JPH0997976A - Reflow furnace - Google Patents
Reflow furnaceInfo
- Publication number
- JPH0997976A JPH0997976A JP27651795A JP27651795A JPH0997976A JP H0997976 A JPH0997976 A JP H0997976A JP 27651795 A JP27651795 A JP 27651795A JP 27651795 A JP27651795 A JP 27651795A JP H0997976 A JPH0997976 A JP H0997976A
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- heater
- shutter
- temperature
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistors
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3494—Heating processes for reflow soldering
Landscapes
- Tunnel Furnaces (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はリフロー炉に関する
ものである。TECHNICAL FIELD The present invention relates to a reflow furnace.
【0002】[0002]
【従来の技術】従来のリフロー炉は図5に示すように、
炉本体1内に電子部品11を搭載したプリント基板10
を搬送するコンベア2と、このコンベア2の長手方向に
沿って順次設けられた上部ヒータ(パネルヒータ又は棒
状ヒータ)3・・3と、炉本体1の入口側及び出口側に
前記コンベア2を挟んで上部ヒータ3、3と相対向する
下部ヒータ(パネルヒータ又は棒状ヒータ)3’、3’
で構成され、コンベア2により炉本体1内に搬送される
電子部品搭載プリント基板10を上部ヒータ3・・3と
下部ヒータ3’、3’で順次加熱してリフロー面の半田
を溶融させ、電子部品をプリント基板10に半田付け実
装している。前記、リフロー炉の内部温度はプリント基
盤10のリフロー面が200℃前後(半田の溶融温度は
180℃前後)となるように設定されている。2. Description of the Related Art A conventional reflow furnace is shown in FIG.
Printed circuit board 10 with electronic component 11 mounted in furnace body 1
A conveyor 2 that conveys the above, an upper heater (panel heater or rod-shaped heater) 3, ..., which is sequentially provided along the longitudinal direction of the conveyor 2, and the conveyor 2 is sandwiched between the inlet side and the outlet side of the furnace body 1. Lower heaters (panel heaters or rod-shaped heaters) 3'and 3'opposed to the upper heaters 3 and 3
And the electronic component mounted printed circuit board 10 which is conveyed into the furnace main body 1 by the conveyor 2 is sequentially heated by the upper heaters 3 and 3 and the lower heaters 3 ′ and 3 ′ to melt the solder on the reflow surface, The components are soldered and mounted on the printed circuit board 10. The internal temperature of the reflow furnace is set so that the reflow surface of the printed board 10 is about 200 ° C. (the solder melting temperature is about 180 ° C.).
【0003】而して、最近ではプリント基板10に電子
部品を高密度に実装するため、図3に示すようなリード
端子11’を有する電子部品11や、図4に示すような
リード端子を持たない電子部品12等を混載するケース
が多くなってきている。Recently, in order to mount electronic components on the printed circuit board 10 with high density, electronic components 11 having lead terminals 11 'as shown in FIG. 3 and lead terminals as shown in FIG. 4 are provided. The number of cases in which electronic components 12 and the like that do not exist are mixedly mounted is increasing.
【0004】上述したリード端子11’を有する電子部
品11は図3に示すようにプリント基板10に設けたス
ルーホール10’にリード端子11’を挿通して仮固定
しておき、リフロー半田付けしてプリント基板10に実
装することができるが、図4に示すリード端子を持たな
い電子部品12は接着剤によりプリント基板10上に仮
固定してから溶融半田槽に浸して半田付けしている。As shown in FIG. 3, the electronic component 11 having the lead terminals 11 'described above is temporarily fixed by inserting the lead terminals 11' into the through holes 10 'provided in the printed circuit board 10 and then reflow soldering. However, the electronic component 12 having no lead terminal shown in FIG. 4 is temporarily fixed on the printed board 10 with an adhesive and then immersed in a molten solder bath for soldering.
【0005】図4に示すリード端子を持たない電子部品
12の接着剤によるプリント基板上への仮固定は、先
ず、プリント基板10上に接着剤を塗布して電子部品1
2を接着し、次いで、140℃に加熱して接着剤を硬化
させることにより行なわれている。この接着剤の硬化は
特別に設計された接着剤硬化炉が使用されるため、プリ
ント基板10への電子部品12の実装は少なくとも2つ
の炉を必要とし、設備費が嵩む等の問題があった。To temporarily fix the electronic component 12 having no lead terminal shown in FIG. 4 on the printed circuit board with the adhesive, first, the adhesive is applied on the printed circuit board 10 to form the electronic component 1.
2 is adhered and then heated to 140 ° C. to cure the adhesive. Since a specially designed adhesive curing furnace is used for curing the adhesive, mounting the electronic component 12 on the printed circuit board 10 requires at least two furnaces, which causes a problem that the equipment cost increases. .
【0006】そこで、リフロー炉を接着剤硬化炉として
共用することが容易に考えられる。しかしながら、リフ
ロー炉を接着剤硬化炉として共用すると以下のような問
題点がある。Therefore, it is easily conceivable to use the reflow oven as an adhesive curing oven in common. However, if the reflow oven is also used as the adhesive curing oven, there are the following problems.
【0007】[0007]
【発明が解決しようとする課題】前述したように、リフ
ロー炉の炉内温度は200℃前後に設定され、接着剤硬
化炉の炉内温度は140℃前後に設定されている。従っ
て、接着剤硬化炉におけるリード端子を持たない電子部
品12の受ける熱ストレスは少ない。しかしながら、リ
フロー炉を接着剤硬化炉として共用すると、リード端子
を持たない電子部品12は接着剤硬化時に200℃前後
の高温に曝されるため、電子部品12のうち比較的熱に
弱い電子部品は熱劣化するおそれがある。As described above, the furnace temperature of the reflow furnace is set to about 200 ° C, and the furnace temperature of the adhesive curing furnace is set to about 140 ° C. Therefore, the electronic component 12 having no lead terminal in the adhesive curing furnace receives less heat stress. However, if the reflow oven is also used as an adhesive curing oven, the electronic component 12 having no lead terminal is exposed to a high temperature of about 200 ° C. when the adhesive is cured. There is a risk of thermal deterioration.
【0008】前記のことから、炉本体1の下側に位置す
る下部ヒータ3’をOFFにしてプリント基板10の表
面温度が140℃前後となるように炉内温度を制御し、
リフロー炉を接着剤硬化炉として共用することが考えら
れる。しかし、リフロー炉に使用されるヒータは熱効率
を良くするためにヒータ表面を黒化処理する等して熱輻
射・熱吸収率を上げているため、下部ヒータ3’をOF
Fにしても、上部ヒータ3からの輻射熱を吸収した下部
ヒータ3’が熱源となって二次的に熱放射し、プリント
基板10の裏面は高温となり、熱ストレスに弱い電子部
品は劣化する。From the above, the lower heater 3'located on the lower side of the furnace body 1 is turned off and the furnace temperature is controlled so that the surface temperature of the printed circuit board 10 is around 140 ° C.
It is possible to use the reflow oven as an adhesive curing oven. However, in the heater used in the reflow furnace, the surface of the heater is blackened in order to improve the thermal efficiency to increase the heat radiation / heat absorption rate.
Even in the case of F, the lower heater 3 ′ that has absorbed the radiant heat from the upper heater 3 serves as a heat source to radiate heat secondarily, the back surface of the printed circuit board 10 becomes high in temperature, and electronic components vulnerable to thermal stress deteriorate.
【0009】本発明は接着剤硬化炉として共用し得るリ
フロー炉を提供することを目的とする。An object of the present invention is to provide a reflow oven that can be used as an adhesive curing oven.
【0010】[0010]
【課題を解決するための手段】本発明は、電子部品搭載
プリント基板を炉本体内に搬送するコンベアと、このコ
ンベアの上下に設けたヒータとからなるリフロー炉にお
いて、下部ヒータの少なくとも1つのヒータに開閉自在
のシャッタを設けてリフロー炉を構成したものである。SUMMARY OF THE INVENTION The present invention is a reflow furnace comprising a conveyer for conveying an electronic component-mounted printed circuit board into a furnace body and heaters provided above and below the conveyor, and at least one heater of the lower heaters. A reflow furnace is configured by providing an openable and closable shutter.
【0011】[0011]
【作用】炉本体1の下部ヒータの少なくとも1つのヒー
タ、例えば、図1に示す入口部分に設けた下部ヒータ
3’をOFFにすると共に、シャッタ4を入口側(矢印
A方向)に移動させ前記下部ヒータ3’を遮蔽し、プリ
ント基板10の表面温度が140℃前後となるように炉
内温度を制御することで、接着剤硬化炉としての使用が
可能となる。At least one of the lower heaters of the furnace body 1, for example, the lower heater 3'provided at the inlet portion shown in FIG. 1 is turned off, and the shutter 4 is moved to the inlet side (arrow A direction). By shielding the lower heater 3 ′ and controlling the temperature inside the furnace so that the surface temperature of the printed circuit board 10 is around 140 ° C., it can be used as an adhesive curing furnace.
【0012】また、下部ヒータ3’をONにすると共
に、シャッタ4を矢印B方向(図2参照)に移動させて
下部ヒータ3’を開放し、プリント基板10の表面温度
が200℃前後(半田の溶融温度は183℃前後)とな
るように炉内温度を制御することでリフロー炉として使
用し得る。Further, the lower heater 3'is turned on, the shutter 4 is moved in the direction of arrow B (see FIG. 2) to open the lower heater 3 ', and the surface temperature of the printed circuit board 10 is about 200.degree. It can be used as a reflow furnace by controlling the temperature inside the furnace so that the melting temperature is about 183 ° C.
【0013】[0013]
【発明の実施の形態】以下、本発明の実施の形態を図面
により説明する。図1は本発明の実施の形態を示す断面
図、図2は使用状態を示す断面図、図3及び図4はプリ
ント基板に実装する電子部品を示す説明図である。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. 1 is a sectional view showing an embodiment of the present invention, FIG. 2 is a sectional view showing a state of use, and FIGS. 3 and 4 are explanatory views showing electronic components mounted on a printed circuit board.
【0014】図1及び図2において1は炉本体、2は炉
本体1内に電子部品を搭載したプリント基板10を搬送
するチェーンコンベア等からなるコンベアである。3・
・3はコンベア2の長手方向に沿って順次設けられた上
部ヒータ(パネルヒータ又は棒状ヒータ)、3’、3’
は炉本体1の入口部分に設けた上部ヒータ3及び炉本体
1の出口部分に設けた上部ヒータ3とコンベア2を挟ん
で相対向して設けられた下部ヒータ(パネルヒータ又は
棒状ヒータ)である。4はステンレス又はアルミニウム
等の金属板からなるシャッタで、このシャッタ4は図示
するようにコンベア5の上面に取り付けられ、コンベア
5を左右動させることにより、前記炉本体1の入口部分
に設けた下部ヒータ3’を遮蔽・開放するようになって
いる。なお、コンベア5の移動はモータ等の駆動機器に
より行い、又は、手動にて行う。6は炉本体1の入口部
分に設けた下部ヒータ3’をシャッタ4が遮断したこと
を検知する位置決めスイッチ、7は下部ヒータ3’が開
放されたことを検知する位置決めスイッチである。In FIGS. 1 and 2, reference numeral 1 is a furnace main body, and 2 is a conveyor such as a chain conveyor that conveys a printed circuit board 10 on which electronic components are mounted. 3.
3 is an upper heater (panel heater or rod-shaped heater) which is sequentially provided along the longitudinal direction of the conveyor 2 3 ', 3'
Is a lower heater (panel heater or rod-shaped heater) provided opposite to each other with the upper heater 3 provided at the inlet portion of the furnace body 1 and the upper heater 3 provided at the outlet portion of the furnace body 1 sandwiching the conveyor 2. . Reference numeral 4 denotes a shutter made of a metal plate such as stainless steel or aluminum. The shutter 4 is attached to the upper surface of the conveyor 5 as shown in the drawing, and by moving the conveyor 5 left and right, a lower portion provided at the entrance of the furnace main body 1 The heater 3'is shielded and opened. The conveyor 5 is moved by a driving device such as a motor or manually. 6 is a positioning switch for detecting that the shutter 4 has closed the lower heater 3'provided at the entrance of the furnace body 1, and 7 is a positioning switch for detecting that the lower heater 3'is opened.
【0015】[0015]
【実施例】上述のように構成した本発明のリフロー炉に
より、プリント基板10の表面又は表裏両面に電子部品
11、12を実装するには、先ず、プリント基板10の
表面温度が200℃前後(半田の溶融温度は183℃前
後)となるように炉内温度を設定し、図3に示すリード
端子11’を有する電子部品11を仮固定したプリント
基板10をコンベア2にセットして炉本体1内に搬送
し、プリント基板10の表面又は表裏両面に電子部品1
1を半田付け実装する。この際、プリント基板10の裏
面(前工程では表面)に実装した電子部品11が下部ヒ
ータ3’からの直射熱により劣化するおそれがある場合
には、図2に示すように下部ヒータ3’からの放熱をシ
ャッタ4により遮断することにより、電子部品11の熱
劣化は確実に防止される。次いで、入口側に位置する下
部ヒータ3’及び出口側に位置する上部ヒータ3をOF
Fにすると共に、前記下部ヒータ3’を図1に示すよう
にシャッタ4により遮断し、プリント基板10の表面温
度が140℃前後となるように炉内温度を制御する。こ
の状態で、図4に示すリード端子を持たない電子部品1
2を所定位置に接着したプリント基板10をコンベア2
にセットして炉本体1内に搬送し、接着剤を硬化させて
プリント基板10の表面又は表裏両面に電子部品12を
接着仮固定する。この際、下部ヒータ3’はシャッタ4
により遮蔽されているので、上部ヒータ3からの輻射熱
を吸収した下部ヒータ3’が熱源となっての二次的熱放
射により、プリント基盤10の裏面に接着された電子部
品が熱劣化するおそれは全くない。また、出口側に位置
する上部ヒータ3はOFFされているので、下部ヒータ
3’が熱源となることはない。なお、出口側に位置する
上部ヒータ3をOFFにすると、炉本体1の熱容量が不
足する装置では、出口側の下部ヒータ3’にもシャッタ
を付け、上部ヒータ3からの輻射熱を吸収した下部ヒー
タ3’が熱源となっての二次的熱放射を遮断すること
で、電子部品12の熱劣化を確実に防止することができ
る。然る後、プリント基板10を溶融半田槽(図省略)
に浸してプリント基板10の表面又は表裏両面に電子部
品11、12を実装する。EXAMPLES In order to mount the electronic components 11 and 12 on the front surface or both front and back surfaces of the printed circuit board 10 by the reflow furnace of the present invention configured as described above, first, the surface temperature of the printed circuit board 10 is about 200.degree. The temperature inside the furnace is set so that the melting temperature of the solder becomes about 183 ° C., and the printed circuit board 10 on which the electronic component 11 having the lead terminals 11 ′ shown in FIG. Electronic component 1 on the front surface or both front and back surfaces of printed circuit board 10
1 is mounted by soldering. At this time, when the electronic component 11 mounted on the back surface (front surface in the previous step) of the printed circuit board 10 may be deteriorated by direct heat from the lower heater 3 ′, as shown in FIG. The heat deterioration of the electronic component 11 is reliably prevented by shutting off the heat radiation by the shutter 4. Next, the lower heater 3 ′ located on the inlet side and the upper heater 3 located on the outlet side are OF
When the temperature is set to F, the lower heater 3'is shut off by the shutter 4 as shown in FIG. 1, and the furnace temperature is controlled so that the surface temperature of the printed circuit board 10 is around 140 ° C. In this state, the electronic component 1 without the lead terminals shown in FIG.
Conveyor 2 is a printed circuit board 10 in which 2 is adhered to a predetermined position.
And is conveyed to the inside of the furnace main body 1 to cure the adhesive to temporarily fix the electronic component 12 to the front surface or both front and back surfaces of the printed circuit board 10. At this time, the lower heater 3'is attached to the shutter 4
Since the lower heater 3 ′ absorbing the radiant heat from the upper heater 3 serves as a heat source, the secondary heat radiation from the upper heater 3 may cause thermal deterioration of the electronic component bonded to the back surface of the print substrate 10. Not at all. Further, since the upper heater 3 located on the outlet side is turned off, the lower heater 3'does not serve as a heat source. In a device in which the heat capacity of the furnace body 1 is insufficient when the upper heater 3 located on the outlet side is turned off, a shutter is also attached to the lower heater 3 ′ on the outlet side to absorb the radiant heat from the upper heater 3. By blocking the secondary heat radiation when 3 ′ serves as a heat source, it is possible to reliably prevent thermal deterioration of the electronic component 12. After that, the printed circuit board 10 is melted into a solder bath (not shown).
Then, the electronic components 11 and 12 are mounted on the front surface or both front and back surfaces of the printed circuit board 10.
【0016】[0016]
【発明の効果】本発明によれば上述のように、接着材硬
化炉として使用し得るばかりでなく、熱ストレスによる
電子部品の劣化を確実に防止したリフロー炉を提供し得
る等の優れた利点がある。As described above, according to the present invention, it is possible to provide a reflow oven which can be used not only as an adhesive material curing oven but also assuredly preventing the deterioration of electronic components due to thermal stress. There is.
【図1】本発明の実施の形態を示す断面図FIG. 1 is a sectional view showing an embodiment of the present invention.
【図2】使用状態を示す断面図FIG. 2 is a sectional view showing a usage state.
【図3】電子部品を示す説明図FIG. 3 is an explanatory view showing an electronic component.
【図4】電子部品を示す説明図FIG. 4 is an explanatory view showing an electronic component.
【図5】従来のリフロー炉を示す断面図FIG. 5 is a sectional view showing a conventional reflow furnace.
1 炉本体
2 コンベア 3 上部ヒータ
3’下部ヒータ 4 シャッタ1 furnace body
2 Conveyor 3 Upper heater
3'lower heater 4 shutter
Claims (1)
体内に搬送するコンベアと、このコンベアの上下に設け
たヒータとからなるリフロー炉において、下部ヒータの
少なくとも1つのヒータには開閉自在のシャッタが設け
られていることを特徴とするリフロー炉。1. A reflow furnace comprising a conveyer for carrying a printed circuit board on which electronic parts are mounted into a furnace main body, and heaters provided above and below the conveyor, wherein at least one heater of the lower heaters has an openable shutter. A reflow furnace characterized by being provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27651795A JPH0997976A (en) | 1995-09-30 | 1995-09-30 | Reflow furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27651795A JPH0997976A (en) | 1995-09-30 | 1995-09-30 | Reflow furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0997976A true JPH0997976A (en) | 1997-04-08 |
Family
ID=17570581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27651795A Pending JPH0997976A (en) | 1995-09-30 | 1995-09-30 | Reflow furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0997976A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006134942A (en) * | 2004-11-02 | 2006-05-25 | Sharp Corp | Heat treatment apparatus and heat treatment method |
| CN100407880C (en) * | 2002-11-25 | 2008-07-30 | 千住金属工业株式会社 | Backflow brazier |
| DE102017121493A1 (en) | 2016-09-15 | 2018-03-15 | Jtekt Corporation | conveyor |
| US10118268B2 (en) | 2014-09-11 | 2018-11-06 | Jtekt Corporation | Machine tool |
-
1995
- 1995-09-30 JP JP27651795A patent/JPH0997976A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100407880C (en) * | 2002-11-25 | 2008-07-30 | 千住金属工业株式会社 | Backflow brazier |
| JP2006134942A (en) * | 2004-11-02 | 2006-05-25 | Sharp Corp | Heat treatment apparatus and heat treatment method |
| US10118268B2 (en) | 2014-09-11 | 2018-11-06 | Jtekt Corporation | Machine tool |
| DE102017121493A1 (en) | 2016-09-15 | 2018-03-15 | Jtekt Corporation | conveyor |
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