位置にポ
ケット部Pを形成するために、ポケット表皮100(破
線で示す)を背もたれSbの下側に上面が開口するよう
に配設する。このときポケット部Pの上端(即ち開口
縁)がだれないように、ポケットプレートを配置して、
保形している。
Next, in order to form the pocket portion P at the back position of the backrest Sb of the seat S, the pocket skin 100 (shown by the broken line) is arranged so that the upper surface is opened below the backrest Sb. At this time, the pocket plate is arranged so that the upper end (that is, the opening edge) of the pocket P is not sagging,
The shape is retained.

【0006】そして上記構成のときに、ポケット部Pの
内部まで延出したシート表皮材Hは、ポケット表皮10
0によって覆われて、外部から露見しない箇所で一律に
カット(図4の内部カットラインL参照)して、シート
表皮材Hの使用量を節約している。
In the above structure, the seat cover material H extending to the inside of the pocket P is the pocket cover 10
The sheet covering material H is covered with 0 and uniformly cut at a portion not exposed from the outside (see the internal cutting line L in FIG. 4) to save the usage amount of the sheet covering material H.

【0007】[0007]

【発明が解決しようとする課題】このように、シート表
皮材Hのある部分と、シート表皮材Hの無い部分とで
は、シート表皮材Hの厚みがある関係上、シート表皮材
Hの厚みを考慮して、同じ幅のシャーエッジとすると、
シート表皮材Hのないシャーエッジから樹脂漏れが生じ
てしまうという不都合がある。
As described above, since there is a thickness of the sheet skin material H between a portion with the sheet skin material H and a portion without the sheet skin material H, the thickness of the sheet skin material H is Considering the shear width of the same width,
There is an inconvenience that the resin leaks from the shear edge without the sheet surface material H.

【0008】このため図5で示すように、表皮材Hの厚
みを考慮して、表皮材Hのある部分と、表皮材Hのない
部分を境に、シャーエッジのクリアランスを変えること
が考えられる。しかしシャーエッジのクリアランスを上
記のように、表皮材Hのある部分と表皮材Hのない部分
を境に変えると、表皮材Hをセットするときに、微妙な
ずれ等が生じると、成形時にバリ等の発生する可能性が
ある。
Therefore, as shown in FIG. 5, in consideration of the thickness of the skin material H, it is conceivable to change the shear edge clearance between the portion having the skin material H and the portion having no skin material H as a boundary. . However, if the clearance of the shear edge is changed between the part with the skin material H and the part without the skin material H as described above, if a slight deviation occurs when setting the skin material H, a burr is generated at the time of molding. Etc. may occur.

【0009】本発明の目的は、部分的に表皮材が配設さ
れた製品をスタンピング成形によって一体成形するとき
に、バリを発生させることなく成形できる表皮一体成形
用金型を提供することにある。また本発明の他の目的
は、表皮材をセットするときのセットズレが生じてもバ
リを発生させることなく且つ表皮材をカットして成形で
きる表皮一体成形用金型を提供することにある。
An object of the present invention is to provide a skin-integrating molding die which can be formed without causing burrs when a product in which a skin material is partially disposed is integrally molded by stamping molding. . Another object of the present invention is to provide a skin-integrated molding die that can be formed by cutting the skin material without causing burrs even if a displacement occurs when setting the skin material.

【0010】[0010]

【課題を解決するための手段】請求項1に係る表皮一体
成形用金型は、対向する第1及び第2の金型でキャビテ
ィを形成し、該対向する金型の間に表皮材を配置して且
つ溶融樹脂を注入して型締めして表皮材を部分的に形成
してなる成形品を製造する表皮一体成形用金型におい
て、前記第1及び第2金型にはシャーエッジが形成さ
れ、該シャーエッジのクリアランスが表皮材の配置され
る部分から表皮材の配置されない部分へ少なく徐変して
なることを特徴とする。
According to another aspect of the present invention, there is provided a mold for integrally molding a skin, wherein a cavity is formed by first and second molds facing each other, and a skin material is arranged between the molds facing each other. In addition, in the mold for integrally forming the skin, a molded product is manufactured by injecting molten resin and clamping the mold to partially form the skin material, and a shear edge is formed in the first and second molds. The clearance of the shear edge is gradually changed from a portion where the skin material is arranged to a portion where the skin material is not arranged.

【0011】本願請求項2に係る表皮一体成形用金型
は、対向する第1及び第2の金型でキャビティを形成
し、該対向する金型の間に表皮材を配置して且つ溶融樹
脂を注入して型締めして表皮材を部分的に形成してなる
成形品を製造する表皮一体成形用金型において、前記第
1及び第2金型にはシャーエッジが形成され、前記シャ
ーエッジのクリアランスは、表皮材の配置されない部分
が0.03乃至0.05mmで、この表皮材の配置され
ない部分から表皮材が配置された位置の5乃至20mm
の間で徐変し、表皮材が配置された位置へ0.4mm乃
至0.6mmのクリアランスとしたことを特徴とする。
According to a second aspect of the present invention, there is provided a mold for integral skin molding, in which a cavity is formed by the first and second molds facing each other, a skin material is arranged between the molds facing each other, and a molten resin is formed. In a skin-integrated molding die for producing a molded product obtained by injecting and clamping the skin to partially form a skin material, a shear edge is formed in the first and second molds, and the shear edge is formed. The clearance is 0.03 to 0.05 mm in the part where the skin material is not arranged, and 5 to 20 mm in the position where the skin material is arranged from the part where the skin material is not arranged.
It is characterized by having a clearance of 0.4 mm to 0.6 mm to the position where the skin material is arranged.

【0012】[0012]

【発明の実施の形態】本発明によれば、第1及び第2の
金型の間に表皮材を配置して、溶融樹脂をキャビティ内
に導入し、型締めして成形するが、このときシャーエッ
ジのクリアランスが表皮材の配置される部分から表皮材
の配置されない部分へ少なく徐変して形成されているの
で、表皮材のセットズレが生じても、直ちにシャーエッ
ジにおける間隙部とならず、樹脂が間隙部からバリとな
って生じるのを防止することができる。
BEST MODE FOR CARRYING OUT THE INVENTION According to the present invention, a skin material is arranged between a first mold and a second mold, a molten resin is introduced into a cavity, and the mold is clamped for molding. Since the shear edge clearance is formed by gradually changing from the part where the skin material is arranged to the part where the skin material is not arranged, even if the skin material is misaligned, it does not immediately become a gap in the shear edge. Thus, it is possible to prevent the resin from forming burr from the gap.

【0013】特にポケット部における表皮材の場合に
は、シャーエッジにより表示材は従来と同様に切除する
事が可能であるだけでなく、表皮材を切除しても、切除
したものがポケット部内となり、バリ等も発生しないの
で、外観が良好となる。
Particularly, in the case of the skin material in the pocket portion, not only the indicator material can be cut off by the shear edge as in the conventional case, but even if the skin material is cut off, the cut out portion becomes the inside of the pocket portion. Since no burr or the like is generated, the appearance becomes good.

【0014】[0014]

【実施例】以下、本発明の一実施例を図面に基づいて説
明する。なお、以下に説明する部材,配置等は本発明を
限定するものでなく、本発明の趣旨の範囲内で種々改変
することができるものである。
An embodiment of the present invention will be described below with reference to the drawings. The members, arrangements, and the like described below do not limit the present invention, and can be variously modified within the scope of the present invention.

【0015】本例の表皮一体成形用金型は、図1で示す
ように、第1の金型10と第2の金型20と、を主たる
構成要素としており、第1の金型10と第2の金型20
とは、対向して配置されている。本例では第1の金型1
0を固定側金型とし、第2の金型20を可動側金型とし
ている。そして、第1の金型10をコア型として、第2
の金型20をキャビティ型として、これら金型10,2
0により所定形状のキャビティKを形成している。
As shown in FIG. 1, the skin-integrated molding die of this example has a first die 10 and a second die 20 as main constituent elements. Second mold 20
And are opposed to each other. In this example, the first mold 1
0 is the fixed side mold, and the second mold 20 is the movable side mold. Then, using the first mold 10 as the core mold, the second mold
The mold 20 of FIG.
0 forms a cavity K having a predetermined shape.

【0016】第1の金型10及び第2金型20には表皮
材Hを切除するシャーエッジが形成され、該シャーエッ
ジのクリアランスCが表皮材Hの配置される部分から表
皮材Hの配置されない部分へ少なく徐変している。
A shear edge for cutting the skin material H is formed on the first mold 10 and the second mold 20, and the clearance C of the shear edge is arranged from the portion where the skin material H is arranged to the position of the skin material H. There is little gradual change to the part that is not covered.

【0017】つまり、表皮材Hを切除するシャーエッジ
のクリアランスCは、表皮材の配置されない部分が0.
03乃至0.05mmで、配置された部分が基本的に
0.4mm乃至0.6mmであり、0.03乃至0.0
5mmから0.4mm乃至0.6mmへと徐変してい
る。
In other words, the clearance C of the shear edge for cutting the skin material H is 0.
03 to 0.05 mm, the arranged portion is basically 0.4 mm to 0.6 mm, and 0.03 to 0.0
It gradually changes from 5 mm to 0.4 mm to 0.6 mm.

【0018】換言すれば、この表皮材Hの配置されない
部分から表皮材Hが配置された位置の5乃至20mmの
間で徐変し、表皮材が配置された位置へ0.03乃至
0.05mmから0.4mm乃至0.6mmへクリアラ
ンスCを徐変している。
In other words, the portion where the skin material H is not disposed gradually changes from 5 to 20 mm where the skin material H is disposed, and 0.03 to 0.05 mm to the position where the skin material is disposed. The clearance C is gradually changed from 0.4 mm to 0.6 mm.

【0019】本例の第1の金型10は所定位置に、溶融
合成樹脂の通路が形成されており、この通路を通してバ
ルブゲートから溶融合成樹脂がキャビティKへ射出され
る。
In the first mold 10 of this example, a molten synthetic resin passage is formed at a predetermined position, and the molten synthetic resin is injected into the cavity K from the valve gate through this passage.

【0020】また本例では、第1の金型10及び第2の
金型20により加圧型締めした後で、冷却等ができるよ
うに構成されている。これらの溶融合成樹脂Jの注入装
置,型締め装置等は公知の技術を用いることが出来る。
Further, in this embodiment, after the pressure die is clamped by the first die 10 and the second die 20, cooling and the like can be performed. Known techniques can be used for the device for injecting the molten synthetic resin J, the mold clamping device, and the like.

【0021】本発明に基材として用いられる樹脂、即ち
注入される溶融合成樹脂Jとしては、例えば、ポリプロ
ピレン、ポリエチレン、ポリスチレン、アクリロニトリ
ル−スチレン−ブタジエン共重合体、ナイロン等の熱可
塑性樹脂、エチレン−プロピレンブロック共重合体、ス
チレン−ブタジエンブロック共重合体等の熱可塑性エラ
ストマー等圧縮成形、射出成形および押出成形に通常使
用されるものを、いずれも用いることができる。また、
これらに無機質充填剤,ガラス繊維等の充填剤、顔料、
滑剤、帯電防止剤等の添加物を含有したものも適宜用い
ることができる。
The resin used as the substrate in the present invention, that is, the molten synthetic resin J to be injected is, for example, polypropylene, polyethylene, polystyrene, acrylonitrile-styrene-butadiene copolymer, thermoplastic resin such as nylon, ethylene- Any of thermoplastic elastomers such as propylene block copolymer and styrene-butadiene block copolymer, which are usually used for compression molding, injection molding and extrusion molding, can be used. Also,
These include inorganic fillers, fillers such as glass fibers, pigments,
Materials containing additives such as lubricants and antistatic agents can also be used as appropriate.

【0022】また本発明に用いられる表皮材Hの材質と
しては、織布,不織布,ポリオレフィン、塩化ビニル、
ナイロン等の熱可塑性樹脂及びポリオレフィン系、ポリ
エステル系、ウレタン系、塩化ビニル系等の熱可塑性エ
ラストマーのシート,フィルムが挙げられる。また上記
材質を単独或は2種以上積層したものを表皮材Hとして
使用することもできる。
The material of the skin material H used in the present invention includes woven cloth, non-woven cloth, polyolefin, vinyl chloride,
Examples thereof include sheets and films of thermoplastic resins such as nylon and polyolefin elastomers, polyesters, urethanes, vinyl chlorides and the like. Further, the above-mentioned materials may be used alone or a laminate of two or more of them may be used as the skin material H.

【0023】更にソフトな感触を出すために、表皮材H
の裏面にポリプロピレン、ポリエチレン、ウレタン等の
発泡シートを貼合したもの、成形時において溶融合成樹
脂の熱から保護したり、表皮材Hと芯材層の接着力を強
化させる目的で布、またはシート等を裏面に貼合した積
層体を使用することもできる。これらの表皮材Hの使用
にあたっては、表皮材Hの引張応力、伸びを調整するた
めに供給に先立って予備加熱を行ってもよい。
To give a softer feel, the skin material H
With a foamed sheet of polypropylene, polyethylene, urethane, etc. attached to the back side of the cloth, or a cloth or sheet for the purpose of protecting it from the heat of the molten synthetic resin during molding and strengthening the adhesive force between the skin material H and the core material layer It is also possible to use a laminate in which the above and the like are attached to the back surface. In using these skin materials H, preheating may be performed prior to the supply in order to adjust the tensile stress and elongation of the skin material H.

【0024】本例の金型によって表皮一体成型品とし
て、背面にポケット部を有する座席Sのバックボードと
表皮材との一体成形について説明すると、一般に座席の
背もたれの前面側には、クッション材が配設され、この
クッション材の背面側(つまり座席の背面)にバックボ
ードが配設される。そしてバックボードとシート表皮は
一体成形される。
The integral molding of the backboard of the seat S having a pocket portion on the back surface and the skin material by the mold of this example will be described. Generally, a cushion material is provided on the front side of the backrest of the seat. The backboard is disposed on the back side of the cushion material (that is, the back side of the seat). The backboard and seat skin are integrally molded.

【0025】このような成形品の場合には、シャーエッ
ジにより表皮材を切除しても、切除したものがポケット
部内となり、バリ等も発生しないので、外観が良好とな
る。
In the case of such a molded product, even if the skin material is cut off by the shear edge, the cut out part is in the pocket portion, and burrs do not occur, so that the appearance is good.

【0026】[0026]

【発明の効果】以上のように、本発明によれば、部分的
に表皮材が配設された製品をスタンピング成形によって
一体成形するときに、バリを発生させることなく且つ表
皮材をカットして成形できる。また表皮材をセットする
ときのセットズレが生じてもバリを発生させることなく
成形できる。
As described above, according to the present invention, when a product in which a skin material is partially disposed is integrally formed by stamping molding, the skin material can be cut without causing burrs. Can be molded. Further, even if a displacement occurs when setting the skin material, molding can be performed without causing burrs.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る表皮一体成形用金型の概略断面図
である。
FIG. 1 is a schematic cross-sectional view of a mold for integrally forming a skin according to the present invention.

【図2】本発明に係るキャビティ型の平面図である。FIG. 2 is a plan view of a cavity mold according to the present invention.

【図3】図2の要部拡大図である。FIG. 3 is an enlarged view of a main part of FIG. 2;

【図4】従来例の座席の背もたれを説明する説明斜視図
である。
FIG. 4 is an explanatory perspective view illustrating a backrest of a conventional seat.

【図5】従来のシャーエッジを説明する説明図である。FIG. 5 is an explanatory diagram illustrating a conventional shear edge.

【符号の説明】 10 第1の金型 20 第2の金型 C クリアランス H 表皮材 K キャビティ[Explanation of Codes] 10 First mold 20 Second mold C Clearance H Skin material K Cavity

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 対向する第1及び第2の金型でキャビテ
ィを形成し、該対向する金型の間に表皮材を配置して且
つ溶融樹脂を注入し型締めして表皮材を部分的に形成し
てなる成形品を製造する表皮一体成形用金型において、
前記第1及び第2金型にはシャーエッジが形成され、該
シャーエッジのクリアランスが表皮材の配置される部分
から表皮材の配置されない部分へ少なく徐変してなるこ
とを特徴とする表皮一体成形用金型。
1. A cavity is formed by opposing first and second molds, a skin material is arranged between the opposing molds, and a molten resin is injected to clamp the mold to partially cover the skin material. In the mold for integrally molding the skin, which is used to manufacture a molded product formed by
A sheared edge is formed on the first and second molds, and the clearance of the sheared edge is gradually changed from a portion where the skin material is disposed to a portion where the skin material is not disposed to gradually decrease. Mold for molding.
【請求項2】 対向する第1及び第2の金型でキャビテ
ィを形成し、該対向する金型の間に表皮材を配置して且
つ溶融樹脂を注入し型締めして表皮材を部分的に形成し
てなる成形品を製造する表皮一体成形用金型において、
前記第1及び第2金型にはシャーエッジが形成され、 前記シャーエッジのクリアランスは、表皮材の配置され
ない部分が0.03乃至0.05mmで、この表皮材の
配置されない部分から表皮材が配置された位置の5乃至
20mmの間で徐変し、表皮材が配置された位置へ0.
4mm乃至0.6mmのクリアランスとしたことを特徴
とする表皮一体成形用金型。
2. A cavity is formed by opposing first and second molds, a skin material is arranged between the opposing molds, and a molten resin is injected to clamp the mold to partially cover the skin material. In the mold for integrally molding the skin, which is used to manufacture a molded product formed by
A shear edge is formed on the first and second molds, and a clearance of the shear edge is 0.03 to 0.05 mm in a portion where the skin material is not arranged, and a skin material is formed from the portion where the skin material is not arranged. Gradually change within a range of 5 to 20 mm of the position where the skin material is arranged and reach 0.
A mold for integral skin molding, which has a clearance of 4 mm to 0.6 mm.
JP26370395A 1995-09-19 1995-09-19 Mold for skin integral molding Expired - Lifetime JP3690849B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26370395A JP3690849B2 (en) 1995-09-19 1995-09-19 Mold for skin integral molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26370395A JP3690849B2 (en) 1995-09-19 1995-09-19 Mold for skin integral molding

Publications (2)

Publication Number Publication Date
JPH0976265A true JPH0976265A (en) 1997-03-25
JP3690849B2 JP3690849B2 (en) 2005-08-31

Family

ID=17393159

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26370395A Expired - Lifetime JP3690849B2 (en) 1995-09-19 1995-09-19 Mold for skin integral molding

Country Status (1)

Country Link
JP (1) JP3690849B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170045378A1 (en) * 2014-06-30 2017-02-16 Toyo Tire & Rubber Co., Ltd. Sensor for detecting deformation of sealed secondary battery, sealed secondary battery, and method for detecting deformation of sealed secondary battery

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170045378A1 (en) * 2014-06-30 2017-02-16 Toyo Tire & Rubber Co., Ltd. Sensor for detecting deformation of sealed secondary battery, sealed secondary battery, and method for detecting deformation of sealed secondary battery

Also Published As

Publication number Publication date
JP3690849B2 (en) 2005-08-31

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