JPH1037084A - Plain weave rug - Google Patents

Abstract

(57) [Summary] [PROBLEMS] To give a change in appearance to a printed pattern applied to the surface of a plain woven rug, thereby making the flat rug more attractive. SOLUTION: A plastic tape yarn is a warp 11, a fiber yarn composed of a large number of fibers having a single yarn fineness of 15 denier or less is a weft 12, 13, and a warp interval (V) and a weft interval (S) are 1 ３3 mm and the surface weft 12
The plain weave rug 17 is woven by the weft double weave structure (c) by the surface weave structure (a) which dives below the warp 11 at a ratio of one to four to six warps. The gap 14 between the adjacent warps is 0.5 mm or less, and the gap 15 between the adjacent wefts is 1 m.
m or less, and the printed pattern 16 is applied to the surface.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plain woven rug having a printed pattern, that is, a plain woven structure having no cut pile or loop pile on its surface, an oblique (twill) woven structure, a satin woven structure, or the like. And a relatively thick flat rug.

[0002]

2. Description of the Related Art A plain woven rug has a flat plate shape without unevenness and has a low commercial value as compared with a rug made of a pile cloth having a cut pile or a loop pile.

[0003]

The printed pattern is applied to enhance the commercial value of the plain woven rug. However, since the printed pattern is applied to various items, it is unusual to just say that the printed pattern is applied. Does not present an eye-catching aesthetic.

[0004]

SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to change the appearance of a printed pattern applied to the surface of a plain woven rug to make the flat rug more attractive.

[0005]

A plain rug 1 according to the present invention.
Reference numeral 7 denotes a plastic tape yarn as a warp 11, a fiber yarn composed of a number of fibers having a single yarn fineness of 15 denier or less as wefts 12 and 13, and a warp interval (V) and a weft interval (S) of 1 to 1. 3 mm, and the surface weft 12 is 4 to
The weft is woven by a weft double weave design (c) with a surface weave design (a) that dives below the warp 11 at a ratio of one for every six yarns, and a gap 14 between adjacent warp yarns is 0.5 mm or less. The gap 15 between the matching wefts has a weave density of 1 mm or less, and a printed pattern 16 is provided on the surface.

In the case of a multifilament yarn or a spun yarn 12 having a single yarn fineness of 15 denier or less, the luster is low due to irregular reflection on the surface of each fiber.
When the warp yarn 11 is made to appear on the surface beyond the top weft yarn 12 at a ratio of one to four to six front weft yarns (12), the tape yarn is scattered on the surface of the plain woven rug. Since the warp yarn 11 gives a strong impression of luster, the printed pattern 16 applied to the surface has a three-dimensional appearance.

In the present invention, the warp weft 12 is formed of warp 4 to 6
The first reason that one yarn per book is buried under the warp 11 is that when the warp 11 appears on the surface too much, as in the case of a wrapping base fabric using a tape yarn (11) for its course, The second reason is that the tape yarn (11) lacks dyeing properties as compared with the multifilament yarn or the spun yarn (12), so that the printed pattern 16 has The third reason is that in a woven fabric having a woven structure in which the ratio of the warp yarns 11 appearing on the surface is small, the number of bonding points between the warp yarns and the weft yarns is small and the resistance as a rug is small. This is because the material lacks abrasion properties.

The reason for setting the warp interval (V) and the weft interval (S) to 1 to 3 mm, respectively, is that the warp 11 which exceeds the surface weft 12 at a ratio of one to four to six surface wefts has a glossy periphery. It appears as a mesh of 1 to 3 mm in length and width surrounded by less weft yarns 12 and attracts attention, but if it is too fine it will not attract special attention and it will be dotted and printed pattern The desired effect of trying to give the three-dimensional effect to 16 cannot be obtained. On the other hand, if it is too large, the whole plain woven rug 17 gives a cheap image as if the packaging material was diverted as described above, and If the size is too large, the dyeing liquid or paint does not seep into the back surface 19, the portion 20 of the front weft thread 12 lurking under the warp thread 11 is not colored, and the sharpness of the printed pattern 16 is reduced.

That is, in the present invention, the reason why the tape yarn (11) having no dyeability is used for the warp yarn, and the tape yarn (11) appears on the surface at a ratio of 4 to 6 surface weft yarns and one yarn is the following reason. Not only for imparting a three-dimensional effect to the printed pattern 16 due to its gloss, but also for the tape yarn (1)
1) is non-hygroscopic like a plastic film,
Dye liquor paint adhered around the tape yarn (11)
It is easy to bleed into the back side 19 without being absorbed by the back yarn 19, and the bleeding dye / paint paints the portion 20 of the surface weft thread dipping under the tape yarn (11), while the tape yarn (11) is Like the plastic film, it is transparent or translucent and has no concealing property, and the color (20) of the surface weft 12 which is colored underneath appears on the surface of the tape yarn (11), just like the tape yarn (11). This is because the mesh 18 also shows the appearance of being colored, and the color of the entire printed pattern 16 becomes vivid even if the mesh itself is not directly colored. At this point, if the area of the tape yarn (18) appearing as the mesh 18 is large, the dyeing liquid or the paint is unlikely to seep into the portion 20 of the surface weft thread dipping under it, and the mesh 1
8 remains as a white background, and the saturation of the entire printed pattern deteriorates.

[0010] Particularly, the warp interval (V) is 1 to 3 mm.
When the gap 14 between adjacent warp yarns is set to 0.5 mm or less, the dye / paint is difficult to permeate into the back weft yarn 13 because the warp yarns 11 arranged next to each other closely adhere to each other and the surface weft yarn The printed pattern 16 is sharpened by being sufficiently absorbed by. Therefore, in order to ensure that the dyeing liquid / paint is absorbed only by the surface weft yarn 12 and hardly absorbed by the back weft yarn 13, the adjacent warp yarn 11 and surface weft yarn 12 are brought into close contact with each other, and the gap between them is set. It is desired to reduce the number of 14 and 15 as much as possible.

The reason why the plain weave rug 17 has the weft double weave structure (c) is that the plain weave rug 17 is given a thickness by adding a thickness to the printed pattern 1.
6 further enhances the three-dimensional appearance, closes the slight gaps 15 formed in the front wefts 12 and 12 with the back wefts 13 to make the printed pattern 16 clear, and when the plain weave rug 17 is used outdoors, dust is generated from the back side. This is to prevent water from entering the back surface and contaminating the seats and the like even if the wet body is applied to the plain woven rug 17 in the case where the device does not enter the front surface and is laid inside the vehicle.

[0012]

1 and 2 show a concrete example of a plain weave rug 17 according to the present invention. In this plain woven rug 17, the warp yarns 11 appear on the front surface at a ratio of one for every four weft yarns, and appear on the back surface at a ratio of one for every four back weft yarns.

That is, the four warps 11 (W ₁ to W ₁ )
W ₄ ) is warped in units, and four front wefts F ₁ , F ₂ , F ₃ , F ₄ and four back wefts B ₁ , B ₂ , B ₃ , B ₄ , which are sequentially driven during the warping, are used. , woven in the tissue one full warp W _1, the table we on the back dive under the back weft B ₂ appear on the surface beyond the top of the table weft F _1, the warp W
₂ appears on the surface over the top weft yarn F _{2 and} the back weft B ₃
, The warp W ₃ appears on the front surface over the front weft yarn F ₄ , appears below the back weft yarn B ₁ and appears on the back surface, and the warp W ₄ becomes the front weft yarn F ₃ and we table backside dive on the lower backing weft yarn B ₄ appear on the surface beyond the.

The warp interval (V) is 1.4 mm, and the weft interval (S) is 1.8 mm. In the figure, 21 is a colored portion, and 22 is an uncolored portion. The plain weave rug 17 can be finished by dipping and squeezing in a resin solution, or by applying a backing agent to the back surface.

[0015]

According to the present invention, as described above, the warp yarn 11 having a gloss on the entire surface has a mesh shape of 18 mm in length and width.
Even though the warp itself 11 is not directly colored, the surface of the dyed weft (2
0) appears, and the dye liquor / paint applied to the surface is absorbed by the surface weft 12 and the surface weft 12 which appears on the surface in a large amount.
Is a multi-filament yarn or spun yarn having a single yarn fineness of 15 denier or less, while the warp yarn (18) which appears on the surface is a tape yarn without expansion, and therefore, the portion where the tape yarn appears ( The unevenness in which the mesh 18) is a concave portion and the portion where the surface weft appears is a convex portion appears throughout the fabric, and the plain weave rug 17 with a clear, three-dimensional print pattern 16 and rich in aesthetic changes is obtained.

[Brief description of the drawings]

FIG. 1 is a weave organization diagram of a plain weave rug of the present invention,
(A) is a surface weave organization chart, (b) is a back weave organization chart, (c)
Fig. 2 shows a weaving double weave organization chart obtained by combining the top weave organization chart (a) and the back weave organization chart (b).

FIG. 2 is a perspective view of the plain woven rug of the present invention, which is partially enlarged and shown in a circle.

[Explanation of symbols]

 REFERENCE SIGNS LIST 11 warp 12 front weft 13 back weft 14 gap between warps 15 gap between front wefts 16 print pattern 17 plain woven rug 18 mesh formed by warp 19 back side of warp 20 part under warp of front weft 21 colored part 22 Uncolored part

Claims (1)

[Claims] 1. A plastic tape yarn is wrapped in a warp (1
1), a fiber yarn composed of a number of fibers having a single yarn fineness of 15 denier or less is defined as a weft (12.13);
The warp interval (V) and the weft interval (S) are set to 1 to 3 mm, and the weft according to the surface weave (a) in which the front weft (12) dives below the warp (11) at a ratio of one to four to six warps. Gap (14) woven by double weave structure (c) between adjacent warps
Is 0.5 mm or less, and the gap (1
5) A plain-woven rug characterized by having a woven density of 1 mm or less and a printed pattern (16) on the surface.