JPH10279314A - Nonmagnetic black pigment powder, nonmagnetic black paint using the nonmagnetic black pigment powder, and black rubber / resin composition using the nonmagnetic black pigment powder - Google Patents
Nonmagnetic black pigment powder, nonmagnetic black paint using the nonmagnetic black pigment powder, and black rubber / resin composition using the nonmagnetic black pigment powderInfo
- Publication number
- JPH10279314A JPH10279314A JP9098339A JP9833997A JPH10279314A JP H10279314 A JPH10279314 A JP H10279314A JP 9098339 A JP9098339 A JP 9098339A JP 9833997 A JP9833997 A JP 9833997A JP H10279314 A JPH10279314 A JP H10279314A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- black
- value
- black pigment
- pigment powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 title claims abstract description 137
- 239000000049 pigment Substances 0.000 title claims abstract description 90
- 239000003973 paint Substances 0.000 title claims abstract description 36
- 239000011342 resin composition Substances 0.000 title claims abstract description 32
- 229920001971 elastomer Polymers 0.000 title claims abstract description 26
- 239000005060 rubber Substances 0.000 title claims abstract description 26
- 239000002245 particle Substances 0.000 claims abstract description 138
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 70
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical group [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052742 iron Inorganic materials 0.000 claims abstract description 32
- 159000000000 sodium salts Chemical class 0.000 claims abstract description 19
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 11
- 239000011734 sodium Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 10
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 abstract description 18
- 230000032683 aging Effects 0.000 abstract description 12
- 239000011572 manganese Substances 0.000 description 64
- 239000011248 coating agent Substances 0.000 description 41
- 238000000576 coating method Methods 0.000 description 41
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 41
- 229920005989 resin Polymers 0.000 description 28
- 239000011347 resin Substances 0.000 description 28
- 239000007864 aqueous solution Substances 0.000 description 23
- 239000002002 slurry Substances 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 238000010438 heat treatment Methods 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 17
- 239000000243 solution Substances 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000000725 suspension Substances 0.000 description 15
- 239000003513 alkali Substances 0.000 description 14
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 13
- 229910052748 manganese Inorganic materials 0.000 description 13
- 238000005406 washing Methods 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 10
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 10
- 239000002585 base Substances 0.000 description 9
- 230000006866 deterioration Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000012266 salt solution Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- 239000011019 hematite Substances 0.000 description 7
- 229910052595 hematite Inorganic materials 0.000 description 7
- 238000010298 pulverizing process Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000011362 coarse particle Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 229910021506 iron(II) hydroxide Inorganic materials 0.000 description 6
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 6
- 239000003981 vehicle Substances 0.000 description 6
- 239000000084 colloidal system Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 229920000180 alkyd Polymers 0.000 description 4
- -1 aluminum compound Chemical class 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 150000003377 silicon compounds Chemical class 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000012798 spherical particle Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000004876 x-ray fluorescence Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 235000019241 carbon black Nutrition 0.000 description 3
- 239000008199 coating composition Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000011790 ferrous sulphate Substances 0.000 description 3
- 235000003891 ferrous sulphate Nutrition 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052598 goethite Inorganic materials 0.000 description 3
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000011812 mixed powder Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000010908 decantation Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 238000000635 electron micrograph Methods 0.000 description 2
- 238000005755 formation reaction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 229940099596 manganese sulfate Drugs 0.000 description 2
- 239000011702 manganese sulphate Substances 0.000 description 2
- 235000007079 manganese sulphate Nutrition 0.000 description 2
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 229910001388 sodium aluminate Inorganic materials 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 206010007269 Carcinogenicity Diseases 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 229910021380 Manganese Chloride Inorganic materials 0.000 description 1
- GLFNIEUTAYBVOC-UHFFFAOYSA-L Manganese chloride Chemical compound Cl[Mn]Cl GLFNIEUTAYBVOC-UHFFFAOYSA-L 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- HDYRYUINDGQKMC-UHFFFAOYSA-M acetyloxyaluminum;dihydrate Chemical compound O.O.CC(=O)O[Al] HDYRYUINDGQKMC-UHFFFAOYSA-M 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 229940009827 aluminum acetate Drugs 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 230000007670 carcinogenicity Effects 0.000 description 1
- 231100000260 carcinogenicity Toxicity 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000003113 dilution method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009616 inductively coupled plasma Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- 239000001034 iron oxide pigment Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011565 manganese chloride Substances 0.000 description 1
- 235000002867 manganese chloride Nutrition 0.000 description 1
- 229940099607 manganese chloride Drugs 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Compounds Of Iron (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Paints Or Removers (AREA)
Abstract
(57)【要約】
【課題】 黒色度及び耐熱性が優れており、且つ、より
分散性に優れている非磁性黒色顔料粉末を提供するとと
もに、該非磁性黒色顔料粉末によって着色した場合、耐
酸性に優れた黒色塗料や耐老化性に優れた黒色のゴム・
樹脂組成物を提供する。
【解決手段】 Mnを含有している鉄を主成分とするヘ
マタイト構造を有する平均径0.1〜10μmの非磁性
黒色粒状粒子からなるMn含有量が非磁性黒色粉末に対
し5〜40重量%であって、粉体pH値が5.5以上で
あって、且つ、可溶性ナトリウム塩の含有量がNa換算
で500ppm以下、可溶性硫酸塩の含有量がSO4 換
算で200ppm以下である非磁性黒色粉末であること
を特徴とする非磁性黒色顔料粉末である。PROBLEM TO BE SOLVED: To provide a non-magnetic black pigment powder which is excellent in blackness and heat resistance and more excellent in dispersibility and, when colored with the non-magnetic black pigment powder, has an acid resistance. Black paint and black rubber with excellent aging resistance
A resin composition is provided. SOLUTION: The Mn content of nonmagnetic black granular particles having a hematite structure containing iron as a main component and containing Mn and having an average diameter of 0.1 to 10 μm is 5 to 40% by weight based on the nonmagnetic black powder. A nonmagnetic black powder having a powder pH value of 5.5 or more, a soluble sodium salt content of 500 ppm or less in terms of Na, and a soluble sulfate content of 200 ppm or less in terms of SO 4. It is a nonmagnetic black pigment powder, which is a powder.
Description
【0001】[0001]
【産業上の利用分野】本発明は、黒色度及び耐熱性が優
れており、且つ、より分散性に優れている非磁性黒色顔
料粉末を提供するとともに、該非磁性黒色顔料粉末によ
って着色した場合、耐酸性に優れた黒色塗膜や耐老化性
に優れた黒色のゴム・樹脂組成物を提供するものであ
る。The present invention provides a non-magnetic black pigment powder which is excellent in blackness and heat resistance and more excellent in dispersibility, and when colored by the non-magnetic black pigment powder, An object of the present invention is to provide a black coating film having excellent acid resistance and a black rubber / resin composition having excellent aging resistance.
【0002】[0002]
【従来の技術】黒色顔料として代表的なものとしては、
マグネタイト粒子粉末、カーボンブラック、フッ化黒鉛
等が知られている。これら黒色顔料は、ビヒクル中に混
合分散させることにより塗料として、また、ゴムや樹脂
中に混練分散させることによりゴムや樹脂の着色剤とし
て広く使用されている。2. Description of the Related Art Typical black pigments include:
Magnetite particle powder, carbon black, fluorinated graphite and the like are known. These black pigments are widely used as paints by mixing and dispersing in vehicles, and as colorants for rubber and resins by kneading and dispersing in rubber and resins.
【0003】近時、安全衛生の観点並びに省エネルギー
時代における作業能率の向上や諸特性の向上という観点
から安全、無害であって、黒色度及び耐熱性が優れてい
ることはもちろん、より分散性に優れていることによっ
て、作業性と諸特性に優れた黒色顔料粉末が強く要求さ
れている。In recent years, from the viewpoint of safety and hygiene, improvement of work efficiency and improvement of various characteristics in the energy-saving era, it is safe and harmless, and it is excellent in blackness and heat resistance, as well as in dispersibility. Due to its excellent properties, a black pigment powder having excellent workability and various properties is strongly required.
【0004】従来から使用されているマグネタイト粒子
粉末、カーボンブラック、フッ化黒鉛等の黒色顔料は、
塗膜にした時、L* 値が10〜25、a* 値が−2.5
〜2.5及びb* 値で−2.5〜2.5の値を示してお
り、黒色度に優れたものである。[0004] Conventionally used black pigments such as magnetite particle powder, carbon black and fluorinated graphite are:
When formed into a coating film, the L * value is 10 to 25, and the a * value is -2.5.
It shows values of -2.5 to 2.5 in terms of -2.5 and b * value, and is excellent in blackness.
【0005】次に、顔料の耐熱性について言えばゴムや
樹脂の成形加工工程においては、高温にさらされること
になるので、耐熱性に優れていることが要求される。[0005] Next, regarding the heat resistance of the pigment, it is required to be excellent in heat resistance since it is exposed to a high temperature in the molding process of rubber and resin.
【0006】更に、塗膜を高温で乾燥する焼付塗装にお
いては、塗料樹脂により異なるが100〜400℃の高
温においても変色しない顔料が求められている。Further, in baking, in which a coating film is dried at a high temperature, a pigment which does not discolor even at a high temperature of 100 to 400 ° C., which varies depending on the coating resin, is required.
【0007】作業性の向上のためには、顔料が非磁性で
あって適当な大きさを有するために分散性が優れている
ことによって取り扱いやすい粉末であることが肝要であ
る。In order to improve the workability, it is important that the pigment is a nonmagnetic powder having an appropriate size and excellent in dispersibility so that it can be handled easily.
【0008】顔料の分散性が良好であることは、色調が
鮮明となり、着色力、隠蔽力等顔料本来の基本的特性が
向上することはもちろん、塗膜の光沢や鮮映性が良好と
なり、これらは塗膜の耐酸性、耐老化性等の塗膜物性を
向上させることになるので、顔料の分散性の向上が強く
要求されている。[0008] The good dispersibility of the pigment means that the color tone becomes clear and the basic characteristics of the pigment, such as tinting strength and hiding power, are improved, as well as the gloss and sharpness of the coating film are improved. These improve the properties of the coating film such as the acid resistance and aging resistance of the coating film, and therefore, there is a strong demand for improvement in the dispersibility of the pigment.
【0009】更に、近年、酸性雨の問題等自然環境、生
活環境が悪化しており、特に、屋外で用いられる塗膜形
成物及びゴムや樹脂組成物の耐酸性や耐老化性の向上が
益々強く要求されている。Furthermore, in recent years, the natural environment and living environment have deteriorated due to the problem of acid rain, and in particular, the improvement of the acid resistance and aging resistance of the film-forming products and rubber and resin compositions used outdoors has been increasing. Highly required.
【0010】従来、安全、無害であって、且つ、非磁性
である黒色顔料としてMnを含有するヘマタイト粒子粉
末が知られている(特公昭43−17288号公報、特
公昭47−30085号公報、特公昭54−37004
号公報、特開昭49−124127号公報、特開昭51
−149200号公報、特開平8−143316号公報
等)。Heretofore, hematite particle powders containing Mn as a safe, harmless and non-magnetic black pigment have been known (JP-B-43-17288, JP-B-47-30085). Japanese Patent Publication No. 54-37004
JP-A-49-124127, JP-A-49-127127
-149200, JP-A-8-143316, etc.).
【0011】[0011]
【発明が解決しようとする課題】黒色度及び耐熱性が優
れており、且つ、より分散性に優れている非磁性黒色顔
料は、現在、最も要求されているところであるが、この
ような諸特性を有する黒色顔料はいまだ得られていな
い。Non-magnetic black pigments, which are excellent in blackness and heat resistance and more excellent in dispersibility, are currently most demanded. Has not yet been obtained.
【0012】即ち、前出公知のマグネタイト粒子粉末
は、安全、無害ではあるが、150℃以上の温度でマグ
ヘマイトへの変化が生起し始めるため、黒色から茶褐色
に変色し耐熱性に問題があった。また、磁性を有するた
め粒子相互間で再凝集が生じ、分散が困難となり、作業
性が悪いものであった。そして、マグネタイト粒子粉末
を用いて塗膜を形成した場合、塗膜の耐酸性は、良好と
は言い難いものであった。That is, although the known magnetite particle powder is safe and harmless, it starts to change into maghemite at a temperature of 150 ° C. or higher, and thus changes color from black to brown and has a problem in heat resistance. . In addition, since the particles have magnetism, reagglomeration occurs between the particles, making dispersion difficult, resulting in poor workability. And when the coating film was formed using the magnetite particle powder, the acid resistance of the coating film was hardly good.
【0013】前出公知のカーボンブラックは、耐熱性が
十分とは言い難く、0.01〜0.1μm程度の超微細
粒子であり、かさ高い粉末であるため、取り扱いが困難
で作業性が悪いものである。また、発ガン性等の安全、
衛生面からの問題も指摘されている。[0013] The above-mentioned known carbon blacks are not sufficiently heat-resistant, are ultrafine particles of about 0.01 to 0.1 µm, and are bulky powders, so that they are difficult to handle and have poor workability. Things. In addition, safety such as carcinogenicity,
Problems related to hygiene have also been pointed out.
【0014】前出公知のフッ化黒鉛は、安全であるとは
言い難く、また、500℃程度で色相が大きく変化する
ため、耐熱性が十分ではなく、分散性も十分とは言い難
い。The above-mentioned known fluorinated graphite is hard to say that it is safe, and since the hue changes greatly at about 500 ° C., it is not enough to have sufficient heat resistance and dispersibility.
【0015】前出公知のMnを含有するヘマタイト粒子
粉末は、安全、無害ではあるが、色相は赤褐色乃至黒褐
色で黒色度が十分ではない。また、分散性も十分とは言
い難いものである。そして、この粒子粉末を用いて塗膜
やゴム・樹脂組成物とした場合、耐酸性や耐老化性は良
好なものとは言い難いものであった。The above-mentioned known hematite particle powder containing Mn is safe and harmless, but has a hue of reddish brown or blackish brown and insufficient blackness. In addition, the dispersibility is hardly sufficient. When a coating film or a rubber / resin composition was formed using the particle powder, acid resistance and aging resistance were hardly good.
【0016】そこで、本発明は、安全、無害であって、
黒色度及び耐熱性が優れており、且つ、より分散性に優
れている非磁性黒色顔料を得ることができ、該非磁性黒
色顔料を用いて耐酸性に優れた非磁性黒色塗料や耐老化
性に優れた黒色のゴム・樹脂組成物を得ることを技術的
課題とする。Therefore, the present invention is safe, harmless,
It has excellent blackness and heat resistance, and it is possible to obtain a non-magnetic black pigment that is more excellent in dispersibility, and a non-magnetic black paint excellent in acid resistance and aging resistance using the non-magnetic black pigment. A technical problem is to obtain an excellent black rubber / resin composition.
【0017】[0017]
【課題を解決する為の手段】前記技術的課題は、次の通
りの本発明によって達成できる。The above technical object can be achieved by the present invention as described below.
【0018】即ち、本発明は、Mnを含有している鉄を
主成分とするヘマタイト構造を有する平均径0.1〜1
0μm以下の非磁性黒色粒状粒子からなるMn含有量が
非磁性黒色顔料粉末に対し5〜70重量%であって、粉
体pH値が5.5以上であって、且つ、可溶性ナトリウ
ム塩の含有量がNa換算で500ppm以下、可溶性硫
酸塩の含有量がSO4 換算で200ppm以下である非
磁性黒色粉末であることを特徴とする非磁性黒色顔料粉
末であり、必要により、粒子表面がアルミニウムの水酸
化物、アルミニウムの酸化物、ケイ素の水酸化物及びケ
イ素の酸化物の少なくとも1種で被覆されている前記非
磁性黒色粒状粒子からなる非磁性黒色粉末であることを
特徴とする非磁性黒色顔料粉末である。That is, according to the present invention, an average diameter of 0.1 to 1 having a hematite structure mainly containing iron containing Mn.
The Mn content of non-magnetic black granular particles of 0 μm or less is 5 to 70% by weight based on the non-magnetic black pigment powder, the powder pH value is 5.5 or more, and the content of soluble sodium salt is Non-magnetic black pigment powder characterized in that the amount is 500 ppm or less in terms of Na and the content of soluble sulfate is 200 ppm or less in terms of SO 4 , and if necessary, the particle surface is made of aluminum. A non-magnetic black powder comprising the non-magnetic black granular particles coated with at least one of a hydroxide, an oxide of aluminum, a hydroxide of silicon, and an oxide of silicon; It is a pigment powder.
【0019】また、本発明は、前記いずれかの非磁性黒
色顔料粉末を塗料構成基材中に配合したことを特徴とす
る非磁性黒色塗料である。Further, the present invention is a non-magnetic black paint characterized in that any one of the above-mentioned non-magnetic black pigment powders is blended in a paint constituting base material.
【0020】また、本発明は、前記いずれかの非磁性黒
色顔料粉末をゴム・樹脂組成物構成基材中に配合したこ
とを特徴とする非磁性黒色ゴム・樹脂組成物である。Further, the present invention is a non-magnetic black rubber / resin composition characterized in that any one of the above-mentioned non-magnetic black pigment powders is blended in a rubber / resin composition constituent base material.
【0021】本発明の構成をより詳しく説明すれば、次
の通りである。The configuration of the present invention will be described in more detail as follows.
【0022】先ず、本発明に係る非磁性黒色顔料粉末に
ついて述べる。First, the nonmagnetic black pigment powder according to the present invention will be described.
【0023】本発明に係る非磁性黒色粉末は、後出実施
例に示す通り、X線回折の結果、ヘマタイト構造である
ことから、非磁性であることが認められた。The non-magnetic black powder according to the present invention was confirmed to be non-magnetic because of a hematite structure as a result of X-ray diffraction, as shown in Examples below.
【0024】本発明に係る非磁性黒色粉末は、粒状粒子
からなり、粒子の大きさは、平均径が0.1〜10μm
である、0.1μm未満の場合は、微粒子であるため分
散が困難となる。10μmを越える場合には、粒子径が
大きすぎるため、塗膜や樹脂組成物としたときに、表面
の平滑性が得られ難くなる。The nonmagnetic black powder according to the present invention is composed of granular particles, and the average size of the particles is 0.1 to 10 μm.
If it is less than 0.1 μm, it is difficult to disperse the particles because they are fine particles. If it exceeds 10 μm, the particle size is too large, so that it is difficult to obtain a smooth surface when forming a coating film or a resin composition.
【0025】本発明に係る非磁性黒色粉末の粒子径の幾
何標準偏差(σg)は2.0以下であり、好ましくは
1.7以下、より好ましくは1.5以下である。σgが
2.0を越える場合は、粗大粒子の存在比率が大きくな
るため、塗膜や樹脂組成物としたときに、表面の平滑性
が得られ難くなる。生産性等の工業性を考慮すれば、σ
gの下限値は1.01である。The geometric standard deviation (σg) of the particle diameter of the nonmagnetic black powder according to the present invention is 2.0 or less, preferably 1.7 or less, more preferably 1.5 or less. When σg exceeds 2.0, the proportion of the coarse particles increases, so that it becomes difficult to obtain smoothness of the surface when forming a coating film or a resin composition. Considering industrial properties such as productivity, σ
The lower limit of g is 1.01.
【0026】本発明に係る非磁性黒色粉末は、Mn含有
量が非磁性黒色顔料粉末に対し5〜40重量%である。
5重量%未満の場合には、必要な黒色度が得られ難い。
40重量%を越える場合には、所望の黒色度は得られる
が、黒色度が飽和しており、必要以上に含有させる意味
がない。好ましくは9〜35重量%であり、より好まし
くは10〜20重量%である。The nonmagnetic black powder according to the present invention has a Mn content of 5 to 40% by weight based on the nonmagnetic black pigment powder.
If it is less than 5% by weight, it is difficult to obtain the required blackness.
If it exceeds 40% by weight, the desired blackness can be obtained, but the blackness is saturated and there is no point in containing more than necessary. Preferably it is 9 to 35% by weight, more preferably 10 to 20% by weight.
【0027】本発明に係る非磁性黒色粉末の粉体pH値
は、5.5以上である。粉体pH値が5.5未満の場合
には、粒子間に多くの酸性不純物が残存するため、架橋
を生じて分散性が阻害される。分散性を考慮すると、粉
体pH値は、6.5以上が好ましく、より好ましくは粉
体pH値が8.0以上である。その上限値は粉体pH値
が12以下、好ましくは粉体pH値が11以下、より好
ましくは粉体pH値が10以下である。The non-magnetic black powder according to the present invention has a powder pH of 5.5 or more. If the powder pH value is less than 5.5, many acidic impurities remain between the particles, so that cross-linking occurs and dispersibility is hindered. In consideration of dispersibility, the powder pH value is preferably 6.5 or more, and more preferably 8.0 or more. The upper limit is a powder pH value of 12 or less, preferably a powder pH value of 11 or less, and more preferably a powder pH value of 10 or less.
【0028】本発明に係る非磁性黒色粉末の可溶性ナト
リウム塩の含有量はNa換算で500ppm以下であ
る。500ppmを越える場合には、粒子間にナトリウ
ム塩を含む不純物が架橋し、分散性が阻害される。ま
た、ビヒクル中における黒色顔料粉末の分散性を考慮す
ると、好ましくは450ppm以下、より好ましくは4
00ppm以下、更により好ましくは300ppm以下
である。生産性等の工業性を考慮すれば、その下限値は
0.01ppm程度である。The non-magnetic black powder according to the present invention has a soluble sodium salt content of 500 ppm or less in terms of Na. If it exceeds 500 ppm, impurities including sodium salt are crosslinked between particles, and dispersibility is impaired. In consideration of the dispersibility of the black pigment powder in the vehicle, it is preferably 450 ppm or less, more preferably 4 ppm or less.
It is at most 00 ppm, even more preferably at most 300 ppm. In consideration of industrial properties such as productivity, the lower limit is about 0.01 ppm.
【0029】本発明に係る非磁性黒色粉末の可溶性硫酸
塩の含有量はSO4 換算で200ppm以下である。2
00ppmを越える場合には、粒子間に硫酸塩を含む不
純物が架橋し、分散性が阻害される。ビヒクル中おける
黒色顔料粉末の分散性を考慮すると、好ましくは170
ppm以下、より好ましくは150ppm以下である。
生産性等の工業性を考慮すれば、その下限値は0.01
ppm程度である。The non-magnetic black powder according to the present invention has a soluble sulfate content of 200 ppm or less in terms of SO 4 . 2
If it exceeds 00 ppm, impurities including sulfates are crosslinked between particles, and dispersibility is impaired. Considering the dispersibility of the black pigment powder in the vehicle,
ppm or less, more preferably 150 ppm or less.
Considering the industrial properties such as productivity, the lower limit is 0.01
It is about ppm.
【0030】本発明に係る非磁性黒色粉末は、後出実施
例に示す通り、L* 値が10〜25であって、a* 値が
−2.5〜2.5であって、b* 値が−2.5〜2.5
であることから公知の黒色顔料と比べで遜色のないもの
である。色相を考慮すれば、L* 値は10〜24が好ま
しく、15〜23がより好ましい。a* 値は−2.5〜
2.0が好ましく、−2.0〜1.0がより好ましい。
b* 値は−2.5〜2.0が好ましく、−2.5〜1.
0がより好ましい。The nonmagnetic black powder according to the present invention has an L * value of 10 to 25, an a * value of -2.5 to 2.5 and a b * Value is -2.5 to 2.5
Therefore, it is not inferior to known black pigments. In consideration of the hue, the L * value is preferably from 10 to 24, and more preferably from 15 to 23. a * value is -2.5 ~
2.0 is preferred, and -2.0 to 1.0 is more preferred.
The b * value is preferably from -2.5 to 2.0, and from -2.5 to 1.
0 is more preferred.
【0031】本発明に係る非磁性黒色粉末の耐熱性は0
〜2.5である。2.5を越える場合には、黒色顔料粉
末を用いて樹脂着色等を行なう場合に、変色等が顕著と
なり好ましくない。The heat resistance of the nonmagnetic black powder according to the present invention is 0.
2.52.5. If it exceeds 2.5, discoloration and the like become remarkable when resin coloring or the like is performed using black pigment powder, which is not preferable.
【0032】本発明に係る非磁性黒色塗料は、塗膜にし
た場合、後出実施例に示す通り、L* 値が15〜25で
あって、a* 値が−2.5〜2.5であって、b* 値が
−2.5〜2.5であることから、公知の黒色顔料粉末
を用いた場合に比べ、遜色がないものである。また、光
沢度は、80%以上であって、耐酸性はΔG値が8.0
以下、ΔL* 値が1.0以下である。色相を考慮すれ
ば、L* 値は17〜24が好ましく、20〜23がより
好ましい。a* 値は−2.5〜2.0が好ましく、−
2.0〜1.0がより好ましい。b* 値は−2.5〜
2.0が好ましく、−2.0〜1.0がより好ましい。
光沢度は83%以上が好ましく、85%以上がより好ま
しい。耐酸性はΔG値が7.0以下が好ましく、6.0
以下がより好ましい。ΔL* 値は0.8以下が好まし
く、0.6以下がより好ましい。When a non-magnetic black paint according to the present invention is formed into a coating film, the L * value is 15 to 25 and the a * value is -2.5 to 2.5, as shown in Examples described later. Since the b * value is -2.5 to 2.5, it is comparable to the case where a known black pigment powder is used. The glossiness is 80% or more, and the acid resistance is ΔG value of 8.0.
Hereinafter, the ΔL * value is 1.0 or less. In consideration of the hue, the L * value is preferably 17 to 24, more preferably 20 to 23. a * value is preferably −2.5 to 2.0,
2.0 to 1.0 is more preferable. b * value is -2.5 ~
2.0 is preferred, and -2.0 to 1.0 is more preferred.
The gloss is preferably 83% or more, more preferably 85% or more. The acid resistance is preferably such that the ΔG value is 7.0 or less, and 6.0 or less.
The following is more preferred. The ΔL * value is preferably 0.8 or less, more preferably 0.6 or less.
【0033】本発明に係る非磁性黒色ゴム・樹脂組成物
は、後出実施例に示す通り、L* 値が15〜25であっ
て、a* 値が−2.5〜2.5であって、b* 値が−
2.5〜2.5であることから、公知の黒色顔料粉末を
用いた場合に比べ、遜色がないものである。また、分散
性の目視観察の結果は、4〜5の範囲であった。耐老化
性は、190℃で90分加熱した際の変色した部分の割
合が15%以下である。色相を考慮すれば、L* 値は1
7〜24が好ましく、20〜24がより好ましい。a*
値は−2.5〜2.0が好ましく、−2.0〜1.0が
より好ましい。b* 値は−2.5〜2.0が好ましく、
−2.0〜1.0がより好ましい。耐老化性は10%以
下が好ましく、5%以下がより好ましい。The non-magnetic black rubber / resin composition according to the present invention has an L * value of 15 to 25 and an a * value of -2.5 to 2.5, as will be shown in Examples described later. And the b * value is-
Since it is 2.5 to 2.5, it is comparable to the case where a known black pigment powder is used. The result of visual observation of dispersibility was in the range of 4 to 5. The aging resistance is such that the proportion of discolored portions when heated at 190 ° C. for 90 minutes is 15% or less. Considering hue, L * value is 1
7-24 are preferable and 20-24 are more preferable. a *
The value is preferably -2.5 to 2.0, more preferably -2.0 to 1.0. The b * value is preferably -2.5 to 2.0,
-2.0 to 1.0 is more preferable. The aging resistance is preferably 10% or less, more preferably 5% or less.
【0034】次に、本発明に係る非磁性黒色粉末の製造
法について述べる。Next, a method for producing the nonmagnetic black powder according to the present invention will be described.
【0035】本発明に係る黒色顔料粉末は、前出特開平
4−144924号公報記載の下記製造法により得られ
たMnを含有している鉄を主成分とするヘマタイト構造
を有する平均粒径が0.05〜5.0μmの八面体状粒
子又は球状粒子を含むスラリーを湿式粉砕した後、該ス
ラリーのpH値を13以上に調整し、次いで、80℃以
上の温度で加熱処理した後、濾別、水洗、乾燥すること
により得ることができる。The black pigment powder according to the present invention has an average particle size having a hematite structure containing iron as a main component and containing Mn obtained by the following production method described in the above-mentioned JP-A-4-144924. After wet-pulverizing a slurry containing octahedral particles or spherical particles having a particle size of 0.05 to 5.0 μm, the pH value of the slurry is adjusted to 13 or more, and the slurry is heated at a temperature of 80 ° C. or more. Separately, it can be obtained by washing with water and drying.
【0036】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する平均粒径が0.05〜5.0μmの
八面体状粒子は、第一鉄塩水溶液と該第一鉄塩水溶液中
のFe2+に対して1.01〜1.3当量の水酸化アルカ
リ水溶液とを反応させて得られた水酸化第一鉄コロイド
を含む懸濁液を、45〜100℃の温度範囲に加熱しな
がら酸素含有ガスを通気するマグネタイト生成反応によ
り前記水酸化第一鉄コロイドを酸化してマグネタイト粒
子を生成させることによってマグネタイト粒子を含む懸
濁液とし、当該マグネタイト粒子を含む懸濁液にMn又
はMnとFe2+とを水溶液の状態で添加して液中の全F
eに対して8〜150原子%のMnを存在させた後、当
該懸濁液を前記マグネタイト生成反応と同条件下で加熱
酸化することによってマグネタイト粒子表面をMnの水
酸化物又はMnとFeの水酸化物とによって被覆し、次
いで、当該Mnの水酸化物又はMnとFeの水酸化物と
を被覆したマグネタイト粒子を濾別、水洗、乾燥し、次
いで、750〜1000℃の温度範囲で加熱焼成するこ
とにより得る。Octahedral particles having a hematite structure containing iron as a main component and containing Mn and having an average particle size of 0.05 to 5.0 μm are prepared by using an aqueous ferrous salt solution and an aqueous ferrous salt solution. The suspension containing the ferrous hydroxide colloid obtained by reacting 1.01 to 1.3 equivalents of an aqueous alkali hydroxide solution with respect to Fe 2+ is heated to a temperature range of 45 to 100 ° C. A suspension containing magnetite particles is formed by oxidizing the ferrous hydroxide colloid by a magnetite generation reaction in which an oxygen-containing gas is aerated while generating magnetite particles, and the suspension containing the magnetite particles contains Mn or Mn and Fe 2+ are added in the form of an aqueous solution, and the total F
Then, the suspension is heated and oxidized under the same conditions as the magnetite formation reaction, so that the surface of the magnetite particles is treated with hydroxide of Mn or Mn and Fe. The magnetite particles coated with a hydroxide and then coated with the hydroxide of Mn or the hydroxide of Mn and Fe are separated by filtration, washed with water, dried, and then heated in a temperature range of 750 to 1000 ° C. Obtained by firing.
【0037】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する平均粒径が0.1〜10μmの球状
粒子は、第一鉄塩水溶液と該第一鉄塩水溶液中のFe2+
に対して0.80〜0.99当量の水酸化アルカリ水溶
液とを反応させて得られた水酸化第一鉄コロイドを含む
懸濁液を、45〜100℃の温度範囲に加熱しながら酸
素含有ガスを通気するマグネタイト粒子を生成反応によ
り前記水酸化第一鉄コロイドを酸化してマグネタイト粒
子を生成させることによってマグネタイト粒子を含む懸
濁液とし、当該マグネタイト粒子を含む懸濁液に液中の
全Feに対し8〜150原子%のMn化合物の水溶液と
当該Mn化合物と残存Fe2+とに対して1.00当量を
越える量の水酸化アルカリ水溶液とを添加した後、前記
マグネタイト生成反応と同条件下で加熱酸化することに
よってマグネタイト粒子表面をMnの水酸化物又はMn
とFeの水酸化物とによって被覆し、次いで、当該Mn
の水酸化物又はMnとFeの水酸化物とを被覆したマグ
ネタイト粒子を濾別、水洗、乾燥し、次いで、750〜
1000℃の温度範囲で加熱焼成することにより得る。Spherical particles having a hematite structure containing iron as a main component and containing Mn and having an average particle diameter of 0.1 to 10 μm are formed by using an aqueous ferrous salt solution and Fe 2+ in the aqueous ferrous salt solution.
The suspension containing the ferrous hydroxide colloid obtained by reacting 0.80 to 0.99 equivalents of an aqueous alkali hydroxide solution with respect to the oxygen-containing suspension is heated to a temperature range of 45 to 100 ° C. A suspension containing magnetite particles is generated by oxidizing the ferrous hydroxide colloid by a reaction to generate magnetite particles through which gas is passed to generate magnetite particles, and the suspension containing the magnetite particles is added to the suspension containing the magnetite particles. After adding an aqueous solution of an Mn compound of 8 to 150 atomic% with respect to Fe and an aqueous solution of an alkali hydroxide exceeding 1.00 equivalent with respect to the Mn compound and the remaining Fe 2+ , the same reaction as in the magnetite formation reaction was performed. By heating and oxidizing under the conditions, the surface of the magnetite particles is changed to hydroxide or Mn of Mn.
And a hydroxide of Fe, and then the Mn
The magnetite particles coated with a hydroxide or a hydroxide of Mn and Fe are filtered, washed with water, dried,
It is obtained by heating and baking in a temperature range of 1000 ° C.
【0038】上掲Mnを含有している鉄を主成分とする
ヘマタイト構造を有する八面体状粒子や球状粒子を製造
するにあたっての諸条件について述べる。The conditions for producing octahedral particles and spherical particles having a hematite structure containing iron as a main component and containing Mn will be described.
【0039】第一鉄塩水溶液としては、硫酸第一鉄、塩
化第一鉄等を使用することができる。As the aqueous ferrous salt solution, ferrous sulfate, ferrous chloride and the like can be used.
【0040】Mn化合物の水溶液としては、硫酸マンガ
ン、塩化マンガン等を使用することができ、マグネタイ
ト粒子の粒子表面に均一に被覆するためには、水溶液の
状態で添加することが好ましい。As the aqueous solution of the Mn compound, manganese sulfate, manganese chloride or the like can be used. In order to uniformly coat the surface of the magnetite particles, it is preferable to add the aqueous solution.
【0041】水酸化アルカリ水溶液としては、水酸化ナ
トリウム、水酸化カリウム等を使用することができる。As the aqueous alkali hydroxide solution, sodium hydroxide, potassium hydroxide and the like can be used.
【0042】前記八面体状粒子の非磁性黒色顔料粉末が
得られる八面体状を呈したマグネタイト粒子を生成させ
る製造法としては、例えば、特公昭44−668号公報
に開示されている技術手段を用いることができる。As a method for producing octahedral magnetite particles from which the non-magnetic black pigment powder of octahedral particles is obtained, for example, the technical means disclosed in Japanese Patent Publication No. 44-668 is used. Can be used.
【0043】水酸化アルカリ水溶液の量は、第一鉄塩水
溶液中のFe2+に対して1.01〜1.3当量である。
1.01当量未満の場合には、アルカリ添加比のコント
ロールが難しく、場合により当量比が1.0未満となる
こともあり、また、粒子サイズ等のコントロールも難し
くなる。1.3当量を越える場合には、針状ゲータイト
粒子が混在してくる。The amount of the aqueous alkali hydroxide solution is 1.01 to 1.3 equivalents to Fe 2+ in the aqueous ferrous salt solution.
When the amount is less than 1.01 equivalent, it is difficult to control the alkali addition ratio, and in some cases, the equivalent ratio may be less than 1.0, and it is also difficult to control the particle size and the like. When the amount exceeds 1.3 equivalents, acicular goethite particles are mixed.
【0044】また、反応温度は45〜100℃の温度範
囲であり、45℃未満の場合には、針状ゲータイト粒子
が混在するおそれがあり、100℃を越える場合にも八
面体状を呈したマグネタイト粒子は生成するが経済的で
はない。The reaction temperature is in the range of 45 to 100 ° C. If the reaction temperature is lower than 45 ° C., needle-like goethite particles may be present. Magnetite particles are produced but are not economical.
【0045】八面体状を呈したマグネタイト粒子の粒子
表面にMnの水酸化物又はMnとFeの水酸化物とを被
覆するMnの量は、懸濁液中の全Feに対して8〜15
0原子%である。Mnが8原子%未満の場合には、非磁
性の顔料粉末は得られるが、所望の黒色度は得られ難
い。150原子%を越える場合には、所望の黒色度は得
られるが、黒色度が飽和しており、必要以上に含有させ
る意味がない。好ましくは10〜100原子%であり、
より好ましくは15〜50原子%の範囲である。The amount of Mn that coats the surface of the octahedral magnetite particles with Mn hydroxide or Mn and Fe hydroxide is 8 to 15 with respect to the total Fe in the suspension.
0 atomic%. When Mn is less than 8 atomic%, a nonmagnetic pigment powder is obtained, but a desired blackness is hardly obtained. If it exceeds 150 atomic%, the desired blackness can be obtained, but the blackness is saturated and there is no point in containing more than necessary. Preferably 10 to 100 atomic%,
More preferably, it is in the range of 15 to 50 atomic%.
【0046】また、必要により、MnとともにFe2+を
添加するのは、マグネタイト粒子の粒子表面にMnを被
覆しやすくするためであり、添加するFe2+の量として
は、懸濁液中の全Feに対し25原子%未満であり、2
5原子%を越える場合にも非磁性黒色顔料粉末は得られ
るが、黒色度においてやゝ劣るものとなる。[0046] Further, if necessary, to add Fe 2+ together with Mn is in order to facilitate coating the Mn on the particle surfaces of magnetite particles, the amount of Fe 2+ to be added, in suspension Less than 25 atomic% based on the total Fe, 2
When it exceeds 5 atomic%, a nonmagnetic black pigment powder can be obtained, but the blackness is slightly inferior.
【0047】尚、添加するFe2+の化合物は、マグネタ
イト粒子の生成に用いた第一鉄塩水溶液と同じものを使
用することが望ましく、被覆処理において、さらに水酸
化アルカリ水溶液を追加して添加してもよい。また、被
覆するための処理温度等の条件は、マグネタイト粒子の
生成条件と同一でよい。The Fe 2+ compound to be added is desirably the same as the ferrous salt aqueous solution used for forming the magnetite particles. In the coating treatment, an alkali hydroxide aqueous solution is further added. May be. The conditions such as the processing temperature for coating may be the same as the conditions for forming the magnetite particles.
【0048】前記球状粒子の非磁性黒色顔料粉末が得ら
れる球状を呈したマグネタイト粒子を生成する製造法と
しては、例えば、特公昭62−51208号公報に開示
されている技術手段を用いることができる。As a method for producing spherical magnetite particles from which the nonmagnetic black pigment powder of the spherical particles is obtained, for example, the technical means disclosed in Japanese Patent Publication No. 51208/1987 can be used. .
【0049】水酸化アルカリ水溶液の量は、第一鉄塩水
溶液中のFe2+に対して0.80〜0.99当量であ
る。0.80当量未満又は0.99当量を越える場合に
は、球状を呈したマグネタイト粒子を生成することは困
難である。The amount of the aqueous alkali hydroxide solution is 0.80 to 0.99 equivalent to Fe 2+ in the aqueous ferrous salt solution. If it is less than 0.80 equivalent or more than 0.99 equivalent, it is difficult to produce spherical magnetite particles.
【0050】また、反応温度は45〜100℃の温度範
囲であり、45℃未満の場合には、針状ゲータイト粒子
が混在するおそれがあり、100℃を越える場合にも粒
状を呈したマグネタイト粒子は生成するが経済的ではな
い。The reaction temperature is in the range of 45 to 100 ° C. If the reaction temperature is lower than 45 ° C., needle-like goethite particles may be present. Generates but is not economical.
【0051】球状を呈したマグネタイト粒子に添加する
Mnの量も懸濁液中の全Feに対して8〜150原子%
である。好ましくは10〜100原子%であり、より好
ましくは15〜50原子%の範囲である。その理由は前
記八面体状を呈したマグネタイト粒子の場合と同様であ
る。The amount of Mn added to the spherical magnetite particles is also 8 to 150 atomic% based on the total Fe in the suspension.
It is. Preferably it is 10 to 100 atomic%, and more preferably it is in the range of 15 to 50 atomic%. The reason is the same as in the case of the octahedral magnetite particles.
【0052】また、MnとFeの水酸化物とを被覆する
ために添加する水酸化アルカリの量は、添加するMn化
合物と残存するFe2+とに対し1.00当量を越える量
である。1.00当量未満の場合には、MnとFe2+と
が全量沈澱しないので均一に被覆することができなくな
る。1.00当量を越える場合には、経済性を考慮する
と、好ましくは1.01〜1.3当量である。The amount of the alkali hydroxide added to coat Mn and the hydroxide of Fe is more than 1.00 equivalent to the added Mn compound and the remaining Fe 2+ . If the amount is less than 1.00 equivalent, since Mn and Fe 2+ do not precipitate in total, it is impossible to coat uniformly. When it exceeds 1.00 equivalent, it is preferably 1.01 to 1.3 equivalent in consideration of economy.
【0053】尚、添加する水酸化アルカリ水溶液は、マ
グネタイト粒子の生成に用いた水酸化アルカリ水溶液と
同じものを使用することが望ましく、被覆するための処
理温度等の条件は、マグネタイト粒子の生成条件と同一
でよい。The aqueous alkali hydroxide solution to be added is desirably the same as the aqueous alkali hydroxide solution used for producing the magnetite particles, and the conditions such as the treatment temperature for coating are determined by the conditions for producing the magnetite particles. May be the same as
【0054】反応の酸化手段としては、酸素含有ガス
(例えば、空気)を反応懸濁液に通気することにより行
なうことができ、攪拌機能が設置された反応器で行なう
ことが好ましい。The reaction can be oxidized by passing an oxygen-containing gas (eg, air) through the reaction suspension, and is preferably performed in a reactor equipped with a stirring function.
【0055】Mnの水酸化物又はMnとFeの水酸化物
を被覆したマグネタイト粒子は、次いで、750〜10
00℃の温度範囲で加熱してMnを含有している鉄を主
成分とするヘマタイト構造を有する粒状粒子を得る。7
50℃未満の場合には、黒色度が不足し、1000℃を
越える場合には、粒子が大きくなりすぎて着色力が出な
くなる。Magnetite particles coated with a hydroxide of Mn or a hydroxide of Mn and Fe are then 750-10
By heating in a temperature range of 00 ° C., granular particles having a hematite structure mainly containing iron containing Mn are obtained. 7
When the temperature is lower than 50 ° C., the degree of blackness is insufficient. When the temperature exceeds 1000 ° C., the particles become too large and the coloring power cannot be obtained.
【0056】尚、加熱焼成する場合の雰囲気は空気中で
行なう。空気中で加熱焼成するのは、マグネタイトを酸
化してヘマタイト構造に変態させるためである。The heating and firing are performed in the atmosphere. The heating and firing in the air is for oxidizing the magnetite to transform it into a hematite structure.
【0057】尚、Si,Al,P,B,Cu,Zn,C
r,Co,Sn,Cd,V,Mo等の金属化合物を前出
両製造法における反応前又は反応途中において添加して
もよく、また、反応終了後のMnの水酸化物若しくはM
nとFeの水酸化物を被覆したマグネタイト粒子の粒子
表面を前記金属化合物で被覆処理を施して粒子形状の形
成や粒子形状の維持を行なってもよい。Incidentally, Si, Al, P, B, Cu, Zn, C
Metal compounds such as r, Co, Sn, Cd, V, and Mo may be added before or during the reaction in the above-mentioned production methods.
The surface of the magnetite particles coated with the hydroxides of n and Fe may be coated with the above-mentioned metal compound to form and maintain the particle shape.
【0058】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する粒状粒子は、次いで、乾式で粗粉砕
をして粗粒をほぐした後、スラリー化し、次いで、湿式
粉砕することにより更に粗粒をほぐす。湿式粉砕は、少
なくとも44μm以上の粗粒が無くなるようにボールミ
ル、サンドグラインダー、ダイノーミル、コロイドミル
等を用いて行えばよい。湿式粉砕の程度は44μm以上
の粗粒が10%以下、好ましくは5%以下、より好まし
くは0%である。44μm以上の粗粒が10%を越えて
残存していると、次工程におけるアルカリ水溶液中の処
理効果が得られ難い。The granular particles having a hematite structure containing iron as a main component and containing Mn are then coarsely pulverized by a dry method to loosen the coarse particles, then slurried, and then wet-pulverized. Loose coarse grains. The wet pulverization may be performed using a ball mill, a sand grinder, a Dyno mill, a colloid mill, or the like so that coarse particles of at least 44 μm or more are eliminated. The degree of the wet pulverization is 10% or less, preferably 5% or less, and more preferably 0% of coarse particles having a size of 44 μm or more. If coarse particles having a size of 44 μm or more remain in excess of 10%, it is difficult to obtain a treatment effect in an aqueous alkaline solution in the next step.
【0059】粗粒を除去したMnを含有している鉄を主
成分とするヘマタイト構造を有する粒状粒子を含むスラ
リーは、該スラリーに水酸化ナトリウム等のアルカリ水
溶液を添加してpH値を13以上に調整した後、80℃
以上の温度で加熱処理する。A slurry containing granular particles having a hematite structure containing iron as a main component and containing Mn from which coarse particles have been removed is adjusted to a pH of 13 or more by adding an aqueous alkali solution such as sodium hydroxide to the slurry. After adjusting to 80 ℃
Heat treatment is performed at the above temperature.
【0060】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する粒状粒子を含むpH値が13以上の
アルカリ性懸濁液の濃度は、50〜250g/lが好ま
しい。The concentration of the alkaline suspension having a pH value of 13 or more and containing granular particles having a hematite structure containing Mn as a main component of iron is preferably 50 to 250 g / l.
【0061】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する粒状粒子を含むアルカリ性懸濁液中
のpH値が13未満の場合には、粒子内部及び粒子表面
に存在する可溶性ナトリウム塩、可溶性硫酸塩等の洗い
出しが不十分となる。その上限は、pH値が14程度で
ある。可溶性ナトリウム塩、可溶性硫酸塩等の洗い出し
の効果、更には、アルカリ性水溶液処理中に粒子表面に
付着したナトリウム等のアルカリを除去するための洗浄
効果を考慮すれば、pH値は13.1〜13.8の範囲
が好ましい。When the pH value in an alkaline suspension containing granular particles having a hematite structure containing iron as a main component and containing Mn is less than 13, the soluble sodium salt present inside the particles and on the surface of the particles may be used. Insufficient washing out of soluble sulfates and the like. The upper limit is a pH value of about 14. Considering the effect of washing out soluble sodium salts, soluble sulfates and the like, and the washing effect for removing alkali such as sodium adhering to the particle surface during the treatment with the alkaline aqueous solution, the pH value is 13.1 to 13 .8 is preferred.
【0062】Mnを含有している鉄を主成分とするヘマ
タイト構造を有する粒状粒子を含むpH値が13以上の
アルカリ性水溶液の加熱温度は、80℃以上が好まし
く、より好ましくは90℃以上ある。80℃未満の場合
には、粒子内部及び粒子表面に存在する可溶性ナトリウ
ム塩や可溶性硫酸塩等の洗い出しが不十分となる。加熱
温度の上限値は103℃が好ましく、より好ましくは1
00℃である。103℃を越える場合には、オートクレ
ーブ等が必要となったり、常圧下おいては、被処理液が
沸騰するなど工業的に有利でなくなる。The heating temperature of the alkaline aqueous solution having a pH value of 13 or more containing the particulate particles having a hematite structure containing Mn as a main component is preferably 80 ° C. or more, more preferably 90 ° C. or more. If the temperature is lower than 80 ° C., the washing out of soluble sodium salts and soluble sulfates present inside the particles and on the surface of the particles becomes insufficient. The upper limit of the heating temperature is preferably 103 ° C, more preferably 1 ° C.
00 ° C. If the temperature exceeds 103 ° C., an autoclave or the like is required, and the liquid to be treated boils under normal pressure, which is not industrially advantageous.
【0063】アルカリ水溶液中で加熱処理した粒子は、
常法により、濾別、水洗することにより、粒子内部及び
粒子表面から洗い出した可溶性ナトリウム塩や可溶性硫
酸塩やアルカリ水溶液処理中に粒子表面に付着したナト
リウム等のアルカリを除去し、次いで、乾燥する。The particles heat-treated in an alkaline aqueous solution are as follows:
By a conventional method, filtration and washing with water are performed to remove soluble sodium salts and soluble sulfates washed out from the inside of the particles and from the particle surface, and alkalis such as sodium attached to the particle surface during the treatment with the aqueous alkali solution, and then drying. .
【0064】水洗法としては、デカンテーションによっ
て洗浄する方法、フィルターシックナーを使用して希釈
法で洗浄する方法、フィルタープレスに通水して洗浄す
る方法等の工業的に通常使用されている方法を使用すれ
ばよい。Examples of the water washing method include a method generally used in industry such as a method of washing by decantation, a method of washing by a dilution method using a filter thickener, and a method of washing by passing water through a filter press. Just use it.
【0065】尚、Mnを含有している鉄を主成分とする
ヘマタイト構造を有する粒状粒子の粒子内部に含有され
ている可溶性ナトリウム塩や可溶性硫酸塩を水洗して洗
い出しておけば、それ以降の工程、例えば、後出する被
覆処理工程において粒子の粒子表面に可溶性ナトリウム
塩や可溶性硫酸塩が付着しても水洗により容易に除去す
ることができる。It should be noted that if the soluble sodium salt or soluble sulfate contained in the inside of the granular particles having a hematite structure containing Mn as a main component is washed out with water, the subsequent steps Even if a soluble sodium salt or a soluble sulfate adheres to the particle surface of the particle in a step, for example, a coating treatment step to be described later, it can be easily removed by washing with water.
【0066】アルカリ水溶液中で加熱処理した粒状粒子
は、必要により、アルカリ水溶液中で加熱処理した後、
常法により濾別、水洗し、次いで、アルミニウムの水酸
化物、アルミニウムの酸化物、ケイ素の水酸化物及びケ
イ素の酸化物の少なくとも1種により被覆されていても
よい。The granular particles heat-treated in an alkaline aqueous solution may be heat-treated in an alkaline aqueous solution if necessary.
It may be filtered by a conventional method, washed with water, and then coated with at least one of aluminum hydroxide, aluminum oxide, silicon hydroxide and silicon oxide.
【0067】被覆処理は、アルカリ水溶液中で加熱処理
した粒状粒子のケーキ、スラリー、乾燥粉末を水溶液中
に分散して得られる水懸濁液に、アルミニウム化合物、
ケイ素化合物又は当該両化合物を添加して混合攪拌する
ことにより、または、必要により、pH値を調整するこ
とにより、前記粒状粒子の粒子表面に、アルミニウムの
水酸化物、アルミニウムの酸化物、ケイ素の水酸化物及
びケイ素の酸化物を被着すればよく、次いで、濾別、水
洗、乾燥、粉砕する。必要により、更に、脱気・圧密処
理等を施してもよい。The coating treatment is performed by adding an aluminum compound to a water suspension obtained by dispersing a cake, slurry, and dry powder of granular particles heat-treated in an alkaline aqueous solution in an aqueous solution.
By adding a silicon compound or both compounds and mixing and stirring, or, if necessary, by adjusting the pH value, on the particle surface of the granular particles, aluminum hydroxide, aluminum oxide, silicon A hydroxide and a silicon oxide may be applied, followed by filtration, washing, drying and pulverization. If necessary, a deaeration / consolidation treatment may be performed.
【0068】被覆処理において添加するアルミニウム化
合物としては、酢酸アルミニウム、硫酸アルミニウム、
塩化アルミニウム、硝酸アルミニウム等のアルミニウム
塩や、アルミン酸ナトリウム等のアルミン酸アルカリ
塩、アルミナゾル等が使用できる。Aluminum compounds added in the coating treatment include aluminum acetate, aluminum sulfate,
Aluminum salts such as aluminum chloride and aluminum nitrate, alkali aluminates such as sodium aluminate, alumina sol and the like can be used.
【0069】アルミニウム化合物の添加量は、アルカリ
水溶液中で加熱処理した粒状粒子粉末に対しAl換算で
0.01〜50.00重量%である。0.01重量%未
満である場合には、ビヒクル中における分散が不十分で
あり、50.00重量%を越える場合には、被覆効果が
飽和するため、必要以上に添加する意味がない。The addition amount of the aluminum compound is 0.01 to 50.00% by weight in terms of Al based on the granular particles heat-treated in an aqueous alkaline solution. If it is less than 0.01% by weight, the dispersion in the vehicle is insufficient, and if it exceeds 50.00% by weight, the coating effect is saturated, so that there is no point in adding more than necessary.
【0070】被覆処理において添加するケイ素化合物と
しては、3号水ガラス、オルトケイ酸ナトリウム、メタ
ケイ酸ナトリウム、コロイダルシリカ等が使用できる。As the silicon compound to be added in the coating treatment, No. 3 water glass, sodium orthosilicate, sodium metasilicate, colloidal silica and the like can be used.
【0071】ケイ素化合物の添加量は、アルカリ水溶液
中で加熱処理した粒状粒子粉末に対しSiO2 換算で
0.01〜50.00重量%である。0.01重量%未
満である場合には、ビヒクル中における分散が不十分で
あり、50.00重量%を越える場合には、被覆効果が
飽和するため、必要以上に添加する意味がない。The amount of the silicon compound added is 0.01 to 50.00% by weight in terms of SiO 2 based on the granular particles heat-treated in an aqueous alkali solution. If it is less than 0.01% by weight, the dispersion in the vehicle is insufficient, and if it exceeds 50.00% by weight, the coating effect is saturated, so that there is no point in adding more than necessary.
【0072】アルミニウム化合物とケイ素化合物とを併
せて使用する場合には、アルカリ水溶液中で加熱処理し
た粒状粒子粉末に対し、Al換算量とSiO2 換算量と
の総和で0.01〜50.00重量%が好ましい。When the aluminum compound and the silicon compound are used in combination, the total amount of the converted amount of Al and the converted amount of SiO 2 is 0.01 to 50.00% with respect to the granular particles heat-treated in an alkaline aqueous solution. % By weight is preferred.
【0073】次に、本発明に係る塗料について述べる。Next, the paint according to the present invention will be described.
【0074】本発明に係る塗料中における非磁性黒色顔
料粉末の配合割合は、塗料構成基材100重量部に対し
0.1〜200重量部の範囲で使用することができ、塗
料のハンドリングを考慮すれば、好ましくは0.1〜1
00重量部、更に好ましくは0.1〜50重量部であ
る。The compounding ratio of the nonmagnetic black pigment powder in the paint according to the present invention can be used in the range of 0.1 to 200 parts by weight with respect to 100 parts by weight of the base material constituting the paint. If so, preferably 0.1 to 1
00 parts by weight, more preferably 0.1 to 50 parts by weight.
【0075】本発明における塗料構成基材としては、樹
脂、溶剤及び必要に応じて体質顔料、乾燥促進剤、界面
活性剤、硬化促進剤、助剤等が配合される。In the present invention, a resin, a solvent, and, if necessary, an extender, a drying accelerator, a surfactant, a curing accelerator, an auxiliary agent, and the like are blended as the paint constituting base material.
【0076】樹脂としては、溶剤系塗料用として通常使
用されるアクリル樹脂、アルキッド樹脂、ポリエステル
樹脂、ポリウレタン樹脂、エポキシ樹脂、フェノール樹
脂、メラミン樹脂、アミノ樹脂等を用いることができ
る。水系塗料用としては、通常使用される水溶性アルキ
ッド樹脂、水溶性メラミン樹脂、水溶性アクリル樹脂、
水溶性ウレタンエマルジョン樹脂を用いることができ
る。As the resin, an acrylic resin, an alkyd resin, a polyester resin, a polyurethane resin, an epoxy resin, a phenol resin, a melamine resin, an amino resin and the like which are usually used for solvent-based paints can be used. For water-based paints, commonly used water-soluble alkyd resins, water-soluble melamine resins, water-soluble acrylic resins,
A water-soluble urethane emulsion resin can be used.
【0077】溶剤としては、溶剤系塗料用として通常使
用されるトルエン、キシレン、ブチルアセテート、メチ
ルアセテート、メチルイソブチルケトン、ブチルセロソ
ルブ、エチルセロソルブ、ブチルアルコール、脂肪族炭
化水素等を用いることができる。As the solvent, toluene, xylene, butyl acetate, methyl acetate, methyl isobutyl ketone, butyl cellosolve, ethyl cellosolve, butyl alcohol, aliphatic hydrocarbon, etc., which are generally used for solvent-based paints, can be used.
【0078】水系塗料用としては、水に加えて通常使用
されるブチルセロソルブ、ブチルアルコール等を使用す
ることができる。For water-based paints, butyl cellosolve, butyl alcohol and the like which are usually used in addition to water can be used.
【0079】消泡剤としては、ノプコ8034(商品
名)、SNデフォーマー477(商品名)、SNデフォ
ーマー5013(商品名)、SNデフォーマー247
(商品名)、SNデフォーマー382(商品名)(以
上、いずれもサンノプコ株式会社製)、アンチホーム0
8(商品名)、エマルゲン903(商品名)(以上、い
ずれも花王株式会社製)等の市販品を使用することがで
きる。As defoaming agents, Nopco 8034 (trade name), SN deformer 477 (trade name), SN deformer 5013 (trade name), SN deformer 247
(Trade name), SN Deformer 382 (Trade name) (all manufactured by San Nopco Co., Ltd.), Anti-Home 0
Commercial products such as No. 8 (trade name) and Emulgen 903 (trade name) (both manufactured by Kao Corporation) can be used.
【0080】次に、本発明に係るゴム・樹脂組成物及び
その製造法について述べる。Next, the rubber / resin composition according to the present invention and a method for producing the same will be described.
【0081】本発明に係るゴム・樹脂組成物中における
非磁性黒色顔料粉末の配合割合は、構成基材100重量
部に対し0.01〜200重量部の範囲で使用すること
ができ、ゴム・樹脂組成物のハンドリングを考慮すれ
ば、好ましくは0.05〜100重量部、更に好ましく
は0.1〜50重量部である。The compounding ratio of the nonmagnetic black pigment powder in the rubber / resin composition according to the present invention can be used in the range of 0.01 to 200 parts by weight per 100 parts by weight of the constituent base material. In consideration of handling of the resin composition, the amount is preferably 0.05 to 100 parts by weight, more preferably 0.1 to 50 parts by weight.
【0082】本発明に係るゴム又は樹脂組成物における
構成基材としては、非磁性黒色顔料粉末とゴム又は周知
の熱可塑性樹脂とともに、必要により、滑剤、可塑剤、
酸化防止剤、紫外線吸収剤、各種安定剤等の添加剤が配
合される。As the constituent base material in the rubber or resin composition according to the present invention, together with a nonmagnetic black pigment powder and rubber or a known thermoplastic resin, if necessary, a lubricant, a plasticizer,
Additives such as antioxidants, ultraviolet absorbers, and various stabilizers are added.
【0083】添加剤の量は、非磁性黒色顔料粉末とゴム
又は熱可塑性樹脂との総和に対して50重量%以下であ
ればよい。添加物の含有量が50重量%を越える場合に
は、成形性が低下する。The amount of the additive may be 50% by weight or less based on the total amount of the nonmagnetic black pigment powder and the rubber or thermoplastic resin. When the content of the additive exceeds 50% by weight, the moldability decreases.
【0084】本発明に係るゴム又は樹脂組成物は、ゴム
又は樹脂原料と非磁性黒色顔料粉末をあらかじめよく混
合し、次に、混練機もしくは押出機を用いて加熱下で強
いせん断作用を加えて、黒色顔料粉末の凝集体を破壊
し、ゴム又は樹脂中に黒色顔料粉末を均一に分散させた
後、目的に応じた形状に成形加工して使用する。The rubber or resin composition according to the present invention is obtained by thoroughly mixing the rubber or resin raw material and the nonmagnetic black pigment powder in advance and then applying a strong shearing action under heating using a kneader or an extruder. After the aggregate of the black pigment powder is broken and the black pigment powder is uniformly dispersed in the rubber or the resin, the black pigment powder is molded into a shape suitable for the purpose and used.
【0085】[0085]
【発明の実施の形態】本発明の代表的な実施の形態は、
次の通りである。DESCRIPTION OF THE PREFERRED EMBODIMENTS A typical embodiment of the present invention is as follows.
It is as follows.
【0086】黒色顔料の平均粒径は、電子顕微鏡写真
(×20000)を縦方向及び横方向にそれぞれ4倍に
拡大した写真(×80000)に示される粒子約350
個について定方向径をそれぞれ測定し、その平均値で示
した。The average particle size of the black pigment was about 350 particles as shown in a photograph (× 80000) obtained by magnifying an electron micrograph (× 20000) four times in the vertical and horizontal directions.
The diameter in the fixed direction was measured for each piece, and the average value was shown.
【0087】粒子径の幾何標準偏差値(σg)は、下記
の方法により求めた値で示した。即ち、上記拡大写真に
示される粒子径を測定した値を、その測定値から計算し
て求めた粒子の実際の粒子径と個数から統計学的手法に
従って対数正規確率紙上の横軸に粒子の粒子径を、縦軸
に所定の粒子径区間のそれぞれに属する粒子の累積個数
(積算フルイ下)を百分率でプロットする。そして、こ
のグラフから粒子の累積個数が50%及び84.13%
のそれぞれに相当する粒子径の値を読みとり、幾何標準
偏差値(σg)=積算フルイ下84.13%における粒
子径/積算フルイ下50%における粒子径(幾何平均
径)に従って算出した値で示した。幾何標準偏差値が小
さい程、粒子の粒子径の粒度分布が優れていることを意
味する。The geometric standard deviation value (σg) of the particle diameter was shown by a value obtained by the following method. That is, the value of the particle size shown in the above enlarged photograph, the particle size of the particle on the horizontal axis on the lognormal probability paper according to the statistical method from the actual particle size and the number of particles calculated from the measurement value according to the statistical method The diameter is plotted on the vertical axis as a percentage of the cumulative number of particles belonging to each of the predetermined particle diameter sections (under the integrated screen). The graph shows that the cumulative number of particles is 50% and 84.13%.
Are read, and the geometric standard deviation value (σg) = the particle diameter at 84.13% under the integrated screen / the particle diameter at 50% under the integrated screen (geometric mean diameter) is shown as a value calculated according to the following equation. Was. The smaller the geometric standard deviation value, the better the particle size distribution of the particles.
【0088】比表面積はBET法により測定した値で示
した。The specific surface area was indicated by a value measured by the BET method.
【0089】黒色顔料粉末の粒子内部や表面に存在する
Mn、Al及びSiのそれぞれの量は蛍光X線分析装置
3063型(理学電機工業株式会社製)を使用し、JI
SK0119の「けい光X線分析通則」に従って測定し
た。The amounts of Mn, Al and Si present inside the particles and on the surface of the black pigment powder were measured using a fluorescent X-ray analyzer 3063 (manufactured by Rigaku Corporation).
The measurement was performed according to SK0119 “General rules for X-ray fluorescence analysis”.
【0090】粉体pH値は、試料5gを300mlの三
角フラスコに秤り取り、煮沸した純水100mlを加
え、加熱して煮沸状態を約5分間保持した後、栓をして
常温まで放冷した後、栓を開き減量に相当する純水を加
えて再び栓をして1分間振り混ぜ、5分間静置した後、
得られた上澄み液のpHをJIS Z 8802−7に
従って測定し、得られた値を粉体pH値とした。The powder pH value was determined by weighing 5 g of a sample in a 300 ml Erlenmeyer flask, adding 100 ml of boiled pure water, heating and maintaining the boiled state for about 5 minutes, then stoppering and allowing to cool to room temperature. After that, open the stopper, add pure water equivalent to the weight loss, stopper again, shake for 1 minute, leave for 5 minutes,
The pH of the obtained supernatant was measured according to JIS Z 8802-7, and the obtained value was defined as a powder pH value.
【0091】可溶性ナトリウム塩の含有量及び可溶性硫
酸塩の含有量は、上記粉体pH値の測定用に作製した上
澄み液をNo.5Cの濾紙を用いて濾過し、濾液中のN
a+及びSO4 2-を誘導結合プラズマ発光分光分析装置
(セイコー電子工業株式会社製)を用いて測定した。The content of the soluble sodium salt and the content of the soluble sulfate were determined by using the above-prepared supernatant prepared for the measurement of the powder pH value. The solution was filtered using 5C filter paper, and N
a + and SO 4 2- were measured using an inductively coupled plasma emission spectrometer (manufactured by Seiko Instruments Inc.).
【0092】黒色顔料粉末の色相は、試料0.5gとヒ
マシ油0.7ccとをフーバー式マーラーで練ってペー
スト状とし、このペーストにクリアーラッカー4.5g
を加え、混練、塗料化してキャストコート紙上に6mi
lのアプリケーターを用いて塗布した塗布片(塗膜厚
み:約30μm)を作製し、該塗料片について、多光源
分光測色計MSC−IS−2D(スガ試験機株式会社
製)を用いてJIS Z8729に定めるところに従っ
て表色指数L* 値、a* 値、b* 値をそれぞれ測定した
値で示した。The hue of the black pigment powder was obtained by kneading 0.5 g of a sample and 0.7 cc of castor oil with a Hoover-type muller to form a paste, and adding 4.5 g of clear lacquer to the paste.
, Kneaded and made into a paint, and 6 mi
A coated piece (coating thickness: about 30 μm) was prepared using an applicator (1), and the coating piece was subjected to JIS using a multi-source spectrophotometer MSC-IS-2D (manufactured by Suga Test Instruments Co., Ltd.). The color index L * value, a * value, and b * value were indicated by measured values according to Z8729.
【0093】同様に黒色顔料粉末を用いた塗料の色相に
ついては、後述組成の塗料を用いた塗布膜の色相を、樹
脂組成物の色相については、後述組成からなる樹脂プレ
ートの色相を、多光源分光測色計MSC−IS−2D
(スガ試験機株式会社製)を用いてJIS Z8729
に定めるところに従って表色指数L* 値、a* 値、b*
値をそれぞれ測定した値で示した。Similarly, regarding the hue of the paint using the black pigment powder, the hue of the coating film using the paint having the composition described below, and the hue of the resin composition, the hue of the resin plate having the composition described later were determined using the multi-light source. Spectrophotometer MSC-IS-2D
Using JIS Z8729 (manufactured by Suga Test Instruments Co., Ltd.)
Color index L * value, a * value, b *
The values are shown as measured values.
【0094】尚、a* 値は赤味を表し、値が大きい程赤
味が強いことを意味する。b* 値は黄味を表し、値が大
きい程黄味が強いことを意味する。L* 値は明度を表
す。The a * value indicates reddish color, and a larger value means stronger reddish color. The b * value represents yellowness, and a larger value means a stronger yellowness. The L * value represents lightness.
【0095】黒色顔料粉末の耐熱性は、試料10gを磁
製ルツボに入れ、電気炉を用いて500℃で3時間加熱
処理を行い、放冷後、試料粉末の色相を測定し、加熱処
理前と後の色相の変化を測定することによって求め、加
熱処理前の測色値を基準に下式で示されるΔE* で示し
た。ΔE* が小さい程、色相の変化が少なく、耐熱性に
優れていることを示す。 ΔE* ={(ΔL* )2 +(Δa* )2 +(Δ
b* )2 }1/2 但し、ΔL* :比較する試料間のL* 値の差 Δa* :比較する試料間のa* 値の差 Δb* :比較する試料間のb* 値の差The heat resistance of the black pigment powder was measured by placing 10 g of a sample in a porcelain crucible, performing a heat treatment at 500 ° C. for 3 hours using an electric furnace, and after cooling, measuring the hue of the sample powder. And the change in hue after the heat treatment was measured, and was represented by ΔE * expressed by the following equation based on the colorimetric value before the heat treatment. The smaller the ΔE * , the smaller the change in hue and the better the heat resistance. ΔE * = {(ΔL * ) 2 + (Δa * ) 2 + (Δ
b * ) 2 } 1/2 where ΔL * : difference in L * value between samples to be compared Δa * : difference in a * value between samples to be compared Δb * : difference in b * value between samples to be compared
【0096】湿式粉砕後のフルイ残量は、湿式粉砕後の
スラリー濃度を別途に求めておき、黒色顔料粉末の固形
分100gに相当する量のスラリーを325メッシュ
(目開き44μm)のフルイに通し、フルイに残った固
形分量を定量することにより求めた。The remaining amount of the sieve after the wet pulverization is determined by separately obtaining the slurry concentration after the wet pulverization, and passing a slurry corresponding to 100 g of the solid content of the black pigment powder through a 325 mesh (44 μm mesh) sieve. And the amount of solids remaining in the sieve was determined.
【0097】塗料ビヒクルへの分散性は、後出の発明の
実施の形態と同様にして作製した塗布膜について、塗布
面の光沢度により調べた。The dispersibility in the paint vehicle was examined by the glossiness of the coated surface of a coating film produced in the same manner as in the embodiment of the invention described later.
【0098】光沢度は、グロスメーターUGV−5D
(スガ試験機株式会社製)を用いて20°の光沢を測定
して求めた。光沢度の値が高い程分散性が良いことを示
す。The gloss was measured using a gloss meter UGV-5D.
(Suga Test Machine Co., Ltd.) was used to measure and determine the gloss at 20 °. The higher the gloss value, the better the dispersibility.
【0099】塗料粘度は、後述の処方によって調製した
塗料の25℃における塗料粘度をE型粘度計(コーンプ
レート型粘度計)EMD−R(株式会社東京計器製)を
用いて測定し、ずり速度D=1.92sec-1における
値で示した。The paint viscosity was measured at 25 ° C. using a E-type viscometer (cone plate viscometer) EMD-R (manufactured by Tokyo Keiki Co., Ltd.) at a shear rate of 25 ° C. D = 1.92 sec -1 .
【0100】樹脂組成物への分散性は、得られた樹脂組
成物表面における未分散の凝集粒子の個数を目視により
判定し、5段階で評価した。5が最も分散状態が良いこ
とを示す。 5:未分散物が認められない。 4:1cm2 当たりに1〜4個認められる。 3:1cm2 当たりに5〜9個認められる。 2:1cm2 当たりに10〜49個認められる。 1:1cm2 当たりに50個以上認められる。The dispersibility in the resin composition was evaluated by visual evaluation of the number of undispersed aggregated particles on the surface of the obtained resin composition, and evaluated on a scale of 1 to 5. 5 indicates that the dispersion state is the best. 5: No undispersed substance is observed. 4: 1 to 4 particles are observed per 1 cm 2 . 3: 5 to 9 particles are observed per 1 cm 2 . 2: 10 to 49 cells are found per 1 cm 2 . 50 or more are observed per 1 cm 2 .
【0101】耐酸性は、後述実施例で得られる黒色顔料
粉末を用いた塗料を、冷間圧延鋼板(0.8mm×70
mm×150mm:JIS G−3141)に150μ
mの厚みで塗布、乾燥して製造した塗膜を有する試料を
用意し、光沢度及び色相を測定しておく。次に、100
0ccのビーカーに5wt%硫酸水溶液を入れ、上記試
料を糸でつるして約120mmの深さまで浸し、25℃
で24時間静置する。The acid resistance is determined by coating a coating material using the black pigment powder obtained in Examples described later with a cold-rolled steel plate (0.8 mm × 70 mm).
mm × 150mm: 150μ in JIS G-3141)
A sample having a coating film produced by coating and drying with a thickness of m is prepared, and the gloss and the hue are measured. Next, 100
A 5 wt% sulfuric acid aqueous solution is put into a 0 cc beaker, and the sample is hung with a thread and immersed to a depth of about 120 mm.
For 24 hours.
【0102】次に、試料を硫酸水溶液中から取り出して
流水で静かに洗い、水を振り切った後、試料の中心部分
の光沢度及び色相を測定する。そして硫酸水溶液への浸
漬前後の光沢度変化(ΔG値)及び色相変化(ΔL
* 値:試料間のL* 値の差)を測定し、これの大小で耐
酸性を評価した、ΔG値及びΔL* 値がともに小さい
程、耐酸性に優れていることを示す。Next, the sample is taken out of the aqueous sulfuric acid solution, gently washed with running water, and the water is shaken off. Then, the gloss and the hue of the central portion of the sample are measured. The change in gloss (ΔG value) and the change in hue (ΔL) before and after immersion in a sulfuric acid aqueous solution.
* Value: Difference in L * value between samples) was measured, and the acid resistance was evaluated based on the magnitude of the difference. The smaller the ΔG value and the ΔL * value, the better the acid resistance.
【0103】耐老化性は、後述実施例等で得られる黒色
顔料粉末を練り込んだ着色樹脂プレート(縦15mm×
横15mm×厚み1mm)を190℃で加熱したとき
に、変色して樹脂が劣化した部分の面積Sを測定した値
と加熱前の着色樹脂プレートの表面の面積S0 (15m
m×15mm=2.25cm2 )との比S/S0 を5%
刻みで定量することにより求めた。即ち、(S/S0 )
×100が0%のときは、劣化が無い状態を示し、(S
/S0 )×100が100%のときは、樹脂が完全に劣
化した状態を示す。The aging resistance can be measured by using a colored resin plate (15 mm × length) kneaded with black pigment powder obtained in Examples described later.
(15 mm wide × 1 mm thick) when heated at 190 ° C., a value obtained by measuring an area S of a portion where the resin is degraded due to discoloration and an area S 0 (15 m) of the surface of the colored resin plate before heating.
m × 15 mm = 2.25 cm 2 ) with a ratio S / S 0 of 5%
It was determined by quantification in increments. That is, (S / S 0 )
When × 100 is 0%, it indicates that there is no deterioration, and (S
When / S 0 ) × 100 is 100%, it indicates that the resin is completely degraded.
【0104】<マグネタイト粒子の製造>濃度が1.4
0mol/lの硫酸第一鉄水溶液300lをあらかじめ
攪拌機付反応器中に準備された水210l及び15.7
5Nの水酸化ナトリウム水溶液60lに加え、pH値が
13以上、温度85℃において水酸化第一鉄を含む第一
鉄塩水溶液の生成を行なった。<Production of magnetite particles> The concentration was 1.4.
300 l of 0 mol / l ferrous sulfate aqueous solution was previously prepared in a reactor equipped with a stirrer in 210 l of water and 15.7.
An aqueous ferrous salt solution containing ferrous hydroxide was produced at a pH of 13 or more and a temperature of 85 ° C. in addition to 60 L of a 5N aqueous sodium hydroxide solution.
【0105】上記水酸化第一鉄を含む第一鉄塩水溶液に
温度90℃において毎分250lの空気を90分間通気
してマグネタイト粒子を生成した。The aqueous ferrous salt solution containing ferrous hydroxide was air-flowed at a temperature of 90 ° C. at a rate of 250 l / min for 90 minutes to produce magnetite particles.
【0106】次いで、上記マグネタイト粒子32.4k
gを含む水懸濁液570lに、濃度1.4mol/lの
硫酸第一鉄水溶液100lと1.4mol/lを含む硫
酸マンガン水溶液100l(Mn量はFe及びMnに対
し20原子%に該当する。)と11.2Nの水酸化ナト
リウム水溶液50l(添加Mn量と添加Fe2+量を中和
する量に該当する。)とを加え、pH値が13以上、温
度90℃において毎分700lの空気を180分間通気
してMn及びFeの水酸化物とを被覆しているマグネタ
イト粒子を生成した。生成した粒子は、常法により、濾
別、水洗、乾燥、粉砕して黒色粉末を得た。Next, the magnetite particles 32.4 k
g of an aqueous suspension containing 570 g, 100 l of an aqueous ferrous sulfate solution having a concentration of 1.4 mol / l and 100 l of a manganese sulfate aqueous solution containing 1.4 mol / l (Mn content corresponds to 20 atomic% with respect to Fe and Mn). ) And 50 l of a 11.2 N aqueous sodium hydroxide solution (corresponding to the amount that neutralizes the added Mn amount and the added Fe 2+ amount). Air was passed through for 180 minutes to produce magnetite particles covering the Mn and Fe hydroxides. The produced particles were separated by filtration, washed with water, dried and pulverized by a conventional method to obtain a black powder.
【0107】続いて、得られた黒色粉末をセラミック製
の炉心管を有する連続電気炉に通し、空気中900℃、
60分間の平均滞留時間を与えて黒色粉末を得た。Subsequently, the obtained black powder was passed through a continuous electric furnace having a furnace tube made of ceramic, and was placed in air at 900 ° C.
A black powder was obtained with an average residence time of 60 minutes.
【0108】得られた黒色粉末は、図1の電子顕微鏡
(×20000)に示す通り、平均粒子径が0.30μ
m、粒子径の幾何標準偏差値が1.39の粒状粒子であ
り、BET比表面積値は3.8m2 /gであった。蛍光
X線分析の結果、Mn含有量は13.8重量%であり、
粉体pH値は7.4、可溶性ナトリウム塩の含有量はN
a換算で712ppm、可溶性硫酸塩の含有量はSO4
換算で856ppm、また、その色相は、L* 値が2
2.10、a* 値が0.21、b* 値が−1.31であ
った。The obtained black powder had an average particle size of 0.30 μm as shown in the electron microscope (× 20000) of FIG.
m, granular particles having a geometric standard deviation value of 1.39 for the particle diameter, and a BET specific surface area of 3.8 m 2 / g. As a result of X-ray fluorescence analysis, the Mn content was 13.8% by weight,
Powder pH value is 7.4, soluble sodium salt content is N
712 ppm in terms of a, and soluble sulfate content is SO 4
The conversion is 856 ppm, and the hue is L * value of 2
2.10, a * value was 0.21, and b * value was -1.31.
【0109】また、X線回折の結果、ヘマタイトのピー
クが認められた。磁性は、外部磁場10kOeを印加し
た時の磁化値が0.31emu/gであり、略ヘマタイ
トと同程度であった。As a result of X-ray diffraction, a hematite peak was observed. As for magnetism, the magnetization value when an external magnetic field of 10 kOe was applied was 0.31 emu / g, which was almost the same as that of hematite.
【0110】更に、上記黒色粉末10gの耐熱試験を行
なった、加熱処理後の黒色粉末の色相は L* 値が2
2.08、a* 値が0.16、b* 値が−1.26、耐
熱性はΔEが0.07であり、耐熱性に優れていること
が認められた。Further, a heat resistance test was performed on 10 g of the above black powder, and the hue of the black powder after the heat treatment had an L * value of 2
2.08, the a * value was 0.16, the b * value was -1.26, and the heat resistance ΔE was 0.07, indicating that the heat resistance was excellent.
【0111】<黒色顔料粉末のアルカリ加熱処理>次
に、この黒色粉末のうち20kgを純水150lに攪拌
機を用いて邂逅し、さらに、ホモミックラインミル(特
殊機化工業株式会社製)を3回通して、黒色粉末のスラ
リーを得た。<Alkali Heat Treatment of Black Pigment Powder> Next, 20 kg of this black powder was brought into contact with 150 l of pure water using a stirrer, and further homogenized with a homomic line mill (manufactured by Tokushu Kika Kogyo Co., Ltd.). The slurry was passed to obtain a slurry of a black powder.
【0112】続いて、得られた黒色スラリーを横形SG
M(マイティーミル:井上製作所株式会社製)を用い
て、軸回転数2000rpmにおいて5回パスさせた。
得られたスラリー中の黒色粉末の325メッシュ(目開
き44μm)におけるフルイ残分は0%であった。Subsequently, the obtained black slurry was transferred to a horizontal SG.
Using M (Mighty Mill: Inoue Seisakusho Co., Ltd.), five passes were performed at a shaft rotation speed of 2000 rpm.
The sieve residue of the black powder in the obtained slurry at 325 mesh (mesh size: 44 μm) was 0%.
【0113】得られた黒色粉末のスラリーの濃度を10
0g/lとし、スラリーを150l採取した。このスラ
リーを攪拌しながら6Nの水酸化ナトリウム水溶液を加
えてスラリーのpH値を13.1に調整した。続いて、
このスラリーを攪拌しながら加熱して95℃まで昇温
し、その温度で3時間保持した。The concentration of the obtained black powder slurry was adjusted to 10
0 g / l and 150 l of the slurry were collected. While stirring the slurry, a 6N aqueous sodium hydroxide solution was added to adjust the pH value of the slurry to 13.1. continue,
The slurry was heated with stirring to a temperature of 95 ° C. and maintained at that temperature for 3 hours.
【0114】次に、このスラリーをデカンテーション法
により水洗し、pH値が10.5のスラリーとした。正
確を期すため、この時点でスラリー濃度を確認したとこ
ろ99g/lであった。このスラリーを50l分取し、
濾別、乾燥して黒色粉末(A)を得た。Next, this slurry was washed with water by a decantation method to obtain a slurry having a pH value of 10.5. For the sake of accuracy, the slurry concentration was confirmed at this point to be 99 g / l. Take 50 l of this slurry,
The resultant was separated by filtration and dried to obtain a black powder (A).
【0115】得られた黒色粉末は、図2の電子顕微鏡
(×20000)に示す通り、平均粒子径が0.30μ
m、粒子径の幾何標準偏差値が1.39の粒状粒子であ
り、BET比表面積値は4.1m2 /gであった。蛍光
X線分析の結果、Mn含有量は13.7重量%であり、
粉体pH値は8.6、可溶性ナトリウム塩の含有量はN
a換算で96ppm、可溶性硫酸塩の含有量はSO4 換
算で32ppm、耐熱性はΔEが0.07であった。ま
た、その色相は、L* 値が22.12、a* 値が0.1
9、b* 値が−1.26であった。The obtained black powder had an average particle diameter of 0.30 μm as shown in an electron microscope (× 20000) in FIG.
m, granular particles having a geometric standard deviation value of 1.39 for the particle diameter, and a BET specific surface area value of 4.1 m 2 / g. As a result of X-ray fluorescence analysis, the Mn content was 13.7% by weight,
Powder pH value is 8.6, soluble sodium salt content is N
The content of soluble sulfate was 32 ppm in terms of SO 4 , and the heat resistance ΔE was 0.07 in terms of a. Further, the hue has an L * value of 22.12 and an a * value of 0.1.
9. The b * value was −1.26.
【0116】また、X線回折の結果、ヘマタイトのピー
クが認められた。磁性は、外部磁場10kOeを印加し
た時の磁化値が0.36emu/gであり、略ヘマタイ
トと同程度であった。As a result of X-ray diffraction, a hematite peak was observed. As for magnetism, the magnetization value when an external magnetic field of 10 kOe was applied was 0.36 emu / g, which was almost the same as that of hematite.
【0117】<黒色顔料粉末の被覆処理>残部の前記ス
ラリー100lを加熱して60℃とし、このスラリー中
に1.0mol/lのアルミン酸ナトリウム水溶液36
67ml(黒顔料粉末に対してAl換算で1.0重量%
に該当する。)を加え、30分間保持した後、酢酸を用
いてpH値が8.0に調整した。この状態で30分間保
持した後、3号水ガラス水溶液685.1g(黒顔料粉
末に対してSiO2 換算で2.0重量%に該当する。)
を加え、30分間保持した後、酢酸を用いてpH値が
7.5に調整した。次いで、濾過、水洗、乾燥、粉砕し
て粒子表面にアルミニウムの水酸化物とケイ素の酸化物
により被覆されている黒色粒子からなる黒色粉末(B)
を得た。<Coating of Black Pigment Powder> The remaining 100 l of the slurry was heated to 60 ° C., and a 1.0 mol / l sodium aluminate aqueous solution 36
67 ml (1.0% by weight in terms of Al based on black pigment powder)
Corresponds to. ) Was added and the mixture was kept for 30 minutes, and then the pH value was adjusted to 8.0 with acetic acid. After maintaining in this state for 30 minutes, 685.1 g of an aqueous solution of No. 3 water glass (corresponding to 2.0% by weight in terms of SiO 2 based on black pigment powder)
Was added and kept for 30 minutes, and then the pH value was adjusted to 7.5 using acetic acid. Subsequently, the powder is filtered, washed with water, dried and pulverized to obtain a black powder (B) consisting of black particles whose surfaces are coated with aluminum hydroxide and silicon oxide.
I got
【0118】得られた黒色粉末は、電子顕微鏡写真観察
の結果、平均粒子径が0.30μm、粒子径の幾何標準
偏差値が1.39の粒状粒子であり、BET比表面積値
は11.2m2 /gであった。蛍光X線分析の結果、M
n含有量は13.5重量%、Al含有量は0.97重量
%、SiO2 含有量は1.93重量%であり、粉体pH
値は8.1、可溶性ナトリウム塩の含有量はNa換算で
123ppm、可溶性硫酸塩の含有量はSO4 換算で7
8ppm、耐熱性はΔEが0.1であった。また、その
色相は、L* 値が22.31、a* 値が0.37、b*
値が−1.31であった。また、X線回折の結果、ヘマ
タイト構造を示すピークが認められた。As a result of electron microscopic photograph observation, the obtained black powder was granular particles having an average particle diameter of 0.30 μm, a geometric standard deviation of the particle diameter of 1.39, and a BET specific surface area of 11.2 m. 2 / g. As a result of X-ray fluorescence analysis, M
The n content was 13.5% by weight, the Al content was 0.97% by weight, the SiO 2 content was 1.93% by weight,
The value was 8.1, the content of soluble sodium salt was 123 ppm in terms of Na, and the content of soluble sulfate was 7 in terms of SO 4.
The heat resistance was 8 ppm, and ΔE was 0.1. In addition, the hue is L * value of 22.31, a * value of 0.37, b *
The value was -1.31. As a result of X-ray diffraction, a peak indicating a hematite structure was observed.
【0119】<黒色顔料粉末を用いた塗料の製造>14
0mlのガラスビンに前記黒色顔料粉末(A)及び
(B)のそれぞれ10gを用い、塗料組成を下記割合で
配合して3mmφガラスビーズ90gとともにペイント
シェーカーで90分間混合分散し、ミルベースを作製し
た。<Production of paint using black pigment powder>
Using 10 g of each of the black pigment powders (A) and (B) in a 0 ml glass bottle, the coating composition was blended in the following ratio, and mixed and dispersed with 90 g of 3 mmφ glass beads for 90 minutes using a paint shaker to prepare a mill base.
【0120】得られた塗料組成は、下記の通りであっ
た。 黒顔料粉末(A)又は(B) 12.2重量部 アミノアルキッド樹脂 19.5重量部 (アミラックNo.1026:関西ペイント株式会社製) シンナー 7.3重量部The obtained coating composition was as follows. Black pigment powder (A) or (B) 12.2 parts by weight Amino alkyd resin 19.5 parts by weight (Amilac No. 1026: manufactured by Kansai Paint Co., Ltd.) Thinner 7.3 parts by weight
【0121】上記ミルベースを用いて、塗料組成を下記
割合で配合してペイントシェーカーでさらに15分間混
合分散して、黒色顔料粉末(A)を含む塗料(A)及び
黒色顔料粉末(B)を含む塗料(B)を得た。Using the above-mentioned mill base, the paint composition was blended in the following proportions and mixed and dispersed for further 15 minutes with a paint shaker to contain paint (A) containing black pigment powder (A) and black pigment powder (B). Paint (B) was obtained.
【0122】得られた塗料組成は、下記の通りであっ
た。 ミルベース 39.0重量部 アミノアルキッド樹脂 61.0重量部 (アミラックNo.1026:関西ペイント株式会社製)The coating composition obtained was as follows. Mill base 39.0 parts by weight Amino alkyd resin 61.0 parts by weight (Amirac No. 1026: manufactured by Kansai Paint Co., Ltd.)
【0123】次に、得られた塗料を冷間圧延鋼板(0.
8mm×70mm×150mm:JIS G−314
1)に150μmの厚みて塗布、乾燥した。Next, the obtained paint was applied to a cold-rolled steel plate (0.
8 mm x 70 mm x 150 mm: JIS G-314
1) was coated and dried with a thickness of 150 μm.
【0124】塗料(A)を用いて製造した塗膜は、光沢
度が96%、色相は、L* 値が22.81、a* 値が
0.41、b* 値が−1.49であり、塗膜の耐酸性テ
ストに基づく光沢度変化ΔG値が3.8%、明度変化Δ
L* 値が0.31であった。The coating film produced using the paint (A) had a gloss of 96% and a hue of L * value of 22.81, a * value of 0.41, and b * value of -1.49. The gloss change ΔG value based on the acid resistance test of the coating film was 3.8%, and the lightness change Δ
The L * value was 0.31.
【0125】塗料(B)を用いて製造した塗膜の光沢度
が105%、色相は、L* 値が22.76、a* 値が
0.37、b* 値が−1.51であり、塗膜の耐酸性テ
ストに基づく光沢度変化ΔG値が2.1%、明度変化Δ
L* 値が0.10であった。The coating film produced using the coating material (B) had a glossiness of 105% and a hue of L * value of 22.76, a * value of 0.37 and b * value of -1.51. The gloss change ΔG value based on the acid resistance test of the coating film is 2.1% and the lightness change Δ
The L * value was 0.10.
【0126】<黒色顔料粉末を含む樹脂組成物の製造>
前記黒顔料粉末(A)及び(B)のそれぞれを用い、黒
色顔料粉末1.5gとポリ塩化ビニル樹脂粉末103E
P8D(日本ゼオン株式会社製)48.5gとを秤量
し、これらを100ccポリビーカーに入れ、スパチュ
ラでよく混合して混合粉末を得た。<Production of resin composition containing black pigment powder>
Using each of the black pigment powders (A) and (B), 1.5 g of the black pigment powder and the polyvinyl chloride resin powder 103E
48.5 g of P8D (manufactured by Nippon Zeon Co., Ltd.) was weighed, placed in a 100 cc polybeaker, and mixed well with a spatula to obtain a mixed powder.
【0127】得られた混合粉末にステアリン酸カルシウ
ムを0.5gを加えて混合し、160℃に加熱した熱間
ロールのクリアランスを0.2mmに設定し、上記混合
粉末を少しづつロールに練り込んで樹脂組成物が一体と
なるまで混練を続けた後、樹脂組成物をロールから剥離
して着色樹脂プレート原料をとして用いた。To the obtained mixed powder, 0.5 g of calcium stearate was added and mixed, the clearance of a hot roll heated to 160 ° C. was set to 0.2 mm, and the mixed powder was kneaded little by little into the roll. After the kneading was continued until the resin composition was integrated, the resin composition was peeled off from the roll and used as a colored resin plate raw material.
【0128】次に、表面研磨されたステンレス板の間に
上記樹脂組成物を挟んで180℃に加熱したホットプレ
ス内に入れ、1トン/cm2 の圧力で加圧成形して厚さ
1mmの着色樹脂プレート(A)及び(B)を得た。Next, the above resin composition was sandwiched between stainless steel plates whose surfaces were polished, placed in a hot press heated to 180 ° C., and pressed under a pressure of 1 ton / cm 2 to form a colored resin having a thickness of 1 mm. Plates (A) and (B) were obtained.
【0129】得られた着色樹脂プレート(A)の分散状
態は5であった。着色樹脂プレート(A)を1.5cm
角に裁断した試験片3枚を190℃に加熱されたギヤオ
ーブン中に入れ、30分毎に1枚づつ取り出し、樹脂劣
化の状態を調べたところ、30分後の劣化程度(S/S
0 ×100)は0%、60分後の樹脂劣化程度は5%、
90分後の樹脂劣化程度は5%であった。The dispersion state of the obtained colored resin plate (A) was 5. 1.5cm colored resin plate (A)
The three test pieces cut into corners were put into a gear oven heated to 190 ° C., taken out one by one every 30 minutes, and the state of resin deterioration was examined. The degree of deterioration after 30 minutes (S / S)
0 × 100) is 0%, the degree of resin deterioration after 60 minutes is 5%,
The degree of resin deterioration after 90 minutes was 5%.
【0130】得られた着色樹脂プレート(B)の分散状
態は5であった。着色樹脂プレート(B)を1.5cm
角に裁断した試験片3枚を190℃に加熱されたギヤオ
ーブン中に入れ、60分毎に1枚づつ取り出し、樹脂劣
化の状態を調べたところ、30分後の劣化程度(S/S
0 ×100)は0%、60分後の樹脂劣化程度は0%、
90分後の樹脂劣化程度は0%であった。The dispersion state of the obtained colored resin plate (B) was 5. 1.5cm colored resin plate (B)
The three test pieces cut into corners were placed in a gear oven heated to 190 ° C., taken out one by one every 60 minutes, and the state of resin deterioration was examined. The degree of deterioration after 30 minutes (S / S)
0 × 100) is 0%, the degree of resin deterioration after 60 minutes is 0%,
The degree of resin deterioration after 90 minutes was 0%.
【0131】[0131]
【作用】先ず、本発明において最も重要な点は、Mnを
含有している鉄を主成分とするヘマタイト構造を有する
平均径0.1〜10μmの非磁性黒色粒状粒子からなる
Mn含有量がFeに対し5〜70重量%であって、粉体
pH値が5.5以上であって、且つ、可溶性ナトリウム
塩の含有量がNa換算で500ppm以下、可溶性硫酸
塩の含有量がSO4 換算で200ppm以下である非磁
性黒色粒状粒子粉末は、黒色度及び耐熱性が優れてお
り、且つ、より分散性に優れているという事実である。First, the most important point in the present invention is that the Mn content of nonmagnetic black granular particles having an average diameter of 0.1 to 10 μm and having a hematite structure containing iron as a main component and containing Mn is Fe. 5 to 70% by weight, the powder pH value is 5.5 or more, the content of soluble sodium salt is 500 ppm or less in terms of Na, and the content of soluble sulfate is in terms of SO 4 . This is the fact that the nonmagnetic black granular particles having a concentration of 200 ppm or less have excellent blackness and heat resistance, and are more excellent in dispersibility.
【0132】黒色度が優れている理由について、本発明
者は、Mnが粒子内部に不均一に含有されていたり、表
面層のみに含有されているヘマタイト粒子である場合に
は、黒色度が優れておらず、Mnの水酸化物又はMnと
Feの水酸化物とを被覆したマグネタイト粒子を750
〜1000℃の温度範囲で加熱焼成することにより、マ
グネタイトが酸化されてヘマタイト構造に変化するとと
もに、被覆したMnの水酸化物が粒子表面から粒子内部
に拡散した場合には、黒色度が優れていることから、ヘ
マタイト構造中のMnの存在位置が影響しているものと
考えている。Regarding the reason why the blackness is excellent, the present inventors have found that when Mn is unevenly contained inside the particles or hematite particles which are contained only in the surface layer, the blackness is excellent. And 750 of magnetite particles coated with Mn hydroxide or Mn and Fe hydroxide.
By heating and baking in a temperature range of ~ 1000 ° C, magnetite is oxidized to change into a hematite structure, and when the coated Mn hydroxide diffuses from the particle surface into the particle, the blackness is excellent. Therefore, it is considered that the location of Mn in the hematite structure has an influence.
【0133】耐熱性が優れている理由について、本発明
者は、Mnを含有している鉄を主成分とするヘマタイト
構造を有する粒子は、750℃以上の高温で製造されて
いることによるものと考えている。The reason why the heat resistance is excellent is that the present inventors believe that particles having a hematite structure containing iron as a main component and containing Mn are produced at a high temperature of 750 ° C. or higher. thinking.
【0134】より分散性が優れていることについて、本
発明者は、固体架橋の原因となっている原料に由来する
可溶性ナトリウム塩や可溶性硫酸塩がアルカリ処理によ
り除去できたことにより、固体架橋が解きほぐされ凝集
が解けるので、分散性が改善されたものと考えている。Regarding better dispersibility, the inventor of the present invention concluded that solid crosslinkage was reduced by the fact that soluble sodium salts and soluble sulfates derived from the raw materials causing solid crosslinkage could be removed by alkali treatment. It is thought that the dispersibility was improved because it was disentangled and the coagulation was released.
【0135】次に、本発明において重要な点は、本発明
に係るMnを含有している鉄を主成分とするヘマタイト
構造を有する粒子を用いて得られる塗料やゴム・樹脂組
成物は、黒色度及び耐熱性が優れていることはもちろ
ん、塗料の場合には、耐酸性が優れており、ゴム・樹脂
組成物の場合には、耐老化性が優れているという事実で
ある。An important point of the present invention is that a paint or a rubber / resin composition obtained by using the particles having a hematite structure containing iron as a main component and containing Mn according to the present invention is black. It is the fact that, in addition to being excellent in degree and heat resistance, in the case of a paint, acid resistance is excellent, and in the case of a rubber / resin composition, aging resistance is excellent.
【0136】塗料の耐酸性やゴム・樹脂組成物の耐老化
性が優れている理由については未だ明らかではないが、
本発明者は、加熱処理後の黒色粉末中の耐酸性を阻害す
る成分、例えば、原料に由来する可溶性ナトリウム塩や
可溶性硫酸塩がアルカリ処理により取り除くことができ
たものと考えている。It is not yet clear why the acid resistance of the paint and the aging resistance of the rubber / resin composition are excellent.
The present inventor believes that components that inhibit acid resistance in the black powder after the heat treatment, for example, soluble sodium salts and soluble sulfates derived from the raw materials could be removed by the alkali treatment.
【0137】[0137]
【実施例】次に、実施例並びに比較例を挙げる。Next, examples and comparative examples will be described.
【0138】<黒色顔料粉末の製造> 実施例1〜6 出発原料1〜4を前記本発明の実施の形態と同様にして
製造した。<Production of Black Pigment Powder> Examples 1 to 6 Starting materials 1 to 4 were produced in the same manner as in the embodiment of the present invention.
【0139】得られた出発原料1〜4の諸特性を表1に
示す。Table 1 shows the properties of the obtained starting materials 1 to 4.
【0140】出発原料1〜4を用いて、前記本発明の実
施の形態と同様にしてMnを含有している鉄を主成分と
するヘマタイト構造を有する黒色顔料粉末を製造した。Using the starting materials 1 to 4, a black pigment powder having a hematite structure containing iron as a main component and containing Mn was produced in the same manner as in the embodiment of the present invention.
【0141】この時の主要条件及び諸特性を表2に示
す。Table 2 shows the main conditions and various characteristics at this time.
【0142】[0142]
【表1】 [Table 1]
【0143】[0143]
【表2】 [Table 2]
【0144】実施例7〜12 Mnを含有している鉄を主成分とするヘマタイト構造を
有する黒色粉末の種類、湿式粉砕の有無、アルカリ水溶
液中加熱処理におけるpH値、温度、時間を種々変化さ
せた以外は、前記本発明の実施の形態と同様にしてアル
カリ水溶液処理済黒色顔料粉末を得た。Examples 7 to 12 Various kinds of black powder having a hematite structure containing Mn as a main component and having a hematite structure, the presence or absence of wet pulverization, and the pH value, temperature, and time in the heat treatment in an alkaline aqueous solution were varied. Other than the above, a black pigment powder treated with an aqueous alkali solution was obtained in the same manner as in the embodiment of the present invention.
【0145】この時の主要製造条件及び諸特性を表3に
示す。Table 3 shows the main manufacturing conditions and various characteristics at this time.
【0146】[0146]
【表3】 [Table 3]
【0147】実施例13〜18 実施例7〜12の各黒色顔料粉末を用い、表面被覆物の
種類及び量を種々変化させた以外は、前記本発明の実施
の形態と同様にして粒子表面が被覆物で被覆されている
黒色粒子からなる黒色顔料粉末を得た。Examples 13 to 18 The surface of the particles was changed in the same manner as in the embodiment of the present invention except that the black pigment powders of Examples 7 to 12 were used and the type and amount of the surface coating were variously changed. A black pigment powder consisting of black particles covered with the coating was obtained.
【0148】この時の主要製造条件及び諸特性を表4に
示す。Table 4 shows the main manufacturing conditions and various characteristics at this time.
【0149】[0149]
【表4】 [Table 4]
【0150】比較例1〜10 アルカリ処理前のMnを含有している鉄を主成分とする
ヘマタイト構造を有する黒色顔料粉末である比較例1〜
3、公知の黒色顔料粉末である比較例4〜7及びアルカ
リ処理後のMnを含有している鉄を主成分とするヘマタ
イト構造を有する黒色顔料粉末である比較例8〜10を
準備した。Comparative Examples 1 to 10 Comparative Examples 1 to 10 each being a black pigment powder having a hematite structure containing iron as a main component and containing Mn before alkali treatment.
3. Comparative Examples 4 to 7 which are known black pigment powders and Comparative Examples 8 to 10 which are black pigment powders having a hematite structure mainly containing iron containing Mn after alkali treatment were prepared.
【0151】これら黒色顔料粉末の諸特性を表5及び表
6に示す。Tables 5 and 6 show the properties of these black pigment powders.
【0152】尚、比較例7のMn固溶酸化鉄系顔料粉末
は前出特開平8−143316号公報に記載の製造法に
従って製造したものである。The Mn solid solution iron oxide pigment powder of Comparative Example 7 was produced according to the production method described in Japanese Patent Application Laid-Open No. 8-143316.
【0153】[0153]
【表5】 [Table 5]
【0154】[0154]
【表6】 [Table 6]
【0155】<塗料の製造> 実施例19〜30及び比較例11〜20 黒色顔料粉末の種類を種々変化させた以外は、前記本発
明の実施の形態と同様にして塗料を製造し、塗膜を形成
した。<Manufacture of Paint> Examples 19 to 30 and Comparative Examples 11 to 20 A paint was manufactured in the same manner as in the embodiment of the present invention except that the type of the black pigment powder was variously changed. Was formed.
【0156】この時の主要製造条件及び塗膜特性を表7
及び表8に示す。Table 7 shows the main production conditions and coating film properties at this time.
And Table 8 below.
【0157】[0157]
【表7】 [Table 7]
【0158】[0158]
【表8】 [Table 8]
【0159】<樹脂組成物の製造> 実施例31〜42及び比較例21〜30 黒色顔料粉末の種類を種々変化させた以外は、前記本発
明の実施の形態と同様にして樹脂組成物を得た。<Production of Resin Composition> Examples 31 to 42 and Comparative Examples 21 to 30 Resin compositions were obtained in the same manner as in the above embodiment of the present invention, except that the type of black pigment powder was variously changed. Was.
【0160】この時の主要製造条件及び諸特性を表9及
び表10に示す。Tables 9 and 10 show the main production conditions and various characteristics at this time.
【0161】[0161]
【表9】 [Table 9]
【0162】[0162]
【表10】 [Table 10]
【0163】[0163]
【発明の効果】本発明に係る非磁性黒色顔料粉末は、黒
色度及び耐熱性が優れており、且つ、より分散性に優れ
ているので、塗料用、ゴム・樹脂組成物用の着色材及び
充填材として好適である。The non-magnetic black pigment powder according to the present invention has excellent blackness and heat resistance, and is more excellent in dispersibility. It is suitable as a filler.
【0164】本発明に係る塗料は、上記諸特性を有する
非磁性黒色顔料粉末を用いたことに起因して、黒色度が
優れており、且つ、耐酸性に優れた塗膜を得ることがで
きる。The paint according to the present invention can provide a coating film having excellent blackness and excellent acid resistance due to the use of the non-magnetic black pigment powder having the above-mentioned various properties. .
【0165】本発明に係るゴム・樹脂組成物は、上記諸
特性を有する非磁性黒色顔料粉末を用いたことに起因し
て、黒色度が優れており、且つ、耐老化性に優れたゴム
・樹脂組成物を得ることができる。The rubber / resin composition according to the present invention has excellent blackness and excellent aging resistance due to the use of the nonmagnetic black pigment powder having the above-mentioned various properties. A resin composition can be obtained.
【図1】 本発明の実施の形態で得られたアルカリ処理
前のMnを含有している鉄を主成分とするヘマタイト構
造を有する黒色顔料粉末の粒子構造を示す電子顕微鏡写
真(×20000)である。FIG. 1 is an electron micrograph (× 20000) showing a particle structure of a black pigment powder having a hematite structure containing iron as a main component and containing Mn before alkali treatment obtained in an embodiment of the present invention. is there.
【図2】 本発明の実施の形態で得られたアルカリ処理
前のMnを含有している鉄を主成分とするヘマタイト構
造を有するアルカリ水溶液加熱処理後の黒色顔料粉末の
粒子構造を示す電子顕微鏡写真(×20000)であ
る。FIG. 2 is an electron microscope showing a particle structure of a black pigment powder obtained by an embodiment of the present invention and subjected to a heat treatment with an alkaline aqueous solution having a hematite structure containing iron as a main component and having a main component of Mn before the alkali treatment. It is a photograph (x20000).
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C09C 1/24 C09C 1/24 C09D 7/12 C09D 7/12 Z ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C09C 1/24 C09C 1/24 C09D 7/12 C09D 7/12 Z
Claims (4)
マタイト構造を有する平均径0.1〜10μm以下の非
磁性黒色粒状粒子からなるMn含有量が非磁性黒色顔料
粉末に対し5〜40重量%であって、粉体pH値が5.
5以上であって、且つ、可溶性ナトリウム塩の含有量が
Na換算で500ppm以下、可溶性硫酸塩の含有量が
SO4 換算で200ppm以下である非磁性黒色粉末で
あることを特徴とする非磁性黒色顔料粉末。An Mn content of nonmagnetic black granular particles having an average diameter of 0.1 to 10 μm or less and having a hematite structure containing iron as a main component containing Mn is 5 to 5% with respect to the nonmagnetic black pigment powder. 40% by weight and a powder pH value of 5.
A non-magnetic black powder having a content of soluble sodium salt of 500 ppm or less in terms of Na and a soluble sulfate content of 200 ppm or less in terms of SO 4 , which is not less than 5; Pigment powder.
ルミニウムの酸化物、ケイ素の水酸化物及びケイ素の酸
化物の少なくとも1種で被覆されているMnを含有して
いる鉄を主成分とするヘマタイト構造を有する平均径
0.1〜10μmの非磁性黒色粒状粒子からなるMn含
有量が非磁性黒色顔料粉末に対し5〜40重量%であっ
て、粉体pH値が5.5以上であって、且つ、可溶性ナ
トリウム塩の含有量がNa換算で500ppm以下、可
溶性硫酸塩の含有量がSO4 換算で200ppm以下で
ある非磁性黒色粉末であることを特徴とする非磁性黒色
顔料粉末。2. The main component is iron containing Mn whose particle surface is coated with at least one of aluminum hydroxide, aluminum oxide, silicon hydroxide and silicon oxide. The Mn content of nonmagnetic black particulate particles having a hematite structure and having an average diameter of 0.1 to 10 μm is 5 to 40% by weight based on the nonmagnetic black pigment powder, and the powder pH value is 5.5 or more. Te, and, following 500ppm in a content of Na in terms of soluble sodium salt, a non-magnetic black pigment powder, wherein the content of soluble sulfate salt is a non-magnetic black powder is 200ppm or less in terms of SO 4.
顔料粉末を塗料構成基材中に配合したことを特徴とする
非磁性黒色塗料。3. A non-magnetic black paint, wherein the non-magnetic black pigment powder according to claim 1 or 2 is blended in a paint constituting base material.
顔料粉末をゴム・樹脂組成物構成基材中に配合したこと
を特徴とする非磁性黒色ゴム・樹脂組成物。4. A non-magnetic black rubber / resin composition comprising the non-magnetic black pigment powder according to claim 1 or 2 incorporated into a rubber / resin composition constituent base material.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP09833997A JP3552015B2 (en) | 1997-03-31 | 1997-03-31 | Nonmagnetic black pigment powder, nonmagnetic black paint using the nonmagnetic black pigment powder, and black rubber / resin composition using the nonmagnetic black pigment powder |
| DE69717738T DE69717738T2 (en) | 1996-08-19 | 1997-08-18 | Non-magnetic black particles and their use as pigments or fillers |
| US08/912,720 US6087004A (en) | 1996-08-19 | 1997-08-18 | Non-magnetic black particles, non-magnetic black pigment therefrom and non-magnetic black filler therefrom |
| EP97306265A EP0825235B1 (en) | 1996-08-19 | 1997-08-18 | Non-magnetic black particles and their use as pigments or fillers |
| US09/477,707 US6117540A (en) | 1996-08-19 | 2000-01-05 | Non-magnetic black particles, non-magnetic black pigment therefrom and non-magnetic black filler therefrom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP09833997A JP3552015B2 (en) | 1997-03-31 | 1997-03-31 | Nonmagnetic black pigment powder, nonmagnetic black paint using the nonmagnetic black pigment powder, and black rubber / resin composition using the nonmagnetic black pigment powder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10279314A true JPH10279314A (en) | 1998-10-20 |
| JP3552015B2 JP3552015B2 (en) | 2004-08-11 |
Family
ID=14217154
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP09833997A Expired - Fee Related JP3552015B2 (en) | 1996-08-19 | 1997-03-31 | Nonmagnetic black pigment powder, nonmagnetic black paint using the nonmagnetic black pigment powder, and black rubber / resin composition using the nonmagnetic black pigment powder |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3552015B2 (en) |
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|---|---|---|---|---|
| JP2001011339A (en) * | 1999-04-26 | 2001-01-16 | Toda Kogyo Corp | Iron-based black composite pigment and its production, coating using the iron-based black composite pigment and rubber.resin composition colored with the iron-based black composite pigment |
| US6677093B2 (en) | 2000-11-01 | 2004-01-13 | Fuji Xerox Co., Ltd. | Electrophotographic black toner, electrophotographic developer and image forming method |
| JP2005005198A (en) * | 2003-06-13 | 2005-01-06 | Murata Mfg Co Ltd | Method of manufacturing conductive paste, and method of manufacturing laminated ceramic electronic component |
| JP2006328092A (en) * | 2005-05-23 | 2006-12-07 | Toda Kogyo Corp | Iron-based black particle powder, black paint and rubber / resin composition using the iron-based black particle powder |
| JP2016000763A (en) * | 2014-06-11 | 2016-01-07 | チタン工業株式会社 | Black iron oxide for cosmetics, method for producing the same, and cosmetics containing the same |
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1997
- 1997-03-31 JP JP09833997A patent/JP3552015B2/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001011339A (en) * | 1999-04-26 | 2001-01-16 | Toda Kogyo Corp | Iron-based black composite pigment and its production, coating using the iron-based black composite pigment and rubber.resin composition colored with the iron-based black composite pigment |
| US6677093B2 (en) | 2000-11-01 | 2004-01-13 | Fuji Xerox Co., Ltd. | Electrophotographic black toner, electrophotographic developer and image forming method |
| CN100426142C (en) * | 2000-11-01 | 2008-10-15 | 富士施乐株式会社 | Black toner for electronic photography, developer for electronic photography and imaging method |
| JP2005005198A (en) * | 2003-06-13 | 2005-01-06 | Murata Mfg Co Ltd | Method of manufacturing conductive paste, and method of manufacturing laminated ceramic electronic component |
| JP2006328092A (en) * | 2005-05-23 | 2006-12-07 | Toda Kogyo Corp | Iron-based black particle powder, black paint and rubber / resin composition using the iron-based black particle powder |
| EP1726566A3 (en) * | 2005-05-23 | 2008-02-13 | Toda Kogyo Corporation | Black iron-based particles, and black paint and rubber or resin compositions using the same |
| US7687564B2 (en) | 2005-05-23 | 2010-03-30 | Toda Kogyo Corporation | Black iron-based particles, and black paint and rubber or resin composition using the same |
| JP2016000763A (en) * | 2014-06-11 | 2016-01-07 | チタン工業株式会社 | Black iron oxide for cosmetics, method for producing the same, and cosmetics containing the same |
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