JPH11166089A - Heat-resistant resin composition - Google Patents
Heat-resistant resin compositionInfo
- Publication number
- JPH11166089A JPH11166089A JP27743198A JP27743198A JPH11166089A JP H11166089 A JPH11166089 A JP H11166089A JP 27743198 A JP27743198 A JP 27743198A JP 27743198 A JP27743198 A JP 27743198A JP H11166089 A JPH11166089 A JP H11166089A
- Authority
- JP
- Japan
- Prior art keywords
- monomer
- heat
- resin composition
- resistant resin
- copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 54
- 229920006015 heat resistant resin Polymers 0.000 title claims abstract description 49
- 239000000178 monomer Substances 0.000 claims abstract description 79
- 229920001577 copolymer Polymers 0.000 claims abstract description 66
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 8
- 229920000642 polymer Polymers 0.000 claims description 40
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims description 35
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 13
- 125000003118 aryl group Chemical group 0.000 claims description 11
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 7
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims description 6
- 230000003287 optical effect Effects 0.000 abstract description 19
- 125000005395 methacrylic acid group Chemical group 0.000 abstract description 2
- 150000003923 2,5-pyrrolediones Chemical class 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 229920005989 resin Polymers 0.000 description 17
- 239000011347 resin Substances 0.000 description 17
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 238000002156 mixing Methods 0.000 description 11
- 229920005990 polystyrene resin Polymers 0.000 description 10
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 9
- 239000004793 Polystyrene Substances 0.000 description 9
- 230000009477 glass transition Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 229920002223 polystyrene Polymers 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 7
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 7
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 238000002834 transmittance Methods 0.000 description 6
- 238000004040 coloring Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- -1 specifically Chemical compound 0.000 description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 3
- IFXDUNDBQDXPQZ-UHFFFAOYSA-N 2-methylbutan-2-yl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CC IFXDUNDBQDXPQZ-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000000113 differential scanning calorimetry Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 229920001955 polyphenylene ether Polymers 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- ZQBAKBUEJOMQEX-UHFFFAOYSA-N phenyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=CC=C1 ZQBAKBUEJOMQEX-UHFFFAOYSA-N 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- MKRBAPNEJMFMHU-UHFFFAOYSA-N 1-benzylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1CC1=CC=CC=C1 MKRBAPNEJMFMHU-UHFFFAOYSA-N 0.000 description 1
- SJLLJZNSZJHXQN-UHFFFAOYSA-N 1-dodecylpyrrole-2,5-dione Chemical compound CCCCCCCCCCCCN1C(=O)C=CC1=O SJLLJZNSZJHXQN-UHFFFAOYSA-N 0.000 description 1
- NQDOCLXQTQYUDH-UHFFFAOYSA-N 1-propan-2-ylpyrrole-2,5-dione Chemical compound CC(C)N1C(=O)C=CC1=O NQDOCLXQTQYUDH-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CEXQWAAGPPNOQF-UHFFFAOYSA-N 2-phenoxyethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOC1=CC=CC=C1 CEXQWAAGPPNOQF-UHFFFAOYSA-N 0.000 description 1
- RLFXJQPKMZNLMP-UHFFFAOYSA-N 2-phenylprop-2-enenitrile Chemical compound N#CC(=C)C1=CC=CC=C1 RLFXJQPKMZNLMP-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- UJTRCPVECIHPBG-UHFFFAOYSA-N 3-cyclohexylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C2CCCCC2)=C1 UJTRCPVECIHPBG-UHFFFAOYSA-N 0.000 description 1
- ULYIFEQRRINMJQ-UHFFFAOYSA-N 3-methylbutyl 2-methylprop-2-enoate Chemical compound CC(C)CCOC(=O)C(C)=C ULYIFEQRRINMJQ-UHFFFAOYSA-N 0.000 description 1
- RXXZODOCQIRRQA-UHFFFAOYSA-N 3-phenylpropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCCC1=CC=CC=C1 RXXZODOCQIRRQA-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- QOACTULVIZXIHU-UHFFFAOYSA-N C=C.Br.Br.Br.Br Chemical compound C=C.Br.Br.Br.Br QOACTULVIZXIHU-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- GHAZCVNUKKZTLG-UHFFFAOYSA-N N-ethyl-succinimide Natural products CCN1C(=O)CCC1=O GHAZCVNUKKZTLG-UHFFFAOYSA-N 0.000 description 1
- HDFGOPSGAURCEO-UHFFFAOYSA-N N-ethylmaleimide Chemical compound CCN1C(=O)C=CC1=O HDFGOPSGAURCEO-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229920006164 aromatic vinyl copolymer Polymers 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- SPTHWAJJMLCAQF-UHFFFAOYSA-M ctk4f8481 Chemical compound [O-]O.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-M 0.000 description 1
- GTBGXKPAKVYEKJ-UHFFFAOYSA-N decyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C(C)=C GTBGXKPAKVYEKJ-UHFFFAOYSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical class FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- GVVPGTZRZFNKDS-JXMROGBWSA-N geranyl diphosphate Chemical compound CC(C)=CCC\C(C)=C\CO[P@](O)(=O)OP(O)(O)=O GVVPGTZRZFNKDS-JXMROGBWSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- 229960000969 phenyl salicylate Drugs 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、複数の重合体を混
合してなり、透明性などの外観に優れ、さらに、耐熱性
に優れた耐熱性樹脂組成物に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat-resistant resin composition comprising a mixture of a plurality of polymers, which is excellent in appearance such as transparency and heat resistance.
【0002】[0002]
【従来の技術】従来より、ポリスチレン(PS)系樹脂
に代表される芳香族ビニル系樹脂は、無色透明で、酸や
アルカリに強いなどの優れた特性を有している。なかで
も、一般用ポリスチレン樹脂(GPPS)は成形性に優
れ、また、低吸水性であるため、成形後の成形品におけ
る寸法精度も優れたものとなっている。加えて、GPP
Sは、無色である上にその透明度がガラスの値に近いた
め、ガラスに近い、優れた外観を備えた成形品を得るこ
とができるものであり、かつ、鮮明な着色をすることも
可能であるため、得られる成形品の外観をより美しいも
のとすることができる。このことから、GPPSなどの
芳香族ビニル系樹脂は、自動車部品、電気機器部品、装
飾用樹脂板、または雑貨品などの多くの分野で好適に用
いられている。2. Description of the Related Art Conventionally, aromatic vinyl resins represented by polystyrene (PS) resins are colorless and transparent and have excellent properties such as resistance to acids and alkalis. Above all, general-purpose polystyrene resin (GPPS) has excellent moldability and low water absorption, so that the molded product after molding has excellent dimensional accuracy. In addition, GPP
S is colorless and its transparency is close to the value of glass, so that it is possible to obtain a molded article having an excellent appearance close to that of glass, and it is also possible to give a clear coloring. Therefore, the appearance of the obtained molded article can be made more beautiful. For this reason, aromatic vinyl resins such as GPPS are suitably used in many fields such as automobile parts, electric equipment parts, decorative resin plates, and miscellaneous goods.
【0003】また、GPPSは、ゴムを配合することに
よってその耐衝撃性を向上させることができる。このよ
うにして得られる耐衝撃性ポリスチレン樹脂(HIP
S)は、GPPSと比較した場合、透明度では劣るが、
ゴム含有量の増加にともなって耐衝撃性を向上させるこ
とができるため、自動車部品や電気機器部品など幅広い
分野で好適に用いられている。Further, GPPS can improve its impact resistance by compounding rubber. The thus obtained impact-resistant polystyrene resin (HIP
S) is inferior in transparency when compared to GPPS,
Since the impact resistance can be improved as the rubber content increases, it is suitably used in a wide range of fields such as automobile parts and electric equipment parts.
【0004】ところが、上記のような芳香族ビニル系樹
脂では、一般に耐熱性が低いため、例えば100℃以上
となる部分に対して用いることができないといった、使
用上の制限という問題点が生じている。However, the above-mentioned aromatic vinyl resins generally have low heat resistance, and thus have a problem in that they cannot be used, for example, in parts having a temperature of 100 ° C. or higher. .
【0005】そこで、芳香族ビニル系樹脂の耐熱性を向
上させるための方法として、たとえば、α−メチルスチ
レン、メタクリル酸メチル、および無水マレイン酸を共
重合させる方法(特公昭45−31953号公報参照)
や、芳香族ビニル類単量体とマレイミド類単量体とを共
重合させる方法(特開昭61−278509号公報参
照)が知られている。Therefore, as a method for improving the heat resistance of an aromatic vinyl resin, for example, a method of copolymerizing α-methylstyrene, methyl methacrylate, and maleic anhydride (see Japanese Patent Publication No. 45-31953). )
Also, a method of copolymerizing an aromatic vinyl monomer and a maleimide monomer (see JP-A-61-278509) is known.
【0006】さらに、スチレンとアクリロニトリルとの
共重合体であるAS樹脂は、ポリスチレン系樹脂の特徴
である透明性が維持され、かつ、耐熱性や耐衝撃性が改
善されたものとなっている。Further, the AS resin, which is a copolymer of styrene and acrylonitrile, maintains transparency, which is a characteristic of polystyrene resin, and has improved heat resistance and impact resistance.
【0007】また、ポリスチレン系樹脂の耐熱性を向上
させる他の方法としては、ポリスチレン樹脂と他の樹脂
とをポリマーブレンドする方法が知られている。たとえ
ば、ポリスチレンとポリフェニレンエーテル(PPE)
とを組み合わせて相溶させることによって、耐熱性が向
上したポリスチレン系樹脂が得られる。As another method for improving the heat resistance of a polystyrene resin, a method of polymer blending a polystyrene resin with another resin is known. For example, polystyrene and polyphenylene ether (PPE)
A polystyrene-based resin having improved heat resistance can be obtained by combining them with each other.
【0008】さらに、特開昭63−89554号公報で
は、ポリスチレンと、シクロヘキシルメタクリレートを
含む共重合体との熱力学的に相溶性を有するポリマー混
合物が示されている。Further, JP-A-63-89554 discloses a thermodynamically compatible polymer mixture of polystyrene and a copolymer containing cyclohexyl methacrylate.
【0009】これまで、マレイミド類単量体とメタクリ
ル酸メチルとを共重合してなるマレイミド系共重合体が
多く検討され、それをそのまま成形して光学材料に使用
されたり、ABS樹脂、MMA樹脂、塩化ビニル樹脂等
と混合した耐熱性組成物は開発されてきた。しかしなが
ら、上記マレイミド系共重合体がポリスチレンに代表さ
れる芳香族ビニルを85重量%以上含む芳香族ビニル系
重合体に相溶することは全く知られていなかった。Heretofore, many maleimide-based copolymers obtained by copolymerizing a maleimide monomer and methyl methacrylate have been studied, and they can be molded as they are and used as optical materials, ABS resin, MMA resin, or the like. A heat-resistant composition mixed with a vinyl chloride resin has been developed. However, it was not known at all that the maleimide-based copolymer was compatible with an aromatic vinyl-based polymer containing 85% by weight or more of aromatic vinyl represented by polystyrene.
【0010】一方、マレイミド類単量体とメタクリル酸
メチルとを共重合してなる透明性、耐熱性に優れた樹脂
や、それからなる光学材料も知られている(特開昭61
−95001号公報、特開平1−215810号公報、
特開平7−161070号公報参照)。また、これらの
樹脂をメタクリル酸メチル樹脂にブレンドすることで、
耐熱性を改良する試みもなされている(特開昭61−1
62509号公報参照)。On the other hand, a resin excellent in transparency and heat resistance obtained by copolymerizing a maleimide monomer and methyl methacrylate, and an optical material comprising the same are also known (Japanese Patent Application Laid-Open No. Sho 61).
JP-95001, JP-A-1-215810,
See JP-A-7-161070). Also, by blending these resins with methyl methacrylate resin,
Attempts have also been made to improve heat resistance (Japanese Patent Laid-Open No. 61-1 / 1986).
No. 62509).
【0011】[0011]
【発明が解決しようとする課題】ところが、上記従来の
各公報に記載された方法は、得られるポリスチレン系樹
脂の耐熱性については、ある程度向上されるものの、未
だ十分であるとは言い難く、すなわち高温下での安定性
が不十分であったり、また、その成形性も低下するとい
う問題点を有している。However, the methods described in the above publications can improve the heat resistance of the obtained polystyrene resin to some extent, but it is still not enough. There are problems that the stability at high temperatures is insufficient and that the moldability also decreases.
【0012】また、上記ポリマーブレンド方法では、耐
熱性は向上するが、得られるポリスチレン系樹脂にPP
Eによる着色が生じる。このため該ポリスチレン系樹脂
は、光学用途など、無色かつ透明性を必要とするポリス
チレン系樹脂の用途分野には用いることができないとい
う問題点が生じている。In the above polymer blending method, the heat resistance is improved, but the obtained polystyrene resin is
Coloring due to E occurs. For this reason, there is a problem that the polystyrene resin cannot be used in a field of application of a polystyrene resin which requires colorlessness and transparency, such as an optical application.
【0013】さらに、特開昭63−89554号公報に
記載の樹脂組成物では、透明性を有するものが得られる
が、耐熱性や熱安定性が不十分であるという問題を有し
ている。Further, the resin composition described in JP-A-63-89554 can provide a resin composition having transparency, but has a problem that heat resistance and heat stability are insufficient.
【0014】その上、前記AS樹脂は、透明性や耐熱性
に優れるが、成形性が低く、加えて、若干の吸水性を有
するために、上記AS樹脂を用いた成形品の寸法精度が
劣るという問題点を有している。In addition, the AS resin is excellent in transparency and heat resistance, but has low moldability and, in addition, has a slight water absorption, so that the dimensional accuracy of the molded article using the AS resin is inferior. There is a problem that.
【0015】本発明は、上記従来の問題点に鑑みてなさ
れたものであり、その目的は、透明性などの外観に優
れ、優れた耐熱性を有する耐熱性樹脂組成物を提供する
ことである。The present invention has been made in view of the above-mentioned conventional problems, and an object of the present invention is to provide a heat-resistant resin composition having excellent appearance such as transparency and having excellent heat resistance. .
【0016】[0016]
【課題を解決するための手段】本発明の耐熱性樹脂組成
物は、以上の課題を解決するために、メタクリル酸エス
テル類単量体(A)とマレイミド類単量体(B)とを共
重合してなるマレイミド系共重合体(1)と、芳香族ビ
ニル類単量体(C)を少なくとも85重量%含む単量体
混合物を重合してなる芳香族ビニル系重合体(2)とを
含むことを特徴としている。上記マレイミド系共重合体
(1)と、芳香族ビニル系重合体(2)とが、互いに相
溶するものであることが好ましい。上記メタクリル酸エ
ステル類単量体(A)は、シクロヘキシル基を有するメ
タクリル酸エステル類単量体を含むことが望ましく、シ
クロヘキシル基を有するメタクリル酸エステル類単量体
のみを含むことが特に望ましい。In order to solve the above-mentioned problems, the heat-resistant resin composition of the present invention comprises a methacrylate monomer (A) and a maleimide monomer (B). A maleimide copolymer (1) obtained by polymerization and an aromatic vinyl polymer (2) obtained by polymerizing a monomer mixture containing at least 85% by weight of an aromatic vinyl monomer (C). It is characterized by including. It is preferable that the maleimide-based copolymer (1) and the aromatic vinyl-based polymer (2) are compatible with each other. The methacrylic acid ester monomer (A) desirably includes a methacrylic acid ester monomer having a cyclohexyl group, and particularly preferably includes only a methacrylic acid ester monomer having a cyclohexyl group.
【0017】上記構成によれば、マレイミド系共重合体
(1)、特に、シクロヘキシル基を有するメタクリル酸
エステル単量体を含むメタクリル酸エステル類単量体
(A)と、マレイミド類単量体(B)とを共重合してな
るマレイミド系共重合体(1)を用いたことによって、
上記マレイミド系共重合体(1)と芳香族ビニル系重合
体(2)とが、互いに熱力学的に相溶するから、芳香族
ビニル系重合体(2)が有する高い透明性などの優れた
外観性および成形性を維持しながら、マレイミド系共重
合体(1)によって耐熱性を向上させることが可能とな
る。According to the above constitution, the maleimide copolymer (1), in particular, a methacrylate monomer (A) containing a methacrylate monomer having a cyclohexyl group, and a maleimide monomer (A) By using a maleimide-based copolymer (1) obtained by copolymerizing B)
Since the maleimide-based copolymer (1) and the aromatic vinyl-based polymer (2) are thermodynamically compatible with each other, the aromatic vinyl-based polymer (2) has excellent transparency such as high transparency. The maleimide-based copolymer (1) can improve heat resistance while maintaining appearance and moldability.
【0018】[0018]
【発明の実施の形態】本発明の実施の形態について説明
すれば、以下の通りである。本発明の耐熱性樹脂組成物
は、メタクリル酸エステル類単量体(A)とマレイミド
類単量体(B)とを共重合してなるマレイミド系共重合
体(1)と、芳香族ビニル類単量体(C)を少なくとも
85重量%含む単量体混合物を重合してなる芳香族ビニ
ル系重合体(2)とを互いに混合したものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below. The heat-resistant resin composition of the present invention comprises a maleimide-based copolymer (1) obtained by copolymerizing a methacrylate monomer (A) and a maleimide monomer (B); An aromatic vinyl polymer (2) obtained by polymerizing a monomer mixture containing at least 85% by weight of the monomer (C) is mixed with each other.
【0019】上記マレイミド系共重合体(1)の組成
は、メタクリル酸エステル類単量体(A)に由来する第
1部分が10〜95重量%、マレイミド類単量体(B)
に由来する第2部分が5〜90重量%であることが好ま
しく、さらに好ましくは、メタクリル酸エステル類単量
体(A)に由来する第1部分が40〜95重量%、マレ
イミド類単量体(B)に由来する第2部分が5〜60重
量%である。The composition of the maleimide-based copolymer (1) is such that the first portion derived from the methacrylate monomer (A) is 10 to 95% by weight, and the maleimide monomer (B)
Is preferably 5 to 90% by weight, more preferably 40 to 95% by weight of the first portion derived from the methacrylate monomer (A), and the maleimide monomer The second portion derived from (B) is 5 to 60% by weight.
【0020】芳香族ビニル系重合体(2)は、好ましく
は芳香族ビニル類単量体(C)を、90重量%以上含む
単量体混合物を重合してなるものであり、さらに望まし
くは芳香族ビニル類単量体(C)を、95重量%以上含
む単量体混合物を重合してなるものであり、さらに好ま
しくは、芳香族ビニル類単量体(C)を99重量%以上
含む単量体混合物を重合してなるものである。上記単量
体混合物に占める芳香族ビニル類単量体(A)の割合が
85重量%未満であれば、得られた芳香族ビニル系重合
体(2)とマレイミド系共重合体(1)との間での相溶
性が低下し、得られる耐熱性樹脂組成物の透明性や機械
特性が低下するので好ましくない。The aromatic vinyl polymer (2) is preferably obtained by polymerizing a monomer mixture containing the aromatic vinyl monomer (C) in an amount of 90% by weight or more, and more preferably an aromatic vinyl polymer (C). It is obtained by polymerizing a monomer mixture containing 95% by weight or more of the aromatic vinyl monomer (C), and more preferably a monomer containing 99% by weight or more of the aromatic vinyl monomer (C). It is obtained by polymerizing a monomer mixture. If the proportion of the aromatic vinyl monomer (A) in the monomer mixture is less than 85% by weight, the obtained aromatic vinyl polymer (2) and the maleimide copolymer (1) This is not preferable because the compatibility between the above-mentioned resins decreases and the transparency and mechanical properties of the resulting heat-resistant resin composition decrease.
【0021】本発明の耐熱性樹脂組成物が、高い全光線
透過率、低い濁度(Haze)、低い黄変度(YI)などの
優れた光学特性を発揮するためには、上記共重合体
(1)と重合体(2)とが互いに、熱力学的に相溶とな
ることが好ましい。In order for the heat-resistant resin composition of the present invention to exhibit excellent optical properties such as high total light transmittance, low turbidity (Haze) and low yellowing degree (YI), the above-mentioned copolymer must be used. It is preferable that (1) and the polymer (2) be thermodynamically compatible with each other.
【0022】本発明において、上記共重合体(1)と重
合体(2)とが熱力学的に相溶することの確認は、得ら
れた耐熱性樹脂組成物のガラス転移点(Tg)を測定す
ることによって確認することができる。具体的には、共
重合体(1)および重合体(2)を混合することで得ら
れる2種類の各共重合体の混合物において、示差走査熱
量測定器によって測定されるガラス転移点が、1点のみ
観測されることによって、2種類の各共重合体は、互い
に熱力学的に相溶していことが確認される。または、混
合物からのフィルムや成形品が透明性を有することを目
視にて判別するか、全光線透過率や濁度などの光学的性
質を所定の方法にて測定することにより、2種類の各共
重合体は互いに熱力学的に相溶していることが確認され
る。本発明における耐熱性樹脂組成物を成形してなる3
mm厚の成形品で測定した全光線透過率は、好ましくは
80%以上、さらに好ましくは85%以上である。また
上記成形品で測定した濁度は、好ましくは5以下、さら
に好ましくは3以下である。In the present invention, it is confirmed that the copolymer (1) and the polymer (2) are thermodynamically compatible with each other by checking the glass transition point (Tg) of the obtained heat-resistant resin composition. It can be confirmed by measuring. Specifically, in the mixture of each of the two types of copolymers obtained by mixing the copolymer (1) and the polymer (2), the glass transition point measured by a differential scanning calorimeter is 1 The observation of only the points confirms that the two types of copolymers are thermodynamically compatible with each other. Alternatively, it is possible to visually determine that a film or molded article from the mixture has transparency, or to measure optical properties such as total light transmittance and turbidity by a predetermined method, thereby obtaining two types of each. It is confirmed that the copolymers are thermodynamically compatible with each other. 3 obtained by molding the heat resistant resin composition of the present invention
The total light transmittance of a molded article having a thickness of mm is preferably 80% or more, more preferably 85% or more. The turbidity of the molded article is preferably 5 or less, more preferably 3 or less.
【0023】本発明において、上記重合体(2)の原料
として用いられる芳香族ビニル類単量体(C)として
は、例えば、スチレン、α−メチルスチレン、パラメチ
ルスチレン、ビニルトルエン、クロルスチレンなどが挙
げられる。これら芳香族ビニル類単量体(C)の中で
も、入手が容易であり、また、上記共重合体(1)と重
合体(2)との相溶性などの観点から、スチレンが特に
好ましい。上記例示の芳香族ビニル類単量体(C)は一
種類のみを用いてもよく、また、二種類以上を適宜混合
して用いてもよい。In the present invention, the aromatic vinyl monomer (C) used as a raw material of the polymer (2) includes, for example, styrene, α-methylstyrene, paramethylstyrene, vinyltoluene, chlorostyrene and the like. Is mentioned. Among these aromatic vinyl monomers (C), styrene is particularly preferable from the viewpoint of easy availability and compatibility of the copolymer (1) with the polymer (2). As the aromatic vinyl monomer (C) exemplified above, only one kind may be used, or two or more kinds may be appropriately mixed and used.
【0024】また、上記共重合体(1)の原料として用
いられるマレイミド類単量体(B)としては、たとえ
ば、N−シクロヘキシルマレイミド、N−フェニルマレ
イミド、N−メチルマレイミド、N−エチルマレイミ
ド、N−イソプロピルマレイミド、N−t−ブチルマレ
イミド、N−トリブロモフェニルマレイミド、N−ラウ
リルマレイミド、N−ベンジルマレイミドなどを挙げる
ことができる。The maleimide monomer (B) used as a raw material of the copolymer (1) includes, for example, N-cyclohexylmaleimide, N-phenylmaleimide, N-methylmaleimide, N-ethylmaleimide, Examples thereof include N-isopropylmaleimide, Nt-butylmaleimide, N-tribromophenylmaleimide, N-laurylmaleimide, and N-benzylmaleimide.
【0025】上記マレイミド類単量体(B)のなかで
も、得られる耐熱性樹脂の透明性、低着色性、耐熱性な
どの観点より、N−フェニルマレイミド、N−シクロヘ
キシルマレイミドが好ましく、N−シクロヘキシルマレ
イミドが特に好ましい。N−シクロヘキシルマレイミド
を用いることで、上記共重合体(1)と重合体(2)と
が互いに相溶する組成範囲が広くなり、これによって、
得られる耐熱性樹脂組成物の透明性、低着色性、耐熱性
がより一層優れたものとなる。Among the above-mentioned maleimide monomers (B), N-phenylmaleimide and N-cyclohexylmaleimide are preferred from the viewpoints of transparency, low coloring property and heat resistance of the resulting heat-resistant resin. Cyclohexylmaleimide is particularly preferred. By using N-cyclohexylmaleimide, the composition range in which the copolymer (1) and the polymer (2) are compatible with each other is widened.
The transparency, low coloring property and heat resistance of the obtained heat-resistant resin composition are further improved.
【0026】また、N−トリブロモフェニルマレイミド
をマレイミド類単量体として用いると、透明性および耐
熱性と合わせて、得られる耐熱性樹脂組成物に対して難
燃性を付与することができる。上記例示のマレイミド類
単量体(B)は、一種類のみを用いてもよく、また、二
種類以上を適宜混合して用いてもよい。When N-tribromophenylmaleimide is used as a maleimide monomer, flame resistance can be imparted to the resulting heat-resistant resin composition in addition to transparency and heat resistance. As the maleimide monomer (B) exemplified above, only one type may be used, or two or more types may be appropriately mixed and used.
【0027】前記メタクリル酸エステル類単量体(A)
としては、炭素数1〜18のアルキル基、シクロヘキシ
ル基、およびベンジル基のうちのいずれかを有するメタ
クリル酸エステルが好適である。上記メタクリル酸エス
テルとしては、具体的には、メタクリル酸メチル、メタ
クリル酸エチル、メタクリル酸プロピル、メタクリル酸
イソプロピル、メタクリル酸ブチル、メタクリル酸イソ
ブチル、メタクリル酸t−ブチル、メタクリル酸アミ
ル、メタクリル酸イソアミル、メタクリル酸オクチル、
メタクリル酸2−エチルヘキシル、メタクリル酸デシ
ル、メタクリル酸ラウリル、メタクリル酸シクロヘキシ
ル、メタクリル酸ベンジル、メタクリル酸2−フェノキ
シエチル、メタクリル酸3−フェニルプロピル、メタク
リル酸2−ヒドロキシエチルなどが挙げられる。The methacrylic acid ester monomer (A)
Is preferably a methacrylate having any one of an alkyl group having 1 to 18 carbon atoms, a cyclohexyl group, and a benzyl group. As the methacrylate, specifically, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, amyl methacrylate, isoamyl methacrylate, Octyl methacrylate,
Examples thereof include 2-ethylhexyl methacrylate, decyl methacrylate, lauryl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, 2-phenoxyethyl methacrylate, 3-phenylpropyl methacrylate, and 2-hydroxyethyl methacrylate.
【0028】これらメタクリル酸エステルは、一種類の
みを用いてもよく、また、二種類以上を適宜混合して用
いてもよいが、これらのうち、メタクリル酸シクロヘキ
シルを含むことが、上記共重合体(1)と重合体(2)
とが互いに相溶する相溶性を高めることができることか
ら好ましい。These methacrylates may be used singly or in a combination of two or more. Among them, the copolymer containing cyclohexyl methacrylate may be used. (1) and polymer (2)
Are preferred because they can increase the compatibility with each other.
【0029】さらには、マレイミド系共重合体(1)に
おいては、メタクリル酸シクロヘキシルと、N−シクロ
ヘキシルマレイミドとの合計が、30重量%以上の範囲
内、好ましくは60重量%以上の範囲内、さらに好まし
くは80重量%以上の範囲内であることが、上記共重合
体(1)と重合体(2)との間での相溶性、および得ら
れる耐熱性樹脂組成物の耐熱性を、さらに高めるために
は好ましい。Further, in the maleimide copolymer (1), the sum of cyclohexyl methacrylate and N-cyclohexylmaleimide is in the range of 30% by weight or more, preferably in the range of 60% by weight or more. Preferably, the content is in the range of 80% by weight or more, which further enhances the compatibility between the copolymer (1) and the polymer (2) and the heat resistance of the obtained heat-resistant resin composition. Is preferred for
【0030】マレイミド系共重合体(1)においては、
さらに、必要に応じて用いられる他の単量体(D)、す
なわち、上記2種類の単量体(メタクリル酸エステル類
単量体(A)およびマレイミド類単量体(B))と共重
合可能であり、上記2種類の単量体とは異なる他の単量
体(D)を用いることができる。In the maleimide-based copolymer (1),
Furthermore, copolymerization with another monomer (D) used as required, that is, the above two monomers (methacrylic acid ester monomer (A) and maleimide monomer (B)) It is possible to use another monomer (D) different from the above two types of monomers.
【0031】このような他の単量体(D)としては、た
とえば、不飽和ニトリル類;アクリル酸エステル類;オ
レフィン類;ジエン類;ビニルエーテル類;ビニルエス
テル類;フッ化ビニル類;プロピオン酸アリルなどの飽
和脂肪酸モノカルボン酸のアリルエステル類またはメタ
クリルエステル類;多価(メタ)アクリレート類;多価
アリレート類;グリシジル化合物;不飽和カルボン酸類
等が特に好ましい。Examples of such other monomers (D) include unsaturated nitriles; acrylic esters; olefins; dienes; vinyl ethers; vinyl esters; vinyl fluorides; Allyl esters or methacrylic esters of saturated fatty acid monocarboxylic acids such as polyhydric (meth) acrylates; polyarylates; glycidyl compounds; and unsaturated carboxylic acids are particularly preferred.
【0032】上記不飽和ニトリル類としてはアクリロニ
トリル、メタクリロニトリル、エタクリロニトリル、フ
ェニルアクリロニトリルなどを挙げることができる。ア
クリル酸エステル類としては、炭素数1〜18のアルキ
ル基、シクロヘキシル基、およびベンジル基からなる群
から選ばれる少なくとも一つを有するアクリル酸エステ
ルが好適である。Examples of the unsaturated nitriles include acrylonitrile, methacrylonitrile, ethacrylonitrile, phenylacrylonitrile and the like. As the acrylate, an acrylate having at least one selected from the group consisting of an alkyl group having 1 to 18 carbon atoms, a cyclohexyl group, and a benzyl group is preferable.
【0033】上記の不飽和カルボン酸類としては、アク
リル酸、メタクリル酸、イタコン酸、マレイン酸、フマ
ル酸、あるいは、それらの半エステル化合物や無水物な
どを挙げることができる。これら他の単量体(D)とし
て例示した化合物は、一種類のみを用いてもよく、ま
た、二種類以上を適宜混合して用いてもよい。Examples of the above unsaturated carboxylic acids include acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, and half-ester compounds and anhydrides thereof. As the compounds exemplified as these other monomers (D), only one type may be used, or two or more types may be appropriately mixed and used.
【0034】本発明において、上記マレイミド系共重合
体(1)の原料として用いられる全ての単量体成分(以
下、全単量体成分とする)に含まれる他の単量体(D)
の割合は、得られる耐熱性樹脂組成物に必要とされる物
性を阻害しない範囲内であれば、特に限定されるもので
はないが、30重量%以下が好ましく、さらに20重量
%以下がより好ましい。In the present invention, the other monomer (D) contained in all monomer components (hereinafter referred to as all monomer components) used as a raw material of the maleimide-based copolymer (1)
Is not particularly limited as long as the physical properties required for the obtained heat-resistant resin composition are not impaired, but is preferably 30% by weight or less, and more preferably 20% by weight or less. .
【0035】また、全単量体成分に占めるマレイミド類
単量体(B)の割合は、5重量%〜90重量%の範囲内
が好ましく、10重量%〜80重量%の範囲内がより好
ましく、20重量%〜60重量%の範囲内がさらに好ま
しい。マレイミド類単量体(B)の割合が、5重量%未
満であると、耐熱性の十分な向上効果を得ることができ
ないので好ましくない。一方、マレイミド類単量体
(B)の割合が90重量%を越えると、得られる共重合
体(1)の機械的強度や成形性が低下するとともに、共
重合体(1)と重合体(2)との相溶性が低下するた
め、透明性などの光学特性や機械的強度、成形性に優れ
た耐熱性樹脂組成物を得ることができない。The proportion of the maleimide monomer (B) in the total monomer components is preferably in the range of 5% by weight to 90% by weight, more preferably in the range of 10% by weight to 80% by weight. , 20 wt% to 60 wt%. When the proportion of the maleimide monomer (B) is less than 5% by weight, a sufficient effect of improving heat resistance cannot be obtained, which is not preferable. On the other hand, when the proportion of the maleimide monomer (B) exceeds 90% by weight, the mechanical strength and moldability of the obtained copolymer (1) are reduced and the copolymer (1) and the polymer ( Since the compatibility with 2) is reduced, a heat-resistant resin composition excellent in optical properties such as transparency, mechanical strength, and moldability cannot be obtained.
【0036】なお、前記単量体混合物に必要に応じて含
まれる上記芳香族ビニル類単量体(C)以外の単量体と
しては、特に限定されるものではなく、たとえば、前記
例示の単量体(D)と同様の単量体を用いることができ
る。The monomer other than the aromatic vinyl monomer (C) optionally contained in the monomer mixture is not particularly limited. The same monomer as the monomer (D) can be used.
【0037】上記共重合体(1)および重合体(2)の
各製造方法は、特に限定されるものではなく、たとえ
ば、塊状重合法、溶液重合法、懸濁重合法および乳化重
合法などといった方法を用いることができる。しかし、
懸濁重合や乳化重合を用いた場合、共重合体(1)と重
合体(2)とを溶融混合すると、各耐熱性樹脂組成物の
相溶性が低下することもあり好ましくない。The method for producing each of the copolymer (1) and the polymer (2) is not particularly limited, and examples thereof include bulk polymerization, solution polymerization, suspension polymerization, and emulsion polymerization. A method can be used. But,
When suspension polymerization or emulsion polymerization is used, if the copolymer (1) and the polymer (2) are melt-mixed, the compatibility of each heat-resistant resin composition may be reduced, which is not preferable.
【0038】上記溶液重合法に用いられる溶媒として
は、具体的には、たとえば、トルエン、キシレン、エチ
ルベンゼン、メチルイソブチルケトン、メチルエチルケ
トンなどの有機溶媒が挙げられるが特に限定されるもの
ではない。さらに、上記の重合反応に用いられる重合開
始剤としては、具体的には、たとえば、クメンハイドロ
パーオキサイド、ジイソプロピルベンゼンハイドロパー
オキサイド、ジ−t−ブチルパーオキサイド、ラウロイ
ルパーオキサイド、ベンゾイルパーオキサイド、t−ブ
チルパーオキシイソプロピルカーボネート、t-アミルパ
ーオキシ−2-エチルヘキサノエートなどの有機過酸化
物;2,2−アゾビスイソブチロニトリルなどのアゾ化
合物;などのラジカル重合開始剤が挙げられる。これら
重合開始剤は、1種類のみを用いてもよく、適宜2種類
以上を併用してもよい。なお、重合開始剤の使用量は、
用いる単量体の組み合わせや、反応条件などに応じて適
宜設定すればよく、特に限定されるものではない。Specific examples of the solvent used in the above solution polymerization method include, but are not particularly limited to, organic solvents such as toluene, xylene, ethylbenzene, methyl isobutyl ketone, and methyl ethyl ketone. Further, specific examples of the polymerization initiator used in the above polymerization reaction include cumene hydroperoxide, diisopropylbenzene hydroperoxide, di-t-butyl peroxide, lauroyl peroxide, benzoyl peroxide, and t Radical polymerization initiators such as organic peroxides such as -butylperoxyisopropyl carbonate and t-amylperoxy-2-ethylhexanoate; azo compounds such as 2,2-azobisisobutyronitrile; . One type of these polymerization initiators may be used alone, or two or more types may be appropriately used in combination. The amount of the polymerization initiator used is
What is necessary is just to set suitably according to the combination of the monomer used, reaction conditions, etc., and it is not specifically limited.
【0039】また、上記共重合体(1)および重合体
(2)を製造する際の他の製造条件、たとえば、反応温
度や反応時間などは用いる単量体の種類などに応じて適
宜設定されればよく、特に限定されるものではない。ま
た、上記の重合反応に際しては、各々、必要に応じてア
ルキルメルカプタンやα−メチルスチレンダイマーなど
の連鎖移動剤、ヒンダードアミン系やベンゾトリアゾー
ル系の耐候性安定剤、ヒンダードフェノール系の酸化防
止剤、分子量調整剤、可塑剤、熱安定剤、光安定剤など
の添加剤を加えてもよい。Further, other production conditions for producing the above-mentioned copolymer (1) and polymer (2), for example, the reaction temperature and the reaction time, are appropriately set according to the kind of the monomer used. What is necessary is just, and it does not specifically limit. In the polymerization reaction, a chain transfer agent such as an alkyl mercaptan or an α-methylstyrene dimer, a hindered amine-based or benzotriazole-based weather resistance stabilizer, a hindered phenol-based antioxidant, Additives such as a molecular weight modifier, a plasticizer, a heat stabilizer, and a light stabilizer may be added.
【0040】また、共重合体(1)の製法として溶液重
合を採用した場合、反応溶液(重合液)から上記共重合
体(1)を取り出す方法は特に限定されず、たとえば、
(i)反応溶液をベント付き2軸押出機などのいわゆる
揮発分分離除去装置に導入し、反応溶液から揮発分を除
去することにより重合体と、未反応の単量体および溶媒
とを分離する方法や、(ii)上記重合体(たとえば、上
記芳香族ビニル系重合体)を溶解しない溶剤(貧溶媒)
に反応溶液を投入して、上記重合体を沈澱(析出)させ
た後、得られた沈澱物、つまり、上記重合体を濾別して
乾燥する方法など、種々の方法を採用することができ
る。これらの方法のなかでも、上記(i)の方法が簡便
であり、また、工業的にも有利であることから好まし
い。When solution polymerization is employed as the method for producing the copolymer (1), the method for removing the copolymer (1) from the reaction solution (polymerization liquid) is not particularly limited.
(I) The reaction solution is introduced into a so-called volatile separation / removal device such as a twin-screw extruder equipped with a vent, and the polymer is separated from unreacted monomers and a solvent by removing volatile components from the reaction solution. Method and (ii) a solvent (poor solvent) that does not dissolve the polymer (eg, the aromatic vinyl polymer)
Various methods can be adopted, such as a method in which the above-mentioned polymer is precipitated (precipitated) by adding a reaction solution to the resulting mixture, and the obtained precipitate, that is, the above-mentioned polymer is separated by filtration and dried. Among these methods, the method (i) is preferred because it is simple and industrially advantageous.
【0041】本発明にかかる耐熱性樹脂組成物は、上記
共重合体(1)と重合体(2)とを混合することによっ
て容易に得ることができる。上記耐熱性樹脂組成物にお
ける共重合体(1)と重合体(2)との配合比(重量
比)は、1/99から99/1までの範囲が好ましく、
5/95から95/5までの範囲がより好ましい。The heat-resistant resin composition according to the present invention can be easily obtained by mixing the copolymer (1) and the polymer (2). The mixing ratio (weight ratio) of the copolymer (1) and the polymer (2) in the heat-resistant resin composition is preferably in the range of 1/99 to 99/1,
A range from 5/95 to 95/5 is more preferred.
【0042】さらに、上記耐熱性樹脂組成物では、共重
合体(1)と重合体(2)とを混合後の樹脂組成物にお
いて、ガラス転移点(Tg)が110℃以上、好ましく
は115℃以上となるように、共重合体(1)の組成、
および共重合体(1)と重合体(2)との配合比(重量
比)を調節することが望ましい。Further, in the heat-resistant resin composition, the glass transition point (Tg) of the resin composition after mixing the copolymer (1) and the polymer (2) is 110 ° C. or higher, preferably 115 ° C. As described above, the composition of the copolymer (1),
It is desirable to adjust the blending ratio (weight ratio) between the copolymer (1) and the polymer (2).
【0043】本発明において、上記共重合体(1)と重
合体(2)との混合方法としては特に限定されず、例え
ば、共重合体(1)と重合体(2)とをオムニミキサー
などの混合機でプレブレンドした後、得られた混合物を
押出混練することによって容易に得ることができる。上
記押出混練に用いられる混練機としては、特に限定され
るものではなく、例えば、単軸押出機、二軸押出機など
の押出機;加圧ニーダーなど、従来公知の種々の混練機
を用いることができる。In the present invention, the method of mixing the copolymer (1) and the polymer (2) is not particularly limited. For example, the copolymer (1) and the polymer (2) may be mixed with an omni mixer or the like. After pre-blending with a mixer, the obtained mixture can be easily obtained by extrusion kneading. The kneader used for the above-mentioned extrusion kneading is not particularly limited. For example, extruders such as a single-screw extruder and a twin-screw extruder; various known kneaders such as a pressure kneader may be used. Can be.
【0044】本発明の耐熱性樹脂組成物は、押出成形、
圧縮成形、ブロー成形、射出成形、延伸成形等の成形法
を用い、種々の形状にすることができる。例えば、押出
混練によって得られた上記共重合体(1)と重合体
(2)とからなる本発明の耐熱性樹脂組成物を、射出成
形機を用いて成形することにより、板状成形品などの種
々の成形品を得ることができる。The heat-resistant resin composition of the present invention can be obtained by extrusion molding,
Various shapes can be obtained by using a molding method such as compression molding, blow molding, injection molding, or stretch molding. For example, the heat-resistant resin composition of the present invention comprising the copolymer (1) and the polymer (2) obtained by extrusion kneading is molded using an injection molding machine to obtain a plate-like molded product or the like. Can be obtained.
【0045】また、上記共重合体(1)と重合体(2)
とを、押出機に供給し、溶融可塑後、ダイ等より押し出
し延伸して、フィルムとすることも可能である。この様
にして、本発明の耐熱性樹脂組成物を利用して、所望に
より、透明性を有し、かつ、耐熱性に優れたフィルムを
作製することが可能となる。また、本発明の耐熱性樹脂
組成物は、例えばポリスチレンのような他の樹脂と積層
した積層フィルムとすることも可能である。The above copolymer (1) and polymer (2)
Can be supplied to an extruder, melt-plasticized, and then extruded and stretched from a die or the like to form a film. In this way, it is possible to produce a film having transparency and excellent heat resistance as desired by using the heat-resistant resin composition of the present invention. Further, the heat-resistant resin composition of the present invention may be a laminated film laminated with another resin such as polystyrene.
【0046】本発明の耐熱性樹脂組成物は、必要に応じ
て、ヒンダードフェノール系、リン系、イオウ系の酸化
防止剤や安定剤;ガラス繊維あるいは炭素繊維などの補
強材;フェニルサリチレート、2(2’−ヒドロキシ−
5−メチルフェニル)ベンゾトリアゾール、2−ヒドロ
キシベンゾフェノンなどの紫外線吸収剤;トリス(ジブ
ロムプロピル)ホスフェート、トリフェニルホスフェー
ト、トリアリルホスフェート、四臭化エチレン、酸化ア
ンチモン、ジンクボレートなどの難燃剤;アニオン系、
カチオン系、非イオン系、両性系の界面活性剤などの帯
電防止剤;および、無機顔料、有機顔料、染料などの着
色剤などを含んでいてもよい。The heat-resistant resin composition of the present invention may contain, if necessary, a hindered phenol-based, phosphorus-based, sulfur-based antioxidant or stabilizer; a reinforcing material such as glass fiber or carbon fiber; phenyl salicylate. , 2 (2'-hydroxy-
UV absorbers such as 5-methylphenyl) benzotriazole and 2-hydroxybenzophenone; flame retardants such as tris (dibromopropyl) phosphate, triphenylphosphate, triallylphosphate, ethylene tetrabromide, antimony oxide, and zinc borate; anions system,
It may contain an antistatic agent such as a cationic, nonionic or amphoteric surfactant; and a coloring agent such as an inorganic pigment, an organic pigment or a dye.
【0047】また、本発明の耐熱性樹脂組成物は、上記
共重合体(1)および重合体(2)以外の第3の成分と
して、ゴム質の重合体を含んでいてもよい。たとえば、
上記重合体(2)として、ポリブタジエン系ゴムを配合
した耐衝撃性ポリスチレン(HIPS)を用いてもよ
い。さらに、上記共重合体(1)および重合体(2)以
外の第3の成分としては、ポリフェニレンエーテルなど
のエンジニアリングプラスチックをさらに含んでもよ
い。Further, the heat resistant resin composition of the present invention may contain a rubbery polymer as a third component other than the above-mentioned copolymer (1) and polymer (2). For example,
As the polymer (2), impact-resistant polystyrene (HIPS) containing a polybutadiene rubber may be used. Further, the third component other than the copolymer (1) and the polymer (2) may further include an engineering plastic such as polyphenylene ether.
【0048】本発明にかかる耐熱性樹脂組成物は、以上
のように、透明性などの光学特性や耐熱性、成形性に優
れている。このため、本発明の耐熱性樹脂組成物は、成
形後の耐熱性成形品における寸法精度にも優れ、高い透
明性などの光学特性や耐熱性、成形性などの物性が要求
される用途分野に好適に用いることができる。As described above, the heat-resistant resin composition according to the present invention is excellent in optical properties such as transparency, heat resistance, and moldability. For this reason, the heat-resistant resin composition of the present invention is excellent in dimensional accuracy in a heat-resistant molded article after molding, and is used in an application field where physical properties such as optical properties such as high transparency and heat resistance and moldability are required. It can be suitably used.
【0049】上記耐熱性樹脂組成物は、高い透明性と優
れた耐熱性等の両立が必要な分野に対し、特に好ましく
用いることができる。例えば、上記耐熱性樹脂組成物
は、高い寸法精度や透明性、耐熱性などが要求される、
光学用部品、自動車部品、電気機器部品などといった素
材などに好適に用いることができる。The above-mentioned heat-resistant resin composition can be particularly preferably used in a field where both high transparency and excellent heat resistance are required. For example, the heat-resistant resin composition is required to have high dimensional accuracy, transparency, heat resistance, and the like,
It can be suitably used for materials such as optical parts, automobile parts and electric equipment parts.
【0050】[0050]
【実施例】本発明の各実施例を、実施例、比較例および
参考例として説明すれば以下の通りである。以下、実施
例、比較例および参考例により本発明をさらに具体的に
説明するが、本発明はこれらにより何ら限定されるもの
ではない。なお、以下の各実施例、各比較例および参考
例において、「部」の記載は、「重量部」を示し、
「%」の記載は、「重量%」を示す。EXAMPLES Examples of the present invention will be described below as Examples, Comparative Examples and Reference Examples. Hereinafter, the present invention will be described more specifically with reference to Examples, Comparative Examples, and Reference Examples, but the present invention is not limited thereto. In each of the following Examples, Comparative Examples and Reference Examples, the description of “parts” indicates “parts by weight”,
The description of “%” indicates “% by weight”.
【0051】〔実施例1〕メタクリル酸メチル30部、
メタクリル酸シクロヘキシル15部、N−シクロヘキシ
ルマレイミド5部、トルエン50部、および開始剤とし
てt-アミルパーオキシ−2-エチルヘキサノエート0.0
5部を用いて溶液重合を行った後、得られた重合液の一
部をメチルエチルケトンに溶解した溶解液をメタノール
中に滴下して析出した白色固体を吸引ろ過後、乾燥し
て、マレイミド系共重合体(1)としての共重合体(1
−1)を得た。この共重合体(1−1)の組成比、およ
びガラス転移温度を表1に示した。Example 1 30 parts of methyl methacrylate,
15 parts of cyclohexyl methacrylate, 5 parts of N-cyclohexylmaleimide, 50 parts of toluene, and t-amyl peroxy-2-ethylhexanoate 0.0 as an initiator
After performing solution polymerization using 5 parts, a solution obtained by dissolving a part of the obtained polymerization solution in methyl ethyl ketone was dropped into methanol, and the precipitated white solid was filtered by suction, dried, and dried with a maleimide-based copolymer. The copolymer (1) as the polymer (1)
-1) was obtained. Table 1 shows the composition ratio and the glass transition temperature of this copolymer (1-1).
【0052】続いて、重合体(2)としてのポリスチレ
ン(商品名:エスチレンG−20、新日鐵化学製)と、
上記共重合体(1−1)を、1:1の重量比でメチルエ
チルケトンに溶解し、その溶解液をメタノール中に滴下
して析出した白色固体を吸引ろ過後、乾燥して、本発明
の耐熱性樹脂組成物(1)を得た。Subsequently, polystyrene (trade name: Estyrene G-20, manufactured by Nippon Steel Chemical Co., Ltd.) as the polymer (2)
The copolymer (1-1) was dissolved in methyl ethyl ketone at a weight ratio of 1: 1. The solution was added dropwise to methanol, and the precipitated white solid was filtered by suction, dried, and dried. The resin composition (1) was obtained.
【0053】この耐熱性樹脂組成物(1)について、下
記のDSC測定により、ガラス転移温度(Tg)を測定
し、このガラス転移温度が一点のみ観測されることによ
って共重合体(1−1)と重合体(2)との相溶性を評
価するとともに、ガラス転移温度の具体的な数値から該
耐熱性樹脂組成物の耐熱性とを評価した。その結果を表
1に示した。The glass transition temperature (Tg) of this heat-resistant resin composition (1) was measured by the following DSC measurement, and only one point of this glass transition temperature was observed. And the polymer (2) were evaluated for compatibility, and the heat resistance of the heat-resistant resin composition was evaluated from specific numerical values of the glass transition temperature. The results are shown in Table 1.
【0054】また、上記耐熱性樹脂組成物(1)のメチ
ルエチルケトンの溶解液を、ガラスプレート上に、均一
な厚さとなるように載せた後、乾燥させて、キャストフ
ィルムを作成し、そのキャストフィルムにより得られた
成形品の透明性および外観を評価した。その結果を表1
に示した。A solution of the above heat-resistant resin composition (1) in methyl ethyl ketone is placed on a glass plate so as to have a uniform thickness, and then dried to form a cast film. Was evaluated for transparency and appearance. Table 1 shows the results.
It was shown to.
【0055】下記表中では、CHMAはメタクリル酸シ
クロヘキシルを、MMAはメタクリル酸メチルを、CH
MIはN-シクロヘキシルマレイミドを、PMIはN-フェ
ニルマレイミドを、STはスチレンを示す。また、上記
表中の開始剤としては、t-アミルパーオキシ−2-エチル
ヘキサノエートを用いた。In the following table, CHMA is cyclohexyl methacrylate, MMA is methyl methacrylate, CH
MI represents N-cyclohexylmaleimide, PMI represents N-phenylmaleimide, and ST represents styrene. In addition, t-amyl peroxy-2-ethylhexanoate was used as an initiator in the above table.
【0056】[0056]
【表1】 [Table 1]
【0057】ガラス転移温度(Tg) ガラス転移温度は、示差走査熱量測定器(理学電気
(株)製、商品名:DSC−8203)を用い、窒素ガ
ス雰囲気下、α−アルミナをリファレンスとして用い
て、常温より220℃まで昇温速度10℃/分で測定し
たDSC(Differential Scanning Calorimetry )曲線
から中点法にて算出された。Glass transition temperature (Tg) The glass transition temperature was measured using a differential scanning calorimeter (trade name: DSC-8203, manufactured by Rigaku Corporation) under a nitrogen gas atmosphere using α-alumina as a reference. It was calculated from the DSC (Differential Scanning Calorimetry) curve measured at a heating rate of 10 ° C./min from normal temperature to 220 ° C. by the midpoint method.
【0058】共重合体組成 マレイミド含有量を、元素分析の窒素の含有量より算出
し、メタクリル酸メチルと、メタクリル酸シクロヘキシ
ルとの組成比を、1H-NMRによるアルキルエステル部を示
すプロトンのシグナルピークの面積比より算出した。Copolymer Composition The maleimide content was calculated from the nitrogen content in the elemental analysis, and the composition ratio of methyl methacrylate to cyclohexyl methacrylate was determined by 1 H-NMR using a proton signal indicative of an alkyl ester moiety. It was calculated from the peak area ratio.
【0059】〔実施例2〜8〕上記実施例1におけるマ
レイミド系共重合体(1)を得るための仕込組成として
の各単量体量を、表1に示した仕込組成に代えることに
より、各マレイミド系共重合体(2)〜(8)をそれぞ
れ作成し、それら各マレイミド系共重合体(2)〜
(8)を用いて、実施例1と同様にして、各耐熱性樹脂
組成物(2)〜(8)を得た。それらを実施例1と同様
に測定し、それらの結果を表1に合わせて示した。[Examples 2 to 8] By changing the amount of each monomer as a charged composition for obtaining the maleimide-based copolymer (1) in the above Example 1 to the charged composition shown in Table 1, The respective maleimide-based copolymers (2) to (8) were prepared, and the respective maleimide-based copolymers (2) to (8) were prepared.
Using (8), each of the heat-resistant resin compositions (2) to (8) was obtained in the same manner as in Example 1. They were measured in the same manner as in Example 1, and the results are shown in Table 1.
【0060】〔比較例1〜4〕上記実施例1におけるマ
レイミド系共重合体(1)を得るための各単量体量を、
表1に示した仕込組成に代えることにより、それぞれ各
比較共重合体(1)〜(4)を作成し、それら各比較共
重合体(1)〜(4)を用いて、実施例1と同様にし
て、各比較樹脂組成物(1)〜(4)を得た。それらに
ついて、実施例1と同様に測定し、それらの結果を表1
に合わせて示した。[Comparative Examples 1 to 4] The amount of each monomer for obtaining the maleimide-based copolymer (1) in Example 1 was
By replacing the charge composition shown in Table 1, comparative copolymers (1) to (4) were prepared, and the comparative copolymers (1) to (4) were used. Similarly, each comparative resin composition (1) to (4) was obtained. These were measured in the same manner as in Example 1, and the results were shown in Table 1.
Indicated according to
【0061】このように表1に示した結果から明らかな
ように、実施例1〜8の耐熱性樹脂組成物は、比較例1
〜4の樹脂組成物と比較して、ポリスチレン系樹脂の有
する透明性などの光学特性および成形性を維持しつつ、
耐熱性が向上したものとなっていることが判る。As is clear from the results shown in Table 1, the heat-resistant resin compositions of Examples 1 to 8 were compared with Comparative Example 1
As compared with the resin compositions of Nos. 4 to 4, while maintaining optical properties such as transparency and moldability of the polystyrene resin,
It can be seen that the heat resistance has been improved.
【0062】次に、本発明の耐熱性樹脂組成物における
相溶性をより明確にするために、該耐熱性樹脂組成物の
光学的性質を測定し、参考例として以下に示す。なお、
以下の参考例では、光学的性質として全光線透過率およ
び濁度(Haze)を用いたが、これらは、ASTM
D1003に準じて測定された。Next, in order to further clarify the compatibility of the heat-resistant resin composition of the present invention, the optical properties of the heat-resistant resin composition were measured and are shown below as reference examples. In addition,
In the following reference examples, the total light transmittance and turbidity (Haze) were used as optical properties, but these were determined by ASTM.
It was measured according to D1003.
【0063】〔参考例〕実施例2で得られた重合液を、
シリンダー温度240℃にてコントロールしたベント付
きの30mφの2軸押出機に供給し、ベント口より真空
脱気し、押し出されたストランドをペレット化して、マ
レイミド系共重合体(1)としての共重合体(1−2)
を得た。Reference Example The polymerization solution obtained in Example 2 was
It is supplied to a vented twin screw extruder of 30 mφ controlled at a cylinder temperature of 240 ° C., evacuated from the vent port, pelletized the extruded strand, and copolymerized as a maleimide copolymer (1). Coalescing (1-2)
I got
【0064】続いて、上記共重合体(1−2)30部
と、重合体(2)としてのポリスチレン(商品名:エス
チレンG−20、新日鐵化学製)70部とをオムニミキ
サーにて混合した後、シリンダー温度240℃にコント
ロールした30mmφの2軸押出機を用いて溶融混練
し、本発明の耐熱性樹脂組成物(9)を得た。Subsequently, 30 parts of the above copolymer (1-2) and 70 parts of polystyrene (trade name: Estyrene G-20, manufactured by Nippon Steel Chemical Co., Ltd.) as the polymer (2) were mixed with an omni mixer. After mixing, the mixture was melt-kneaded using a 30 mmφ twin-screw extruder controlled at a cylinder temperature of 240 ° C. to obtain a heat-resistant resin composition (9) of the present invention.
【0065】この耐熱性樹脂組成物(9)をシリンダー
温度240℃、金型温度60℃にてコントロールした射
出成形機を用いて成形し、各物性(光学的性質)測定用
の試験片(50×50×3mm)を得た。この試験片の
全光線透過率は90.0、濁度(Haze)は1.8で
あった。The heat-resistant resin composition (9) was molded using an injection molding machine controlled at a cylinder temperature of 240 ° C. and a mold temperature of 60 ° C., and a test piece (50) for measuring each physical property (optical property) was obtained. × 50 × 3 mm). This test piece had a total light transmittance of 90.0 and a turbidity (Haze) of 1.8.
【0066】このように、本発明の耐熱性樹脂組成物
は、高い全光線透過率および低い濁度を有する光学的性
質に優れた相溶性の高いものであることが判る。Thus, it can be seen that the heat-resistant resin composition of the present invention has high total light transmittance and low turbidity and excellent compatibility with optical properties.
【0067】[0067]
【発明の効果】本発明の耐熱性樹脂組成物は、以上のよ
うに、メタクリル酸エステル類単量体(A)とマレイミ
ド類単量体(B)とを共重合してなるマレイミド系共重
合体(1)と、芳香族ビニル類単量体(C)を少なくと
も85重量%含む単量体混合物を重合してなる芳香族ビ
ニル系重合体(2)とを含む構成である。As described above, the heat-resistant resin composition of the present invention comprises a maleimide copolymer obtained by copolymerizing a methacrylate monomer (A) and a maleimide monomer (B). It is configured to include a united product (1) and an aromatic vinyl polymer (2) obtained by polymerizing a monomer mixture containing at least 85% by weight of an aromatic vinyl monomer (C).
【0068】それゆえ、上記構成では、芳香族ビニル系
重合体(2)が有する高い透明性などの光学特性を維持
しながら、マレイミド系共重合体(1)によって、耐熱
性、成形性を向上させることができるとともに、芳香族
ビニル系重合体(2)による低吸水性に起因する高い寸
法精度を有する耐熱性樹脂組成物を提供することができ
る。Therefore, in the above configuration, the maleimide copolymer (1) improves heat resistance and moldability while maintaining the optical properties such as high transparency of the aromatic vinyl polymer (2). And a heat-resistant resin composition having high dimensional accuracy due to low water absorption by the aromatic vinyl polymer (2).
【0069】加えて、上記マレイミド系共重合体(1)
と芳香族ビニル系重合体(2)とは互いに熱力学的に相
溶であるため、透明性に優れ、より光学特性に優れた耐
熱性樹脂組成物を提供することができる。In addition, the maleimide-based copolymer (1)
And the aromatic vinyl polymer (2) are thermodynamically compatible with each other, so that it is possible to provide a heat-resistant resin composition having excellent transparency and more excellent optical properties.
【0070】上記構成では、特に、メタクリル酸エステ
ル類単量体(A)がシクロヘキシル基を有するメタクリ
ル酸エステル類単量体を含むことで、上記マレイミド系
共重合体(1)と芳香族ビニル系重合体(2)とが、よ
り一層互いに相溶し、さらに透明性、低着色性、耐熱性
に優れた耐熱性樹脂組成物を得ることができる。In the above construction, the maleimide copolymer (1) and the aromatic vinyl copolymer are particularly preferred because the methacrylate monomer (A) contains a methacrylate monomer having a cyclohexyl group. The polymer (2) is further compatible with each other, and a heat-resistant resin composition having excellent transparency, low coloring property and heat resistance can be obtained.
【0071】この結果、上記構成では、優れた光学特
性、耐熱性、成形性を実現した耐熱性樹脂組成物とする
ことができる。したがって、本発明の耐熱性樹脂組成物
は、高い寸法精度、透明性、耐熱性などが要求される、
光学用部品、自動車部品、電気機器部品といった素材と
して好適に用いられるという効果を奏する。As a result, with the above configuration, a heat resistant resin composition having excellent optical properties, heat resistance and moldability can be obtained. Therefore, the heat-resistant resin composition of the present invention requires high dimensional accuracy, transparency, heat resistance, and the like,
It is advantageous in that it can be suitably used as a material such as optical parts, automobile parts, and electric equipment parts.
Claims (3)
レイミド類単量体(B)とを共重合してなるマレイミド
系共重合体(1)と、 芳香族ビニル類単量体(C)を少なくとも85重量%含
む単量体混合物を重合してなる芳香族ビニル系重合体
(2)とを含むことを特徴とする耐熱性樹脂組成物。1. A maleimide copolymer (1) obtained by copolymerizing a methacrylate monomer (A) and a maleimide monomer (B), and an aromatic vinyl monomer (C) A) an aromatic vinyl polymer (2) obtained by polymerizing a monomer mixture containing at least 85% by weight).
ニル系重合体(2)とが、互いに相溶するものであるこ
とを特徴とする請求項1記載の耐熱性樹脂組成物。2. The heat-resistant resin composition according to claim 1, wherein the maleimide-based copolymer (1) and the aromatic vinyl-based polymer (2) are compatible with each other.
シクロヘキシル基を有するメタクリル酸エステル類単量
体を含むことを特徴とする請求項1または2記載の耐熱
性樹脂組成物。3. A methacrylic acid ester monomer (A) comprising:
The heat-resistant resin composition according to claim 1, further comprising a methacrylate monomer having a cyclohexyl group.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27743198A JPH11166089A (en) | 1997-09-30 | 1998-09-30 | Heat-resistant resin composition |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9-266887 | 1997-09-30 | ||
| JP26688797 | 1997-09-30 | ||
| JP27743198A JPH11166089A (en) | 1997-09-30 | 1998-09-30 | Heat-resistant resin composition |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11166089A true JPH11166089A (en) | 1999-06-22 |
Family
ID=26547633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27743198A Pending JPH11166089A (en) | 1997-09-30 | 1998-09-30 | Heat-resistant resin composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11166089A (en) |
-
1998
- 1998-09-30 JP JP27743198A patent/JPH11166089A/en active Pending
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