JPH10168A - Bathtub structure with improved pattern - Google Patents
Bathtub structure with improved patternInfo
- Publication number
- JPH10168A JPH10168A JP8156989A JP15698996A JPH10168A JP H10168 A JPH10168 A JP H10168A JP 8156989 A JP8156989 A JP 8156989A JP 15698996 A JP15698996 A JP 15698996A JP H10168 A JPH10168 A JP H10168A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- bathtub
- pattern
- flat surface
- acrylic resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010410 layer Substances 0.000 claims abstract description 47
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 22
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 22
- 239000012790 adhesive layer Substances 0.000 claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 9
- 239000003973 paint Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 5
- 241001465754 Metazoa Species 0.000 description 8
- 239000004579 marble Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
Landscapes
- Bathtubs, Showers, And Their Attachments (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、改良された模様入
り浴槽に関する。さらに詳しくは、成形された透明のア
クリル樹脂成形品の裏側のほぼ平坦な面に花柄、動物な
どの模様が印刷された模様入り浴槽に関する。FIELD OF THE INVENTION The present invention relates to an improved patterned bath. More specifically, the present invention relates to a bathtub with a pattern in which a pattern such as a flower pattern or an animal is printed on a substantially flat surface on the back side of a molded transparent acrylic resin molded product.
【０００２】[0002]
【従来の技術および発明が解決しようとする課題】近
年、住宅の高級志向に伴い、バスルームの色調、柄と、
浴槽の色調、柄とを合せたいとのニーズが増加してい
る。このため、たとえば、バスルーム全体を大理石模様
に統一する観点から、図３に示されるように透明アクリ
ル樹脂板５１の片面に、大理石模様の印刷５２を施し
（工程Ｉ）、この大理石模様が裏面になるように浴槽の
形状に熱成形し（工程II）、当該裏面上に大理石模様を
浮き出させるためにＦＲＰの補強層５３を設けた（工程
III）大理石模様入り浴槽が知られている（特公昭５６
−２８５３３号公報）。2. Description of the Related Art In recent years, with the trend toward luxury homes, the colors and patterns of bathrooms,
There is an increasing need to match the color and pattern of the bathtub. For this reason, for example, from the viewpoint of unifying the entire bathroom with a marble pattern, a marble pattern print 52 is applied to one side of a transparent acrylic resin plate 51 as shown in FIG. (Step II), and a reinforcing layer 53 of FRP was provided on the back surface to raise a marble pattern (Step II).
III) Marble-patterned bathtubs are known.
-28533).
【０００３】また、透明アクリル樹脂板の片面に印刷さ
れた装飾模様を、アクリル樹脂系フィルムで被覆してな
るアクリル樹脂複合板を、前記透明アクリル樹脂板が裏
側表面となるように所定の形状に成形し、その背面にＦ
ＲＰの裏打ち層が設けられた構造も知られている（実公
昭５５−４７４３１号公報）。Further, an acrylic resin composite plate obtained by coating a decorative pattern printed on one surface of a transparent acrylic resin plate with an acrylic resin film is formed into a predetermined shape so that the transparent acrylic resin plate has a back surface. Molded and F
A structure in which an RP backing layer is provided is also known (Japanese Utility Model Publication No. Sho 55-47431).
【０００４】さらにまた、裏面上にまえもって合成樹脂
系インキで印刷することにより、大理石模様を施した所
望の浴槽・洗面ボールの形状の透明アクリル樹脂板の該
裏面上に、不透明なプライマー層を設け、さらにその上
にＦＲＰの補強層を設けて得られた大理石模様入り浴槽
が知られている（特公昭５６−２７２５９号公報）。Further, an opaque primer layer is provided on the back surface of a transparent acrylic resin plate in the form of a desired bathtub or washbasin having a marble pattern by previously printing on the back surface with a synthetic resin-based ink. Further, a marble-patterned bathtub obtained by providing a reinforcing layer of FRP thereon is also known (Japanese Patent Publication No. 56-27259).
【０００５】叙上の従来の浴槽は、いずれも大理石模様
が浴槽の素材たる透明なアクリル樹脂板が浴槽の成形前
に印刷されている。これは大理石状の模様のばあい、成
形時に模様が変化してもやはり大理石の模様のままであ
り、成形時の成形条件等で製品ごとにアクリル樹脂板の
伸びが異なり微妙に印刷模様がかわっても、天然の大理
石に近い感触が得られ、都合がよいからである。[0005] In each of the conventional bathtubs described above, a transparent acrylic resin plate having a marble pattern as a material of the bathtub is printed before forming the bathtub. In the case of a marble-like pattern, even if the pattern changes during molding, it still remains a marble pattern, and the acrylic resin plate elongates differently for each product due to molding conditions during molding, and the printed pattern changes slightly. Even so, a feeling close to that of natural marble can be obtained, which is convenient.
【０００６】しかしながら、花柄や幾何学的模様のばあ
い、浴槽の成形前に印刷すると、かかる模様は浴槽のよ
うな深絞りのばあい、成形中に形がくずれてしまう。し
たがって花柄や幾何学模様の印刷は浴槽の成形後に行わ
なければならないが、成形後は、浴槽の曲面的形状のゆ
えに、印字が困難である。However, if a flower pattern or a geometrical pattern is printed before forming the bathtub, such a pattern loses its shape during forming when the drawing is performed in a deep drawing such as a bathtub. Therefore, printing of a floral pattern or a geometric pattern must be performed after the bathtub is formed. However, printing is difficult after the formation of the bathtub due to the curved shape of the bathtub.
【０００７】本発明の目的は、花柄や幾何学模様が印刷
された浴槽を提供し、とくにヤングミセス層における、
バスルーム内でのランジェリー感覚の花柄を楽しむとい
う志向に応えることである。An object of the present invention is to provide a bathtub on which a floral pattern or a geometric pattern is printed.
It is to respond to the desire to enjoy the lingerie-like floral pattern in the bathroom.
【０００８】[0008]
【課題を解決するための手段】本発明の第１の態様であ
る改良された模様入り浴槽（以下、単に浴槽という）の
構造は、所定の形状に成形された透明のアクリル樹脂成
形品の裏側のほぼ平坦な面と、該平坦な面の上に貼着さ
れたフィルムとの間に位置づけられ、前記平坦な面上に
設けられた接着剤層、該接着剤層の上に所定の模様が印
刷された印刷層、該印刷層を含む前記アクリル樹脂成形
品の裏側の面に形成された不透明なプライマー層と、さ
らにその上に形成されたＦＲＰの補強層からなることを
特徴としている。Means for Solving the Problems A structure of an improved patterned bath (hereinafter simply referred to as a bath) according to a first aspect of the present invention is a back side of a transparent acrylic resin molded product formed into a predetermined shape. Is positioned between the substantially flat surface and the film adhered on the flat surface, and an adhesive layer provided on the flat surface, a predetermined pattern is formed on the adhesive layer. It is characterized by comprising a printed printing layer, an opaque primer layer formed on the back surface of the acrylic resin molded product including the printing layer, and a FRP reinforcing layer formed thereon.
【０００９】前記フィルムはアクリル系フィルムである
ことが好ましい。Preferably, the film is an acrylic film.
【００１０】前記フィルムはポリエステル系フィルムで
あることが好ましい。[0010] The film is preferably a polyester film.
【００１１】前記印刷層は、所定の温度により発色する
塗料からなることが好ましい。It is preferable that the printing layer is made of a paint that develops a color at a predetermined temperature.
【００１２】本発明の第２の態様である浴槽の製法は、
浴槽の形状に成形された透明のアクリル樹脂成形品の浴
槽フランジ部や浴槽内上部周縁などの裏側のほぼ平坦な
面に前記印刷層を含むフィルムを接着剤層を介して貼着
し、前記フィルムの上から熱圧着により所定の模様を前
記平坦な面に熱転写し、前記接着剤層と前記印刷層を固
定した上、不透明なプライマー層を設ける工程からなる
ことを特徴としている。A method for manufacturing a bath tub according to the second aspect of the present invention is as follows.
A film containing the printing layer is adhered to an almost flat surface on the back side such as a bathtub flange portion or an upper peripheral edge in the bathtub of a transparent acrylic resin molded product formed into a bathtub shape via an adhesive layer, and the film A predetermined pattern is thermally transferred onto the flat surface by thermocompression bonding from above, the adhesive layer and the printing layer are fixed, and an opaque primer layer is provided.
【００１３】本発明によれば、花柄や幾何学的模様など
所望の模様が形がくずれることなく印刷された浴槽が得
られる。According to the present invention, it is possible to obtain a bathtub in which a desired pattern such as a floral pattern or a geometric pattern is printed without deforming the shape.
【００１４】[0014]
【発明の実施の形態】本発明の浴槽について、添付図面
を参照しつつ詳細に説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A bathtub according to the present invention will be described in detail with reference to the accompanying drawings.
【００１５】図１は本発明における浴槽の概略断面図で
ある。FIG. 1 is a schematic sectional view of a bathtub according to the present invention.
【００１６】成形後の透明のアクリル樹脂成形品１の裏
側のほぼ平坦な面に接着剤層２を介して転写シート１０
が接着剤により貼着されている。転写シート１０は、当
該平坦な面の上に設けられた接着剤層２と、該接着剤層
２の上に形成された印刷層３とから構成されている。本
発明においては、模様が施された転写シート１０の上か
ら熱圧着により所定の模様をアクリル樹脂成形品に熱転
写し、さらにその上から不透明にプライマー層５を設け
ることにより、ＦＲＰのガラス繊維を見えなくするとと
もにプライマー層５が不透明で着色されていると花柄や
動物の模様を浮き出させる効果があるが、プライマー層
５を設けずに裏面上に直接ＦＲＰの補強層６を設けるば
あいには、ＦＲＰの補強層のガラス繊維などが透明のア
クリル樹脂板を通して外部からよく見えるためにきわめ
て見苦しく、しかもＦＲＰの補強層６を設けるときに、
その中のポリエステル樹脂が印刷層３を溶解して模様を
歪ませるなどの種々の問題があるためで、このプライマ
ー層５を設けることにより印刷層３と、ＦＲＰ層６との
付着力がいちじるしく増大せられて密着性がより一層向
上するために、機械的強度はもちろん局部的な落球衝撃
強度などが増大し、また急に熱湯を注いだり長時間熱湯
を満たしたまま放置しておいても部分的にＦＲＰの補強
層６が剥離して模様が濁ったように変色したりあるいは
亀裂を生じたりすることも完全に解消されるのである。
フィルム４としては、ポリエステル系のフィルムやアク
リル系のフィルムが好適に採用される。またフィルム４
の厚さは１０μｍ〜１００μｍの範囲である。The transfer sheet 10 is placed on the substantially flat surface on the back side of the molded transparent acrylic resin article 1 via the adhesive layer 2.
Are adhered by an adhesive. The transfer sheet 10 includes an adhesive layer 2 provided on the flat surface, and a printing layer 3 formed on the adhesive layer 2. In the present invention, a predetermined pattern is thermally transferred onto the acrylic resin molded product by thermocompression bonding from the top of the transfer sheet 10 on which the pattern is applied, and the opaque primer layer 5 is further provided thereon, so that the FRP glass fiber is removed. If it is made invisible and the primer layer 5 is opaque and colored, there is an effect of embossing a floral pattern or an animal pattern. However, when the FRP reinforcing layer 6 is provided directly on the back surface without providing the primer layer 5, Is very unsightly because the glass fibers and the like of the reinforcing layer of the FRP are easily seen from the outside through the transparent acrylic resin plate, and when the reinforcing layer 6 of the FRP is provided,
There are various problems such as dissolution of the printing layer 3 and distortion of the pattern by the polyester resin therein. By providing this primer layer 5, the adhesion between the printing layer 3 and the FRP layer 6 is significantly increased. In order to further improve the adhesion, not only the mechanical strength but also the local impact strength of the falling ball etc. increase, and even if hot water is poured or left for a long time with the hot water filled, Also, the discoloration or cracking of the FRP reinforcing layer 6 as the pattern becomes turbid due to peeling is completely eliminated.
As the film 4, a polyester film or an acrylic film is suitably employed. Film 4
Has a thickness in the range of 10 μm to 100 μm.
【００１７】前記印刷層３には花柄、動物などの模様の
ほか、幾何学的な模様が印字されている。また印刷層３
として、所定の温度（たとえば３８〜４２℃）で発色す
る塗料を用いれば鮮やかに浴槽に浮かび上がった模様を
見て湯温が適温であることが容易に分る。また浴槽に描
かれた絵をいくつかのグループ（たとえば四季折々の代
表的な植物）に分け、それをグループごとに発色温度の
違う塗料を用いて印字しておけば電気抵抗の異なるニク
ロム線により温度調節をすることによってグループの種
類に応じて異なる模様を楽しむことができる。On the printing layer 3, a geometric pattern is printed in addition to a pattern such as a flower pattern or an animal. Printing layer 3
If a paint that develops a color at a predetermined temperature (for example, 38 to 42 ° C.) is used, it is easy to see that the temperature of the hot water is appropriate by seeing the pattern that clearly appears in the bathtub. In addition, the picture drawn on the bathtub is divided into several groups (for example, representative plants of the four seasons), and printed with paints with different coloring temperatures for each group. By adjusting the temperature, different patterns can be enjoyed depending on the type of the group.
【００１８】本発明の第２の実施態様である浴槽への所
定の模様の転写方法について説明する。A method of transferring a predetermined pattern to a bathtub according to a second embodiment of the present invention will be described.
【００１９】（ｉ）まず成形された透明のアクリル樹脂
成形品１の裏側のほぼ平坦な面に接着剤により、動植物
や幾何学的模様がインクにより印刷された転写シート１
０を貼着する。(I) First, a transfer sheet 1 in which animals and plants and a geometric pattern are printed with an adhesive on an almost flat surface on the back side of the molded transparent acrylic resin molded article 1 with an adhesive.
Attach 0.
【００２０】（ii）つぎに前記転写シート１０の上から
ローラなどにより熱圧着することにより転写シート１０
に印刷された模様を浴槽１の裏側の平坦面に転写し、前
記動植物や幾何学的模様を前記接着剤で固定するととも
に転写後の不用になったフィルム４を除去する。(Ii) Next, the transfer sheet 10 is thermocompression-bonded from above the transfer sheet 10 using a roller or the like.
Is transferred to the flat surface on the back side of the bathtub 1, the animals and plants and the geometric pattern are fixed with the adhesive, and the unnecessary film 4 after the transfer is removed.
【００２１】模様を転写するばあい、浴槽成形品の内側
に、転写時の外圧を支えるために、部分的に成形品と同
じ形状をした治具を設ければ、平坦な面だけでなく、多
少の曲面があっても、転写を容易にすることができる。When a pattern is transferred, if a jig having the same shape as the molded product is partially provided inside the bathtub molded product in order to support an external pressure during the transfer, not only a flat surface but also a flat surface can be obtained. Transfer can be facilitated even if there are some curved surfaces.
【００２２】模様を貼付する方法としては、叙上の方法
以外に、直接塗料をスプレーガンで吹き付けたり、筆
や、はけで模様を描く方法がある。As a method of attaching a pattern, there is a method of directly spraying a paint with a spray gun or drawing a pattern with a brush or brush other than the method described above.
【００２３】このばあい、成形された透明のアクリル樹
脂プレートの裏側の平坦な面上に動植物などの模様が打
ち抜かれたフィルムを貼着する工程、当該フィルムが貼
着された領域以外の領域上を紙で被覆してから当該フィ
ルム上にスプレーガンにより塗料を吹き付けるか、また
は筆や、はけで塗料を塗る工程、前記フィルムおよび紙
を除去し、前記浴槽の裏側全体にプライマー層を形成す
る工程、および前記プライマー層の上にＦＲＰの裏打ち
層を形成する工程により動植物などの模様が描かれた浴
槽が得られる。In this case, a step of sticking a film on which a pattern of animals and plants is punched on the flat surface on the back side of the molded transparent acrylic resin plate, and on a region other than the region where the film is stuck. After coating with paper, spray paint on the film with a spray gun, or apply a paint with a brush or brush, remove the film and paper, and form a primer layer on the entire back side of the bathtub By the step and the step of forming a backing layer of FRP on the primer layer, a bathtub on which a pattern of animals and plants is drawn is obtained.
【００２４】[0024]
【発明の効果】本発明の浴槽は、浴槽の成形後、該浴槽
の裏側の平坦な面に動植物や幾何学的模様が転写により
印刷されるため、絵がくずれることがなく、所望の形状
が得られる。According to the bathtub of the present invention, after forming the bathtub, animals and plants and geometric patterns are printed by transfer on the flat surface on the back side of the bathtub, so that the picture is not distorted and the desired shape is obtained. can get.
【図１】本発明の浴槽の一実施例を示す説明図である。FIG. 1 is an explanatory view showing one embodiment of a bathtub of the present invention.
【図２】図１の浴槽における印刷層を示す説明図であ
る。FIG. 2 is an explanatory view showing a printed layer in the bathtub of FIG.
【図３】従来の浴槽の製造工程の一例を示す説明図であ
る。FIG. 3 is an explanatory view showing an example of a conventional bathtub manufacturing process.
１ アクリル樹脂成形品 ２ 接着剤層 ３ 印刷層 ４ フィルム層 ５ プライマー層 ６ ＦＲＰの補強層 １０ 転写シート DESCRIPTION OF SYMBOLS 1 Acrylic resin molded article 2 Adhesive layer 3 Printing layer 4 Film layer 5 Primer layer 6 FRP reinforcement layer 10 Transfer sheet
Claims (3)
樹脂成形品の裏側のほぼ平坦な面と、該平坦な面の上に
貼着されたフィルムとの間に位置づけられ、前記平坦な
面上に設けられた接着剤層、該接着剤層の上に所定の模
様が形成された印刷層、該印刷層を含む前記アクリル樹
脂成形品の裏側の面に形成された不透明なプライマー層
と、さらにその上に形成されたＦＲＰの補強層からなる
浴槽の構造。1. The flat surface, which is positioned between a substantially flat surface on the back side of a transparent acrylic resin molded product formed into a predetermined shape and a film adhered on the flat surface. An adhesive layer provided thereon, a printed layer on which a predetermined pattern is formed on the adhesive layer, an opaque primer layer formed on the back surface of the acrylic resin molded product including the printed layer, Further, the structure of the bathtub comprising a reinforcing layer of FRP formed thereon.
塗料からなることを特徴とする請求項１記載の構造。2. The structure according to claim 1, wherein said printing layer is made of a paint which develops a color at a predetermined temperature.
樹脂成形品の浴槽フランジ部や浴槽内上部周縁などの裏
側のほぼ平坦な面に前記印刷層を含むフィルムを接着剤
層を介して貼着し、前記フィルムの上から熱圧着により
所定の模様を前記平坦な面に熱転写し、前記接着剤に前
記印刷層を固定させた上、不透明なプライマー層を設け
る工程からなる浴槽に模様を閉じこめ浮き出させる方
法。3. A film including the printing layer is adhered to an almost flat surface on the back side of a transparent acrylic resin molded product formed into a bathtub shape, such as a bathtub flange portion and an upper peripheral edge in the bathtub, via an adhesive layer. A predetermined pattern is thermally transferred to the flat surface by thermocompression bonding from above the film, the printing layer is fixed to the adhesive, and the pattern is confined in a bathtub comprising a step of providing an opaque primer layer. How to make it stand out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8156989A JPH10168A (en) | 1996-06-18 | 1996-06-18 | Bathtub structure with improved pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8156989A JPH10168A (en) | 1996-06-18 | 1996-06-18 | Bathtub structure with improved pattern |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10168A true JPH10168A (en) | 1998-01-06 |
Family
ID=15639751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8156989A Pending JPH10168A (en) | 1996-06-18 | 1996-06-18 | Bathtub structure with improved pattern |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10168A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4721757A (en) * | 1984-11-08 | 1988-01-26 | Rohm And Haas Company | Vinyl monomer compositions with accelerated surface cure |
| KR20020035031A (en) * | 2002-02-25 | 2002-05-09 | 강봉위 | Manufacturing method of bath |
-
1996
- 1996-06-18 JP JP8156989A patent/JPH10168A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4721757A (en) * | 1984-11-08 | 1988-01-26 | Rohm And Haas Company | Vinyl monomer compositions with accelerated surface cure |
| KR20020035031A (en) * | 2002-02-25 | 2002-05-09 | 강봉위 | Manufacturing method of bath |
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