JPH11102829A - Winding drying method for induction electrical equipment - Google Patents
Winding drying method for induction electrical equipmentInfo
- Publication number
- JPH11102829A JPH11102829A JP9263722A JP26372297A JPH11102829A JP H11102829 A JPH11102829 A JP H11102829A JP 9263722 A JP9263722 A JP 9263722A JP 26372297 A JP26372297 A JP 26372297A JP H11102829 A JPH11102829 A JP H11102829A
- Authority
- JP
- Japan
- Prior art keywords
- winding
- drying
- case
- temperature
- evacuated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 title claims abstract description 175
- 238000001035 drying Methods 0.000 title claims abstract description 133
- 230000006698 induction Effects 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000004020 conductor Substances 0.000 claims description 16
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000008020 evaporation Effects 0.000 claims description 5
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000006866 deterioration Effects 0.000 abstract description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
(57)【要約】
【課題】 通電乾燥時の絶縁紙の劣化を低減できる誘導
電気機器の巻線乾燥方法を得る。
【解決手段】 誘導電気機器ケース内に収容された巻線
を乾燥するに際し、ケース内を約1〜3mmHg程度の高真
空にして真空引きしつつ、巻線の平均巻線温度を約14
5℃、巻線最高温度を約160℃にして通電乾燥を行
う。(57) [Problem] To provide a method for drying a winding of an induction electric device, which can reduce deterioration of insulating paper during energization drying. SOLUTION: When drying a winding housed in an induction electric equipment case, the inside of the case is evacuated to a high vacuum of about 1 to 3 mmHg, and the average winding temperature of the winding is reduced to about 14 mm.
The current is dried at 5 ° C. and the maximum winding temperature is about 160 ° C.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、変圧器の如き誘導
電気機器の巻線乾燥方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for drying a winding of an induction electric device such as a transformer.
【0002】[0002]
【従来の技術】図7は、誘導電気機器の一種である柱上
変圧器の内部構造を示したものである。この柱上変圧器
においては、鉄心1の外周に絶縁紙2を介して図示のよ
うな条導体3または平角導体が巻装されて二次巻線(低
圧巻線)4が設けられている。この二次巻線4の外周に
は、主絶縁層5を介して一次巻線(高圧巻線)6が設け
られている。一次巻線6の内部構造は図示していない
が、断面丸形の線が絶縁紙を介して巻装されて構成され
ている。一次巻線6の外周には、化粧巻層7が設けられ
ている。2. Description of the Related Art FIG. 7 shows the internal structure of a pole transformer, which is a kind of inductive electric equipment. In this pole transformer, a secondary winding (low-voltage winding) 4 is provided by winding a strip conductor 3 or a rectangular conductor as shown in the figure around an outer periphery of an iron core 1 via an insulating paper 2. A primary winding (high-voltage winding) 6 is provided on the outer periphery of the secondary winding 4 via a main insulating layer 5. Although the internal structure of the primary winding 6 is not shown, it is configured by winding a wire having a circular cross section via insulating paper. On the outer periphery of the primary winding 6, a decorative winding layer 7 is provided.
【0003】このような構造の変圧器本体8を収容する
変圧器ケース(機器ケース)内には、変圧器本体8の各
巻線4,5の乾燥を行った後、絶縁油が充填される。[0003] A transformer case (equipment case) accommodating the transformer body 8 having such a structure is filled with insulating oil after drying the windings 4 and 5 of the transformer body 8.
【0004】上記の如き変圧器本体8の各巻線4,5の
乾燥は、変圧器本体8を組み立てる前の各巻線4,5の
単体をバッチ乾燥炉に入れて、これら巻線4,5をその
外側から加熱して乾燥を行い、乾燥後に変圧器本体8の
組み立てを行っていた。As described above, each of the windings 4 and 5 of the transformer body 8 is dried by putting a single unit of each of the windings 4 and 5 before assembling the transformer body 8 into a batch drying furnace, and drying the windings 4 and 5. Drying was performed by heating from the outside, and after drying, the transformer main body 8 was assembled.
【0005】しかしながら、このような巻線の乾燥方法
では、バッチ乾燥炉が必要となる問題点があった。ま
た、巻線4,5をその外側から加熱して乾燥させるため
に、乾燥に長時間を要し、しかも乾燥に要するエネルギ
ーも大となる問題点があった。[0005] However, such a method for drying a winding has a problem that a batch drying furnace is required. Further, since the windings 4 and 5 are heated and dried from the outside, it takes a long time for drying, and the energy required for drying is also large.
【0006】そこで、バッチ乾燥炉を用いずに、変圧器
本体8を組立てから、各巻線4,5に通電しジュール熱
で発熱させることにより、その熱を利用して各巻線4,
5の乾燥を行う通電乾燥方法が提案されている。Therefore, the transformer main body 8 is assembled without using a batch drying furnace, and the windings 4 and 5 are energized to generate heat by Joule heat.
5 has been proposed.
【0007】従来の通電乾燥方法は、変圧器本体8を収
容した機器ケース内を約7〜10mmHg程度の真空にし、
各巻線4,5に定格電流の約240%通電により、各巻
線4,5の平均巻線温度を約120℃、巻線最高温度を
約140℃に到達させた後、定格電流の約80%通電に
より前記平均巻線温度に保持して通電乾燥を行ってい
た。In the conventional energization drying method, the inside of the equipment case accommodating the transformer main body 8 is evacuated to about 7 to 10 mmHg,
After passing about 240% of the rated current through each of the windings 4 and 5, the average winding temperature of each of the windings 4 and 5 reaches about 120 ° C and the maximum winding temperature reaches about 140 ° C, and then about 80% of the rated current. Current drying was performed while maintaining the average winding temperature by applying current.
【0008】このような通電乾燥方法によれば、各巻線
4,5をその発熱を利用して内部から加熱して乾燥する
ことができ、乾燥を従来のバッチ乾燥炉に比べて短時間
に行うことができ、また乾燥に要するエネルギーを節約
することができる。According to such a current drying method, the windings 4 and 5 can be heated and dried from the inside by utilizing the heat generated by the windings, and the drying is performed in a shorter time than in a conventional batch drying furnace. And the energy required for drying can be saved.
【0009】[0009]
【発明が解決しようとする課題】しかしながら、従来の
巻線乾燥方法では、特に二次巻線4が条導体3で構成さ
れている場合には、水分が二次巻線4の径方向には条導
体3で阻止されて通り抜けることができないため、通電
乾燥でも図4に通電乾燥Bとして示したようにかなりの
時間がかかる問題点があった。However, in the conventional winding drying method, particularly when the secondary winding 4 is formed of the strip conductor 3, moisture is distributed in the radial direction of the secondary winding 4. Since it is blocked by the strip conductor 3 and cannot pass through, there is a problem that a considerable amount of time is required as shown in FIG.
【0010】また、この通電乾燥では、各巻線4,5の
内部が大電流の通電により高温になるため、絶縁紙2に
含まれていた水分が排出されて、高温多湿による加水分
解により絶縁紙2の劣化が進む問題点があった。絶縁紙
2の劣化が進むと、各巻線4,5の寿命低下につながる
ことになり好ましくない。特に、巻線4が条導体3で構
成されている場合には、条導体3の層間の絶縁紙2より
発生した水蒸気は、条導体3の板面に直交する方向には
通り抜けられないため、絶縁紙2の劣化が著しく、絶縁
紙2の劣化程度の指針である平均重合度は乾燥前の初期
値に比べて約50%程度まで低下する問題点があった。In this energization drying, since the inside of each of the windings 4 and 5 becomes hot due to the application of a large current, the moisture contained in the insulating paper 2 is discharged, and the insulating paper 2 is hydrolyzed by high temperature and high humidity. There was a problem that deterioration of No. 2 progressed. If the insulation paper 2 deteriorates, the life of the windings 4 and 5 will be shortened, which is not preferable. In particular, when the winding 4 is composed of the strip conductors 3, the water vapor generated from the insulating paper 2 between the layers of the strip conductors 3 cannot pass through in a direction orthogonal to the plate surface of the strip conductors 3. There is a problem that the insulating paper 2 is significantly deteriorated, and the average degree of polymerization, which is a guide for the degree of deterioration of the insulating paper 2, is reduced to about 50% as compared with the initial value before drying.
【0011】本発明の目的は、通電乾燥時の絶縁紙の劣
化を低減できる誘導電気機器の巻線乾燥方法を提供する
ことにある。It is an object of the present invention to provide a method for drying a winding of an induction electric machine, which can reduce the deterioration of insulating paper during energization drying.
【0012】本発明の他の目的は、従来の通電乾燥より
も乾燥効率を上げることができる誘導電気機器の巻線乾
燥方法を提供することにある。Another object of the present invention is to provide a method for drying a winding of an induction electric machine which can increase the drying efficiency as compared with the conventional energization drying.
【0013】本発明の他の目的は、機器ケース内の水分
を真空ポンプで効率よく排出させることができる誘導電
気機器の巻線乾燥方法を提供することにある。It is another object of the present invention to provide a method for drying a winding of an induction electric device, which can efficiently discharge moisture in the device case by a vacuum pump.
【0014】[0014]
【課題を解決するための手段】本発明は、誘導電気機器
ケース内に収容された巻線を乾燥するに際し、誘導電気
機器ケース内を真空引きしつつ、巻線に通電し該巻線の
導体を発熱させて該巻線の絶縁層の乾燥を行う誘導電気
機器の巻線乾燥方法を改良するものである。SUMMARY OF THE INVENTION According to the present invention, when drying a winding housed in an induction electric equipment case, the windings are energized while the inside of the induction electric equipment case is evacuated, and the conductors of the windings are energized. To improve the method of drying a winding of an induction electric device, in which heat is generated to dry an insulating layer of the winding.
【0015】本発明では、誘導電気機器ケース内を約1
〜3mmHg程度の高真空にして通電乾燥を行う。According to the present invention, the inside of the induction electrical equipment case is approximately 1
A high vacuum of about 3 mmHg is applied to dry the electric current.
【0016】このように誘導電気機器ケース内を従来の
通電乾燥の場合より高真空にして通電乾燥を行うと、従
来の通電乾燥の場合より短時間で乾燥処理を行うことが
できる。また、条導体よりなる巻線でも、従来の通電乾
燥の場合より短時間で乾燥処理を行うことができる。さ
らに、短時間の乾燥ゆえ、通電乾燥による加熱温度を従
来の通電乾燥の場合より高くしても、絶縁紙の劣化が問
題にならない時間で通電乾燥を終了することができる。As described above, when the inside of the induction electric device case is subjected to a higher vacuum than in the case of the conventional energization drying, the energization drying can be performed in a shorter time than in the case of the conventional energization drying. In addition, even with a winding made of a strip conductor, the drying process can be performed in a shorter time than in the case of conventional energization drying. Further, since the drying is performed in a short time, even if the heating temperature by the energization drying is set higher than that in the conventional energization drying, the energization drying can be completed in a time in which the deterioration of the insulating paper does not matter.
【0017】より具体的に本発明の乾燥条件をのべる
と、本発明では誘導電気機器ケース内を約1〜3mmHg程
度の高真空にし、巻線の平均巻線温度を約145℃、巻
線最高温度を約160℃にして通電乾燥を行う。More specifically, the drying conditions of the present invention are as follows. In the present invention, the inside of the induction electric machine case is set to a high vacuum of about 1 to 3 mmHg, the average winding temperature of the winding is about 145 ° C. The temperature is set to about 160 ° C., and the electric current drying is performed.
【0018】このように通電加熱温度を従来の通電乾燥
の場合より上げると、従来の通電乾燥時間の半分以下の
時間で乾燥処理を行うことができる。When the energization heating temperature is increased as compared with the case of the conventional energization drying, the drying process can be performed in less than half of the conventional energization drying time.
【0019】このように通電加熱温度で通電乾燥を行う
ための通電電流を含めた制御は、次のようにして行う。
即ち、誘導電気機器ケース内を約1〜3mmHg程度の高真
空にし、巻線に定格電流の約300%通電により、巻線
の平均巻線温度を約145℃、巻線最高温度を約160
℃に到達させた後、定格電流の約70%通電により平均
巻線温度に保持して通電乾燥を行う。The control including the electric current for performing the electric drying at the electric heating temperature is performed as follows.
That is, the inside of the induction electric equipment case is set to a high vacuum of about 1 to 3 mmHg, and an average winding temperature of about 145 ° C. and a maximum winding temperature of about 160
After reaching the temperature, the average winding temperature is maintained by conducting about 70% of the rated current, and the drying is conducted.
【0020】このように巻線に、従来の通電乾燥の場合
と同じ定格電流の約240%通電を行っても、従来の通
電乾燥の場合より高真空ゆえ、熱が巻線の外に逃げにく
くなり、このため従来の通電乾燥の場合より高い温度で
ある約145℃の平均巻線温度、約160℃の巻線最高
温度で通電乾燥を行うことができる。また、従来の通電
乾燥の場合より高真空ゆえ、従来の通電乾燥の場合より
低い定格電流の約70%通電により約145℃の平均巻
線温度に保持することができ、効率よく通電乾燥を行う
ことができる。As described above, even if a current of about 240% of the same rated current as in the conventional energization drying is applied to the winding, heat is hard to escape to the outside of the winding because of the higher vacuum than in the conventional energization drying. Therefore, it is possible to perform the energization drying at an average winding temperature of about 145 ° C. and a maximum winding temperature of about 160 ° C., which are higher temperatures than in the conventional energization drying. In addition, since the vacuum is higher than in the case of conventional energization drying, the average winding temperature of about 145 ° C. can be maintained by energizing about 70% of the rated current lower than in the case of conventional energization drying, and the energization drying is performed efficiently. be able to.
【0021】これらの場合、誘導電気機器ケース内の真
空引きは、該誘導電気機器ケース内の真空引きを行う第
1の真空引きポンプと、該第1の真空引きポンプに水ト
ラップを介して接続された第2の真空引きポンプとを用
い、第1の真空引きポンプで誘導電気機器ケース内の真
空引きを行う際に該第1の真空引きポンプ内のポンプ油
の温度を水の蒸発温度以上に上げて真空引きを行い、水
トラップで第1の真空引きポンプからの排気温度を下げ
て結露させて水分を除去し、第2の真空引きポンプで水
トラップ内の排気を行う。In these cases, the evacuation in the induction electric equipment case is performed by connecting a first evacuation pump for performing evacuation in the induction electric equipment case to the first evacuation pump via a water trap. When the first vacuum pump is used to evacuate the induction electric equipment case, the temperature of the pump oil in the first vacuum pump is equal to or higher than the evaporation temperature of water. , And the water is trapped to reduce the temperature of the exhaust gas from the first vacuum pump to condense water to remove water, and the water in the water trap is exhausted by the second vacuum pump.
【0022】このように第1の真空引きポンプで誘導電
気機器ケース内の真空引きを行う際に、該第1の真空引
きポンプ内のポンプ油の温度を水の蒸発温度以上に上げ
て真空引きを行うと、真空引きの過程で第1の真空引き
ポンプのポンプ油中に取り込まれた水分を該ポンプ油中
から蒸発させて水トラップに導くことができる。この第
1の真空引きポンプからの排気を水トラップ内に導いて
排気温度を下げると、排気中の水分を結露させて効率よ
く除去することができる。As described above, when the first vacuum pump is used to evacuate the case of the induction electric equipment, the temperature of the pump oil in the first vacuum pump is raised to a temperature equal to or higher than the evaporation temperature of water, and the first vacuum pump is evacuated. Is performed, the water taken in the pump oil of the first vacuum pump during the process of vacuum can be evaporated from the pump oil and guided to the water trap. When the exhaust gas from the first evacuation pump is guided into the water trap to lower the exhaust gas temperature, moisture in the exhaust gas can be condensed and efficiently removed.
【0023】[0023]
【発明の実施の形態】図1乃至図3は、本発明の誘導電
気機器の巻線乾燥方法を実施する巻線乾燥装置における
実施の形態の第1例を示したもので、図1は該巻線乾燥
装置の概略構成を示す縦断面図、図2は図1で用いてい
る真空引き装置の概略構成を示す縦断面図、図3は図2
の真空引き装置で用いている第1の真空引きポンプの概
略構成を示す縦断面図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIGS. 1 to 3 show a first example of an embodiment of a winding dryer for implementing a winding drying method for an induction electric machine according to the present invention, and FIG. FIG. 2 is a longitudinal sectional view showing a schematic configuration of a winding dryer, FIG. 2 is a longitudinal sectional view showing a schematic configuration of a vacuum evacuation device used in FIG. 1, and FIG.
It is a longitudinal cross-sectional view which shows the schematic structure of the 1st evacuation pump used by the evacuation apparatus of FIG.
【0024】この巻線乾燥装置においては、図7に示す
ような構成の変圧器本体8は、変圧器ケース(誘導電気
機器ケース)9内に気密に収容されている。変圧器ケー
ス9の外には、変圧器本体8の一次巻線(高圧巻線)6
に通電する第1の電源10と、二次巻線(低圧巻線)4
に通電する第2の電源11と、変圧器ケース9内の真空
度を検出する真空計12とが設けられている。真空計1
2の検出出力は制御装置13に入力され、該制御装置1
3により第1,第2の電源10,11は一次巻線6と二
次巻線4とに対する通電の制御が行われるようになって
いる。変圧器ケース9には、変圧器ケース9内の真空引
きを行う第1の真空引きポンプ14と、該第1の真空引
きポンプ14に水トラップ15を介して接続された第2
の真空引きポンプ16とからなる真空引き装置17が接
続されている。In this winding dryer, the transformer body 8 having the structure as shown in FIG. 7 is hermetically accommodated in a transformer case (induction electric device case) 9. Outside the transformer case 9, a primary winding (high-voltage winding) 6 of the transformer body 8 is provided.
Power supply 10 for supplying power to the secondary winding (low-voltage winding) 4
And a vacuum gauge 12 for detecting the degree of vacuum in the transformer case 9. Vacuum gauge 1
2 is input to the control device 13, and the control device 1
3, the first and second power supplies 10 and 11 control the energization of the primary winding 6 and the secondary winding 4. The transformer case 9 has a first vacuum pump 14 for evacuating the inside of the transformer case 9 and a second vacuum pump 14 connected to the first vacuum pump 14 via a water trap 15.
And a vacuum pumping device 17 composed of a vacuum pump 16.
【0025】第1の真空引きポンプ14は、配管18に
より変圧器ケース9に接続されている。この第1の真空
引きポンプ14は、真空引きポンプ本体19と、該真空
引きポンプ本体19の排出側に接続されている油タンク
20と、これら真空引きポンプ本体19及び油タンク2
0内に収容されているポンプ油21とで構成され、この
ポンプ油21により真空引きポンプ本体19のロータ2
2の羽根23とポンプケーシング24との間を油膜で密
閉するようになっている。油タンク20の外周にリボン
ヒータ25が巻き付けられ、ポンプ油21が加熱される
ようになっている。The first vacuum pump 14 is connected to the transformer case 9 by a pipe 18. The first vacuum pump 14 includes a vacuum pump body 19, an oil tank 20 connected to the discharge side of the vacuum pump body 19, the vacuum pump body 19 and the oil tank 2.
And the pump oil 21 housed in the pump 2.
The space between the second blade 23 and the pump casing 24 is sealed with an oil film. A ribbon heater 25 is wound around the outer periphery of the oil tank 20, so that the pump oil 21 is heated.
【0026】水トラップ15は、トラップハウジング2
6を備え、該トラップハウジング26は配管27で油タ
ンク20の上部に接続されている。トラップハウジング
26内には熱交換パイプ28が配置され、該熱交換パイ
プ28に冷却水が流されてトラップハウジング26内が
冷却されるようになっている。トラップハウジング26
の下部には、トラップされた水を排出する配管29が接
続されている。トラップハウジング26の上部は配管3
0で第2の真空引きポンプ16に接続されている。The water trap 15 is provided in the trap housing 2.
The trap housing 26 is connected to an upper portion of the oil tank 20 by a pipe 27. A heat exchange pipe 28 is disposed in the trap housing 26, and cooling water flows through the heat exchange pipe 28 to cool the inside of the trap housing 26. Trap housing 26
Is connected to a pipe 29 for discharging trapped water. The upper part of the trap housing 26 is a pipe 3
At 0, it is connected to the second vacuum pump 16.
【0027】この巻線乾燥装置では、変圧器ケース9内
を真空引き装置17で約1〜3mmHg程度の高真空に真空
引きしつつ、一次巻線6と二次巻線4とに第1の電源1
0と第2の電源11とに定格電流の約300%の通電を
行い、一次巻線6と二次巻線4とをジュール熱により加
熱して、平均巻線温度を約145℃、巻線最高温度を約
160℃に到達させた後、定格電流の約70%通電によ
り平均巻線温度に保持して通電乾燥を行う。このような
一次巻線6と二次巻線4とに対する通電電流の制御を制
御装置13により行う。In this winding drying device, the primary winding 6 and the secondary winding 4 are firstly separated from each other while the inside of the transformer case 9 is evacuated to a high vacuum of about 1 to 3 mmHg by the evacuation unit 17. Power supply 1
0 and the second power supply 11 are energized at about 300% of the rated current, and the primary winding 6 and the secondary winding 4 are heated by Joule heat so that the average winding temperature is about 145 ° C. After the maximum temperature reaches about 160 ° C., the current is dried at about 70% of the rated current while maintaining the average winding temperature. The control device 13 controls the current supplied to the primary winding 6 and the secondary winding 4 as described above.
【0028】一次巻線6と二次巻線4との温度制御は、
一次巻線6と二次巻線4との通電電流及び一次巻線6と
二次巻線4との端子間電圧により平均巻線抵抗を求め、
(1)式により平均巻線温度を求めることにより行う。The temperature control of the primary winding 6 and the secondary winding 4 is as follows.
The average winding resistance is obtained from the current flowing between the primary winding 6 and the secondary winding 4 and the voltage between the terminals of the primary winding 6 and the secondary winding 4,
This is performed by determining the average winding temperature by the equation (1).
【0029】 θ2 =(R2 /R1 )(K1 +θ1 )−K1 …(1) ここで、θ2 :一次巻線6と二次巻線4との目標温度
(℃) R2 :目標温度の巻線抵抗値(Ω) R1 :初期の巻線抵抗値(Ω) K1 :一次巻線6と二次巻線4との導体の温度係数
(銅:234.5、アルミニウム:225.0) θ1 :初期の巻線温度(℃) である。Θ 2 = (R 2 / R 1 ) (K 1 + θ 1 ) −K 1 (1) where θ 2 is a target temperature (° C.) of the primary winding 6 and the secondary winding 4. 2 : winding resistance at target temperature (Ω) R 1 : initial winding resistance (Ω) K 1 : temperature coefficient of conductor between primary winding 6 and secondary winding 4 (copper: 234.5; Aluminum: 225.0) θ 1 : initial winding temperature (° C.).
【0030】真空引き装置17では、第1の真空引きポ
ンプ14で変圧器ケース9内の真空引きを行う際に、該
第1の真空引きポンプ14内のポンプ油21の温度を水
の蒸発温度以上にリボンヒータ25による加熱で上げて
真空引きを行い、水トラップ15で第1の真空引きポン
プ14からの排気温度を熱交換パイプ28による冷却で
下げて結露させて水分を除去し、第2の真空引きポンプ
16で水トラップ15のトラップハウジング26内の排
気を行う。In the evacuation device 17, when the first evacuation pump 14 performs evacuation in the transformer case 9, the temperature of the pump oil 21 in the first evacuation pump 14 is changed to the evaporation temperature of water. Above, the vacuum is raised by heating by the ribbon heater 25, and the exhaust temperature from the first vacuum pump 14 is lowered by the water trap 15 by cooling by the heat exchange pipe 28 to cause dew condensation to remove water. The inside of the trap housing 26 of the water trap 15 is evacuated by the vacuum pump 16.
【0031】このように変圧器ケース9内を従来より高
真空の約1〜3mmHg程度にして通電乾燥を行うと、従来
の通電乾燥の場合より短時間で乾燥処理を行うことがで
きる。また、条導体よりなる二次巻線4でも、従来の通
電乾燥の場合より短時間で乾燥処理を行うことができ
る。さらに、短時間の乾燥ゆえ、通電乾燥による加熱温
度を従来の通電乾燥の場合より高くしても、図7に示す
絶縁紙2の劣化が問題にならない時間で通電乾燥を終了
することができる。As described above, when the inside of the transformer case 9 is subjected to energization drying with a higher vacuum of about 1 to 3 mmHg than in the conventional case, the drying process can be performed in a shorter time than in the case of the conventional energization drying. In addition, even with the secondary winding 4 made of a strip conductor, the drying process can be performed in a shorter time than in the case of the conventional energization drying. Further, since the drying is performed in a short time, even if the heating temperature by the energized drying is set higher than that in the conventional energized drying, the energized drying can be completed in a time in which the deterioration of the insulating paper 2 shown in FIG.
【0032】特に、変圧器ケース9内を約1〜3mmHg程
度の高真空にし、一次巻線6と二次巻線4の平均巻線温
度を約145℃、巻線最高温度を約160℃にして通電
乾燥を行って、通電加熱温度を従来の通電乾燥の場合よ
り上げると、後述するように従来の通電乾燥時間の半分
以下の時間で乾燥処理を行うことができる。In particular, the inside of the transformer case 9 is set to a high vacuum of about 1 to 3 mmHg, the average winding temperature of the primary winding 6 and the secondary winding 4 is set to about 145 ° C., and the maximum winding temperature is set to about 160 ° C. When the energization heating temperature is raised by performing the energization drying by heating in comparison with the case of the conventional energization drying, the drying process can be performed in half or less of the conventional energization drying time as described later.
【0033】特に、変圧器ケース9内を約1〜3mmHg程
度の高真空にし、一次巻線6と二次巻線4に定格電流の
約300%通電により、これら一次巻線6と二次巻線4
の平均巻線温度を約145℃、巻線最高温度を約160
℃に到達させた後、定格電流の約70%通電により平均
巻線温度に保持して通電乾燥を行うと、一次巻線6と二
次巻線4に、従来の通電乾燥の場合と同じ定格電流の約
240%通電を行っても、従来の通電乾燥の場合より高
真空ゆえ、熱が巻線の外に逃げにくくなり、このため従
来の通電乾燥の場合より高い温度である約145℃の平
均巻線温度、約160℃の巻線最高温度で通電乾燥を行
うことができる。また、従来の通電乾燥の場合より高真
空ゆえ、従来の通電乾燥の場合より低い定格電流の約7
0%通電により約145℃の平均巻線温度に保持するこ
とができ、効率よく通電乾燥を行うことができる。In particular, the inside of the transformer case 9 is set to a high vacuum of about 1 to 3 mmHg, and the primary winding 6 and the secondary winding 4 are energized by about 300% of the rated current, so that the primary winding 6 and the secondary winding Line 4
Average winding temperature of about 145 ° C and maximum winding temperature of about 160
After reaching the temperature, the primary winding 6 and the secondary winding 4 are subjected to the same rated current as in the case of the conventional energizing drying when the energizing drying is performed while maintaining the average winding temperature by energizing about 70% of the rated current. Even when the current is applied at about 240% of the current, the heat is hard to escape to the outside of the winding because of the higher vacuum than in the case of the conventional energization drying. Current drying can be performed at an average winding temperature of about 160 ° C., which is the maximum winding temperature. In addition, since the vacuum is higher than in the case of conventional energization drying, the rated current of about 7
The average winding temperature of about 145 ° C. can be maintained by the 0% energization, and the energization drying can be performed efficiently.
【0034】このような通電乾燥に際し、第1の真空引
きポンプ14で変圧器ケース9内の真空引きを行う際
に、該第1の真空引きポンプ14内のポンプ油21の温
度を水の蒸発温度(100℃)またはそれ以上の温度に
上げて真空引きを行うと、真空引きの過程で第1の真空
引きポンプ14のポンプ油21中に取り込まれた水分を
該ポンプ油21中から蒸発させて水トラップ15に導く
ことができる。この第1の真空引きポンプ14からの排
気を水トラップ15内に導いて排気温度を下げると、排
気中の水分を結露させて効率よく除去することができ
る。また、トラップハウジング26内を第2の真空引き
ポンプ16で真空引きすると、圧力が下がって水分を捕
捉され易くすることができる。When the first vacuum pump 14 evacuates the transformer case 9 during the current drying, the temperature of the pump oil 21 in the first vacuum pump 14 is reduced by the evaporation of water. When the temperature is raised to a temperature (100 ° C.) or higher and a vacuum is drawn, water taken in the pump oil 21 of the first vacuum pump 14 in the process of vacuum evaporates from the pump oil 21. To the water trap 15. When the exhaust gas from the first vacuum pump 14 is guided into the water trap 15 to lower the exhaust temperature, moisture in the exhaust gas can be dewed and removed efficiently. In addition, when the inside of the trap housing 26 is evacuated by the second evacuation pump 16, the pressure is reduced and moisture can be easily captured.
【0035】図4は、従来のバッチ乾燥Aと、従来の通
電乾燥Bと、本発明の通電乾燥Cの各場合における乾燥
所要時間と乾燥温度との関係を示したものである。この
データは、いずれも二次巻線(低圧巻線)4が条導体3
で構成されている場合のデータである。FIG. 4 shows the relationship between the required drying time and the drying temperature in each of the conventional batch drying A, the conventional energizing drying B, and the energizing drying C of the present invention. This data shows that the secondary winding (low-voltage winding) 4
This is the data in the case of consisting of
【0036】この図から明らかなように、従来のバッチ
乾燥Aは巻線最高温度が約105℃で乾燥に約960分
要したが、従来の通電乾燥Bでは巻線最高温度が約14
0℃で約120分に大幅に改善され、本発明の通電乾燥
Cでは巻線最高温度が約160℃で約40分となり、従
来の通電乾燥Bの所要時間の1/2以下で通電乾燥を終
了できることが判明した。このように通電時間を短縮で
きるのは、巻線最高温度に到達する立上がり時間が短い
ためと、巻線最高温度が従来より高くなったためであ
る。As is apparent from this figure, the conventional batch drying A had a maximum winding temperature of about 105 ° C. and required about 960 minutes for drying, whereas the conventional current drying B had a maximum winding temperature of about 14 ° C.
It is greatly improved to about 120 minutes at 0 ° C., and the maximum winding temperature is about 40 minutes at about 160 ° C. in the energization drying C of the present invention. It turns out that it can be terminated. The reason why the energization time can be reduced in this way is that the rise time to reach the maximum winding temperature is short and that the maximum winding temperature is higher than before.
【0037】図5は、従来のバッチ乾燥Aと、従来の通
電乾燥Bと、本発明の通電乾燥Cの各場合における二次
巻線(S巻線と称する。)4,主絶縁層5,一次巻線
(P巻線と称する。)6,化粧巻層7の絶縁紙中水分量
(%)を示したものである。FIG. 5 shows a secondary winding (referred to as an S winding) 4, a main insulating layer 5, and a conventional batch drying A, a conventional energizing drying B, and an energizing drying C of the present invention. It shows the water content (%) in the insulating paper of the primary winding (referred to as P winding) 6 and the decorative winding layer 7.
【0038】この図から明らかなように、本発明の通電
乾燥Cによれば変圧器本体8の各部の平均水分量を従来
の通電乾燥Bの平均水分量の半分近くまで低減できるこ
とが判明した。As is apparent from this figure, it was found that the average moisture content of each part of the transformer body 8 can be reduced to almost half of the average moisture content of the conventional electrification drying B according to the electrification drying C of the present invention.
【0039】図6は、従来の通電乾燥Bと、本発明の通
電乾燥Cの各場合における二次巻線(S巻線と称する)
4,一次巻線6の内層部(P巻線内と称する。),一次
巻線6の中央層部(P巻線中と称する。),一次巻線6
の外層部(P巻線外と称する。)における紙絶縁層の平
均重合度と平均重合度残率との測定結果を示したもので
ある。FIG. 6 shows a secondary winding (referred to as an S winding) in each of the conventional energization drying B and the energization drying C of the present invention.
4, the inner layer portion of the primary winding 6 (called inside the P winding), the central layer portion of the primary winding 6 (called inside the P winding), the primary winding 6
3 shows the measurement results of the average degree of polymerization and the average degree of polymerization residual of the paper insulating layer in the outer layer portion (referred to as “outside of the P winding”).
【0040】この図から明らかなように、本発明の通電
乾燥は巻線最高温度が約160℃であって、従来の通電
乾燥の場合の巻線最高温度が約140℃より高いが、絶
縁紙の劣化程度は一次巻線(P巻線)6においては従来
の通電乾燥と同程度であるが、二次巻線(S巻線)4に
おいては従来の通電乾燥よりも良いことが判明した。As is clear from this figure, the current drying of the present invention has a maximum winding temperature of about 160 ° C. and the conventional maximum winding temperature of about 140 ° C. in the case of current drying. It was found that the degree of deterioration of the primary winding (P winding) 6 was almost the same as that of the conventional energization drying, but the degree of deterioration of the secondary winding (S winding) 4 was better than that of the conventional energization drying.
【0041】上記例では、本発明を変圧器の巻線の通電
乾燥に適用した場合について説明したが、本発明はこれ
に限定されるものではなく、リアクトルの巻線等の通電
乾燥にも同様に適用できるものである。In the above example, the case where the present invention is applied to the energization drying of the winding of the transformer has been described. However, the present invention is not limited to this, and the same applies to the energization drying of the winding of the reactor and the like. It can be applied to
【0042】[0042]
【発明の効果】本発明では、誘導電気機器ケース内を約
1〜3mmHg程度の高真空にして、即ち従来の通電乾燥の
場合より高真空にして通電乾燥を行うので、従来の通電
乾燥より短時間で乾燥処理を行うことができる。また、
条導体よりなる巻線でも、従来の通電乾燥の場合より短
時間で乾燥処理を行うことができる。さらに、短時間の
乾燥ゆえ、通電乾燥による加熱温度を従来の通電乾燥の
場合より高くしても、絶縁紙の劣化が問題にならない時
間で通電乾燥を終了することができる。According to the present invention, since the inside of the induction electric equipment case is made to have a high vacuum of about 1 to 3 mmHg, that is, a higher vacuum is applied than in the case of the conventional energization drying, the energization drying is performed. The drying process can be performed in a short time. Also,
Even with a winding made of a strip conductor, the drying treatment can be performed in a shorter time than in the case of conventional energization drying. Further, since the drying is performed in a short time, even if the heating temperature by the energization drying is set higher than that in the conventional energization drying, the energization drying can be completed in a time in which the deterioration of the insulating paper does not matter.
【図1】本発明の誘導電気機器の巻線乾燥方法を実施す
る巻線乾燥装置における実施の形態の第1例における概
略構成を示す縦断面図である。FIG. 1 is a longitudinal sectional view showing a schematic configuration in a first example of an embodiment of a winding dryer for performing a winding drying method for an induction electric device of the present invention.
【図2】図1で用いている真空引き装置の概略構成を示
す縦断面図である。FIG. 2 is a longitudinal sectional view showing a schematic configuration of a vacuum evacuation apparatus used in FIG.
【図3】図2の真空引き装置で用いている第1の真空引
きポンプの概略構成を示す縦断面図である。FIG. 3 is a longitudinal sectional view showing a schematic configuration of a first vacuum pump used in the vacuum apparatus of FIG. 2;
【図4】従来のバッチ乾燥Aと、従来の通電乾燥Bと、
本発明の通電乾燥Cの各場合における乾燥所要時間と乾
燥温度との関係を示した比較図である。FIG. 4 shows a conventional batch drying A, a conventional energization drying B,
FIG. 4 is a comparison diagram showing a relationship between a required drying time and a drying temperature in each case of the energization drying C of the present invention.
【図5】従来のバッチ乾燥Aと、従来の通電乾燥Bと、
本発明の通電乾燥Cの各場合における二次巻線,主絶縁
層,一次巻線,化粧巻層の絶縁紙中水分量(%)を示し
た比較図である。FIG. 5 shows a conventional batch drying A, a conventional energization drying B,
FIG. 5 is a comparative diagram showing the water content (%) in the insulating paper of the secondary winding, the main insulating layer, the primary winding, and the decorative winding layer in each case of the energization drying C of the present invention.
【図6】従来の通電乾燥Bと、本発明の通電乾燥Cの各
場合における二次巻線,一次巻線の内層部,一次巻線の
中央部,一次巻線の外層部における紙絶縁層の平均重合
度と平均重合度残率との測定結果を示した比較図であ
る。FIG. 6 shows paper insulation layers in the secondary winding, the inner layer portion of the primary winding, the central portion of the primary winding, and the outer layer portion of the primary winding in each of the conventional energization drying B and the energization drying C of the present invention. FIG. 3 is a comparison diagram showing the results of measurement of the average polymerization degree and the average polymerization degree residual rate of the sample.
【図7】柱上変圧器における巻線本体の片側部の層構造
を示した縦断面図である。FIG. 7 is a longitudinal sectional view showing a layer structure on one side of a winding main body in the pole transformer.
1 鉄心 2 絶縁紙 3 条導体 4 二次巻線(低圧巻線) 5 主絶縁層 6 一次巻線(高圧巻線) 7 化粧巻層 8 変圧器本体 9 変圧器ケース(誘導電気機器ケース) 10 第1の電源 11 第2の電源 12 真空計 13 制御装置 14 第1の真空引きポンプ 15 水トラップ 16 第2の真空引きポンプ 17 真空引き装置 18 配管 19 真空引きポンプ本体 20 油タンク 21 ポンプ油 22 ロータ 23 羽根 24 ポンプケーシング 25 リボンヒータ 26 トラップハウジング 27 配管 28 熱交換パイプ 29 配管 30 配管 DESCRIPTION OF SYMBOLS 1 Iron core 2 Insulating paper 3 strip conductor 4 Secondary winding (low voltage winding) 5 Main insulating layer 6 Primary winding (high voltage winding) 7 Decorative winding layer 8 Transformer main body 9 Transformer case (induction electric equipment case) 10 First power supply 11 Second power supply 12 Vacuum gauge 13 Control device 14 First vacuum pump 15 Water trap 16 Second vacuum pump 17 Vacuum device 18 Piping 19 Vacuum pump main body 20 Oil tank 21 Pump oil 22 Rotor 23 Blade 24 Pump casing 25 Ribbon heater 26 Trap housing 27 Piping 28 Heat exchange pipe 29 Piping 30 Piping
Claims (4)
を乾燥するに際し、前記ケース内を真空引きしつつ、前
記巻線に通電し該巻線の導体を発熱させて該巻線の絶縁
層の乾燥を行う誘導電気機器の巻線乾燥方法において、 前記ケース内を約1〜3mmHg程度の高真空にして通電乾
燥を行うことを特徴とする誘導電気機器の巻線乾燥方
法。When drying a winding housed in a case of an induction electrical equipment, the inside of the case is evacuated, and while the inside of the case is evacuated, the winding is energized to generate heat in the conductor of the winding, thereby insulating the winding. A method of drying a winding of an induction electric device for drying a layer, wherein the inside of the case is dried under a high vacuum of about 1 to 3 mmHg, and the current is dried.
を乾燥するに際し、前記ケース内を真空引きしつつ、前
記巻線に通電し該巻線の導体を発熱させて該巻線の絶縁
層の乾燥を行う誘導電気機器の巻線乾燥方法において、 前記ケース内を約1〜3mmHg程度の高真空にし、前記巻
線の平均巻線温度を約145℃、巻線最高温度を約16
0℃にして通電乾燥を行うことを特徴とする誘導電気機
器の巻線乾燥方法。2. When drying a winding housed in an induction electric equipment case, the inside of the case is evacuated, and while the inside of the case is evacuated, the winding is energized to generate heat in the conductor of the winding, thereby insulating the winding. In the method for drying a winding of an induction electric device for drying a layer, the inside of the case is evacuated to a high vacuum of about 1 to 3 mmHg, the average winding temperature of the winding is about 145 ° C, and the maximum winding temperature is about 16 ° C.
A winding drying method for induction electrical equipment, wherein the drying is performed at 0 ° C. by conducting electricity.
を乾燥するに際し、前記ケース内を真空引きしつつ、前
記巻線に通電し該巻線の導体を発熱させて該巻線の絶縁
層の乾燥を行う誘導電気機器の巻線乾燥方法において、 前記ケース内を約1〜3mmHg程度の高真空にし、前記巻
線に定格電流の約300%通電により、前記巻線の平均
巻線温度を約145℃、巻線最高温度を約160℃に到
達させた後、定格電流の約70%通電により前記平均巻
線温度に保持して通電乾燥を行うことを特徴とする誘導
電気機器の巻線乾燥方法。3. When drying the winding housed in the case of the induction electric equipment, the inside of the case is evacuated, and while the inside of the case is evacuated, the winding is energized to heat the conductor of the winding, thereby insulating the winding. In the method of drying a winding of an induction electric device for drying a layer, the inside of the case is evacuated to a high vacuum of about 1 to 3 mmHg, and the winding is energized by about 300% of a rated current. After reaching about 145 ° C. and the maximum winding temperature to about 160 ° C., and maintaining the average winding temperature by conducting about 70% of the rated current to perform energization drying. Line drying method.
は、該誘導電気機器ケース内の真空引きを行う第1の真
空引きポンプと、該第1の真空引きポンプに水トラップ
を介して接続された第2の真空引きポンプとを用い、前
記第1の真空引きポンプで前記誘導電気機器ケース内の
真空引きを行う際に該第1の真空引きポンプ内のポンプ
油の温度を水の蒸発温度以上に上げて真空引きを行い、
前記水トラップで前記第1の真空引きポンプからの排気
温度を下げて結露させて水分を除去し、前記第2の真空
引きポンプで前記水トラップ内の排気を行うことを特徴
とする請求項1,2または3に記載の誘導電気機器の巻
線乾燥方法。4. The evacuation in the induction electric equipment case is connected to a first evacuation pump for performing evacuation in the induction electric equipment case and a water trap to the first evacuation pump. When the first vacuum pump is used to evacuate the induction electric equipment case, the temperature of the pump oil in the first vacuum pump is changed to the evaporation temperature of water. Raise the above and evacuate,
2. The water trap is used to reduce the temperature of the exhaust gas from the first vacuum pump to form dew condensation to remove moisture, and the second vacuum pump exhausts the water trap. 3. 4. The method for drying a winding of an induction electrical device according to claim 2, 2 or 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9263722A JPH11102829A (en) | 1997-09-29 | 1997-09-29 | Winding drying method for induction electrical equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9263722A JPH11102829A (en) | 1997-09-29 | 1997-09-29 | Winding drying method for induction electrical equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11102829A true JPH11102829A (en) | 1999-04-13 |
Family
ID=17393406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9263722A Pending JPH11102829A (en) | 1997-09-29 | 1997-09-29 | Winding drying method for induction electrical equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11102829A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007274763A (en) * | 2006-03-30 | 2007-10-18 | Aisin Aw Co Ltd | Varnish impregnation method |
| US8056256B2 (en) | 2008-09-17 | 2011-11-15 | Slack Associates, Inc. | Method for reconditioning FCR APG-68 tactical radar units |
| US8082681B2 (en) | 2008-10-22 | 2011-12-27 | Slack Associates, Inc. | Method for improving or reconditioning FCR APG-68 tactical radar units |
| US8505212B2 (en) | 2008-09-17 | 2013-08-13 | Slack Associates, Inc. | Method for reconditioning or processing a FCR APG-68 tactical radar unit |
-
1997
- 1997-09-29 JP JP9263722A patent/JPH11102829A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007274763A (en) * | 2006-03-30 | 2007-10-18 | Aisin Aw Co Ltd | Varnish impregnation method |
| US8056256B2 (en) | 2008-09-17 | 2011-11-15 | Slack Associates, Inc. | Method for reconditioning FCR APG-68 tactical radar units |
| US8505212B2 (en) | 2008-09-17 | 2013-08-13 | Slack Associates, Inc. | Method for reconditioning or processing a FCR APG-68 tactical radar unit |
| US8082681B2 (en) | 2008-10-22 | 2011-12-27 | Slack Associates, Inc. | Method for improving or reconditioning FCR APG-68 tactical radar units |
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