JPH11182003A - Tatami frame stopper of tatami facing to tatami padding - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a tatami frame stopper of tatami facing to tatami padding capable of easily carrying out tatami frame stopping work without making a worker move to both rails. SOLUTION: A tatami frame stopper includes a mounting base 1 for mounting a tatami padding (a), first and second stoppers 11 and 12 for positioning both fron and rear ends of the tatami padding (a) respectively, a tatami facing container for storing a longer tatatmi facing (b), a tatami facing supply device supplying the tatami facing (b) to the surface of the mounting base 1 from the tatami container 2 and having a chuck member 23 for holding the tatami facing (b) on the midway to fix, a tacker 5 for driving staples and devices 21 and 22 rolling in the front and rear ends of the tatami facing (b) along the front and rear ends of the tatami padding (a) and forming a posture to drive the staples. It is constituted of the tacker 5 fixed to the tatami padding (a) by driving the staples to the front and rear ends of the tatami facing (b) to be rolled in.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for fixing a tatami mat to both stilts of a thin tatami floor, and more particularly, to a stilt fixing operation without a worker moving to both stilt portions. It is configured so that it can be easily performed.

[0002]

2. Description of the Related Art When sewing a tatami mat on a tatami floor, FIG.
As shown in the figure, the tatami mat b was cut into a fixed size on the tatami mat a, the tatami mat a was bent in an arc shape, and both ends of the tatami mat b were bent downward along the stile and temporarily fixed with the waiting pin c. Later
The end of the tatami mat b wound on the back side was sewn with a dedicated sewing machine.

[0003] Instead of temporarily fixing the tatami mat table b to the tatami mat floor a in this way, a method of temporarily fixing the tatami mat with a special scallop (Japanese Patent Publication No. Sho 60
No. 55661) or a method of hitting staples instead of sewing with a sewing machine (Japanese Utility Model Application Laid-Open No. 57-147).
No. 669) is known.

[0004]

However, according to such a conventional method, a lot of labor is required for a series of operations from temporary fixing of the tatami mat to fixing of the tatami mat.

Therefore, the present invention has been conceived in order to reduce the labor required for staking the tatami mats and to automate as much as possible.

[0006]

According to the present invention, a tatami floor is provided on a tatami floor of the present invention.
The device for stitching is a mounting table 1 on which a tatami floor a is mounted,
Stopper members 11 and 12 for positioning the front end and the rear end of the placed tatami floor a, respectively, a tatami table container 2 for storing a long tatami table b, and a tatami table b from the tatami table container 2 A tatami surface supply device having a chuck member 23 for supplying to the surface and holding down and fixing the tatami table b in the middle, a tucker 3 for driving staples, and a tatami floor a
Means 21 and 22 for forming a posture in which staples are wound in along the front end and the rear end of the tatami mat, and a tucker 3 for driving staples in the front and rear ends of the wrapped tatami table b and fixing the staples to the tatami floor a. Have been.

[0007]

BEST MODE FOR CARRYING OUT THE INVENTION A device for stitching a tatami mat on a tatami mat floor according to the present invention, as shown in the side view of FIG. Table 1
A first stopper 11 for positioning the front end of the tatami floor a placed face down; a second stopper 12 for positioning the rear end of the tatami floor a placed face down; Table container 2 for storing a long folded tatami table b
And the tatami table b stored in the tatami table container 2
A tatami mat supply device for supplying the tatami mat b to the surface of the tatami mat b, and a stapling device for winding and fixing the end of the tatami mat b to the stile of the tatami mat a, and a tatami mat holding member 14 for pressing and holding the tatami mat b and the tatami mat a It is configured.

The first and second stoppers 11 and 12 are located between a position where the stopper 11 is flipped up from the surface of the mounting table 1 shown in FIG. Is configured to be able to rotate.

The first stopper 11 has a tatami table b
A plurality of chucks 13 that temporarily hold down are mounted. This chuck 13 is formed by bending an elastic plate.
When the first stopper 11 is brought close to the surface of the mounting table 1, the tatami table b can be pressed lightly, and the tatami table b can be moved as it is, and by moving a part thereof, the distortion of the reed line can be adjusted. The tatami mat b can be smoothly moved by lifting the chuck 13 with a fingertip. Further, as the chuck 13, a mechanism that performs a snap action operation and that can take a posture of flipping up and a position of pressing the tatami mat b may be used.

The tatami table supply device includes a guide member (not shown) for regulating the left and right positions of the tatami table b pulled out from the tatami table container 2, and a chuck member 23 for pressing and fixing the tatami table over its entire width. This is a device for guiding the tatami table b to the surface of the mounting table 1 through the slit 15, and further includes a cutter (not shown) for cutting the supplied tatami table b. In this cutter, a knife-shaped blade travels over the entire width of the mounting table 1 and cuts the tatami table b. In addition, an operator may perform cutting using a knife without providing a cutter.

The stilt stop device comprises a first winding member 21 which bends the front end of the cut tatami mat b upward along the tip of the tatami mat floor a and further rolls the back surface of the tatami mat floor a, and A second winding member that bends the end upward along the rear end of the tatami floor a and further wraps around the back surface of the tatami floor a
22 and a plurality of tuckers 3 which fix staples b by driving staples into the tatami floor a on the back side. In addition, the plurality of tuckers 3 includes the first and second tuckers.
It is configured to be able to move between the stoppers 11, 12.

The first and second winding members 21 and 22 are
As shown in an enlarged view in FIG. 8, a rotating shaft 6 is provided below the first and second stoppers 11 and 12 and has a curved shape surrounding the edge of the tatami floor a. The bases of the arm members 7 are attached at equal intervals and arranged in a comb shape,
A plate-like elastic plate rubber 8 or the like is stretched between a fixing point 9 of the mounting table 1 and a tip of the arm member 7.

Normally, as shown by a dotted line in FIG. 8, the arm member 7 is opened below the mounting table 1 and stands by, and when the shaft 6 is rotated, as shown by a solid line, a tatami floor a Operates so that the tatami table b protruding from the end of the wrapper is involved.

Further, a laser marker 5 for irradiating a marker line m to the surface of the tatami mat b pulled out onto the mounting table 1 to align reed lines is provided.

The plurality of tuckers 3 include the winding members 21 and 22.
Are arranged with an interval (nt) that is an integral multiple of the interval (t) between the arm members 7 so that the tucker 3 moves intermittently by one interval (t) each time one staple is driven. It is configured. Further, a detection means for detecting the presence of the tatami floor a is provided in the tucker at the forefront of the traveling direction, and the driving is stopped when the tucker 3 comes off the tatami floor a. The moving amount may be configured to be changed stepwise such as Honma, 58, small, etc. according to the size of the tatami floor.

An auxiliary table 4 is provided side by side with the mounting table 1 with an interval S set by an operator. The length of the auxiliary table 4 is such that the tatami floor a can be placed over the mounting table 1 and the auxiliary table 4 when the tip of the single tatami floor is abutted against the first stopper 11. I just need to.

Next, the operation until the tatami mat b is wound around the tatami floor a and the tatami mat is stopped will be described in the order of steps.

(1) The worker moves the space between the mounting table 1 and the auxiliary table 4
As shown in FIG. 1, the chuck member 23 is released while the first and second stoppers 11 and 12 are flipped up, and the leading end of the tatami mat b is picked up. b is pulled out from the tatami surface container 2 to the surface of the mounting table 1, and (2)
As shown in FIG. 2, the first stopper 11 is rotated downward, and the marker line m is irradiated from the laser marker 5 on the tatami mat b so that the reed line of the tatami mat b is parallel to the marker line m. After the position of the tatami mat b is adjusted, the tip of the tatami mat b is held down by the chuck 13 attached to the first stopper 11. When the reeds of the tatami mat b are not parallel to the marker line m, the operator may pull the tatami mat b to match.

(3) As shown in FIG. 3, the tatami floor a is placed face down on the tatami table b, and the front end of the tatami floor a is connected to the first stopper.
(4) As shown in FIG. 4, the tatami floor holding member 14 is lowered to hold the tatami floor a so as not to move, and then the first stopper 11 is flipped up.

(5) After the first wrapping member 21 is rotated upward to wrap the tatami table b protruding from the tip of the tatami floor a, the arm members 7 arranged at equal intervals of the wrapping member 21 While moving the tucker 3 intermittently by one interval (t) through the gap, staples are driven in to fix the tatami mat table b to the tatami mat floor a. Then, the winding member 21 is rotated downward, the tatami floor holding member 14 is raised, and the tucker 3 is moved to the rear end side (shown by a dotted line in FIG. 1).

(6) As shown in FIG. 5, when the tatami floor a is pushed out to the front end side, the tatami table b is pulled out. After confirming that the rear end of the tatami floor a has passed under the second stopper 12, the second stopper 12 is rotated downward.

(7) The rear end of the tatami mat floor a is brought into contact with the second stopper 12, and the tatami mat table b is pulled to align the reed lines.
(8) As shown in FIG. 6, the tatami mat b is pulled by moving the chuck member 23 to apply tension to the tatami mat b, and then the tatami mat holding member 14 is lowered so that the tatami mat a and the tatami mat b are separated from each other. (9) Cut the rear end of the tatami mat b and flip up the second stopper 12.

(10) As shown in FIG. 7, the second wrapping member 22 is turned upward to wrap the tatami table b protruding from the rear end of the tatami floor a, and then the wrapping members 22 are equally spaced. The tatami table b is fixed to the tatami floor a by driving the staples with the tucker 3 through the gap between the arm members 7 arranged in the tatami floor. (11) Then, after raising the tatami floor holding member 14 and moving the tucker 3 to the front end side, the winding member 22 is turned downward, and the tatami floor a to which the tatami mat b is fixed is taken out to perform a series of operations. finish.

(Other Embodiments) In the above embodiment, two stoppers 11 and 12 are separately provided as stoppers for positioning the front and rear ends of the tatami floor a. However, as shown in FIG. A single stopper 10 may be provided so as to straddle the tatami pressing member 14, and the single stopper 10 may be rotated in any of the front and rear directions to position the tatami floor a as shown by the dotted line. .

[0025]

As is apparent from the above description of the embodiment of the present invention, according to the apparatus of the present invention, it is not necessary to warp the tatami floor in an arc shape or temporarily fix the tatami mat with a waiting pin, and it Can stand up between the mounting table and the auxiliary table, move the tatami floor on the mounting table and move it, without moving around the mounting table. The tatami mat can be stapled in a short time with little effort without any skill.

[Brief description of the drawings]

FIG. 1 shows an embodiment of an apparatus for stitching a tatami table on a tatami floor according to the present invention, a side view in a first step,

FIG. 2 is a side view of the apparatus shown in FIG. 1 in a second step;

FIG. 3 is a side view of the apparatus shown in FIG. 1 in a third step;

FIG. 4 is a side view in the fourth to fifth steps of the apparatus shown in FIG. 1;

FIG. 5 is a side view of the apparatus shown in FIG. 1 in sixth and seventh steps;

FIG. 6 is a side view of the apparatus shown in FIG. 1 in an eighth step;

FIG. 7 is a side view of the ninth to tenth steps of the apparatus shown in FIG. 1;

FIG. 8 is an enlarged side view showing a winding member of the apparatus shown in FIG. 1;

FIG. 9 shows another embodiment of the device of the present invention,
Side view in the process of

FIG. 10 is a perspective view showing a conventional method of stitching a tatami table on a tatami floor.

[Explanation of symbols]

 a Tatami floor b Tatami table m Marker line 1 Placement table 2 Tatami table container 3 Tucker 4 Auxiliary table 5 Laser marker 10, 11, 12 Stopper 14 Tatami holding member 15 Slit 21, 22 Entrainment member 23 Chuck member

 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yasuaki Matsui 190 Tatsuno-cho, Hatsugo, Tatsuno-cho, Hyogo Prefecture Inside the Aircraft Co., Ltd. (72) Inventor Shin Yasushi 190 Tatsuno-cho, Tatsuno-cho, Tatsuno-shi, Hyogo Far East Machine Co., Ltd.

Claims (1)

[Claims] 1. A mounting table on which a tatami floor is placed, a stopper member for positioning a leading end and a rear end of the tatami floor placed thereon, a tatami table container for storing a long tatami table, and a tatami table from the tatami table container. And a tatami mat feeding device having a chuck member for holding and fixing the tatami mat in the middle of the mounting table, and a staple driving position in which the leading end and the rear end of the tatami mat are rolled up along the front end and the rear end of the tatami mat floor. An apparatus for stitching a tatami mat on a tatami mat, comprising: a means for forming a tatami mat;