JPH10151418A - Control method and apparatus for specific gravity sorter and specific gravity sorter using said specific gravity sorter - Google Patents
Control method and apparatus for specific gravity sorter and specific gravity sorter using said specific gravity sorterInfo
- Publication number
- JPH10151418A JPH10151418A JP8330409A JP33040996A JPH10151418A JP H10151418 A JPH10151418 A JP H10151418A JP 8330409 A JP8330409 A JP 8330409A JP 33040996 A JP33040996 A JP 33040996A JP H10151418 A JPH10151418 A JP H10151418A
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- Prior art keywords
- specific gravity
- sorter
- sorted
- sorting
- flow rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
(57)【要約】
【目的】 組成比率の異なる屑米を比重選別機で選別す
る際に、比重選別機の供給流量、選別風量及び選別板の
傾斜角度を自動的に制御する比重選別機を提供する。
【構成】 選別板9,10を複数段に傾斜状に設けて揺
動可能に構成した揺動選別機枠3と、該揺動選別機枠3
の下方から上方に通風する送風ファン34と、前記選別
板9,10への被選別物の供給量を調節する流量調節手
段35と、前記送風ファン34の風量を調節する風量調
節手段29と、前記揺動選別機枠を適宜な傾斜角度に調
節する角度調節手段16と、該各調節手段を駆動する駆
動装置37,30,17とを設けた比重選別機1におい
て、該比重選別機1の選別物供給流路36又は選別物排
出流路20に、選別物の容積重を測定可能とした流量測
定装置38を設け、該流量測定装置38と前記駆動装置
37,30,17とを制御装置40を介して接続する。
(57) [Summary] [Purpose] When sorting waste rice with different composition ratios using a specific gravity separator, a specific gravity separator that automatically controls the supply flow rate of the specific gravity separator, the air flow rate, and the inclination angle of the separator plate is provided. provide. The present invention provides a swing sorter frame 3 in which sorting plates 9 and 10 are provided in a plurality of stages in an inclined manner so as to be swingable, and the swing sorter frame 3
A blower fan 34 that blows air from below to above, a flow rate adjusting unit 35 that adjusts the supply amount of the sorting target to the sorting plates 9 and 10, and an air volume adjusting unit 29 that adjusts the air volume of the blowing fan 34. In the specific gravity sorter 1 provided with the angle adjusting means 16 for adjusting the swing sorter frame to an appropriate inclination angle and the driving devices 37, 30, and 17 for driving the respective adjusters, the specific gravity sorter 1 A flow rate measuring device 38 capable of measuring the weight of the sorted material is provided in the sorted material supply flow path 36 or the sorted material discharge flow path 20, and the flow rate measuring device 38 and the driving devices 37, 30, and 17 are controlled by a control device. Connect via 40.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、収穫玄米を選別し
た後に残る屑(くず)米(いわゆる特定米)を上米、中
米及び下米に選別する穀物用比重選別機の制御方法及び
その装置並びに該比重選別機を用いた比重選別システム
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for controlling a specific gravity sorter for cereals, which sorts waste rice (so-called specific rice) remaining after sorting harvested brown rice into upper rice, central rice and lower rice. The present invention relates to a device and a specific gravity sorting system using the specific gravity sorter.
【0002】[0002]
【従来の技術】屑米は、収穫した原料玄米のうち粒選別
機の目幅を通り抜けた玄米であるから、収穫時の原料玄
米に含まれる整粒や青米などの組成比率により、粒選別
後の屑米の組成比率も異なる。原料玄米の組成比率は、
圃(ほ)場や品種、収穫年によって都度異なることが一
般的である。2. Description of the Related Art Since scrap rice is brown rice that has passed through the width of a grain sorter among the raw brown rice that has been harvested, it is classified according to the composition ratio of sized rice, blue rice, etc. contained in the raw brown rice at the time of harvest. The composition ratio of the later scrap rice is also different. The composition ratio of the raw brown rice is
Generally, it differs every time depending on the field, the variety, and the year of harvest.
【0003】[0003]
【発明が解決しようとする課題】さて、現在すでに比重
選別機によって、屑米からなる特定米を粒の大きさに応
じて上、中、下米と選別しているが、様々な地域または
品種から得られる屑米は、それぞれ様々な組成比率とな
っており一定していることはない。このような組成比率
の異なる屑米を集荷して比重選別機で一定の選別をしよ
うとすれば、経時的に、また、ロットごとに組成比率が
変化するたびに比重選別機の選別板傾斜角度、風量等を
調整する必要があり、この調整が大変面倒であった。特
に、組成比率が変わると容積重(いわゆる、かさ密度)
が変化し、選別板上の原料の流量や風の抵抗なども変化
することになり、原料産地や品種が変わるごとに比重選
別機の供給流量、選別風量及び選別板の傾斜角度を人手
により調整する必要があった。Now, specific rice consisting of scrap rice has already been sorted into upper, middle and lower rice by a specific gravity sorter according to the grain size. The rice scraps obtained from the above have various composition ratios and are not constant. If you try to collect such scrap rice with different composition ratios and sort it with a specific gravity sorter at a constant rate, the sorting plate inclination angle of the specific gravity sorter will change over time and every time the composition ratio changes for each lot. It is necessary to adjust the air volume and the like, and this adjustment is very troublesome. In particular, when the composition ratio changes, the bulk density (so-called bulk density)
And the flow rate of the raw material on the separation plate and the wind resistance will also change, and the supply flow rate of the specific gravity separator, the air flow rate, and the inclination angle of the separation plate will be manually adjusted each time the raw material production area or variety changes. I needed to.
【0004】本発明は上記問題点にかんがみ、組成比率
の異なる屑米を比重選別機で選別する際の制御方法と、
該制御方法により比重選別機の供給流量、選別風量及び
選別板の傾斜角度を自動的に制御する比重選別機並びに
該比重選別機を用いた比重選別システムを提供すること
を技術的課題とする。[0004] In view of the above problems, the present invention provides a control method for sorting crushed rice having a different composition ratio by a specific gravity sorter,
It is a technical object of the present invention to provide a specific gravity sorter that automatically controls a supply flow rate, a selection air volume, and an inclination angle of a separation plate of the specific gravity sorter by the control method, and a specific gravity sorter system using the specific gravity sorter.
【0005】[0005]
【課題を解決するための手段】前記課題を解決するため
本発明は、選別板を複数段に設けた選別機枠を傾斜させ
ると共に揺動可能に構成し、その下方から上方に通風す
る送風ファンを設けた比重選別機において、該比重選別
機に供給される被選別物の容積重を測定し、該容積重の
変化に応じて前記比重選別機を制御するという技術的手
段を講じた。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention is directed to a blower fan in which a sorting plate provided with a plurality of sorting plates is tilted and swingable, and the ventilation fan blows upward from below. The technical means of measuring the specific gravity of the material to be sorted supplied to the specific gravity separator and controlling the specific gravity selector in accordance with the change in the specific gravity is taken in the specific gravity separator provided with.
【0006】また、前記比重選別機によって選別排出さ
れる選別物の容積重を測定し、該容積重の変化に応じて
前記比重選別機を制御してもよい。[0006] Further, the specific gravity separator may be controlled by measuring the specific gravity of the sorted material discharged and sorted by the specific gravity separator according to the change in the specific gravity.
【0007】更に、前記容積重の変化に応じて被選別物
の供給量、送風ファンの送風量及び選別機枠の傾斜角度
を制御するとよい。Further, it is preferable to control the supply amount of the sorting object, the blowing amount of the blower fan, and the inclination angle of the sorting machine frame in accordance with the change in the bulk density.
【0008】そして、選別物の水分を検出し、該水分の
変化に応じて選別機枠の傾斜角度、被選別物の供給量及
び送風ファンの送風量を制御するとよい。[0008] Then, it is preferable that the water content of the selected material is detected, and the inclination angle of the sorting machine frame, the supply amount of the selected material, and the blowing amount of the blower fan are controlled in accordance with the change in the water content.
【0009】また、前記比重選別機を複数台連座すると
共に、該複数台の比重選別機の適宜箇所に流量測定装置
を設けて、該流量測定装置の検出値に基づいて組成比率
の異なる屑米を上米、中米、下米の3種類に選別する比
重選別システムを構築すればよい。In addition, a plurality of the specific gravity sorters are connected to each other, and a flow rate measuring device is provided at an appropriate place of the plurality of specific gravity sorters, and the waste rice having a different composition ratio based on a detection value of the flow rate sorter. What is necessary is just to build a specific gravity sorting system that sorts the rice into three types: upper, central and lower.
【0010】[0010]
【発明の実施の形態】本発明の比重選別機を図面に基づ
き具体的に説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS A specific gravity sorter of the present invention will be specifically described with reference to the drawings.
【0011】図1は、本発明の穀物用の比重選別機の一
部破断側面図と該比重選別機を制御するブロック図を示
したものである。比重選別機1は、機台2に対し、比重
の小さい穀粒の排出側を低位に、比重の大きい穀粒の排
出側を高位に傾斜状に支架した揺動選別機枠3と、該揺
動選別機枠3の上部に設けた排風室4と、該排風室4に
接続して吸引ファン5に連絡する風路6と、該風路6の
上面側で上方に湾曲状に載設した穀粒供給シュート7
と、揺動選別機枠3の下部に配設した二次選別部8とか
ら構成される。FIG. 1 is a partially cutaway side view of a grain specific gravity sorter of the present invention and a block diagram for controlling the specific gravity sorter. The specific gravity sorter 1 is provided with an oscillating sorter frame 3 in which the discharge side of the grains having a low specific gravity is supported at a low position and the discharge side of the grains having a high specific gravity is supported at a high position. An exhaust chamber 4 provided at the upper part of the moving sorter frame 3, an air path 6 connected to the exhaust chamber 4 and connected to the suction fan 5, and a curved upper surface on the upper side of the air path 6. Grain supply chute 7
And a secondary sorting unit 8 disposed below the swinging sorter frame 3.
【0012】前記揺動選別機枠3には、複数種の目幅か
らなる上選別板9を傾斜させて配設するとともに、該上
選別板9の下方には、織網からなる下選別板10を多段
状に傾斜させて配置し、それぞれを一体的に設ける。前
記上選別板9の形状は例えば、図2に示すように、上選
別板9の穀粒供給側から織網部11、楕円状の長穴網部
12及び丸穴網部13を連続して接合したものがよく、
下選別板10の形状は、板面全体にわたって織網に形成
するのがよい。前記揺動選別機枠3は、側面に選別板
9,10を監視する窓14が設けられ、傾斜低位側をジ
ョイント15を介して機台2に枢支し、傾斜高位側は高
さ調節装置16を介して機台2に枢支する。そして、こ
の高さ調節装置16にはギヤモータ等の駆動装置17が
取り付けられ、揺動選別機枠3の傾斜角度を自動で調節
可能にする。また、揺動選別機枠3の傾斜低位側には、
比重選別機1全体を揺動させる振動モータ18が設けら
れ、図中矢印Wで示すように斜め上下に振動される。An upper sorting plate 9 having a plurality of types of mesh widths is disposed on the swing sorting machine frame 3 at an angle, and a lower sorting plate made of a woven mesh is provided below the upper sorting plate 9. 10 are arranged so as to be inclined in multiple stages, and each is provided integrally. As shown in FIG. 2, the shape of the upper selection plate 9 is, for example, a woven net portion 11, an oval long hole net portion 12 and a round hole net portion 13 continuously from the grain supply side of the upper selection plate 9. What is joined is good,
The shape of the lower sorting plate 10 is preferably formed in a woven net over the entire plate surface. The swing sorting machine frame 3 is provided with a window 14 for monitoring the sorting plates 9 and 10 on the side surface, the lower tilt side is pivotally supported on the machine base 2 via a joint 15, and the higher tilt side is a height adjusting device. It is pivotally connected to the machine base 2 via 16. A drive device 17 such as a gear motor is attached to the height adjustment device 16 to automatically adjust the inclination angle of the swing sorter frame 3. Also, on the lower tilt side of the swing sorter frame 3,
A vibration motor 18 for swinging the entire specific gravity separator 1 is provided, and vibrates obliquely up and down as shown by an arrow W in the figure.
【0013】前記揺動選別機枠3に傾斜状に配設した上
選別板9は、その傾斜低位側を下米排出部19となして
下米排出樋20と連絡し、傾斜高位側は穀粒供給部21
となして前記穀粒供給シュート7と連絡する。上選別板
9下方の下選別板10は、その傾斜低位側を中米排出部
22となして中米排出樋23と連絡し、傾斜高位側24
は二次選別部8と連絡する。揺動選別機枠3の下部に配
設した二次選別部8は、その傾斜低位側に上米排出樋2
5を連絡し、傾斜高位側に異物排出樋26を連絡する。The upper sorting plate 9 arranged on the swinging sorting machine frame 3 in an inclined manner has a lower inclined side serving as a lower rice discharging section 19 and connected to a lower rice discharging gutter 20, and a higher inclined side has a grain lowering side. Grain supply unit 21
Then, it communicates with the grain supply chute 7. The lower sorting plate 10 below the upper sorting plate 9 has a lower inclined side serving as a central American discharge section 22 and communicates with a central American discharge gutter 23, and a higher inclined side 24.
Communicates with the secondary sorting section 8. The secondary sorting unit 8 disposed below the swinging sorting machine frame 3 is provided with an upper rice discharge gutter 2 on its lower slope side.
5 and the foreign matter discharge gutter 26 is connected to the higher inclined side.
【0014】前記揺動選別機枠3の上部に設けた排風室
4は、せっ頭四角錐(四角錐台)状の風胴27で形成さ
れており、該風胴27の側面には選別状況を監視する窓
28が設けられている。そして、該排風室4の上部一側
は風路6を介して風量調節バルブ29が設けられる。こ
の風量調節バルブ29にはギヤモータ等の駆動装置30
が設けられ、風量調節バルブ29の開閉を自動で調節可
能とする。符号31は吸引ファン5と風量調節バルブ2
9との接続管である。An exhaust chamber 4 provided above the swinging sorter frame 3 is formed by a wind tunnel 27 in the shape of a truncated quadrangular pyramid (frustum of quadrangular pyramid). A window 28 for monitoring the situation is provided. An air flow control valve 29 is provided on one upper side of the exhaust chamber 4 via the air passage 6. The air volume adjusting valve 29 has a driving device 30 such as a gear motor.
Is provided, so that the opening and closing of the air volume control valve 29 can be automatically adjusted. Reference numeral 31 denotes the suction fan 5 and the air volume control valve 2
9 is a connecting pipe.
【0015】二次選別部8は、選別板10の下方にファ
ンケース32を設け、該ファンケース32にパイプ33
を介して、選別板の下方から送風する噴風ファン34を
接続する。The secondary sorting section 8 is provided with a fan case 32 below the sorting plate 10, and a pipe 33 is attached to the fan case 32.
Is connected to the blowing fan 34 that blows air from below the sorting plate.
【0016】前記風路6の上方には、湾曲状の穀粒供給
シュート7が設けられるが、該穀粒供給シュート7は、
上選別板9全面に穀粒が広がるように機体とほぼ同一幅
で接続される。該穀粒供給シュート7の上方側には流量
調節バルブ35を備えた穀粒供給筒36が設けられる。
前記流量調節バルブ35にはギヤモータ等の駆動装置3
7が設けられ、流量調節バルブ35の開閉を自動で調節
可能にする。Above the air passage 6, a curved grain supply chute 7 is provided.
It is connected with substantially the same width as the body so that the grains spread over the entire surface of the upper selection plate 9. Above the grain supply chute 7, a grain supply cylinder 36 provided with a flow rate control valve 35 is provided.
A drive device 3 such as a gear motor is provided in the flow rate control valve 35.
7 is provided so that the opening and closing of the flow control valve 35 can be automatically adjusted.
【0017】前記穀粒供給筒36の前段には、原料穀粒
の流量、容積重及び水分を検出する電磁流量測定装置3
8が設けられる。この電磁流量測定装置38からの検出
信号は、リード線39を介して演算制御装置40に接続
し、演算制御装置40からは、リード線41,42,4
3を介して各駆動装置30,37,17とそれぞれ接続
する。In front of the grain supply cylinder 36, an electromagnetic flow measuring device 3 for detecting the flow rate, bulk weight and moisture of the raw grain is provided.
8 are provided. The detection signal from the electromagnetic flow measuring device 38 is connected to an arithmetic and control unit 40 via a lead wire 39, and the arithmetic and control unit 40 outputs the leads 41, 42 and 4.
3, and are connected to the respective driving devices 30, 37, 17 respectively.
【0018】次に、前記電磁流量測定装置38の構成を
図3を参照して詳細に説明する。電磁流量測定装置38
は、穀粒供給筒36の前段に設けられ、穀粒供給筒36
の上方に任意長の流路パイプ44を連絡させるととも
に、この流路パイプ44は、機台2に固設したロードセ
ル式重量検出器45によって穀粒供給筒36と非接触で
浮かされた状態となっている。また、流路パイプ44の
内面には静電容量検出器46を設けてあり、流路パイプ
44の任意位置にはレベル計47を設けてある。符号5
6は、流路パイプ44の流路内に設けた水分センサーで
あり、この水分センサーに代えてロール電極による水分
センサー(図示せず)を設けてもよい。Next, the configuration of the electromagnetic flow measuring device 38 will be described in detail with reference to FIG. Electromagnetic flow measurement device 38
Is provided before the grain supply cylinder 36, and the grain supply cylinder 36
Is connected to the grain supply cylinder 36 by a load cell type weight detector 45 fixed to the machine base 2 in a non-contact state. ing. A capacitance detector 46 is provided on the inner surface of the flow pipe 44, and a level meter 47 is provided at an arbitrary position of the flow pipe 44. Code 5
Reference numeral 6 denotes a moisture sensor provided in the flow path of the flow path pipe 44, and a moisture sensor (not shown) using a roll electrode may be provided instead of the moisture sensor.
【0019】流路パイプ44下部の排出口48には、回
動開閉板49とシリンダー50により構成された開閉装
置51を設け、流路パイプ44上部の投入筒52には、
スライド開閉板53とシリンダー54により構成された
開閉装置55を設けてあり、2つの開閉装置51,55
を作動させて流路を遮断するようにしてある。シリンダ
ー50,54は、それぞれエアー配管され、電磁弁(図
示せず)等により電気的に入出動する。An opening / closing device 51 composed of a rotary opening / closing plate 49 and a cylinder 50 is provided at a discharge port 48 below the flow pipe 44, and a charging cylinder 52 above the flow pipe 44 is
An opening / closing device 55 constituted by a slide opening / closing plate 53 and a cylinder 54 is provided.
Is operated to shut off the flow path. The cylinders 50 and 54 are each air-pipe and are electrically moved in and out by a solenoid valve (not shown) and the like.
【0020】次に、電磁流量測定装置38の電気的接続
を説明する。図3では、静電容量検出器46、ロードセ
ル式重量検出器45及び水分センサー56を適宜なアン
プ(図示せず)等を介して演算制御装置40に接続する
のであるが、図5に示すように複数個の電磁流量測定装
置38…を接続する場合は、集合線などで並列的に演算
制御装置40と接続することもある。演算制御装置40
にはCPUを中心にした演算回路、各種メモリ等の記憶
装置、通信機能及びAD変換機能等のインターフェース
(いずれも図示せず)を備え、この演算制御装置40に
より重量測定の際に開閉板49,53が連動され、容積
重の測定が連続的に行われる。Next, the electrical connection of the electromagnetic flow measuring device 38 will be described. In FIG. 3, the capacitance detector 46, the load cell type weight detector 45, and the moisture sensor 56 are connected to the arithmetic and control unit 40 via an appropriate amplifier (not shown) or the like, as shown in FIG. When a plurality of electromagnetic flow measuring devices 38 are connected to the arithmetic and control unit 40 in some cases, they may be connected in parallel with a collective line or the like. Arithmetic and control unit 40
The arithmetic and control unit 40 includes an arithmetic circuit centered on a CPU, storage devices such as various memories, and interfaces (not shown) such as a communication function and an AD conversion function. , 53 are interlocked, and the measurement of the bulk weight is continuously performed.
【0021】次に、上記構成における作用を図4のフロ
ーチャートを参照して説明する。図4においてステップ
101からステップ105までは、比重選別機1が基準
の処理能力となるよう初期設定を行うフローであり、ス
テップ106以降のフローは電磁流量測定装置38によ
りフィードフォワード制御を行うフローである。Next, the operation of the above configuration will be described with reference to the flowchart of FIG. In FIG. 4, steps 101 to 105 are a flow for performing an initial setting so that the specific gravity sorter 1 has a reference processing capacity, and a flow after the step 106 is a flow for performing a feedforward control by the electromagnetic flow measuring device 38. is there.
【0022】ステップ101は初期設定であり、例え
ば、原料供給量を5ton /h の一定流量に流量調節バル
ブ35を制御し、吸引風量を100m3/min の一定風量
に風量調節バルブ29を制御し、選別板角度を適宜な選
別角度となるよう高さ調節装置16を制御しておく。こ
れら流量調節バルブ35、風量調節バルブ29及び高さ
調節装置16はそれぞれに連絡した駆動装置37, 3
0, 17により容易に制御できる。そして、ステップ1
02では風量調節バルブ29をスタート風量に調節し、
ステップ103で精品の排出を循環側に切り換え、ステ
ップ104において原料穀粒が投入される。流量調節バ
ルブ35により5ton /h の一定流量に調節された原料
穀粒は、穀粒供給シュート7の幅方向に振動拡散されて
流下し、穀粒供給部21に機体と同一幅で均等に供給さ
れる。ステップ105では、穀粒供給部21に至った原
料穀粒が上選別板9の幅方向に均等に拡散されたか否か
判断される。つまり、振動モータ18により揺動選別機
枠3が揺動されると同時にタイマーが作動され、所定時
間を経過してタイムアップすると、原料穀粒が上選別板
9上に層状に拡散されたと判断する。このタイマーに代
えて選別板センサーにより原料穀粒が層状に拡散された
か否かを判断してもよい。Step 101 is an initial setting. For example, the flow rate control valve 35 is controlled so that the raw material supply rate is 5 ton / h at a constant flow rate, and the suction flow rate is controlled at a constant flow rate of 100 m3 / min. The height adjusting device 16 is controlled so that the sorting plate angle becomes an appropriate sorting angle. These flow control valve 35, air flow control valve 29 and height control device 16 are connected to drive devices 37, 3 respectively.
It can be easily controlled by 0 and 17. And step 1
In 02, the air flow control valve 29 is adjusted to the start air flow,
In step 103, the discharge of refined products is switched to the circulation side, and in step 104, raw material grains are introduced. The raw material grains adjusted to a constant flow rate of 5 ton / h by the flow rate control valve 35 are vibrated and diffused in the width direction of the grain supply chute 7 and flow down, and are uniformly supplied to the grain supply unit 21 with the same width as the machine body. Is done. In step 105, it is determined whether or not the raw material grains reaching the grain supply unit 21 have been uniformly diffused in the width direction of the upper selection plate 9. That is, when the swinging sorter frame 3 is swung by the vibration motor 18 and the timer is operated, and when a predetermined time has elapsed and the time has elapsed, it is determined that the raw material grains have been diffused in layers on the upper sorting plate 9. I do. Instead of this timer, it may be determined whether or not the raw material grains have been diffused in a layered manner by using a sorting plate sensor.
【0023】次のステップ106からは、比重選別機1
の本格的稼動にともない、電磁流量測定装置38による
フィードフォワード制御が行われる。ステップ106で
は、風量調節バルブ29を標準選別風量に設定する。ス
テップ107で精品の循環を排出側に切り換えて精品を
排出し、ステップ108で流量測定判別を行う。このス
テップ108の流量測定判別は、初期設定の流量(例え
ば、5ton /h )が増減したか否か判別される。From the next step 106, the specific gravity sorter 1
With the full-scale operation of, feedforward control by the electromagnetic flow measuring device 38 is performed. In step 106, the air volume control valve 29 is set to the standard selection air volume. In step 107, the circulation of the refined product is switched to the discharge side, and the refined product is discharged. In step 108, the flow rate measurement is determined. In the flow rate measurement determination in step 108, it is determined whether the initially set flow rate (for example, 5 ton / h) has increased or decreased.
【0024】このステップ108の流量測定判別につい
て図3を参照して詳細に説明する。流量測定は電磁流量
測定装置38を用いて行われ、まず、演算制御装置40
は、流路パイプ44に何も流れていない状態での静電容
量検出器46の出力 C0 と、同じ状態でのロードセル
式重量検出器45の出力 W0 (風袋重量)とを測定
し、それぞれを記憶装置(図示せず)に記憶しておく。The determination of the flow rate measurement in step 108 will be described in detail with reference to FIG. The flow measurement is performed using an electromagnetic flow measurement device 38.
Measures the output C0 of the capacitance detector 46 in a state where nothing flows through the flow path pipe 44 and the output W0 (tare weight) of the load cell type weight detector 45 in the same state. It is stored in a storage device (not shown).
【0025】次に、流路パイプ44への投入可能信号を
演算制御装置40からシリンダー50,54に連絡して
投入が開始される。つまり、上部の開閉板53を開放す
るとともに、下部の回動開閉板49で排出口48を閉じ
ると、原料穀粒が徐々に堆(たい)積するようになる。
そして、演算制御装置40は、時間 Tf の計測を開始
し、任意の位置まで堆積すると流路パイプ44に設置し
てあるレベル計47により検知される。演算制御装置4
0はレベル計47の信号を検知すると、上部の開閉板5
3を閉じて流路パイプ44への原料穀粒の流入が遮断さ
れる。更に、演算制御装置40は、時間 Tf の計測を
終了し、レベル計47位置まで堆積した原料穀粒の重量
Wf をロードセル式重量検出器45から検出する。測
定が終了したら、演算制御装置40はシリンダー50,
54に出力して回動開閉板49とスライド開閉板53と
を開いて遮断が解除され、流路パイプ44に再び原料穀
粒が流れ始める。流路パイプ44に原料穀粒が流れ始め
ると、演算制御装置40では、現在流れている原料穀粒
の流量を静電容量で換算して正確な流量を得る。Next, a signal indicating that the charging to the flow path pipe 44 is possible is transmitted from the arithmetic and control unit 40 to the cylinders 50 and 54, and the charging is started. That is, when the upper opening / closing plate 53 is opened and the lower rotary opening / closing plate 49 closes the discharge port 48, the raw material grains gradually accumulate.
Then, the arithmetic and control unit 40 starts measuring the time Tf, and when the deposit reaches an arbitrary position, it is detected by the level meter 47 installed in the flow pipe 44. Arithmetic and control unit 4
0 detects the signal of the level meter 47, and detects the upper open / close plate 5
3 is closed, and the inflow of the raw material grains into the flow path pipe 44 is blocked. Further, the arithmetic and control unit 40 ends the measurement of the time Tf, and detects the weight Wf of the raw material grain deposited up to the level meter 47 from the load cell type weight detector 45. When the measurement is completed, the arithmetic and control unit 40 sets the cylinder 50,
The signal is output to 54 and the rotation opening / closing plate 49 and the slide opening / closing plate 53 are opened to release the cutoff, and the raw material grains start flowing through the flow path pipe 44 again. When the raw material grains start flowing through the flow path pipe 44, the arithmetic and control unit 40 obtains an accurate flow rate by converting the flow rate of the current raw material grains into a capacitance.
【0026】[0026]
【数1】 数式1では、重量 Wf とそのときの投入時間 Tf と
から、流量 Sk を求めることができる。また、静電容
量で換算した流量 Sm は、先に求めた流量 Sk と、
空静電容量 C0 と静電容量 Ck と、静電容量検出器
46に特有の係数Kとから求められる。ところで、この
流量の演算は、バッチ処理を行うので一時的に流路を遮
断するが、例えば、1ton /h の流量でも測定時間は短
時間(5秒前後)で行われる。(Equation 1) In Expression 1, the flow rate Sk can be obtained from the weight Wf and the charging time Tf at that time. In addition, the flow rate Sm converted by the capacitance is the flow rate Sk obtained earlier,
It is determined from the empty capacitance C0, the capacitance Ck, and the coefficient K specific to the capacitance detector 46. By the way, the calculation of the flow rate temporarily interrupts the flow path because a batch process is performed. For example, even at a flow rate of 1 ton / h, the measurement time is short (around 5 seconds).
【0027】再び、図4のフローチャートに戻る。ステ
ップ109では、流路パイプ44に流入する原料穀粒の
容積重演算を行う。例えば、流路パイプ44内のレベル
計47位置までの容積が一定容積(例えば、1.0 リットル)
であり、そのときの原料穀粒の重量をロードセル式重量
検出器45から検出すれば容積重ρ(例えば、単位を
[g /リットル]とする)を計測することができる。また、
この求めた容積重ρ[g/リットル]を空静電容量 C0 と
静電容量 CK と、係数Kとから補正してもよい。屑米
は容積重 ρが安定せず、バッチ処理の計量を行う毎に
容積重 ρのばらつきが生じるため、容積重 ρと流量
Sk ,Sm に応じて比重選別機1の制御を行う必要が
ある。Returning again to the flowchart of FIG. In step 109, the volume weight calculation of the raw material grains flowing into the flow path pipe 44 is performed. For example, the volume up to the position of the level meter 47 in the flow pipe 44 is a constant volume (for example, 1.0 liter).
If the weight of the raw material grains at that time is detected by the load cell type weight detector 45, the volume weight ρ (for example, the unit is [g / liter]) can be measured. Also,
The obtained volume weight ρ [g / liter] may be corrected from the empty capacitance C0, the capacitance CK, and the coefficient K. Since the crushed rice does not have a stable weight ρ and the variance of the weight ρ occurs every time the batch processing is performed, it is necessary to control the specific gravity sorter 1 according to the weight ρ and the flow rates Sk and Sm. .
【0028】ステップ110では、ステップ101で初
期設定した流量(例えば、5ton /h )とステップ10
8により演算した流量 Sk ,Sm とを比較し、また、
ステップ109により演算した容積重 ρのばらつきを
みる。そして、今回の流量が5ton /h 以上であり、今
回の容積重が増加していればステップ111へ至り、今
回の流量が5ton /h 未満であり、今回の容積重が減少
していればステップ112に至る。In step 110, the flow rate initially set in step 101 (for example, 5 ton / h) and step 10
8. Compare the flow rates Sk and Sm calculated by 8 and
The variation of the volumetric weight ρ calculated in step 109 is examined. If the current flow rate is 5 ton / h or more and the current weight is increasing, the process proceeds to step 111. If the current flow is less than 5 ton / h and the current weight is decreasing, step 111 is performed. It reaches 112.
【0029】ステップ110で今回測定した流量が5to
n /h 以上であり、容積重が前回より増加していれば、
ステップ111では流量を下げるための制御と風量を増
加させる制御が行われる。すなわち、演算制御装置40
から駆動装置37に出力して流量調節バルブ35の開度
を狭める制御をし、演算制御装置40から駆動装置30
に出力して風量調節バルブ29の開度を広げる制御をす
る。In step 110, the flow rate measured this time is 5 to
n / h or more, and if the bulk weight has increased from the previous
In step 111, control for decreasing the flow rate and control for increasing the air volume are performed. That is, the arithmetic and control unit 40
From the control device 40 to the drive device 37 to control the opening degree of the flow control valve 35 to be narrowed.
And the control to expand the opening of the air volume control valve 29.
【0030】ステップ110で今回測定した流量が5to
n /h 未満であり、容積重が前回より減少していれば、
ステップ112に至り、更に流量が基準値より小か否
か、また、容積重が基準値より小か否か判断される。流
量と容積重が基準値以下であればステップ113に至
り、流量を上げるための制御と風量を減少させる制御が
行われる。すなわち、演算制御装置40から駆動装置3
7に出力して流量調節バルブ35の開度を広げる制御を
し、演算制御装置40から駆動装置30に出力し風量調
節バルブ29の開度を狭める制御をする。In step 110, the flow rate measured this time is 5 to
If it is less than n / h and the bulk weight has decreased from the previous
In step 112, it is further determined whether the flow rate is smaller than the reference value and whether the volumetric weight is smaller than the reference value. If the flow rate and the volumetric weight are equal to or less than the reference values, the process proceeds to step 113, where control for increasing the flow rate and control for decreasing the air volume are performed. That is, from the arithmetic and control unit 40 to the drive unit 3
7 to increase the degree of opening of the flow rate control valve 35, and output from the arithmetic and control unit 40 to the drive unit 30 to control to decrease the degree of opening of the air volume control valve 29.
【0031】ステップ111の制御が終了すると、次
に、ステップ114に至り、穀粒の水分検出を行う。ス
テップ115では原料穀粒の水分が基準値より大か否か
判断し、水分が基準値より大きければステップ116に
至り、水分が基準値より小さければステップ117に至
る。ステップ116では、水分過多により選別板上での
穀粒の滑りが悪くなるため、演算制御装置40が駆動装
置17に出力して選別機枠3の傾斜角度を急にする。ス
テップ117では、更に、水分が基準値より小か否か判
断される。水分が基準値以下であればステップ118に
至り、演算制御装置40から駆動装置17に出力して選
別機枠3の傾斜角度を緩める制御をする。上記の原料穀
粒の水分検出による比重選別機の制御は、ステップ11
6及びステップ118の選別機枠3の傾斜角度の制御だ
けでなく、流量調節バルブ35の開度の制御及び送風フ
ァンの送風量の制御を行ってもよい。そして、上記の流
量調節バルブ35、風量調節バルブ29及び選別板傾斜
角度の制御が終了すると、再びステップ108に戻る。When the control in step 111 is completed, the process proceeds to step 114, in which the moisture of the kernel is detected. In step 115, it is determined whether or not the water content of the raw material grains is larger than the reference value. If the water content is larger than the reference value, the process proceeds to step 116. If the water content is smaller than the reference value, the process proceeds to step 117. In step 116, since the grain slips on the sorting plate due to excessive moisture, the arithmetic and control unit 40 outputs to the driving device 17 to make the inclination angle of the sorting machine frame 3 steep. In step 117, it is further determined whether or not the moisture is smaller than the reference value. If the water content is equal to or less than the reference value, the routine proceeds to step 118, where the arithmetic control unit 40 outputs to the drive unit 17 to perform control to loosen the inclination angle of the sorting machine frame 3. The above-described control of the specific gravity sorter by detecting the moisture content of the raw material grains is performed in Step 11.
Not only the control of the inclination angle of the sorter frame 3 in step 6 and step 118, but also the control of the opening of the flow rate control valve 35 and the control of the blowing amount of the blower fan may be performed. Then, when the control of the flow rate control valve 35, the air volume control valve 29, and the sorting plate inclination angle is completed, the process returns to step 108 again.
【0032】図5は、図1とは異なり比重選別機1の精
品排出側、つまり、下米排出樋20、中米排出樋23及
び上米排出樋25のそれぞれの排出樋に電磁流量測定装
置38…を設けた実施例である。この電磁流量測定装置
38…からの検出信号は、演算制御装置40に連絡さ
れ、演算制御装置40からは、リード線41,42,4
3を介して各駆動装置30,37,17とそれぞれ連絡
する。この実施例の場合、精品排出側の流量、容積重及
び水分を測定して比重選別機1の流量調節バルブ35、
風量調節バルブ29及び高さ調節装置16をフィードバ
ック制御するものである。この実施例の作用について
は、前述とほぼ同様であり説明は省略する。FIG. 5 is different from FIG. 1 in that the purified product discharge side of the specific gravity sorter 1, that is, the discharge gutters of the lower rice discharge gutter 20, the central rice discharge gutter 23, and the upper rice discharge gutter 25 are attached to the electromagnetic flow measuring device. 38 are provided in this embodiment. The detection signals from the electromagnetic flow rate measuring devices 38 are transmitted to the arithmetic and control unit 40, and the arithmetic and control unit 40 sends the leads 41, 42, 4
Each of the driving devices 30, 37, and 17 is communicated with the corresponding one of the driving devices 3 through 37. In the case of this embodiment, the flow rate, bulk weight and moisture on the purified product discharge side are measured, and the flow rate control valve 35 of the specific gravity separator 1
This is for performing feedback control of the air volume adjusting valve 29 and the height adjusting device 16. The operation of this embodiment is almost the same as described above, and the description is omitted.
【0033】図6は、図1に示すような比重選別機1を
複数台連座すると共に、複数台の比重選別機1A〜1C
の適宜箇所に電磁流量測定装置38A〜38Dを設け、
組成比率の異なる屑米を上米、中米及び下米の3種類に
選別する穀物用比重選別システムを示すブロック図であ
る。図6において、各比重選別機1A〜1Cのダンパー
開度が右に行くほど全開に近くなっていることが分か
り、右に行くほど原料の容積重が大きくなり、これに応
じて風量を増加させることを示すものである。FIG. 6 shows a state in which a plurality of specific gravity sorters 1 as shown in FIG.
Provision of electromagnetic flow measuring devices 38A to 38D at appropriate places in
It is a block diagram which shows the specific gravity sorting system for cereals which sorts out the scrap rice with a different composition ratio into three types, upper rice, central rice, and lower rice. In FIG. 6, it can be seen that the opening degree of the damper of each of the specific gravity sorters 1 </ b> A to 1 </ b> C is closer to the full opening as it goes to the right. It shows that.
【0034】図7は、図6に示す穀物用比重選別システ
ムの電気的接続を説明するブロック図である。電磁流量
測定装置38A〜38Dは、演算制御装置40に適宜な
通信回線(例えば、RS232C)を介して並列又は直
列に接続される。また、各比重選別機の風量調節バルブ
29A〜29Cには、バルブの開閉を電気的に制御する
駆動装置30A〜30Cが設けられ、該駆動装置30A
〜30Cは演算制御装置40にインターフェース57を
介して並列又は直列に接続される。各駆動装置30A〜
30Cは、手動で風量調節バルブ29A〜29Cを調整
できるように手動・自動切り換えスイッチ58A〜58
Cを介して演算制御装置40に連絡してもよい。FIG. 7 is a block diagram for explaining the electrical connection of the grain specific gravity sorting system shown in FIG. The electromagnetic flow measuring devices 38A to 38D are connected to the arithmetic and control unit 40 in parallel or in series via an appropriate communication line (for example, RS232C). The air volume adjusting valves 29A to 29C of each specific gravity separator are provided with driving devices 30A to 30C for electrically controlling the opening and closing of the valves.
30C are connected to the arithmetic and control unit 40 in parallel or in series via an interface 57. Each driving device 30A ~
30C are manual / automatic changeover switches 58A-58 so that the air volume adjusting valves 29A-29C can be adjusted manually.
You may contact the arithmetic and control unit 40 via C.
【0035】図8は、図6に示す穀物用比重選別システ
ムのフローチャートである。この図に基づいて比重選別
システムの作用を説明する。FIG. 8 is a flowchart of the cereal specific gravity sorting system shown in FIG. The operation of the specific gravity selection system will be described with reference to FIG.
【0036】比重選別システムに供給される原料穀粒
は、まず、電磁流量測定装置38Aに投入され、原料穀
粒の流量と容積重が測定される。そして、例えば、流量
が10(ton /h )で、容積重が741 (g /リットル)の原料
穀粒と測定され、この原料穀粒が比重選別機1Aに投入
される(流路59)。比重選別機1Aでは、容積重が変
化しても流量が10(ton /h )に維持されるよう、電磁
流量測定装置38Aの出力値からフィードフォワード制
御され、100 %の原料穀粒を比率23.3%の下米(流路6
0)と、比率76.7%の下米以外の米(流路61)に選別
する。このとき、選別された下米の容積重は685 (g /
リットル)であり、下米以外の米の容積重は762 (g /リット
ル)となる。First, the raw material grains supplied to the specific gravity sorting system are supplied to the electromagnetic flow measuring device 38A, and the flow rate and the bulk density of the raw material grains are measured. Then, for example, raw material grains having a flow rate of 10 (ton / h) and a volume weight of 741 (g / liter) are measured, and the raw material grains are introduced into the specific gravity sorter 1A (flow path 59). In the specific gravity separator 1A, the feed rate is controlled from the output value of the electromagnetic flow measuring device 38A so that the flow rate is maintained at 10 (ton / h) even if the volumetric gravity changes, and 100% of the raw material grains are supplied at a rate of 23.3%. % Of lower rice (flow path 6
0) and rice (flow path 61) other than lower rice of 76.7%. At this time, the bulk weight of the sorted rice was 685 (g /
Liters), and the bulk weight of rice other than lower rice is 762 (g / liter).
【0037】次に、下米以外の米は比重選別機1Bに投
入され(流路61)、比率19.8%の下米(流路62)と
比率47.7%の中米(流路63)と比率9.2 %の上米(流
路64)とに選別される。このとき選別された比率9.2
%の上米は、電磁流量測定装置38Bに投入され(流路
64)、流量と容積重が測定される。そして、例えば、
流量が2.2 (ton /h )で、容積重が783 (g /リットル)
の上米と測定さる。比重選別機1Bでは、上米の流量と
容積重が変化しないよう、電磁流量測定装置38Bの出
力値からフィードバック制御されている。Next, the rice other than the lower rice is put into the specific gravity sorter 1B (flow path 61), and the ratio of the lower rice (flow path 62) and the ratio of 47.7% of the central rice (flow path 63) is 19.8%. 9.2% of the top rice (flow path 64). The ratio selected at this time is 9.2
% Of U.S.A. is supplied to the electromagnetic flow measurement device 38B (the flow path 64), and the flow rate and the bulk weight are measured. And, for example,
Flow rate is 2.2 (ton / h) and weight is 783 (g / liter)
It is measured as the top rice. In the specific gravity separator 1B, feedback control is performed based on the output value of the electromagnetic flow measuring device 38B so that the flow rate and the bulk weight of the upper rice do not change.
【0038】比率47.7%の中米は、次に比重選別機1C
に投入され(流路63)、比率5.8%の下米(流路6
5)と比率14%の上米(流路66)と比率27.9%の中米
(流路67)とに選別される。このとき選別された比率
14%の上米は、電磁流量測定装置38Cに投入され(流
路66)、流量と容積重が測定される。そして、例え
ば、流量が1.4 (ton /h )で、容積重が768 (g /リッ
トル)の上米と測定される。比重選別機1Cでは、上米の
流量と容積重が変化しないよう、電磁流量測定装置38
Cの出力値からフィードバック制御されている。Central America, with a ratio of 47.7%, is next to the specific gravity sorter 1C.
(Flow path 63) and a 5.8% ratio of sewage rice (flow path 6)
5) and 14% ratio of upper rice (flow path 66) and 27.9% ratio of Central America (flow path 67). The ratio selected at this time
14% of the upper rice is put into the electromagnetic flow measurement device 38C (flow path 66), and the flow rate and the bulk density are measured. Then, for example, a flow rate of 1.4 (ton / h) and a volumetric weight of 768 (g / liter) of upper rice are measured. In the specific gravity separator 1C, the electromagnetic flow rate measuring device 38 is used so that the flow rate and the bulk weight of the upper rice do not change.
Feedback control is performed from the output value of C.
【0039】比重選別機1A〜1Cにおける流路60,
62,65は、下米の排出流路となるが、これらの流路
を流路68により集合して電磁流量測定装置38Dに導
き、下米の最終的な流量と容積重を測定して比重選別機
1A〜1Cのフィードバック制御を行う。そして、比重
選別機1Cの流路67から排出された中米は、流路59
にリターンするとよい。以上のような実施例の穀物用比
重選別システムでは、100 %の原料穀粒から、上米を2
3.2%の組成比率で、中米を27.9%の組成比率で、下米
を48.9%の組成比率で抽出することができる。そして、
このような穀物用比重選別システムでは、全自動で組成
比率の異なる屑米を選別することが可能となる。The flow paths 60 in the specific gravity sorters 1A to 1C,
Numerals 62 and 65 serve as drainage channels for lower rice. These channels are assembled by a channel 68 and guided to an electromagnetic flow measuring device 38D, and the final flow rate and bulk density of the lower rice are measured to determine the specific gravity. The feedback control of the sorting machines 1A to 1C is performed. Then, Central America discharged from the flow path 67 of the specific gravity sorter 1C flows into the flow path 59.
Return to. In the specific gravity sorting system for cereals according to the above-described embodiment, 100% of raw material grains can be used to remove two rice grains.
With a composition ratio of 3.2%, central rice can be extracted with a composition ratio of 27.9%, and lower rice can be extracted with a composition ratio of 48.9%. And
In such a specific gravity sorting system for cereals, it is possible to automatically and automatically sort waste rice having different composition ratios.
【0040】[0040]
【発明の効果】以上のように本発明によれば、比重選別
機に供給される被選別物の容積重を測定し、該容積重の
変化に応じて前記比重選別機を制御するので、組成比率
の異なる屑米を選別する際に人手を要さずに、比重選別
機を自動的に制御することが可能となった。As described above, according to the present invention, since the specific gravity of the material to be sorted supplied to the specific gravity separator is measured and the specific gravity selector is controlled in accordance with the change in the specific gravity, the composition It is now possible to automatically control the specific gravity sorter without the need for manpower when sorting waste rice with different ratios.
【0041】また、比重選別機によって選別排出される
選別物の容積重を測定し、該容積重の変化に応じて前記
比重選別機を制御してもよいので、フィードフォワード
制御だけでなくフィードバック制御にも対応することが
できる。Further, since the specific gravity of the sorted material discharged and sorted by the specific gravity separator may be measured and the specific gravity separator may be controlled according to the change in the specific gravity, not only the feedforward control but also the feedback control may be performed. Can also be accommodated.
【0042】更に、容積重の変化に応じて被選別物の供
給量、送風ファンの送風量及び選別機枠の傾斜角度を制
御するので、比重選別機の選別精度が向上した。Further, since the supply amount of the sorting object, the blowing amount of the blower fan and the inclination angle of the sorting machine frame are controlled in accordance with the change in the bulk density, the sorting accuracy of the specific gravity sorting machine is improved.
【0043】そして、選別物の水分を検出し、該水分の
変化に応じて選別機枠の傾斜角度、送風ファンの送風量
及び原料穀粒の供給量を制御するので、比重選別機の選
別精度が向上した。Then, the water content of the sorted material is detected, and the inclination angle of the frame of the sorting machine, the amount of air blown by the blower fan, and the supply amount of the raw material grains are controlled according to the change in the water content. Improved.
【0044】比重選別機の制御装置を形成する場合に
は、選別板を複数段に傾斜状に設けて揺動可能に構成し
た揺動選別機枠と、該揺動選別機枠の下方から上方に通
風する送風ファンと、前記選別板への被選別物の供給量
を調節する流量調節手段と、前記送風ファンの風量を調
節する風量調節手段と、前記揺動選別機枠を適宜な傾斜
角度に調節する角度調節手段と、該各調節手段を駆動す
る駆動装置とを設けた比重選別機において、該比重選別
機の選別物供給流路又は選別物排出流路に、選別物の容
積重を測定可能とした流量測定装置を設け、該流量測定
装置と前記駆動装置とを制御装置を介して接続するの
で、組成比率の異なる屑米を選別する際に人手を要さず
に、自動的に制御可能な比重選別機を提供できる。In the case of forming a control device for the specific gravity sorter, a sorter plate which is provided in a plurality of stages in an inclined manner so as to be capable of swinging, and a swing sorter frame from below to above the swing sorter frame. A blower fan, a flow rate adjusting means for adjusting a supply amount of the sorting object to the sorting plate, an air flow rate adjusting means for adjusting an air flow rate of the blower fan, and an appropriate inclination angle of the swing sorter frame. In a specific gravity sorter provided with an angle adjusting means for adjusting the adjusting means and a driving device for driving each of the adjusting means, the specific gravity of the selected material is supplied to the selected material supply flow path or the selected material discharge flow path of the specific gravity sorter. Since a flow rate measuring device capable of measurement is provided and the flow rate measuring device and the driving device are connected via a control device, when sorting waste rice having a different composition ratio, no manual operation is required, and automatically. A controllable specific gravity separator can be provided.
【0045】そして、前記流量測定装置は、前記比重選
別機の選別物供給側又は選別物排出側に設けた流路パイ
プと、該流路パイプに設けた静電容量検出器と、前記流
路パイプの上部と下部とを遮断する開閉装置と、前記流
路パイプの実重量を検出するロードセル式重量検出器
と、選別物の水分を検出する水分センサーとから形成す
るので、簡単な構成で精度よく選別物の流量、容積重及
び水分を検出することが可能である。The flow rate measuring device comprises a flow path pipe provided on the selected material supply side or the selected material discharge side of the specific gravity separator, a capacitance detector provided on the flow path pipe, Since it is composed of an opening / closing device that shuts off the upper and lower parts of the pipe, a load cell type weight detector that detects the actual weight of the flow pipe, and a moisture sensor that detects the moisture of the sorted material, it has a simple configuration and accuracy. It is possible to detect the flow rate, bulk weight and moisture of the sorted material well.
【0046】また、前記比重選別機を複数台連座すると
共に、該複数台の比重選別機の適宜箇所に前記電磁流量
測定装置を設けて、該電磁流量測定装置の検出値に基づ
いて組成比率の異なる屑米を上米、中米、下米の3種類
に選別する穀物用比重選別システムに形成すれば、屑米
を精度よく高能率で選別することが可能となる。Further, a plurality of specific gravity separators are connected to each other, and the electromagnetic flow measuring device is provided at an appropriate position of the plurality of specific gravity separators, and the composition ratio is determined based on the detection value of the electromagnetic flow measuring device. If a grain specific gravity sorting system is used to sort different types of scrap rice into three types, upper rice, central rice, and lower rice, it is possible to sort waste rice with high accuracy and high efficiency.
【図1】本発明の穀物用の比重選別機の一部破断側面図
と該比重選別機を制御するブロック図である。FIG. 1 is a partially cutaway side view of a grain specific gravity sorter of the present invention and a block diagram for controlling the specific gravity sorter.
【図2】本発明の穀物用の比重選別機における上選別板
及び下選別板の断面図である。FIG. 2 is a cross-sectional view of an upper sorter plate and a lower sorter plate in the specific gravity sorter for grain of the present invention.
【図3】電磁流量測定装置を示す概略図である。FIG. 3 is a schematic diagram showing an electromagnetic flow measuring device.
【図4】本発明の穀物用の比重選別機をフィードフォワ
ード制御する際のフローチャートである。FIG. 4 is a flow chart at the time of feedforward control of the specific gravity sorter for grain of the present invention.
【図5】本発明の穀物用比重選別機をフィードバック制
御する場合のブロック図である。FIG. 5 is a block diagram in the case of performing feedback control of the grain specific gravity sorter of the present invention.
【図6】屑米を上米、中米、下米の3種類に選別する穀
物用比重選別システムを示すブロック図である。FIG. 6 is a block diagram showing a cereal specific gravity sorting system for sorting waste rice into three types, upper rice, central rice, and lower rice.
【図7】穀物用比重選別システムの電気的接続を説明す
るブロック図である。FIG. 7 is a block diagram illustrating an electrical connection of the specific gravity sorting system for grain.
【図8】穀物用比重選別システムのフローチャートであ
る。FIG. 8 is a flowchart of a specific gravity sorting system for cereals.
1 比重選別機 2 機台 3 揺動選別機枠 4 排風室 5 吸引ファン 6 風路 7 穀粒供給シュート 8 二次選別部 9 上選別板 10 下選別板 11 織網部 12 長穴網部 13 丸穴網部 14 窓 15 ジョイント 16 高さ調節装置 17 駆動装置 18 振動モータ 19 下米排出部 20 下米排出樋 21 穀粒供給部 22 中米排出部 23 中米排出樋 24 傾斜高位側 25 上米排出樋 26 異物排出樋 27 風胴 28 窓 29 風量調節バルブ 30 駆動装置 31 接続管 32 ファンケース 33 パイプ 34 噴風ファン 35 流量調節バルブ 36 穀粒供給筒 37 駆動装置 38 電磁流量測定装置 39 リード線 40 演算制御装置 41 リード線 42 リード線 43 リード線 44 流路パイプ 45 ロードセル式重量検出器 46 静電容量検出器 47 レベル計 48 排出口 49 回動開閉板 50 シリンダー 51 開閉装置 52 投入筒 53 スライド開閉板 54 シリンダー 55 開閉装置 56 水分センサー 57 インターフェース 58 手動・自動切り換えスイッチ 59 流路 60 流路 61 流路 62 流路 63 流路 64 流路 65 流路 66 流路 67 流路 68 流路 DESCRIPTION OF SYMBOLS 1 Specific gravity sorter 2 Machine stand 3 Oscillating sorter frame 4 Exhaust chamber 5 Suction fan 6 Airway 7 Kernel supply chute 8 Secondary sorting part 9 Upper sorting board 10 Lower sorting board 11 Weaving net part 12 Slotted net part DESCRIPTION OF SYMBOLS 13 Round hole mesh part 14 Window 15 Joint 16 Height adjustment device 17 Drive device 18 Vibration motor 19 Lower rice discharge part 20 Lower rice discharge gutter 21 Kernel supply part 22 Central America discharge part 23 Central America discharge gutter 24 Inclined higher side 25 Upper rice discharge gutter 26 Foreign matter discharge gutter 27 Wind tunnel 28 Window 29 Air flow control valve 30 Drive 31 Connecting pipe 32 Fan case 33 Pipe 34 Gust fan 35 Flow control valve 36 Kernel supply cylinder 37 Drive 38 Electromagnetic flow measurement device 39 Lead wire 40 Arithmetic controller 41 Lead wire 42 Lead wire 43 Lead wire 44 Flow pipe 45 Load cell type weight detector 46 Capacitance detector 47 Re Meter 48 discharge port 49 rotation opening / closing plate 50 cylinder 51 opening / closing device 52 loading cylinder 53 slide opening / closing plate 54 cylinder 55 opening / closing device 56 moisture sensor 57 interface 58 manual / automatic switch 59 flow path 60 flow path 61 flow path 62 flow path 63 flow path 64 flow path 65 flow path 66 flow path 67 flow path 68 flow path
Claims (19)
させると共に揺動可能に構成し、その下方から上方に通
風する送風ファンを設けた比重選別機において、該比重
選別機に供給される被選別物の容積重を測定し、該容積
重の変化に応じて前記比重選別機を制御することを特徴
とする比重選別機の制御方法。1. A specific gravity sorter in which a sorter frame provided with a plurality of sorter plates is tilted and swingable, and provided with a blower fan that blows air from below to above. A method of controlling the specific gravity of the material to be sorted, and controlling the specific gravity according to the change in the specific gravity.
させると共に揺動可能に構成し、その下方から上方に通
風する送風ファンを設けた比重選別機において、該比重
選別機によって選別排出される選別物の容積重を測定
し、該容積重の変化に応じて前記比重選別機を制御する
ことを特徴とする比重選別機の制御方法。2. A specific gravity sorter in which a sorter frame having a plurality of sorter plates provided in a plurality of stages is tilted and swingable, and provided with a blower fan that blows air from below to above, wherein the sorting is performed by the specific gravity sorter. A method for controlling a specific gravity sorter, comprising measuring a specific gravity of a discharged material to be discharged and controlling the specific gravity sorter according to a change in the specific gravity.
を制御することを特徴とする請求項1記載の比重選別機
の制御方法。3. The control method for a specific gravity sorter according to claim 1, wherein the supply amount of the sorting object is controlled in accordance with a change in bulk density.
制御することを特徴とする請求項2記載の比重選別機の
制御方法。4. The control method for a specific gravity sorter according to claim 2, wherein a discharge amount of the sorted material is controlled in accordance with a change in bulk density.
ことを特徴とする請求項1から請求項4のいずれかに記
載の比重選別機の制御方法。5. The control method for a specific gravity sorter according to claim 1, wherein the amount of air blown is controlled according to a change in volumetric gravity.
枠の傾斜角度を制御することを特徴とする請求項1から
請求項5のいずれかに記載の比重選別機の制御方法。6. The control method for a specific gravity sorter according to claim 1, wherein an inclination angle of the sorter frame which is inclined according to a change in volumetric gravity is controlled.
水分の変化に応じて前記選別機枠の傾斜角度を制御する
ことを特徴とする請求項1から請求項6のいずれかに記
載の比重選別機の制御方法。7. The apparatus according to claim 1, wherein the water content of the object to be sorted or the material to be sorted is detected, and the inclination angle of the sorting machine frame is controlled in accordance with a change in the water content. The control method of the specific gravity sorter described above.
水分の変化に応じて被選別物の供給量又は選別物の排出
量を制御することを特徴とする請求項1から請求項7の
いずれかに記載の比重選別機の制御方法。8. The apparatus according to claim 1, wherein the water content of the object to be sorted or the material to be sorted is detected, and a supply amount of the object to be sorted or a discharge amount of the material to be sorted is controlled in accordance with a change in the water content. 7. The control method for a specific gravity sorter according to any one of 7.
水分の変化に応じて送風量を制御することを特徴とする
請求項1から請求項8のいずれかに記載の比重選別機の
制御方法。9. The specific gravity sorter according to claim 1, wherein moisture of the object to be sorted or the object to be sorted is detected, and a blowing amount is controlled according to a change in the moisture. Control method.
可能に構成した揺動選別機枠と、該揺動選別機枠の下方
から上方に通風する送風ファンと、前記選別板への被選
別物の供給量を調節する流量調節手段と、前記送風ファ
ンの風量を調節する風量調節手段と、前記揺動選別機枠
を適宜な傾斜角度に調節する角度調節手段と、前記各調
節手段を駆動する駆動装置とを設けた比重選別機におい
て、該比重選別機の被選別物供給流路又は選別物排出流
路に、被選別物又は選別物の容積重を測定可能とした流
量測定装置を設け、該流量測定装置と前記各駆動装置と
を制御装置を介して接続したことを特徴とする比重選別
機の制御装置。10. An oscillating sorting machine frame which is provided with a plurality of sorting plates inclined in a plurality of stages so as to be swingable, a blower fan which ventilates the swing sorting machine frame from below to above, and to the sorting plate. Flow rate adjusting means for adjusting the supply amount of the sorting object, air volume adjusting means for adjusting the air volume of the blower fan, angle adjusting means for adjusting the swing sorter frame to an appropriate inclination angle, and each of the adjustments In a specific gravity separator provided with a driving device for driving the means, in the specific gravity separator, a flow rate of the bulk material of the sorted material or the sorted material can be measured in the sorted material supply flow path or the sorted material discharge flow path. A control device for a specific gravity sorter, wherein a device is provided, and the flow measuring device and each of the driving devices are connected via a control device.
の被選別物供給側又は選別物排出側に設けた流路パイプ
と、該流路パイプに設けた静電容量検出器と、前記流路
パイプの上部と下部とを遮断する開閉装置と、前記流路
パイプの実重量を検出するロードセル式重量検出器と、
被選別物又は選別物の水分を検出する水分センサーとか
ら形成した請求項10記載の比重選別機の制御装置。11. A flow rate measuring device comprising: a flow path pipe provided on a supply side or a discharge side of a separation target of the specific gravity separator; a capacitance detector provided on the flow path pipe; An opening and closing device for shutting off an upper part and a lower part of a passage pipe, and a load cell type weight detector for detecting an actual weight of the passage pipe,
The control device for a specific gravity sorter according to claim 10, wherein the control device is formed of a moisture sensor that detects moisture of the sorted material or the sorted material.
及び前記ロードセル式重量検出器の検出値から被選別物
又は選別物の容積重を演算し、演算した容積重の変化量
に応じて前記流量調節手段を制御することを特徴とする
請求項11記載の比重選別機の制御装置。12. The control device calculates the bulk weight of the sorted object or the sorted material from the detection values of the capacitance detector and the load cell type weight detector, and according to the calculated amount of change in the bulk weight. The control device for a specific gravity sorter according to claim 11, wherein the control unit controls the flow rate adjusting unit.
及び前記ロードセル式重量検出器の検出値から被選別物
又は選別物の容積重を演算し、演算した容積重の変化量
に応じて前記風量調節手段を制御することを特徴とする
請求項11又は12記載の比重選別機の制御装置。13. The control device calculates the bulk weight of the sorted object or the sorted material from the detection values of the capacitance detector and the load cell type weight detector, and according to the calculated amount of change in the bulk weight. The control device for a specific gravity sorter according to claim 11 or 12, wherein the control unit controls the air volume adjusting unit.
及び前記ロードセル式重量検出器の検出値から被選別物
の容積重を演算し、演算した容積重の変化量に応じて前
記角度調節手段を制御することを特徴とする請求項1
1、12又は13のいずれかに記載の比重選別機の制御
装置。14. The control device calculates the weight of the object to be sorted from the values detected by the capacitance detector and the load cell type weight detector, and adjusts the angle in accordance with the calculated change in the weight. 2. The method according to claim 1, further comprising: controlling means.
14. The control device for a specific gravity sorter according to any one of 1, 12, and 13.
検出値から被選別物又は選別物の水分を演算し、演算し
た水分の変化量に応じて前記流量調節手段又は前記角度
調節手段を制御することを特徴とする請求項11から請
求項14のいずれかに記載の比重選別機の制御装置。15. The control device calculates the water content of the object to be sorted or the selected material from the detection value of the water sensor, and controls the flow rate adjusting means or the angle adjusting means according to the calculated amount of change in the water content. The control device for a specific gravity sorter according to any one of claims 11 to 14, wherein:
水分の変化量に応じて各調節手段をフィードフォワード
制御してなる請求項10から請求項15のいずれかに記
載の比重選別機の制御装置。16. The control of the specific gravity sorter according to claim 10, wherein the control device performs feedforward control of each adjusting means according to the detected change in the weight or the change in the water content. apparatus.
水分の変化量に応じて各調節手段をフィードバック制御
してなる請求項10から請求項15のいずれかに記載の
比重選別機の制御装置。17. The control device for a specific gravity sorter according to claim 10, wherein the control device feedback-controls each of the adjusting means in accordance with the detected change in the body weight or the change in moisture. .
に記載の比重選別機であって、該比重選別機を複数台連
座すると共に、複数台の比重選別機の適宜箇所に前記流
量測定装置を設けて、該流量測定装置の検出値に基づい
て組成比率の異なる屑米を上米、中米及び下米の3種類
に選別する比重選別システム。18. The specific gravity sorter according to claim 10, wherein a plurality of the specific gravity sorters are connected, and the flow rate measuring device is provided at an appropriate position of the plurality of specific gravity sorters. A specific gravity sorting system for sorting waste rice having different composition ratios into three types, upper rice, central rice and lower rice, based on the detection value of the flow rate measuring device.
ち、最初の比重選別機は被選別物から積極的に下米を排
出するべく選別を行い、最後の比重選別機は選別物から
積極的に上米を排出するべく選別を行う請求項18記載
の比重選別システム。19. Among the plurality of specific gravity sorters, the first specific gravity sorter positively sorts out the unpolished rice from the sorted material, and the last specific gravity sorter actively sorts the sorted material. 19. The specific gravity sorting system according to claim 18, wherein sorting is performed to discharge the upper rice.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33040996A JP3744628B2 (en) | 1996-11-25 | 1996-11-25 | Method and apparatus for controlling specific gravity sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33040996A JP3744628B2 (en) | 1996-11-25 | 1996-11-25 | Method and apparatus for controlling specific gravity sorter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10151418A true JPH10151418A (en) | 1998-06-09 |
| JP3744628B2 JP3744628B2 (en) | 2006-02-15 |
Family
ID=18232284
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33040996A Expired - Lifetime JP3744628B2 (en) | 1996-11-25 | 1996-11-25 | Method and apparatus for controlling specific gravity sorter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3744628B2 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100347798B1 (en) * | 2002-03-22 | 2002-08-07 | 주식회사 얼텍 | Complete rice sorting method by specific gravity and its device |
| CN100431719C (en) * | 2007-04-17 | 2008-11-12 | 北京厨房设备集团公司 | Plastic winnowing device |
| WO2017003242A1 (en) * | 2015-06-30 | 2017-01-05 | (주)에이치엠티 | Air vibration type specific gravity sorter |
| JP2020001026A (en) * | 2018-07-02 | 2020-01-09 | 株式会社 安西製作所 | Gravity separator and separation control method thereof |
| CN112638182A (en) * | 2018-09-12 | 2021-04-09 | 日本烟草产业株式会社 | Feeding system and feeding method for granular objects |
| CN113680667A (en) * | 2021-08-31 | 2021-11-23 | 辽宁宝来生物能源有限公司 | Foam coke removing and sorting equipment in calcined needle coke |
| CN117695973A (en) * | 2024-02-06 | 2024-03-15 | 通威微电子有限公司 | Silicon carbide powder synthesizer |
| CN118305079A (en) * | 2024-06-07 | 2024-07-09 | 四川远方云天食品科技有限公司 | Hot pot seasoning raw materials sieving mechanism |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101471170B1 (en) * | 2013-03-26 | 2014-12-11 | 주식회사 한미이엔씨 | Air classification device |
Citations (7)
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| JPS5681169A (en) * | 1979-12-06 | 1981-07-02 | Satake Eng Co Ltd | Automatic controller for cereal sorter |
| JPS57153774A (en) * | 1981-02-23 | 1982-09-22 | Buehler Ag Geb | Separator for cereal |
| JPS62118577U (en) * | 1986-01-17 | 1987-07-28 | ||
| JPH0173382U (en) * | 1987-11-05 | 1989-05-17 | ||
| JPH01147324A (en) * | 1987-12-03 | 1989-06-09 | Seirei Ind Co Ltd | Display device for operation efficiency of rice selecting and weighing machine |
| JPH0463181A (en) * | 1990-06-29 | 1992-02-28 | Iseki & Co Ltd | Controller for oscillating classifier |
| JPH0518679U (en) * | 1991-08-22 | 1993-03-09 | 株式会社タイガーカワシマ | Swing sorter with water content meter |
-
1996
- 1996-11-25 JP JP33040996A patent/JP3744628B2/en not_active Expired - Lifetime
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5681169A (en) * | 1979-12-06 | 1981-07-02 | Satake Eng Co Ltd | Automatic controller for cereal sorter |
| JPS57153774A (en) * | 1981-02-23 | 1982-09-22 | Buehler Ag Geb | Separator for cereal |
| JPS62118577U (en) * | 1986-01-17 | 1987-07-28 | ||
| JPH0173382U (en) * | 1987-11-05 | 1989-05-17 | ||
| JPH01147324A (en) * | 1987-12-03 | 1989-06-09 | Seirei Ind Co Ltd | Display device for operation efficiency of rice selecting and weighing machine |
| JPH0463181A (en) * | 1990-06-29 | 1992-02-28 | Iseki & Co Ltd | Controller for oscillating classifier |
| JPH0518679U (en) * | 1991-08-22 | 1993-03-09 | 株式会社タイガーカワシマ | Swing sorter with water content meter |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100347798B1 (en) * | 2002-03-22 | 2002-08-07 | 주식회사 얼텍 | Complete rice sorting method by specific gravity and its device |
| CN100431719C (en) * | 2007-04-17 | 2008-11-12 | 北京厨房设备集团公司 | Plastic winnowing device |
| WO2017003242A1 (en) * | 2015-06-30 | 2017-01-05 | (주)에이치엠티 | Air vibration type specific gravity sorter |
| JP2020001026A (en) * | 2018-07-02 | 2020-01-09 | 株式会社 安西製作所 | Gravity separator and separation control method thereof |
| CN112638182A (en) * | 2018-09-12 | 2021-04-09 | 日本烟草产业株式会社 | Feeding system and feeding method for granular objects |
| CN113680667A (en) * | 2021-08-31 | 2021-11-23 | 辽宁宝来生物能源有限公司 | Foam coke removing and sorting equipment in calcined needle coke |
| CN113680667B (en) * | 2021-08-31 | 2022-11-11 | 辽宁宝来生物能源有限公司 | Foam coke removing and sorting equipment in calcined needle coke |
| CN117695973A (en) * | 2024-02-06 | 2024-03-15 | 通威微电子有限公司 | Silicon carbide powder synthesizer |
| CN117695973B (en) * | 2024-02-06 | 2024-04-30 | 通威微电子有限公司 | Silicon carbide powder synthesizer |
| CN118305079A (en) * | 2024-06-07 | 2024-07-09 | 四川远方云天食品科技有限公司 | Hot pot seasoning raw materials sieving mechanism |
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| JP3744628B2 (en) | 2006-02-15 |
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