JPH10153494A - 熱電対 - Google Patents
熱電対Info
- Publication number
- JPH10153494A JPH10153494A JP8313403A JP31340396A JPH10153494A JP H10153494 A JPH10153494 A JP H10153494A JP 8313403 A JP8313403 A JP 8313403A JP 31340396 A JP31340396 A JP 31340396A JP H10153494 A JPH10153494 A JP H10153494A
- Authority
- JP
- Japan
- Prior art keywords
- dissimilar metal
- guide member
- metal conductors
- thermocouple
- protection tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 claims abstract description 72
- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000004020 conductor Substances 0.000 claims abstract description 69
- 239000010453 quartz Substances 0.000 claims abstract description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 239000012212 insulator Substances 0.000 abstract description 30
- 239000006185 dispersion Substances 0.000 abstract 2
- 230000001681 protective effect Effects 0.000 description 27
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 238000003780 insertion Methods 0.000 description 6
- 238000001514 detection method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229910001006 Constantan Inorganic materials 0.000 description 2
- LIXXICXIKUPJBX-UHFFFAOYSA-N [Pt].[Rh].[Pt] Chemical compound [Pt].[Rh].[Pt] LIXXICXIKUPJBX-UHFFFAOYSA-N 0.000 description 2
- 229910001179 chromel Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/02—Means for indicating or recording specially adapted for thermometers
- G01K1/026—Means for indicating or recording specially adapted for thermometers arrangements for monitoring a plurality of temperatures, e.g. by multiplexing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/08—Protective devices, e.g. casings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measuring Temperature Or Quantity Of Heat (AREA)
Abstract
電対を提供する点にある。 【解決手段】 石英等からなる保護管2の内部に少なく
とも一対の異種金属導線3A,3B、4A,4B、5
A,5Bを挿入してなる熱電対であって、前記異種金属
導線3A,3B、4A,4B、5A,5Bの結合部、つ
まり温接点3C,4C,5Cを保護管2内部中心に位置
させるためのガイド部材7を設けて、熱電対を構成し
た。
Description
を図る目的で使用される熱電対に関し、具体的には、石
英等からなる保護管の内部に少なくとも一対の異種金属
導線を結合してなる熱電対に関する。
た保護管内に他端部の開口から一対又は複数対の異種金
属導線を挿入して、製造することが行われている。
金−白金ロジウム、クロメル(ニッケル・クロム)−ア
ルメル(ニッケル・アルミ)、鉄−コンスタンタン(ニ
ッケル・銅)等からなり、例えばクロメル−アルメルの
場合では、温度1度当たり40μVの電圧が発生するも
のであり、異種金属導線としては非常に細いものが使用
されるものである。
挿入する前に、異種金属導線の結合部、つまり温接点を
保護管の径方向中心部に位置させた状態で、保護管内に
挿入したとしても、異種金属導線が細いものであるた
め、挿入中に異種金属導線が折れ曲がり、前記状態が崩
れやすい。このため、保護管内に挿入された後の温接点
が保護管の径方向中心部に位置していることが少ない。
見てみると、保護管内に対する温接点の位置が径方向で
一定でないことが多く、このように、保護管内に対する
温接点の位置が径方向で一定でないとすれば、特に高温
の炉内の温度を測定する場合に、保護管の表面温度の影
響を大きく受けてしまう熱電対が発生し、検出温度にバ
ラツキのある熱電対が多数発生していた。因みに、この
ような熱電対では、異種金属導線を定期的に又はバラツ
キの程度によって交換する必要性があり、その交換の度
に検出温度にバラツキが発生することもある。又、保護
管内に複数対の異種金属導線を挿入する場合には、保護
管の長手方向に配置される複数の温接点での検出精度が
異なる場合があり、改善の余地があった。
鑑み、解決しようとするところは、検出温度にバラツキ
の少ない信頼性の高い熱電対を提供する点にある。
決のために、石英等からなる保護管の内部に少なくとも
一対の異種金属導線を挿入してなる熱電対であって、前
記異種金属導線の結合部、つまり温接点を保護管内部中
心に位置させるためのガイド部材を設けて、熱電対を構
成した。従って、異種金属導線を保護管の内部に挿入す
ると、ガイド部材の案内作用により、挿入後の異種金属
導線の結合部である温接点を保護管内部中心に位置させ
ることができる。又、異種金属導線の交換時において
も、同様に交換用の新たな異種金属導線の結合部である
温接点を保護管内部中心に位置させることができる。こ
のように、温接点を保護管内部中心に位置させることに
よって、保護管の表面温度の影響を少なく抑えることが
できる。
種金属導線の温接点を前記保護管の長手方向に沿って配
置するように構成し、前記ガイド部材の外周形状を保護
管の内面形状に略等しい形状にし、このガイド部材の中
心部に前記温接点となる一対の異種金属導線を貫通させ
る一対の孔を形成し、且つ、該ガイド部材の外周縁に他
の異種金属導線を被覆した被覆部材を係止保持する切欠
きを形成するとともに、前記被覆部材をガイド部材にて
係止保持した状態において該被覆部材の一部が前記保護
管の内面に接触するように構成することによって、複数
対の異種金属導線を束ねた状態で保護管の内部に挿入す
る際に、散らばることがなく、ガイド部材により確実に
係止保持した状態で挿入することができる。しかも、複
数対の異種金属導線を保護管の内部に挿入すると、温接
点以外の他の異種金属導線を被覆した被覆部材の一部が
保護管の内面に接触することから、他の異種金属導線が
保護管の長手方向に移動することを阻止することがで
き、被覆部材の一部が保護管の内面に接触状態の他の異
種金属導線の先端の温接点の位置が移動する、あるいは
変化することが少ない。
金属導線を被覆する被覆部材を石英で形成するととも
に、これらガイド部材と被覆部材とを融着することによ
って、ガイド部材と被覆部材との間に隙間が発生するこ
とを阻止することができるとともに、同一材質であるか
ら、熱膨張率も同一であり、ガイド部材及び被覆部材の
伸縮に伴ってそれらの内部に挿入されている異種金属導
線に対して作用する伸縮力を異種金属導線のどの部位に
対しても均等にすることができる。
に基づいて説明する。図1は本発明の熱電対1を示した
ものである。この熱電対1は、透明な石英等からなる保
護管2と、この保護管2の内部に設けられた3対の異種
金属導線3A,3B、4A,4B、5A,5Bとを主要
構成部材として構成されている。図では、3対の異種金
属導線3A,3B、4A,4B、5A,5Bを示してい
るが、1対の異種金属導線、2対の異種金属導線、ある
いは4対以上の異種金属導線にも本発明は適応すること
ができる。
B、5A,5Bそれぞれは、前述のように白金−白金ロ
ジウム、クロメル(ニッケル・クロム)−アルメル(ニ
ッケル・アルミ)、鉄−コンスタンタン(ニッケル・
銅)等から構成されているが、これらのものに限定され
るものではない。
B、5A,5Bには、図1、図2及び図4に示すよう
に、一対の異種金属導線3A,3B又は4A,4B又は
5A,5Bをそれぞれ挿入して絶縁するための被覆部材
として、絶縁碍子6が設けられている。この絶縁碍子6
には、異種金属導線3A,3B又は4A,4B又は5
A,5Bを挿入することができる2つの孔が形成されて
いるが、例えば異種金属導線3A,3Bのうちの一方の
異種金属導線3Aのみを挿入する1つの孔のみを絶縁碍
子6に形成して実施してもよい。この場合、一対の異種
金属導線に対して2個の絶縁碍子6,6が必要になる。
そして、前記異種金属導線3A,3B、4A,4B、5
A,5Bの各先端の結合部、つまり温接点3C、4C、
5Cが保護管2の長手方向に沿って配置され、且つ、保
護管2の内部中心に位置するように、異種金属導線3
A,3B、4A,4B、5A,5Bを保護管2内部中心
に位置させるためのガイド部材7を設けている。前記絶
縁碍子6は、セラミックあるいは石英等の絶縁性を有す
るものであればどのようなもので製造してもよい。
及び図3(a)〜(c)に示すように、それの外周形状
が保護管2の内面形状に等しい円形に形成し、これらガ
イド部材7のうちの保護管2先端側に位置するガイド部
材7は、図2(a)及び図3(a)に示すように、中心
部に前記温接点3Cに対する異種金属導線3A,3Bを
貫通させる一対の孔7A,7Aを形成して構成され、前
記保護管2先端側に位置するガイド部材7よりも基端側
(温度測定装置等が接続される側)に位置するガイド部
材7は、図2(b)及び図3(b)に示すように、中心
部に前記温接点4Cに対する異種金属導線4A,4Bを
貫通させる一対の孔7A,7Aを形成するとともに、こ
の一対の孔7A,7Aから直径方向に設定距離外周縁側
に位置する箇所に他の異種金属導線3A,3Bを貫通さ
せる一対の孔7B,7Bを形成して構成されている。
又、最も基端側(温度測定装置等が接続される側)に位
置するガイド部材7は、図2(c)及び図3(c)に示
すように、中心部に前記温接点5Cに対する異種金属導
線4A,4Bを貫通させる一対の孔7A,7Aを形成す
るとともに、この一対の孔7A,7Aから直径方向に沿
って設定距離外周縁側に位置する2箇所にそれぞれ他の
異種金属導線3A,3B、4A,4Bを貫通させる2対
の孔7B,7B、7C,7Cを形成して構成されてい
る。このように構成することによって、全ての温接点3
C,4C,5Cを保護管内部中心に位置させることがで
きるようにしている。図2では、ガイド部材7を3種類
のもので構成したが、図3(c)で示したガイド部材7
のみの1種類を製造し、これを共通に使用すれば、製造
コスト及び在庫管理コストの低減化を図ることができる
利点がある。
5及び図6に示している。図5では、ガイド部材7の外
周縁に他の異種金属導線3A,3B、4A,4Bを係止
保持する切欠き7K,7Kを形成している。従って、ガ
イド部材7に異種金属導線3A,3B、4A,4Bの絶
縁碍子6,6を係止保持した状態で保護管2内部に挿入
することによって、異種金属導線3A,3B、4A,4
Bが散らばることがなく、熱電対1の組立て作業を容易
迅速に行うことができる。しかも、熱電対1の組立て作
業終了後は、係止保持した絶縁碍子6,6の一部が保護
管2の内面7Xに接触しているから、絶縁碍子6,6が
保護管2の長手方向に不測に移動することがなく、温接
点3C,4Cの位置が不必要に移動されることがない。
又、切欠き7K,7Kを形成することによって、ガイド
部材7を挟んで絶縁碍子6,6を分割する必要がなく、
長さの長い単一の絶縁碍子6を使用することができ、組
立て作業の容易迅速化を図ることができるだけでなく、
図1に示すような保護管2の先端部から1番目に位置す
る碍子6がその2つの切欠き7K,7K分の重量が軽く
なるとともに、保護管2の先端部から2番目に位置する
碍子6がその1つの切欠き7K分の重量が軽くなり、熱
電対1の軽量化をも図ることができる。又、図6では、
更に碍子6の軽量化を図るために大きな4つの切欠き7
Kを形成したものを示している。前記係止保持した絶縁
碍子6,6の一部が保護管2の内面7Xに線接触する、
あるいは点接触する、更には面接触する等、絶縁碍子
6,6の一部が保護管2の内面7Xに接触する範囲は、
限定されるものではない。そして、ガイド部材7に異種
金属導線3A,3B、4A,4Bの絶縁碍子6,6を係
止保持した状態で保護管2内部に挿入する際に、絶縁碍
子6,6の一部が保護管2の内面7Xに接触しないよう
に構成しておけば、挿入時の接触抵抗を無くしてスムー
ズな挿入が行えるのである。又、前記保護管2内面を研
磨して平滑面にしておけば、絶縁碍子6,6の一部が保
護管2の内面7Xに多少接触しても挿入に支障が出るこ
とを回避することができる。
ずれも石英で形成しておけば、ガイド部材7と絶縁碍子
6・・との接触部分を融着することができ、例えば図4
において右側に位置する3本の絶縁碍子6・・の左端部
それぞれと、これと接触するガイド部材7の右端部とを
融着して、ガイド部材7と3本の絶縁碍子6・・とを一
体化しておけば、ガイド部材7と絶縁碍子6・・との接
触部分に隙間が発生することを抑えることができるとと
もに、熱電対1の組立て作業を容易迅速に行うことがで
きる。尚、図4において左側に位置する2本の絶縁碍子
6・・の右端部それぞれと、ガイド部材7の左端部とを
前記同様に融着してもよいし、融着しなくてもよい。融
着していない場合の方が接点5Cを作る場合にやり易い
ためであり、ガイド部材7と絶縁碍子6・・との接触部
分の融着は、全箇所で行ってもよいし、一部の箇所での
み行ってもよい。しかも、同一材料でガイド部材7及び
絶縁碍子6・・を構成することによって、熱に対する膨
張率も同一であることから、ガイド部材7及び絶縁碍子
6・・の伸縮に伴ってそれらの内部に挿入されている異
種金属導線に対して作用する伸縮力を異種金属導線のど
の部位に対しても均等にすることができる。
ことによって、異種金属導線の温接点を保護管内部中心
に常に位置させることができるから、組み立てられたど
の熱電対を取っても検出温度にバラツキが少なく、又、
異種金属導線を交換した後の検出温度と交換前の検出温
度との間に大きな検出誤差が発生することがない。従っ
て、検出温度にバラツキが非常に少ない信頼性の高い熱
電対を提供することができる。
異種金属導線の被覆部材を係止保持させることによっ
て、異種金属導線が散らばることなく保護管内部に挿入
することができるから、熱電対の組立て作業を容易迅速
に行うことができる。しかも、熱電対の組立て作業終了
後は、係止保持した被覆部材の一部が保護管の内面に接
触しているから、被覆部材が保護管の長手方向に不測に
移動することがなく、温接点の位置が不必要に移動され
て、温度検出にバラツキが出ることを回避することがで
きる。更に、複数対の異種金属導線を配設するものにお
いては、ガイド部材に切欠きを設けることによって、熱
電対が重量増となることを抑制することができ、ガイド
部材を設ける上において熱電対の取り扱いが悪化するこ
とを回避することができる。
材を石英で形成することによって、それらを融着して一
体化することができるから、保護管内部への異種金属導
線の挿入をより一層容易に行うことができる。しかも、
同一材料でガイド部材及び被覆部材を構成することによ
って、熱に対する膨張率も同一であることから、ガイド
部材及び被覆部材の伸縮に伴ってそれらの内部に挿入さ
れている異種金属導線に対して作用する伸縮力を異種金
属導線のどの部位に対しても均等にすることができ、断
線等が少ない長寿命の異種金属導線を提供することがで
きる。
は図1におけるII−II線断面図、(c)は図1における
III −III 線断面図
斜視図、(b)は先端側から2番目に位置するガイド部
材を示す斜視図、(c)は先端側から3番目に位置する
ガイド部材を示す斜視図
断正面図
断正面図
Claims (3)
- 【請求項1】石英等からなる保護管の内部に少なくとも
一対の異種金属導線を挿入してなる熱電対であって、前
記異種金属導線の結合部、つまり温接点を保護管内部中
心に位置させるためのガイド部材を設けてなる熱電対。 - 【請求項2】前記異種金属導線を複数対設け、それら異
種金属導線の温接点を前記保護管の長手方向に沿って配
置するように構成し、前記ガイド部材の外周形状を保護
管の内面形状に略等しい形状にし、このガイド部材の中
心部に前記温接点となる一対の異種金属導線を貫通させ
る一対の孔を形成し、且つ、該ガイド部材の外周縁に他
の異種金属導線を被覆した被覆部材を係止保持する切欠
きを形成するとともに、前記被覆部材をガイド部材にて
係止保持した状態において該被覆部材の一部が前記保護
管の内面に接触するように構成してなる請求項1記載の
熱電対。 - 【請求項3】前記ガイド部材を石英で形成し、前記異種
金属導線を被覆する被覆部材を石英で形成するととも
に、これらガイド部材と被覆部材とを融着してなる請求
項1又は2記載の熱電対。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP31340396A JP3740587B2 (ja) | 1996-11-25 | 1996-11-25 | 熱電対 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP31340396A JP3740587B2 (ja) | 1996-11-25 | 1996-11-25 | 熱電対 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10153494A true JPH10153494A (ja) | 1998-06-09 |
| JP3740587B2 JP3740587B2 (ja) | 2006-02-01 |
Family
ID=18040860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP31340396A Expired - Fee Related JP3740587B2 (ja) | 1996-11-25 | 1996-11-25 | 熱電対 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3740587B2 (ja) |
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