JPH101876A - Rubber-reinforcing fiber structure and its production - Google Patents

Rubber-reinforcing fiber structure and its production

Info

Publication number
JPH101876A
JPH101876A JP8157130A JP15713096A JPH101876A JP H101876 A JPH101876 A JP H101876A JP 8157130 A JP8157130 A JP 8157130A JP 15713096 A JP15713096 A JP 15713096A JP H101876 A JPH101876 A JP H101876A
Authority
JP
Japan
Prior art keywords
rubber
rfl
fiber
fiber structure
latex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8157130A
Other languages
Japanese (ja)
Other versions
JP3791629B2 (en
Inventor
Kiyosuke Kamiyama
清佐 上山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP15713096A priority Critical patent/JP3791629B2/en
Publication of JPH101876A publication Critical patent/JPH101876A/en
Application granted granted Critical
Publication of JP3791629B2 publication Critical patent/JP3791629B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Tires In General (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Artificial Filaments (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a rubber-reinforcing fiber structure, soft and excellent in stretch and fatigue resistance by compounding an adhesive layer formed on the surface of the fiber structure with at least a resorcin formalin latex and an alkyl sarcosinate. SOLUTION: This rubber-reinforcing fiber structure is obtained by dipping a two-ply cord consisting of a polyethylene terephthalate yarn in a resorcin formalin latex liquid containing an alkyl sarcosinate followed by heat treatment, or by applying the alkyl sarcosinate or a treating liquid containing the alkyl sarcosinate on the cord and subsequently treating the cord with a resorcin formalin latex liquid.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、タイヤ、ホー
ス、コンベアベルト、Vベルト、動力伝達ベルト、ゴム
コンテナなどのゴム製品の補強に用いられる接着剤処理
された繊維構造体及びその製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an adhesive-treated fiber structure used for reinforcing rubber products such as tires, hoses, conveyor belts, V-belts, power transmission belts, and rubber containers, and a method for producing the same. It is.

【0002】[0002]

【従来の技術】従来から、ゴム製品を繊維により補強す
る方法が知られており、そしてその際の繊維とゴムとの
接着力を高める方法として、予め繊維をレゾルシン、ホ
ルマリン、ラテックス(以下RFL)液に浸漬させ、乾
燥、熱処理する方法が知られている。
2. Description of the Related Art Conventionally, a method of reinforcing a rubber product with a fiber has been known, and as a method of increasing the adhesive force between the fiber and the rubber at that time, the fiber is previously resorcinol, formalin, latex (hereinafter referred to as RFL). A method of immersing in a liquid, drying and heat-treating is known.

【0003】一般に、繊維補強ゴム製品(ゴムコンポジ
ット)においては、ゴム製品を補強するという目的のた
めに繊維の強力と伸度、及びゴムコンポジットを形成す
るという目的のために補強用繊維とゴムマトリックスと
の接着力が要求されている。また、ゴムコンポジットの
殆どが繰り返しの変形を受ける環境で使用されるため、
繊維自体の繰り返し変形に対する耐疲労性が要求されて
いる。近年、コストダウンやより厳しい条件下での使用
要求が増え、繊維補強ゴム製品に対するさらなる強伸度
の向上、接着力の向上とともに耐疲労性の向上が強く望
まれている。
[0003] Generally, in a fiber reinforced rubber product (rubber composite), the strength and elongation of the fiber for the purpose of reinforcing the rubber product, and the reinforcing fiber and the rubber matrix for the purpose of forming the rubber composite. Adhesive strength is required. Also, since most of the rubber composite is used in an environment that undergoes repeated deformation,
Fatigue resistance to repeated deformation of the fiber itself is required. In recent years, demands for cost reduction and use under more severe conditions have increased, and there is a strong demand for further improvement in the strength and elongation of fiber-reinforced rubber products, improvement in adhesive strength, and improvement in fatigue resistance.

【0004】また、コードの柔軟性が悪くなると強伸度
が低下するとともに、耐疲労性も低下する事が報告され
ている。さらには、コードが硬くなると以後の工程、例
えばソフニング、ゴムへのトッピング等の工程で接着剤
が脱落して接着力が低下したり、コードがカール状にな
ったり、コードに傷が付き品質低下や、強力低下が起こ
るという問題があった。
Further, it has been reported that when the flexibility of the cord is deteriorated, the elongation is reduced and the fatigue resistance is also reduced. Furthermore, when the cord becomes hard, the adhesive falls off in subsequent steps, such as softening and topping to rubber, and the adhesive strength is reduced, the cord becomes curled, the cord is damaged, and the quality is reduced. Also, there is a problem that the strength is reduced.

【0005】コードの柔軟性を改良する方法については
種々の提案がなされている。その代表的な方法として、
屈曲部剤、等でしごく方法がある。(特公昭47−21
280号公報、特開昭56−4767号公報、特開昭6
2−149983号公報、特開昭62−28969号公
報、特開平2−11801号公報、特開平2−2891
83号公報、等)しかし、このような柔軟化処理はある
程度の効果があるものの、さらに柔軟性を向上させよう
と、しごき張力を高くしたり、屈曲部剤との接触部分を
鋭角にすると、接着剤が削り取られたり、コード表面に
傷が付いて、製品自体が物理的にダメージを受けてしま
うという問題があった。
Various proposals have been made for methods of improving code flexibility. As a typical method,
There is a method of bending with a bending agent. (Special Publication 47-21
280, JP-A-56-4767, JP-A-6
JP-A-2-149983, JP-A-62-28969, JP-A-2-11801, JP-A-2-2891
No. 83, etc.) However, although such a softening treatment has a certain effect, if the ironing tension is increased or the contact portion with the bending agent is made an acute angle in order to further improve the flexibility, There has been a problem that the adhesive itself is scraped off or the cord surface is scratched, and the product itself is physically damaged.

【0006】また、耐疲労性を改良する方法についての
提案は、その殆どが使用される繊維自体を改良する、も
しくは繊維の形態を改良する案件である。これらの場合
繊維構造が改良されてもそこで使用される接着剤の影響
が大きく、最終的な処理繊維としての耐疲労性は十分で
ないという問題があった。
[0006] Further, proposals for methods for improving fatigue resistance are issues in which most of the fibers used are improved or the form of the fibers is improved. In these cases, even if the fiber structure is improved, there is a problem that the effect of the adhesive used there is great and the fatigue resistance as a final treated fiber is not sufficient.

【0007】[0007]

【発明が解決しようとする課題】本発明はRFLを接着
剤として用いるゴム補強繊維構造体において、RFL樹
脂を改質する事で上記要望に応える柔軟で強伸度及び耐
疲労性の高い、しかも接着力の優れたゴム補強用繊維構
造体を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention relates to a rubber-reinforced fiber structure using RFL as an adhesive, which is flexible, has high elongation and high fatigue resistance to meet the above-mentioned demand by modifying RFL resin. An object of the present invention is to provide a rubber reinforcing fiber structure having excellent adhesive strength.

【0008】[0008]

【課題を解決するための手段】上記課題を解決するため
の手段、即ち、本発明は次の通りである。 1.繊維構造体の表面に接着剤層が配設されたゴム補強
用繊維構造体であり、前記接着剤層の中に、少なくとも
レゾルシン、ホルマリン、ラテックス(RFL)とアル
キルザルコシネートを含有することを特徴とするゴム補
強用繊維構造体。 2.繊維構造体をアルキルザルコシネートを含有したR
FL液で処理することを特徴とするゴム補強用繊維構造
体の製造方法。 3.あらかじめアルキルザルコシネートを繊維構造体の
表面に含有させた後、少なくともレゾルシン、ホルマリ
ン、ラテックス(RFL)を含む処理液で処理すること
を特徴とするゴム補強用繊維構造体の製造方法。 4.あらかじめアルキルザルコシネートを含む繊維処理
剤を繊維に付与した繊維構造体を、少なくともレゾルシ
ン、ホルマリン、ラテックス(RFL)を含む処理液で
処理することを特徴とするゴム補強用繊維構造体の製造
方法。
Means for solving the above problems, ie, the present invention is as follows. 1. A rubber reinforcing fiber structure in which an adhesive layer is disposed on the surface of the fiber structure, wherein the adhesive layer contains at least resorcin, formalin, latex (RFL) and alkyl sarcosinate. A fiber structure for rubber reinforcement characterized by the following. 2. Fiber structure containing alkyl sarcosinate
A method for producing a rubber reinforcing fiber structure, characterized by treating with a FL liquid. 3. A method for producing a rubber-reinforcing fibrous structure, characterized in that an alkyl sarcosinate is previously contained on the surface of the fibrous structure and then treated with a treatment liquid containing at least resorcin, formalin, and latex (RFL). 4. A method for producing a fiber structure for rubber reinforcement, comprising treating a fiber structure in which a fiber treatment agent containing an alkyl sarcosinate has been previously applied to a fiber with a treatment solution containing at least resorcin, formalin, and latex (RFL). .

【0009】以下、本発明について詳細に説明する。本
発明におけるゴム補強用繊維は、各種ポリエステル、ポ
リアミド、芳香族ポリアミド、等少なくともRFLを含
む接着剤を使用する繊維であればいずれにも効果があ
る。また、本発明の繊維構造体の形態は、コード、織編
物、不織布などいずれの形態でも良い。
Hereinafter, the present invention will be described in detail. The rubber reinforcing fiber according to the present invention is effective for any fiber using an adhesive containing at least RFL, such as various polyesters, polyamides, and aromatic polyamides. Further, the form of the fiber structure of the present invention may be any form such as a cord, a woven or knitted fabric, or a nonwoven fabric.

【0010】補強繊維の接着剤として用いられるレゾル
シン、ホルマリン、ラテックス(RFL)は、レゾルシ
ン、ホルマリンをアルカリまたは酸性触媒下で反応させ
い得られる初期縮合物とゴムラテックスの混合物であ
り、レゾルシン、ホルマリン、ラテックスの配合比率に
ついては公知技術のいずれを適用しても効果は見られる
る。ラテックスの種類もスチレンブタジエンラテック
ス、ビニルピリジン含有スチレンブタジエンラテック
ス、クロロプレンラテックス、天然ゴムラテックス、ポ
リエチレンラテックス、ニトリルブタジエンラテック
ス、等いずれの種類の単独もしくは組み合わせを用いて
も良い。また、繊維の接着剤としては少なくともRFL
を含むものであればその効果は発現し、ポリエステルや
芳香族ポリアミド等で用いられる接着助剤、例えばエポ
キシ化合物、イソシアネート化合物、クロロフェノール
化合物、等と共用しても良い。これらの接着剤は、その
接着剤の種類やゴム補強用繊維の種類及び被着ゴムの配
合によって繊維への付着量は変わるが、一般的に繊維重
量に対し1〜15重量%が用いられるが、本発明におい
て繊維上の接着剤固形分濃度は用いたゴムコンポジット
の構成材料の種類で最適化されておれば良く、接着剤の
繊維上の固形分濃度はいずれの場合でも効果発現に対し
て何ら妨げになるものではない。
[0010] Resorcin, formalin, latex (RFL) used as an adhesive for reinforcing fibers is a mixture of an initial condensate and a rubber latex obtained by reacting resorcin and formalin under an alkali or acidic catalyst. Regarding the mixing ratio of the latex, the effect can be seen by applying any of the known techniques. As the type of latex, any of styrene butadiene latex, vinyl pyridine-containing styrene butadiene latex, chloroprene latex, natural rubber latex, polyethylene latex, nitrile butadiene latex, and the like may be used alone or in combination. Further, at least RFL is used as the fiber adhesive.
The effect is exhibited as long as the compound contains the compound (1), and may be used in combination with an adhesion aid used in polyester, aromatic polyamide, or the like, for example, an epoxy compound, an isocyanate compound, a chlorophenol compound, or the like. The amount of these adhesives adhered to the fibers varies depending on the type of the adhesive, the type of the fiber for reinforcing the rubber, and the compounding of the rubber to be adhered. In the present invention, the solids concentration of the adhesive on the fibers may be optimized depending on the type of the constituent material of the rubber composite used, and the solids concentration of the adhesive on the fibers may be less than that in any case. It does not hinder at all.

【0011】本発明に於いて使用されるアルキルザルコ
シネートとはザルコシンと脂肪酸との反応物で下記化学
式で示される。 R−COCNHCH2 COOH (上記化学式中のRはアルキル基) Rで表されるアルキル基の種類としては、例えば、ヘキ
シル基、イソヘキシル基、ヘプチル基、オクチル基、イ
ソオクチル基、2−エチルヘキシル基、デシル基、ラウ
リル基、ミリスチル基、セチル基、ステアリル基、イソ
ステアリル基、オレイル基、リシノレイン基、パルミチ
ル基、プロピル基、種々の混合アルキル基、等が挙げら
れる。アルキルザルコシネートと接着剤中のRFLとの
割合が本発明において重要である。RFLの組成比及び
アルキルザルコシネートの分子量にもよるが、糸上の接
着剤成分の固形分比でRFL:アルキルザルコシネート
が0.5重量%以上〜30重量%が好ましく、特に1〜
15重量%が好ましい。ザルコシン酸エステル化合物の
固形分比が小さい場合は本発明で得られるRFL樹脂の
改質が不十分となり、目的の効果が得られない。逆に固
形分比率が高すぎるとRFL樹脂自体の凝集力が低下し
てしまい接着力が不十分となる。アルキルザルコシネー
トは処理時の熱でRFLが架橋反応を起こし3次元化す
るときにRFLと共存しておればよく、ザルコシン酸化
合物を予め繊維表面に付与しても、RFL液中に混入し
てもその効果は発現する。予め繊維に付与する方法は特
に制限されないが、紡糸の段階で付与するのがコスト的
にも有効である。紡糸油剤に混入する方法、紡糸中に別
途付与する方法、さらには完成した糸に別工程を設け付
与する方法、等いずれの方法を用いてもさしつかえな
い。
The alkyl sarcosinate used in the present invention is a reaction product of sarcosine and a fatty acid and is represented by the following chemical formula. R-COCHNH2 COOH (R in the above chemical formula is an alkyl group) Examples of the type of the alkyl group represented by R include a hexyl group, an isohexyl group, a heptyl group, an octyl group, an isooctyl group, a 2-ethylhexyl group, and a decyl group. , Lauryl group, myristyl group, cetyl group, stearyl group, isostearyl group, oleyl group, ricinolein group, palmityl group, propyl group, various mixed alkyl groups, and the like. The ratio of alkyl sarcosinate to RFL in the adhesive is important in the present invention. Although depending on the composition ratio of RFL and the molecular weight of alkyl sarcosinate, the ratio of RFL: alkyl sarcosinate is preferably 0.5% by weight or more to 30% by weight, more preferably 1% by weight, based on the solid content ratio of the adhesive component on the yarn.
15% by weight is preferred. When the solid content ratio of the sarcosine ester compound is small, the modification of the RFL resin obtained in the present invention becomes insufficient, and the intended effect cannot be obtained. On the other hand, if the solid content ratio is too high, the cohesive force of the RFL resin itself decreases, and the adhesive strength becomes insufficient. The alkyl sarcosinate may be present together with the RFL when the RFL causes a cross-linking reaction due to the heat of the treatment to form a three-dimensional structure. Even if the sarcosinate compound is previously applied to the fiber surface, it may be mixed in the RFL solution. Even so, the effect is exhibited. There is no particular limitation on the method of applying the fiber to the fiber in advance, but it is effective in terms of cost to apply the fiber at the spinning stage. Any method such as a method of mixing in a spinning oil agent, a method of separately applying during spinning, and a method of providing a completed yarn with a separate process may be used.

【0012】[0012]

【作用】本発明においては、RFL樹脂にアルキルザル
コシネートを併用することによってRFL樹脂そのもの
の柔軟性と強靭性が改良される。樹脂の柔軟化により製
品が柔らかくなることで、強伸度や耐疲労性が改善され
ると共に、樹脂の強靭化によって被着ゴムとの接着力も
改善されることが認められる。RFL樹脂そのものが改
善される機構は解明されていないが、処理時の熱でRF
Lが3次元架橋反応を起こす際、内部にアルキルザルコ
シネートが取り込まれることによってマトリックスを適
度な状態に変化させているものと推定される。ちょうど
エポキシ化合物中にラテックスを混入することでエポキ
シ樹脂の柔軟化、強靭化が図られる機構に似ているので
はないかと推定される。
According to the present invention, the flexibility and toughness of the RFL resin itself are improved by using an alkyl sarcosinate in combination with the RFL resin. It is recognized that when the product is softened by the softening of the resin, the elongation and fatigue resistance are improved, and the toughness of the resin improves the adhesive strength with the rubber to be adhered. The mechanism by which the RFL resin itself is improved has not been elucidated, but the
When L causes a three-dimensional crosslinking reaction, it is presumed that the matrix is changed to an appropriate state by the incorporation of alkyl sarcosinate inside. It is presumed that just mixing the latex into the epoxy compound resembles the mechanism by which the epoxy resin is made flexible and tough.

【0013】[0013]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

実施形態 極限粘度1.0(フェノール/テトラクロロエタン=6
/4の混合溶液を使用し25℃で測定)、ジエチレング
リコール含有量1.0モル%、カルボキシル基含有量1
8当量/106 gのポリエチレンテレフタレートを常温
により溶融紡糸延伸して、1500D(500フィラメ
ント)のポリエチレンテレフタレートヤーンを得る。こ
のヤーンを撚数40×40(回/10cm)の双糸コー
ドとなし、レゾルシンとp−クロルフェノールとホルム
アルデヒドとの反応物であるバルナックス社のVulc
abond E(旧名Pexul:ICI社商品名)を
含むRFL液にオレイルザルコシネートを加えた液に浸
漬し、ストレッチ3%、リラックス1.5%で240℃
で2分間処理することによりゴム補強用繊維構造体を得
る。尚、処理液の組成は以下のものを用いた。 RF樹脂液 重量部 水 332.4 苛性ソーダ 1.3 レゾルシン 16.6 ホルムアルデヒド(37%) 14.7 小計 365.0 前熟成 25℃、6時間 PFL液 RF樹脂液 365.0 VPラテックス 195.0 SBRラテックス 50.0 小計 610.0 Vulcabond E+RL RFL 610.0 Volcabond E 183.0 合計 793.0 熟成 25℃、214時間
Embodiment Intrinsic viscosity 1.0 (phenol / tetrachloroethane = 6
/ 4 mixed solution at 25 ° C.), diethylene glycol content 1.0 mol%, carboxyl group content 1
8 equivalents / 10 6 g of polyethylene terephthalate is melt spun and drawn at room temperature to obtain a 1500D (500 filament) polyethylene terephthalate yarn. The yarn was formed into a 40 × 40 (twist / 10 cm) twin yarn cord, and Vulc manufactured by Barnax, which is a reaction product of resorcinol, p-chlorophenol and formaldehyde.
It is immersed in a solution obtained by adding oleyl sarcosinate to an RFL solution containing abond E (former name: Pexul: trade name of ICI), and stretched at 3% and relaxed at 1.5% at 240 ° C.
For 2 minutes to obtain a fiber structure for rubber reinforcement. The composition of the treatment liquid used was as follows. RF resin liquid parts by weight water 332.4 caustic soda 1.3 resorcinol 16.6 formaldehyde (37%) 14.7 subtotal 365.0 pre-aging 25 ° C, 6 hours PFL liquid RF resin liquid 365.0 VP latex 195.0 SBR Latex 50.0 Subtotal 610.0 Vulcabond E + RL RFL 610.0 Volcabond E 183.0 Total 793.0 Aging 25 ° C, 214 hours

【0014】[0014]

【実施例】以下、実施例により本発明を具体的に説明す
るが、これに限定されるものではない。なお、部は重量
部を意味し、測定は次の方法で行った。
EXAMPLES The present invention will now be described specifically with reference to examples, but is not limited thereto. In addition, a part means a weight part and the measurement was performed by the following method.

【0015】柔軟性評価(カンチレバー法):トワロン
製の織物25cm×15cmに切断し、処理したあと試
験片を台に平行におさえて45度の傾斜面に滑り出させ
る。試験片の先端が傾斜面に接するまでの試験片の滑り
出た長さを測定する。(JIS L1005に準ずる)
Evaluation of Flexibility (Cantilever Method): After cutting into a Twaron woven fabric of 25 cm × 15 cm and treating, the test piece is held parallel to the table and slid out onto a 45 ° inclined surface. The length of the slide of the specimen until the tip of the specimen comes into contact with the inclined surface is measured. (According to JIS L1005)

【0016】強伸度:テンシロンを用い、試長250m
m、引張速度30mm/分の条件下で測定して求めた。
(JIS L1017に準ずる)
Strong elongation: Tensilon, test length 250 m
m, and measured under conditions of a tensile speed of 30 mm / min.
(According to JIS L1017)

【0017】コード硬さ:ガーレー式柔軟度試験機を用
いコード長1.5inchに対する曲げ応力を測定した
もので、値をmgで表す。n=5の平均値で表し、測定
値が大きいほど硬いことを示す。
Cord hardness: A measurement of bending stress for a cord length of 1.5 inch using a Gurley-type flexibility tester. The value is expressed in mg. It is represented by the average value of n = 5, and the larger the measured value is, the harder it is.

【0018】引抜接着力:処理したコードを自動車タイ
ヤ用カーカス配合ゴム中に1cmの長さに埋め込み、1
40℃の温度で40分間及び170℃の温度で60分の
2水準で加硫した後に、ゴムからコードを3000mm
/分の速度で引き抜くのに要する力をKg/cmで表し
たもの。
Pull-out adhesive strength: The treated cord is embedded into a carcass compound rubber for automobile tires to a length of 1 cm, and 1
After vulcanizing at a temperature of 40 ° C. for 40 minutes and at a temperature of 170 ° C. for 2/60, a cord of 3000 mm was made of rubber.
/ Kg / cm The force required to pull out at a rate of / min.

【0019】剥離接着力:処理したコードをエンド数2
4本/inchでトッピングし自動車タイヤ用カーカス
配合ゴムで挟み込みシートとする。これを2枚合わせ
て、140℃の温度で40分間及び170℃の温度で6
0分の2水準で加硫した後に、ゴムコンポジットを繊維
方向に対して幅1inchにカットし2枚の張合せ部分
の各々を固定して180度の角度に50mm/分の速度
で剥離するのに要する力をKg/inchで表したも
の。
Peel adhesive strength: Number of ends of treated cord is 2
It is topped at 4 pieces / inch and made into a sandwich sheet with carcass compound rubber for automobile tires. Combine the two and combine them at 140 ° C for 40 minutes and at 170 ° C for 6 minutes.
After vulcanizing at a 2/0 level, the rubber composite is cut to a width of 1 inch in the fiber direction, each of the two bonded portions is fixed, and peeled at an angle of 180 degrees at a speed of 50 mm / min. Expressed in Kg / inch.

【0020】耐疲労性:処理したコード2本を自動車タ
イヤ用カーカス配合ゴム中に埋め込み、140℃の温度
で40分間加硫してゴムコンポジットを作成する。この
試験片を圧縮12.5%、伸長6.3%の変形を繰り返
し720万回与えた後、ゴムからコードを取り出して疲
労後強力を測定し、疲労前の強力との保持率で表したも
の。(JIS L1017に準ずる)
Fatigue resistance: Two treated cords are embedded in carcass compounded rubber for automobile tires, and vulcanized at a temperature of 140 ° C. for 40 minutes to produce a rubber composite. The test piece was repeatedly subjected to a deformation of 12.5% in compression and 6.3% in elongation to give 7.2 million times, then the cord was taken out of the rubber, the strength after fatigue was measured, and the strength was expressed as a retention rate with the strength before fatigue. thing. (According to JIS L1017)

【0021】実施例 1 極限粘度1.0(フェノール/テトラクロロエタン=6
/4の混合溶媒を使用し25℃で測定)、ジエチレング
リコール含量1.0モル%、カルボキシル基含有量18
当量/106 gのポリエチレンテレフタレートを常法に
より溶融紡糸延伸して、1500D(500フィラメン
ト)のポリエチレンテレフタレートヤーンを得た。得ら
れたヤーンの強力は12.0Kg、伸度は12.8%で
あった。このヤーンを撚数40×40(回/10cm)
の双糸コードとなし、レゾルシンとp−クロルフェノー
ルとホルムアルデヒドとの反応物であるバルナックス社
のVulcabond E(旧名Pexul:ICI社
商品名)を含むRFL液にオレイルザルコシネートを加
えた液で処理した。処理液組成は以下の通り。 RF樹脂液 重量部 水 332.4 苛性ソーダ 1.3 レゾルシン 16.6 ホルムアルデヒド(37%) 14.7 小計 365.0 前熟成 25℃、6時間 RFL液 RF樹脂液 365.0 VPラテックス 195.0 SBRラテックス 50.0 小計 610.0 Vulcabond E+RFL RFL 610.0 Vulcabond E 183.0 合計 793.0 熟成 25℃、24時間 この液にオレイルザルコシネートを0から40重量%添
加して処理液とした。上記双糸コードをこの液に浸漬
し、ストレッチ3.0%、リラックス1.5%で240
℃で2分間処理を行った。得られた処理コードについて
の測定結果を第1表に示す。
Example 1 Intrinsic viscosity 1.0 (phenol / tetrachloroethane = 6)
/ 4 using a mixed solvent at 25 ° C.), diethylene glycol content 1.0 mol%, carboxyl group content 18
Equivalent / 10 6 g of polyethylene terephthalate was melt-spun and drawn by a conventional method to obtain a 1500 D (500 filament) polyethylene terephthalate yarn. The resulting yarn had a strength of 12.0 kg and an elongation of 12.8%. This yarn is twisted 40 × 40 (times / 10 cm)
Oleyl sarcosinate was added to an RFL solution containing Vulcabond E (former name: Pexul: trade name of ICI), which is a reaction product of resorcin, p-chlorophenol and formaldehyde, and a resorcinol, p-chlorophenol and formaldehyde. Processed. The composition of the processing solution is as follows. RF resin liquid parts by weight water 332.4 caustic soda 1.3 resorcinol 16.6 formaldehyde (37%) 14.7 subtotal 365.0 pre-aging 25 ° C, 6 hours RFL liquid RF resin liquid 365.0 VP latex 195.0 SBR Latex 50.0 Subtotal 610.0 Vulcabond E + RFL RFL 610.0 Vulcabond E 183.0 Total 793.0 Aging 25 ° C., 24 hours To this solution was added 0 to 40% by weight of oleyl sarcosinate to obtain a treatment solution. The twine cord is immersed in this solution, stretched at 3.0% and relaxed at 1.5% for 240%.
The treatment was performed at 2 ° C. for 2 minutes. Table 1 shows the measurement results of the obtained processing codes.

【表1】 コントロールAに比べて本発明の処理コードB〜Dはい
ずれもコード硬さが改善され強伸度、耐疲労性が向上す
ると共に引抜、剥離接着率とも改良されていることが認
められる。添加量20%及び40%の比較例Fは柔軟性
は改良されるものの接着力はコントロールAより低くな
っており、両特性を満足できない。
[Table 1] It can be seen that the treated cords B to D of the present invention have improved cord hardness, improved strength and elongation and fatigue resistance, and also improved draw-out and peel adhesion rates, as compared to Control A. In Comparative Example F in which the addition amount was 20% or 40%, although the flexibility was improved, the adhesive strength was lower than that of Control A, and both properties could not be satisfied.

【0022】実施例2 アクゾ社製トワロンに第1表に示すオレイルザルコシネ
ートを含む油剤で油剤付着量=10%になるよう付着さ
せ、該ヤーンを織物となし所定の大きさに切り以下のR
FLに浸漬後110℃×20分乾燥して240℃×1分
熱処理を施し、柔軟性の評価サンプルを作成した。処理
液の組成は以下の通り。 RF樹脂液 重量部 水 333.4 苛性ソーダ 1.3 レゾルシン 16.6 ホルムアルデヒド(37%) 14.7 小計 366.0 前熟成 15℃、2時間 RFL液 RF樹脂液 366.0 VPラテックス 246.9 小計 612.9 Vulcabond E+RFL RFL 612.0 Vulcabond E 150.0 合計 762.9 熟成 25℃、20時間
Example 2 An oil solution containing oleyl sarcosinate shown in Table 1 was applied to Twaron manufactured by Akzo Co., Ltd. so that the amount of oil applied was 10%, and the yarn was cut into a woven fabric and cut into a predetermined size. R
After being immersed in the FL, the sample was dried at 110 ° C. for 20 minutes and subjected to a heat treatment at 240 ° C. for 1 minute to prepare a sample for evaluating flexibility. The composition of the treatment liquid is as follows. RF resin liquid weight part water 333.4 caustic soda 1.3 resorcinol 16.6 formaldehyde (37%) 14.7 subtotal 366.0 pre-ripening 15 ° C, 2 hours RFL liquid RF resin liquid 366.0 VP latex 246.9 subtotal 612.9 Vulcabond E + RFL RFL 612.0 Vulcabond E 150.0 Total 762.9 Aging 25 ° C., 20 hours

【表2】 コントロールG、Hに較べて、オレイルザルコシネート
を糸上げに予め付与しておくことでもRFL処理後の柔
軟性が改良されることが認められる。
[Table 2] Compared with Controls G and H, it is recognized that the flexibility after RFL treatment is also improved by applying oleyl sarcosinate to the yarn thread in advance.

【0023】実施例3 相対粘度3.4(96%濃硫酸水溶液を用い、重合体濃
度10mg/ml、温度20℃で測定した値)のナイロ
ン6ポリマーを常法により溶融紡糸延伸して、1890
Dのナイロン6ヤーンを得た。得られたヤーンの強力は
19.8Kg、伸度は11.3%であった。このヤーン
を撚数30×30(回/10cm)の双糸コードとな
し、RFL液にステアリルザルコシネートを加えて処理
した。処理液組成は以下の通り。 RF樹脂液 重量部 水 332.4 苛性ソーダ 1.3 レゾルシン 16.6 ホルムアルデヒド(37%) 14.7 小計 365.0 前熟成 25℃、6時間 RFL液 RF樹脂液 365.0 VPラテックス 195.0 SBRラテックス 50.0 小計 610.0 熟成 25℃、24時間 この液にステアリルザルコシネートを0〜15重量%添
加して処理液とした。上記双糸コードをこの液に浸漬
し、120℃×2分間、1.5%のストレッチで熱風乾
燥し、次いで、ストレッチを8.0%施しながら、20
0℃で1分間処理を行った。得られた処理コードについ
ての測定結果を第3表に示す。
Example 3 Nylon 6 polymer having a relative viscosity of 3.4 (measured at a polymer concentration of 10 mg / ml at a temperature of 20 ° C. using a 96% aqueous solution of concentrated sulfuric acid) was melt-spun and drawn by a conventional method to give 1890.
D nylon 6 yarn was obtained. The resulting yarn had a strength of 19.8 kg and an elongation of 11.3%. This yarn was made into a 30 × 30 (twist / 10 cm) twin yarn cord, and treated by adding stearyl sarcosinate to the RFL solution. The composition of the processing solution is as follows. RF resin liquid parts by weight water 332.4 caustic soda 1.3 resorcinol 16.6 formaldehyde (37%) 14.7 subtotal 365.0 pre-aging 25 ° C, 6 hours RFL liquid RF resin liquid 365.0 VP latex 195.0 SBR Latex 50.0 Subtotal 610.0 Aging 25 ° C., 24 hours To this solution, stearyl sarcosinate was added at 0 to 15% by weight to obtain a treatment solution. The twin yarn cord was immersed in this solution, dried with hot air at 120 ° C. × 2 minutes with 1.5% stretch, and then stretched with 8.0% while applying 20% stretch.
The treatment was performed at 0 ° C. for 1 minute. Table 3 shows the measurement results of the obtained processing codes.

【表3】 ナイロン6繊維においても、コントロールAに比べて本
発明の処理コードB〜Dはいずれもコード硬さが改善さ
れ強力、耐疲労性が向上すると共に引抜、剥離接着力と
も改良されていることが認められる。
[Table 3] Also in the nylon 6 fiber, it is recognized that all of the treated cords B to D of the present invention have improved cord hardness and improved strength and fatigue resistance as well as improved pull-out and peel adhesive strength as compared with control A. Can be

【0024】実施例4 実施例1で用いた双糸コードを、同じく実施例1で用い
たVulcabond入りRFL液を作成しオレイルザ
ルコシネートを添加しないで、第1浴として付与し乾燥
後、240℃×1分間処理した。さらにこの処理コード
について、実施例3で用いたRFL液を作成してラウリ
ルザルコシネートを0〜15部添加し、第2浴として付
与し乾燥後、240℃×1分間処理した。得られた処理
コードの物性を第4表に示す。
Example 4 The twin yarn cord used in Example 1 was prepared in the same manner as in Example 1 by preparing an RFL solution containing Vulcabon and applied as a first bath without adding oleyl sarcosinate, followed by drying. The treatment was performed at 1 ° C. × 1 minute. Further, with respect to this treatment code, the RFL solution used in Example 3 was prepared, and 0 to 15 parts of lauryl sarcosinate was added, applied as a second bath, dried, and then treated at 240 ° C for 1 minute. Table 4 shows the physical properties of the obtained treatment codes.

【表4】 第2浴のRFL樹脂にラウリルザルコシネートを添加す
ることで、強伸度、コード硬さ、耐疲労性、及び接着力
が改善されていることが認められた。
[Table 4] It was recognized that the addition of lauryl sarcosinate to the RFL resin in the second bath improved the elongation, cord hardness, fatigue resistance, and adhesive strength.

【0025】[0025]

【発明の効果】本発明によれば、得られたゴム補強用繊
維構造体はRFLにアルキルザルコシネートを併用させ
ることによってRFL樹脂そのものの柔軟性と強靭性が
改良でき、強伸度、コード硬さ、耐疲労性及び接着力の
改良された高品質なゴム補強用繊維構造体が提供され
る。
According to the present invention, the obtained rubber reinforcing fiber structure can improve the flexibility and toughness of the RFL resin itself by using an alkyl sarcosinate in combination with the RFL, and can provide a high elongation and cord. A high-quality rubber reinforcing fiber structure having improved hardness, fatigue resistance and adhesion is provided.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 繊維構造体の表面に接着剤層が配設され
たゴム補強用繊維構造体であり、前記接着剤層の中に、
少なくともレゾルシン、ホルマリン、ラテックス(RF
L)とアルキルザルコシネートを含有することを特徴と
するゴム補強用繊維構造体。
1. A rubber reinforcing fiber structure having an adhesive layer disposed on a surface of the fiber structure, wherein the adhesive layer includes:
At least resorcinol, formalin, latex (RF
A fiber structure for reinforcing rubber, comprising L) and an alkyl sarcosinate.
【請求項2】 繊維構造体をアルキルザルコシネートを
含有したRFL液で処理することを特徴とするゴム補強
用繊維構造体の製造方法。
2. A method for producing a rubber reinforcing fiber structure, comprising treating the fiber structure with an RFL solution containing alkyl sarcosinate.
【請求項3】 あらかじめアルキルザルコシネートを繊
維構造体の表面に含有させた後、少なくともレゾルシ
ン、ホルマリン、ラテックス(RFL)を含む処理液で
処理することを特徴とするゴム補強用繊維構造体の製造
方法。
3. A rubber reinforcing fibrous structure, characterized in that alkyl sarcosinate is previously contained on the surface of the fibrous structure and then treated with a processing solution containing at least resorcin, formalin and latex (RFL). Production method.
【請求項4】 あらかじめアルキルザルコシネートを含
む繊維処理剤を繊維に付与した繊維構造体を、少なくと
もレゾルシン、ホルマリン、ラテックス(RFL)を含
む処理液で処理することを特徴とするゴム補強用繊維構
造体の製造方法。
4. A fiber for rubber reinforcement, wherein a fiber structure in which a fiber treatment agent containing alkyl sarcosinate has been previously applied to a fiber is treated with a treatment solution containing at least resorcin, formalin, latex (RFL). The method of manufacturing the structure.
JP15713096A 1996-06-18 1996-06-18 Rubber reinforcing fiber structure and method for producing the same Expired - Fee Related JP3791629B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012076653A (en) * 2010-10-04 2012-04-19 Yokohama Rubber Co Ltd:The Bead core for tire and pneumatic tire using the same
CN116080170A (en) * 2022-11-18 2023-05-09 宜兴市新东茂纺织科技有限公司 A kind of preparation method of strong and tough composite multi-layer fabric based on soybean fiber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012076653A (en) * 2010-10-04 2012-04-19 Yokohama Rubber Co Ltd:The Bead core for tire and pneumatic tire using the same
CN116080170A (en) * 2022-11-18 2023-05-09 宜兴市新东茂纺织科技有限公司 A kind of preparation method of strong and tough composite multi-layer fabric based on soybean fiber

Also Published As

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