JPH10130708A - Closing method of blast furnace taphole - Google Patents
Closing method of blast furnace tapholeInfo
- Publication number
- JPH10130708A JPH10130708A JP29967396A JP29967396A JPH10130708A JP H10130708 A JPH10130708 A JP H10130708A JP 29967396 A JP29967396 A JP 29967396A JP 29967396 A JP29967396 A JP 29967396A JP H10130708 A JPH10130708 A JP H10130708A
- Authority
- JP
- Japan
- Prior art keywords
- hole
- filling
- depth
- mud material
- blast furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Furnace Charging Or Discharging (AREA)
Abstract
(57)【要約】
【課題】 高炉出銑口に発生する横孔を解消することに
よって、安定した出銑を可能とすること。
【解決手段】 高炉出銑口にマッド材を圧入、充填して
閉塞する際、出銑口深度0〜2mの間は高速で充填し、
深度2〜3mの間は低速で充填し、深度3m以上は高速
で充填する。しかる後、深度2〜3mの部位まで金棒ま
たはドリルで孔を形成し、該孔に高耐食性のマッド材を
充填する。(57) [Summary] [PROBLEMS] To enable stable tapping by eliminating horizontal holes generated in a blast furnace tapping hole. SOLUTION: When a mud material is press-fitted into a blast furnace taphole, filled and clogged, filling is performed at a high speed during a taphole depth of 0 to 2 m,
Filling is performed at a low speed during a depth of 2 to 3 m, and is performed at a high speed when the depth is 3 m or more. Thereafter, a hole is formed with a metal rod or a drill to a depth of 2 to 3 m, and the hole is filled with a mud material having high corrosion resistance.
Description
【0001】[0001]
【発明の属する技術分野】この発明は高炉の出銑口の閉
塞方法に係り、より詳しくは深度2〜3mの部位に発生
した横孔を解消できるように出銑口をマッド材にて閉塞
する方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for closing a tap hole of a blast furnace, and more particularly to closing a tap hole with a mud material so as to eliminate a lateral hole generated at a depth of 2 to 3 m. About the method.
【0002】[0002]
【従来の技術】一般に高炉の操業において、出銑に際し
ては出銑口を開孔して溶銑を流出させ、出銑後はマッド
ガンによりマッド材を出銑口に射出して閉塞する。しか
しながら、実際の出銑においては、図4に示すごとく、
高炉炉壁1に設けられている出銑口2の深度2〜3mの
部位に、煉瓦の目地部あるいは亀裂部に銑滓が侵食して
生じた横孔3が発生し、必ずしも円滑な出銑がなされな
い場合が多く、また、出銑速度の極端な低下を招き、残
銑を抱込み、操業上のトラブルを招く危険性が高くな
る。さらに、溶銑がこの横孔3を通じて炉外へ排出され
るようになるために、出銑口近傍の煉瓦の侵食等炉底の
保護の観点からも横孔3は解消しなければならない。2. Description of the Related Art Generally, in the operation of a blast furnace, a tap hole is opened at the time of tapping so that molten metal flows out, and after tapping, a mud material is injected into the tap hole by a mud gun to close the tap hole. However, in actual tapping, as shown in FIG.
At the tap hole 2 provided in the blast furnace wall 1 at a depth of 2 to 3 m, a horizontal hole 3 generated by erosion of pig slag at joints or cracks of bricks is generated, and the tapping is not necessarily smooth. In many cases, this is not performed, and there is a high danger that the tapping speed will be extremely reduced, the remaining piggyback will be embraced, and operational problems will be caused. Further, since the hot metal is discharged out of the furnace through the horizontal hole 3, the horizontal hole 3 must be eliminated from the viewpoint of protection of the furnace bottom such as erosion of the brick near the taphole.
【0003】ところで、高炉出銑口の閉塞は、図5に示
すごとく、高炉炉壁1に設けられている出銑口2にマッ
ドガン4を装着し、マッド材5を略一定の圧入速度で出
銑口2に射出する方法により行われるのが一般的である
が、高炉出銑口の閉塞に際してマッド材を略一定速度で
圧入する方法では、前記横孔3を効果的に解消すること
ができなかった。As shown in FIG. 5, a blast furnace tap hole is closed by attaching a mud gun 4 to a tap hole 2 provided on a blast furnace wall 1 and discharging the mud material 5 at a substantially constant press-in speed. Generally, the injection is performed by a method of injecting into the pouring hole 2. However, in the method of injecting the mud material at a substantially constant speed when the blast furnace tapping hole is closed, the lateral hole 3 can be effectively eliminated. Did not.
【0004】また、例えば特開昭56−84407号公
報には、閉塞初期においてマッド材の充填速度を高速
で、後期に低速で充填する方法が提案されているが、こ
の方法では横孔3の発生位置が通常一定ではないため、
横孔の存在する位置で高速充填を実施した場合には横孔
へのマッド材の充填がなされず該横孔を閉塞できないと
いう難点がある。[0004] For example, Japanese Patent Application Laid-Open No. 56-84407 proposes a method of filling a mud material at a high speed in an early stage of clogging and at a low speed in a later period. Since the position of occurrence is usually not constant,
When high-speed filling is performed at the position where the lateral hole exists, there is a problem that the lateral hole is not filled with the mud material and the lateral hole cannot be closed.
【0005】また、特開平6−330118号公報に
は、マッド材の充填速度をマッド圧と充填ストロークに
対応して制御して出銑口を閉塞する方法が提案されてい
るが、出銑口内のマッド材は気孔率の低い耐用性の高い
ものとはなっても、前記特開昭56−84407号公報
に記載の方法と同様、横孔3に確実にマッド材を充填し
て閉塞する方法としては十分とは言い得ない。Japanese Patent Laid-Open Publication No. Hei 6-330118 proposes a method of closing a tap hole by controlling a filling rate of a mud material in accordance with a mud pressure and a filling stroke. Even if the mud material has low porosity and high durability, a method of reliably filling the lateral hole 3 with the mud material and closing the same as in the method described in the above-mentioned JP-A-56-84407. That is not enough.
【0006】さらに、特開平1−127612号公報に
は、マッド材の充填を2回にわけて実施して出銑口を閉
塞する方法が提案されているが、この方法は出銑口の口
径拡大の防止には有効であっても、発生位置が一定では
ない横孔3に対してマッド材を効果的に充填する方法と
しては有効性に欠ける。[0006] Further, Japanese Patent Application Laid-Open No. 1-127612 proposes a method of closing a tap hole by filling a mud material in two steps. Although effective in preventing the expansion, it is not effective as a method for effectively filling the mud material into the lateral hole 3 where the generation position is not constant.
【0007】[0007]
【発明が解決しようとする課題】この発明は上記した従
来の出銑口閉塞方法における問題点を解消すべくなされ
たもので、円滑な出銑を妨げ、また、出銑速度の極端な
低下を招き、残銑を抱込み、操業上のトラブルを招く危
険性の高い横孔を効果的に解消することができる高炉出
銑口の閉塞方法を提案しようとするものである。SUMMARY OF THE INVENTION The present invention has been made to solve the problems in the conventional tap hole closing method described above, and prevents smooth tapping and prevents the tapping speed from extremely lowering. An object of the present invention is to propose a method of closing a blast furnace tap hole, which can effectively eliminate a side hole that has a high risk of inviting and remaining iron and causing operational trouble.
【0008】[0008]
【課題を解決するための手段】この発明は、高炉出銑口
にマッド材を圧入、充填して該出銑口を閉塞する方法に
おいて、深度2〜3mの部位に横孔が発生した出銑口を
閉塞するに際し、深度0〜2mの間は高速充填、深度2
〜3mの間は低速充填、深度3m以上は高速充填と、出
銑口深度に応じて充填速度を変更してマッド材を充填
し、しかる後深度2〜3mの横孔発生部位まで金棒また
はドリルで孔を形成し、該孔に高耐食性のマッド材を充
填する方法を要旨とするものである。According to the present invention, there is provided a method for press-fitting and filling a mud material into a tap hole of a blast furnace, and closing the tap hole. When closing the mouth, high-speed filling between depth 0 and 2m, depth 2
Filling the mud material by changing the filling speed according to the taphole depth, and filling the mud material at a low speed between 3 m and 3 m or more, and then filling it with a metal rod or drill up to the horizontal hole occurrence site at a depth of 2 to 3 m. The gist of the present invention is a method of forming a hole by a method and filling the hole with a mud material having high corrosion resistance.
【0009】通常出銑口の深度は3〜4mの間にあり、
横孔は深度2〜3mの部位でその多くが発生し、前記し
たような種々のトラブルを発生させる要因となる。した
がって、マッド材の充填は通常は高速充填で一気に行う
が、横孔が発生した場合には、充填速度を変更して出銑
口深度0〜2mの間は高速充填、深度2〜3mの間は低
速充填、深度3m以上は高速充填としたのである。すな
わち、この発明では横孔を確実に閉塞する手段として、
横孔が多く発生する出銑口深度2〜3mの間におけるマ
ッド材の充填速度を低速にする方法をこうじたのであ
る。その理由は、従来の高速充填ではマッド材の充填速
度が速すぎて横孔部分へのマッド材の充填が必ずしも十
分に行われず、低速充填することによって横孔部分への
充填が十分に可能となるからである。なお、マッド材の
充填速度の決定については、使用するマッドガンの能力
とマッド材の粘性、バインダーの種類及び量等を考慮し
て決定する。具体例をあげると、出銑口深度0〜2mの
間は3.2〜3.5cm/secの高速、深度2〜3m
の間は2.5〜2.8cm/secの低速、深度3m以
上は3.2〜3.5cm/secの高速とする。[0009] The taphole depth is usually between 3 and 4 m,
Most of the lateral holes are generated at a depth of 2 to 3 m, which causes various troubles as described above. Therefore, the filling of the mud material is usually performed at once at a high speed filling, but when a horizontal hole is generated, the filling speed is changed to a high speed filling at a tapping hole depth of 0 to 2 m, and at a depth of 2 to 3 m. Is a low-speed filling, and a high-speed filling is performed at a depth of 3 m or more. That is, in the present invention, as means for securely closing the lateral hole,
The method of reducing the filling speed of the mud material during the tap hole depth of 2 to 3 m where many side holes are generated was used. The reason is that the filling speed of the mud material is too fast in the conventional high-speed filling, and the filling of the mud material in the side hole portion is not always performed sufficiently.By filling at a low speed, the filling in the side hole portion can be sufficiently performed. Because it becomes. The filling speed of the mud material is determined in consideration of the ability of the mud gun to be used, the viscosity of the mud material, the type and amount of the binder, and the like. To give a specific example, a high speed of 3.2 to 3.5 cm / sec and a depth of 2 to 3 m during the tap hole depth of 0 to 2 m
During this period, the speed is low at 2.5 to 2.8 cm / sec, and when the depth is 3 m or more, the speed is high at 3.2 to 3.5 cm / sec.
【0010】上記のごとく、出銑口の深度に合わせてマ
ッド材の充填速度を変更して充填すると、深度2〜3m
の横孔発生部位まで金棒またはドリルで孔を形成し、該
孔に高耐食性のマッド材を充填するが、このような方法
をとる理由は、1回目のマッド材の充填で横孔が完全に
閉塞されていない場合を考慮したことによる。すなわ
ち、1回目のマッド材充填直後に深度2〜3mの横孔発
生部位まで孔を形成すると、横孔に対するマッド材充填
の良否を確認することができるので、1回目のマッド材
の充填で横孔が完全に閉塞されている場合は特に問題は
ないが、横孔が完全に閉塞されていない場合は当該部分
に高耐食性のマッド材を充填することによって確実に横
孔を閉塞することができる。勿論、1回目のマッド材の
充填で横孔が完全に閉塞されている場合でも、高耐食性
のマッド材を充填することにより横孔をより完璧に閉塞
することができる。なお、金棒またはドリルで形成する
孔の深さすなわち横孔発生部位は金棒またはドリルの保
持具等に目盛りを付しておくことにより容易にかつ精度
よく確認することができる。また、その孔に充填するマ
ッド材として高耐食性のものを用いたのは、横孔の防止
効果をより高めるためと、その周囲の煉瓦積みを効果的
に保護するためであるAs described above, when the filling rate of the mud material is changed in accordance with the depth of the taphole, the filling is performed at a depth of 2 to 3 m.
A hole is formed with a metal rod or a drill up to the location where the lateral hole occurs, and the hole is filled with a high corrosion resistant mud material. The reason for taking such a method is that the lateral hole is completely filled by the first filling of the mud material. This is due to consideration of the case where it is not blocked. That is, if a hole is formed up to the horizontal hole occurrence portion at a depth of 2 to 3 m immediately after the first filling of the mud material, the quality of the filling of the mud material with respect to the lateral hole can be checked. There is no particular problem when the hole is completely closed, but when the side hole is not completely closed, the side hole can be reliably closed by filling the portion with a high corrosion resistant mud material. . Of course, even if the horizontal hole is completely closed by the first filling of the mud material, the horizontal hole can be more completely closed by filling the mud material having high corrosion resistance. The depth of a hole formed by a metal rod or a drill, that is, the location of occurrence of a lateral hole can be easily and accurately confirmed by marking the holder of the metal rod or the drill. The mud material used for filling the holes is made of a material having high corrosion resistance, in order to further enhance the effect of preventing the lateral holes and to effectively protect the brickwork around the holes.
【0011】[0011]
【発明の実施の態様】図1はこの発明の一実施態様を示
すマッド材充填時の高炉出銑口の概略縦断面図、図2は
1回目のマッド材充填直後に深度2〜3mの横孔発生部
位まで金棒で孔を形成している状態を示す概略縦断面
図、図3は図2に示す金棒による孔形成装置の一例を示
す概略側面図であり、6は孔形成装置、7は孔である。FIG. 1 is a schematic longitudinal sectional view of a blast furnace taphole at the time of filling a mud material according to an embodiment of the present invention, and FIG. 2 is a lateral view at a depth of 2 to 3 m immediately after the first filling of the mud material. FIG. 3 is a schematic side view showing an example of a hole forming apparatus using a metal bar shown in FIG. 2, in which a hole is formed with a metal bar up to a hole generation site, FIG. Hole.
【0012】すなわち、この発明は深度2〜3mの部位
に横孔3が発生した出銑口2を閉塞するに際し、マッド
ガン4によりマッド材5の充填速度を変更し、深度0〜
2mの間は高速充填(3.3m/sec)、深度2〜3
mの間は低速充填(2.6cm/sec)、深度3m以
上は高速充填(3.3cm/sec)する。すなわち、
横孔3が多く発生する深度2〜3mの間においてはマッ
ド材を低速充填するので、この低速充填されるマッド材
5は横孔3の部分へも十分に充填され、図1に示すごと
く出銑口2および横孔3はマッド材5が良好に充填され
て完全に閉塞された状態となる。That is, the present invention changes the filling speed of the mud material 5 by the mud gun 4 when closing the taphole 2 in which the lateral hole 3 is generated at a depth of 2 to 3 m.
High-speed filling (3.3 m / sec) during 2 m, depth 2-3
During m, low-speed filling (2.6 cm / sec) and at a depth of 3 m or more, high-speed filling (3.3 cm / sec). That is,
Since the mud material is filled at a low speed during a depth of 2 to 3 m where many lateral holes 3 are generated, the mud material 5 which is filled at a low speed is sufficiently filled into the portion of the lateral hole 3 as shown in FIG. The pig hole 2 and the horizontal hole 3 are completely filled with the mud material 5 and completely closed.
【0013】さらに、この発明では上記1回目のマッド
材充填が終了すると、孔形成装置6にて深度2〜3mの
横孔3発生部位まで金棒6−3にて孔7を形成する。孔
形成装置6は、図3に示すごとく、目盛6−4が付され
た長尺のドリフター保持具6−1に孔形成用のドリフタ
ー6−2が前後動自在に取付けられ、このドリフター6
−2に接続された金棒6−3にて出銑口2に所定深さの
孔を形成するもので、該装置は高炉炉壁の鉄皮に突設し
たブラケット8に固定金具6−5を介して保持されるよ
うになっている。なお、ドリフター6−2の移動距離す
なわち孔の深さの確認は目盛に替えて電気的に検知する
方式を採用することも可能である。Further, in the present invention, when the first filling of the mud material is completed, the hole forming device 6 forms the hole 7 with the metal rod 6-3 to the position where the horizontal hole 3 having a depth of 2 to 3 m is generated. As shown in FIG. 3, the hole forming apparatus 6 includes a long drifter holder 6-1 provided with a scale 6-4, and a drifter 6-2 for forming a hole is mounted to be movable back and forth.
A hole of a predetermined depth is formed in the tap hole 2 with a metal rod 6-3 connected to the metal rod 6-2. Is to be held through. It should be noted that the moving distance of the drifter 6-2, that is, the depth of the hole can be confirmed by using a method of electrically detecting instead of the scale.
【0014】この孔形成装置6にて深度2〜3mの横孔
3発生部位まで金棒6−3にて孔7を形成すると、この
孔を利用して最初に充填したマッド材の充填状況を確認
し、該孔に高耐食性のマッド材を充填する。これによ
り、横孔3は完全に解消され、出銑口開孔時の横孔発生
を確実に防止することができる。ちなみに、この発明方
法を実炉に適用した結果では、高速充填のみの従来の閉
塞方法に比し、出銑時間(181分/tap)、マッド
材充填量(500kg/pt)、出銑孔深度(3.2〜
3.3m)については大差なかったが、横孔発生率につ
いては従来3.0%であったのに対し、この発明ではほ
ぼ0%を達成することができた。When the hole 7 is formed by the metal bar 6-3 to the position where the lateral hole 3 having a depth of 2 to 3 m is generated by the hole forming device 6, the filling state of the mud material initially filled using this hole is confirmed. Then, the hole is filled with a mud material having high corrosion resistance. Thereby, the horizontal hole 3 is completely eliminated, and the generation of the horizontal hole when the tap hole is opened can be reliably prevented. Incidentally, the results of applying the method of the present invention to an actual furnace show that the tapping time (181 minutes / tap), the filling amount of the mud material (500 kg / pt), and the taphole depth are lower than those of the conventional closing method using only high-speed filling. (3.2-
3.3 m), there was no great difference, but the lateral hole generation rate was about 3.0% in the prior art, while the present invention was able to achieve almost 0%.
【0015】[0015]
【発明の効果】以上説明したごとく、この発明方法によ
れば、マッド材充填速度を高速、低速、高速と変更して
マッド材を充填することにより、横孔部位に確実にマッ
ド材を充填することができ、さらにその横孔部位に高耐
食性のマッド材を充填することにより横孔をより完璧に
閉塞することができるので、出銑孔開孔時の横孔発生を
確実に防止でき、安定した出銑を確保でき高炉の安定操
業に大きく寄与し得るという優れた効果を奏する。As described above, according to the method of the present invention, the mud material filling speed is changed to a high speed, a low speed, and a high speed to fill the mud material, so that the mud material is reliably filled in the lateral hole portion. By filling the side holes with a highly corrosion-resistant mud material, the side holes can be more completely closed, so that the generation of side holes when tap holes are opened can be reliably prevented and stable. It has an excellent effect of securing a stable tapping and greatly contributing to the stable operation of the blast furnace.
【図1】この発明の一実施態様を示すマッド材充填時の
高炉出銑口の概略縦断面図である。FIG. 1 is a schematic longitudinal sectional view of a blast furnace taphole at the time of filling a mud material according to an embodiment of the present invention.
【図2】1回目のマッド材充填直後に深度2〜3mの横
孔発生部位まで金棒で孔を形成している状態を示す概略
縦断面図である。FIG. 2 is a schematic longitudinal sectional view showing a state in which a hole is formed with a metal rod up to a horizontal hole occurrence site having a depth of 2 to 3 m immediately after the first filling of the mud material.
【図3】図2に示す金棒による孔形成装置の一例を示す
概略側面図である。FIG. 3 is a schematic side view showing an example of a hole forming apparatus using the metal rod shown in FIG.
【図4】高炉出銑口に横孔が発生し状況を示す概略縦断
面図である。FIG. 4 is a schematic longitudinal sectional view showing a situation where a horizontal hole is generated in a blast furnace taphole.
【図5】従来の高炉出銑口の閉塞方法の一例を示す概略
縦断面図である。FIG. 5 is a schematic longitudinal sectional view showing an example of a conventional method of closing a blast furnace taphole.
1 高炉炉壁 2 出銑口 3 横孔 4 マッドガン 5 マッド材 6 孔形成装置 6−1 ドリフター保持具 6−2 ドリフター 6−3 金棒 6−4 目盛 6−5 固定金具 7 孔 8 ブラケット DESCRIPTION OF SYMBOLS 1 Blast furnace wall 2 Tap hole 3 Side hole 4 Mud gun 5 Mud material 6 Hole forming device 6-1 Drifter holder 6-2 Drifter 6-3 Gold rod 6-4 Scale 6-5 Fixture 7 Hole 8 Bracket
Claims (1)
該出銑口を閉塞する方法において、深度2〜3mの部位
に横孔が発生した出銑口を閉塞するに際し、深度0〜2
mの間は高速充填、深度2〜3mの間は低速充填、深度
3m以上は高速充填と、出銑口深度に応じて充填速度を
変更してマッド材を充填し、しかる後深度2〜3mの横
孔発生部位まで金棒またはドリルで孔を形成し、該孔に
高耐食性のマッド材を充填することを特徴とする高炉出
銑口の閉塞方法。1. A method of closing a tap hole by inserting a mud material into a tap hole of a blast furnace and filling the tap hole with a hole at a depth of 2 to 3 m. ~ 2
m, filling at high speed, filling at low speed between 2 and 3m, filling at high speed at depth of 3m or more, filling the mud material by changing the filling speed according to taphole depth, and then 2-3m depth A method for closing a blast furnace tap hole, characterized in that a hole is formed with a metal rod or a drill up to the horizontal hole occurrence site, and the hole is filled with a highly corrosion-resistant mud material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29967396A JPH10130708A (en) | 1996-10-24 | 1996-10-24 | Closing method of blast furnace taphole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29967396A JPH10130708A (en) | 1996-10-24 | 1996-10-24 | Closing method of blast furnace taphole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10130708A true JPH10130708A (en) | 1998-05-19 |
Family
ID=17875596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29967396A Pending JPH10130708A (en) | 1996-10-24 | 1996-10-24 | Closing method of blast furnace taphole |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10130708A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100862036B1 (en) * | 2002-06-28 | 2008-10-07 | 주식회사 포스코 | How to fill the internal cracks of the blast furnace exit |
-
1996
- 1996-10-24 JP JP29967396A patent/JPH10130708A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100862036B1 (en) * | 2002-06-28 | 2008-10-07 | 주식회사 포스코 | How to fill the internal cracks of the blast furnace exit |
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