JPH1034816A - Decorative metal plate - Google Patents
Decorative metal plateInfo
- Publication number
- JPH1034816A JPH1034816A JP19046996A JP19046996A JPH1034816A JP H1034816 A JPH1034816 A JP H1034816A JP 19046996 A JP19046996 A JP 19046996A JP 19046996 A JP19046996 A JP 19046996A JP H1034816 A JPH1034816 A JP H1034816A
- Authority
- JP
- Japan
- Prior art keywords
- metal plate
- resin film
- skin
- film
- unevenness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 51
- 239000002184 metal Substances 0.000 title claims abstract description 51
- 229920005989 resin Polymers 0.000 claims abstract description 47
- 239000011347 resin Substances 0.000 claims abstract description 47
- 238000004049 embossing Methods 0.000 claims description 16
- 238000010030 laminating Methods 0.000 claims description 4
- 239000011435 rock Substances 0.000 abstract description 12
- 239000004575 stone Substances 0.000 abstract description 6
- 239000004570 mortar (masonry) Substances 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 23
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、建築材料や家具材
料等に好適に使用される化粧金属板に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a decorative metal sheet suitably used for building materials and furniture materials.
【０００２】[0002]
【従来の技術】この種の化粧金属板として、天然の岩
肌、石肌、モルタル肌等の模様を印刷した樹脂フィルム
の表面に、エンボス加工で細かい凹凸を付け、これを金
属板の表面に接着したものがある。このように表面に凹
凸を付けると、光沢が低くなり、印刷模様が天然の岩
肌、石肌等に近づいて見え、また手触りも天然の岩肌、
石肌等に近づけられる。かかる化粧金属板はプレス等で
成型されて建築材料や家具材料などに用いられている。2. Description of the Related Art As a decorative metal plate of this kind, fine irregularities are formed by embossing on the surface of a resin film on which a pattern of natural rock surface, stone surface, mortar skin, etc. is printed, and this is adhered to the surface of the metal plate. There is something. When the surface is roughened in this way, the gloss decreases, the printed pattern looks closer to natural rock surface, stone surface, etc., and the texture is also natural rock surface,
It can be close to stone skin. Such a decorative metal plate is molded by a press or the like and is used as a building material or a furniture material.
【０００３】[0003]
【発明が解決しようとする課題】しかし、樹脂フィルム
の表面のみに凹凸を付けた上記化粧金属板では平面的
で、立体感、深み感に乏しく、かと言って樹脂フィルム
表面のエンボス深さを深くし過ぎると、樹脂フィルムの
裏面側までが凹凸変形し、接着時にそこに空気が入るた
め、金属板との接着不良を起こしていた。また、樹脂フ
ィルム表面の凹凸は該樹脂フィルム表層を形成するクリ
ヤー層だけで、印刷層にまでは凹凸変形が及んでいない
ので、外観的に平坦な感じが残されている。However, the above-mentioned decorative metal plate in which only the surface of the resin film is provided with irregularities is flat, lacks a three-dimensional effect and a sense of depth. If it is done too much, irregularities are deformed up to the back surface side of the resin film, and air enters into the resin film at the time of bonding, causing poor bonding with the metal plate. Further, the unevenness on the surface of the resin film is only the clear layer forming the surface layer of the resin film, and the unevenness of the printed layer is not affected, so that a flat appearance is left.
【０００４】本発明は、このような実情に鑑みてなされ
たものであり、天然の岩肌、石肌、モルタル肌等の粗い
肌触りと、表面の凹凸感、特に深みのある外観との双方
を現出できる化粧金属板を提供することを目的とする。[0004] The present invention has been made in view of such circumstances, and provides both a rough feel of natural rock surface, stone surface, mortar skin and the like, and a feeling of unevenness on the surface, particularly a deep appearance. An object of the present invention is to provide a decorative metal plate that can be put out.
【０００５】[0005]
【課題を解決するための手段】本発明の化粧金属板で
は、金属板の表面に、該金属板に面する下側から順に着
色フィルム層、印刷層、クリヤーフィルム層を積層形成
して成る１００〜４００μｍ厚の樹脂フィルムが接着さ
れており、前記フィルムの表面に、凹凸深さが８０〜２
５０μｍの凹凸が付けられており、かつ、前記樹脂フィ
ルムごと前記金属板にエンボス深さが２００〜７００μ
ｍの凹凸がエンボス加工で付けられていることを特徴と
するものである。According to the present invention, a decorative metal plate is formed by laminating a colored film layer, a printed layer, and a clear film layer on a surface of the metal plate in order from the lower side facing the metal plate. A resin film having a thickness of about 400 μm is adhered, and the surface of the film has an uneven depth of 80 to 2 μm.
50 μm unevenness is provided, and the metal plate together with the resin film has an emboss depth of 200 to 700 μm.
m is embossed.
【０００６】[0006]
【作用】樹脂フィルムの表面の細かい凹凸に、金属板の
深さのある大きい凹凸が加わって、天然の岩肌、石肌、
モルタル肌等に近い粗い肌触りの触感を付与できると共
に、外観的に深い凹凸感を現出できる。金属板を樹脂フ
ィルムごとエンボス加工で凹凸変形させることによっ
て、樹脂フィルムの印刷層の模様も変形して深みのある
立体感、変化性に富む外観を呈する。印刷層はクリヤー
フィルム層によって被覆保護される。[Function] The fine unevenness of the surface of the resin film is added to the large unevenness with the depth of the metal plate.
It can provide a rough touch close to mortar skin and the like, and can exhibit deep unevenness in appearance. By embossing the metal plate together with the resin film, the pattern of the printed layer of the resin film is also deformed to give a deep three-dimensional appearance and a highly variable appearance. The printing layer is covered and protected by the clear film layer.
【０００７】１００〜４００μｍ厚の樹脂フィルムの表
面の凹凸深さを８０〜２５０μｍにすることにより、低
光沢の細かい凹凸感が得られるとともに、金属板との接
着性を確保できる。その凹凸深さが８０μｍ未満では光
沢があって凹凸感が得られず、２５０μｍを越えると樹
脂フィルムの裏面までが凹凸になり、金属板に接着した
ときこの金属板と樹脂フィルム裏面の凹凸との間に空気
が入るなどして接着不良を起こすからである。樹脂フィ
ルムごと金属板に付けられる凹凸のエンボス深さを２０
０〜７００μｍにすることにより、深みのある凹凸感が
得られるとともに、凹凸の曲がり角（応力集中箇所）に
樹脂フィルムの割れ等が発生するのを防止できる。その
エンボス深さが２００μｍ未満では深みのある凹凸感が
得られず、７００μｍを越えると、凹凸の曲がり角に樹
脂フィルムの割れ等が発生するからである。When the depth of the unevenness of the surface of the resin film having a thickness of 100 to 400 μm is set to 80 to 250 μm, a low-gloss fine unevenness can be obtained and the adhesion to the metal plate can be secured. If the depth of the unevenness is less than 80 μm, the surface is glossy and a feeling of unevenness cannot be obtained, and if it exceeds 250 μm, the unevenness up to the back surface of the resin film is formed. This is because adhesion failure occurs due to air entering in between. The emboss depth of the irregularities attached to the metal plate together with the resin film is 20
By setting the thickness to 0 to 700 μm, a deep feeling of unevenness can be obtained, and the occurrence of cracks or the like of the resin film at the corners of the unevenness (stress concentration points) can be prevented. If the emboss depth is less than 200 μm, a feeling of deep unevenness cannot be obtained, and if the emboss depth exceeds 700 μm, cracks or the like of the resin film occur at the corners of the unevenness.
【０００８】[0008]
【発明の実施の形態】本発明の一実施形態を図１及び図
２に基づき説明する。図１の（Ａ）は化粧金属板をエン
ボス加工する前の状態を示す断面図、同図の（Ｂ）はエ
ンボス加工後の断面図である。図２は化粧金属板の製造
過程を示す説明図である。図１において、１は金属板
で、板厚が０．２〜１．０mmの各種メッキ鋼板、ステン
レス鋼板、アルミニウム板等を用いる。２は金属板１の
表面に接着剤３を介して貼合した樹脂フィルムで、金属
板１に面する側から着色フィルム層４、印刷層５、クリ
ヤーフィルム層６を順に積層形成して成る。樹脂フィル
ム２の着色フィルム層４、クリヤーフィルム層６には、
塩化ビニル樹脂、ポリプロピレン、ポリエチレン、ポリ
エチレンテレフタレート、フッ素系樹脂などを用いる。
樹脂フィルム２を金属板１に接着する接着剤３として
は、樹脂フィルム２の材料に応じてアクリル樹脂系、ポ
リエステル樹脂系、ポリウレタン樹脂系、エポキシ樹脂
系、ポリエチレン樹脂などを用いる。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to FIGS. 1A is a cross-sectional view showing a state before embossing a decorative metal plate, and FIG. 1B is a cross-sectional view after embossing. FIG. 2 is an explanatory diagram showing a manufacturing process of the decorative metal plate. In FIG. 1, reference numeral 1 denotes a metal plate, which is made of various types of plated steel plates, stainless steel plates, aluminum plates, etc. having a plate thickness of 0.2 to 1.0 mm. Reference numeral 2 denotes a resin film bonded to the surface of the metal plate 1 via an adhesive 3, and is formed by sequentially laminating a colored film layer 4, a printing layer 5, and a clear film layer 6 from the side facing the metal plate 1. The colored film layer 4 and the clear film layer 6 of the resin film 2 include:
A vinyl chloride resin, a polypropylene, a polyethylene, a polyethylene terephthalate, a fluorine resin, or the like is used.
As the adhesive 3 for bonding the resin film 2 to the metal plate 1, an acrylic resin, a polyester resin, a polyurethane resin, an epoxy resin, a polyethylene resin, or the like is used according to the material of the resin film 2.
【０００９】この樹脂フィルム２は、金属板１に接着す
る前に、その表面に細かい凹凸７をエンボシングする。
すなわち、樹脂フィルム２の製造工程において、天然の
岩肌、石肌、モルタル肌等の肌色と同じ着色を施した着
色フィルム層４の上に、前記岩肌等の模様を印刷した印
刷層５を形成した後、印刷層５の上にクリヤーフィルム
層６を熱融着でダブリングした後に、凹凸の付いた金属
ロールと弾力のあるゴムロールとの間に通すことで表面
に凹凸７を付ける。この凹凸７の深さは、１００〜４０
０μｍ厚の樹脂フィルム２に対し８０〜２５０μｍとす
る。Before the resin film 2 is bonded to the metal plate 1, fine irregularities 7 are embossed on the surface thereof.
That is, in the manufacturing process of the resin film 2, the printed layer 5 on which the pattern of the rock surface or the like was printed was formed on the colored film layer 4 that was colored the same as the skin color such as natural rock surface, stone surface or mortar skin. After that, the clear film layer 6 is double-bonded on the print layer 5 by heat fusion, and then passed between a metal roll having irregularities and a rubber roll having elasticity to form irregularities 7 on the surface. The depth of the unevenness 7 is 100 to 40.
The thickness is set to 80 to 250 μm for the resin film 2 having a thickness of 0 μm.
【００１０】表面に凹凸７を付けた樹脂フィルム２をラ
ミネートした金属板１は樹脂フィルム２ごと、エンボス
加工することで凹凸８が付けられる。その平均のエンボ
ス深さｃ（図１（Ａ）のエンボス前の厚さａから図１
（Ｂ）のエンボス後の厚さｂを差し引いた値）は２００
〜７００μｍにする。[0010] The metal plate 1 on which the resin film 2 having the irregularities 7 on the surface is laminated is embossed together with the resin film 2 to form the irregularities 8. The average embossing depth c (from the thickness a before embossing of FIG.
(Value obtained by subtracting the thickness b after embossing of (B)) is 200
７００700 μm.
【００１１】次に、上記構成の化粧金属板の製造方法の
一例を図２に基づき説明する。金属板１は表面処理部１
０で化成処理され、次いで接着剤塗工部１１で金属板１
の表面に接着剤３が塗布され、加熱炉１２によって所定
状態に乾燥される。この後、表面に凹凸７を付けた樹脂
フィルム２が金属板１の接着剤３が塗布された表面側に
重なるよう送られ、両者１，２は貼合ロール１３，１３
間に通されてラミネートされる。このようにラミネート
された金属板１と樹脂フィルム２は冷却部１４で冷却さ
れた後、上下一対の凹凸を付けた金属製のエンボスロー
ル１５，１５間に連続的に通されことにより、凹凸８が
付けられる。これにより樹脂フィルム２の表面の細かい
凹凸７とエンボスロール１５，１５からの大きい凹凸８
が合わさって天然の岩石肌等に近い肌触りと凹凸感が得
られた。Next, an example of a method for manufacturing a decorative metal plate having the above-described configuration will be described with reference to FIG. Metal plate 1 is a surface treatment unit 1
0, and then a metal plate 1
The adhesive 3 is applied to the surface of the substrate and dried in a predetermined state by the heating furnace 12. Thereafter, the resin film 2 having the irregularities 7 on its surface is sent so as to overlap the surface of the metal plate 1 on which the adhesive 3 is applied.
It is passed through and laminated. After the metal plate 1 and the resin film 2 thus laminated are cooled in the cooling unit 14, the metal plate 1 and the resin film 2 are continuously passed between a pair of upper and lower metal embossing rolls 15, 15 so that the unevenness 8 Is attached. Thereby, fine irregularities 7 on the surface of the resin film 2 and large irregularities 8 from the embossing rolls 15, 15.
Were combined to obtain a feeling close to the natural rock surface and the like, and a feeling of unevenness.
【００１２】金属板１へのエンボス加工は、金属板１を
単板にしてこの単板にプレス成型で凹凸８を付けること
も可能であるが、生産性を考慮すると、前述のように金
属板１が金属ストリップの状態でこれに樹脂フィルム２
をラミネートしてからエンボスロール１５，１５により
凹凸８を付けることの方が望ましい。For embossing the metal plate 1, it is possible to use the metal plate 1 as a single plate and to provide the unevenness 8 by press molding on this single plate. 1 is a metal strip in the form of a resin film 2
It is more preferable to form the unevenness 8 by embossing rolls 15 and 15 after laminating.
【００１３】金属板１に深いエンボス加工をしても樹脂
フィルム２が十分に耐えられる仕様となるように、上記
樹脂フィルム２の物性としては伸び率が２００〜８００
％、引張強さ３００〜８００Kgf/cm2 とする。伸び率が
２００％未満では破れ、８００％を越えると表面に付け
た凹凸７が元の平らな状態に戻り易い。引張強さ３００
Kgf/cm2 未満では樹脂フィルムのエンボス形状が保持さ
れにくく、８００Kgf/cm2 を越えると深いエンボスが形
成しにくくなる。なお、樹脂フィルム２の表面に凹凸７
を付ける手段として、樹脂フィルム２を金属板１の表面
に接着した後で金属板１をエンボス加工する前に、樹脂
フィルム２の表面に凹凸７を付けることもできる。The physical properties of the resin film 2 are such that the resin film 2 has an elongation of 200 to 800 so that the resin film 2 can sufficiently withstand the deep embossing of the metal plate 1.
%, And a tensile strength of 300 to 800 kgf / cm 2 . If the elongation is less than 200%, the film is broken, and if it exceeds 800%, the unevenness 7 attached to the surface tends to return to the original flat state. Tensile strength 300
If it is less than Kgf / cm 2, it is difficult to maintain the embossed shape of the resin film, and if it exceeds 800 kgf / cm 2 , it is difficult to form a deep emboss. The surface of the resin film 2 has irregularities 7
As a means for attaching, after the resin film 2 is bonded to the surface of the metal plate 1 and before the metal plate 1 is embossed, the surface of the resin film 2 may be provided with irregularities 7.
【００１４】[0014]
【発明の効果】本発明によれば、樹脂フィルムの表面の
細かい凹凸に、金属板の深みのある大きい凹凸が加わっ
て天然の岩石等の肌触りや凹凸感を呈するため、建築材
料や家具材料などに好適に用いられる。特に、樹脂フィ
ルムごと金属板をエンボス加工することにより、樹脂フ
ィルムの印刷層も変形して深みのある立体感、変化性に
富む外観を現出できて意匠的に優れる化粧金属板を得る
ことがきる。加えて、印刷層はクリヤーフィルム層によ
って保護されるため、耐久性、耐候性に優れるという効
果がある。According to the present invention, the fine irregularities on the surface of the resin film are added to the large irregularities with the depth of the metal plate to give a natural rock and the like and a feeling of irregularities. It is preferably used. In particular, by embossing the metal plate together with the resin film, the printed layer of the resin film is also deformed to give a deep three-dimensional appearance, a highly variable appearance, and a decorative metal plate excellent in design can be obtained. Wear. In addition, since the printing layer is protected by the clear film layer, there is an effect that the durability and weather resistance are excellent.
【図１】（Ａ）は化粧金属板のエンボス加工前の断面
図、（Ｂ）はエンボス加工後の断面図である。FIG. 1A is a cross-sectional view of a decorative metal plate before embossing, and FIG. 1B is a cross-sectional view of the decorative metal plate after embossing.
【図２】化粧金属板の製造過程を示す説明図である。FIG. 2 is an explanatory view showing a manufacturing process of a decorative metal plate.
１ 金属板 ２ 樹脂フィルム ３ 接着剤 ４ 着色フィルム層 ５ 印刷層 ６ クリヤーフィルム層 ７ 樹脂フィルムの表面の凹凸 ８ 金属板の凹凸 DESCRIPTION OF SYMBOLS 1 Metal plate 2 Resin film 3 Adhesive 4 Colored film layer 5 Printing layer 6 Clear film layer 7 Resin film surface unevenness 8 Metal plate unevenness
Claims (1)
から順に着色フィルム層、印刷層、クリヤーフィルム層
を積層形成して成る１００〜４００μｍ厚の樹脂フィル
ムが接着されており、前記フィルムの表面に、凹凸深さ
が８０〜２５０μｍの凹凸が付けられており、かつ、前
記樹脂フィルムごと前記金属板にエンボス深さが２００
〜７００μｍの凹凸がエンボス加工で付けられているこ
とを特徴とする化粧金属板。1. A resin film having a thickness of 100 to 400 μm formed by laminating a colored film layer, a printed layer, and a clear film layer in this order from the lower side facing the metal plate, on the surface of the metal plate, On the surface of the film, irregularities having an irregularity depth of 80 to 250 μm are provided, and the metal plate together with the resin film has an emboss depth of 200 μm.
A decorative metal plate characterized in that irregularities of up to 700 μm are provided by embossing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19046996A JPH1034816A (en) | 1996-07-19 | 1996-07-19 | Decorative metal plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19046996A JPH1034816A (en) | 1996-07-19 | 1996-07-19 | Decorative metal plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH1034816A true JPH1034816A (en) | 1998-02-10 |
Family
ID=16258641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19046996A Pending JPH1034816A (en) | 1996-07-19 | 1996-07-19 | Decorative metal plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH1034816A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000039420A1 (en) * | 1998-12-24 | 2000-07-06 | Toyo Kohan Co., Ltd. | Modular bath decorative sheet and unit bath |
| JP2004052270A (en) * | 2002-07-17 | 2004-02-19 | Toyo Kohan Co Ltd | Joint design resin film, joint design resin film-coated metal plate coated with joint design resin film, and method for producing them |
-
1996
- 1996-07-19 JP JP19046996A patent/JPH1034816A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000039420A1 (en) * | 1998-12-24 | 2000-07-06 | Toyo Kohan Co., Ltd. | Modular bath decorative sheet and unit bath |
| JP3958936B2 (en) * | 1998-12-24 | 2007-08-15 | 東洋鋼鈑株式会社 | Unit bath decorative board and unit bath |
| JP2004052270A (en) * | 2002-07-17 | 2004-02-19 | Toyo Kohan Co Ltd | Joint design resin film, joint design resin film-coated metal plate coated with joint design resin film, and method for producing them |
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