JPH10329111A - Woven fancy veneer finished product and its manufacture - Google Patents
Woven fancy veneer finished product and its manufactureInfo
- Publication number
- JPH10329111A JPH10329111A JP13863097A JP13863097A JPH10329111A JP H10329111 A JPH10329111 A JP H10329111A JP 13863097 A JP13863097 A JP 13863097A JP 13863097 A JP13863097 A JP 13863097A JP H10329111 A JPH10329111 A JP H10329111A
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- tape
- woven
- reinforced
- fancy veneer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000009941 weaving Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000004840 adhesive resin Substances 0.000 claims abstract description 8
- 229920006223 adhesive resin Polymers 0.000 claims abstract description 8
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 8
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 8
- 239000004745 nonwoven fabric Substances 0.000 claims description 14
- 238000010030 laminating Methods 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 12
- 238000004040 coloring Methods 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 239000011120 plywood Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Finished Plywoods (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】この発明は、強化処理したテ
ープ状突板を織製した製品およびその製造方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a product woven from a reinforced tape-shaped veneer and a method for producing the same.
【０００２】[0002]
【従来の技術】木目模様の綺麗な原木をスライスして突
板単板（以下、単に突板という）とし、この突板を合板
の表面に張り合わせて化粧合板としたものが、床材、壁
材および天井材として多用されている。また、本発明者
は特願平２−２３７９３６号で突板の裏面に熱可塑性接
着性樹脂を塗布含浸した不織布を張り合わせて、突板の
加工工程で裂けたり切れたりするのを防止する技術を提
案している。この提案によって強化された突板は、化粧
合板の製造技術の発展とその品質の向上に貢献し多方面
で採用されるようになった。2. Description of the Related Art A veneer veneer (hereinafter simply referred to as a veneer) is obtained by slicing a beautiful log with a beautiful grain pattern, and the veneer is laminated to the surface of a plywood to form a decorative plywood. It is frequently used as a material. In addition, the present inventor has proposed in Japanese Patent Application No. Hei 2-237936 a technique for bonding a nonwoven fabric coated and impregnated with a thermoplastic adhesive resin to the back surface of a veneer to prevent the veneer from being torn or cut in a processing step. ing. The veneer reinforced by this proposal has contributed to the development of the manufacturing technology of decorative plywood and the improvement of its quality, and has been adopted in various fields.
【０００３】[0003]
【発明が解決しようとする課題】上記の強化された突板
は、床用、壁用および天井用化粧合板とした多用されて
きたが、その後顧客から木目の美観を活かした重厚で高
級感のあるものを創出するようにとの要求がだされてき
た。The above-mentioned reinforced veneer has been frequently used as a decorative plywood for floors, walls and ceilings, but after that the customer has taken advantage of the aesthetic appearance of the wood grain and has a solid and luxurious feel. There has been a demand to create things.
【０００４】この発明は上記のような要求に応え、上記
強化された突板をテープ状に裁断し、これを織製するこ
とにより木目の美観を活かした重厚で高級感のある織製
突板製品を創出するとともにその製造方法を提供しよう
とするものである。The present invention meets the above-mentioned demands, and cuts the reinforced veneer into a tape shape and weaves the veneer to produce a heavy, high-grade woven veneer product utilizing the aesthetics of the grain. It is intended to create and provide a manufacturing method thereof.
【０００５】[0005]
【課題を解決するための手段】上記課題を解決するため
に請求項１の発明は、突板の片面に、熱可塑性接着性樹
脂を塗布含浸した不織布を張り合わせて強化突板テープ
（以下、単に突板テープという）とし、この突板テープ
を織製してなる構成としたものである。In order to solve the above-mentioned problems, a first aspect of the present invention is to provide a reinforced veneer tape (hereinafter simply referred to as a veneer tape) by laminating one side of a veneer with a nonwoven fabric coated and impregnated with a thermoplastic adhesive resin. ), And the veneer tape is woven.
【０００６】請求項２の発明は、上記織製突板製品を構
成する突板テープの縁を、突板表面と同一色調に着色し
てなる構成としたものである。According to a second aspect of the present invention, the edge of the veneer tape constituting the woven veneer product is colored in the same color as the surface of the veneer.
【０００７】上記の如く構成するこの発明にあっては、
突板テープが織製されるので重厚で高級感のある織製突
板製品が得られる。また、材料となる突板は、幅の狭い
テープ状のものを使用できるので、床・壁用のように幅
広の突板を裁断した余幅部分を活用することができる。In the present invention configured as described above,
Since the veneer tape is woven, a heavy and high-grade woven veneer product can be obtained. Further, since a tape-shaped material having a small width can be used as the veneer plate, a surplus portion obtained by cutting a wide veneer plate for floors and walls can be used.
【０００８】請求項３の発明は、原木をスライスして得
られた突板の片面に、熱可塑性接着性樹脂を塗布含浸し
た不織布を張り合わせて強化突板を得る工程と、上記工
程で得られた強化突板をテープ状に裁断する工程と、得
られた突板テープを織製する工程とからなる構成とした
ものである。According to a third aspect of the present invention, there is provided a veneer obtained by slicing a raw wood, and laminating a nonwoven fabric coated and impregnated with a thermoplastic adhesive resin on one surface of the veneer to obtain a reinforced veneer; It is configured to include a step of cutting the veneer into a tape shape and a step of weaving the obtained veneer tape.
【０００９】請求項４の発明は、上記強化突板をテープ
状に裁断して突板テープとする工程において、裁断され
る突板テープの縁を揃えてディスク状に巻き取り、巻き
取られた突板テープの縁を一括着色する構成としたもの
である。According to a fourth aspect of the present invention, in the step of cutting the reinforced veneer into a tape shape to form a veneer tape, the edges of the veneer tape to be cut are aligned and wound up into a disk shape. In this configuration, the edges are collectively colored.
【００１０】請求項５の発明は、上記織製突板製品の製
造方法において、経を構成する突板テープの隣接部を互
いに密接させ、緯を構成する突板テープを、織製の綾を
形成するに必要な遊びをもって打ち込む構成としたもの
である。According to a fifth aspect of the present invention, in the method for manufacturing a woven veneer product, the adjacent portions of the veneer tape constituting the warp are brought into close contact with each other, and the veneer tape constituting the weft is formed into a woven twill. It is designed to be driven with necessary play.
【００１１】上記の如く構成するこの発明にあっては、
織製工程で突板が裂けたり、切断したりすることがな
く、織製された突板製品を構成する突板テープの縁が突
板表面と同一色調に着色されて織り目部分に違和感がな
く、織製時の綾がスムーズに取られるようになる。In the present invention configured as described above,
The edges of the veneer tape that make up the woven veneer product are colored in the same color as the surface of the veneer without the veneer tearing or cutting in the weaving process. Can be taken smoothly.
【００１２】[0012]
【発明の実施の形態】次に、この発明を図面を参照しな
がら説明する。図５は、織製突板製品の素材である突板
テープの断面図である。突板テープ１は、原木をスライ
スした突板２の片面に、熱可塑性接着性樹脂（以下、単
に樹脂という）３を塗布含浸した不織布４を張り合わせ
て強化突板とし、この強化突板をテープ状に裁断したも
のである。ここで突板２の厚さは、０．１５乃至０．３
５mmの範囲とする。この範囲より薄いときは突板２その
ものの強度が不足して、突板２に、樹脂３を塗布含浸し
た不織布４を張り合わせる工程で突板が損傷する恐れが
ある。反対に厚すぎるときは突板テープの可撓性が低下
して突板の木目に沿って裂け目が表れたり、織製工程で
の作業性が低下する。Next, the present invention will be described with reference to the drawings. FIG. 5 is a sectional view of a veneer tape which is a material of a woven veneer product. The veneer tape 1 is obtained by laminating a nonwoven fabric 4 coated and impregnated with a thermoplastic adhesive resin (hereinafter simply referred to as a resin) 3 on one surface of a veneer 2 obtained by slicing a raw wood to form a reinforced veneer, and cutting the reinforced veneer into a tape shape. Things. Here, the thickness of the protruding plate 2 is 0.15 to 0.3.
The range is 5 mm. If the thickness is smaller than this range, the strength of the veneer plate 2 itself is insufficient, and the veneer plate may be damaged in the step of bonding the nonwoven fabric 4 impregnated with the resin 3 to the veneer plate 2. On the other hand, when the thickness is too large, the flexibility of the veneer tape is reduced, and a tear appears along the grain of the veneer plate, and the workability in the weaving process is reduced.
【００１３】不織布４は、繊維密度が７乃至１５ｇ／ｍ
2 、その厚さは０．０２乃至０．０４mmで、この不織布
４に塗布含浸される樹脂量は１５乃至３０ｇ／ｍ2 であ
る。不織布４の繊維密度が高過ぎるときは樹脂３の担持
量が少なくなって突板２との接着に必要な樹脂３が不足
する。また、低過ぎるときは不織布４の樹脂を担持する
能力が不足する。塗布含浸される樹脂量が多過ぎると強
化された突板２の裏面に樹脂３の凹凸がみられ織製工程
の障害となる。塗布含浸量が少な過ぎるときは突板２と
の接着力が不足する。The nonwoven fabric 4 has a fiber density of 7 to 15 g / m
2. The thickness is 0.02 to 0.04 mm, and the amount of resin applied and impregnated to the nonwoven fabric 4 is 15 to 30 g / m 2 . When the fiber density of the nonwoven fabric 4 is too high, the amount of the resin 3 carried is small, and the resin 3 necessary for bonding to the veneer 2 is insufficient. On the other hand, when it is too low, the ability of the nonwoven fabric 4 to carry the resin is insufficient. If the amount of the resin to be applied and impregnated is too large, the unevenness of the resin 3 is seen on the back surface of the reinforced veneer 2, which hinders the weaving process. If the coating impregnation amount is too small, the adhesive strength with the veneer plate 2 will be insufficient.
【００１４】上記のように樹脂を塗布含浸した不織布４
で強化された突板２は所定の幅に裁断されて突板テープ
１となる。The nonwoven fabric 4 impregnated with a resin as described above
The veneer 2 reinforced by the above is cut into a predetermined width to form the veneer tape 1.
【００１５】強化突板を裁断し突板テープ１としたと
き、その縁７が樹脂３を塗布含浸した不織布４の裏打ち
によって、突板表面の色調と異なる場合がある。この場
合、突板テープ１をそのまま織製したのでは、織り目の
部分に色調の異なるラインが現れるので、突板テープ１
の縁７に突板表面と同一色調の塗料で着色する。この着
色は、強化突板２を裁断して突板テープ１とする工程で
連続的に行ってもよいが、突板テープ１の縁７を揃えて
ディスク状に巻き取り、縁７が重なり合って形成される
面に一括して塗料を塗布するようにしてもよい。When the reinforced veneer is cut into veneer tape 1, its edge 7 may be different from the color tone of the surface of the veneer due to the backing of nonwoven fabric 4 coated with resin 3. In this case, if the veneer tape 1 is woven as it is, a line having a different color tone appears in the weave portion.
Is colored with a paint of the same color as the surface of the veneer. This coloring may be performed continuously in the step of cutting the reinforced veneer 2 into the veneer tape 1, but it is formed by aligning the edges 7 of the veneer tape 1 and winding it up in a disk shape, and overlapping the edges 7. The paint may be applied to the surface in a lump.
【００１６】突板テープ１の織製は図１に示すように、
経５を構成する複数の突板テープ１a の縁７を互いに密
接するように並べ、並べられた突板テープ１a を交互に
綾８をとり、その隙間に緯６を構成する突板テープ１b
を差し入れ、綾８が形成できる程度に緯６を構成する突
板テープ１b を打ち込んで織製突板製品９を得る（図２
参照）。The weaving of the veneer tape 1 is as shown in FIG.
The edges 7 of the plurality of veneer tapes 1a constituting the warp 5 are arranged so as to be in close contact with each other, and the arranged veneer tapes 1a are alternately wrapped with twills 8, and the veneer tape 1b constituting the weft 6 is provided in the gap.
Is inserted, and a woven veneer product 9 is obtained by driving the veneer tape 1b constituting the weft 6 to such an extent that the twill 8 can be formed (FIG. 2).
reference).
【００１７】上記織製の際に、図３に示す如く幅の広い
突板テープ１w と狭い突板テープ１x とを組み合わせた
り、図４に示す如く織製の際に経５・緯６の突板テープ
１a，１b を傾斜させたりして変化のある幾何学的模様
の織製突板製品９とすることができる。At the time of weaving, a wide veneer tape 1w and a narrow veneer tape 1x are combined as shown in FIG. 3, or as shown in FIG. , 1b can be inclined to form a woven veneer product 9 having a geometric pattern that changes.
【００１８】上記のようにして得られた織製突板製品９
は、壁材、天井材として採用するならば重厚で高級感の
あるものとなり、応接室、茶室、床の間などの壁材、天
井材として最適で、照明器具のシェード（図６）や家具
の装飾材（図７）のように種々の分野に利用できる。The woven veneer product 9 obtained as described above
If it is used as a wall material or ceiling material, it will be solid and luxurious, and it is most suitable as a wall material and ceiling material for a drawing room, a tea room, between floors, etc., and a lighting equipment shade (Fig. 6) and furniture decoration It can be used in various fields like materials (Fig. 7).
【００１９】[0019]
【発明の効果】以上説明したごとくこの発明によれば、
突板テープを織製することにより木目を活かした織製突
板製品が得られ、重厚で高級感のある壁・天井材が得ら
れ、また、家具調度品の化粧装飾材としても活用され
る。As described above, according to the present invention,
By weaving the veneer tape, a woven veneer product utilizing the grain can be obtained, and a thick and high-grade wall and ceiling material can be obtained, and it is also used as a decorative material for furniture furniture.
【図１】この発明に係る実施形態の織製の説明図FIG. 1 is an explanatory view of weaving of an embodiment according to the present invention.
【図２】同織製突板製品の平面図FIG. 2 is a plan view of the same woven veneer product.
【図３】同織製突板製品の平面図（幅の異なる突板テー
プを織製したもの）FIG. 3 is a plan view of the woven veneer product (woven with veneer tapes having different widths).
【図４】同織製突板製品の平面図（突板テープを斜め織
りしたもの）FIG. 4 is a plan view of the woven veneer product (obliquely woven veneer tape).
【図５】同素材である突板テープの断面図FIG. 5 is a sectional view of a veneer tape of the same material.
【図６】同活用製品の斜視図（シェード）FIG. 6 is a perspective view (shade) of the product.
【図７】同活用製品の斜視図（家具）FIG. 7 is a perspective view of the same product (furniture).
１，１a ，１b ，１w ，１x 突板テープ ２ 突板 ３ 樹脂（熱可塑性接着製樹脂） ４ 不織布 ５ 経 ６ 緯 ７ 縁（突板テープの） ８ 綾 ９ 織製突板製品 １０ 遊び（打ち込みの） 1, 1a, 1b, 1w, 1x veneer tape 2 veneer 3 resin (thermoplastic adhesive resin) 4 nonwoven fabric 5 through 6 weft 7 edge (of veneer tape) 8 aya 9 woven veneer product 10 play (driving)
Claims (5)
布含浸した不織布を張り合わせて強化突板テープとし、
この強化突板テープを織製してなる織製突板製品。1. A reinforced veneer tape obtained by laminating a nonwoven fabric coated and impregnated with a thermoplastic adhesive resin on one side of a veneer,
A woven veneer product made by weaving this reinforced veneer tape.
ープの縁を、突板表面と同一色調に着色してなる請求項
１に記載の織製突板製品。2. The woven veneer product according to claim 1, wherein the edge of the reinforced veneer tape constituting the woven veneer product is colored in the same color as the surface of the veneer.
に、熱可塑性接着性樹脂を塗布含浸した不織布を張り合
わせて強化突板を得る工程と、上記工程で得られた強化
突板をテープ状に裁断して強化突板テープとする工程
と、この強化突板テープを織製する工程とからなる織製
突板製品の製造方法。3. A step of bonding a nonwoven fabric coated and impregnated with a thermoplastic adhesive resin to one side of a veneer obtained by slicing a raw wood to obtain a reinforced veneer, and forming the reinforced veneer obtained in the above step into a tape shape. A method for producing a woven veneer product, comprising the steps of cutting into a reinforced veneer tape and weaving the reinforced veneer tape.
突板テープとする工程において、裁断された強化突板テ
ープの縁を揃えてディスク状に巻き取り、巻き取られた
強化突板テープの縁を一括着色することを特徴とする請
求項３に記載の織製突板製品の製造方法。4. In the step of cutting the reinforced veneer into a tape shape to form a reinforced veneer tape, the edges of the cut reinforced veneer tape are aligned and wound up in a disk shape, and the edge of the wound reinforced veneer tape is wound. The method for producing a woven veneer product according to claim 3, wherein the product is colored collectively.
経を構成する強化突板テープの隣接部を互いに密接さ
せ、緯を構成する強化突板テープを、織製の綾を形成す
るに必要な遊びをもって打ち込むことを特徴とする請求
項３または４に記載の織製突板製品の製造方法。5. The method for producing a woven veneer product according to claim 1,
The adjacent portions of the reinforcing veneer tape constituting the warp are brought into close contact with each other, and the reinforcing veneer tape constituting the weft is driven in with play necessary for forming a woven twill. Manufacturing method of woven veneer products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13863097A JPH10329111A (en) | 1997-05-28 | 1997-05-28 | Woven fancy veneer finished product and its manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13863097A JPH10329111A (en) | 1997-05-28 | 1997-05-28 | Woven fancy veneer finished product and its manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10329111A true JPH10329111A (en) | 1998-12-15 |
Family
ID=15226552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13863097A Pending JPH10329111A (en) | 1997-05-28 | 1997-05-28 | Woven fancy veneer finished product and its manufacture |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10329111A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010234716A (en) * | 2009-03-31 | 2010-10-21 | Victor Co Of Japan Ltd | Wooden molded article and manufacturing method therefor |
-
1997
- 1997-05-28 JP JP13863097A patent/JPH10329111A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010234716A (en) * | 2009-03-31 | 2010-10-21 | Victor Co Of Japan Ltd | Wooden molded article and manufacturing method therefor |
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