JPH1017629A - Hard-coating resin composition and method for curing the same - Google Patents
Hard-coating resin composition and method for curing the sameInfo
- Publication number
- JPH1017629A JPH1017629A JP19276396A JP19276396A JPH1017629A JP H1017629 A JPH1017629 A JP H1017629A JP 19276396 A JP19276396 A JP 19276396A JP 19276396 A JP19276396 A JP 19276396A JP H1017629 A JPH1017629 A JP H1017629A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- curing
- resin composition
- hard coat
- unsaturated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title abstract description 20
- 238000000576 coating method Methods 0.000 title abstract description 11
- 239000011248 coating agent Substances 0.000 title abstract description 9
- 150000002148 esters Chemical class 0.000 claims abstract description 17
- 239000004593 Epoxy Substances 0.000 claims abstract description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 12
- 239000010941 cobalt Substances 0.000 claims abstract description 12
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000001723 curing Methods 0.000 claims description 63
- 229920005989 resin Polymers 0.000 claims description 60
- 239000011347 resin Substances 0.000 claims description 60
- 239000000203 mixture Substances 0.000 claims description 49
- -1 organic acid salt Chemical class 0.000 claims description 25
- 229920000180 alkyd Polymers 0.000 claims description 16
- 125000004417 unsaturated alkyl group Chemical group 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 19
- WDJHALXBUFZDSR-UHFFFAOYSA-N acetoacetic acid Chemical compound CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 10
- 239000011151 fibre-reinforced plastic Substances 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 6
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 6
- 239000011256 inorganic filler Substances 0.000 description 6
- 229910003475 inorganic filler Inorganic materials 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 229920006337 unsaturated polyester resin Polymers 0.000 description 6
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 5
- 239000002928 artificial marble Substances 0.000 description 5
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 5
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000009937 cyclo 3 Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000013008 thixotropic agent Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 3
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 3
- 229960001826 dimethylphthalate Drugs 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 3
- 229920001567 vinyl ester resin Polymers 0.000 description 3
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- MNZAKDODWSQONA-UHFFFAOYSA-N 1-dibutylphosphorylbutane Chemical compound CCCCP(=O)(CCCC)CCCC MNZAKDODWSQONA-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- PPPFYBPQAPISCT-UHFFFAOYSA-N 2-hydroxypropyl acetate Chemical compound CC(O)COC(C)=O PPPFYBPQAPISCT-UHFFFAOYSA-N 0.000 description 2
- OMQHDIHZSDEIFH-UHFFFAOYSA-N 3-Acetyldihydro-2(3H)-furanone Chemical compound CC(=O)C1CCOC1=O OMQHDIHZSDEIFH-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 description 2
- 229920004552 POLYLITE® Polymers 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 239000012754 barrier agent Substances 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- NTMXFHGYWJIAAE-UHFFFAOYSA-N n,n-diethyl-3-oxobutanamide Chemical compound CCN(CC)C(=O)CC(C)=O NTMXFHGYWJIAAE-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- 125000006732 (C1-C15) alkyl group Chemical group 0.000 description 1
- 125000006833 (C1-C5) alkylene group Chemical group 0.000 description 1
- JCTXKRPTIMZBJT-UHFFFAOYSA-N 2,2,4-trimethylpentane-1,3-diol Chemical compound CC(C)C(O)C(C)(C)CO JCTXKRPTIMZBJT-UHFFFAOYSA-N 0.000 description 1
- GKZPEYIPJQHPNC-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)CO GKZPEYIPJQHPNC-UHFFFAOYSA-N 0.000 description 1
- LTMRRSWNXVJMBA-UHFFFAOYSA-L 2,2-diethylpropanedioate Chemical compound CCC(CC)(C([O-])=O)C([O-])=O LTMRRSWNXVJMBA-UHFFFAOYSA-L 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical class OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- ZSQBOLJWJIDCRY-UHFFFAOYSA-N 3-oxo-n-pyrrolidin-1-ylbutanamide Chemical compound CC(=O)CC(=O)NN1CCCC1 ZSQBOLJWJIDCRY-UHFFFAOYSA-N 0.000 description 1
- HDPBBNNDDQOWPJ-UHFFFAOYSA-N 4-[1,2,2-tris(4-hydroxyphenyl)ethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 HDPBBNNDDQOWPJ-UHFFFAOYSA-N 0.000 description 1
- KNDQHSIWLOJIGP-UHFFFAOYSA-N 826-62-0 Chemical compound C1C2C3C(=O)OC(=O)C3C1C=C2 KNDQHSIWLOJIGP-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 241000482268 Zea mays subsp. mays Species 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 description 1
- 229940063655 aluminum stearate Drugs 0.000 description 1
- 125000003277 amino group Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 125000005594 diketone group Chemical group 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- VUYNTIDSHCJIKF-UHFFFAOYSA-N ethyl 4,4-dimethyl-3-oxopentanoate Chemical compound CCOC(=O)CC(=O)C(C)(C)C VUYNTIDSHCJIKF-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000009787 hand lay-up Methods 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 description 1
- 229940091173 hydantoin Drugs 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- XTXCFTMJPRXBBC-UHFFFAOYSA-N methyl 4,4-dimethyl-3-oxopentanoate Chemical compound COC(=O)CC(=O)C(C)(C)C XTXCFTMJPRXBBC-UHFFFAOYSA-N 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- YPEWWOUWRRQBAX-UHFFFAOYSA-N n,n-dimethyl-3-oxobutanamide Chemical compound CN(C)C(=O)CC(C)=O YPEWWOUWRRQBAX-UHFFFAOYSA-N 0.000 description 1
- IWAFCQZOHDVCKH-UHFFFAOYSA-N n-morpholin-4-yl-3-oxobutanamide Chemical compound CC(=O)CC(=O)NN1CCOCC1 IWAFCQZOHDVCKH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 150000002976 peresters Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- AUHHYELHRWCWEZ-UHFFFAOYSA-N tetrachlorophthalic anhydride Chemical compound ClC1=C(Cl)C(Cl)=C2C(=O)OC(=O)C2=C1Cl AUHHYELHRWCWEZ-UHFFFAOYSA-N 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、FRP(繊維強化
プラスチック)や人工大理石、レジンコンクリート等の
表面をハードコートするための樹脂組成物、これらを硬
化する方法及びこれらの硬化物に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin composition for hard-coating the surface of FRP (fiber reinforced plastic), artificial marble, resin concrete and the like, a method for curing these, and cured products thereof.
【0002】[0002]
【従来の技術】各種FRP製品やポリエステル人工大理
石の製品価値を大きく左右する特性としては、製品表面
(使用する面)の耐煮沸水性、表面硬度、耐候性等の基
本特性及び色、光沢、透明性等の外観特性が挙げられ
る。各種FRP製品やポリエステル製人工大理石は、マ
トリックス母材として不飽和ポリエステル樹脂やビニル
エステル樹脂を、強化材としてガラスマット、チョップ
ドストランド、ミルドファイバー等のガラス繊維からな
る材料等を、充填剤として炭酸カルシウム、水酸化アル
ミニウム、ガラス粉等の無機フィラー等を用いてまず樹
脂組成物を調製し、これを成形して製造されている。成
形法としては、ハンドレイアップ成形、スプレーアップ
成形、キャスティング(注型)成形など、種々の方法で
行われている。表面特性の改良や、外観向上のために、
必要によりあらかじめ型にハードコート用樹脂を塗布し
た後でFRP等を成形することも行われている。2. Description of the Related Art The characteristics that greatly affect the product value of various FRP products and polyester artificial marble include basic characteristics such as boiling water resistance, surface hardness, weather resistance, and the like, color, gloss, and transparency of the product surface (the surface to be used). Appearance characteristics such as properties. Various FRP products and artificial marble made of polyester are made of unsaturated polyester resin or vinyl ester resin as matrix matrix, glass mats, chopped strands, glass fiber such as milled fiber as reinforcing material, and calcium carbonate as filler. First, a resin composition is prepared using an inorganic filler such as aluminum hydroxide, glass powder, or the like, and then molded to produce a resin composition. Various molding methods such as hand lay-up molding, spray-up molding, and casting (casting) molding are used. In order to improve surface characteristics and appearance,
If necessary, an FRP or the like is formed after a hard coat resin is applied to a mold in advance.
【0003】このような目的で使用されるハードコート
樹脂としては、不飽和ポリエステル樹脂、ビスフェノー
ル樹脂等熱硬化性樹脂に顔料、揺変剤、無機充填剤、空
気遮断剤等が添加されたものがある。ハードコート成形
法においては、通常スプレーアップ法によりゲルコ−ト
樹脂を型に塗布した後、熱硬化性樹脂を置き、次いで常
温で硬化乾燥する方法が行われているが、場合により加
熱による硬化も行われる。[0003] Hard coat resins used for such purposes include those obtained by adding pigments, thixotropic agents, inorganic fillers, air barrier agents, etc. to thermosetting resins such as unsaturated polyester resins and bisphenol resins. is there. In the hard coat molding method, a method in which a gel coat resin is usually applied to a mold by a spray-up method, a thermosetting resin is placed, and then curing and drying at room temperature is performed. Done.
【0004】[0004]
【発明が解決しようとする課題】FRP製品やポリエス
テル製人工大理石などの製品価値を大きく左右する製品
表面(使用する面)の基本物性や外観特性は、前記した
通り1)表面硬度、2)耐煮沸水性、3)耐候性、4)
光沢が、又作業性の面では、5)スプレー性等である
が、これらのうち1)を除いた特性については、樹脂の
改良、硬化系の改善などにより優れた製品が得られるよ
うになってきている。しかし、1)については、マトリ
ックス樹脂として不飽和ポリエステル樹脂、ビニルエス
テル樹脂等が使用される限り、これらの樹脂固有の硬度
が低いため、表面硬度の高い製品は得られなかった。そ
のため、マトリックス樹脂の変性、新規樹脂による成形
など、表面硬度の高い製品を得るために種々の改善が行
われている。一つの方法としてアクリル系樹脂、特に多
官能(メタ)アクリレートを使用して表面硬度の高い製
品を得る方法が試みられている。多官能(メタ)アクリ
レートの使用方法としては、マトリックス樹脂として使
用する方法(特開昭61−69855)とゲルコート樹
脂として使用する方法等があるが、前者の方法では、表
面硬度の高い製品を得るためには多官能(メタ)アクリ
レートの含有率を高めたマトリックス樹脂組成物の使用
が必要でありコスト的に不利である。また後者の方法に
おいても、アクリル系樹脂の場合、ラジカル重合開始剤
等を使用した熱硬化による薄膜成形法では、空気の重合
禁止作用により表面の硬化が困難であり、また、重合時
の大きい収縮率のためクラックやハクリが発生し塗膜の
硬化が困難である。又光重合開始剤の使用による紫外線
照射や電子線照射による硬化は、複雑な形状や厚膜での
硬化が困難である。また、ラジカル開始剤を用いた硬化
方法において、表面乾燥性や収縮率の改善を計るため不
飽和ポリエステル樹脂やビニルエステル樹脂と多官能
(メタ)アクリレートを配合した樹脂組成物の使用が検
討されているが、表面乾燥性や収縮率は改善されるもの
の、逆に表面硬度が低下し不十分な硬度の塗膜しか得ら
れていない。高硬度を発現する高い架橋密度を与えるハ
ードコート用組成物では、スプレー時にコート膜が厚く
なる場所や厚膜を作ろうとした場合に急激な反応による
発泡重合(塗膜がポップコーンのようにボロボロにな
る。)が起こるか、クラックが入るため製造が困難であ
った。The basic physical properties and appearance characteristics of the product surface (the surface to be used), which greatly influences the product value of FRP products and polyester artificial marble, are as described above, 1) surface hardness, 2) resistance. Boiling water, 3) weather resistance, 4)
In terms of gloss and workability, 5) sprayability, etc. Among them, the characteristics excluding 1) can be improved by improving the resin and the curing system to obtain excellent products. Is coming. However, as for 1), as long as an unsaturated polyester resin, a vinyl ester resin, or the like is used as the matrix resin, a product having a high surface hardness could not be obtained because the inherent hardness of these resins is low. Therefore, various improvements have been made in order to obtain a product having a high surface hardness, such as modification of a matrix resin and molding with a new resin. As one method, a method of obtaining a product having a high surface hardness using an acrylic resin, particularly a polyfunctional (meth) acrylate, has been attempted. As a method of using the polyfunctional (meth) acrylate, there are a method of using as a matrix resin (JP-A-61-69855) and a method of using as a gel coat resin. In the former method, a product having a high surface hardness is obtained. For this purpose, it is necessary to use a matrix resin composition having an increased polyfunctional (meth) acrylate content, which is disadvantageous in terms of cost. Also in the latter method, in the case of an acrylic resin, in the case of a thin film forming method by thermal curing using a radical polymerization initiator or the like, it is difficult to cure the surface due to the action of inhibiting polymerization of air, and large shrinkage during polymerization. Due to the rate, cracks and peeling occur, and it is difficult to cure the coating film. In addition, curing by ultraviolet irradiation or electron beam irradiation using a photopolymerization initiator is difficult to cure in a complicated shape or a thick film. In addition, in a curing method using a radical initiator, use of a resin composition in which an unsaturated polyester resin or a vinyl ester resin and a polyfunctional (meth) acrylate are blended has been studied in order to improve surface drying property and shrinkage. However, although the surface drying property and shrinkage ratio are improved, the surface hardness is conversely reduced and only a coating film having insufficient hardness is obtained. In the case of a hard coat composition that gives a high crosslink density that expresses high hardness, foaming polymerization due to a sudden reaction occurs when the coating film becomes thick during spraying or when trying to make a thick film (the coating film becomes tattered like popcorn) ) Occurs or cracks occur, making production difficult.
【0005】本発明者らは、常温で硬化が出来て表面硬
度の高いFRP製品等を得るために研究した結果、不飽
和アルキッド及び/または不飽和エポキシエステルと一
種以上の多官能(メタ)アクリレートからなる樹脂混合
物を樹脂成分とし、硬化剤としてアセト酢酸エステルパ
ーオキサイド、硬化促進剤としてコバルトの有機酸塩類
をそれぞれ含有する配合物を使用すると表面硬度が高
く、表面乾燥性の良いハードコート成形物が得られるこ
とを見いだした(特開平1−90210)。また、この
配合物の欠点である膜厚の厚いところで発泡重合をおこ
すという現象をこの系にα−メチルスチレンを加えるこ
とにより硬化速度、表面硬度等の条件を満足するハード
コート成形物が得られることも見いだした(特開平3−
115414)。また、この配合における今一つの欠点
である通常使用される搖変剤である二酸化珪素(例えば
アエロジル200:日本アエロジル株式会社製)、ステ
アリン酸アルミニウム、有機処理粘土、メチルセルロー
ス、ヒドロキシエチルセルロース、ポバール、水添ヒマ
シ油、スメクタイト、等では充分な搖変性を与えること
が出来ない、という欠点もシリコーン処理された二酸化
珪素を使用することにより解決出来た(特願平7−34
9574)。しかし、硬化剤として用いるアセト酢酸エ
ステルパーオキサイドは、貯蔵安定性が悪く、これを用
いないで表面乾燥性が良くかつ表面硬度の高いハードコ
ート成形物を与える方法の開発が求められていた。The present inventors have studied to obtain FRP products and the like which can be cured at room temperature and have a high surface hardness. As a result, unsaturated alkyds and / or unsaturated epoxy esters and one or more polyfunctional (meth) acrylates have been obtained. A hard coat molded product with high surface hardness and good surface dryness when using a resin mixture consisting of a resin component consisting of acetoacetate peroxide as a curing agent and organic acid salts of cobalt as a curing accelerator Was found to be obtained (JP-A-1-90210). Further, by adding α-methylstyrene to this system, which is a drawback of this compound, which causes foaming polymerization at a thick film thickness, a hard coat molded product satisfying the conditions such as curing speed and surface hardness can be obtained. (Japanese Patent Laid-Open No. Hei 3-
115414). Another disadvantage of this formulation is silicon dioxide (for example, Aerosil 200: manufactured by Nippon Aerosil Co., Ltd.), aluminum stearate, organically treated clay, methylcellulose, hydroxyethylcellulose, poval, hydrogenated, which are commonly used thixotropic agents. The disadvantage that castor oil, smectite, and the like cannot provide sufficient thixotropic properties can also be solved by using siliconized silicon dioxide (Japanese Patent Application No. 7-34).
9574). However, acetoacetate peroxide used as a curing agent has poor storage stability, and there has been a demand for the development of a method for providing a hard coat molded article having good surface drying properties and high surface hardness without using the acetoacetate peroxide.
【0006】[0006]
【課題を解決するための手段】本発明者らは上記問題点
を解決すべく、鋭意検討の結果、不飽和アルキッド及び
/または不飽和エポキシエステル樹脂並びに多官能(メ
タ)アクリレートを含有するハードコート用樹脂混合物
を硬化するに当たり、特定の硬化剤、硬化促進剤及び硬
化促進助剤を用いることにより、表面硬度が高く、表面
乾燥性の良いハードコート成形物が得られることを見い
だし、本発明に至った。DISCLOSURE OF THE INVENTION The present inventors have conducted intensive studies to solve the above problems, and as a result, have found that a hard coat containing an unsaturated alkyd and / or unsaturated epoxy ester resin and a polyfunctional (meth) acrylate. In curing the resin mixture for use, it is found that by using a specific curing agent, a curing accelerator and a curing accelerator, a hard coat molded product having a high surface hardness and a good surface drying property can be obtained. Reached.
【0007】即ち、本発明は、 (1)不飽和アルキッド樹脂及び/または不飽和エポキ
シエステル樹脂、多官能(メタ)アクリレート、硬化促
進剤としてのコバルトの有機酸塩類、硬化促進助剤とし
てのβ−ジケトン並びに硬化剤としてのシクロヘキサノ
ンパーオキサイドを含有してなるハードコート用樹脂組
成物。 (2)(1)記載のハードコート用樹脂組成物を硬化し
てなる硬化物。 (3)硬化促進剤としてコバルトの有機酸塩類、硬化促
進助剤としてβ−ジケトン及び硬化剤としてシクロヘキ
サノンパーオキサイドを使用することを特徴とする不飽
和アルキッド樹脂及び/または不飽和エポキシエステル
樹脂並びに多官能(メタ)アクリレートを含有するハー
ドコート用樹脂混合物の硬化方法に関する。That is, the present invention relates to (1) an unsaturated alkyd resin and / or an unsaturated epoxy ester resin, a polyfunctional (meth) acrylate, an organic acid salt of cobalt as a curing accelerator, and β as a curing accelerator. -A resin composition for hard coat comprising a diketone and cyclohexanone peroxide as a curing agent. (2) A cured product obtained by curing the resin composition for hard coat according to (1). (3) An unsaturated alkyd resin and / or an unsaturated epoxy ester resin and a mixture of organic acid salts of cobalt as a curing accelerator, β-diketone as a curing accelerator and cyclohexanone peroxide as a curing agent. The present invention relates to a method for curing a resin mixture for a hard coat containing a functional (meth) acrylate.
【0008】[0008]
【発明の実施の形態】以下、本発明を詳細に説明する。
本発明で用いる不飽和アルキッド樹脂とは、不飽和二塩
基酸を必ず1成分として含み、必要により飽和二塩基酸
を併用してグリコール類と加熱脱水縮合反応させて得ら
れるものである。その仕込み割合は、酸とグリコール類
のほぼ当量比であるが、不飽和二塩基酸と飽和二塩基酸
の比は任意に選択できる。好ましい不飽和二塩基酸と飽
和二塩基酸の使用割合は、モル比で1:0.2〜3であ
る。使用しうる不飽和二塩基酸の具体例としては、無水
マレイン酸、フマル酸、イタコン酸、シトラコン酸等
が、また同じく飽和二塩基酸としては、無水フタル酸、
イソフタル酸、テレフタル酸、アジピン酸、セバシン
酸、テトラクロロ無水フタル酸、ヘット酸、アゼライン
酸、こはく酸、テトラヒドロ無水フタル酸、エンドメチ
レンテトラヒドロ無水フタル酸、ヘキサヒドロ無水フタ
ル酸等が挙げられる。また、使用しうるグリコール類の
具体例としては、エチレングリコール、プロピレングリ
コール、ブタンジオール、ジエチレングリコール、ジプ
ロピレングリコール、トリエチレングリコール、ペンタ
ンジオール、ヘキサンジオール、ネオペンチルグリコー
ル、2,2,4−トリメチルペンタン−1,3−ジオー
ル、水素化ビスフェノールA等が挙げられる。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
The unsaturated alkyd resin used in the present invention is a resin which always contains an unsaturated dibasic acid as one component, and is obtained by subjecting a glycol to heat-dehydration condensation reaction with a saturated dibasic acid if necessary. The charging ratio is approximately the equivalent ratio of the acid and the glycol, but the ratio of the unsaturated dibasic acid to the saturated dibasic acid can be arbitrarily selected. The preferred ratio of the unsaturated dibasic acid to the saturated dibasic acid is 1: 0.2 to 3 in molar ratio. Specific examples of the unsaturated dibasic acid that can be used include maleic anhydride, fumaric acid, itaconic acid, citraconic acid, and the like.Also, as the saturated dibasic acid, phthalic anhydride,
Examples thereof include isophthalic acid, terephthalic acid, adipic acid, sebacic acid, tetrachlorophthalic anhydride, hetic acid, azelaic acid, succinic acid, tetrahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, and hexahydrophthalic anhydride. Specific examples of glycols that can be used include ethylene glycol, propylene glycol, butanediol, diethylene glycol, dipropylene glycol, triethylene glycol, pentanediol, hexanediol, neopentyl glycol, 2,2,4-trimethylpentane -1,3-diol, hydrogenated bisphenol A and the like.
【0009】本発明において不飽和エポキシエステル樹
脂とは、ポリエポキシドとα、β−不飽和一塩基酸をほ
ぼ当量用い、例えば触媒を用いて100〜130℃で5
〜10時間反応させて得られるものである。使用しうる
ポリエポキシドの具体例としては、ビスフェノールA、
ビスフェノールF、テトラブロモビスフェノールA、テ
トラフェノールエタン、フェノールノボラック等の多価
フェノールのグリシジルエーテル、ポリプロピレングリ
コール、水添ビスフェノールA、等の多価アルコールの
グリシジルエーテル、ヘキサヒドロ無水フタル酸、ダイ
マー酸などの飽和酸、不飽和酸のグリシジルエステル、
ジアミノジフェニルメタン、イソシアヌル酸、ヒダント
イン等のグリシジルアミン、エポキシ化脂肪酸又はエポ
キシ化乾性油脂肪酸、エポキシ化ジオレフィン、エポキ
シ化ポリエステル等が挙げられる。更に、使用しうる
α,β−不飽和一塩基酸の具体例としては、メタアクリ
ル酸、アクリル酸、クロトン酸等が挙げられる。In the present invention, the term "unsaturated epoxy ester resin" means a polyepoxide and an .alpha.,. Beta.-unsaturated monobasic acid which are used in substantially equivalent amounts.
It is obtained by reacting for 10 to 10 hours. Specific examples of polyepoxides that can be used include bisphenol A,
Saturation of glycidyl ether of polyhydric phenols such as bisphenol F, tetrabromobisphenol A, tetraphenolethane, phenol novolac, glycidyl ether of polyhydric alcohols such as polypropylene glycol, hydrogenated bisphenol A, hexahydrophthalic anhydride, dimer acid, etc. Glycidyl esters of acids, unsaturated acids,
Examples include glycidylamine such as diaminodiphenylmethane, isocyanuric acid, and hydantoin, epoxidized fatty acid or epoxidized dry oil fatty acid, epoxidized diolefin, and epoxidized polyester. Further, specific examples of the α, β-unsaturated monobasic acid that can be used include methacrylic acid, acrylic acid, crotonic acid and the like.
【0010】本発明で使用する多官能(メタ)アクリレ
ートの具体例としては、多官能アルコールと(メタ)ア
クリル酸を反応させて得られるエステル化合物、ビスフ
ェノールA誘導体と(メタ)アクリル酸を反応させて得
られるエステル化合物等が挙げられ、具体例には例えば
下記(a)〜(f)で示される化合物類が使用可能であ
る。Specific examples of the polyfunctional (meth) acrylate used in the present invention include an ester compound obtained by reacting a polyfunctional alcohol and (meth) acrylic acid, and a reaction between a bisphenol A derivative and (meth) acrylic acid. Examples thereof include ester compounds and the like, and specific examples thereof include compounds represented by the following (a) to (f).
【0011】[0011]
【化1】 Embedded image
【0012】(式(a)中、n1 は0又は1〜4の整
数、複数個あるX1 のうち少なくとも2個は(メタ)ア
クリロイルオキシ基で残りは水酸基またはメチル基であ
る。)(In the formula (a), n 1 is 0 or an integer of 1 to 4, and at least two of a plurality of X 1 are (meth) acryloyloxy groups and the rest are hydroxyl groups or methyl groups.)
【0013】で示される1分子中に2個以上の(メタ)
アクリロイルオキシ基を有するモノ又はポリペンタエリ
スリトールポリ(メタ)アクリレート、Two or more (meth) molecules in one molecule represented by
Mono- or polypentaerythritol poly (meth) acrylate having an acryloyloxy group,
【0014】[0014]
【化2】 Embedded image
【0015】(式(b)中、R1 は−CH2 −、−C
(CH3 )2 −から選ばれる炭化水素基であり、n2 は
0又は1〜5の整数であり、X2 は(メタ)アクリロイ
ルオキシ基であり、Y1 は炭素原子数6以下のアルキレ
ン基である。またY1 は、n2 が2以上の時、同じか又
は異なる。)(In the formula (b), R 1 represents —CH 2 —, —C
(CH 3 ) 2 — is a hydrocarbon group selected from —, n 2 is 0 or an integer of 1 to 5, X 2 is a (meth) acryloyloxy group, and Y 1 is an alkylene having 6 or less carbon atoms. Group. Y 1 is the same or different when n 2 is 2 or more. )
【0016】で示される化合物、A compound represented by the formula:
【0017】式(a)及び/または(b)で示される
(メタ)アクリル化エステル誘導体の残存水酸基とジイ
ソシアネート化合物を反応させて得られる(メタ)アク
リルウレタン樹脂、A (meth) acrylic urethane resin obtained by reacting a residual hydroxyl group of the (meth) acrylated ester derivative represented by the formula (a) and / or (b) with a diisocyanate compound;
【0018】[0018]
【化3】 Embedded image
【0019】(式(d)中、n3 は0又は1〜5の整数
でありX3 は(メタ)アクリロイルオキシ基であり、Y
2 は炭素原子数6以下のアルキレン基である。)(In the formula (d), n 3 is 0 or an integer of 1 to 5; X 3 is a (meth) acryloyloxy group;
2 is an alkylene group having 6 or less carbon atoms. )
【0020】で示される化合物、A compound represented by the formula:
【0021】[0021]
【化4】 Embedded image
【0022】(式(e)中、n4 は0又は1〜5の整数
でありX4 は(メタ)アクリロイルオキシ基であり、Y
3 は炭素数6以下のアルキレン基であり、R2 は少なく
とも1個は(メタ)アクリロイルオキシ基であり残りは
水素又は炭素数2までのアルキル基である。)(In the formula (e), n 4 is 0 or an integer of 1 to 5, X 4 is a (meth) acryloyloxy group,
3 is an alkylene group having 6 or less carbon atoms, at least one R 2 is a (meth) acryloyloxy group, and the rest is hydrogen or an alkyl group having up to 2 carbon atoms. )
【0023】で示される化合物、A compound represented by the formula:
【0024】[0024]
【化5】 Embedded image
【0025】(式(f)中、R3 、R4 は水素又はメチ
ル基であり、R5 は(メタ)アクリロイルオキシ基であ
り、n5 は3〜23の整数である。)(In the formula (f), R 3 and R 4 are hydrogen or a methyl group, R 5 is a (meth) acryloyloxy group, and n 5 is an integer of 3 to 23.)
【0026】で示される化合物。A compound represented by the formula:
【0027】これらの多官能(メタ)アクリレートは、
単独でまたは任意の2種以上を任意の割合で混合して使
用出来る。不飽和アルキッド樹脂及び/または不飽和エ
ポキシエステル樹脂と多官能(メタ)アクリレートとの
配合の割合は任意に選択できるが、好ましくは重量比
で、(不飽和アルキッド樹脂及び/または不飽和エポキ
シエステル樹脂)/(多官能(メタ)アクリレート)=
10/90〜90/10である。These polyfunctional (meth) acrylates are
They can be used alone or as a mixture of two or more kinds in an arbitrary ratio. The mixing ratio of the unsaturated alkyd resin and / or the unsaturated epoxy ester resin and the polyfunctional (meth) acrylate can be arbitrarily selected, but is preferably in a weight ratio of (unsaturated alkyd resin and / or unsaturated epoxy ester resin). ) / (Polyfunctional (meth) acrylate) =
10/90 to 90/10.
【0028】本発明で硬化促進剤としてもちいられるコ
バルトの有機酸塩類の具体例としてナフテン酸コバル
ト、オクチル酸コバルトなどが挙げられる。添加量は、
ハードコート用樹脂成分100重量部に対し、6重量%
コバルト換算(硬化促進剤中の金属コバルト含量をい
う)で0.05〜1重量部、好ましくは0.1〜0.5
重量部である。これは、通常硬化直前にハードコート用
樹脂成分に添加して用いられるが、予めハードコート用
樹脂成分に混合しておくことも出来る。コバルトの有機
酸塩類以外に、カリウム、ナトリウム、鉄、銅、亜鉛、
カルシュウム等の有機酸塩類も硬化促進剤として併用す
ることが可能である。Specific examples of the organic acid salts of cobalt used as the curing accelerator in the present invention include cobalt naphthenate and cobalt octylate. The amount of addition
6% by weight based on 100 parts by weight of resin component for hard coat
0.05-1 part by weight, preferably 0.1-0.5 parts by weight in terms of cobalt (refers to the content of metallic cobalt in the curing accelerator).
Parts by weight. This is usually used by adding it to the hard coat resin component just before curing, but it can be mixed in advance with the hard coat resin component. In addition to organic acid salts of cobalt, potassium, sodium, iron, copper, zinc,
Organic acid salts such as calcium can be used in combination as a curing accelerator.
【0029】本発明において硬化促進助剤として用いら
れるβ−ジケトンの好ましい具体例は、式(g)Preferred specific examples of the β-diketone used as a curing accelerator in the present invention are those represented by formula (g):
【0030】[0030]
【化6】 Embedded image
【0031】(R6 、R7 は同一であっても異なってい
てもよく、C1 〜C15のアルキル基、アルコキシ基、ア
ラルキル基、若しくはモノまたはジアルキル置換アミノ
基を示し、(h)で示される環状の構造をとることもで
きる。但し(h)においてR8は、C1 〜C5 のアルキ
レン基を示す。)(R 6 and R 7 may be the same or different and each represents a C 1 -C 15 alkyl group, an alkoxy group, an aralkyl group, or a mono- or di-alkyl-substituted amino group; (In (h), R 8 represents a C 1 -C 5 alkylene group.)
【0032】[0032]
【化7】 Embedded image
【0033】で表される化合物である。尚、アセチルア
セトンは、β−ジケトンであるが、重合禁止作用を有し
ているので、使用を避けるほうが好ましい。Is a compound represented by the formula: In addition, acetylacetone is a β-diketone, but it has a polymerization inhibiting action, so it is preferable to avoid using it.
【0034】本発明において用いうる硬化促進助剤の具
体例としては、アセト酢酸メチル、アセト酢酸エチル、
2−(アセトアセトキシ)エチルメタアクリレート、ピ
バロイル酢酸メチル、ピバロイル酢酸エチル、マロン酸
ジエチル、N−ピロリジノアセトアセトアミド、N−モ
ルホリノアセトアセトアミド、N,N−ジメチルアセト
アセトアミド、N,N−ジエチルアセトアセトアミド、
α−アセチル−γ−ブチロラクトン等が挙げられる。硬
化促進助剤のハードコート用樹脂に対する使用量は、ハ
ードコート用樹脂成分100重量部に対して0.1〜5
重量部、好ましくは0.2〜2重量部である。これは予
めハードコート用樹脂に混合されるが、硬化直前にハー
ドコート用樹脂に添加して用いることも出来る。Specific examples of the curing accelerator which can be used in the present invention include methyl acetoacetate, ethyl acetoacetate,
2- (acetoacetoxy) ethyl methacrylate, methyl pivaloyl acetate, ethyl pivaloyl acetate, diethyl malonate, N-pyrrolidinoacetoacetamide, N-morpholinoacetoacetamide, N, N-dimethylacetoacetamide, N, N-diethylacetoacetamide ,
α-acetyl-γ-butyrolactone and the like. The amount of the curing accelerator used for the hard coat resin is 0.1 to 5 with respect to 100 parts by weight of the hard coat resin component.
Parts by weight, preferably 0.2 to 2 parts by weight. This is mixed with the hard coat resin in advance, but it can be added to the hard coat resin immediately before curing.
【0035】本発明で硬化剤として用いられるシクロヘ
キサノンパーオキサイドは、通常酸触媒の存在下、シク
ロヘキサノンと過酸化水素と反応させて得られるケトン
パーオキサイドであり、ジメチルフタレート(DM
P)、ジオクチルフタレート(DOP)、トリエチルフ
ォスフェート(TEP)、プロピレングリコールモノア
セテート(PMA)等の溶剤に溶解して用いても良く、
又粉状で使用しても良い。ハードコート用樹脂成分10
0重量部に対するシクロヘキサノンパーオキサイドの使
用量は、0.5〜5重量部、好ましくは0.7〜3重量
部である。これは、予め樹脂成分に配合してもよいし、
外部混合スプレーのように塗布するとき別々に吹き付け
てもよい。また硬化剤として、t−ブチルパーオキシー
2ーエチルヘキサノエートなどのパーエステルを併用す
ることも出来る。The cyclohexanone peroxide used as a curing agent in the present invention is a ketone peroxide usually obtained by reacting cyclohexanone with hydrogen peroxide in the presence of an acid catalyst, and comprises dimethyl phthalate (DM)
P), dioctyl phthalate (DOP), triethyl phosphate (TEP), propylene glycol monoacetate (PMA) or the like may be used by dissolving in a solvent.
It may be used in powder form. Resin component for hard coat 10
The amount of cyclohexanone peroxide used is 0.5 to 5 parts by weight, preferably 0.7 to 3 parts by weight, based on 0 parts by weight. This may be blended in advance with the resin component,
When applied like an external mixing spray, they may be sprayed separately. As a curing agent, a perester such as t-butyl peroxy-2-ethylhexanoate can be used in combination.
【0036】本発明のハードコート用樹脂組成物は、ス
チレンモノマー、MMA(メタメチルアクリレ−ト)等
を加えることにより使用に適した粘度に調整することも
出来る。また、モノマーの一成分としてα−メチルスチ
レンを本発明のハードコート用樹脂組成物に添加するこ
とも出来る。The resin composition for hard coat of the present invention can be adjusted to a viscosity suitable for use by adding a styrene monomer, MMA (metamethyl acrylate) and the like. Also, α-methylstyrene can be added to the resin composition for hard coat of the present invention as one component of the monomer.
【0037】本発明のハードコート用樹脂組成物は、不
飽和アルキッド樹脂及び/または不飽和エポキシエステ
ル樹脂、多官能(メタ)アクリレート、モノマー、硬化
剤、硬化促進剤及び硬化促進助剤を上記割合に混合する
ことにより製造される。更にこれには、揺変剤、重合禁
止剤、重合促進剤、空気遮断剤、無機質充填剤、顔料、
紫外線吸収剤等通常の添加剤を配合しても良い。The resin composition for hard coat of the present invention comprises an unsaturated alkyd resin and / or an unsaturated epoxy ester resin, a polyfunctional (meth) acrylate, a monomer, a curing agent, a curing accelerator and a curing accelerator in the above proportions. It is manufactured by mixing. Further, this includes thixotropic agents, polymerization inhibitors, polymerization accelerators, air barrier agents, inorganic fillers, pigments,
Ordinary additives such as an ultraviolet absorber may be blended.
【0038】本発明のハードコート用樹脂組成物を使用
して得られる硬化物は、基本物性や外観特性で、表面硬
度が高い、煮沸水に対する耐水性が良い、耐候性が優れ
ている、光沢が良い、又作業性の面でスプレー性が優れ
ている、等の特徴を有している。The cured product obtained by using the resin composition for hard coat of the present invention has basic physical properties and appearance characteristics, high surface hardness, good water resistance to boiling water, excellent weather resistance, and gloss. And sprayability is excellent in terms of workability.
【0039】本発明の硬化方法とは、硬化促進剤として
コバルトの有機酸塩類を0.05〜1部、好ましくは
0.1〜0.5部、硬化促進助剤としてβ−ジケトンを
0.1〜5部、好ましくは0.2〜5部、硬化剤として
シクロヘキサノンパーオキサイド0.5〜5部、好まし
くは0.7〜3部を、樹脂混合物100部に対して添加
混合し、硬化温度常温〜100℃、硬化時間1〜48時
間の硬化させる方法である。これには、揺変剤、重合禁
止剤、重合促進剤、空気遮断剤、無機質充填剤、顔料、
紫外線吸収剤等通常の添加剤を配合しても良い。The curing method of the present invention means that 0.05 to 1 part, preferably 0.1 to 0.5 part, of an organic acid salt of cobalt is used as a curing accelerator, and 0.1 parts of β-diketone is used as a curing accelerator. 1 to 5 parts, preferably 0.2 to 5 parts, and 0.5 to 5 parts, preferably 0.7 to 3 parts, of cyclohexanone peroxide as a curing agent are added to and mixed with 100 parts of the resin mixture, and the curing temperature is increased. This is a method of curing at room temperature to 100 ° C. for a curing time of 1 to 48 hours. These include thixotropic agents, polymerization inhibitors, polymerization accelerators, air barriers, inorganic fillers, pigments,
Ordinary additives such as an ultraviolet absorber may be blended.
【0040】本発明のハードコート用樹脂組成物の硬化
物は、例えば前記した硬化促進剤、硬化促進助剤及びシ
クロヘキサノンパーオキサイドを前記の範囲の量使用
し、不飽和アルキッド樹脂及び/または不飽和エポキシ
エステル樹脂並びに多官能(メタ)アクリレートを含有
するハードコート用樹脂混合物に添加し、常温〜100
℃の温度条件で硬化させることにより製造される。この
樹脂混合物には、前記通常の添加剤を配合しても良い。The cured product of the resin composition for a hard coat of the present invention is prepared by using, for example, the above-mentioned curing accelerator, curing accelerator and cyclohexanone peroxide in an amount within the above-mentioned range, and using an unsaturated alkyd resin and / or an unsaturated alkyd resin. It is added to a hard coat resin mixture containing an epoxy ester resin and a multifunctional (meth) acrylate,
It is manufactured by curing under a temperature condition of ° C. The resin mixture may be blended with the usual additives.
【0041】本発明のハ−ドコ−ト樹脂組成物のコート
方法の具体例としては、スプレー法、ハケ塗り、静電塗
装、浸せき法、フローコーター法、インモールドコーテ
ィング法等が挙げられ、使用目的によってこれらから任
意に選択出来る。コートされるに適した樹脂としては、
レジコン層やFRP層等が挙げられる。Specific examples of the coating method of the hard coat resin composition of the present invention include a spray method, a brush coating, an electrostatic coating, a dipping method, a flow coater method and an in-mold coating method. Any of these can be selected depending on the purpose. Suitable resins to be coated include
Examples include a resin-con layer and an FRP layer.
【0042】[0042]
【実施例】以下、実施例により本発明を更に詳細に説明
するが、これらにより、本発明が限定されるものではな
い。以下に使用する部は、特に断りのない限り、重量部
を意味する。EXAMPLES The present invention will be described in more detail with reference to the following Examples, but it should not be construed that the invention is limited thereto. Parts used below mean parts by weight unless otherwise specified.
【0043】参考例1 不飽和アルキッド樹脂の製造は、1リットルの四っ口フ
ラスコに、かき混ぜ棒、コンデンサー、不活性ガス導入
管、温度計を取り付ける。フラスコに138部のエチレ
ングリコール、98部の無水マレイン酸、148部の無
水フタル酸をいれ、窒素ガスをゆっくり流しながら、油
浴で80〜90℃に加熱する。この段階より撹拌を始
め、1〜1.5時間かけて温度を150〜160℃に上
げさらに3〜4時間で190℃とする。190℃に1時
間保った後コンデンサーをサイホンに取り替え100〜
200mmHgの減圧にする。減圧の間ときどき試料を
取り出し酸価が50以下になるまで反応を続ける。酸価
が50以下に達したならば温度を100℃に下げ、重合
禁止剤として約0.02gのヒドロキノンを加えること
により不飽和アルキッド樹脂(A)340部を得る。Reference Example 1 For the production of an unsaturated alkyd resin, a stir bar, a condenser, an inert gas inlet tube, and a thermometer were attached to a 1-liter four-necked flask. A flask is charged with 138 parts of ethylene glycol, 98 parts of maleic anhydride, and 148 parts of phthalic anhydride, and heated to 80 to 90 ° C. in an oil bath while slowly flowing nitrogen gas. Stirring is started from this stage, and the temperature is raised to 150 to 160 ° C. over 1 to 1.5 hours, and further increased to 190 ° C. for 3 to 4 hours. After keeping at 190 ° C for 1 hour, replace the condenser with a siphon.
Reduce the pressure to 200 mmHg. A sample is taken occasionally during the depressurization, and the reaction is continued until the acid value becomes 50 or less. When the acid value reaches 50 or less, the temperature is lowered to 100 ° C., and about 0.02 g of hydroquinone is added as a polymerization inhibitor to obtain 340 parts of an unsaturated alkyd resin (A).
【0044】参考例2 不飽和エポキシエステルの製造は、4,4ーイソプロピ
リデンジフェノールのジグリシジルエーテル376部、
メタクリル酸172部、ベンジルジメチルアミン2部、
ハイドロキノン0.05部を仕込み、115℃で酸価を
測定しながら反応させ、酸価7.6の不飽和エポキシエ
ステル樹脂(B)510部を得る。Reference Example 2 The production of an unsaturated epoxy ester was carried out using 376 parts of diglycidyl ether of 4,4-isopropylidene diphenol,
172 parts of methacrylic acid, 2 parts of benzyldimethylamine,
0.05 parts of hydroquinone was charged and reacted at 115 ° C. while measuring the acid value to obtain 510 parts of an unsaturated epoxy ester resin (B) having an acid value of 7.6.
【0045】参考例3 シクロヘキサノンパーオキサイドの合成は、ジメチルフ
タレート153部、トリエチルフォスフェート49部、
シクロヘキサノン98部、50%硫酸8部の混合液に3
5℃で60%過酸化水素水120部を40分かけて滴下
し、その後同温度で一時間反応させ、室温にて廃液を分
離後脱水してシクロヘキサノンパーオキサイド370部
が得られる。このものの活性酸素量は8.0%であっ
た。REFERENCE EXAMPLE 3 Cyclohexanone peroxide was synthesized by 153 parts of dimethyl phthalate, 49 parts of triethyl phosphate,
3 parts in a mixture of 98 parts of cyclohexanone and 8 parts of 50% sulfuric acid
120 parts of a 60% hydrogen peroxide solution was added dropwise at 40 ° C. over 40 minutes at 5 ° C., followed by a reaction at the same temperature for 1 hour. The waste liquid was separated at room temperature and dehydrated to obtain 370 parts of cyclohexanone peroxide. Its active oxygen content was 8.0%.
【0046】実施例1〜12 まず、表1に記載の割合で各樹脂を混合して本発明のハ
ードコート用樹脂組成物に使用する混合物1〜混合物1
0を調製した。次に、表2に示される割合で各薬剤を混
合して本発明のハードコート用樹脂組成物を得た。次
に、25℃において、ガラス板上に100mm×100mm
×1mmのガイドを設け、その上にこれらのハードコート
用樹脂組成物を流す。表面が乾燥した後、その上にレジ
コン層(イソ系不飽和ポリエステル樹脂(UP)樹脂:
無機充填剤=1:1、イソ系UP樹脂:ポリライトFG
−283、大日本インキ化学工業(株)製、無機充填
剤:フリットM−27S、日本フェロー(株)製)を3
mm厚に注型硬化させる。バックレジコン層の硬化条件
は、メチルエチルケトンパーオキサイド1部(商品名カ
ヤメックM,化薬アクゾ(株)製)、6%ナフテン酸コ
バルト0.5部の条件で行った。1日放置後、ゲルコー
ト面の表面硬度をJIS−K−5400に準拠し、鉛筆
硬度の測定を行った。また、80℃において2時間硬化
させた後にも表面硬度の測定を行った。表面乾燥は、指
触で観測、ベタつきが無くなる迄の時間とした。成形品
の着色は、視感観察とし、無色のものを○、僅かに着色
があるが、実用可能のものを△とした。結果を表2に示
す。Examples 1 to 12 First, each of the resins was mixed in the proportions shown in Table 1 to prepare a mixture 1 to a mixture 1 to be used in the resin composition for hard coat of the present invention.
0 was prepared. Next, the respective chemicals were mixed at a ratio shown in Table 2 to obtain a resin composition for hard coat of the present invention. Next, at 25 ° C., 100 mm × 100 mm
A 1 mm guide is provided, and the hard coat resin composition is flowed over the guide. After the surface is dried, a resin control layer (iso-unsaturated polyester resin (UP) resin:
Inorganic filler = 1: 1, Iso UP resin: Polylite FG
-283, manufactured by Dainippon Ink and Chemicals, Inc., inorganic filler: frit M-27S, manufactured by Nippon Fellow Co., Ltd.
Cast and harden to a thickness of mm. The curing conditions of the back resin layer were 1 part of methyl ethyl ketone peroxide (trade name: Kayamec M, manufactured by Kayaku Akzo Co., Ltd.) and 0.5 parts of 6% cobalt naphthenate. After standing for one day, the pencil hardness of the gel coat surface was measured according to JIS-K-5400. The surface hardness was also measured after curing at 80 ° C. for 2 hours. The surface drying was measured by the touch of a finger, and the time until the stickiness disappeared. The color of the molded product was determined by visual observation. A colorless product was rated as ○, and a slightly colored, practically rated one was rated as △. Table 2 shows the results.
【0047】実施例13〜15 レジコンのバック層に代えて、FRP層(イソ系UP樹
脂:ガラスマット=7:3、イソ系UP樹脂:ポリライ
トFG−283、大日本インキ化学工業(株)製、ガラ
スマット:チョップドストランドマット#450、日東
紡績(株)製、サイズ100mm×100mm)を3プ
ライ積層硬化させたものを用いる以外は、前記実施例1
〜12と同様の試験を行ない、結果を表2に示す。Examples 13 to 15 In place of the back layer of the resin, an FRP layer (iso-based UP resin: glass mat = 7: 3, iso-based UP resin: Polylite FG-283, manufactured by Dainippon Ink and Chemicals, Inc.) , Glass mat: chopped strand mat # 450, manufactured by Nitto Boseki Co., Ltd., size 100 mm × 100 mm) except that a three-ply laminated and cured material was used.
Tests similar to the above were performed, and the results are shown in Table 2.
【0048】表1には、本発明のハードコート用樹脂組
成物に用いる樹脂混合物の成分及び組成比を、表2に
は、本発明のハードコート用樹脂組成物の成分及び組成
比並びに硬化物の物性を示す。組成比における数値の単
位は重量部。Table 1 shows the components and the composition ratio of the resin mixture used in the resin composition for hard coat of the present invention, and Table 2 shows the components and the composition ratio and the cured product of the resin composition for hard coat of the present invention. Shows the physical properties of The unit of the numerical value in the composition ratio is part by weight.
【0049】[0049]
【表1】 表1 ハードコート用樹脂組成物に用いる樹脂混合物 混合物1 混合物2 混合物3 混合物4 混合物5 不飽和アルキッド 16 16 30 不飽和エポキシエステル 19 33 DPHA 28 28 44 17 70 TMPTA 56 56 37 50 St 20 20 20 混合物6 混合物7 混合物8 混合物9 混合物10 不飽和アルキッド 30 25 15 25 不飽和エポキシエステル 30 10 DPHA 58 TMPTA 70 70 58 58 DPCA−30 17 DPCA−20 17 D−310 17Table 1 Resin mixture used for the resin composition for hard coat Mixture 1 Mixture 2 Mixture 3 Mixture 4 Mixture 5 Unsaturated alkyd 16 16 30 Unsaturated epoxy ester 19 33 DPHA 28 28 44 17 70 TMPTA 56 56 37 50 St 20 20 20 Mixture 6 Mixture 7 Mixture 8 Mixture 9 Mixture 10 Unsaturated alkyd 30 25 15 25 Unsaturated epoxy ester 30 10 DPHA 58 TMPTA 70 70 58 58 DPCA-30 17 DPCA-20 17 D-310 17
【0050】[0050]
【表2】 表2 ハードコート用樹脂組成物の成分比及び硬化物の物性 実 使用 硬 硬 硬 表面 表面硬度 成形 施 した 化 化 化 乾燥 品の 例 樹脂 促 促 剤 時間 25℃ 80℃ 着色 No 混合 進 進 硬化 2時 度 物 剤 助 1 2 (hr) 1日 間硬 剤 後 化後 1 混合物1 Co AAE シクロ 3 5H 7H ○ 2 混合物1 Co AAE シクロ TBPO 3 5H 9H ○ 3 混合物2 Co AAEM シクロ 3 5H 7H ○ 4 混合物2 Co DEAAA シクロ 3 5H 8H △ 5 混合物2 Co AAE シクロ 3 5H 7H ○ 6 混合物3 Co AAE シクロ 4 4H 6H ○ 7 混合物3 Co DEAAA シクロ 4 4H 8H △ 8 混合物3 Co AAM シクロ 4 4H 8H ○ 9 混合物4 Co AAE シクロ 4 4H 8H ○ 10 混合物5 Co AAE シクロ 3 5H 9H ○ 11 混合物6 Co AAE シクロ 3 5H 8H ○ 12 混合物7 Co AAE シクロ 4 5H 8H ○ 13 混合物8 Co AAE シクロ 4 3H 7H ○ 14 混合物9 Co AAE シクロ 3 3H 7H ○ 15 混合物10 Co AAE シクロ 3 4H 8H ○[Table 2] [Table 2] Component ratio of resin composition for hard coat and physical properties of cured product Actual use Hard Hard Hard surface Surface hardness Example of molded, cured, dried product Resin Accelerator Time 25 ℃ 80 ℃ Colored No Mixing Progress hardening 2 hours Material assistant 1 2 (hr) After hardening for 1 day 1 Mix 1 Co AAE Cyclo 35H 7H 2 Mix 1 Co AAE Cyclo TBPO 3 5H 9H 3 Mix 2 Co AAEM Cyclo 3 5H 7H ○ 4 Mixture 2 Co DEAAA Cyclo 3 5H 8H △ 5 Mixture 2 Co AAE Cyclo 35H 7H ○ 6 Mixture 3 Co AAE Cyclo 4 4H 6H ○ 7 Mixture 3 Co DEAAA Cyclo 4 4H 8H △ 8 Mixture 3 Co AAM Cyclo 4 4H 8H ○ 9 Mixture 4 Co AAE Cyclo 4 4H 8H ○ 10 Mixture 5 Co AAE Cyclo 35H 9H ○ 11 Mixture 6 Co AAE Cyclo 35H 8H ○ 12 Mixture 7 Co AAE Cyclo 45H 8H ○ 13 Mixture 8 Co AAE Cyclo 4 3H 7H ○ 14 mixture 9 Co AAE cyclo 3 3H 7H ○ 15 mixture 10 Co AAE cyclo 3 4H 8H ○
【0051】※ 硬化剤1の添加量は、表1記載の各混
合物100部に対して2部 シクロ:シクロヘキサノンパーオキサイドを表す。 ※ 硬化剤2の添加量は、表1記載の各混合物100部
に対して0.5部 ※ 硬化促進剤の添加量は、6%ナフテン酸コバルトを
各混合物100部に対して0.3部 ※ 硬化促進助剤の添加量は、表1記載の各混合物10
0部に対して1部* The amount of the curing agent 1 is 2 parts with respect to 100 parts of each mixture shown in Table 1, and represents cyclo: cyclohexanone peroxide. * The amount of curing agent 2 added is 0.5 parts per 100 parts of each mixture described in Table 1. * The amount of curing accelerator added is 6% cobalt naphthenate 0.3 parts per 100 parts of each mixture. * The amount of the curing accelerator added is 10% for each mixture listed in Table 1.
1 copy for 0 copy
【0052】(略号の説明) DPHA :ペンタエリスリトールヘキサアクリレー
ト 商品名 KAYARAD DPHA (日本化薬
(株)製) TMPTA :トリメチロールプロパントリアクリレー
ト 商品名 KAYARAD TMPTA (日本化薬
(株)製) St :スチレンモノマー (和光純薬(株)
製) DPCA−30:カプロラクトン変性ジペンタエリスリ
トールヘキサアクリレ−ト 商品名 KAYARAD
DPCA−30 (日本化薬(株)製) DPCA−20:カプロラクトン変性ジペンタエリスリ
トールヘキサアクリレ−ト 商品名 KAYARAD
DPCA−20 (日本化薬(株)製) D−310 :アルキル変性ジペンタエリスリトールテ
トラアクリレート 商品名 KAYARAD D−31
0 (日本化薬(株)製) TBPO:t−ブチルパーオキシー2ーエチルヘキサノ
エート Co :ナフテン酸コバルト(Co金属含有量6%) AAE :アセト酢酸エチル AAM :アセト酢酸メチル ABL :α−アセチル−γ−ブチロラクトン DEAAA:ジエチルアセトアセトアミド AAEM:2−(アセトアセトキシ)エチルメタアクリ
レート(Description of Abbreviations) DPHA: Pentaerythritol hexaacrylate (trade name) KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.) TMPTA: trimethylolpropane triacrylate (trade name) KAYARAD TMPTA (manufactured by Nippon Kayaku Co., Ltd.) St: styrene Monomer (Wako Pure Chemical Industries, Ltd.)
DPCA-30: Caprolactone-modified dipentaerythritol hexaacrylate Trade name KAYARAD
DPCA-30 (manufactured by Nippon Kayaku Co., Ltd.) DPCA-20: caprolactone-modified dipentaerythritol hexaacrylate Trade name KAYARAD
DPCA-20 (manufactured by Nippon Kayaku Co., Ltd.) D-310: Alkali-modified dipentaerythritol tetraacrylate Trade name KAYARAD D-31
0 (manufactured by Nippon Kayaku Co., Ltd.) TBPO: t-butylperoxy-2-ethylhexanoate Co: cobalt naphthenate (Co metal content 6%) AAE: ethyl acetoacetate AAM: methyl acetoacetate ABL: α- Acetyl-γ-butyrolactone DEAAAA: diethylacetoacetamide AAEM: 2- (acetoacetoxy) ethyl methacrylate
【0053】この表の結果から、本発明のハードコート
用樹脂組成物を使用すると、表面乾燥時間が短く、25
℃及び80℃硬化の何れでも硬度が高く、良好な硬化物
が得られている。また、成形品の着色度においても優れ
た結果が得られている。From the results in this table, it can be seen that when the resin composition for hard coat of the present invention is used, the surface drying time is short, and
Hardness is high at both the curing at 80 ° C. and at 80 ° C., and a good cured product is obtained. In addition, excellent results have been obtained in the degree of coloring of the molded article.
【0054】実施例16 硬化促進剤として6%ナフテン酸コバルト0.3部、硬
化促進助剤としてAAEM1部及び硬化剤としてシクロ
ヘキサノンパーオキサイド2部を、表1の混合物3の樹
脂100部に添加混合した。これを実施例1〜12と同
様にガラス板の上に塗布、更にレジコン層も同様に作成
した。これを25℃に置くと、表面乾燥時間は4時間、
25℃24時間後の鉛筆硬度4H、80℃2時間硬化後
の鉛筆硬度6H、硬化物の着色は無く、良好な硬化結果
であった。Example 16 0.3 parts of 6% cobalt naphthenate as a curing accelerator, 1 part of AAEM as a curing accelerator and 2 parts of cyclohexanone peroxide as a curing agent were added to 100 parts of the resin of mixture 3 in Table 1 and mixed. did. This was applied on a glass plate in the same manner as in Examples 1 to 12, and a resin layer was also prepared in the same manner. When this is placed at 25 ° C, the surface drying time is 4 hours,
The pencil hardness was 4H after 24 hours at 25 ° C, the pencil hardness was 6H after curing for 2 hours at 80 ° C, and there was no coloring of the cured product.
【0055】[0055]
【発明の効果】本発明のハードコート用樹脂組成物は、
従来の不飽和ポリエステル樹脂成形品では得られなかっ
た高い表面硬度を有し、表面乾燥性の優れた成形品を与
える。本発明のハードコート用樹脂組成物でハードコー
トすることにより、FRP製品や人工大理石の用途が広
がり、高付加価値化が期待され、工業的価値が大きい。The resin composition for a hard coat of the present invention comprises:
A molded article having a high surface hardness, which was not obtained with a conventional unsaturated polyester resin molded article, and having excellent surface drying properties. By hard-coating with the resin composition for hard coat of the present invention, applications of FRP products and artificial marbles are widened, high added value is expected, and industrial value is great.
Claims (3)
エポキシエステル樹脂、多官能(メタ)アクリレート、
硬化促進剤としてのコバルトの有機酸塩類、硬化促進助
剤としてのβ−ジケトン並びに硬化剤としてのシクロヘ
キサノンパーオキサイドを含有してなるハードコート用
樹脂組成物。1. An unsaturated alkyd resin and / or an unsaturated epoxy ester resin, a polyfunctional (meth) acrylate,
A resin composition for a hard coat, comprising an organic acid salt of cobalt as a curing accelerator, β-diketone as a curing accelerator, and cyclohexanone peroxide as a curing agent.
を硬化してなる硬化物。2. A cured product obtained by curing the resin composition for hard coat according to claim 1.
硬化促進助剤としてβ−ジケトン及び硬化剤としてシク
ロヘキサノンパーオキサイドを使用することを特徴とす
る不飽和アルキッド樹脂及び/または不飽和エポキシエ
ステル樹脂並びに多官能(メタ)アクリレートを含有す
るハードコート用樹脂混合物の硬化方法。3. An organic acid salt of cobalt as a curing accelerator,
Resin mixture for unsaturated hard coat containing unsaturated alkyd resin and / or unsaturated epoxy ester resin, characterized by using β-diketone as curing accelerator and cyclohexanone peroxide as curing agent Curing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19276396A JPH1017629A (en) | 1996-07-04 | 1996-07-04 | Hard-coating resin composition and method for curing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19276396A JPH1017629A (en) | 1996-07-04 | 1996-07-04 | Hard-coating resin composition and method for curing the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH1017629A true JPH1017629A (en) | 1998-01-20 |
Family
ID=16296646
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19276396A Pending JPH1017629A (en) | 1996-07-04 | 1996-07-04 | Hard-coating resin composition and method for curing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH1017629A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999062977A1 (en) * | 1998-06-04 | 1999-12-09 | Nippon Nsc Ltd. | Radical polymerization-curing working material compositions, method for reinforcing concrete structures and reinforced concrete structures with the use of the same |
| JP2006321922A (en) * | 2005-05-19 | 2006-11-30 | Japan Composite Co Ltd | Radical-curable resin composition and method for curing the same |
| JP2007106927A (en) * | 2005-10-14 | 2007-04-26 | Mitsubishi Rayon Co Ltd | Floor coating composition and floor covering coated with the coating |
| US7344588B2 (en) | 2001-07-11 | 2008-03-18 | Borchers Gmbh | Anti-skinning agents having a mixture of organic compounds and coating compositions containing them |
| JP2015022870A (en) * | 2013-07-18 | 2015-02-02 | 日東シンコー株式会社 | Resin composition for electrical insulation |
| US9724360B2 (en) | 2014-10-29 | 2017-08-08 | Gilead Sciences, Inc. | Methods for treating Filoviridae virus infections |
| JPWO2017010189A1 (en) * | 2015-07-15 | 2018-04-19 | 株式会社村田製作所 | Film-forming composition and electronic component |
| US10251904B2 (en) | 2015-09-16 | 2019-04-09 | Gilead Sciences, Inc. | Methods for treating arenaviridae and coronaviridae virus infections |
-
1996
- 1996-07-04 JP JP19276396A patent/JPH1017629A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999062977A1 (en) * | 1998-06-04 | 1999-12-09 | Nippon Nsc Ltd. | Radical polymerization-curing working material compositions, method for reinforcing concrete structures and reinforced concrete structures with the use of the same |
| US7344588B2 (en) | 2001-07-11 | 2008-03-18 | Borchers Gmbh | Anti-skinning agents having a mixture of organic compounds and coating compositions containing them |
| JP2006321922A (en) * | 2005-05-19 | 2006-11-30 | Japan Composite Co Ltd | Radical-curable resin composition and method for curing the same |
| JP2007106927A (en) * | 2005-10-14 | 2007-04-26 | Mitsubishi Rayon Co Ltd | Floor coating composition and floor covering coated with the coating |
| JP2015022870A (en) * | 2013-07-18 | 2015-02-02 | 日東シンコー株式会社 | Resin composition for electrical insulation |
| US9724360B2 (en) | 2014-10-29 | 2017-08-08 | Gilead Sciences, Inc. | Methods for treating Filoviridae virus infections |
| US9949994B2 (en) | 2014-10-29 | 2018-04-24 | Gilead Sciences, Inc. | Methods for treating Filoviridae virus infections |
| US10251898B2 (en) | 2014-10-29 | 2019-04-09 | Gilead Sciences, Inc. | Methods for treating Filoviridae virus infections |
| JPWO2017010189A1 (en) * | 2015-07-15 | 2018-04-19 | 株式会社村田製作所 | Film-forming composition and electronic component |
| US10251904B2 (en) | 2015-09-16 | 2019-04-09 | Gilead Sciences, Inc. | Methods for treating arenaviridae and coronaviridae virus infections |
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