JPH10168700A - Ground fabric for air bag, air bag and their production - Google Patents
Ground fabric for air bag, air bag and their productionInfo
- Publication number
- JPH10168700A JPH10168700A JP8326679A JP32667996A JPH10168700A JP H10168700 A JPH10168700 A JP H10168700A JP 8326679 A JP8326679 A JP 8326679A JP 32667996 A JP32667996 A JP 32667996A JP H10168700 A JPH10168700 A JP H10168700A
- Authority
- JP
- Japan
- Prior art keywords
- airbag
- fabric
- air
- base fabric
- woven fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Air Bags (AREA)
- Woven Fabrics (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、車両衝突時に乗員
の衝撃を吸収し、その保護を図るエアバッグに関するも
のであり、さらに詳しくは、軽量で機械的特性に優れ、
かつ低通気性を有するエアバッグ用基布およびエアバッ
グとその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an airbag for absorbing and protecting an occupant's impact at the time of a vehicle collision, and more particularly, to an airbag which is lightweight and has excellent mechanical properties.
The present invention relates to a base fabric for an airbag having low air permeability, an airbag, and a method of manufacturing the same.
【0002】[0002]
【従来の技術】従来、エアバッグには300〜1000
デニールのナイロン66またはナイロン6フィラメント
糸を用いた平織物に、耐熱性、難燃性、空気遮断性など
の向上のため、クロロプレン、クロルスルホン化オレフ
ィン、シリコーンなどの合成ゴムなどのエラストマー樹
脂を塗布、積層した基布を裁断し、袋体に縫製して作ら
れていた。2. Description of the Related Art Conventionally, 300 to 1000 airbags have been used.
An elastomer resin such as synthetic rubber such as chloroprene, chlorosulfonated olefin, or silicone is applied to a plain fabric using denier nylon 66 or nylon 6 filament yarn to improve heat resistance, flame retardancy, air barrier properties, etc. Then, the laminated base cloth was cut and sewn into a bag.
【0003】しかしながら、これらのエラストマー樹脂
を基布の片面に塗布、積層する際、一般に、ナイフコー
ト、ロールコート、リバースコートなどによるコーティ
ング方式が採用されているが、フィラメント織物で構成
されるエアバッグ基布に対しては、通常、クロロプレン
エラストマー樹脂の場合では、基布表面に90〜120
g/m2 塗布されており、厚みが厚くなり、収納性の面
においても、パッケージボリュームが大きくなる問題が
あった。また、クロロプレンエラストマー樹脂に比べ、
より耐熱性、耐寒性の優れたシリコーンエラストマー樹
脂の場合では、塗布量が40〜60g/m2 で、軽量化
しつつ、収納性の面でもかなり向上したが、まだ十分と
は言えず、またエラストマーの塗布、積層は工程がまだ
まだ煩雑で生産性の面に問題があった。[0003] However, when these elastomer resins are applied and laminated on one side of a base cloth, a coating method such as knife coating, roll coating, and reverse coating is generally employed. In the case of chloroprene elastomer resin, 90 to 120
g / m 2 is applied, the thickness is increased, and there is a problem in that the package volume is increased also in terms of storability. Also, compared to chloroprene elastomer resin,
In the case of a silicone elastomer resin having better heat resistance and cold resistance, the coating amount was 40 to 60 g / m 2 , and although the weight was reduced, the storage property was considerably improved, but it was not sufficient yet. The steps of coating and laminating are still complicated, and there is a problem in productivity.
【0004】一方、エアバッグ用基布においては、低価
格化ならびにモジュールカバーの縮小化のため、エアバ
ッグ用基布の収納性向上が強く要望されおり、ノンコー
ト基布を使用したエアバッグが注目されてきた。その対
応技術として、ナイロン66、ナイロン6などのポリア
ミド系繊維織物およびポリエステル系繊維織物から構成
される高密度ノンコートエアバッグの検討が進められて
いる。例えば、特開平4−2835号公報は、コーティ
ングをされていない低通気性の織布を提案しているが、
原糸、特にポリマーについての特定の開示はない。また
好適な素材としてポリエステルが記載され、さらに低通
気性を付与するためにカレンダー加工の採用が開示され
ている。この提案により得られるエアバッグ用基布は、
低通気性はかなり改善されるが、エアバッグとしての機
械的特性、すなわち引裂強力がやや低く、またポリアミ
ドに比べ伸度が低いため、顔面接触時の衝撃緩和の面に
おいても十分とは言え難く、満足したエアバッグ用基布
が得られていないのが実状である。また製造工程の面に
おいても、工程が煩雑で製造コストも高くなり生産性の
面にも問題がある。[0004] On the other hand, in airbag fabrics, there has been a strong demand for improved airbag fabric storage in order to reduce costs and reduce the size of module covers, and airbags using non-coated fabrics have attracted attention. It has been. As a corresponding technology, a high-density non-coated airbag composed of a polyamide fiber fabric such as nylon 66 or nylon 6 and a polyester fiber fabric has been studied. For example, Japanese Unexamined Patent Publication No. Hei 4-2835 proposes a low-permeability woven fabric that is not coated,
There is no specific disclosure about the yarn, especially the polymer. In addition, polyester is described as a preferable material, and the use of calendering to impart low air permeability is disclosed. The airbag fabric obtained by this proposal is
Although the low air permeability is considerably improved, the mechanical properties of the airbag, that is, the tear strength is slightly lower, and the elongation is lower than that of polyamide, so it is difficult to say that it is enough to reduce the impact at the time of face contact. In fact, no satisfactory airbag base fabric has been obtained. In addition, the manufacturing process is complicated, the manufacturing cost is increased, and there is a problem in productivity.
【0005】[0005]
【発明が解決しようとする課題】本発明は、かかる従来
のエアバッグの欠点に鑑み、難燃性を保持しつつ、優れ
た機械的特性を有し、軽量でかつ通気性の低い安価なエ
アバッグ用基布およびエアバッグとその製造方法を提供
せんとするものである。SUMMARY OF THE INVENTION In view of the drawbacks of the conventional airbags, the present invention is an inexpensive airbag having excellent mechanical properties while maintaining flame retardancy, light weight and low air permeability. It is an object of the present invention to provide a base fabric for a bag, an airbag, and a method of manufacturing the same.
【0006】[0006]
【課題を解決するための手段】本発明は、かかる課題を
解決するために、次のような手段を採用する。すなわ
ち、本発明のエアバッグ用基布は、相対粘度が2.7〜
4.7で、アミノ末端基を2〜7.5(×10-5mol
/g)含有するポリアミド系繊維の、単糸繊度が2〜8
デニールで、総繊度が100〜600デニールで、フィ
ラメント数が30〜300本で、引張強力が5.5g/
d以上で、破断伸度が13%以上で、150℃乾熱収縮
率が1.5〜5%で、沸騰水中収縮率が3.5〜10%
であるフィラメント糸から構成された織物であって、か
つ、該織物の通気度が、流体(空気)を0.2kg/cm2
の圧力に調整して流し、その時通過する空気流量を測定
した時に、40cc/cm2 /sec 以下であることを特徴と
するものである。The present invention employs the following means in order to solve the above problems. That is, the airbag fabric of the present invention has a relative viscosity of 2.7 to 2.7.
At 4.7, the amino terminal group is 2 to 7.5 (× 10 −5 mol
/ G) The polyamide fiber contained has a single yarn fineness of 2 to 8
In denier, the total fineness is 100 to 600 denier, the number of filaments is 30 to 300, and the tensile strength is 5.5 g /
d or more, elongation at break is 13% or more, dry heat shrinkage at 150 ° C. is 1.5 to 5%, and shrinkage in boiling water is 3.5 to 10%.
And the air permeability of the woven fabric is 0.2 kg / cm 2 of fluid (air).
The flow rate is adjusted to a pressure of 40 cc / cm 2 / sec or less when the flow rate of the air passing therethrough is measured.
【0007】また、本発明のエアバッグは、かかるエア
バッグ用基布を用いて構成されていることを特徴とする
ものであり、また、さらに本発明のエアバッグの製造方
法は、相対粘度が2.7〜4.7で、アミノ末端基を2
〜7.5(×10-5mol/g)含有するポリアミド系
繊維の、単糸繊度が2〜8デニールで、総繊度が100
〜600デニールで、フィラメント数が30〜300本
で、引張強力が5.5g/d以上で、破断伸度が13%
以上で、150℃乾熱収縮率が1.5〜5%で、沸騰水
中収縮率が3.5〜10%であるフィラメント糸を用い
て織機で製織した生機を袋体に縫製することを特徴とす
るものである。[0007] The airbag of the present invention is characterized in that it is constructed by using such a base fabric for an airbag. Further, the method of manufacturing an airbag of the present invention has a relative viscosity. 2.7-4.7, with 2 amino terminal groups
Single fiber fineness is 2 to 8 denier and the total fineness is 100% of the polyamide fiber containing 〜7.5 (× 10 −5 mol / g).
-600 denier, 30-300 filaments, tensile strength of 5.5 g / d or more, elongation at break of 13%
As described above, a greige machine woven with a loom using a filament yarn having a 150 ° C dry heat shrinkage of 1.5 to 5% and a boiling water shrinkage of 3.5 to 10% is sewn to a bag body. It is assumed that.
【0008】[0008]
【発明の実施の形態】本発明は、コーティングやカレン
ダー加工、さらにはヒートセットも施さずに優れた機械
的特性および低通気性を有するエアバッグ用基布を提供
することについて、鋭意検討したところ、相対粘度が
2.7〜4.7で、アミノ末端基を2.0〜7.5×1
0-5mol/g含有したポリアミド系繊維を用い、単糸
繊度が2〜8デニール、総繊度が100〜600デニー
ル、フィラメント数が30〜300本、引張強力が5.
5g/d以上、破断伸度が13%以上、150℃乾熱収
縮率が1.5〜5.0%、沸騰水中収縮率が3.5〜1
0%のフィラメント糸から構成された高密度な織物が、
難燃性を保持しつつ、優れた機械的特性を有し、軽量で
かつ通気性の低いエアバッグを提供することができるこ
とを究明したものである。DETAILED DESCRIPTION OF THE INVENTION The present invention has been studied diligently to provide a base fabric for an airbag having excellent mechanical properties and low air permeability without coating, calendering, or heat setting. Having a relative viscosity of 2.7 to 4.7 and an amino terminal group of 2.0 to 7.5 × 1
A polyamide fiber containing 0 -5 mol / g is used, the single fiber fineness is 2 to 8 denier, the total fineness is 100 to 600 denier, the number of filaments is 30 to 300, and the tensile strength is 5.
5 g / d or more, elongation at break of 13% or more, 150 ° C. dry heat shrinkage of 1.5 to 5.0%, boiling water shrinkage of 3.5 to 1
High density woven fabric composed of 0% filament yarn,
It has been found that it is possible to provide an airbag that has excellent mechanical properties while maintaining flame retardancy, is lightweight, and has low air permeability.
【0009】本発明におけるポリアミド系繊維は、ナイ
ロン6・6、ナイロン6、ナイロン12、ナイロン4・
6、およびナイロン6とナイロン6・6の共重合体、ナ
イロンにポリアルキレングリコール、ジカルボン酸やア
ミンなどを共重合したポリアミド系繊維を言うが、これ
らの中でも特にナイロン6・6からなるポリアミド系繊
維が好ましい。なお、かかる繊維には、原糸の製造工程
や加工工程での生産性あるいは特性改善のために通常使
用される各種添加剤を含んでいても良い。例えば熱安定
剤、酸化防止剤、光安定剤、平滑剤、帯電防止剤、可塑
剤、増粘剤、顔料、難燃剤などを含有せしめることがで
きる。また本発明を達成するためには、かかる延伸糸の
相対粘度が2.7〜4.7、アミノ末端基を2.0〜
7.5×10-5mol/g含有していることが必須であ
る。相対粘度が2.7以下では、高強度糸が得られず、
エアバッグ用原糸として十分な強伸度特性が得られな
い。また相対粘度が4.7以上では、溶融粘度が高く、
安定な吐出条件が得られず、弱糸および細糸が発生す
る。したがって、原糸強度や伸度は低下し、毛羽も多発
する。なお、ここで言う相対粘度とは、試料2.5gを
濃硫酸(98%)25ccに溶解し、恒温槽(25℃)の
一定温度下においてオストワルド粘度計を用いて測定し
求めたものである。The polyamide fibers used in the present invention are nylon 6.6, nylon 6, nylon 12, nylon 4
6, and a polyamide fiber obtained by copolymerizing nylon 6 with nylon 6.6, a copolymer of nylon with a polyalkylene glycol, a dicarboxylic acid, an amine or the like. Among these, a polyamide fiber composed of nylon 6.6 is particularly preferred. Is preferred. In addition, such a fiber may contain various additives that are usually used for improving productivity or characteristics in a production process or a processing process of a raw yarn. For example, a heat stabilizer, an antioxidant, a light stabilizer, a leveling agent, an antistatic agent, a plasticizer, a thickener, a pigment, a flame retardant and the like can be contained. In order to achieve the present invention, the drawn yarn has a relative viscosity of 2.7 to 4.7 and an amino terminal group of 2.0 to 4.7.
It is essential to contain 7.5 × 10 −5 mol / g. If the relative viscosity is less than 2.7, a high strength yarn cannot be obtained,
Sufficient elongation characteristics cannot be obtained as a raw yarn for airbags. When the relative viscosity is 4.7 or more, the melt viscosity is high,
Stable discharge conditions cannot be obtained, and weak and fine yarns are generated. Therefore, the yarn strength and elongation are reduced, and fluff is frequently generated. The relative viscosity referred to herein is a value obtained by dissolving 2.5 g of a sample in 25 cc of concentrated sulfuric acid (98%) and measuring the same using an Ostwald viscometer at a constant temperature in a constant temperature bath (25 ° C.). .
【0010】また、アミノ末端基量が2.0×10-5m
ol/g以下では、重合速度が著しく低下し、ポリマー
重合コストが高くなる。また紡糸過程で溶融粘度が高い
ため、安定な吐出条件が得られず、弱糸および細糸が発
生しやすい。上記アミノ末端基量では一般的に高重合度
ポリマーであり、延伸過程で著しく高い張力となるた
め、擦過による糸切れを生じやすく、均一な原糸強伸度
特性を付与することが難しい。また、操業面において
は、原糸や織物の毛羽品位を損ない、著しく収率が低下
する。一方、7.5×10-5mol/g以上では、溶融
重合および溶融紡糸過程でゲル化反応を生じやすく、紡
糸機内で生成したゲルは、瀘過フィルターでは除去され
ず、吐出糸中に節(欠陥)として取り込まれ延伸過程で
糸切れの原因となり、著しく、原糸強伸度特性を損な
う。また操業面においても原糸や織物の毛羽品位を損な
い、著しく収率が低下する。The amino terminal group content is 2.0 × 10 −5 m
When the amount is less than ol / g, the polymerization rate is remarkably reduced, and the polymer polymerization cost is increased. Further, since the melt viscosity is high in the spinning process, stable discharge conditions cannot be obtained, and weak yarns and fine yarns are easily generated. With the above-mentioned amino terminal group content, the polymer is generally a polymer having a high degree of polymerization and has a remarkably high tension in the drawing process, so that it is easy to cause thread breakage due to abrasion, and it is difficult to impart uniform raw yarn high elongation characteristics. In addition, in terms of operation, the fluff quality of the original yarn or woven fabric is impaired, and the yield is significantly reduced. On the other hand, at 7.5 × 10 −5 mol / g or more, a gelation reaction is apt to occur in the melt polymerization and melt spinning processes, and the gel formed in the spinning machine is not removed by the filtration filter, and the gel formed in the discharged yarn is not removed. They are taken in as (defects) and cause yarn breakage during the drawing process, which significantly impairs the original yarn strength and elongation characteristics. Also, in the operation aspect, the fluff quality of the original yarn or the fabric is impaired, and the yield is remarkably reduced.
【0011】一方、本発明で言う糸条を構成する単糸繊
度、総繊度、フィラメント数は、エアバッグとしての機
械的特性ならびに収納性の面に大きく影響するため、単
糸繊度は2〜8デニール、好ましくは5〜7デニール、
総繊度は100〜600デニール、好ましくは200〜
450デニール、フィラメント数は30〜300本、好
ましくは50〜150本である。単糸繊度、総繊度が細
すぎるとエアバッグとしての強力が低下し、反面、必要
以上に太いと嵩高な織物になり収納性に劣る。単糸繊
度、総繊度、フィラメント数については、上記の各範囲
内で適宜組合せると良い。On the other hand, the fineness of the single yarn, the total fineness, and the number of filaments constituting the yarn in the present invention greatly affect the mechanical properties and the storability of the airbag. Denier, preferably 5-7 denier,
Total fineness is 100-600 denier, preferably 200-
450 denier, the number of filaments is 30 to 300, preferably 50 to 150. If the single-filament fineness or the total fineness is too small, the strength as an airbag is reduced. On the other hand, if it is too thick, the fabric becomes bulky and the storage property is poor. The single yarn fineness, the total fineness, and the number of filaments may be appropriately combined within the above ranges.
【0012】また本発明を達成するには織物を構成する
フィラメント糸は、引張強力は5.5g/d以上、破断
伸度が13%以上、150℃乾熱収縮率が1.5〜5.
0%、沸騰水中収縮率が3.5〜10%であることが必
要である。なお、ここで言うフィラメント糸の特性は、
織物を構成したフィラメント糸(分解糸)の特性を表わ
す。なお、引張強力は5.5g/d以上、好ましくは
6.5g/d以上であり、5.5g/d以下ではエアバ
ッグとしての強力特性が劣る。また破断伸度が13%以
下では織物は粗硬になり、また150℃乾熱収縮率が
5.0%以上、沸騰水中収縮率が10%以上では織物の
形態安定性が劣り、耐環境性すなわち耐熱性、耐湿性な
どの面で好ましくない。反面、150℃乾熱収縮率が
1.5%以下、沸騰水中収縮率が3.5%以下では延伸
過程で糸切れの原因となり、原糸強伸度特性を損なう。
また操業面においても原糸や織物の毛羽品位を損ない、
収率が低下する。一方、マルチフィラメント糸から構成
される織物組織としては、平織、綾織、朱子織およびこ
れらの変化織、多軸織などの織物が使用されるが、これ
らの中でも、特に機械的特性に優れ、また地薄な面から
平織物が好ましい。To achieve the present invention, the filament yarn constituting the woven fabric has a tensile strength of 5.5 g / d or more, an elongation at break of 13% or more, and a dry heat shrinkage at 150 ° C. of 1.5 to 5.
It is necessary that the shrinkage in boiling water be 0% and 3.5 to 10%. The characteristics of the filament yarn referred to here are:
It shows the characteristics of the filament yarn (decomposition yarn) constituting the woven fabric. The tensile strength is 5.5 g / d or more, preferably 6.5 g / d or more. If the tensile strength is 5.5 g / d or less, the strength properties as an airbag are inferior. When the elongation at break is 13% or less, the fabric becomes coarse and hard, and when the dry heat shrinkage at 150 ° C is 5.0% or more, and when the shrinkage in boiling water is 10% or more, the woven fabric has poor form stability and environmental resistance. That is, it is not preferable in terms of heat resistance and moisture resistance. On the other hand, when the dry heat shrinkage at 150 ° C. is 1.5% or less and the shrinkage in boiling water is 3.5% or less, yarn breakage occurs during the drawing process, and the original yarn strong elongation characteristics are impaired.
In addition, the operation also impairs the fluff quality of yarns and fabrics,
The yield decreases. On the other hand, as a woven structure composed of multifilament yarns, plain weave, twill weave, satin weave and varieties thereof, woven fabrics such as multiaxial weave are used. Among them, particularly excellent mechanical properties, Plain fabrics are preferred from the standpoint of the ground.
【0013】また本発明を達成するには、上記フィラメ
ント糸から構成された織物の通気度が、流体(空気)を
0.2kg/cm2 の圧力に調整して流し、その時通過す
る空気流量を測定した時に、40cc/cm2 /sec 以下、
好ましくは30cc/cm2 /sec 以下であることが必要で
ある。40cc/cm2 /sec 以上では、エアバッグの最も
必要な特性であるガス遮断性が不充分になり好ましくは
ない。また、エアバッグとしての必要な機械的特性なら
びに燃焼性、収納性、低通気性などの面から、上記フィ
ラメント糸条から構成された織物が次の要件を同時に満
足することにより、さらに効果が発揮される。In order to achieve the present invention, the air permeability of the woven fabric composed of the filament yarn is adjusted so that the fluid (air) flows at a pressure of 0.2 kg / cm 2 , and the flow rate of the air passing therethrough is reduced. When measured, 40 cc / cm 2 / sec or less,
Preferably, it is required to be 30 cc / cm 2 / sec or less. If it is more than 40 cc / cm 2 / sec, the gas barrier property, which is the most necessary property of the airbag, becomes insufficient, which is not preferable. In addition, in terms of the necessary mechanical properties as an airbag and the flammability, storability, low air permeability, and the like, the woven fabric composed of the filament yarn satisfies the following requirements at the same time. Is done.
【0014】 (a) 目付W(g/m2 ) W≦250 (b) 厚さTh(mm) Th≦0.35 (c) 織密度D(本/in) 40≦D≦80 (d) 引張強力S(N/cm) S≧500 (e) 破断伸度E(%) E≧15 (f) 引裂強力Te(N) Te≧100 (g) カバーファクターK 1800≦K≦2500 (h) 油分Y(%) Y≦0.2 (i) クリンプ率C(%)経糸と緯糸の平均 C≦10 ここで、カバーファクターとは経糸総繊度をD1 (デニ
ール)、経糸密度をN1(本/インチ)とし、緯糸総繊
度をD2 (デニール)、緯糸密度をN2 (本/インチ)
とすると(D1 )1/2 ×N1 +(D2 )1/2 ×N2 で表
され、低通気性の面から、2000〜2500が好まし
い。また、織機としては、ウォータージェットルーム、
エアージェットルーム、レピア織機を適宜使用すること
ができる。また、クリンプ率とは織物分解糸のクリンプ
率を表わす。すなわち、織物を構成している所定の糸長
さをL1 、その織物の分解糸に0.1g/デニールの荷
重をかけた時の糸長さをL2 とすると(L2 −L1 )/
L1 で表わされる。好ましくはクリンプ率が経糸と緯糸
の平均で10%以下、さらに好ましくは緯糸クリンプ率
/経糸クリンプ率の比が0.4〜0.7、特に好ましく
は、経糸が7〜15%、かつ緯糸が2〜8%である。ま
た油分としては、燃焼性の面から好ましくは0.2%以
下、さらに好ましくは0.04%以下である。なお、か
かる織物を用いたエアバッグ用基布は、運転席用エアバ
ッグ、助手席用エアバッグ、後部座席用エアバッグ、側
面用エアバッグなどに適宜使用することができる。(A) Weight W (g / m 2 ) W ≦ 250 (b) Thickness Th (mm) Th ≦ 0.35 (c) Weave density D (book / in) 40 ≦ D ≦ 80 (d) Tensile strength S (N / cm) S ≧ 500 (e) Elongation at break E (%) E ≧ 15 (f) Tear strength Te (N) Te ≧ 100 (g) Cover factor K 1800 ≦ K ≦ 2500 (h) Oil Y (%) Y ≦ 0.2 (i) Crimp rate C (%) Average of warp and weft C ≦ 10 Here, the cover factor is D1 (denier) for the warp total fineness and N1 (density / warp) for the warp density. Inches), the total weft fineness is D2 (denier), and the weft density is N2 (lines / inch).
Then, (D1) 1 / 2.times.N1 + (D2) 1 / 2.times.N2, and preferably 2000 to 2500 from the viewpoint of low air permeability. In addition, as a loom, a water jet loom,
An air jet loom and a rapier loom can be used as appropriate. In addition, the crimp ratio indicates the crimp ratio of the woven fabric decomposed yarn. That is, assuming that a predetermined yarn length constituting the woven fabric is L 1 and a yarn length when a load of 0.1 g / denier is applied to the decomposed yarn of the woven fabric is L 2 (L 2 −L 1 ). /
Represented by L 1. Preferably, the crimp rate is 10% or less on average between the warp and the weft, more preferably the ratio of the weft crimp rate / the warp crimp rate is 0.4 to 0.7, particularly preferably, the warp is 7 to 15% and the weft is 2 to 8%. The oil content is preferably 0.2% or less, more preferably 0.04% or less from the viewpoint of combustibility. The airbag base fabric using such a woven fabric can be appropriately used for a driver's seat airbag, a passenger seat airbag, a rear seat airbag, a side airbag, and the like.
【0015】また本発明におけるエアバッグは通常ノン
コート基布に対してよく行われるヒートセットを施さず
に、製織後袋体縫製する、あるいは製織後精練/乾燥し
た基布を袋体縫製するのが良い。ヒートセットを施すと
織物を構成する糸条が収束されて織物に隙間が生ずるた
めに低通気性の面で好ましくなく、また織物構造の自由
度が減少するために引裂強力が低下する。また、ヒート
セットを施さないことから、製造工程が簡略化されるの
で製造コストが安くなるというメリットもある。また精
練/乾燥は精練剤を含む20〜100℃の温水浴中に浸
漬し、マングルで絞り、80〜150℃で乾燥するのが
良い。In the airbag of the present invention, the bag is sewn after weaving or the scoured / dried base fabric is sewn after weaving without heat-setting which is often performed on non-coated base fabrics. good. When heat setting is performed, the yarns constituting the fabric are converged to form gaps in the fabric, which is not preferable in terms of low air permeability, and the degree of freedom in the structure of the fabric is reduced, so that the tear strength is reduced. Further, since no heat setting is performed, there is an advantage that the manufacturing process is simplified and the manufacturing cost is reduced. For scouring / drying, it is preferable to immerse in a warm water bath containing a scouring agent at 20 to 100 ° C, squeeze with a mangle, and dry at 80 to 150 ° C.
【0016】また、上記エアバッグにおいては、インフ
レータ取り付け口やベントホール部分などに用いられる
補強布またはバッグ展開形状を規制する部材が、該エア
バッグ用基布と同一基布であることが縫製性の面から有
利であり好ましい。またエアバッグの縫製にあたって
は、打抜きまたは溶断によって形成された1枚もしくは
複数枚のかかるエアバッグ用基布を用い、その周縁部を
縫製することが好ましく、さらには周縁部の縫製が、一
重または二重の合せ縫製のみで構成されたエアバッグが
好ましい。In the above airbag, it is preferable that the reinforcing cloth used for the inflator mounting opening and the vent hole portion or the member that regulates the bag deployment shape is the same as the airbag base cloth. This is advantageous and preferable from the viewpoint of. Further, when sewing the airbag, it is preferable to sew one or more such airbag base fabrics formed by punching or fusing, and sew the periphery thereof. An airbag composed of only double seams is preferred.
【0017】本発明のエアバッグ用基布の特徴は、難燃
性を損なわず、優れた機械的特性を有し、かつ通気度を
エアバッグに好適な範囲に低下せしめることができると
いう点にある。すなわち、本発明で得られる基布は、コ
ーティング加工およびカレンダー加工、さらにはヒート
セットも施さずにして、難燃性を維持し、かつ軽量で機
械的特性および低通気性に優れたものを提供することが
できる。The features of the airbag fabric of the present invention are that it does not impair the flame retardancy, has excellent mechanical properties, and can reduce the air permeability to a range suitable for an airbag. is there. In other words, the base fabric obtained by the present invention provides a material that maintains flame retardancy, is lightweight, and has excellent mechanical properties and low air permeability without being subjected to coating and calendering and further heat setting. can do.
【0018】[0018]
【実施例】次に実施例により、本発明をさらに詳しく説
明する。Next, the present invention will be described in more detail by way of examples.
【0019】なお、実施例中のエアバッグ用基布の特性
は下記の方法によりを測定した。The characteristics of the airbag fabric in the examples were measured by the following methods.
【0020】 引張強力 :JIS L1096(ストリップ法)に
より求めた。 破断伸度 :JIS L1096(ストリップ法)に
より求めた。Tensile strength: determined according to JIS L1096 (strip method). Elongation at break: determined by JIS L1096 (strip method).
【0021】 引裂強力 :JIS L1096(シングルタング
法)により求めた。 乾熱収縮率 :150℃で30分間処理した後、収縮率
(%) を求めた。Tear strength: Determined according to JIS L1096 (single tongue method). Dry heat shrinkage: Shrinkage after treatment at 150 ° C for 30 minutes
(%).
【0022】 沸騰収縮率 :98℃で30分間処理した後、収縮率
(%) を求めた 通気度 :層流管式通気度測定機を用い、流体(空
気)を0.2kg/cm2の圧力に調整して流し、その時通
過する空気流量(cc/cm2 /sec)を測定した。Boiling shrinkage: Shrinkage after treatment at 98 ° C. for 30 minutes
Air permeability: The fluid (air) was adjusted to a pressure of 0.2 kg / cm 2 and flowed using a laminar flow tube air permeability meter, and the air flow rate (cc / cm 2 / sec).
【0023】 難燃性 :FMVSS−302法(水平法)に基づい
て、燃焼速度(mm/min)を求めた。Flame retardancy: The burning rate (mm / min) was determined based on the FMVSS-302 method (horizontal method).
【0024】 膨脹展開特性:電気着火式インフレータにて膨脹展開特
性をシリコーンゴムコート品と相対比較した。Expansion and expansion characteristics: The expansion and expansion characteristics of an electric ignition type inflator were compared with those of a silicone rubber coated product.
【0025】実施例1 相対粘度3.65、アミノ末端基3.80×10-5mo
l/gを含有した延伸糸からなるナイロン6・6繊維
で、総繊度420デニール、フィラメント数72本のフ
ィラメント糸を用い、ウォータージェットルームにて経
糸と緯糸の織密度がともに53本/インチの平織物を織
り、60℃で乾燥させ、エアバッグ用基布を得た。この
エアバッグ用基布を構成するフィラメント糸(分解糸)
の引張強力は7.3g/d、破断伸度16.3%、15
0℃乾熱収縮率が経糸1.6%、緯糸2.2%、沸騰水
中収縮率が経糸5.1%、緯糸5.7%であった。また
エアバッグ用基布の通気度は0.2kg/cm2 の圧力下で
20.2cc/cm2 /sec であった。しかる後、該エアバ
ッグ用基布から直径725mmの円状布帛2枚を打抜き法
にて裁断し、一方の円状布帛の中央に同一布帛からなる
直径200mmの円状補強布を3枚積層して、直径110
mm、145mm、175mmの円周上を上下糸ともナイロン
6・6繊維の420D/1×3から構成される縫糸で本
縫いによるミシン縫製し、直径90mmの孔を設け、イン
フレータ取付け口とした。さらに中心部よりバイアス方
向に255mmの位置に相反して同一布帛からなる直径7
5mmの円状補強布を一枚当て直径50mm、60mmの線上
を上下糸ともナイロン6・6繊維の420D/1×3か
ら構成される縫糸で本縫いによるミシン縫製し、直径4
0mmの孔を設けたベントホールを2カ所設置した。次い
で、本円状布帛の補強布帛側を外にし、他方の円状布帛
と経軸を45度ずらして重ね合わせ、直径700mm、7
10mmの円周状を上下糸ともナイロン6・6繊維の12
60D/1から構成される縫糸で二重環縫いによるミシ
ン縫製した後、袋体を裏返し、図1に示した60L容量
の運転席用エアバッグを作製した。Example 1 Relative viscosity 3.65, amino terminal group 3.80 × 10 -5 mo
1 / g of drawn yarn containing nylon 6.6 fibers, a total fineness of 420 deniers, a filament yarn of 72 filaments, and a weaving density of both warp and weft of 53 / inch in a water jet loom. The plain fabric was woven and dried at 60 ° C. to obtain a base fabric for an airbag. Filament yarn (decomposition yarn) constituting this airbag base fabric
Has a tensile strength of 7.3 g / d, an elongation at break of 16.3% and 15
The dry heat shrinkage at 0 ° C. was 1.6% for the warp and 2.2% for the weft, and the shrinkage in boiling water was 5.1% for the warp and 5.7% for the weft. The air permeability of the base fabric for an air bag was 20.2cc / cm 2 / sec under a pressure of 0.2 kg / cm 2. Thereafter, two circular cloths having a diameter of 725 mm are cut from the airbag base cloth by a punching method, and three circular reinforcing cloths each having a diameter of 200 mm made of the same cloth are laminated at the center of one circular cloth. And diameter 110
The sewing machine was sewn on the circumference of mm, 145 mm, and 175 mm with a sewing thread composed of 420D / 1 × 3 of nylon 6.6 fibers for both upper and lower threads, and a hole having a diameter of 90 mm was provided to serve as an inflator mounting opening. Further, at a position of 255 mm in the bias direction from the center, a diameter of 7 made of the same fabric is used.
A single 5 mm circular reinforcing cloth is applied to the sewing machine and the upper and lower threads are sewn with a sewing thread composed of 420D / 1 × 3 of nylon 6.6 fiber on the line of 50 mm and 60 mm in diameter, and the sewing machine is sewn with a lockstitch.
Two vent holes with 0 mm holes were installed. Next, the reinforcing fabric side of the present circular fabric was turned outside, and the other circular fabric was superimposed on the other circular fabric by shifting its longitudinal axis by 45 degrees.
12mm of nylon 6.6 fiber for both 10mm circumference
After the sewing machine was sewn by double chain stitching with a sewing thread composed of 60D / 1, the bag body was turned over, and the 60 L capacity driver airbag shown in FIG. 1 was produced.
【0026】このようにして得られたエアバッグ用基布
およびエアバッグの特性を評価し表1に示した。表1か
ら明らかなように、実施例のエアバッグは、エアバッグ
に必要な機械的特性ならびに膨脹展開特性を有してい
た。The properties of the airbag fabric and the airbag thus obtained were evaluated and the results are shown in Table 1. As is clear from Table 1, the airbags of the examples had the mechanical properties required for the airbags as well as the inflating and deploying properties.
【0027】比較例1,2 相対粘度5.15、アミノ末端基2.55×10-5mo
l/gを含有した延伸糸からなるナイロン6・6繊維
[比較例1]および相対粘度2.80、アミノ末端基
8.30×10-5mol/gを含有した延伸糸からなる
ナイロン6・6繊維[比較例2]で総繊度420デニー
ル、フィラメント数72本のフィラメント糸を用い、ウ
ォータージェットルームにて経糸と緯糸の織密度がとも
に53本/インチの平織物を織り、60℃で乾燥させ、
エアバッグ用基布を得た。Comparative Examples 1 and 2 Relative viscosity: 5.15, amino terminal group: 2.55 × 10 −5 mo
Nylon 6.6 fiber consisting of a drawn yarn containing 1 / g [Comparative Example 1] and nylon 6.6 fiber consisting of a drawn yarn containing a relative viscosity of 2.80 and an amino terminal group of 8.30 × 10 −5 mol / g Using a 6-filament [Comparative Example 2] filament yarn having a total fineness of 420 denier and a filament count of 72, weave a plain woven fabric having a warp and weft density of 53 / inch in a water jet loom and drying at 60 ° C. Let
An airbag base fabric was obtained.
【0028】このようにして得られたエアバッグ用基布
の特性を実施例1と同様に評価し表1に示した。The properties of the airbag fabric thus obtained were evaluated in the same manner as in Example 1, and are shown in Table 1.
【0029】表1から明らかなように、比較例1,2の
エアバッグは、原糸強度が低く、また毛羽により製織性
が劣り、さらに織物での均一な強伸度特性が得られず、
エアバッグ用基布として十分な基布が得られなかった。As is evident from Table 1, the airbags of Comparative Examples 1 and 2 have low original yarn strength, poor weaving properties due to fluff, and are unable to obtain uniform strength and elongation characteristics in a woven fabric.
A sufficient base fabric was not obtained as a base fabric for an airbag.
【0030】比較例3 実施例1と同一のナイロン6・6繊維からなるフィラメ
ント糸を用い、ウォータージェットルームにて経糸と緯
糸の織密度がともに53本/インチの平織物を得た。次
いで、該織物をアルキルベンゼンスルホン酸ソーダ0.
5g/lおよびソーダ灰0.5g/lを含んだ80℃温
水浴中に3分間浸漬した後、130℃で3分間乾燥さ
せ、次いで180℃で1分間熱ヒートセットし、エアバ
ッグ用基布を得た。次いで、このエアバッグ用基布につ
いても実施例1と同様に60L容量の運転席用エアバッ
グを作製した。COMPARATIVE EXAMPLE 3 Using a filament yarn made of the same nylon 6.6 fiber as in Example 1, a plain weave having a warp and weft density of 53 / inch was obtained in a water jet loom. Then, the woven fabric was treated with sodium alkylbenzenesulfonate 0.1%.
After being immersed in a hot water bath containing 5 g / l and 0.5 g / l of soda ash for 3 minutes at 80 ° C., dried at 130 ° C. for 3 minutes, and then heat-set at 180 ° C. for 1 minute to obtain a base fabric for an air bag. I got Next, a 60-liter airbag for a driver's seat was prepared for the airbag base fabric in the same manner as in Example 1.
【0031】このようにして得られたエアバッグ用基布
の特性を実施例1と同様に評価し日表1に示した。比較
例3のエアバッグは、軽量性および低通気性の面で劣
り、また引裂強力が低いという問題があった。The characteristics of the airbag fabric thus obtained were evaluated in the same manner as in Example 1, and are shown in Table 1. The airbag of Comparative Example 3 was inferior in light weight and low air permeability, and had problems of low tear strength.
【0032】比較例4 実施例1と同一のナイロン6・6繊維からなるフィラメ
ント糸を用い、ウォータージェットルームにて経糸と緯
糸の織密度がともに45本/インチの平組織の織物を得
た。次いで、該織物を比較例3と同様の方法にて精練、
乾燥した後、180℃で25秒間熱セットした。しかる
後、該織物をコンマコーターを用い、塗工量が45g/
m2 になるようにメチルビニル系シリコーンゴムにてコ
ーティングを行ない、180℃で3分間の加硫処理調整
し、エアバッグ用基布を得た。次いで、このエアバッグ
用基布についても実施例1と同様に60L容量の運転席
用エアバッグを作製した。COMPARATIVE EXAMPLE 4 Using the same filament yarn of nylon 6.6 fiber as in Example 1, a woven fabric having a flat structure in which the weaving density of both warp and weft yarns was 45 / inch was obtained in a water jet loom. Next, the woven fabric was scoured in the same manner as in Comparative Example 3,
After drying, it was heat set at 180 ° C. for 25 seconds. Thereafter, using a comma coater, the woven fabric was coated at a coating amount of 45 g /
The coating was performed with a methyl vinyl silicone rubber so as to obtain m 2 , and vulcanization treatment was adjusted at 180 ° C. for 3 minutes to obtain a base fabric for an airbag. Next, a 60-liter airbag for a driver's seat was prepared for the airbag base fabric in the same manner as in Example 1.
【0033】このようにして得られたエアバッグ用基布
およびエアバッグの特性を実施例1と同様に評価し表1
に示した。比較例3のエアバッグは、低通気性に優れて
いたが、基布の重量が大きく、また加工工程が煩雑で生
産性の面にも問題があった。 実施例2 相対粘度3.35、アミノ末端基3.12×10-5mo
l/gを含有した延伸糸からなるナイロン6・6繊維
で、単糸繊度4.4デニール、総繊度315デニール、
フィラメント数72本のフィラメント糸を用い、ウォー
タージェットルームにて経糸と緯糸の織密度がともに6
3本/インチの平織物を織り、比較例3と同様の方法で
精練、乾燥を行ない、エアバッグ用基布を得た。このエ
アバッグ用基布を構成するフィラメント糸(分解糸)の
引張強力は7.9g/d、破断伸度16.5%、150
℃乾熱収縮率が経糸1.7%、緯糸2.4%、沸騰水中
収縮率が経糸5.4%、緯糸5.9%であった。またエ
アバッグ用基布の通気度は、0.2kg/cm2 の圧力下で
20.5cc/cm2 /sec であった。しかる後、該エアバ
ッグ用基布から本体布を1枚、側面布を2枚溶融裁断
し、図2に示した120L容量の助手席用エアバッグを
作製した。The properties of the airbag fabric and the airbag thus obtained were evaluated in the same manner as in Example 1.
It was shown to. Although the airbag of Comparative Example 3 was excellent in low air permeability, the weight of the base fabric was large, the processing steps were complicated, and there was a problem in terms of productivity. Example 2 Relative viscosity 3.35, amino terminal group 3.12 × 10 −5 mo
a nylon 6.6 fiber consisting of a drawn yarn containing 1 / g, a single yarn fineness of 4.4 denier, a total fineness of 315 denier,
Using a 72-filament filament yarn, the weaving density of both the warp and the weft is 6 in the water jet loom.
3 / inch plain woven fabric was woven and scoured and dried in the same manner as in Comparative Example 3 to obtain an airbag base fabric. The tensile strength of the filament yarn (decomposed yarn) constituting the base fabric for an airbag is 7.9 g / d, the elongation at break is 16.5%, and the tensile strength is 150%.
The dry heat shrinkage at ℃ was 1.7% for warp and 2.4% for weft, and the shrinkage for boiling water was 5.4% for warp and 5.9% for weft. The air permeability of the airbag fabric was 20.5cc / cm 2 / sec under a pressure of 0.2 kg / cm 2. Thereafter, one body cloth and two side cloths were melt-cut from the airbag base cloth to produce a 120 L capacity passenger airbag shown in FIG.
【0034】このようにして得られたエアバッグ用基布
およびエアバッグの特性を評価し表1に示した。本発明
のエアバッグは、エアバッグに必要な機械的特性ならび
に膨脹展開特性を有していた。The properties of the airbag fabric and the airbag thus obtained were evaluated and the results are shown in Table 1. The airbag of the present invention had the mechanical properties required for an airbag as well as the inflation and deployment characteristics.
【0035】比較例5 実施例2と同一のナイロン6・6繊維からなるフィラメ
ント糸を用い、ウォータージェットルームにて経糸と緯
糸の織密度がともに63本/インチの平織物を得た。次
いで、該織物を比較例3と同様の方法にて精練、乾燥
し、次いで180℃で1分間熱ヒートセットし、エアバ
ッグ用基布を得た。次いで、これらのエアバッグ用基布
についても実施例2と同様に120L容量の助手席バッ
グを作製した。COMPARATIVE EXAMPLE 5 Using a filament yarn made of the same nylon 6.6 fiber as in Example 2, a plain woven fabric having a warp and weft density of both 63 / inch was obtained in a water jet loom. Next, the woven fabric was scoured and dried in the same manner as in Comparative Example 3, and then heat-set at 180 ° C. for 1 minute to obtain an airbag base fabric. Next, a passenger seat bag having a capacity of 120 L was manufactured for these airbag base fabrics in the same manner as in Example 2.
【0036】このようにして得られたエアバッグ用基布
の特性を実施例1と同様に評価し表1に示した。比較例
5のエアバッグは、軽量性および低通気性の面で劣り、
また引裂強力が低いという問題があった。The properties of the airbag fabric thus obtained were evaluated in the same manner as in Example 1, and are shown in Table 1. The airbag of Comparative Example 5 is inferior in terms of lightness and low air permeability,
There is also a problem that the tear strength is low.
【0037】比較例6 総繊度420デニール、144フィラメント、強度8.
8g/デニール、伸度18%のポリエチレンテレフタレ
ート系繊維からなるフィラメント糸を用い、レピア織機
にて経糸と緯糸の織密度がともに53本/インチの平組
織の織物を得た。次いで、該織物を比較例3と同様の方
法にて精練、乾燥した後、180℃で25秒間熱セット
した後、150℃に加熱した表面がフラットな金属ロー
ルとプラスチックロールとの間で圧力25トン速度15
m/分で片面に加圧圧縮加工を施し、エアバッグ用基布
を得た。しかる後、実施例2と同様に120L容量の助
手席用エアバッグを作製した。Comparative Example 6 Total denier 420 denier, 144 filaments, strength 8.
Using a filament yarn consisting of polyethylene terephthalate fiber having an elongation of 8 g / denier and an elongation of 18%, a woven fabric having a flat structure in which the weaving density of the warp and the weft is 53 / inch was obtained with a rapier loom. Next, the woven fabric was scoured and dried in the same manner as in Comparative Example 3, then heat-set at 180 ° C. for 25 seconds, and heated at 150 ° C. between a flat metal roll and a plastic roll under a pressure of 25. Ton speed 15
One side was pressurized and compressed at m / min to obtain a base fabric for an airbag. Thereafter, a passenger airbag having a capacity of 120 L was produced in the same manner as in Example 2.
【0038】このようにして得られたエアバッグ用基布
およびエアバッグの特性を実施例1と同様に評価し表1
に示した。比較例6のエアバッグは、低通気性は優れる
が、基布の重量が大きく、引裂強力が低いという問題が
あった。The characteristics of the airbag fabric and the airbag thus obtained were evaluated in the same manner as in Example 1.
It was shown to. The airbag of Comparative Example 6 is excellent in low air permeability, but has a problem that the weight of the base fabric is large and the tear strength is low.
【0039】[0039]
【表1】 [Table 1]
【0040】[0040]
【発明の効果】本発明によれば、エアバッグとしての必
要な機械的特性を保持しつつ、低通気性に優れたエアバ
ッグを提供でき、また従来のコーティングを施したもの
やカレンダー加工品、さらにはヒートセット品に比べ
て、安価なエアバッグの提供が可能になり、エアバッグ
による乗員保護システムを普及促進させることができ
る。According to the present invention, it is possible to provide an airbag excellent in low air permeability while maintaining the necessary mechanical properties as an airbag. Further, it is possible to provide an inexpensive airbag as compared with the heat set product, and it is possible to promote the spread of the occupant protection system using the airbag.
【図1】この図は、運転席用エアバッグの斜視図であ
る。FIG. 1 is a perspective view of a driver seat airbag.
【図2】この図は、助手席用エアバッグの斜視図であ
る。FIG. 2 is a perspective view of a passenger airbag.
1:乗員側布 2:インフレータ側布 3:開口部 4:ベントホール 5:本体布 6:側面布 1: Occupant side cloth 2: Inflator side cloth 3: Opening 4: Vent hole 5: Body cloth 6: Side cloth
Claims (20)
端基を2〜7.5(×10-5mol/g)含有するポリ
アミド系繊維の、単糸繊度が2〜8デニールで、総繊度
が100〜600デニールで、フィラメント数が30〜
300本で、引張強力が5.5g/d以上で、破断伸度
が13%以上で、150℃乾熱収縮率が1.5〜5%
で、沸騰水中収縮率が3.5〜10%であるフィラメン
ト糸から構成された織物であって、かつ、該織物の通気
度が、流体(空気)を0.2kg/cm2の圧力に調整して
流し、その時通過する空気流量を測定した時に、40cc
/cm2/sec 以下であることを特徴とするエアバッグ用
基布。1. A single fiber fineness of a polyamide fiber having a relative viscosity of 2.7 to 4.7 and containing an amino terminal group of 2 to 7.5 (× 10 −5 mol / g) is 2 to 8 denier. The total fineness is 100-600 denier and the number of filaments is 30-
300 pieces, tensile strength is 5.5 g / d or more, elongation at break is 13% or more, and dry heat shrinkage at 150 ° C. is 1.5 to 5%.
And a woven fabric composed of filament yarns having a shrinkage in boiling water of 3.5 to 10%, and the air permeability of the woven fabric is adjusted to a pressure of 0.2 kg / cm 2 of fluid (air). When the flow rate of the passing air is measured, 40cc
/ Cm 2 / sec or less.
繊維である請求項1記載のエアバッグ用基布。2. The method according to claim 1, wherein the polyamide fiber is nylon 6.6.
The base fabric for an airbag according to claim 1, which is a fiber.
同時に満足する請求項1〜2のいずれかに記載のエアバ
ッグ用基布。 (a) 目付W(g/m2 ) W≦250 (b) 厚さTh(mm) Th≦0.35 (c) 織密度D(本/in) 40≦D≦80 (d) 引張強力S(N/cm) S≧500 (e) 破断伸度E(%) E≧15 (f) 引裂強力Te(N) Te≧100 (g) カバーファクターK 1800≦K≦2500 (h) 油分Y(%) Y≦0.2 (i) クリンプ率C(%)経糸と緯糸の平均 C≦10 3. The base fabric for an airbag according to claim 1, wherein the woven fabric simultaneously satisfies the following requirements (a) to (i). (a) Weight W (g / m 2 ) W ≦ 250 (b) Thickness Th (mm) Th ≦ 0.35 (c) Weave density D (book / in) 40 ≦ D ≦ 80 (d) Tensile strength S (N / cm) S ≧ 500 (e) Elongation at break E (%) E ≧ 15 (f) Tear strength Te (N) Te ≧ 100 (g) Cover factor K 1800 ≦ K ≦ 2500 (h) Oil Y ( %) Y ≦ 0.2 (i) Crimp rate C (%) Average of warp and weft C ≦ 10
デニールで、総繊度が200〜450デニールで、引張
強力が6.5g/d以上であるもので構成されている請
求項1〜3のいずれかに記載のエアバッグ用基布。4. The filament yarn has a single yarn fineness of 4 to 7.
The base fabric for an airbag according to any one of claims 1 to 3, wherein the base fabric is a denier having a total fineness of 200 to 450 denier and a tensile strength of 6.5 g / d or more.
範囲のフィラメント数で構成されている請求項1〜3の
いずれかに記載のエアバッグ用基布。5. The base fabric for an airbag according to claim 1, wherein said filament yarn has a number of filaments in a range of 50 to 150.
率が1.5〜3.0%以下で、沸騰水中収縮率が5.0
〜7.0%であるもので構成されている請求項1〜3の
いずれかに記載のエアバッグ用基布。6. The filament yarn has a dry heat shrinkage at 150 ° C. of 1.5 to 3.0% or less and a shrinkage in boiling water of 5.0.
The base fabric for an airbag according to any one of claims 1 to 3, wherein the base fabric is configured to have a content of up to 7.0%.
カバーファクターを有するものである請求項1〜3のい
ずれかに記載のエアバッグ用基布。7. The airbag base fabric according to claim 1, wherein the woven fabric has a cover factor in the range of 2000 to 2350.
するものである請求項1〜3のいずれかに記載のエアバ
ッグ用基布。8. The airbag fabric according to claim 1, wherein the woven fabric contains an oil content of 0.04% or less.
プ率の比が0.4〜0.7であるクリンプ率(%)を有
するものである請求項1〜3のいずれかに記載のエアバ
ッグ用基布。9. The air according to claim 1, wherein the woven fabric has a crimp rate (%) in which a ratio of a weft crimp rate / a warp crimp rate is 0.4 to 0.7. Base fabric for bags.
つ、緯糸が2〜8%のクリンプ率を有するものである請
求項1〜3のいずれかに記載のエアバッグ用基布。10. The airbag fabric according to claim 1, wherein the woven fabric has a warp of 7 to 15% and a weft of 2 to 8%.
項1〜3のいずれかに記載のエアバッグ用基布。11. The airbag fabric according to claim 1, wherein the fabric is a 1 × 1 plain fabric.
/cm2 の圧力に調整して流し、その時通過する空気流量
を測定した時に、30cc/cm2 /sec 以下の通気度を有
するものである請求項1〜3のいずれかに記載のエアバ
ッグ用基布。12. The woven fabric has a fluid (air) of 0.2 kg.
/ Cm 2 sink is adjusted to the pressure, as measured with an air flow through at that time, for an air bag according to any one of claims 1 to 3 is one having the following air permeability 30 cc / cm 2 / sec Base cloth.
アバッグ用基布を用いて構成されていることを特徴とす
るエアバッグ。13. An airbag comprising the base fabric for an airbag according to claim 1. Description:
て、補強布が、該エアバッグ用基布と同一基布であるこ
とを特徴とするエアバッグ。14. The airbag according to claim 13, wherein the reinforcing cloth is the same base cloth as the base cloth for the airbag.
て、バッグ展開形状を規制する部材が、該エアバッグ用
基布と同一基布であることを特徴とするエアバッグ。15. The airbag according to claim 13, wherein the member that regulates the bag deployment shape is the same base fabric as the base fabric for the airbag.
を打抜きまたは溶断によって形成された該バッグ展開形
状を縫製して構成されたものである請求項13記載のエ
アバッグ。16. The airbag according to claim 13, wherein the airbag is formed by sewing the airbag deployment shape formed by punching or fusing the airbag base fabric.
て、該周縁部の縫製が、一重または二重の合せ縫製のみ
で構成されることを特徴とするエアバッグ。17. The airbag according to claim 16, wherein said peripheral portion is sewn only by single or double stitching.
末端基を2〜7.5(×10-5mol/g)含有するポ
リアミド系繊維の、単糸繊度が2〜8デニールで、総繊
度が100〜600デニールで、フィラメント数が30
〜300本で、引張強力が5.5g/d以上で、破断伸
度が13%以上で、150℃乾熱収縮率が1.5〜5%
で、沸騰水中収縮率が3.5〜10%であるフィラメン
ト糸を用いて織機で製織した生機を袋体に縫製すること
を特徴とするエアバッグの製造方法。18. A single fiber fineness of a polyamide fiber having a relative viscosity of 2.7 to 4.7 and containing an amino terminal group of 2 to 7.5 (× 10 −5 mol / g) is 2 to 8 denier. The total fineness is 100 to 600 denier and the number of filaments is 30
300300, tensile strength of 5.5 g / d or more, elongation at break of 13% or more, dry heat shrinkage at 150 ° C. of 1.5 to 5%
A method of manufacturing an airbag, comprising sewing a greige machine woven on a loom using a filament yarn having a shrinkage ratio in boiling water of 3.5 to 10% into a bag body.
を含む20〜100℃の温水浴中に浸漬し、マングルで
絞り、さらに80〜150℃で乾燥する請求項18記載
のエアバッグの製造方法。19. The air according to claim 18, wherein the greige machine is immersed in a warm water bath containing a scouring agent at 20 to 100 ° C., squeezed with a mangle, and further dried at 80 to 150 ° C. before sewing on the bag. Bag manufacturing method.
0.2kg/cm2 の圧力に調整して流し、その時通過する
空気流量を測定した時に、40cc/cm2 /sec 以下であ
る請求項18〜19のいずれかに記載のエアバッグの製
造方法。20. When the air permeability of the woven fabric is adjusted to a pressure of 0.2 kg / cm 2 by flowing a fluid (air) and the flow rate of the passing air is measured at that time, the air permeability is 40 cc / cm 2 / sec or less. The method for manufacturing an airbag according to any one of claims 18 to 19.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32667996A JP3849818B2 (en) | 1996-12-06 | 1996-12-06 | Airbag base fabric, airbag and method of manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32667996A JP3849818B2 (en) | 1996-12-06 | 1996-12-06 | Airbag base fabric, airbag and method of manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10168700A true JPH10168700A (en) | 1998-06-23 |
| JP3849818B2 JP3849818B2 (en) | 2006-11-22 |
Family
ID=18190451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32667996A Expired - Lifetime JP3849818B2 (en) | 1996-12-06 | 1996-12-06 | Airbag base fabric, airbag and method of manufacturing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3849818B2 (en) |
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| KR100546462B1 (en) * | 1998-10-28 | 2006-04-06 | 주식회사 코오롱 | Fabric for airbags. |
| JP2011052347A (en) * | 2009-09-02 | 2011-03-17 | Asahi Kasei Fibers Corp | Woven fabric for airbag and airbag |
| JP2011052341A (en) * | 2009-09-01 | 2011-03-17 | Asahi Kasei Fibers Corp | Woven fabric for airbag, and airbag |
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| KR100546462B1 (en) * | 1998-10-28 | 2006-04-06 | 주식회사 코오롱 | Fabric for airbags. |
| JP2011052341A (en) * | 2009-09-01 | 2011-03-17 | Asahi Kasei Fibers Corp | Woven fabric for airbag, and airbag |
| JP2011052347A (en) * | 2009-09-02 | 2011-03-17 | Asahi Kasei Fibers Corp | Woven fabric for airbag and airbag |
| JP2011168919A (en) * | 2010-02-18 | 2011-09-01 | Asahi Kasei Fibers Corp | Polyamide fiber and woven fabric for airbag |
| WO2012026455A1 (en) * | 2010-08-23 | 2012-03-01 | 旭化成せんい株式会社 | Base fabric for airbag |
| JP5100895B2 (en) * | 2010-08-23 | 2012-12-19 | 旭化成せんい株式会社 | Airbag base fabric |
| US8962499B2 (en) | 2010-08-23 | 2015-02-24 | Asahi Kasei Fibers Corporation | Base woven fabric for airbag |
| KR20160029826A (en) * | 2013-08-19 | 2016-03-15 | 아사히 가세이 셍이 가부시키가이샤 | Fabric for airbag |
| JP5505552B1 (en) * | 2013-10-04 | 2014-05-28 | 東洋紡株式会社 | Non-coated airbag fabric |
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| KR20220041671A (en) * | 2020-09-25 | 2022-04-01 | 코오롱인더스트리 주식회사 | Rubber reinforcing material with reduced weight, method of preparing the same and tire comprising the same |
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