JPH10330896A - Production of aluminum base alloy sheet for deep drawing - Google Patents
Production of aluminum base alloy sheet for deep drawingInfo
- Publication number
- JPH10330896A JPH10330896A JP9138994A JP13899497A JPH10330896A JP H10330896 A JPH10330896 A JP H10330896A JP 9138994 A JP9138994 A JP 9138994A JP 13899497 A JP13899497 A JP 13899497A JP H10330896 A JPH10330896 A JP H10330896A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- aluminum
- hot
- based alloy
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000956 alloy Substances 0.000 title abstract description 49
- 229910045601 alloy Inorganic materials 0.000 title abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 title abstract description 42
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title abstract description 39
- 238000004519 manufacturing process Methods 0.000 title description 26
- 238000000137 annealing Methods 0.000 abstract description 67
- 238000005097 cold rolling Methods 0.000 abstract description 59
- 238000005096 rolling process Methods 0.000 abstract description 58
- 238000005098 hot rolling Methods 0.000 abstract description 45
- 239000000463 material Substances 0.000 abstract description 44
- 238000000034 method Methods 0.000 abstract description 21
- 238000002791 soaking Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 description 19
- 238000010438 heat treatment Methods 0.000 description 15
- 210000005069 ears Anatomy 0.000 description 13
- 238000000265 homogenisation Methods 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 7
- 238000004881 precipitation hardening Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 238000010409 ironing Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000001953 recrystallisation Methods 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 102220253765 rs141230910 Human genes 0.000 description 2
- 238000003483 aging Methods 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、高強度および高延
展性を有し、アルミニウム基合金製の缶などの深絞り成
形に際して耳率を著しく低減できる深絞り成形用アルミ
ニウム基合金板の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an aluminum-base alloy plate for deep drawing, which has high strength and high ductility and can significantly reduce the ear ratio in deep drawing of aluminum-based alloy cans and the like. About.
【0002】[0002]
【従来の技術】缶入り飲料などの需要増大に伴い、最近
ではその容器として好適なアルミニウム基合金製のいわ
ゆるDI(Deep drawing & Ironing)缶が大量に生産さ
れるようになっている。このアルミニウム基合金製DI
缶の本体の一般的な製造方法としては、アルミニウム基
合金板を多段に深絞り加工し、さらにしごき加工を行っ
て缶本体を成形し、焼付け塗装後に、耐圧強度の向上や
比較的高価な蓋部材の材料の使用量を削減するために縮
径するネック加工を行う。ここで使用するアルミニウム
基合金板には、製缶後の十分な強度と、多段深絞りやし
ごきに耐える成形性とが共に要求される。2. Description of the Related Art With an increase in demand for canned beverages and the like, recently, so-called DI (Deep drawing & Ironing) cans made of an aluminum-based alloy suitable for the containers have been mass-produced. This DI made of aluminum base alloy
As a general method of manufacturing the main body of the can, an aluminum-based alloy plate is deep-drawn in multiple stages, then ironed to form the main body of the can, and after baking coating, the pressure resistance is improved and a relatively expensive lid is formed. Neck processing is performed to reduce the diameter in order to reduce the amount of material used for the member. The aluminum-based alloy sheet used here is required to have both sufficient strength after can making and formability to withstand multi-stage deep drawing and ironing.
【0003】一般に、深絞り用アルミニウム基合金とし
ては、Al-Mn-Mg系の、例えば米国アルミニウム協
会標準(A.A)3004合金などが広く用いられてい
る。この合金から深絞り用アルミニウム基合金板を製造
するには、(a)先ずこの合金の鋳塊を熱間圧延し、次
に(b)冷間圧延して適度な板厚の板材とし、この冷間
圧延後の板材に(c)中間焼鈍を施し、さらに要求され
る強度に応じて(d)冷間圧延による硬化処理が行われ
る。In general, as an aluminum-based alloy for deep drawing, an Al-Mn-Mg-based alloy such as the American Aluminum Association Standard (AA) 3004 alloy is widely used. In order to produce a deep-drawing aluminum-based alloy sheet from this alloy, (a) first hot-roll an ingot of this alloy, and then (b) cold-roll to obtain a sheet material having an appropriate thickness. The sheet material after cold rolling is subjected to (c) intermediate annealing, and further subjected to (d) cold rolling hardening treatment according to the required strength.
【0004】この深絞り成形用アルミニウム基合金板の
製造工程において、板材の強度を向上させるためには前
記(d)の冷間圧延における冷間圧延率を高くする必要
がある。しかし冷間圧延度を上げると、いわゆる圧延集
合組織が発達し、塑性変形に際して異方性が顕著に現れ
るようになり、深絞り成形したときの板材の圧延方向に
応じて、成形した缶本体の上縁の高さが山谷状に変化す
る現象が起こる。この山谷状に変形した部分は通常、
「耳」と呼ばれている。深絞り成形後の缶体は、次いで
しごき加工を行った後に、蓋部材を取付けるために開口
部を水平に切断し缶高を揃えるトリム加工が行われる。
このトリム加工の際には耳も除去されるので、耳の高さ
が高いと、除去すべき板材の量割合(以下「耳率」とい
う)が増大し、歩留まりが低下して製造コストが上昇す
るという問題があった。そこで、低耳率となる板材が求
められた。In the manufacturing process of the aluminum-base alloy sheet for deep drawing, in order to improve the strength of the sheet material, it is necessary to increase the cold rolling rate in the cold rolling (d). However, when the degree of cold rolling is increased, a so-called rolling texture develops, anisotropy appears remarkably at the time of plastic deformation, and according to the rolling direction of the sheet material at the time of deep drawing, the shape of the formed can body is A phenomenon occurs in which the height of the upper edge changes in a valley-like manner. This part that has been deformed into a mountain valley is usually
They are called "ears". The can body after deep drawing is then ironed, and then trimmed to cut the opening horizontally to make the can height uniform in order to attach a lid member.
Ears are also removed during this trimming, so if the height of the ears is high, the amount of plate material to be removed (hereinafter referred to as "ear ratio") increases, the yield decreases, and the manufacturing cost increases. There was a problem of doing. Therefore, a plate material having a low ear ratio was required.
【0005】一般にアルミニウム基合金板を冷間圧延す
ると、圧延方向に対して45〜60゜の方向に耳の山と
なる圧延集合組織が発達する傾向がある。そこで、耳率
を低下させるには圧延集合組織の発達を抑制する必要が
ある。これは冷間圧延前の板材における再結晶集合組織
の生成状態を制御することによって達成できることがわ
かっている。すなわち、一般には、冷間圧延以前に、0
〜90゜の方向に深絞り耳を生じるような、「立方体方
位」と呼ばれる再結晶集合組織を発達させる方法が用い
られる。立方体方位が発達すると0〜90゜方向の耳を
生じることになるが、その後の冷間圧延によってこの方
向の耳はあまり発達せず、一方45゜耳を生成する圧延
集合組織の発達も抑制され、結果として、開口部周縁に
おける耳の山が均化されることになる。この方法によっ
て、圧延度80%以上の冷間圧延の後に、僅かな0〜9
0゜耳と45゜耳とが混在する低耳性板材が得られるよ
うになった。In general, when an aluminum-based alloy plate is cold-rolled, a rolled texture tends to develop in the direction of 45 to 60 ° with respect to the rolling direction. Therefore, in order to reduce the ear ratio, it is necessary to suppress the development of the rolling texture. It has been found that this can be achieved by controlling the state of formation of the recrystallized texture in the sheet material before cold rolling. That is, generally, before cold rolling, 0
A method of developing a recrystallized texture called "cubic orientation" that produces a deep drawing ear in a direction of ~ 90 ° is used. The development of the cubic orientation results in ears in the 0-90 ° direction, but the subsequent cold rolling does not develop much in the ears, while the development of the rolled texture producing the 45 ° ears is also suppressed. As a result, the peak of the ear at the periphery of the opening is leveled. According to this method, after cold rolling at a rolling degree of 80% or more, a slight
It has become possible to obtain a low-ear plate material in which 0 ° ears and 45 ° ears coexist.
【0006】前記の立方体方位の再結晶集合組織を発達
させる具体的な方法としては、熱間圧延時の諸条件を調
節し、熱間圧延後に巻き取ったコイルが冷却するまでの
間、あるいは巻き取ったコイルを焼鈍する際に生じる再
結晶を制御する方法(特開平5−125500号公報)
が知られている。この方法では、前記(b)冷間圧延、
または(b)冷間圧延と(c)中間焼鈍とを行わず、再
結晶した熱間圧延板に前記(d)冷間圧延を施す。現
在、DI缶用として主に用いられている板材の厚さは約
0.3mm程度であるので、この方法を適用して最終の
冷間圧延率を80〜90%とする場合には、熱間圧延に
より板厚が1.5〜3mmとなるように圧延する必要が
ある。そこで普通、リバース式熱間圧延機を用いて圧延
した後にさらにタンデム式の仕上用熱間圧延機または圧
延機の両側にコイル巻取り装置を装備したリバース式熱
間仕上圧延機を用いて圧延する方法が用いられる。しか
しこれらの熱間仕上圧延機は大規模でかつ高価であり、
これを用いることによる製造コスト上の負担が大きい。
更に、缶用素材の薄肉化に伴い、圧延ロールやパス間で
の温度低下の影響が大きくなり、適切な熱間圧延条件を
維持するためには設備能力を更に増大させる必要があっ
て一層コストが嵩む傾向にあった。As a specific method for developing the recrystallized texture having the cubic orientation, various conditions during hot rolling are adjusted, and the coil wound after hot rolling is cooled or cooled. Method for controlling recrystallization generated when annealing a coil taken (Japanese Patent Laid-Open No. 5-125500)
It has been known. In this method, (b) cold rolling,
Alternatively, (d) cold rolling is performed on the recrystallized hot rolled sheet without performing (b) cold rolling and (c) intermediate annealing. At present, the thickness of the sheet material mainly used for DI cans is about 0.3 mm, so when applying this method to make the final cold rolling reduction 80 to 90%, the heat It is necessary to perform rolling so that the sheet thickness becomes 1.5 to 3 mm by cold rolling. Therefore, usually, using a reverse type hot rolling mill, and further rolling using a tandem type finishing hot rolling mill or a reverse type hot finishing mill equipped with a coil winding device on both sides of the rolling mill. A method is used. However, these hot finishing mills are large and expensive,
The use of this method imposes a heavy burden on manufacturing costs.
Furthermore, as the thickness of the material for cans becomes thinner, the effect of the temperature drop between the rolling rolls and passes increases, and it is necessary to further increase the equipment capacity in order to maintain appropriate hot rolling conditions. Tended to increase.
【0007】そこで、熱間圧延の全工程にシングルミル
のリバース式熱間粗圧延機のみを用いる方法が検討され
た。しかしこの粗圧延機を用いて薄肉の板材を製造しよ
うとすると、パス間での温度低下が著しく、熱間圧延板
の再結晶を制御するための熱間圧延条件を維持すること
がきわめて困難になる。この問題を解決する手段とし
て、アルミニウム基合金に時効硬化性を与える元素を添
加し、前記(b)の冷間圧延後、前記(c)の中間焼鈍
を比較的高温で行うことにより溶体化し、前記(d)の
冷間圧延の圧延度を小さくしても十分な強度が得られる
方法が提案された(特公昭60−35242号公報)。Therefore, a method using only a single-mill reverse hot rough rolling mill in all the steps of hot rolling was studied. However, when attempting to produce thin-walled sheet material using this rough rolling mill, the temperature drop between passes is remarkable, and it is extremely difficult to maintain hot rolling conditions for controlling recrystallization of a hot-rolled sheet. Become. As a means for solving this problem, an element that imparts age hardening to the aluminum-based alloy is added, and after the cold rolling of the above (b), the intermediate annealing of the above (c) is performed at a relatively high temperature to form a solution, A method has been proposed in which sufficient strength can be obtained even when the rolling degree of the cold rolling in the above (d) is reduced (Japanese Patent Publication No. 60-35242).
【0008】この方法によれば、DI缶本体を成形した
後の焼付け塗装の加熱により結晶が析出するので、焼付
け時の加熱による軟化が抑制され、冷間圧延率を小さく
しても十分な強度が得られるようになった。従って、前
記(c)中間焼鈍の後に立方体集合組織が十分発達して
いなくても冷間圧延の圧延率を小さくできるので圧延集
合組織の発達も軽度となり、耳率が比較的低い実用レベ
ルのDI缶が得られるようになった。この方法は、仕上
用熱間圧延機を用いた場合より耳率が若干高く、従って
トリム量も多くなるのではあるが、設備費が高価な仕上
用の熱間圧延機を用いずに適用できるので、結果的に有
利な方法となっている。According to this method, since the crystals are precipitated by heating the baking coating after forming the DI can body, softening due to heating during baking is suppressed, and sufficient strength is obtained even if the cold rolling reduction is reduced. Can be obtained. Therefore, even if the cubic texture is not sufficiently developed after the intermediate annealing (c), the rolling reduction of the cold rolling can be reduced, so that the development of the rolled texture becomes light and the DI ratio at a practical level where the ear ratio is relatively low is reduced. Cans are now available. This method has a slightly higher ear ratio than in the case of using a finishing hot rolling mill, and therefore has a large amount of trim, but can be applied without using an expensive finishing hot rolling mill with high equipment cost. As a result, this is an advantageous method.
【0009】[0009]
【発明が解決しようとする課題】しかし、最近、経済的
およびデザイン的な要求からDI缶における蓋部材の直
径を小さくする要求が高まり、このためネックの縮径率
が増大するようになってきた。ところがネックの縮径率
を増大させると、このネック成形工程においても深絞り
成形の場合と同様に素材の異方性により開口部において
缶高が変化し耳が発生するという新たな問題が生じた。
このネック成形によって生じる開口部の高さ変動部を
「ネック耳」と称する。However, recently, the demand for reducing the diameter of the lid member in the DI can has increased due to economical and design requirements, and as a result, the neck diameter reduction rate has increased. . However, when the diameter reduction ratio of the neck is increased, a new problem arises in that the can height changes in the opening due to the anisotropy of the material in the neck forming step as well as in the case of the deep drawing forming, and ears are generated. .
The height variation of the opening caused by the neck forming is called "neck ear".
【0010】缶本体の開口部は、ネック成形を行った後
にフランジ成形され、このフランジが蓋部材との巻き締
めに使われるのであるが、ネック耳が大きいとフランジ
幅が方向により異なったり、ネック部の形状が方向によ
り変化するなどの問題が起こり、加工工程が煩雑になる
と共に外観上にも悪影響が現れる。そこで、ネックの縮
径率を大きくしてもネック耳が生じにくい深絞り成形用
アルミニウム基合金板が求められた。The opening of the main body of the can is formed into a flange after the neck is formed. This flange is used for tightening with the lid member. Problems such as a change in the shape of the portion depending on the direction occur, which complicates the processing step and adversely affects the appearance. Therefore, there has been a demand for an aluminum-based alloy plate for deep drawing which hardly causes a neck ear even when the diameter reduction ratio of the neck is increased.
【0011】本発明は上記の課題を解決するためになさ
れたものであって、従ってその目的は、熱間圧延工程の
全工程にシングルミルのリバース式熱間粗圧延機を用い
て、深絞り成形時に耳率を大幅に低減できる深絞り成形
用アルミニウム基合金板の製造方法を提供することにあ
る。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and accordingly, it is an object of the present invention to provide a deep drawing using a single-mill reverse hot rough rolling mill in all of the hot rolling processes. An object of the present invention is to provide a method of manufacturing an aluminum-based alloy plate for deep drawing, which can significantly reduce ear ratio during forming.
【0012】[0012]
【課題を解決するための手段】上記の課題を解決するた
めに本発明は、アルミニウム基合金の鋳塊からアルミニ
ウム基合金板を製造するに際して、順次、均熱工程に
おいて、前記アルミニウム基合金鋳塊を、520〜61
0℃の範囲内の均質化温度に加熱して均質化し、熱間
圧延工程において、前記の均質化されたアルミニウム基
合金鋳塊を熱間圧延して板材を形成し、熱間圧延終了時
の板材温度を、280〜350℃の範囲内でこの板材が
再結晶しない温度範囲に調節し、第一冷間圧延工程に
おいて、前記熱間圧延終了後の板材を、圧延率が60〜
90%の範囲内となるように冷間圧延し、第一中間焼
鈍工程において、前記冷間圧延後の板材を、焼鈍温度が
250〜280℃の範囲内、焼鈍時間が2〜24時間の
範囲内で焼鈍し、第二冷間圧延工程において、前記第
一中間焼鈍後の板材を、圧延率が5〜30%の範囲内と
なるように冷間圧延し、第二中間焼鈍工程において、
前記第二冷間圧延後の板材を、焼鈍温度が270〜40
0℃の範囲内、焼鈍時間が2〜24時間の範囲内で焼鈍
し、次いで最終冷間圧延工程において、前記第二中間
焼鈍後の板材を、圧延率が70〜90%の範囲内となる
ように冷間圧延することからなる深絞り成形用アルミニ
ウム基合金板の製造方法を提供する。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention relates to a method for manufacturing an aluminum-based alloy plate from an aluminum-based alloy ingot, wherein the aluminum-based alloy From 520 to 61
Heating to a homogenization temperature in the range of 0 ° C. to homogenize, and in a hot rolling step, the homogenized aluminum-based alloy ingot is hot-rolled to form a sheet material, The sheet material temperature is adjusted to a temperature range in which the sheet material does not recrystallize within a range of 280 to 350 ° C., and in the first cold rolling step, the sheet material after the completion of the hot rolling has a rolling reduction of 60 to
Cold rolling is performed so as to be within a range of 90%, and in the first intermediate annealing step, the sheet material after the cold rolling is performed at an annealing temperature within a range of 250 to 280 ° C and an annealing time of 2 to 24 hours. In the second cold rolling step, in the second cold rolling step, the sheet material after the first intermediate annealing is cold-rolled so that the rolling ratio is in the range of 5 to 30%, and in the second intermediate annealing step,
The sheet material after the second cold rolling is performed at an annealing temperature of 270 to 40.
In the range of 0 ° C., the annealing time is in the range of 2 to 24 hours, and then, in the final cold rolling step, the sheet material after the second intermediate annealing has a rolling reduction in the range of 70 to 90%. To provide a method for producing an aluminum-based alloy plate for deep drawing by cold rolling as described above.
【0013】前記のアルミニウム基合金は、 Si:0.1〜0.4重量%、 Fe:0.3〜0.6重量%、 Cu:0.05〜0.4重量%、 Mn:0.8〜1.5重量%および Mg:0.8〜1.5重量% を含有し、残りがAlと不可避不純物からなる組成を有
するものであることが好ましい。このアルミニウム基合
金は、さらに前記の元素に加えて Cr:0.25重量%以下 Zn:0.05〜0.25重量%、 Ti:0.2重量%以下 を含有するものであることが好ましい。The aluminum-based alloy contains 0.1 to 0.4% by weight of Si, 0.3 to 0.6% by weight of Fe, 0.05 to 0.4% by weight of Cu, and Mn: 0.1 to 0.4% by weight. It is preferable that the composition contains 8 to 1.5% by weight and Mg: 0.8 to 1.5% by weight, with the balance having a composition consisting of Al and unavoidable impurities. The aluminum-based alloy preferably further contains Cr: 0.25% by weight or less, Zn: 0.05 to 0.25% by weight, and Ti: 0.2% by weight or less, in addition to the above elements. .
【0014】前記の均熱工程において、均質化加熱速
度は100℃/時以下とし、かつ均質化時間は1時間以
上とすることが好ましい。前記の熱間圧延工程におい
ては、熱間圧延の全工程にシングルミルのリバース式熱
間粗圧延機を用いることが好ましい。またこの工程で、
熱間圧延開始温度は500℃以上、熱間圧延最終パスの
開始温度は400℃以上とすることが好ましい。熱間圧
延最終パスの圧延率は50%以上とすることが好まし
い。前記の第二冷間圧延工程においては、前記第一中
間焼鈍後の板材を、圧延率が10〜20%の範囲内とな
るように冷間圧延することが好ましい。前記の第二中
間焼鈍工程においては、前記第二冷間圧延後の板材を、
焼鈍温度が270〜320℃の範囲内に1〜12時間保
持することが好ましい。In the above-mentioned soaking step, it is preferable that the homogenizing heating rate is 100 ° C./hour or less and the homogenizing time is 1 hour or more. In the hot rolling step, it is preferable to use a single-mill reverse hot rough rolling mill in all the steps of hot rolling. Also in this process,
The hot rolling start temperature is preferably 500 ° C. or more, and the starting temperature of the final hot rolling pass is preferably 400 ° C. or more. The rolling reduction in the final hot rolling pass is preferably set to 50% or more. In the second cold rolling step, it is preferable that the sheet material after the first intermediate annealing is cold-rolled so that a rolling reduction falls within a range of 10 to 20%. In the second intermediate annealing step, the sheet material after the second cold rolling,
It is preferable to keep the annealing temperature within the range of 270 to 320 ° C for 1 to 12 hours.
【0015】[0015]
【発明の実施の形態】以下、本発明の実施の形態を詳し
く説明する。本発明の深絞り成形用アルミニウム基合金
板(以下「本合金板」と記す)の製造方法(以下「本製
法」と記す)は、基本的に、アルミニウム基合金の鋳塊
を基材とし、それぞれ特定の条件に設定された次の各工
程 均熱工程、 熱間圧延工程、 第一冷間圧延工程、 第一中間焼鈍工程、 第二冷間圧延工程、 第二中間焼鈍工程、および 最終冷間圧延工程 を順次経由することにより構成される。Embodiments of the present invention will be described below in detail. The method for producing an aluminum-based alloy sheet for deep drawing (hereinafter, referred to as “the present alloy sheet”) of the present invention (hereinafter, referred to as “the present production method”) basically uses an ingot of an aluminum-based alloy as a base material, Each of the following steps set to specific conditions: soaking, hot rolling, first cold rolling, first intermediate annealing, second cold rolling, second intermediate annealing, and final cooling It is constituted by sequentially passing through the inter-rolling process.
【0016】本製法によれば、熱間圧延工程の全工程に
シングルミルのリバース式熱間粗圧延機のみを用い、し
かも強度と成形性とが両立した本合金板が得られ、例え
ばDI缶などの深絞り缶を製造する板材として用いると
き耳率が従来の板材に比べて低減し、ネック縮径率を大
きくしたDI缶を成形する際にもネック耳が減少し、缶
体の変形を防止し歩留りを向上させることができる。According to the present production method, a single-mill reverse hot rough rolling mill alone is used in all of the hot rolling steps, and the present alloy sheet having both strength and formability can be obtained. When used as a plate material for manufacturing deep drawn cans, the ear ratio is reduced as compared with conventional plate materials, and the neck ears are reduced even when molding DI cans with a large neck diameter reduction ratio, which reduces the deformation of the can body. This can improve the yield.
【0017】本製法に用いるアルミニウム基合金組成物
(以下「本組成物」と記す)としては、基本的にAlを
基とし、Siを0.1〜0.4重量%、Feを0.3〜
0.6重量%、Cuを0.05〜0.4重量%、Mnを
0.8〜1.5重量%およびMgを0.8〜1.5重量
%含むものが用いられる。この基本的な組成自体は特殊
なものではなく、現在大量に用いられている種々のアル
ミニウム缶用合金の組成の範囲内のものであるから、本
製法は、リサイクルされたアルミニウム缶を原料として
経済的にかつ効率よく本合金板を製造するのに適してい
る。このうちSiは、同時に含有するMgと化合物を形
成し易く、固溶硬化作用、分散硬化作用および析出硬化
作用を有する他、Al、Mn、Feなどと化合物を形成
し、しごき成形時のダイスに対する焼付きを防止する効
果がある。その含有量は、0.1重量%未満では所望の
潤滑特性を確保することができず、また0.4重量%を
越えると加工性が劣化して不都合である。Feは、結晶
の微細化およびしごき成形時のダイスに対する焼付きを
防止する効果がある。その含有量は、0.3重量%未満
では所望の効果が得られず、0.6重量%を越えると加
工性を劣化させる。Cuは、Mgと化合物を形成し易
く、固溶硬化、分散硬化および析出硬化に寄与する。そ
の含有量は、0.05重量%未満では所望の効果が得ら
れず、0.4重量%を越えると加工性を劣化させる。M
nは、Fe、Si、Alなどと化合物を形成し易く、晶
出相および分散相となって分散硬化作用を現すと共にし
ごき成形時のダイスに対する焼付きを防止する効果があ
る。その含有量は、0.8重量%未満では所望の硬化特
性が得られず、1.5重量%を越えると加工性が劣化す
る。またMgは、固溶体強化作用を有し、圧延による加
工硬化性を高めると共に、前記SiやCuと共存するこ
とによって分散硬化と析出硬化作用を現す。その含有量
は、0.8重量%未満では所望の効果が得られず、1.
5重量%を越えると再びその効果が低下するようにな
る。The aluminum-based alloy composition (hereinafter referred to as "the present composition") used in the present production method is basically based on Al, containing 0.1 to 0.4% by weight of Si and 0.3% by weight of Fe. ~
A material containing 0.6% by weight, 0.05 to 0.4% by weight of Cu, 0.8 to 1.5% by weight of Mn, and 0.8 to 1.5% by weight of Mg is used. Since the basic composition itself is not special and falls within the range of the composition of various aluminum can alloys currently being used in large quantities, this production method uses recycled aluminum cans as raw materials. It is suitable for efficiently and efficiently producing the present alloy sheet. Among them, Si easily forms a compound with simultaneously contained Mg, and has a solid solution hardening action, a dispersion hardening action, and a precipitation hardening action, and also forms a compound with Al, Mn, Fe, etc., and forms a die with ironing. It has the effect of preventing image sticking. If the content is less than 0.1% by weight, desired lubricating properties cannot be ensured, and if it exceeds 0.4% by weight, workability is deteriorated, which is inconvenient. Fe has an effect of miniaturizing the crystal and preventing seizure on a die during ironing. If the content is less than 0.3% by weight, the desired effect cannot be obtained, and if it exceeds 0.6% by weight, the workability is deteriorated. Cu easily forms a compound with Mg and contributes to solid solution hardening, dispersion hardening, and precipitation hardening. If the content is less than 0.05% by weight, the desired effect cannot be obtained, and if it exceeds 0.4% by weight, the workability is deteriorated. M
n easily forms a compound with Fe, Si, Al and the like, has a crystallized phase and a dispersed phase, exhibits a dispersion hardening effect, and has an effect of preventing seizure to a die during ironing. If the content is less than 0.8% by weight, desired curing properties cannot be obtained, and if it exceeds 1.5% by weight, processability is deteriorated. Mg has a solid solution strengthening effect, enhances work hardenability by rolling, and exhibits a dispersion hardening and a precipitation hardening effect by coexisting with Si and Cu. If the content is less than 0.8% by weight, the desired effect cannot be obtained.
If it exceeds 5% by weight, the effect will be reduced again.
【0018】本組成物は、前記のSi、Fe、Cu、M
nおよびMgに加えて、さらに、Crを0.25重量%
以下、Znを0.05〜0.25重量%、Tiを0.2
重量%以下の範囲内で含んでいてもよい。このうちCr
は、熱間圧延後の再結晶を抑制する作用を有する。ただ
しその含有量が0.25重量%を越えるとかえってこの
作用が低下する。Znは、Mg、Si、Cuの析出物を
微細化する作用を有する。その含有量は、0.05重量
%未満では所望の効果が得られず、0.25重量%を越
えると耐食性を劣化させる。Tiは、結晶粒を微細化し
て加工性を改善する効果がある。ただしその含有量は
0.2重量%を越えると、粗大な化合物を生成しかえっ
て加工性を劣化させる。The composition of the present invention contains Si, Fe, Cu, M
0.25% by weight of Cr in addition to n and Mg
Hereinafter, 0.05 to 0.25% by weight of Zn and 0.2% of Ti
It may be contained within the range of not more than% by weight. Of these, Cr
Has an action of suppressing recrystallization after hot rolling. However, if the content exceeds 0.25% by weight, this effect is rather reduced. Zn has an action of miniaturizing precipitates of Mg, Si, and Cu. If the content is less than 0.05% by weight, the desired effect cannot be obtained, and if it exceeds 0.25% by weight, the corrosion resistance deteriorates. Ti has the effect of making crystal grains finer and improving workability. However, if the content exceeds 0.2% by weight, a coarse compound is formed and processability is deteriorated.
【0019】前記の本組成物から本合金板を製造するに
際しては、先ず常法に従って本組成物の溶湯から鋳塊を
鋳造する。このときの凝固速度は通常、5〜20℃/秒
とされる。鋳塊の寸法は、例えば1.5m×0.5m×
4〜5mである。次に面削を行い、鋳塊の表面を1〜2
5mm程度研削して、表面が平滑化された面削体を作成
する。In producing the present alloy sheet from the present composition, first, an ingot is cast from a molten metal of the present composition according to a conventional method. The solidification rate at this time is usually 5 to 20 ° C./sec. The size of the ingot is, for example, 1.5mx 0.5mx
4 to 5 m. Next, the surface of the ingot is cut by 1-2 mm.
Grind about 5 mm to create a chamfer with a smooth surface.
【0020】この面削体は、次に本発明の均熱工程に
送られる。この均熱工程は一般に、溶湯の凝固によっ
て生じたミクロ偏析の均質化、過飽和固溶元素の析出、
凝固によって形成された準安定相の平衡相への転移など
のために行われる。この均熱工程においては、均質化
温度を520〜610℃の範囲内とすることが重要であ
る。均質化温度が520℃未満では、第二中間焼鈍の
効果が得られず耳率が高くなる。また610℃を越える
と、鋳塊が溶融する。This chamfer is then sent to the soaking step of the present invention. In general, this soaking process is used to homogenize microsegregation caused by solidification of molten metal, precipitate supersaturated solid solution elements,
This is performed for the purpose of, for example, transferring a metastable phase formed by solidification to an equilibrium phase. In this soaking process, it is important that the homogenization temperature be in the range of 520 to 610 ° C. When the homogenization temperature is lower than 520 ° C., the effect of the second intermediate annealing cannot be obtained, and the ear ratio becomes high. If the temperature exceeds 610 ° C., the ingot melts.
【0021】また前記の均熱工程において、面削体は
100℃/時以下の加熱速度で均質化温度まで加熱する
ことが好ましい。加熱速度が100℃/時を越えると、
部分的に溶融を生じる惧れがある。しかし加熱速度は、
遅すぎると生産効率が低下する。この観点から、好まし
い加熱速度は、10〜100℃/時の範囲内である。In the above-mentioned soaking step, the chamfered body is preferably heated to a homogenizing temperature at a heating rate of 100 ° C./hour or less. When the heating rate exceeds 100 ° C / hour,
There is a risk of partial melting. But the heating rate is
If it is too slow, production efficiency will decrease. From this viewpoint, a preferable heating rate is in the range of 10 to 100 ° C./hour.
【0022】また前記の均熱工程において、均質化温
度に保持する時間(均質化時間)は1時間以上とするこ
とが好ましい。均質化時間が1時間未満では均質化が十
分に進行しない場合がある。しかし長すぎても効果はな
く生産効率が低下する。この観点から、好ましい均質化
時間は1〜24時間の範囲内である。この均熱工程は
均質化時間が比較的長いので通常、回分方式で炉中に置
いて行われる。In the above soaking step, the time for maintaining the temperature at the homogenization temperature (homogenization time) is preferably 1 hour or more. If the homogenization time is less than 1 hour, the homogenization may not proceed sufficiently. However, if it is too long, there is no effect and the production efficiency is reduced. From this point of view, the preferred homogenization time is in the range of 1 to 24 hours. This soaking step is usually carried out in a batch mode in a furnace due to the relatively long homogenization time.
【0023】熱間圧延工程は、前記の均質化されたア
ルミニウム基合金鋳塊を熱間圧延して板材を形成するた
めに行われる。本発明は、この熱間圧延工程を、シン
グルミルのリバース式熱間粗圧延機のみを用いて行い得
ることが特長である。この圧延機は、単基式の熱圧延ロ
ールの前後に受座が設けられ、この熱圧延ロールの間に
鋳塊を往復繰り返し通過させることで次第に薄板化す
る、従来から熱間粗圧延機として一般に用いられている
装置である。The hot rolling step is performed to hot-roll the homogenized aluminum-based alloy ingot to form a sheet material. The present invention is characterized in that this hot rolling step can be performed using only a single-mill reverse hot rough rolling mill. This rolling mill is provided with a seat before and after a single-base type hot rolling roll, and gradually thinner by repeatedly passing the ingot reciprocatingly between the hot rolling rolls, as a conventional hot rough rolling mill. This is a commonly used device.
【0024】この熱間圧延工程においては、圧延終了
後にコイルとして巻き取られた板材が再結晶しないよう
にすることが特に重要である。このために熱間圧延終了
直後のコイルの温度が280〜350℃の範囲内となる
ように調節する。この仕上げ温度が280℃未満となる
まで冷却すると板材が硬質となり引き続く冷間圧延時に
クラックが生じ易くなる。またコイルに巻き取り後に3
50℃を越えると、巻き取られた板材に再結晶が生じ
る。In the hot rolling step, it is particularly important to prevent the sheet material wound as a coil from recrystallizing after the completion of the rolling. For this purpose, the temperature of the coil immediately after the end of the hot rolling is adjusted to be in the range of 280 to 350 ° C. When this finishing temperature is cooled to less than 280 ° C., the sheet material becomes hard and cracks are likely to occur during the subsequent cold rolling. After winding on a coil,
If it exceeds 50 ° C., recrystallization occurs in the wound plate material.
【0025】前記の熱間圧延工程において、圧延開始
温度は500℃以上とすることが好ましい。圧延開始温
度が500℃未満では、圧延荷重が大となり所要パス数
が増加し効率が低下すると共に、前記の熱間圧延終了直
後の許容温度範囲を維持することが困難になる。最終パ
スの開始温度は400℃以上とすることが好ましい。ま
た、この熱間圧延工程の最終パスにおける圧延率は50
%以上、歪み速度は1〜50sec-1 の範囲内とすること
が好ましい。熱間圧延最終パスの開始温度、圧延率およ
び歪み速度は、いずれも高いほど生産効率は向上する
が、熱間圧延直後の板材温度が規定温度より高くなる場
合が生じる。この場合には、熱間圧延終了直後のコイル
に巻取られた板材の温度が280〜350℃の範囲内と
なるように、圧延ロールとコイル巻取り機との間で板材
を強制的に冷却することが好ましい。In the hot rolling step, the rolling start temperature is preferably set to 500 ° C. or higher. If the rolling start temperature is lower than 500 ° C., the rolling load increases, the number of required passes increases, the efficiency decreases, and it becomes difficult to maintain the allowable temperature range immediately after the end of the hot rolling. The starting temperature of the final pass is preferably set to 400 ° C. or higher. The rolling ratio in the final pass of this hot rolling step is 50.
% Or more, and the strain rate is preferably in the range of 1 to 50 sec -1 . The higher the starting temperature, rolling ratio, and strain rate of the final hot rolling pass, the higher the production efficiency, but the sheet temperature immediately after hot rolling may be higher than the specified temperature. In this case, the sheet material is forcibly cooled between the rolling rolls and the coil winder so that the temperature of the sheet material wound around the coil immediately after the completion of the hot rolling is in the range of 280 to 350 ° C. Is preferred.
【0026】第一冷間圧延工程は、前記の熱間圧延工
程終了後の冷却した板材を、圧延率が60〜90%の範
囲内となるように冷間圧延する。この工程における圧延
率が60%未満では耳率が大となる。圧延率は、高いほ
ど第二中間焼鈍工程において0〜90゜耳となる立方
体方位組織が多く生成する。ただし圧延率が90%を越
えると耳率は逆に高くなりサイドクラックも起こるよう
になる。この観点から、圧延率は75〜90%の範囲内
とすることが好ましい。In the first cold rolling step, the cooled sheet material after the completion of the hot rolling step is cold-rolled so that the rolling ratio falls within the range of 60 to 90%. If the rolling ratio in this step is less than 60%, the ear ratio becomes large. The higher the rolling reduction, the more cubic orientation structures having 0-90 ° ears are generated in the second intermediate annealing step. However, when the rolling ratio exceeds 90%, the ear ratio is conversely increased and side cracks also occur. From this viewpoint, the rolling reduction is preferably in the range of 75 to 90%.
【0027】第一中間焼鈍工程は、前記冷間圧延後の
板材を、焼鈍温度が250〜280℃の範囲内、焼鈍時
間が2〜24時間の範囲内で焼鈍する。この工程は、板
材を半軟化状態にもたらすものであって、焼鈍前の引張
り強さをTSH 、完全焼鈍材の引張り強さをTSO 、半
軟化焼鈍後の引張り強さをTSとすると、 (TSH −TS)/(TSH −TSO )×100(%) の値が40〜90%の範囲内になるように焼鈍する。こ
の工程は、焼鈍時間の関係で回分式の焼鈍炉を用いるこ
とが好ましい。加熱速度は、(設定した焼鈍温度−10
0℃)から(設定した焼鈍温度−10℃)まで、平均で
5〜20℃/時とすることが好ましい。焼鈍温度が25
0℃未満または焼鈍時間が2時間未満では十分な軟化が
得られず耳率が高くなる。焼鈍温度が280℃を越えま
たは焼鈍時間が24時間を越えると軟化が過剰となって
耳率が高くなる。In the first intermediate annealing step, the sheet material after the cold rolling is annealed at an annealing temperature in a range of 250 to 280 ° C. and an annealing time in a range of 2 to 24 hours. This step brings the sheet material to a semi-softened state. If the tensile strength before annealing is TSH, the tensile strength of the fully annealed material is TSO, and the tensile strength after semi-softening annealing is TS, then (TSH Annealing is performed so that the value of (−TS) / (TSH−TSO) × 100 (%) falls within the range of 40 to 90%. In this step, it is preferable to use a batch type annealing furnace in relation to the annealing time. The heating rate is (set annealing temperature−10
From 0 ° C.) to (set annealing temperature −10 ° C.), the average is preferably 5 to 20 ° C./hour. Annealing temperature 25
If the temperature is less than 0 ° C. or the annealing time is less than 2 hours, sufficient softening cannot be obtained, and the ear ratio becomes high. If the annealing temperature exceeds 280 ° C. or the annealing time exceeds 24 hours, the softening becomes excessive and the ear rate increases.
【0028】第二冷間圧延工程は、前記の第一中間
焼鈍後の板材を、圧延率が5〜30%の範囲内となるよ
うに冷間圧延する工程である。実際上、圧延率が10〜
20%の範囲内において0〜90゜耳が最も高くなるこ
とがわかった。圧延率が5%未満では工程全体としての
圧延パス数が増大して生産効率が低下する可能性があり
好ましくない。圧延率が30%を越えると、耳率が高く
なり、本製法を用いる理由がなくなる。The second cold rolling step is a step of cold rolling the sheet material after the first intermediate annealing so that the rolling ratio is in the range of 5 to 30%. Actually, the rolling rate is 10
Within the range of 20%, the ears at 0-90 ° were found to be highest. If the rolling ratio is less than 5%, the number of rolling passes in the entire process increases, and the production efficiency may decrease, which is not preferable. When the rolling ratio exceeds 30%, the ear ratio increases, and there is no reason to use the present production method.
【0029】第二中間焼鈍工程は、前記の第二冷間
圧延工程を経た板材を、焼鈍温度が270〜400℃の
範囲内、焼鈍時間が2〜24時間の範囲内で焼鈍する工
程である。この工程は、前記からの工程を順次施し
た板材を完全に再結晶させ、立方体方位組織を十分に発
達させ、高い0〜90゜耳が発生する軟質材を得る工程
である。この際、第二冷間圧延工程を経た板材を、先
ず焼鈍温度が270〜320℃の範囲内に1〜12時間
保持した後、更に270〜400℃の範囲内のより高い
温度で焼鈍を行うことにより、耳率を更に改善できるこ
とがわかった。この温度差の付与は、2段階またはそれ
以上の段階的に行ってもよく、または270〜400℃
の範囲内で連続的に昇温してもよい。焼鈍温度の下限2
70℃に達するまでの加熱速度は、150℃から270
℃まで平均で10〜25℃/時とすることが好ましい。
焼鈍温度が270℃未満または焼鈍時間が2時間未満で
は焼鈍の効果が不十分であり、耳率改善効果が得られな
い。焼鈍温度が400℃を越え、または焼鈍時間が24
時間を越えても、耳率は更には改善されず、生産効率が
低下する他、表面酸化などの弊害が生じ易くなる。The second intermediate annealing step is a step of annealing the sheet material having undergone the above-mentioned second cold rolling step at an annealing temperature of 270 to 400 ° C. and an annealing time of 2 to 24 hours. . This step is a step of completely recrystallizing the plate material which has been subjected to the above-described steps in order, fully developing a cubic orientation structure, and obtaining a soft material having a high 0-90 ° ear. At this time, after the sheet material having undergone the second cold rolling step is first held at an annealing temperature in the range of 270 to 320 ° C for 1 to 12 hours, annealing is further performed at a higher temperature in the range of 270 to 400 ° C. This proved that the ear ratio could be further improved. The application of this temperature difference may be performed in two or more stages, or 270-400 ° C.
The temperature may be raised continuously within the range described above. Lower limit of annealing temperature 2
The heating rate to reach 70 ° C is from 150 ° C to 270 ° C.
It is preferable that the average is 10 to 25 ° C / hour up to ° C.
If the annealing temperature is less than 270 ° C. or the annealing time is less than 2 hours, the effect of annealing is insufficient, and the ear rate improving effect cannot be obtained. If the annealing temperature exceeds 400 ° C. or the annealing time is 24
Even if the time is exceeded, the ear ratio is not further improved, the production efficiency is reduced, and adverse effects such as surface oxidation are likely to occur.
【0030】最終冷間圧延工程では、前記の第二中
間焼鈍後の板材を、所定の板厚となるように、圧延率が
70〜90%の範囲内で冷間圧延する。この工程を経た
後に板材は所定の板厚の本合金板としてコイルに巻き取
られ製品化される。この工程における圧延率が70%未
満では、生産効率は高まるが缶体成形時やネック成形時
に加工硬化を生じ易くなる。圧延率が90%を越えると
耳率が高くなる。In the final cold rolling step, the sheet material after the above-mentioned second intermediate annealing is cold-rolled in a rolling ratio of 70 to 90% so as to have a predetermined sheet thickness. After passing through this step, the sheet material is wound into a coil as a main alloy sheet having a predetermined thickness and commercialized. If the rolling ratio in this step is less than 70%, the production efficiency is increased, but work hardening is likely to occur at the time of can molding or neck molding. When the rolling ratio exceeds 90%, the ear ratio increases.
【0031】[0031]
【実施例】次に、本発明を実施例により更に詳しく説明
する。以下の実施例および比較例において、原料のアル
ミニウム基合金としては表1に示す4種類の組成物を、
それぞれ合金A,B,C,Dとして用いた。Next, the present invention will be described in more detail with reference to examples. In the following Examples and Comparative Examples, four types of compositions shown in Table 1 were used as raw materials of aluminum-based alloys,
These were used as alloys A, B, C, and D, respectively.
【0032】[0032]
【表1】 [Table 1]
【0033】前記のそれぞれの合金の溶湯から半連続鋳
造により重量6t、厚さ550mmの鋳塊を鋳造し、1
2.5mmの面削を行い面削鋳塊の試料を作製した。こ
の試料のそれぞれについて、実施例は表1、比較例は表
2に示す条件で順次、均熱工程、熱間圧延工程、
第一冷間圧延工程、第一中間焼鈍工程、第二冷間圧
延工程、第二中間焼鈍工程および最終冷間圧延工程
を施し、深絞り成形用アルミニウム基合金板を製造し
た。表記以外の各工程の条件は全試料共通に下記の通り
とした。 均熱工程:加熱速度は平均50℃/時、均質化温度は
570℃±3℃とし、この温度範囲に8〜10時間保持
して均質化を行った。 熱間圧延工程:前記の均熱工程終了直後の試料につい
て、シングルミルのリバース式熱間粗圧延機のみを用い
て行った。熱間圧延最終パスの開始温度は450℃、圧
下量は62%とした。表1,表2の「熱延巻取直後温
度」は最終パス終了後コイルに巻取った直後の温度であ
り、これは圧延速度により調節した(圧延速度が遅いほ
ど仕上げ温度が低くなる)。 第一中間焼鈍工程:(焼鈍設定温度−100℃)から
(焼鈍設定温度−10℃)までの平均加熱速度は12〜
14℃/時とした。焼鈍終了後の冷却は実体温度が約2
50℃となるまでは炉中で冷却し、以後は大気中で放冷
した。 第二中間焼鈍工程:回分式焼鈍炉を用い、(焼鈍設定
温度−100℃)から(焼鈍設定温度−10℃)までの
平均加熱速度は14〜17℃/時とした。焼鈍終了後の
冷却は実体温度が約250℃となるまでは炉中で冷却
し、以後は大気中で放冷した。ただし、表2,表3の*
印を付した場合については、250℃から290℃まで
平均約15℃/時の速度で加熱し、290℃から310
℃まで、平均約5℃/時の速度で加熱し、更に310℃
から(設定温度−10℃)まで約15℃/時の速度で加
熱した。 最終冷間圧延工程:表1,表2の「最終冷延率」によ
って、板厚0.28mmの深絞り成形用アルミニウム基
合金板を製造した。An ingot having a weight of 6 t and a thickness of 550 mm was cast from the melt of each of the above alloys by semi-continuous casting.
A sample of a chamfered ingot was prepared by 2.5 mm facing. With respect to each of the samples, the examples were sequentially subjected to the soaking step, the hot rolling step, and the comparative example under the conditions shown in Table 1 and Table 2, respectively.
The first cold rolling step, the first intermediate annealing step, the second cold rolling step, the second intermediate annealing step and the final cold rolling step were performed to produce an aluminum-based alloy sheet for deep drawing. Conditions of each step other than the notation were as follows for all samples. Soaking process: The heating rate was 50 ° C./hour on average, the homogenization temperature was 570 ° C. ± 3 ° C., and the homogenization was carried out by keeping the temperature in this temperature range for 8 to 10 hours. Hot rolling step: The sample immediately after the completion of the soaking step was performed using only a single-mill reverse hot rough rolling mill. The starting temperature of the final hot rolling pass was 450 ° C., and the rolling reduction was 62%. "Temperature immediately after hot rolling and winding" in Tables 1 and 2 is the temperature immediately after winding into a coil after the final pass, and was adjusted by the rolling speed (the lower the rolling speed, the lower the finishing temperature). First intermediate annealing step: The average heating rate from (set annealing temperature −100 ° C.) to (set annealing temperature −10 ° C.) is 12 to
14 ° C./hour. Cooling after the end of annealing is carried out when the actual temperature is about 2
Cooling was performed in a furnace until the temperature reached 50 ° C., and thereafter cooling was performed in the air. Second intermediate annealing step: Using a batch annealing furnace, the average heating rate from (set annealing temperature −100 ° C.) to (set annealing temperature −10 ° C.) was 14 to 17 ° C./hour. After the annealing, cooling was performed in a furnace until the actual temperature reached about 250 ° C., and thereafter, cooling was performed in the atmosphere. However, * in Tables 2 and 3
In the case of the mark, heating was performed at an average rate of about 15 ° C./hour from 250 ° C. to 290 ° C., and from 290 ° C. to 310 ° C.
To an average temperature of about 5 ° C / hr.
To (set temperature −10 ° C.) at a rate of about 15 ° C./hour. Final cold rolling step: An aluminum-based alloy plate for deep drawing with a plate thickness of 0.28 mm was manufactured according to the “final cold rolling ratio” in Tables 1 and 2.
【0034】上記の深絞り成形用アルミニウム基合金板
を用いて深絞り試験を行った。「耳率」は、深絞り加工
によって絞られたカップについて、下式 耳率=耳の高さ÷カップ高さ×100(%) により計算した。耐力は、前記の深絞り成形用アルミニ
ウム基合金板を焼付塗装の焼付け条件に相当する210
℃で10分間の加熱を行った後、JIS5号引張り試験
片に加工し、JIS B7771に従って0.2%耐力
を求めた。これらの結果を表2(実施例)および表3
(比較例)に示す。A deep drawing test was performed using the above-mentioned aluminum base alloy plate for deep drawing. The “ear ratio” was calculated from the following formula: ear ratio = ear height ÷ cup height × 100 (%) for a cup drawn by deep drawing. The yield strength corresponds to the baking conditions for baking the aluminum-based alloy plate for deep drawing.
After heating at 10 ° C. for 10 minutes, it was processed into a JIS No. 5 tensile test piece, and the 0.2% proof stress was determined according to JIS B7771. The results are shown in Table 2 (Example) and Table 3.
(Comparative Example)
【0035】[0035]
【表2】 [Table 2]
【表3】 [Table 3]
【0036】上記表2および表3の結果から、本発明の
条件を充たす実施例1〜実施例10の深絞り成形用アル
ミニウム基合金板(表1記載)は、いずれも優れた耐力
を維持したまま1.5〜2.8%の低い耳率を示した。
これに対し、表3において、熱間圧延工程における熱
延巻取直後温度が本発明の条件から外れた比較例5;
第一冷間圧延工程における「第1冷延率」が本発明の条
件から外れた比較例3および比較例4;第二冷間圧延
工程における「第2冷延率」が本発明の条件から外れた
比較例1;並びに従来の深絞り成形用アルミニウム基合
金板の製造方法に準じて第一中間焼鈍工程と第二冷
間圧延工程とを省略した比較例6は、耳率が3.7〜
6.2となって、いずれも実施例1〜10より著しく劣
っていることがわかる。From the results of Tables 2 and 3, the aluminum-based alloy plates for deep drawing of Examples 1 to 10 satisfying the conditions of the present invention (described in Table 1) all maintained excellent proof stress. As it was, a low ear rate of 1.5 to 2.8% was shown.
In contrast, in Table 3, Comparative Example 5 in which the temperature immediately after hot rolling and winding in the hot rolling step deviated from the conditions of the present invention;
Comparative Examples 3 and 4 in which the "first cold rolling rate" in the first cold rolling step deviated from the condition of the present invention; "Second cold rolling rate" in the second cold rolling step was out of the condition of the present invention. Comparative Example 1, which was out of order; and Comparative Example 6, in which the first intermediate annealing step and the second cold rolling step were omitted according to the conventional method of manufacturing an aluminum-based alloy sheet for deep drawing, had an ear ratio of 3.7. ~
6.2, which is remarkably inferior to Examples 1 to 10.
【0037】[0037]
【発明の効果】本発明の深絞り成形用アルミニウム基合
金板の製造方法は、均熱工程においてアルミニウム基
合金鋳塊を520〜610℃に加熱し、熱間圧延工程
において熱間圧延終了時の板材温度が280〜350℃
となるように熱間圧延し、第一冷間圧延工程において
圧延率が60〜90%となるように冷間圧延し、第一
中間焼鈍工程において250〜280℃、2〜24時間
の範囲内で焼鈍し、第二冷間圧延工程において圧延率
が5〜30%となるように冷間圧延し、第二中間焼鈍
工程において270〜400℃、2〜24時間の範囲内
で焼鈍し、次いで最終冷間圧延工程において圧延率が
70〜90%となるように冷間圧延するものであるの
で、熱間圧延工程の全工程においてシングルミルのリ
バース式熱間粗圧延機のみを用いて、深絞り成形時に耳
率を大幅に低減できるばかりでなく、製缶時にネックの
縮径率を大きくしてもネック耳が生じにくい深絞り成形
用アルミニウム基合金板が製造でき、DI缶などを製造
する際の製造コストを低減しかつ歩留まりを大幅に向上
することができる。According to the method for producing an aluminum-based alloy sheet for deep drawing according to the present invention, the aluminum-based alloy ingot is heated to 520 to 610 ° C. in the soaking step, Plate temperature is 280-350 ° C
Hot rolling so that the rolling rate becomes 60 to 90% in the first cold rolling step, and 250 to 280 ° C. for 2 to 24 hours in the first intermediate annealing step. In the second cold rolling step, cold rolling is performed so that the rolling reduction becomes 5 to 30%, and in the second intermediate annealing step, annealing is performed at 270 to 400 ° C. within a range of 2 to 24 hours. Since cold rolling is performed so that the rolling ratio is 70 to 90% in the final cold rolling step, the entire hot rolling step is performed using only a single-mill reverse hot rough rolling mill, and Not only can the ear ratio be significantly reduced during drawing, but also aluminum base alloy plates for deep drawing can be manufactured that do not easily cause neck ears even when the neck diameter reduction ratio is increased during can manufacturing, and DI cans are manufactured. Production costs and Stays can be significantly improved.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C22F 1/00 623 C22F 1/00 623 630 630K 682 682 683 683 684 684A 685 685Z 686 686B 691 691B 691C 691A 694 694A 694B (72)発明者 斉藤 充 静岡県裾野市平松85 三菱アルミニウム株 式会社技術開発センター内 (72)発明者 原田 俊宏 静岡県裾野市平松85 三菱アルミニウム株 式会社技術開発センター内────────────────────────────────────────────────── ─── front page continued (51) Int.Cl. 6 identifications FI C22F 1/00 623 C22F 1/00 623 630 630K 682 682 683 683 684 684A 685 685Z 686 686B 691 691B 691C 691A 694 694A 694B (72) Inventor Mitsuru Saito 85 Hiramatsu, Susono-shi, Shizuoka Pref. Mitsubishi Aluminum Corporation Technology Development Center (72) Inventor Toshihiro Harada 85-Hiramatsu, Susono-shi Shizuoka Pref.
Claims (9)
ウム基合金板を製造するに際して、順次、 均熱工程において、前記アルミニウム基合金鋳塊を、
520〜610℃の範囲内の均質化温度に加熱して均質
化し、 熱間圧延工程において、前記の均質化されたアルミニ
ウム基合金鋳塊を熱間圧延して板材を形成し、熱間圧延
終了時の板材温度を、280〜350℃の範囲内でこの
板材が再結晶しない温度範囲に調節し、 第一冷間圧延工程において、前記熱間圧延終了後の板
材を、圧延率が60〜90%の範囲内となるように冷間
圧延し、 第一中間焼鈍工程において、前記冷間圧延後の板材
を、焼鈍温度が250〜280℃の範囲内、焼鈍時間が
2〜24時間の範囲内で焼鈍し、 第二冷間圧延工程において、前記第一中間焼鈍後の板
材を、圧延率が5〜30%の範囲内となるように冷間圧
延し、 第二中間焼鈍工程において、前記第二冷間圧延後の板
材を、焼鈍温度が270〜400℃の範囲内、焼鈍時間
が2〜24時間の範囲内で焼鈍し、次いで 最終冷間圧延工程において、前記第二中間焼鈍後の板
材を、圧延率が70〜90%の範囲内となるように冷間
圧延することを特徴とする深絞り成形用アルミニウム基
合金板の製造方法。When producing an aluminum-based alloy plate from an ingot of an aluminum-based alloy, the aluminum-based alloy ingot is successively subjected to a soaking process.
Heating to a homogenization temperature in the range of 520 to 610 ° C. to homogenize. In a hot rolling step, the homogenized aluminum-based alloy ingot is hot-rolled to form a sheet material, and hot rolling is completed. The temperature of the sheet material at that time is adjusted to a temperature range in which the sheet material does not recrystallize within a range of 280 to 350 ° C. In the first cold rolling step, the sheet material after the completion of the hot rolling is reduced to a rolling rate of 60 to 90. %, And in the first intermediate annealing step, the sheet material after the cold rolling is performed at an annealing temperature within a range of 250 to 280 ° C. and an annealing time within a range of 2 to 24 hours. In the second cold rolling step, the sheet material after the first intermediate annealing is cold-rolled so that the rolling ratio is in the range of 5 to 30%. In the second intermediate annealing step, After the two cold-rolled sheets, the annealing temperature is in the range of 270 to 400 ° C. Annealing time is in the range of 2 to 24 hours, and then in the final cold rolling step, the sheet material after the second intermediate annealing is cold-rolled so that the rolling ratio is in the range of 70 to 90%. A method for producing an aluminum-based alloy plate for deep drawing, comprising:
有するものであることを特徴とする請求項1に記載の深
絞り成形用アルミニウム基合金板の製造方法。2. The aluminum-based alloy comprises: Si: 0.1 to 0.4% by weight, Fe: 0.3 to 0.6% by weight, Cu: 0.05 to 0.4% by weight, Mn: 2. The composition according to claim 1, wherein the composition contains 0.8 to 1.5% by weight and Mg: 0.8 to 1.5% by weight, with the balance having Al and inevitable impurities. Of producing an aluminum-based alloy sheet for deep drawing of the present invention.
避不純物とからなる組成を有するものであることを特徴
とする請求項1に記載の深絞り成形用アルミニウム基合
金板の製造方法。3. The aluminum-based alloy comprises: Si: 0.1 to 0.4% by weight, Fe: 0.3 to 0.6% by weight, Cu: 0.05 to 0.4% by weight, Mn: 0.8 to 1.5 wt% and Mg: 0.8 to 1.5 wt%, Cr: 0.25 wt% or less Zn: 0.05 to 0.25 wt%, Ti: 0 2. An aluminum-based alloy for deep drawing according to claim 1, wherein the alloy contains one or more of the following, and the remainder has a composition consisting of Al and unavoidable impurities. Plate manufacturing method.
度を100℃/時以下とし、かつ均質化時間を1時間以
上とすることを特徴とする請求項1に記載の深絞り成形
用アルミニウム基合金板の製造方法。4. The deep drawing aluminum base according to claim 1, wherein, in the soaking step, a homogenization heating rate is set to 100 ° C./hour or less and a homogenization time is set to 1 hour or more. Manufacturing method of alloy sheet.
の全工程にシングルミルのリバース式熱間粗圧延機を用
いることを特徴とする請求項1に記載の深絞り成形用ア
ルミニウム基合金板の製造方法。5. The aluminum base alloy sheet for deep drawing according to claim 1, wherein in the hot rolling step, a single-mill reverse hot rough rolling mill of a single mill is used in all steps of the hot rolling. Manufacturing method.
の開始温度を500℃以上とし、かつ熱間圧延最終パス
の開始温度を400℃以上とすることを特徴とする請求
項1に記載の深絞り成形用アルミニウム基合金板の製造
方法。6. The hot-rolling process according to claim 1, wherein the hot-rolling start temperature is 500 ° C. or more and the hot-rolling final pass start temperature is 400 ° C. or more. A method for producing an aluminum-based alloy plate for deep drawing.
最終パスの圧延率を50%以上とすることを特徴とする
請求項1に記載の深絞り成形用アルミニウム基合金板の
製造方法。7. The method for producing an aluminum-based alloy sheet for deep drawing according to claim 1, wherein in the hot rolling step, a rolling reduction in a final hot rolling pass is set to 50% or more.
第一中間焼鈍後の板材を、圧延率が10〜20%の範囲
内となるように冷間圧延することを特徴とする請求項1
に記載の深絞り成形用アルミニウム基合金板の製造方
法。8. The method according to claim 1, wherein, in the second cold rolling step, the sheet material after the first intermediate annealing is cold-rolled so that a rolling reduction falls within a range of 10 to 20%.
3. The method for producing an aluminum-based alloy plate for deep drawing according to item 1.
第二冷間圧延後の板材を、270〜320℃の範囲内の
焼鈍温度に1〜12時間保持することを特徴とする請求
項1に記載の深絞り成形用アルミニウム基合金板の製造
方法。9. The method according to claim 1, wherein in the second intermediate annealing step, the sheet material after the second cold rolling is maintained at an annealing temperature in a range of 270 to 320 ° C. for 1 to 12 hours. A method for producing an aluminum-based alloy sheet for deep drawing according to the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9138994A JPH10330896A (en) | 1997-05-28 | 1997-05-28 | Production of aluminum base alloy sheet for deep drawing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9138994A JPH10330896A (en) | 1997-05-28 | 1997-05-28 | Production of aluminum base alloy sheet for deep drawing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH10330896A true JPH10330896A (en) | 1998-12-15 |
Family
ID=15235007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9138994A Pending JPH10330896A (en) | 1997-05-28 | 1997-05-28 | Production of aluminum base alloy sheet for deep drawing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH10330896A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229443A (en) * | 2022-07-28 | 2022-10-25 | 广西柳州银海铝业股份有限公司 | A kind of high plastic strain ratio aluminum-magnesium alloy sheet and strip and production method thereof |
| US20230083429A1 (en) * | 2020-03-03 | 2023-03-16 | Hellenic Research Centre for Metals S.A. | Method and installation for producing aluminum can sheet |
| JP2023054623A (en) * | 2021-10-04 | 2023-04-14 | 株式会社神戸製鋼所 | Aluminum alloy plate for can body |
-
1997
- 1997-05-28 JP JP9138994A patent/JPH10330896A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230083429A1 (en) * | 2020-03-03 | 2023-03-16 | Hellenic Research Centre for Metals S.A. | Method and installation for producing aluminum can sheet |
| JP2023516369A (en) * | 2020-03-03 | 2023-04-19 | ヘレニック リサーチ センター フォー メタルズ ソシエテ アノニム | Method and equipment for producing aluminum can sheet |
| JP2023054623A (en) * | 2021-10-04 | 2023-04-14 | 株式会社神戸製鋼所 | Aluminum alloy plate for can body |
| CN115229443A (en) * | 2022-07-28 | 2022-10-25 | 广西柳州银海铝业股份有限公司 | A kind of high plastic strain ratio aluminum-magnesium alloy sheet and strip and production method thereof |
| CN115229443B (en) * | 2022-07-28 | 2023-12-29 | 广西柳州银海铝业股份有限公司 | High-plastic strain ratio aluminum-magnesium alloy plate strip and production method thereof |
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