JPH1067855A - Organic-group-modified silicate and thermosetting resin composite containing the same as the component - Google Patents
Organic-group-modified silicate and thermosetting resin composite containing the same as the componentInfo
- Publication number
- JPH1067855A JPH1067855A JP22658896A JP22658896A JPH1067855A JP H1067855 A JPH1067855 A JP H1067855A JP 22658896 A JP22658896 A JP 22658896A JP 22658896 A JP22658896 A JP 22658896A JP H1067855 A JPH1067855 A JP H1067855A
- Authority
- JP
- Japan
- Prior art keywords
- group
- thermosetting resin
- organic
- modified silicate
- functional group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001187 thermosetting polymer Polymers 0.000 title claims abstract description 55
- 150000004760 silicates Chemical class 0.000 title claims abstract description 39
- 239000000805 composite resin Substances 0.000 title claims abstract description 30
- 125000000524 functional group Chemical group 0.000 claims abstract description 55
- 238000006243 chemical reaction Methods 0.000 claims abstract description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 20
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 17
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims abstract description 9
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims description 33
- 239000011347 resin Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 31
- 150000003377 silicon compounds Chemical class 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 125000004018 acid anhydride group Chemical group 0.000 claims description 6
- 230000007062 hydrolysis Effects 0.000 claims description 3
- 238000006460 hydrolysis reaction Methods 0.000 claims description 3
- 125000005370 alkoxysilyl group Chemical group 0.000 claims description 2
- 238000006482 condensation reaction Methods 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 239000010703 silicon Substances 0.000 abstract description 4
- 239000004593 Epoxy Substances 0.000 abstract 1
- 150000008065 acid anhydrides Chemical class 0.000 abstract 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 27
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 238000003756 stirring Methods 0.000 description 15
- 239000003054 catalyst Substances 0.000 description 11
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 239000003921 oil Substances 0.000 description 10
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 10
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 9
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 9
- -1 tin carboxylate salts Chemical class 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- 239000011342 resin composition Substances 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 239000002131 composite material Substances 0.000 description 7
- 229940125904 compound 1 Drugs 0.000 description 7
- 239000011256 inorganic filler Substances 0.000 description 7
- 229910003475 inorganic filler Inorganic materials 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 239000005011 phenolic resin Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 6
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 5
- 229920003261 Durez Polymers 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 238000000862 absorption spectrum Methods 0.000 description 5
- 239000003377 acid catalyst Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 125000003342 alkenyl group Chemical group 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 238000000371 solid-state nuclear magnetic resonance spectroscopy Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 229940126214 compound 3 Drugs 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229940125782 compound 2 Drugs 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003980 solgel method Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- ZBBLRPRYYSJUCZ-GRHBHMESSA-L (z)-but-2-enedioate;dibutyltin(2+) Chemical compound [O-]C(=O)\C=C/C([O-])=O.CCCC[Sn+2]CCCC ZBBLRPRYYSJUCZ-GRHBHMESSA-L 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- ZSLUVFAKFWKJRC-IGMARMGPSA-N 232Th Chemical compound [232Th] ZSLUVFAKFWKJRC-IGMARMGPSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229940125898 compound 5 Drugs 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 1
- AHUXYBVKTIBBJW-UHFFFAOYSA-N dimethoxy(diphenyl)silane Chemical compound C=1C=CC=CC=1[Si](OC)(OC)C1=CC=CC=C1 AHUXYBVKTIBBJW-UHFFFAOYSA-N 0.000 description 1
- CVQVSVBUMVSJES-UHFFFAOYSA-N dimethoxy-methyl-phenylsilane Chemical compound CO[Si](C)(OC)C1=CC=CC=C1 CVQVSVBUMVSJES-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000006459 hydrosilylation reaction Methods 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- POPACFLNWGUDSR-UHFFFAOYSA-N methoxy(trimethyl)silane Chemical compound CO[Si](C)(C)C POPACFLNWGUDSR-UHFFFAOYSA-N 0.000 description 1
- BKXVGDZNDSIUAI-UHFFFAOYSA-N methoxy(triphenyl)silane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(OC)C1=CC=CC=C1 BKXVGDZNDSIUAI-UHFFFAOYSA-N 0.000 description 1
- REQXNMOSXYEQLM-UHFFFAOYSA-N methoxy-dimethyl-phenylsilane Chemical compound CO[Si](C)(C)C1=CC=CC=C1 REQXNMOSXYEQLM-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- JFALSRSLKYAFGM-UHFFFAOYSA-N uranium(0) Chemical compound [U] JFALSRSLKYAFGM-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Silicon Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、熱硬化性樹脂に配
合し、更に樹脂と反応させることにより、耐熱性、耐環
境性に優れ、曲げ特性等の機械的強度が高く、良好な高
靱性、熱衝撃性、成形加工性を有する熱硬化性樹脂複合
材料が得られる有機基修飾シリケート及びそのシリケー
トを含有成分とする熱硬化性樹脂複合材料に関するもの
である。BACKGROUND OF THE INVENTION The present invention relates to a thermosetting resin which is blended with a thermosetting resin and then reacted with the resin to provide excellent heat resistance, environmental resistance, high mechanical strength such as bending characteristics, and good high toughness. The present invention relates to an organic group-modified silicate from which a thermosetting resin composite material having thermal shock resistance and moldability can be obtained, and a thermosetting resin composite material containing the silicate as a component.
【0002】[0002]
【従来の技術】シリカ等の無機充填剤は、ICなどの電
子部品の封止剤として使用される樹脂組成物中に、強
度、耐衝撃性、耐熱性、成形性等の向上及び低コスト化
等の理由からフィラーとして広く用いられている。しか
し、有機物である樹脂と無機充填剤とは親和性が少ない
ので分散しづらく、それぞれが独立して存在しているた
め、熱応力などの外力が加わった際には最も力学的に弱
い部分である樹脂と無機充填剤の界面部分から破壊が起
き、十分な特性向上が計れないという問題がある。従
来、この問題を解決する方法として、カップリング剤を
配合する方法が行われているが、カップリング剤は、条
件を選べば水酸基を有する無機充填剤とは反応するが、
その条件設定が困難であり、十分な特性向上が図れない
のが現状である。又、これらのシリカ粒子の多くは、塩
素やナトリウム、ウランやトリウムなどの不純物を含ん
でおり、これらはそれぞれ、配線の腐食やソフトエラー
の原因となることが一般的に知られており、このような
シリカをカップリング処理しても不純物が混入している
以上、物性の向上は図れない。2. Description of the Related Art Inorganic fillers such as silica are used in resin compositions used as sealants for electronic components such as ICs to improve strength, impact resistance, heat resistance, moldability, etc., and reduce costs. It is widely used as a filler for such reasons. However, organic resin and inorganic filler have low affinity and are difficult to disperse.Because each is present independently, when external force such as thermal stress is applied, it is the most mechanically weak part. There is a problem that destruction occurs from an interface between a certain resin and an inorganic filler, and it is not possible to sufficiently improve the characteristics. Conventionally, as a method of solving this problem, a method of compounding a coupling agent has been performed, but the coupling agent reacts with an inorganic filler having a hydroxyl group if conditions are selected,
At present, it is difficult to set the conditions and it is not possible to sufficiently improve the characteristics. In addition, many of these silica particles contain impurities such as chlorine, sodium, uranium and thorium, and these are generally known to cause wiring corrosion and soft errors, respectively. Even if such silica is subjected to a coupling treatment, physical properties cannot be improved as long as impurities are mixed.
【0003】一方、ゾルゲル法により球状シリカ粒子を
合成するに際し、有機官能基を有するアルコキシシラン
を添加することにより特定の有機修飾基を有するシリカ
粒子を作製し、これがフィラーとして樹脂製品の特性を
改善する事は特公平6−17476号公報にすでに開示
されているが、ゾルゲル法の原料として用いられるエチ
ルシリケートの配合比率が97%以上と高く無機物に近
い材料であり、それを用いても樹脂との親和性改善効果
が不十分で、得られる樹脂組成物についても、曲げ特性
等の機械特性が不満足なものである。On the other hand, when synthesizing spherical silica particles by the sol-gel method, silica particles having a specific organic modifying group are prepared by adding alkoxysilane having an organic functional group, and this improves the properties of a resin product as a filler. This is already disclosed in Japanese Examined Patent Publication No. 6-17476. However, the mixing ratio of ethyl silicate used as a raw material for the sol-gel method is as high as 97% or more and is close to an inorganic material. The effect of improving the affinity of the resin composition is insufficient, and the resulting resin composition also has unsatisfactory mechanical properties such as bending properties.
【0004】又、アルコキシシラン類、少なくとも2個
のSiH基を有するケイ素化合物、及び少なくとも2個
のアルケニル基を有する有機化合物を混合することによ
りケイ素系ハイブリッド材料が得られる事が特開平5−
86192号公報で既に開示されているが、これは、ア
ルケニル基を2個以上含むこと等から、有機と無機が順
次架橋し、それ自体が有機無機ハイブリッド材料となる
ので、シリカを充填した熱硬化性樹脂と比較して成形加
工性が悪く、強度的にも不満足なものである。以上のよ
うに、耐熱性、耐環境性に優れ、曲げ特性等の機械的強
度が高く、良好な高靱性、熱衝撃性、成形加工性を有す
る熱硬化性樹脂複合材料が得られるような有機基修飾シ
リケートは未だ開発されていない。[0004] It is also disclosed in Japanese Patent Application Laid-Open No. H05-260, that a silicon-based hybrid material can be obtained by mixing an alkoxysilane, a silicon compound having at least two SiH groups, and an organic compound having at least two alkenyl groups.
No. 86192, which is disclosed in Japanese Unexamined Patent Publication No. 86192, since it contains two or more alkenyl groups and the like, organic and inorganic are sequentially cross-linked to form an organic-inorganic hybrid material. The molding processability is inferior to that of the conductive resin, and the strength is also unsatisfactory. As described above, an organic material capable of obtaining a thermosetting resin composite material having excellent heat resistance, environmental resistance, high mechanical strength such as bending characteristics, and good high toughness, thermal shock resistance, and moldability. Group-modified silicate has not been developed yet.
【0005】[0005]
【発明が解決しようとする課題】本発明は、従来の無機
充填剤では困難であった問題を解決するためになされた
ものであり、樹脂に配合し、更に反応させることによ
り、分散性及び樹脂との界面強度が良好で、耐熱性、耐
環境性に優れ、曲げ特性等の機械的強度が高く、良好な
高靱性、熱衝撃性、成形加工性を示す熱硬化性樹脂複合
材料が得られる有機基修飾シリケート及びそのシリケー
トを成分とする熱硬化性樹脂複合材料に関するものであ
る。DISCLOSURE OF THE INVENTION The present invention has been made to solve a problem which has been difficult with a conventional inorganic filler. Thermosetting resin composite material with good interfacial strength, excellent heat resistance and environmental resistance, high mechanical strength such as bending properties, and good high toughness, thermal shock resistance, and moldability. The present invention relates to an organic group-modified silicate and a thermosetting resin composite material containing the silicate as a component.
【0006】[0006]
【課題を解決するための手段】本発明者らは、かかる実
情に鑑み、鋭意研究を進めた結果、アルコキシシラン類
(a)、及び少なくとも1個の特定の官能基を含有し、
かつ分子内に少なくとも2個のSiH基を有するケイ素
化合物(b)からなる系を反応させることにより、特定
の官能基を有する有機基修飾シリケートが得られるこ
と、得られた有機基修飾シリケートは、それ自体が柔軟
性を持ち、樹脂との親和性も良好で、熱硬化性樹脂組成
物の成分として用いると樹脂製品の特性を著しく改善す
る事を見出し本発明を完成するに至った。Means for Solving the Problems In view of such circumstances, the present inventors have conducted intensive studies and as a result, have found that they contain an alkoxysilane (a) and at least one specific functional group,
By reacting a system comprising a silicon compound (b) having at least two SiH groups in the molecule, an organic group-modified silicate having a specific functional group can be obtained. It has been found that the resin itself has flexibility and good affinity with the resin, and when used as a component of the thermosetting resin composition, the characteristics of the resin product are remarkably improved, and the present invention has been completed.
【0007】[0007]
【発明の実施の形態】本発明で(a)成分として用いら
れるアルコキシ基以外の官能基を含有しないアルコキシ
シラン類は、本発明で得られる有機基修飾シリケートを
樹脂に配合したときに、耐熱性、耐燃焼性、高強度を付
与するための成分であって特に制限はなく各種のものを
使用することができるが、式(2)で表されるアルコキ
シシラン類あるいはその加水分解縮合物を好ましく用い
ることができる。 RnSi(OR')4-n (2) Rは炭素数1から50までの1価の有機基で同一であっ
ても異なっていても良い。R'はメチル、エチル、n-プロ
ピルなどの1価の炭化水素基。nは0,1,2,3から
選ばれる整数。BEST MODE FOR CARRYING OUT THE INVENTION The alkoxysilanes having no functional group other than the alkoxy group used as the component (a) in the present invention have a high heat resistance when the organic group-modified silicate obtained in the present invention is blended in a resin. It is a component for imparting flame resistance and high strength, and is not particularly limited, and various components can be used, but an alkoxysilane represented by the formula (2) or a hydrolytic condensate thereof is preferable. Can be used. RnSi (OR ') 4-n (2) R is a monovalent organic group having 1 to 50 carbon atoms and may be the same or different. R 'is a monovalent hydrocarbon group such as methyl, ethyl and n-propyl. n is an integer selected from 0, 1, 2, and 3.
【0008】具体的に例示すれば、オルトメチルシリケ
ート、オルトエチルシリケート、オルトn-プロピルシリ
ケートなどのテトラアルコキシシラン類及びその部分加
水分解縮合物、メチルトリメトキシシラン、メチルトリ
エトキシシラン、フェニルトリメトキシシランなどのト
リアルコキシシラン類及びその部分加水分解縮合物、ジ
メチルジメトキシシラン、フェニルメチルジメトキシシ
ラン、ジフェニルジメトキシシランなどのジアルコキシ
シラン類など、トリメチルメトキシシラン、フェニルジ
メチルメトキシシラン、トリフェニルメトキシシランな
どのモノアルコキシシランなどが挙げられる。中でもテ
トラエチルシリケートが好ましいが、これらのアルコキ
シシラン類は単独で用いても良く、2種以上併用しても
良い。More specifically, tetraalkoxysilanes such as orthomethyl silicate, orthoethyl silicate and ortho n-propyl silicate and their partially hydrolyzed condensates, methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane Trialkoxysilanes such as silanes and partial hydrolysis condensates thereof, dimethyldimethoxysilane, phenylmethyldimethoxysilane, dialkoxysilanes such as diphenyldimethoxysilane, trimethylmethoxysilane, phenyldimethylmethoxysilane, triphenylmethoxysilane, etc. Monoalkoxysilane and the like. Among them, tetraethyl silicate is preferable, but these alkoxysilanes may be used alone or in combination of two or more.
【0009】本発明で(b)成分として用いられるケイ
素化合物は、少なくとも1個の特定の官能基を含有し、
且つ少なくとも2個のSiH基を有するケイ素化合物で
あり、本発明の有機基修飾シリケートを熱硬化性樹脂に
配合し、反応させて得られる熱硬化性複合材料において
靱性、成形加工性を付与する成分である。特定の官能基
としては、カルボキシル基、酸無水物基、エポキシ基、
アミノ基、又は水酸基が好ましく、特に好ましくは、エ
ポキシ基である。(b)成分としては、特に制限はない
が、具体的に例示するならばThe silicon compound used as the component (b) in the present invention contains at least one specific functional group,
And a silicon compound having at least two SiH groups, which imparts toughness and moldability in a thermosetting composite material obtained by blending the organic group-modified silicate of the present invention with a thermosetting resin and reacting the same. It is. Specific functional groups include carboxyl groups, acid anhydride groups, epoxy groups,
An amino group or a hydroxyl group is preferred, and an epoxy group is particularly preferred. The component (b) is not particularly limited, but if specifically exemplified.
【0010】 等で示される鎖状の有機官能基含有ケイ素化合物。式
中、Rは、メチル基、フェニル基、炭素数2から24の
アルキル基の中から選ばれた1種もしくは2種以上の置
換基、好ましくはメチル基を表し、l,m,nは1から
400の整数である。又、Xはカルボキシル基、酸無水
物基、エポキシ基、アミノ基、又は水酸基の中から選ば
れた少なくとも1個の特定の官能基を含有する有機鎖で
ある。[0010] And the like. In the formula, R represents one or more substituents selected from a methyl group, a phenyl group, and an alkyl group having 2 to 24 carbon atoms, preferably a methyl group, and l, m, and n represent 1 To 400. X is an organic chain containing at least one specific functional group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, and a hydroxyl group.
【0011】又、 等で示される、環状の有機官能基含有ケイ素化合物 式中、Rは、メチル基、フェニル基、炭素数2から24
のアルキル基の中から選ばれた1種もしくは2種以上の
置換基、好ましくはメチル基を表し、lは、0から10
0 mは、1から400 nは、2から400の整数である。又、Xはカルボキシ
ル基、酸無水物基、エポキシ基、アミノ基、又は水酸基
の中から選ばれた少なくとも1個の特定の官能基を含有
する有機鎖である。Also, In the formula, R represents a methyl group, a phenyl group, a carbon number of 2 to 24,
Represents one or more substituents selected from the alkyl groups of the above, preferably a methyl group, and l is 0 to 10
0 m is an integer from 1 to 400 n is an integer from 2 to 400. X is an organic chain containing at least one specific functional group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, and a hydroxyl group.
【0012】 等で示される、枝分かれ状の有機官能基含有ケイ素化合
物。式中、Rは、メチル基、フェニル基、炭素数2から
24のアルキル基の中から選ばれた1種もしくは2種以
上の置換基、好ましくはメチル基を表し、nは0,1,
2,3から選ばれる整数。Xはカルボキシル基、酸無水
物基、エポキシ基、アミノ基、又は水酸基の中から選ば
れた少なくとも1個の特定の官能基を含有する有機鎖で
ある。[0012] And the like, and a branched organic functional group-containing silicon compound. In the formula, R represents one or more substituents selected from a methyl group, a phenyl group and an alkyl group having 2 to 24 carbon atoms, preferably a methyl group, and n represents 0, 1,
Integer selected from 2,3. X is an organic chain containing at least one specific functional group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, or a hydroxyl group.
【0013】官能基をケイ素化合物に導入する方法とし
ては、特に制限はなく、例えば、カルボキシル基、酸無
水物基、エポキシ基、アミノ基、又は水酸基の中から選
ばれた少なくとも1個の特定の官能基を有し且つ分子内
にアルケニル基を含有する有機化合物と、少なくとも2
個のSiH基を有するケイ素化合物を混合しアルケニル
基とSiH基とのヒドロシリル化反応を起こすことによ
り官能基を導入する方法などが挙げられる。この場合、
反応後も、少なくとも2個以上のSiH基が残るような
反応条件が好ましい。The method for introducing the functional group into the silicon compound is not particularly limited. For example, at least one specific group selected from a carboxyl group, an acid anhydride group, an epoxy group, an amino group, or a hydroxyl group. An organic compound having a functional group and containing an alkenyl group in the molecule;
A method of introducing a functional group by mixing a silicon compound having two SiH groups and causing a hydrosilylation reaction between the alkenyl group and the SiH group. in this case,
Preferably, the reaction conditions are such that at least two or more SiH groups remain after the reaction.
【0014】本発明で用いられる(a)成分、(b)成
分の配合比率は、得られる有機基修飾シリケートの特性
を制御する上で非常に重要な指標である。(a)と
(b)の重量比が95:5〜70:30である事が好ま
しく、より好ましくは95:5〜80:20、更に好ま
しくは90:10〜80:20である。(a)の配合比
率が5%より小さいときは、官能基数が少ないため十分
な有機基修飾ができなくなる傾向にあり、得られる有機
基修飾シリケートの柔軟性を十分に付与できなくなる傾
向にある。又、30%よりも大きいと得られる有機基修
飾シリケートが柔らかくなりすぎるて、強度が十分でな
くなる傾向にある。The mixing ratio of the components (a) and (b) used in the present invention is a very important index for controlling the characteristics of the obtained organic group-modified silicate. The weight ratio of (a) and (b) is preferably from 95: 5 to 70:30, more preferably from 95: 5 to 80:20, even more preferably from 90:10 to 80:20. If the compounding ratio of (a) is less than 5%, the number of functional groups is small, so that there is a tendency that sufficient organic group modification cannot be performed, and the obtained organic group-modified silicate tends not to have sufficient flexibility. On the other hand, if it is larger than 30%, the resulting organic group-modified silicate tends to be too soft, resulting in insufficient strength.
【0015】アルコキシシリル基及びSiH基の加水分
解・縮合反応には触媒を用いても良い。触媒としては、
特に制限されるものではなく、塩酸、硫酸等のなどの無
機酸類、ジブチルスズジラウレート、ジブチルスズマレ
エートなどのスズカルボン酸塩、水酸化ナトリウム、水
酸化カルシウムなどの無機塩基類などの公知のシラノー
ル縮合触媒等が挙げられる。これらの触媒は単独で用い
ても良く、2種以上併用しても良い。A catalyst may be used for the hydrolysis / condensation reaction of the alkoxysilyl group and the SiH group. As a catalyst,
There is no particular limitation, and known silanol condensation catalysts such as inorganic acids such as hydrochloric acid and sulfuric acid, tin carboxylate salts such as dibutyltin dilaurate and dibutyltin maleate, and inorganic bases such as sodium hydroxide and calcium hydroxide. Is mentioned. These catalysts may be used alone or in combination of two or more.
【0016】本発明の有機基修飾シリケートは、所望の
特性を得るためには、アルコキシシラン類(a)、官能
基含有ケイ素化合物(b)の基本成分、触媒、水等を出
来るだけ均一系に近い条件で反応させることが望まし
い。反応系が不均一な状態で反応を行うと、各成分濃度
が局所的に高くなり部分的なゲル化が起こり不均質な材
料しか得られない場合が多い。そこで上記成分の均一性
の向上、さらには反応温度制御などのために必要に応じ
て溶剤を用いることができるが、その種類については、
特に制限されるものではない。In order to obtain desired characteristics, the organic group-modified silicate of the present invention is prepared by converting the basic components of the alkoxysilanes (a), the functional group-containing silicon compound (b), the catalyst, water and the like into a homogeneous system as much as possible. It is desirable to make the reaction under close conditions. When the reaction is carried out in a heterogeneous state of the reaction system, the concentration of each component is locally increased, and partial gelation occurs, often resulting in only a heterogeneous material. Therefore, a solvent can be used as needed for the improvement of the uniformity of the above components, and further for controlling the reaction temperature.
There is no particular limitation.
【0017】本発明の熱硬化性樹脂複合材料を得る方法
を例示すると、まず、50〜100℃の温度条件下で、
良く攪拌しながらアルコキシシラン類(a)にケイ素化
合物(b)溶液を必要に応じて触媒とともに約1時間か
けて滴下し、さらに1〜3時間反応させ、官能基を含む
有機基修飾シリケートを作製する。次に、得られた特定
の官能基を含有するシリケートに、この官能基と反応し
うる官能基を2個以上有する熱硬化性樹脂を溶解させた
有機溶媒の溶液を添加、混合攪拌し、溶媒を減圧下で除
去した後、熱処理を行うことにより熱硬化性樹脂複合材
料が得られる。熱処理条件としては、70℃〜180℃
で1〜5時間処理が好ましい。As an example of a method for obtaining the thermosetting resin composite material of the present invention, first, under a temperature condition of 50 to 100 ° C.,
A solution of the silicon compound (b) is added dropwise to the alkoxysilanes (a) with a catalyst, if necessary, over a period of about 1 hour with good stirring, and further reacted for 1 to 3 hours to produce an organic group-modified silicate containing a functional group. I do. Next, to the obtained silicate containing a specific functional group, a solution of an organic solvent in which a thermosetting resin having two or more functional groups capable of reacting with this functional group is added, and the mixture is stirred and mixed. Is removed under reduced pressure and then heat-treated to obtain a thermosetting resin composite material. The heat treatment conditions are 70 ° C. to 180 ° C.
For 1 to 5 hours.
【0018】また、本発明の(c)成分として用いられ
る熱硬化性樹脂は、有機基修飾シリケートの官能基と反
応しうる官能基を分子内に2個以上有するものであれば
公知のものが使用できる。有機基修飾シリケートの官能
基と反応しうる官能基としては、水酸基、アミノ基、エ
ポキシ基、カルボキシル基、メルカプト基、イソシアネ
ート基等があるが、中でもエポキシ基、水酸基、又はア
ミノ基を有するものが好ましい。具体例としては、フェ
ノール樹脂、ユリア樹脂、メラミン樹脂、又はエポキシ
樹脂等が挙げられる。As the thermosetting resin used as the component (c) of the present invention, known thermosetting resins can be used as long as they have two or more functional groups in the molecule that can react with the functional groups of the organic group-modified silicate. Can be used. Examples of the functional group capable of reacting with the functional group of the organic group-modified silicate include a hydroxyl group, an amino group, an epoxy group, a carboxyl group, a mercapto group, and an isocyanate group, and among them, those having an epoxy group, a hydroxyl group, or an amino group preferable. Specific examples include a phenol resin, a urea resin, a melamine resin, and an epoxy resin.
【0019】該有機基修飾シリケートと熱硬化性樹脂と
は、有機基修飾シリケートの官能基と反応しうる熱硬化
性樹脂中の官能基当量(ロ)/有機基修飾シリケートの
官能基当量(イ)が0.1≦官能基当量(ロ)/官能基
当量(イ)≦10、特に0.2≦官能基当量(ロ)/官
能基当量(イ)≦7の範囲内とすることが好ましく、よ
り好ましくは、0.5≦官能基当量(ロ)/官能基当量
(イ)≦5、更に好ましくは、1≦官能基当量(ロ)/
官能基当量(イ)≦4、最も好ましくは、1.5≦官能
基当量(ロ)/官能基当量(イ)≦3である。The functional group equivalent of the organic group modified silicate and the thermosetting resin (b) / functional group equivalent of the organic group modified silicate in the thermosetting resin capable of reacting with the functional group of the organic group modified silicate (a) ) Is preferably within the range of 0.1 ≦ functional group equivalent (b) / functional group equivalent (a) ≦ 10, particularly 0.2 ≦ functional group equivalent (b) / functional group equivalent (a) ≦ 7. More preferably, 0.5 ≦ functional group equivalent (b) / functional group equivalent (a) ≦ 5, and still more preferably, 1 ≦ functional group equivalent (b) /
Functional group equivalent (a) ≦ 4, most preferably 1.5 ≦ functional group equivalent (b) / functional group equivalent (a) ≦ 3.
【0020】この官能基当量比が0.1未満では、熱硬
化性樹脂比率が低くなるため、流動性、成形加工性が低
下する傾向にあり、10を越えると、有機基修飾シリケ
ートとの化学結合を有さない熱硬化性樹脂が多くなるた
めシリケート粉末の分散性が低下する傾向にあり、又、
樹脂組成物を架橋させて得られる硬化物の各種特性が低
下する傾向にある。このようにして得られた本発明の熱
硬化性樹脂複合材料を従来公知のエポキシ樹脂、フェノ
ール樹脂系成形材料用樹脂組成物等に配合し、この組成
物を硬化させた場合、強度、耐衝撃性、耐熱性、成形性
等の著しい改善が可能となる。この理由として、以下の
ことが考えられる。When the functional group equivalent ratio is less than 0.1, the ratio of the thermosetting resin becomes low, so that the fluidity and moldability tend to decrease. The dispersibility of the silicate powder tends to decrease because the amount of thermosetting resin having no bond tends to increase,
Various properties of a cured product obtained by crosslinking the resin composition tend to decrease. When the thus obtained thermosetting resin composite material of the present invention is blended with a conventionally known epoxy resin, a resin composition for a phenolic resin-based molding material, and the like, and cured, the composition has strength and impact resistance. Significant improvements in heat resistance, heat resistance, moldability, etc. can be achieved. The following can be considered as a reason for this.
【0021】即ち、本発明の熱硬化性樹脂複合材料は、
シリケートに熱硬化性樹脂自体が固定化されているた
め、組成物に配合した際、従来の熱硬化性樹脂組成物に
比べ、シリケートが予め均一に分散しているので、シリ
ケートの配合比率を大幅に増加させることが容易に行え
る。又、従来の熱硬化性樹脂では、有機物である樹脂と
無機物である無機充填剤とは親和性が少ないので分散し
づらく、それぞれが独立して存在しているため、熱応力
等の外力が加わった際には、最も力学的に弱い部分であ
る樹脂と無機充填材の界面部分から破壊が起き、十分な
特性向上が図れないが、本発明の新規な熱硬化性樹脂複
合材料は、シリケート表面に熱硬化性樹脂自体が固定化
されるため、シリケートと熱硬化性樹脂との間の界面が
強固であり、且つ両者の親和性も良好であるため、本発
明の熱硬化性樹脂複合材料を用いた熱硬化性樹脂組成物
の各種特性が向上したものと考えられる。That is, the thermosetting resin composite material of the present invention comprises:
Because the thermosetting resin itself is fixed to the silicate, the silicate is dispersed more evenly in advance than the conventional thermosetting resin composition when blended into the composition. Can be easily increased. Further, in the conventional thermosetting resin, the organic resin and the inorganic filler are hardly dispersed because of their low affinity, and since each is present independently, an external force such as thermal stress is applied. In this case, destruction occurs at the interface between the resin and the inorganic filler, which is the weakest part mechanically, and the properties cannot be sufficiently improved, but the novel thermosetting resin composite material of the present invention has a silicate surface. Since the thermosetting resin itself is immobilized, the interface between the silicate and the thermosetting resin is strong, and the affinity between the two is good, so that the thermosetting resin composite material of the present invention is used. It is considered that various properties of the thermosetting resin composition used were improved.
【0022】[0022]
【実施例】以下、実施例により、本発明を説明する。 <特定の官能基含有、かつ分子内に少なくとも2個のS
iH基含有ケイ素化合物の合成>The present invention will be described below with reference to examples. <Containing a specific functional group and having at least two S
Synthesis of iH group-containing silicon compound>
【0023】(ケイ素化合物1)系内を窒素置換したフ
ラスコ内に、ポリメチルハイドロジェンシロキサン(東
レダウコーニングシリコーン株式会社製SH1107)
100.7gと乾燥トルエン100mlを仕込んだ。次
に、攪拌しながら、フラスコを70℃のオイルバスにつ
け、アリルグリシジルエーテル11.2g及び塩化白金
酸触媒溶液(H2PtCl6・6H2O 1.0gをイソプロパノー
ル9gに溶解したもの)300μlをトルエン100m
lに溶解した溶液を約1時間かけて滴下した。更に約1
時間、70℃で反応させて、官能基を含有したケイ素化
合物1の溶液を得た。(Silicon Compound 1) A polymethyl hydrogen siloxane (SH1107 manufactured by Dow Corning Toray Silicone Co., Ltd.) is placed in a flask whose inside is replaced with nitrogen.
100.7 g and 100 ml of dry toluene were charged. Then, with stirring, The flask was immersed in an oil bath at 70 ° C., allyl glycidyl ether 11.2g and chloroplatinic acid catalyst solution (the H 2 PtCl 6 · 6H 2 O 1.0g those that have been dissolved in isopropanol 9 g) and 300μl 100m of toluene
1 was added dropwise over about 1 hour. About one more
The reaction was carried out at 70 ° C. for a time to obtain a solution of silicon compound 1 containing a functional group.
【0024】(ケイ素化合物2)系内を窒素置換したフ
ラスコ内に、ポリメチルハイドロジェンシロキサン(東
レダウコーニングシリコーン株式会社製SH1107)
220.3gと乾燥1,4−ジオキサン100mlを仕
込んだ。次に、攪拌しながら、フラスコを70℃のオイ
ルバスにつけ、アリルグリシジルエーテル9.2g及び
塩化白金酸触媒溶液(H2PtCl6・6H2O 1.0gをイソプ
ロパノール9gに溶解したもの)300μlをトルエン
100mlに溶解した溶液を約1時間かけて滴下した。
更に約1時間、70℃で反応させて、官能基を含有した
ケイ素化合物1の溶液を得た。(Silicon Compound 2) A polymethyl hydrogen siloxane (SH1107 manufactured by Dow Corning Toray Silicone Co., Ltd.) is placed in a flask whose inside is replaced with nitrogen.
220.3 g and 100 ml of dry 1,4-dioxane were charged. Then, with stirring, The flask was immersed in an oil bath at 70 ° C., allyl glycidyl ether 9.2g and chloroplatinic acid catalyst solution (the H 2 PtCl 6 · 6H 2 O 1.0g those that have been dissolved in isopropanol 9 g) and 300μl A solution dissolved in 100 ml of toluene was added dropwise over about 1 hour.
The reaction was further performed at 70 ° C. for about 1 hour to obtain a solution of silicon compound 1 containing a functional group.
【0025】(ケイ素化合物3)系内を窒素置換したフ
ラスコ内に、ポリメチルハイドロジェンシロキサン(東
レダウコーニングシリコーン株式会社製SH1107)
118.2gと乾燥1,4−ジオキサン100mlを仕
込んだ。次に、攪拌しながら、フラスコを70℃のオイ
ルバスにつけ、アリルグリシジルエーテル41.3g及
び塩化白金酸触媒溶液(H2PtCl6・6H2O 1.0gをイソ
プロパノール9gに溶解したもの)300μlをトルエ
ン100mlに溶解した溶液を約1時間かけて滴下し
た。更に約1時間、70℃で反応させて、官能基を含有
したケイ素化合物1の溶液を得た。(Silicon compound 3) A polymethyl hydrogen siloxane (SH1107 manufactured by Dow Corning Toray Silicone Co., Ltd.) is placed in a flask whose inside is replaced with nitrogen.
118.2 g and dry 1,4-dioxane 100 ml were charged. Then, with stirring, The flask was immersed in an oil bath at 70 ° C., allyl glycidyl ether 41.3g and chloroplatinic acid catalyst solution (the H 2 PtCl 6 · 6H 2 O 1.0g those that have been dissolved in isopropanol 9 g) and 300μl A solution dissolved in 100 ml of toluene was added dropwise over about 1 hour. The reaction was further performed at 70 ° C. for about 1 hour to obtain a solution of silicon compound 1 containing a functional group.
【0026】(ケイ素化合物4)系内を窒素置換したフ
ラスコ内に、ポリメチルハイドロジェンシロキサン(東
レダウコーニングシリコーン株式会社製SH1107)
32.3gと乾燥1,4−ジオキサン100mlを仕込
んだ。次に、攪拌しながら、フラスコを70℃のオイル
バスにつけ、アリルグリシジルエーテル10.8g及び
塩化白金酸触媒溶液(H2PtCl6・6H2O 1.0gをイソプ
ロパノール9gに溶解したもの)300μlをトルエン
100mlに溶解した溶液を約1時間かけて滴下した。
更に約1時間、70℃で反応させて、官能基を含有した
ケイ素化合物1の溶液を得た。(Silicon Compound 4) A polymethyl hydrogen siloxane (SH1107, manufactured by Dow Corning Toray Silicone Co., Ltd.) is placed in a flask in which the system is purged with nitrogen.
32.3 g and 100 ml of dry 1,4-dioxane were charged. Then, with stirring, The flask was immersed in an oil bath at 70 ° C., allyl glycidyl ether 10.8g and chloroplatinic acid catalyst solution (the H 2 PtCl 6 · 6H 2 O 1.0g those that have been dissolved in isopropanol 9 g) and 300μl A solution dissolved in 100 ml of toluene was added dropwise over about 1 hour.
The reaction was further performed at 70 ° C. for about 1 hour to obtain a solution of silicon compound 1 containing a functional group.
【0027】(ケイ素化合物5)系内を窒素置換したフ
ラスコ内に、ポリメチルハイドロジェンシロキサン(東
レダウコーニングシリコーン株式会社製SH1107)
289.8gと乾燥1,4−ジオキサン100mlを仕
込んだ。次に、攪拌しながら、フラスコを70℃のオイ
ルバスにつけ、アリルグリシジルエーテル8.6g及び
塩化白金酸触媒溶液(H2PtCl6・6H2O 1.0gをイソプ
ロパノール9gに溶解したもの)300μlをトルエン
100mlに溶解した溶液を約1時間かけて滴下した。
更に約1時間、70℃で反応させて、官能基を含有した
ケイ素化合物1の溶液を得た。(Silicon compound 5) A polymethyl hydrogen siloxane (SH1107 manufactured by Dow Corning Toray Silicone Co., Ltd.) is placed in a flask in which the system is replaced with nitrogen.
289.8 g and 100 ml of dry 1,4-dioxane were charged. Then, with stirring, The flask was immersed in an oil bath at 70 ° C., allyl glycidyl ether 8.6g and chloroplatinic acid catalyst solution (the H 2 PtCl 6 · 6H 2 O 1.0g those that have been dissolved in isopropanol 9 g) and 300μl A solution dissolved in 100 ml of toluene was added dropwise over about 1 hour.
The reaction was further performed at 70 ° C. for about 1 hour to obtain a solution of silicon compound 1 containing a functional group.
【0028】<熱硬化性複合材料1>系内を窒素置換し
た状態で、70℃に加熱したオイルバス中で、ケイ素化
合物1の溶液に、エチルシリケートを1006g滴下し
て攪拌し、0.5N HCl水溶液30mlを1,4−
ジオキサン10mlに溶解した溶液を攪拌しながら約1
時間かけて滴下を終了した。その後、更に約1時間反応
させ、溶媒を減圧下で除去し有機基修飾シリケートを作
製した。上記の有機基修飾シリケート450g、フェノ
ールノボラック樹脂(住友デュレズ(株)製 PRー5
1470;OH当量105)50g、触媒としてトリフ
ェニルホスフィン1gを配合した後、小型のヘンシェル
ミキサーに投入し、500〜700rpmで攪拌しなが
ら、さらに温度80℃〜150℃で1〜3時間反応させ
て本発明の熱硬化性樹脂複合材料を得た。得られた熱硬
化性樹脂複合材料を赤外線吸収スペクトル、固体NMR
でチェックした結果、フェノール樹脂の水酸基と有機基
修飾シリケートのエポキシ基が反応していることが確認
できた。ここで、この熱硬化性樹脂複合材料の水酸基の
官能基当量を調べると1086.3であった。<Thermosetting Composite Material 1> With the inside of the system replaced with nitrogen, 1006 g of ethyl silicate was added dropwise to the solution of silicon compound 1 in an oil bath heated to 70 ° C., and the mixture was stirred at 0.5 N HCl aqueous solution (30 ml) in 1,4-
The solution dissolved in 10 ml of dioxane was stirred for about 1 hour.
The dripping was completed over time. Thereafter, the reaction was further continued for about 1 hour, and the solvent was removed under reduced pressure to prepare an organic group-modified silicate. 450 g of the above organic group-modified silicate, phenol novolak resin (PR-5 manufactured by Sumitomo Durez Co., Ltd.)
1470; 50 g of OH equivalent 105) and 1 g of triphenylphosphine as a catalyst were added, and then charged into a small Henschel mixer, and further reacted at a temperature of 80 ° C to 150 ° C for 1 to 3 hours while stirring at 500 to 700 rpm. The thermosetting resin composite material of the present invention was obtained. The obtained thermosetting resin composite material is subjected to infrared absorption spectrum and solid-state NMR.
As a result, it was confirmed that the hydroxyl group of the phenol resin was reacted with the epoxy group of the organic group-modified silicate. Here, when the functional group equivalent of the hydroxyl group of this thermosetting resin composite material was examined, it was 1086.3.
【0029】<熱硬化性複合材料2>系内を窒素置換し
た状態で、70℃に加熱したオイルバス中で、ケイ素化
合物2の溶液に、エチルシリケートを600g滴下して
攪拌し、0.5N HCl水溶液30mlを1,4−ジ
オキサン10mlに溶解した溶液を攪拌しながら約1時
間かけて滴下を終了した。その後、更に約1時間反応さ
せ、溶媒を減圧下で除去し有機基修飾シリケートを作製
した。上記の有機基修飾シリケート450g、フェノー
ルノボラック樹脂(住友デュレズ(株)製 PRー51
470;OH当量105)50g、触媒としてトリフェ
ニルホスフィン1gを配合した後、小型のヘンシェルミ
キサーに投入し、500〜700rpmで攪拌しなが
ら、さらに温度80℃〜150℃で1〜3時間反応させ
て本発明の熱硬化性樹脂複合材料を得た。得られた熱硬
化性樹脂複合材料を赤外線吸収スペクトル、固体NMR
でチェックした結果、フェノール樹脂の水酸基と有機基
修飾シリケートのエポキシ基が反応していることが確認
できた。ここで、この熱硬化性樹脂複合材料の水酸基の
官能基当量を調べると1073.8であった。<Thermosetting Composite Material 2> With the inside of the system replaced with nitrogen, 600 g of ethyl silicate was dropped into the solution of silicon compound 2 and stirred in an oil bath heated to 70 ° C. The dropwise addition was completed over about 1 hour while stirring a solution of 30 ml of an aqueous HCl solution in 10 ml of 1,4-dioxane. Thereafter, the reaction was further continued for about 1 hour, and the solvent was removed under reduced pressure to prepare an organic group-modified silicate. 450 g of the above organic group-modified silicate, phenol novolak resin (PR-51 manufactured by Sumitomo Durez Co., Ltd.)
470; 50 g of OH equivalent 105), and 1 g of triphenylphosphine as a catalyst, and then charged into a small Henschel mixer, and further reacted at a temperature of 80 ° C to 150 ° C for 1 to 3 hours while stirring at 500 to 700 rpm. The thermosetting resin composite material of the present invention was obtained. The obtained thermosetting resin composite material is subjected to infrared absorption spectrum and solid-state NMR.
As a result, it was confirmed that the hydroxyl group of the phenol resin was reacted with the epoxy group of the organic group-modified silicate. Here, when the functional group equivalent of the hydroxyl group of this thermosetting resin composite material was examined, it was 1073.8.
【0030】<熱硬化性複合材料3>系内を窒素置換し
た状態で、70℃に加熱したオイルバス中で、ケイ素化
合物3の溶液に、エチルシリケートを507.2g滴下
して攪拌し、0.5N HCl水溶液30mlを1,4
−ジオキサン10mlに溶解した溶液を攪拌しながら約
1時間かけて滴下を終了した。その後、更に約1時間反
応させ、溶媒を減圧下で除去し有機基修飾シリケートを
作製した。上記の有機基修飾シリケート450g、フェ
ノールノボラック樹脂(住友デュレズ(株)製 PRー
51470;OH当量105)50g、触媒としてトリ
フェニルホスフィン1gを配合した後、小型のヘンシェ
ルミキサーに投入し、500〜700rpmで攪拌しな
がら、さらに温度80℃〜150℃で1〜3時間反応さ
せて本発明の熱硬化性樹脂複合材料を得た。得られた熱
硬化性樹脂複合材料を赤外線吸収スペクトル、固体NM
Rでチェックした結果、フェノール樹脂の水酸基と有機
基修飾シリケートのエポキシ基が反応していることが確
認できた。ここで、この熱硬化性樹脂複合材料の水酸基
の官能基当量を調べると1306.5であった。<Thermosetting Composite Material 3> 507.2 g of ethyl silicate was added dropwise to the solution of silicon compound 3 in an oil bath heated to 70 ° C. while the inside of the system was replaced with nitrogen. 30 ml of a 5N HCl aqueous solution was added to 1,4
Dropping was completed over about 1 hour while stirring the solution dissolved in 10 ml of dioxane. Thereafter, the reaction was further continued for about 1 hour, and the solvent was removed under reduced pressure to prepare an organic group-modified silicate. After mixing 450 g of the above-mentioned organic group-modified silicate, 50 g of phenol novolak resin (PR-51470, manufactured by Sumitomo Durez Co., Ltd .; OH equivalent: 105), and 1 g of triphenylphosphine as a catalyst, the mixture was charged into a small Henschel mixer and charged at 500 to 700 rpm. The mixture was further reacted at a temperature of 80 ° C. to 150 ° C. for 1 to 3 hours while stirring to obtain a thermosetting resin composite material of the present invention. The obtained thermosetting resin composite material was subjected to infrared absorption spectrum, solid NM
As a result of checking with R, it was confirmed that the hydroxyl group of the phenol resin and the epoxy group of the organic group-modified silicate reacted. Here, when the functional group equivalent of the hydroxyl group of this thermosetting resin composite material was examined, it was 1306.5.
【0031】<熱硬化性複合材料4>((a)/{(a)+(b)}
の重量比が0.05未満の場合) 系内を窒素置換した状態で、70℃に加熱したオイルバ
ス中で、ケイ素化合物4の溶液に、エチルシリケートを
1034g滴下して攪拌し、0.5N HCl水溶液3
0mlを1,4−ジオキサン10mlに溶解した溶液を
攪拌しながら約1時間かけて滴下を終了した。その後、
更に約1時間反応させ、溶媒を減圧下で除去し有機基修
飾シリケートを作製した。上記の有機基修飾シリケート
450g、フェノールノボラック樹脂(住友デュレズ
(株)製 PRー51470;OH当量105)50
g、触媒としてトリフェニルホスフィン1gを配合した
後、小型のヘンシェルミキサーに投入し、500〜70
0rpmで攪拌しながら、さらに温度80℃〜150℃
で1〜3時間反応させて本発明の熱硬化性樹脂複合材料
を得た。得られた熱硬化性樹脂複合材料を赤外線吸収ス
ペクトル、固体NMRでチェックした結果、フェノール
樹脂の水酸基と有機基修飾シリケートのエポキシ基が反
応していることが確認できた。ここで、この熱硬化性樹
脂複合材料の水酸基の官能基当量を調べると1083.
6であった。<Thermosetting Composite Material 4> ((a) / {(a) + (b)})
When the weight ratio of is less than 0.05) In a state where the inside of the system is replaced with nitrogen, 1034 g of ethyl silicate is added dropwise to the solution of silicon compound 4 in an oil bath heated to 70 ° C., and the mixture is stirred at 0.5 N HCl aqueous solution 3
Dropping was completed in about 1 hour while stirring a solution of 0 ml in 10 ml of 1,4-dioxane. afterwards,
The reaction was further continued for about 1 hour, and the solvent was removed under reduced pressure to produce an organic group-modified silicate. 450 g of the above organic group-modified silicate, phenol novolak resin (PR-51470, manufactured by Sumitomo Durez Co., Ltd .; OH equivalent: 105) 50
g, 1 g of triphenylphosphine as a catalyst, and then charged into a small Henschel mixer,
While stirring at 0 rpm, the temperature is further increased to 80 ° C to 150 ° C.
For 1 to 3 hours to obtain a thermosetting resin composite material of the present invention. The obtained thermosetting resin composite material was checked by infrared absorption spectrum and solid-state NMR. As a result, it was confirmed that the hydroxyl group of the phenol resin and the epoxy group of the organic group-modified silicate reacted. Here, when the functional group equivalent of the hydroxyl group of this thermosetting resin composite material was examined, 1083.
It was 6.
【0032】<熱硬化性複合材料5>((a)/{(a)+(b)}
の重量比が0.3以上の場合) 系内を窒素置換した状態で、70℃に加熱したオイルバ
ス中で、ケイ素化合物3の溶液に、エチルシリケートを
557.1g滴下して攪拌し、0.5N HCl水溶液
30mlを1,4−ジオキサン10mlに溶解した溶液
を攪拌しながら約1時間かけて滴下を終了した。その
後、更に約1時間反応させ、溶媒を減圧下で除去し有機
基修飾シリケートを作製した。上記の有機基修飾シリケ
ート450g、フェノールノボラック樹脂(住友デュレ
ズ(株)製 PRー51470;OH当量105)50
g、触媒としてトリフェニルホスフィン1gを配合した
後、小型のヘンシェルミキサーに投入し、500〜70
0rpmで攪拌しながら、さらに温度80℃〜150℃
で1〜3時間反応させて本発明の熱硬化性樹脂複合材料
を得た。得られた熱硬化性樹脂複合材料を赤外線吸収ス
ペクトル、固体NMRでチェックした結果、フェノール
樹脂の水酸基と有機基修飾シリケートのエポキシ基が反
応していることが確認できた。ここで、この熱硬化性樹
脂複合材料の水酸基の官能基当量を調べると1070.
0であった。<Thermosetting Composite Material 5> ((a) / {(a) + (b)})
When the weight ratio of is not less than 0.3) 557.1 g of ethyl silicate was added dropwise to the solution of the silicon compound 3 in an oil bath heated to 70 ° C. while the atmosphere in the system was replaced with nitrogen, and the mixture was stirred. The dropwise addition was completed over about 1 hour while stirring a solution of 30 ml of a 0.5N HCl aqueous solution in 10 ml of 1,4-dioxane. Thereafter, the reaction was further continued for about 1 hour, and the solvent was removed under reduced pressure to prepare an organic group-modified silicate. 450 g of the above organic group-modified silicate, phenol novolak resin (PR-51470, manufactured by Sumitomo Durez Co., Ltd .; OH equivalent: 105) 50
g, 1 g of triphenylphosphine as a catalyst, and then charged into a small Henschel mixer,
While stirring at 0 rpm, the temperature is further increased to 80 ° C to 150 ° C.
For 1 to 3 hours to obtain a thermosetting resin composite material of the present invention. The obtained thermosetting resin composite material was checked by infrared absorption spectrum and solid-state NMR. As a result, it was confirmed that the hydroxyl group of the phenol resin and the epoxy group of the organic group-modified silicate reacted. Here, when the functional group equivalent of the hydroxyl group of this thermosetting resin composite material was examined, it was 1070.
It was 0.
【0033】《実施例1〜3及び比較例1〜4》第1〜
3表に示す配合原料を混合、混練、粉砕してエポキシ樹
脂成形材料を得、該成形材料をトランスファー成形して
成形品を得た。その成形品の評価結果も合わせて第1〜
3表に示す。尚、得られた成形品の特性評価は、下記の
方法で行った。 (1)ヒートサイクル:30×25×5mmの成形品の
底面に25×25×3mmの銅板を埋め込み、−40℃
と+200℃の恒温槽に約30分ずつ入れ、100サイ
クル繰り返した後の樹脂クラックを調べた。 (2)曲げ強さ:JIS K6911に準じて測定し
た。 (3)スパイラルフロー:EMMI規格に準じた金型を
使用し、約175℃、70kg/cm2の条件で測定し
た。 (4)成形外観(成形品表面を目視で判定した。成形品
の表面が平滑な場合は○、凹凸が生じたものは×とし
た。)<< Examples 1-3 and Comparative Examples 1-4 >>
The mixing raw materials shown in Table 3 were mixed, kneaded and pulverized to obtain an epoxy resin molding material, and the molding material was subjected to transfer molding to obtain a molded product. The evaluation results of the molded products are also
The results are shown in Table 3. In addition, the characteristic evaluation of the obtained molded article was performed by the following method. (1) Heat cycle: A copper plate of 25 × 25 × 3 mm is embedded in the bottom of a molded product of 30 × 25 × 5 mm, and the temperature is -40 ° C.
And + 200 ° C. for about 30 minutes, and after 100 cycles, resin cracks were examined. (2) Flexural strength: measured according to JIS K6911. (3) Spiral flow: Measured at about 175 ° C. and 70 kg / cm 2 using a mold conforming to the EMMI standard. (4) Molded appearance (the molded article surface was visually judged. A circle indicates that the surface of the molded article is smooth, and a cross indicates that the irregularity occurs.)
【0034】[0034]
【表1】 [Table 1]
【0035】[0035]
【表2】 [Table 2]
【0036】[0036]
【表3】 [Table 3]
【0037】[0037]
【発明の効果】本発明により、樹脂に配合し、反応させ
ることにより、耐熱性、耐燃焼性に優れ、曲げ特性等の
機械的強度が高く、良好な高靱性、熱衝撃性、成形加工
性を有する熱硬化性樹脂複合材料が得られる有機基修飾
シリケート及びそのシリケートを成分とする熱硬化性複
合材料が得られる。According to the present invention, by blending and reacting with a resin, excellent heat resistance and combustion resistance, high mechanical strength such as bending characteristics, good high toughness, thermal shock resistance, and moldability are obtained. And an organic group-modified silicate from which a thermosetting resin composite material having the following is obtained, and a thermosetting composite material containing the silicate as a component.
Claims (7)
とも1個の特定の官能基を含有し、かつ分子内に少なく
とも2個のSiH基を有するケイ素化合物(b)からな
る系を反応させてなることを特徴とする有機基修飾シリ
ケート。1. A reaction system comprising an alkoxysilane (a) and a silicon compound (b) containing at least one specific functional group and having at least two SiH groups in a molecule. An organic group-modified silicate, characterized in that:
水物基、エポキシ基、アミノ基、又は水酸基である請求
項1記載の有機基修飾シリケート。2. The organic group-modified silicate according to claim 1, wherein the specific functional group is a carboxyl group, an acid anhydride group, an epoxy group, an amino group, or a hydroxyl group.
iH基の加水分解と縮合反応である請求項1又は2記載
の有機基修飾シリケート。3. The method according to claim 1, wherein the reaction is an alkoxysilyl group,
The organic group-modified silicate according to claim 1 or 2, which is a hydrolysis and condensation reaction of an iH group.
チルシリケートである請求項1、2又は3記載の有機基
修飾シリケート。4. The organic group-modified silicate according to claim 1, wherein the alkoxysilane (a) is tetraethyl silicate.
なくとも2個のSiH基を有するケイ素化合物(b)
が、エポキシ基を含有するポリメチルハイドロジェンシ
ロキサン誘導体である請求項1、2、3又は4記載の有
機基修飾シリケート。5. A silicon compound (b) containing a specific functional group and having at least two SiH groups in a molecule.
5. The organic group-modified silicate according to claim 1, wherein is a polymethylhydrogensiloxane derivative containing an epoxy group.
70:30である請求項1、2、3、4又は5記載の有
機基修飾シリケート。6. The weight ratio of (a) to (b) is 95: 5 to 5.
6. The organic group-modified silicate according to claim 1, wherein the ratio is 70:30.
有機基修飾シリケートと反応可能な官能基を2個以上有
する熱硬化性樹脂(c)を混合し、反応させることによ
り得られることを特徴とする熱硬化性樹脂複合材料。7. A method of mixing and reacting a thermosetting resin (c) having two or more functional groups capable of reacting with the organic group-modified silicate according to claim 1, 2, 3, 4, 5, or 6. A thermosetting resin composite material obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22658896A JPH1067855A (en) | 1996-08-28 | 1996-08-28 | Organic-group-modified silicate and thermosetting resin composite containing the same as the component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22658896A JPH1067855A (en) | 1996-08-28 | 1996-08-28 | Organic-group-modified silicate and thermosetting resin composite containing the same as the component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH1067855A true JPH1067855A (en) | 1998-03-10 |
Family
ID=16847538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22658896A Pending JPH1067855A (en) | 1996-08-28 | 1996-08-28 | Organic-group-modified silicate and thermosetting resin composite containing the same as the component |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH1067855A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008081789A1 (en) * | 2006-12-25 | 2008-07-10 | Chugoku Marine Paints, Ltd. | Curable composition, antifouling coating composition, antifouling coating film, base with antifouling coating film, and method for preventing fouling on base |
| JP2008248256A (en) * | 2001-05-16 | 2008-10-16 | Momentive Performance Materials Inc | Polyether siloxane copolymer network structure composition |
-
1996
- 1996-08-28 JP JP22658896A patent/JPH1067855A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008248256A (en) * | 2001-05-16 | 2008-10-16 | Momentive Performance Materials Inc | Polyether siloxane copolymer network structure composition |
| WO2008081789A1 (en) * | 2006-12-25 | 2008-07-10 | Chugoku Marine Paints, Ltd. | Curable composition, antifouling coating composition, antifouling coating film, base with antifouling coating film, and method for preventing fouling on base |
| JPWO2008081789A1 (en) * | 2006-12-25 | 2010-04-30 | 中国塗料株式会社 | Curable composition, antifouling coating composition, antifouling coating film, substrate with antifouling coating, and method for antifouling substrate |
| US8110638B2 (en) | 2006-12-25 | 2012-02-07 | Chugoku Marine Paints, Ltd. | Curable composition, antifouling paint composition, antifouling coating film, base material with antifouling coating film and antifouling method for base material |
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