JPH10296499A - Press forming method of green compact and press forming die - Google Patents
Press forming method of green compact and press forming dieInfo
- Publication number
- JPH10296499A JPH10296499A JP9112375A JP11237597A JPH10296499A JP H10296499 A JPH10296499 A JP H10296499A JP 9112375 A JP9112375 A JP 9112375A JP 11237597 A JP11237597 A JP 11237597A JP H10296499 A JPH10296499 A JP H10296499A
- Authority
- JP
- Japan
- Prior art keywords
- punch
- green compact
- die
- hole
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/022—Moulds for compacting material in powder, granular of pasta form
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
Abstract
(57)【要約】
【課題】 粉末から内周面又は外面に面取り部を有する
圧粉体を成形するためのプレス成形方法とこれに使用す
るプレス金型に関し、面取り部に段部ないしステップが
形成されない成形方法とそのための金型を提供する。
【解決手段】 内周面に面取り部を有する中空状の圧粉
体のプレス成形方法においては、ダイの貫通孔の内面と
該貫通孔内の上下一対の外側パンチの端面間と、端部側
に先細テーパ状の面取り成形面を有しその端面を互いに
当接した上下一対の内側パンチの外周面とにより囲まれ
た充填粉末を、上下の外側パンチ間で押圧して、圧粉体
に成形する。
PROBLEM TO BE SOLVED: To provide a press molding method for molding a green compact having a chamfered portion on an inner peripheral surface or an outer surface from a powder and a press die used for the same, wherein a step or a step is provided in the chamfered portion. Provided are a molding method that is not formed and a mold therefor. SOLUTION: In a method of press-forming a hollow green compact having a chamfered portion on an inner peripheral surface, a method for press-forming a die is provided between an inner surface of a through hole of a die, an end surface of a pair of upper and lower outer punches in the through hole, The filling powder surrounded by the upper and lower outer punches having a pair of upper and lower inner punches having a tapered chamfered molding surface having a tapered end face is pressed between the upper and lower outer punches to form a green compact. I do.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、内周面又は外面に
面取り部を有する圧粉体を成形するためのプレス成形方
法とこれに使用するプレス金型に関し、特に、面取り部
に段部が形成されない成形方法とその金型とに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a press forming method for forming a green compact having a chamfered portion on an inner peripheral surface or an outer surface and a press die used for the method. The present invention relates to a molding method that is not formed and a mold thereof.
【0002】[0002]
【従来の技術】圧粉体は、セラミックスまたは金属の粉
末を出発原料としてセラミックス焼結品や焼結合金製品
を製造する過程で、焼結前に予め粉末からプレスによる
圧縮成形法により所望の形状に成形されるが、圧粉体に
は、焼結品等の形状に応じて、リング状で端部の内周面
側の角部に面取り部を形成したものや、円柱ないしは円
板状で外周角部に面取り部を形成したものがある。2. Description of the Related Art In the process of manufacturing a ceramic sintered product or a sintered alloy product using ceramic or metal powder as a starting material, a green compact is formed into a desired shape by a compression molding method using a press before sintering. Depending on the shape of the sintered product or the like, the green compact may be formed in a ring shape with a chamfer at the corner on the inner peripheral surface side of the end, or in a cylindrical or disk shape. There is one in which a chamfered portion is formed at an outer corner.
【0003】このように圧粉体は、粉末から金型内で圧
縮成形する際に周体の内周面側又は外面側に面取り部が
同時に成形されている。リング状圧粉体の成形には、従
来の方法では、図8(A)に示すように、貫通孔11を
有するダイ1に、上下から中空状のパンチ4、5を挿入
し、上下パンチ4、5の中空部に芯棒6を挿通して金型
が構成され、ダイ1の中の上下パンチ4、5間に充填し
た粉末を、上下パンチ間の押圧力により圧縮して、圧粉
体9に押し固める方法が利用されていた。そして、上下
パンチ4、5の端面には、圧粉体の端面92とこの端面
に隣接する面取り部94の形状に対応するように、端面
の中央部で芯棒6寄りに突起したテーパ面46、56が
形成されており、これら上下パンチで圧縮された圧粉体
9は、図8(B)に示すように、芯棒6により形成され
た中空部95を有するリング状であって、その内周面9
3側に、該テーパ面46、56に対応する面取り部9
4、94が賦形される。[0003] As described above, when a green compact is compression-molded in a mold from a powder, a chamfered portion is simultaneously formed on the inner peripheral surface side or the outer surface side of the peripheral body. In the conventional method for forming a ring-shaped green compact, as shown in FIG. 8A, hollow punches 4 and 5 are inserted into a die 1 having a through hole 11 from above and below. The core rod 6 is inserted through the hollow portion of the die 5 to form a mold, and the powder filled between the upper and lower punches 4 and 5 in the die 1 is compressed by the pressing force between the upper and lower punches. The method of compacting to 9 was used. The end faces of the upper and lower punches 4 and 5 have tapered surfaces 46 protruding toward the core rod 6 at the center of the end faces so as to correspond to the end face 92 of the green compact and the shape of the chamfer 94 adjacent to the end face. , 56 are formed, and the green compact 9 compressed by the upper and lower punches has a ring shape having a hollow portion 95 formed by the core rod 6 as shown in FIG. Inner peripheral surface 9
On the third side, the chamfered portions 9 corresponding to the tapered surfaces 46 and 56 are provided.
4, 94 are shaped.
【0004】また、周体の外側に面取り部を有する圧粉
体の場合には、図9(A)に示すように、貫通孔11を
有するダイ1に上下パンチ4、5を挿通し、上下のパン
チ4、5の何れか端面に、端部の中央部が平坦な面40
でその周縁部が突起したテーパ面46が形成されて、上
下パンチ4、5間で粉末を押圧して成形した圧粉体に
は、その周体の端面97の周縁には、図9(B)に示す
ように、テーパ面46による面取り部94が形成され
る。On the other hand, in the case of a green compact having a chamfer on the outside of the peripheral body, as shown in FIG. A flat surface 40 having a flat central portion at one of the end surfaces of the punches 4 and 5 of FIG.
9A is formed on the green compact formed by pressing the powder between the upper and lower punches 4 and 5 at the periphery of the end surface 97 of the peripheral body. As shown in (), a chamfered portion 94 by the tapered surface 46 is formed.
【0005】また、別の方法として、図9(C、D)に
示すように、中空部を有するダイの貫通孔11にはその
内面にテーパ面14を有する絞り部を形成して、絞り部
の上下で外径の異なる上下のパンチ4、5の端面40、
50が絞り部テーパ面14を挟んで対面するように配置
可能な金型が使用され、上下のパンチ4、5間に粉末を
充填して圧縮することにより、絞り部により面取り部9
4が賦形された圧粉体9を形成する方法であった。As another method, as shown in FIGS. 9C and 9D, a narrowed portion having a tapered surface 14 on the inner surface of the through hole 11 of the die having a hollow portion is formed. End faces 40 of upper and lower punches 4 and 5 having different outer diameters at the upper and lower sides.
A mold is used that can be arranged so that 50 faces each other across the tapered surface 14 of the narrowed portion. By filling and compressing the powder between the upper and lower punches 4, 5, the chamfered portion 9 is formed by the narrowed portion.
No. 4 is a method for forming a shaped green compact 9.
【0006】[0006]
【発明が解決しようとする課題】これらの圧粉体の成形
方法は、基本的には、ダイと上下パンチと芯棒とから成
る金型により簡便に圧粉体を形成できる利点があった。Basically, these compacting methods have an advantage that the compact can be easily formed by a mold composed of a die, upper and lower punches and a core rod.
【0007】然しながら、これら従来の圧粉体の成形方
法には、成形された圧粉体の面取り部には必然的に、段
部、即ちステップ941が形成されることが問題となっ
ていた。上記のリングの内周面に面取り部を有する圧粉
体9は、図8(B)に示すように、面取り部94と内周
面93との間に内周面に垂直なステップ941が形成さ
れる。これは、上下のパンチ、4、5の端面の内側に向
けて突起したテーパ面46、56の突端が平坦な面46
1、561とされているからであって、突端を鋭角とす
るのが好ましいが、鋭角にした突端は、圧縮操作の際に
折損の惧れがあるために、パンチ端面の強度と寿命の確
保の点から、テーパ面46、56の突端は尖端を切り落
とした平坦な端面461、561にしておく必要があ
り、このようなパンチの端面の形状が、圧粉体9にステ
ップ941の形成原因となっていた。However, these conventional methods for forming a green compact have a problem that a step, that is, a step 941, is necessarily formed in a chamfered portion of the formed green compact. As shown in FIG. 8B, the green compact 9 having the chamfered portion on the inner peripheral surface of the ring has a step 941 perpendicular to the inner peripheral surface between the chamfered portion 94 and the inner peripheral surface 93. Is done. This is because the tapered surfaces 46 and 56 projecting toward the inside of the end surfaces of the upper and lower punches 4 and 5 have flat ends 46 and 56.
1,561, it is preferable that the protruding end is formed at an acute angle. However, since the formed protruding end is likely to be broken during the compression operation, the strength and life of the punch end surface are ensured. In view of the above, the protruding ends of the tapered surfaces 46 and 56 need to be flat end surfaces 461 and 561 with their tips cut off, and the shape of the end surface of the punch may cause the step 941 to be formed on the green compact 9. Had become.
【0008】これを解決する方法には、図8(C)に示
すように、圧粉体の中空部を形成するための芯棒の途中
にテーパ状の絞り部を形成して、絞り部のテーパ面66
で圧粉体の面取り部94を形成することにより、ステッ
プを解消する方法もあるが、この場合には、圧粉体の他
方の面取り部にはやはりステップ941が形成される問
題が残っていてた。To solve this problem, as shown in FIG. 8C, a tapered narrowed portion is formed in the middle of a core rod for forming a hollow portion of the green compact, and the narrowed portion of the narrowed portion is formed. Tapered surface 66
There is also a method of eliminating the step by forming the chamfered portion 94 of the green compact in the above, but in this case, the problem that the step 941 is still formed in the other chamfered portion of the green compact remains. Was.
【0009】外面側に面取り部を有する圧粉体の場合に
も、同様に、図9(A)に示す方法では、端部のテーパ
状に突起したその周縁部を尖端にしておくと、機械的強
度が弱く、プレス成形工程で、折損する危険があり、型
寿命の低下の原因になるので、結局は、鈍角にしておく
必要があり、この場合も外周面と面取り部との間にやは
りステップが形成される。[0009] Similarly, in the case of a green compact having a chamfered portion on the outer surface side, the method shown in FIG. The target strength is weak, and there is a risk of breakage in the press forming process, which causes a reduction in the life of the mold.Therefore, it is necessary to set the obtuse angle. Steps are formed.
【0010】また、図9(C)に示す従来の方法では、
ダイの貫通孔の絞り部の狭い方では、プレス機の調節精
度や摩耗等の要因で、下パンチと貫通孔の絞り部との隙
間が生じたり、粉末の噛み込みにより、下パンチと絞り
部との隙間調整が難しく、図9(D)に示すように、圧
粉体9の端面97と面取り部94との間にその端面に垂
直なステップ942が生じる場合があった。Further, in the conventional method shown in FIG.
If the narrowed part of the through hole of the die is narrow, a gap may occur between the lower punch and the narrowed part of the through hole due to factors such as adjustment accuracy of the press and wear, or the lower punch and the narrowed part may be formed due to biting of powder. 9D, it is difficult to adjust the gap between the end face 97 and the chamfered portion 94 of the green compact 9, and a step 942 perpendicular to the end face may occur as shown in FIG. 9D.
【0011】焼成後の焼結品の面取り部にステップが形
成されると、例えば、図8(B)又は(D)に示すよう
な断面形状で焼成されたセラミックリングがその中空部
にワイヤを通すような用途に使用されるワイヤーガイド
リングでは、ワイヤがステップの角で折損したり、摩耗
を早めたりする惧れがあった。さらに、リングの中空部
に、例えば、軸部材を挿通するような用途では、面取り
部のステップ941が部材の挿通の邪魔になる。そこ
で、ステップを研磨して滑らかにする等の修正が必要と
なるが、圧粉体の段階では脆くて研磨できないので、結
局は、焼結後に焼結品のステップを滑らかに研磨するこ
とになり、焼結工程での作業工数が増加し、生産性に影
響していた。When a step is formed in the chamfered portion of the sintered product after firing, for example, a ceramic ring fired in a sectional shape as shown in FIG. In a wire guide ring used for passing through, there is a fear that the wire may be broken at the corner of the step or wear may be accelerated. Furthermore, in an application in which a shaft member is inserted into the hollow portion of the ring, for example, the step 941 of the chamfered portion hinders the insertion of the member. Therefore, it is necessary to make corrections such as polishing the steps to make them smooth. However, the steps of the green compacts are brittle and cannot be polished. In addition, the number of man-hours in the sintering process increased, which affected productivity.
【0012】本発明は、以上の問題に鑑み、先ず、内周
面側に面取り部を有する圧粉体について、面取り部にス
テップが付随しないような圧粉体のプレス成形方法を提
供することを目的とするものである。また、本発明は、
圧粉体の内周面側に有する面取り部にステップが付随し
ないような圧粉体をプレス成形するためのプレス金型を
提供するものである。In view of the above problems, the present invention first provides a method for press-molding a green compact having a chamfered portion on the inner peripheral surface side, in which no step is attached to the chamfered portion. It is the purpose. Also, the present invention
An object of the present invention is to provide a press die for press-molding a green compact in which no step is attached to a chamfered portion provided on the inner peripheral surface side of the green compact.
【0013】さらに、本発明は、外面側に面取り部を有
する圧粉体につき、面取り部にステップが付随しないよ
うな圧粉体のプレス成形方法を提供することを目的とす
るものである。さらに、本発明は、圧粉体の外面側に有
する面取り部にステップが付随しないような圧粉体をプ
レス成形するためのプレス金型を提供するものである。Still another object of the present invention is to provide a method for press-molding a green compact having a chamfered portion on the outer surface side, in which no step is attached to the chamfered portion. Further, the present invention provides a press die for press-molding a green compact in which no step is attached to a chamfered portion provided on the outer surface side of the green compact.
【0014】[0014]
【課題を解決するための手段】本発明は、第1の発明に
おいて、内周面に面取り部を有する中空状の圧粉体をプ
レス成形する方法であって、ダイの貫通孔の内面と、該
貫通孔内の上下一対の外側パンチの端面間と、端部側に
面取り成形用の先細テーパ面を有し端面を互いに当接し
た上下一対の内側パンチの外周面と、により囲まれたダ
イの貫通孔内の充填粉末を、上下の外側パンチ間で押圧
して、圧粉体に成形することを特徴とするものである。According to the first aspect of the present invention, there is provided a method for press-molding a hollow green compact having a chamfered portion on an inner peripheral surface thereof, comprising: A die surrounded by a space between the end faces of a pair of upper and lower outer punches in the through hole and an outer peripheral surface of a pair of upper and lower inner punches having tapered chamfered surfaces for chamfering molding on the end side and end faces abutting each other. Characterized in that the filling powder in the through hole is pressed between upper and lower outer punches to form a green compact.
【0015】即ち、従来のプレス成形用の金型が、ダイ
と、ダイの挿通成形孔に挿入される端面に面取り部形成
用のテーパ面を備えた中空状の上下一対のパンチと、こ
れらパンチの中空部に挿入される直状の芯棒とからなる
金型であるのに対して、本発明は、図1に示す如く、こ
れらの上下一対のパンチを、そのパンチ端面20a、2
0bを概ね平坦な端面にした上下一対の外側パンチと2
a、2bとして圧粉体の両端面92を成形させ、上記芯
棒を上下に2分割して端面30同士を当接可能とした上
下一対の内側パンチ3a、3bとして圧粉体9の中空部
を形成させ、これら内側パンチ3a、3bの両方には、
端部側に面取り形成用として先細テーパ面34、34を
設けて圧粉体9の中空部95に面取り部94を形成する
ようにしたものである。That is, a conventional press-molding die includes a die, a pair of hollow upper and lower punches each having a tapered surface for forming a chamfered portion on an end face inserted into a through-hole of the die, and these punches. The present invention, as shown in FIG. 1, uses a pair of upper and lower punches having a pair of punch end faces 20a, 2b.
A pair of upper and lower outer punches having a substantially flat end face
The hollow portions of the green compact 9 are formed as a pair of upper and lower inner punches 3a and 3b in which both end surfaces 92 of the green compact are formed as a and 2b, and the core rod is divided into two parts vertically so that the end surfaces 30 can contact each other. Is formed, and both of these inner punches 3a and 3b are
Tapered tapered surfaces 34 and 34 are provided on the end side for chamfering, and a chamfered portion 94 is formed in a hollow portion 95 of the green compact 9.
【0016】ここに、図1に示すように、内側パンチ3
a、3bの外周面は、端部側にテーパ面34とその先に
小径周面33とし、圧粉体9の中空部には両側の面取り
部94、94とこの間に内周面93とが形成され、面取
り部に関連したステップは形成されない。そして、ここ
で内側パンチを上下一対に分割したのは、圧粉体に中空
部を成形した後に、内側パンチ3a、3bを上下に引き
分けることにより、成形後の圧粉体から引き抜くことが
でき、圧粉体の離型を容易にするためである。さらに、
上下一対の2種類のパンチ2a、2b、3a、3bの端
面はいずれも平端面ないしそれに近い平坦な形状でよい
から、端面でのパンチの機械的強度が大きく、長期プレ
ス操業においてもパンチは長寿命を発揮する利点が認め
られる。Here, as shown in FIG.
The outer peripheral surfaces of a and 3b have a tapered surface 34 on the end side and a small-diameter peripheral surface 33 ahead of the tapered surface 34, and chamfered portions 94, 94 on both sides in the hollow portion of the compact 9 and an inner peripheral surface 93 therebetween. Steps that are formed and associated with the chamfer are not formed. And the reason why the inner punch is divided into a pair of upper and lower parts is that the hollow part is formed in the green compact, and then the inner punches 3a and 3b can be pulled up and down from the green compact after molding, This is for facilitating the release of the green compact. further,
Since the end faces of the pair of upper and lower punches 2a, 2b, 3a, 3b may be flat end faces or flat shapes close thereto, the mechanical strength of the punches at the end faces is large, and the punches are long even in long-term press operations. The advantage of prolonging the life is recognized.
【0017】次に第2の発明について、外面側に面取り
部を有する圧粉体の成形方法であるが、ダイの貫通孔内
に下方より挿入された外側下パンチの中空部内面と、外
側下パンチの中空部に下方より挿入された内側下パンチ
の上端面と、ダイの貫通孔内に上方より挿入された上パ
ンチの該下端面の内側に備えた面取り形成用の凹部と、
により囲まれた充填粉末を、内側下パンチと上パンチと
の間で押圧して圧粉体に成形するようにしたことを特徴
としている。Next, the second invention relates to a method of molding a green compact having a chamfered portion on the outer surface side, wherein the inner surface of the hollow portion of the outer lower punch inserted from below into the through hole of the die, An upper end surface of an inner lower punch inserted from below into a hollow portion of the punch, and a concave portion for chamfer formation provided inside the lower end surface of an upper punch inserted from above into a through hole of a die;
Is characterized in that the filling powder surrounded by is pressed between the inner lower punch and the upper punch to form a green compact.
【0018】即ち、従来の金型がダイとダイ貫通孔に挿
入される上下パンチから成る金型であるのに対して、本
発明の金型は、図4に示すように、従来の下パンチを外
側下パンチ2bとこの外側下パンチの中空部に装入され
る内側下パンチ3bとの2重構造とし、外側下パンチ2
bの上端面20bが、上パンチ4の下端面の外縁部40
に当接した状態で、上パンチの該下端面であって当該外
縁部より内側に形成した上記の凹部48と、内側下パン
チの上端面30bとの間で粉末90を押圧して圧縮し
て、凹部48により賦形された端面97及び面取り部9
4を備えた圧粉体を形成するようにしたものである。That is, while the conventional die is a die composed of a die and an upper and lower punch inserted into a die through hole, the die of the present invention is, as shown in FIG. Has a double structure of an outer lower punch 2b and an inner lower punch 3b inserted into a hollow portion of the outer lower punch.
b is the outer edge 40 of the lower end surface of the upper punch 4.
The powder 90 is pressed and compressed between the lower end surface of the upper punch and the recess 48 formed inside the outer edge and the upper end surface 30b of the inner lower punch in a state where the powder 90 is in contact with the upper punch. , End face 97 and chamfer 9 formed by recess 48
4 to form a green compact.
【0019】本発明においては、ダイの貫通孔は、圧粉
体の成形には直接関与せずに、外側下パンチと上パンチ
との案内孔であり、成形時においては、外側下パンチ2
bの中空部内面で圧粉体の外周面ないし側面が形成さ
れ、上パンチ4の下端面の凹部48は、内側に平端面4
7とその周囲のテーパ面46とにより、圧粉体9の端面
ないし外面97と、その角部の面取り部96とを形成す
る。また、上パンチ4の下端面の凹部48より外側に形
成した外縁部40が、中空状の外側下パンチ2bの輪状
をなす上端面20bに当接するので、圧粉体9に面取り
部94にステップが形成されず、しかもこの外縁部40
の肉厚は広幅に確保できるので端面での強度が確保でき
て折損等の損傷を回避することができ、その寿命を長期
化することができる。さらに、外縁部40の強度が大き
いので、上パンチの凹部48の内面形状は、自由に形成
でき、従って、圧粉体9の面取り部96の大きさないし
面域を、圧粉体の外面のかなりの部分を占めるように拡
大することも可能となり、これにより、面取り部を戴頭
円錐面とするようにして台状ないし戴頭円錐状の圧粉
体、従って、焼結品を成形することも容易となる。In the present invention, the through-hole of the die is a guide hole for the outer lower punch and the upper punch without directly participating in the compacting, and is formed at the time of forming.
The outer peripheral surface or side surface of the green compact is formed on the inner surface of the hollow portion b, and the concave portion 48 on the lower end surface of the upper punch 4 has the flat end surface 4 inside.
The end surface or outer surface 97 of the green compact 9 and the chamfered portion 96 at its corner are formed by the tapered surface 7 and the peripheral tapered surface 46. Further, the outer edge portion 40 formed outside the concave portion 48 on the lower end surface of the upper punch 4 abuts on the annular upper end surface 20b of the hollow outer lower punch 2b. Is not formed, and the outer edge 40
Since the thickness can be ensured to be wide, the strength at the end face can be secured, damage such as breakage can be avoided, and the life can be prolonged. Further, since the strength of the outer edge portion 40 is large, the inner surface shape of the concave portion 48 of the upper punch can be freely formed, and therefore, the size or surface area of the chamfered portion 96 of the green compact 9 can be reduced. It is also possible to enlarge it to occupy a considerable portion, thereby forming a trapezoidal or truncated cone-shaped compact, and thus a sintered product, so that the chamfered part is a truncated cone. Also becomes easier.
【0020】[0020]
【発明の実施の形態】内周面側に面取り部を有する圧粉
体の成形について、先ずこれに使用する金型を説明する
と、図1(A)及び図3に示すように、金型は、貫通孔
を有するダイ1を備え、貫通孔11の内面は、圧粉体9
の外周面91を形成する成形面でもある。ダイの該貫通
孔11には中空状の上下一対の外側パンチ2a、2bが
摺動自在に挿入されて、これら外側パンチには、圧粉体
9の両端面をそれぞれ形成する端面20a、20bを有
する。これら上下一対の外側パンチ2a、2bの中空部
の内側には、上下一対の内側パンチ3a、3bが、その
端面30同士の当接可能に、且つ、摺動可能に挿入され
ており、内側パンチ3a、3bには、端部側に先細テー
パ面34と該テーパ面先側の小径周面33とが形成され
て、小径周面33は、端面同士の当接状態で、圧粉体の
中空部の内周面93を形成し、テーパ面34、34は、
圧粉体9の中空部95の両側に面取り部94、94を形
成する。BEST MODE FOR CARRYING OUT THE INVENTION With regard to molding of a green compact having a chamfered portion on the inner peripheral surface side, a mold used for this will be described first. As shown in FIGS. , A die 1 having a through hole, and an inner surface of the through hole 11
Is also a forming surface that forms the outer peripheral surface 91 of the above. A pair of upper and lower hollow punches 2a and 2b are slidably inserted into the through holes 11 of the die, and these outer punches are provided with end faces 20a and 20b respectively forming both end faces of the green compact 9. Have. Inside the hollow portion of the pair of upper and lower outer punches 2a and 2b, a pair of upper and lower inner punches 3a and 3b are inserted so that the end faces 30 thereof can contact with each other and slidably. 3a and 3b, a tapered tapered surface 34 and a small-diameter peripheral surface 33 at the tapered end of the tapered surface are formed on the end side. The inner peripheral surface 93 of the portion is formed, and the tapered surfaces 34, 34
Chamfers 94 are formed on both sides of the hollow portion 95 of the green compact 9.
【0021】このような金型は、外側パンチも内側パン
チも、上下に分離でき、その端面がダイの貫通孔外に昇
降移動できるように、適当な移動手段に連結され、且
つ、対向方向に加圧できるように、機械的または液圧的
な加圧手段、例えば油圧シリンダ(不図示)に連結され
て、プレス機とされている。特に、外側上パンチ2aと
内側上パンチ3aとは、後述のように連係して上昇下降
させるので、図2及び図3に示すように、両上パンチ2
a、2bは連係装置4を具備するのが、好ましく、この
例では、外側上パンチ2aの上端側のフランジ28aと
該フランジに結合された押圧板42との間の隙間に内側
上パンチ3aの上端側のフランジ38aが上下移動の遊
び以て介装されて、押圧板41の昇降により、内側上パ
ンチ3aの昇降が可能とされている。In such a mold, both the outer punch and the inner punch can be separated up and down, and their end faces can be moved up and down outside the through holes of the die. The press is connected to mechanical or hydraulic pressurizing means, for example, a hydraulic cylinder (not shown) so as to be pressurized. In particular, since the outer upper punch 2a and the inner upper punch 3a are moved up and down in cooperation with each other as described later, as shown in FIGS.
Preferably, a and 2b are provided with an interlocking device 4. In this example, the gap between the upper end flange 28a of the outer upper punch 2a and the pressing plate 42 connected to the flange is provided in the inner upper punch 3a. The flange 38a on the upper end side is interposed with play for up and down movement, and the up and down movement of the pressing plate 41 enables the up and down movement of the inner upper punch 3a.
【0022】本発明のプレス成形方法の工程は、ダイの
貫通孔の内側に外側下パンチと、外側下パンチの中空部
に上端部側に面取り成形用の先細テーパ面を有する内側
下パンチとを配置した後、ダイ貫通孔内側に所要量の粉
末を供給する充填工程と、下端部側に面取り成形用の先
細テーパ面を有する内側上パンチ3aの下端面と上記内
側下パンチの上端面とが当接した状態で、内側パンチの
当該両面取り成形面を粉末内に埋没させる内側パンチ下
降工程と、次いで、上下の外側パンチの端面間で粉末を
押圧して圧粉体とする圧縮工程と、上下の内側及び外側
のパンチをダイの貫通孔外に押し上げて、該成形体を離
型する離型工程と、から成り立っている。In the step of the press forming method of the present invention, an outer lower punch is provided inside the through hole of the die, and an inner lower punch having a tapered surface for chamfering at the upper end in the hollow portion of the outer lower punch. After the arrangement, a filling step of supplying a required amount of powder to the inside of the die through-hole, and a lower end surface of the inner upper punch 3a having a tapered tapered surface for chamfering molding on a lower end side and an upper end surface of the inner lower punch are formed. In the abutted state, the inner punch lowering step of burying the double-sided forming surface of the inner punch in the powder, and then the pressing step of pressing the powder between the upper and lower outer punch end faces to form a green compact, And releasing the upper and lower inner and outer punches out of the through-hole of the die to release the molded body.
【0023】このようなプレス成形方法の各工程を、図
2及び図3に従って、さらに具体的に説明すると、充填
工程は、図2(A)に示すように、外側上パンチ2a及
び内側上パンチ3aを、上方に上げて退避した状態で、
内側下パンチ3bをその上端面30が、ダイ1の上面1
0と面一になるように配置し、外側下パンチ2bをダイ
1の上面10より下方に配置してダイの貫通孔11内側
に形成される空所が所定容積になるようにその外側下パ
ンチの上端面20bを位置づける。Each step of the press forming method will be described in more detail with reference to FIGS. 2 and 3. The filling step is, as shown in FIG. 2A, an outer upper punch 2a and an inner upper punch 2a. With 3a raised and retracted,
The upper end surface 30 of the inner lower punch 3b is
0, and the lower outer punch 2b is arranged below the upper surface 10 of the die 1 so that the space formed inside the through hole 11 of the die has a predetermined volume. Is positioned at the upper end surface 20b.
【0024】粉末90は、下底開放のフィーダ容器7を
その下底がダイ上面10を摺動するように貫通孔11の
上部に移動して、ダイの貫通孔11内の当該空所に供給
し、次いで、フィーダ容器7を摺動させて貫通孔で粉末
90をすりきると、当該空所に所定量の粉末90が充填
され、粉末90は、ダイの上面10と、さらに、内側下
パンチの上端面30と面一となる。The powder 90 moves the feeder container 7 having the lower bottom open to the upper portion of the through hole 11 so that the lower bottom slides on the upper surface 10 of the die, and is supplied to the empty space in the through hole 11 of the die. Then, when the powder 90 is rubbed in the through hole by sliding the feeder container 7, a predetermined amount of the powder 90 is filled in the empty space, and the powder 90 is formed on the upper surface 10 of the die and the inner lower punch. It is flush with the upper end surface 30.
【0025】次の内側パンチ下降工程は、図2(B)に
示すように、外側及び内側の上パンチ2a、3aのう
ち、内側の上パンチ3aの下端面30を、ダイの貫通孔
内側に充填された粉末90の上面に覗く内側下パンチ3
bの上端面30に当接して、上下の内側パンチ3a、3
bを連動して下降させ、次いで、図2(C)に示すよう
に、外側上パンチ2aの端部側をダイの貫通孔11内に
装入させて、上下の内側パンチ3a、3bの端部近くの
両テーパ面34、34とその間の小径周面33、33と
が形成する括れ部37を粉末90内に埋没させる。In the next inner punch lowering step, as shown in FIG. 2B, of the outer and inner upper punches 2a and 3a, the lower end face 30 of the inner upper punch 3a is placed inside the through hole of the die. Inside lower punch 3 looking into the upper surface of the filled powder 90
b, the upper and lower inner punches 3a, 3a
2B, and then, as shown in FIG. 2C, the end of the outer upper punch 2a is inserted into the through hole 11 of the die, and the ends of the upper and lower inner punches 3a, 3b are inserted. The constricted portion 37 formed by the two tapered surfaces 34, 34 near the portion and the small-diameter peripheral surfaces 33, 33 therebetween is buried in the powder 90.
【0026】さらに、次の圧縮工程は、上下の外側パン
チ2a、2b間を加圧することにより、テーパ面34、
34間での括れ部37に粉末90が流動して充足し、図
3に示したように、さらに上下の外側パンチ2a、2b
間を加圧し、上下の外側パンチの端面20a、20bが
上下の内側パンチ3a、3bのテーパ面34と外周面と
がなす稜線35に一致させるまで、粉末90を圧縮させ
て、圧粉体9とする。この操作は、図3において、上記
の連係装置4の押圧板42が、内側上パンチ3aのフラ
ンジ38aに当接したときに、上記の稜線35と外側上
パンチ2aの下端面20aとが一致するように予め調節
具41を調節しておくことにより、容易に達成される。Further, in the next compression step, a pressure is applied between the upper and lower outer punches 2a and 2b to thereby form the tapered surface 34,
The powder 90 flows and satisfies the constricted portion 37 between the upper and lower outer punches 2a and 2b as shown in FIG.
The powder 90 is compressed until the end faces 20a, 20b of the upper and lower outer punches coincide with the ridgeline 35 formed by the tapered surface 34 and the outer peripheral surface of the upper and lower inner punches 3a, 3b. And In FIG. 3, when the pressing plate 42 of the linking device 4 comes into contact with the flange 38 a of the inner upper punch 3 a in FIG. 3, the ridge line 35 coincides with the lower end surface 20 a of the outer upper punch 2 a. By adjusting the adjusting tool 41 in advance as described above, this can be easily achieved.
【0027】圧粉体9を離型するには、ダイの貫通孔1
1より各パンチを上昇させて、上下の外側パンチ間を除
荷して、上下の内側パンチ3a、3bを上下に引いて分
けると圧粉体9が分離できる。In order to release the green compact 9, the through hole 1 of the die is used.
The green compact 9 can be separated by lifting each punch from 1 and unloading the space between the upper and lower outer punches and pulling the upper and lower inner punches 3a and 3b up and down to separate them.
【0028】次に、第2の発明に関して、外面側に面取
り部を有する圧粉体の成形について、これに使用する金
型の具体例を先に説明すると、図5(A、B)に示すよ
うに、金型は、貫通孔11を有するダイ1を備え、該ダ
イ1の貫通孔11内に下方より外側下パンチ2bが挿入
され、外側下パンチは中空部32を有して圧粉体の外周
面91を形成する。該外側下パンチ2bの該中空部に下
方より摺動可能に挿入される内側下パンチ3bがあり、
圧粉体の広い方の端面92を形成する上端面30bを有
している。他方、ダイの貫通孔11内に上パンチ4が上
方より挿入されて、上パンチ4の下端面は、上記外側下
パンチの輪状の該上端面20bと当接する平坦な面であ
る外縁部40を有し、その内側には、内側に凹陥した平
端面47とその周囲の先広がりのテーパ面46とからな
る凹部48があり、圧粉体9の端面ないし外面97と、
その角部の面取り部96とを形成する。Next, with respect to the compacting of a compact having a chamfered portion on the outer surface side of the second invention, a specific example of a mold used for the compacting will be described first with reference to FIGS. 5A and 5B. As described above, the mold includes the die 1 having the through hole 11, the lower outer punch 2 b is inserted into the through hole 11 of the die 1 from below, and the outer lower punch has a hollow portion 32 and Is formed. There is an inner lower punch 3b which is slidably inserted from below into the hollow portion of the outer lower punch 2b.
It has an upper end surface 30b that forms the wider end surface 92 of the compact. On the other hand, the upper punch 4 is inserted into the through-hole 11 of the die from above, and the lower end surface of the upper punch 4 has an outer edge portion 40 that is a flat surface that comes into contact with the ring-shaped upper end surface 20b of the outer lower punch. Inside, there is a concave portion 48 consisting of a flat end surface 47 depressed inward and a tapered surface 46 that expands around the flat end surface 47, and an end surface or outer surface 97 of the green compact 9;
A chamfer 96 at the corner is formed.
【0029】また、金型は、図5(A、C)に示すよう
に、上パンチ4と内側下パンチ3bとは小径の貫通孔4
5、35を有し、該貫通孔には下方より芯棒6が挿通さ
れて成形時には、粉末90内に貫通されて、圧粉体9に
中空部95を形成することができる。As shown in FIGS. 5A and 5C, the upper punch 4 and the inner lower punch 3b are formed with a small diameter through hole 4 as shown in FIGS.
5 and 35, the core rod 6 is inserted from below into the through-hole, and during molding, the core rod 6 is penetrated into the powder 90 to form a hollow portion 95 in the compact 9.
【0030】本発明の圧粉体9のプレス成形方法は、ダ
イの貫通孔内側に中空状の外側下パンチと、外側下パン
チの中空部内に上端面が位置するように内側下パンチと
を配置して該内側下パンチの中空部内に所要量の粉末を
供給する充填工程と、下端面に凹部を有する上パンチの
該下端面の外縁端面を、上記外側下パンチの上端面に当
接した状態で、該上パンチと外側下パンチとをダイの貫
通内に押し下げるパンチ下降工程と、上パンチの下端面
の凹部と外側下パンチの上端面との間で粉末を押圧し
て、圧粉体とする圧縮工程と、上下のパンチをダイの貫
通孔外に押し上げて、該成形体を貫通孔より分離する離
型工程と、から構成される。According to the method for press-molding the green compact 9 of the present invention, a hollow lower outer punch is disposed inside a through hole of a die, and an inner lower punch is disposed such that an upper end surface is located in a hollow portion of the outer lower punch. A filling step of supplying a required amount of powder into the hollow portion of the inner lower punch, and a state in which the outer edge of the lower end surface of the upper punch having a concave portion on the lower end surface is in contact with the upper end surface of the outer lower punch. Then, a punch lowering step of pressing the upper punch and the outer lower punch into the die penetration, and pressing the powder between the concave portion on the lower end surface of the upper punch and the upper end surface of the outer lower punch to form a green compact And a release step of pushing up and down the punches out of the through hole of the die to separate the molded body from the through hole.
【0031】さらに具体化した成形方法を示すと、充填
工程は、図5(C)に示すように、上パンチ4が上方に
退避して、ダイ1の上面10と外側下パンチ2bの上端
面20bを面一に保持した状態で、内側下パンチ3bの
上端面30bが外側下パンチ2b中空部内所定一に載置
され、この例では、芯棒6が内側下パンチ3bの貫通孔
を通して、その尖端が60がダイ1の上面10と同レベ
ルに配置されている。この状態で、図6(A)におい
て、フィーダ容器7の下底部をダイ1の上面10上を摺
動させて、外側下パンチ2b中空部内に粉末90が供給
されて、フィーダ容器7の摺動によりダイ上面10です
りきりされ、所定量粉末が充填される。As shown in FIG. 5 (C), a more specific molding method is as follows. In the filling step, the upper punch 4 is retracted upward, and the upper surface 10 of the die 1 and the upper end surface of the outer lower punch 2b are removed. The upper end surface 30b of the inner lower punch 3b is placed at a predetermined position in the hollow portion of the outer lower punch 2b while holding the upper surface 20b flush, and in this example, the core rod 6 passes through the through hole of the inner lower punch 3b. The point 60 is arranged at the same level as the upper surface 10 of the die 1. In this state, in FIG. 6A, the lower bottom of the feeder container 7 is slid over the upper surface 10 of the die 1 so that the powder 90 is supplied into the hollow portion of the outer lower punch 2b, and the feeder container 7 is slid. , And the powder is filled in a predetermined amount.
【0032】パンチ下降工程は、図6(B)に示すよう
に、上パンチ4の下端面の外縁部40が、外側下パンチ
2bの上端面20bと接するように降下させ、次いで、
ダイ1の貫通孔内に押入れる。この時に内側下パンチ3
bの貫通孔から延びる芯棒6が、上パンチ4を貫通する
貫通孔45内に挿入するように調節される。In the punch lowering step, as shown in FIG. 6B, the outer edge 40 of the lower end surface of the upper punch 4 is lowered so as to contact the upper end surface 20b of the outer lower punch 2b.
It is pushed into the through hole of the die 1. At this time the lower punch 3 inside
The core rod 6 extending from the through hole b is adjusted to be inserted into the through hole 45 penetrating the upper punch 4.
【0033】圧縮工程は、図6(C)に示すように上パ
ンチ4の下端面40と外側下パンチ2bの上端面が当接
した状態で、上パンチ4と内側下パンチ2bとを押圧し
て、粉末90は、内側下パンチ2bの上端面20bと上
パンチ4の下端面の凹部48を充足して、凹部48の形
状が賦形された圧粉体9となる。離型工程では、図6
(D)に示すようにパンチ間を除荷して、上パンチ4を
上昇させ、内外の下パンチ2b、3bと芯棒6の各上端
面をダイ上面に一致させると、圧粉体9が分離される。In the compression step, as shown in FIG. 6C, the upper punch 4 and the inner lower punch 2b are pressed while the lower end surface 40 of the upper punch 4 and the upper end surface of the outer lower punch 2b are in contact with each other. Thus, the powder 90 fills the upper end surface 20b of the inner lower punch 2b and the concave portion 48 of the lower end surface of the upper punch 4 to become the green compact 9 in which the shape of the concave portion 48 is shaped. In the release process, FIG.
As shown in (D), when the space between the punches is unloaded, the upper punch 4 is raised, and the upper end surfaces of the inner and outer lower punches 2b, 3b and the core rod 6 are aligned with the upper surface of the die. Separated.
【0034】以上のようにして成形された圧粉体は、従
来と同じく、焼成工程に送られて緻密化した焼結品とさ
れるが、圧粉体において面取り部には段部ないしステッ
プは形成されていないから、焼結品において特にステッ
プを除去するための研削、研磨工程が必要でなくなり、
焼結品の精製工程が簡単化できる利点がある。The green compact formed as described above is sent to a firing step to form a dense sintered product, as in the prior art, but a step or step is formed in the chamfered portion of the green compact. Since it is not formed, grinding and polishing processes for removing steps in the sintered product are not required,
There is an advantage that the purification process of the sintered product can be simplified.
【0035】本発明の成形方法は、上記の例では、横断
面形状が円形である周体のものを示したが、これに限ら
れず、例えば、断面矩形状、長方形状の圧粉体にも適用
することができる。長方形のこのような焼結品の例とし
ては、図7(A)に、セラミック製のコピー紙ガイドを
示すが、下面矩形状でしかも外形かまぼこ状に形成さ
れ、上面97と側面91との間に面取り部96として傾
斜面が形成されたものがあり、上面97から傾斜面96
をコピー紙が走行するような用途に使用される。このよ
うに本発明の成形方法は、周体の外面にだけでなく、矩
形状で外面に面取り部を備えた圧粉成形体にも広く適用
することができるのである。In the above-described example, the molding method of the present invention has been described with reference to a peripheral body having a circular cross section. However, the present invention is not limited to this. For example, a green compact having a rectangular or rectangular cross section may be used. Can be applied. As an example of such a rectangular sintered product, a ceramic copy paper guide is shown in FIG. 7 (A). The copy paper guide is formed in a rectangular shape on the lower surface and in a semi-cylindrical shape. There is a chamfered portion 96 on which an inclined surface is formed.
Is used for applications where copy paper travels. Thus, the molding method of the present invention can be widely applied to not only the outer surface of the peripheral body but also a green compact having a chamfered portion on the outer surface.
【0036】その他の例を挙げると、図7(B)は、テ
ープやフィルム送り用のガイド部材であり、その両端の
案内リングには、図7(C)に示すように、本発明の成
形法による外面の面取り部96を備えたリングが利用さ
れる。図7(D)と同(E)に示すものは、半導体ウエ
ハーの乾燥用の載置台であって、本発明の圧粉体は、熱
板上に固定された4個の円錐台に利用され、面取り部は
戴頭円錐面とされている。また、本発明の圧粉体は、図
7(F)に示すが、フレキシブルディスクの読み取り部
のヘッド部品のように、端面97に溝951を有し、面
取り部96を外周面に備えたものにも利用可能である。As another example, FIG. 7B shows a guide member for feeding a tape or a film, and guide rings at both ends of the guide member are provided with a molding member of the present invention as shown in FIG. 7C. A ring with a beveled outer chamfer 96 is utilized. FIG. 7D and FIG. 7E show a mounting table for drying a semiconductor wafer. The green compact of the present invention is used for four truncated cones fixed on a hot plate. The chamfer is a conical surface. As shown in FIG. 7F, the green compact of the present invention has a groove 951 on the end surface 97 and a chamfered portion 96 on the outer peripheral surface, like a head part of a reading section of a flexible disk. Is also available.
【0037】[0037]
【発明の効果】本発明の内周面に面取り部を有する中空
状の圧粉体のプレス成形方法は、上下一対の外側パンチ
の内側に、端面を互いに当接した上下一対の内側パンチ
を設け、その外周面には端部側に先細テーパ面を形成し
て面取り成形面として、プレス成形するので、圧粉体に
は、内周面の面取り部に近接した段部ないしステップ
は、形成されることがなく、焼結品の精製工程を簡素化
できる。また、本発明は、パンチの端面を平坦な面とす
ることができるので、パンチの端部の機械強度を大きく
確保して、金型の長寿命化に貢献できる。According to the method of the present invention, a pair of upper and lower inner punches whose end faces are in contact with each other are provided inside a pair of upper and lower outer punches. On the outer peripheral surface, a tapered surface is formed on the end side and press-molded as a chamfered molding surface, so that a step or step close to the chamfered portion of the inner peripheral surface is formed on the green compact. Sintering process can be simplified. Further, according to the present invention, since the end face of the punch can be made flat, the mechanical strength of the end of the punch can be ensured to be large, and the life of the mold can be extended.
【0038】本発明の外面に面取り部を有する圧粉体の
プレス成形方法は、上パンチの下端面の面取り形成用の
凹部と、内側下パンチの上端面との間で、圧粉体のプレ
ス形成をするので、面取り部には段部ないしステップは
形成されず、焼結品の精製工程を簡素化できる。また、
上パンチの端面は、凹部回りの外縁部を肉厚として補強
できるので、パンチ端部の強度が大きく、金型の長寿命
化に寄与することができ、さらに、凹部の内面形状は大
きくできるので、面取り部を円錐面状に大きくした形状
の多種類の部品の製造が容易になる。The method for press-molding a green compact having a chamfered portion on the outer surface according to the present invention comprises pressing the green compact between a concave portion for forming a chamfer on the lower end surface of the upper punch and the upper end surface of the inner lower punch. Since it is formed, no steps or steps are formed in the chamfered portion, and the process of purifying the sintered product can be simplified. Also,
The end face of the upper punch can be reinforced by increasing the thickness of the outer edge around the recess, so that the strength of the punch end is large, which contributes to extending the life of the mold. Further, the inner shape of the recess can be enlarged. In addition, it is easy to manufacture various kinds of parts having a chamfered portion having a large conical shape.
【図1】 本発明の内周面に面取り部を有する中空状の
圧粉体をプレス成形するための金型の断面図(A)とそ
のリング状圧粉体の断面図(B)。FIG. 1 is a cross-sectional view of a mold for press-molding a hollow green compact having a chamfered portion on an inner peripheral surface according to the present invention (A) and a cross-sectional view of a ring-shaped green compact thereof (B).
【図2】 本発明の実施例に係る圧粉体の成形工程を示
す金型の断面図で、(A)は充填工程を、(B)と
(C)は内側パンチ下降工程を、それぞれ示す。FIGS. 2A and 2B are cross-sectional views of a metal mold showing a molding step of a green compact according to an embodiment of the present invention, wherein FIG. 2A shows a filling step, and FIGS. .
【図3】 本発明の実施例に係る圧粉体の成形工程を示
す金型の断面図で、圧縮工程を示す。FIG. 3 is a cross-sectional view of a metal mold showing a molding step of a green compact according to an embodiment of the present invention, showing a compression step.
【図4】 本発明の外面に面取り部を有する圧粉体をプ
レス成形するための金型の断面図(A)とその圧粉体の
断面図(B)。FIG. 4 is a cross-sectional view of a mold for press-molding a green compact having a chamfered portion on the outer surface according to the present invention (A) and a cross-sectional view of the green compact (B).
【図5】本発明の実施例に係る圧粉体をプレス成形のた
めの金型の断面図で、(A)は圧縮工程における断面
図、(B)はその圧粉体の断面図、及び、(C)は、圧
粉充填前における断面図をそれぞれ示す。FIG. 5 is a cross-sectional view of a mold for press-molding the green compact according to the embodiment of the present invention, (A) is a cross-sectional view in a compression step, (B) is a cross-sectional view of the green compact, and And (C) show cross-sectional views before powder compaction.
【図6】 本発明の実施例に係る圧粉体の成形工程を示
す金型の断面図で、(A)は充填工程を、(B)はパン
チ下降工程を、(C)は圧縮工程を、(D)は離型工程
を、それぞれ示す。FIG. 6 is a cross-sectional view of a mold showing a molding step of a green compact according to an embodiment of the present invention, where (A) shows a filling step, (B) shows a punch lowering step, and (C) shows a compression step. , (D) show the mold release step, respectively.
【図7】 本発明のプレス成形方法により成形可能な各
焼結部品を例示した部品外観図。FIG. 7 is a component external view illustrating each sintered component that can be formed by the press forming method of the present invention.
【図8】 従来の内周面に面取り部を有するリング状圧
粉体を成形する金型の断面図(A、C)と、それら金型
により形成されたリング状圧粉体の断面図(B、D)。FIG. 8 is a cross-sectional view (A, C) of a conventional die for forming a ring-shaped green compact having a chamfered portion on the inner peripheral surface, and a cross-sectional view of a ring-shaped green compact formed by the die ( B, D).
【図9】 従来の外面にに面取り部を有する圧粉体を成
形する金型の断面図(A、C)と、金型により形成され
た圧粉体の断面図(B、D)。FIG. 9 is a cross-sectional view (A, C) of a conventional die for molding a green compact having a chamfered portion on the outer surface, and a cross-sectional view (B, D) of a green compact formed by the die.
1 ダイ 11 貫通孔 2a 外側上パンチ 2b 外側下パンチ 3a 内側上パンチ 3b 内側下パンチ 30 内側パンチの端面 34 テーパ面 37 括れ部 4 上パンチ 46 テーパ面 48 凹部 9 圧粉体 90 粉末 94 面取り部 Reference Signs List 1 die 11 through hole 2a outer upper punch 2b outer lower punch 3a inner upper punch 3b inner lower punch 30 inner punch end surface 34 tapered surface 37 constricted portion 4 upper punch 46 tapered surface 48 concave portion 9 powder compact 90 powder 94 chamfered portion
Claims (9)
圧粉体のプレス成形方法において、 ダイの貫通孔の内面と該貫通孔内の上下一対の外側パン
チの端面間と、端部側に面取り成形用の先細テーパを有
し先端面を互いに当接した上下一対の内側パンチの外周
面とにより囲まれた充填粉末を、上下の外側パンチ間で
押圧して、圧粉体に成形することを特徴とする圧粉体の
プレス成形方法。1. A method for press-molding a green compact having a through hole and a chamfered portion on an inner peripheral surface, comprising: a step between an inner surface of a through hole of a die and an end surface of a pair of upper and lower outer punches in the through hole; Filling powder surrounded by the upper and lower outer punches having a pair of upper and lower inner punches having a tapered taper for chamfering molding on the part side and having their leading end surfaces in contact with each other is pressed between the upper and lower outer punches to form a green compact. A method of press-molding a green compact, which comprises molding.
圧粉体のプレス成形方法において、 ダイの貫通孔の内側に外側下パンチと、外側下パンチの
中空部に上端部側に面取り成形用の先細テーパ面を有す
る内側下パンチと、を配置した後、ダイ貫通孔内側に所
要量の粉末を供給する充填工程と、 下端部側に面取り成形用の先細テーパ面を有する内側上
パンチの下端面と上記内側下パンチの上端面とが当接し
た状態で、両内側パンチを下降して当該テーパ面を含む
該端部を粉末内に埋没させる内側パンチ下降工程と、 上下の外側パンチの端面間で粉末を押圧して圧粉体とす
る圧縮工程と、 上下の内側及び外側のパンチをダイの貫通孔外に押し上
げて、該成形体を離型する離型工程と、から成ることを
特徴とする圧粉体のプレス成形方法。2. A method of press-molding a green compact having a through hole and a chamfered portion on an inner peripheral surface, comprising: a lower outer punch inside a through hole of a die; After arranging an inner lower punch having a tapered tapered surface for chamfering, a filling step of supplying a required amount of powder inside the die through hole, and an inner upper surface having a tapered tapered surface for chamfering on the lower end side An inner punch lowering step of lowering both inner punches and burying the ends including the tapered surface in powder in a state where the lower end surface of the punch and the upper end surface of the inner lower punch are in contact with each other; A compression step of pressing the powder between the end faces of the punch to form a green compact, and a release step of lifting the upper and lower inner and outer punches out of the through holes of the die to release the molded body. A method for press-molding a green compact.
該ダイの上面に開口する貫通孔の内側に配置し、上記の
内側下パンチを該外側下パンチの中空部を挿通して該内
側下パンチの上端面がダイの上面とほぼ面一に位置する
ように配置した後、粉末をダイ貫通孔内側に所要量供給
する請求項2に記載の圧粉体のプレス成形方法。3. The filling step includes disposing the outer lower punch inside a through-hole opening in an upper surface of the die, and inserting the inner lower punch through a hollow portion of the outer lower punch. 3. The method of press-molding a green compact according to claim 2, wherein after the lower punch is disposed such that an upper end surface thereof is substantially flush with an upper surface of the die, a required amount of powder is supplied to the inside of the die through-hole.
圧粉体を成形するためのプレス金型において、 圧粉体の外周面を形成するための貫通孔を有するダイ
と、該貫通孔に摺動自在に挿入されて、圧粉体の両端面
をそれぞれ形成する端面を有する中空状の上下一対の外
側パンチと、これら外側パンチの中空部の内側に摺動可
能に挿入されて圧粉体の内周面に面取り部を形成するた
めの端部側に先細テーパ面を有し且つ端面が互いに当接
可能とした上下一対の内側パンチ、とから成ることを特
徴とするプレス金型。4. A press die for molding a green compact having a through hole and a chamfer on an inner peripheral surface, comprising: a die having a through hole for forming an outer peripheral surface of the green compact; A pair of hollow upper and lower outer punches having end surfaces respectively forming both end surfaces of the green compact, slidably inserted into the through holes, and slidably inserted into the hollow portions of these outer punches. A pair of upper and lower inner punches having a tapered surface on the end side for forming a chamfered portion on the inner peripheral surface of the green compact and having end surfaces capable of contacting each other. Type.
成形方法において、 ダイの貫通孔内に下方より挿入された外側下パンチの中
空部内周面と、外側下パンチの中空部に下方より挿入さ
れた内側下パンチの上端面と、ダイの貫通孔内に上方よ
り挿入されて該外側下パンチの上端面に下端面が当接し
た上パンチの該下端面の面取り成形用の凹部と、により
囲まれた充填粉末を、内側下パンチと上パンチとの間で
押圧して圧粉体に成形し、 上パンチの下端面の凹部により、圧粉体の外周面にステ
ップのない面取り部を形成することを特徴とする圧粉体
のプレス成形方法。5. A method of press-molding a green compact having a chamfered portion on an outer surface, comprising: a hollow inner peripheral surface of an outer lower punch inserted from below into a through hole of a die; An upper end surface of the inserted inner lower punch, a concave portion for chamfering molding of the lower end surface of the upper punch, which is inserted from above into the through hole of the die and whose lower end surface contacts the upper end surface of the outer lower punch, The filling powder surrounded by is pressed between the inner lower punch and the upper punch to form a green compact, and the concave portion on the lower end surface of the upper punch forms a chamfered portion without steps on the outer peripheral surface of the green compact. A method for press-molding a green compact, which is formed.
通孔を有し、該貫通孔を経て上記粉末内に挿通された芯
棒により、圧粉体に中空部を成形するようにした請求項
5に記載の圧粉体のプレス成形方法。6. The inner lower punch and the upper punch have small-diameter through holes, and a hollow portion is formed in the green compact by a core rod inserted into the powder through the through holes. Item 6. A method for press-molding a green compact according to Item 5.
成形する方法において、 ダイの貫通孔内側に中空状の外側下パンチと、外側下パ
ンチの中空部内に上端面が位置するように内側下パンチ
とを配置して該内側下パンチの中空部内に所要量の粉末
を供給する充填工程と、 下端面に面取り成形用の凹部を有する上パンチの該下端
面の外縁部を、上記外側下パンチの上端面に当接した状
態で、該上パンチと外側下パンチとをダイの貫通内に押
し下げるパンチ下降工程と、 上パンチの下端面の該凹部と外側下パンチの該上端面と
の間で粉末を押圧して、圧粉体とする圧縮工程と、 上下のパンチをダイの貫通孔外に押し上げて、該成形体
を貫通孔より分離する離型工程と、から成ることを特徴
とする圧粉体のプレス成形方法。7. A method for press-molding a green compact having a chamfered portion on an outer surface, comprising: a hollow outer lower punch inside a through hole of a die; A filling step of arranging a lower punch and supplying a required amount of powder into the hollow portion of the inner lower punch; and an outer edge of the lower end surface of the upper punch having a chamfered concave portion on a lower end surface thereof. A punch lowering step of pressing the upper punch and the outer lower punch into the die through while being in contact with the upper end surface of the punch; and a step between the concave portion of the lower end surface of the upper punch and the upper end surface of the outer lower punch. A pressing step of pressing the powder to form a green compact, and a releasing step of pushing up the upper and lower punches out of the through-hole of the die and separating the molded body from the through-hole. Press molding method for green compacts.
るためのプレス金型において、 貫通孔を有するダイと、該ダイの貫通孔内に下方より挿
通されて圧粉体の外周面を形成する中空部内面を有する
外側下パンチと、該外側下パンチの該中空部に下方より
摺動可能に挿入されて圧粉体の一方の端面を形成する上
端面を有する内側下パンチと、該ダイの貫通孔内に上方
より挿通されて、上記外側下パンチの該上端面と当接す
る下端面が圧粉体の他方の端面と面取り部を一体に形成
するための凹部を有する上パンチと、から成ることを特
徴とするプレス金型。8. A press die for molding a green compact having a chamfered portion on an outer surface, comprising: a die having a through-hole; and an outer peripheral surface of the green compact inserted into the through-hole of the die from below. An outer lower punch having a hollow inner surface to be formed, an inner lower punch having an upper end surface which is slidably inserted into the hollow portion of the outer lower punch from below to form one end surface of the green compact; An upper punch which is inserted into the through hole of the die from above, and has a concave portion for integrally forming a chamfer with the other end surface of the green compact, the lower end surface of the outer lower punch being in contact with the upper end surface, A press die characterized by comprising:
貫通孔内より突出されて、圧粉体の中空部を形成するた
めの芯棒を有する請求項8に記載のプレス金型。9. The press die according to claim 8, wherein the inner lower punch has a small-diameter through-hole, and has a core rod protruding from the through-hole to form a hollow portion of the green compact. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9112375A JPH10296499A (en) | 1997-04-30 | 1997-04-30 | Press forming method of green compact and press forming die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9112375A JPH10296499A (en) | 1997-04-30 | 1997-04-30 | Press forming method of green compact and press forming die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10296499A true JPH10296499A (en) | 1998-11-10 |
Family
ID=14585118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9112375A Pending JPH10296499A (en) | 1997-04-30 | 1997-04-30 | Press forming method of green compact and press forming die |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10296499A (en) |
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| JP2008246567A (en) * | 2007-03-30 | 2008-10-16 | Tdk Corp | Apparatus and method for powder molding |
| US8062014B2 (en) | 2007-11-27 | 2011-11-22 | Kennametal Inc. | Method and apparatus using a split case die to press a part and the part produced therefrom |
| JP2012248899A (en) * | 2011-03-30 | 2012-12-13 | Sumitomo Electric Ind Ltd | Outer core manufacturing method, outer core, and reactor |
| US9251946B2 (en) | 2011-07-27 | 2016-02-02 | Sumitomo Electric Industries, Ltd. | Compact |
| JP2013030756A (en) * | 2012-06-01 | 2013-02-07 | Sumitomo Electric Ind Ltd | Compacted body |
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| JP2018030343A (en) * | 2016-08-26 | 2018-03-01 | ケイミュー株式会社 | Method of manufacturing molded product having mold and half through hole |
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