JPH11206314A - Production of dried bonito - Google Patents

Production of dried bonito

Info

Publication number
JPH11206314A
JPH11206314A JP10030379A JP3037998A JPH11206314A JP H11206314 A JPH11206314 A JP H11206314A JP 10030379 A JP10030379 A JP 10030379A JP 3037998 A JP3037998 A JP 3037998A JP H11206314 A JPH11206314 A JP H11206314A
Authority
JP
Japan
Prior art keywords
bonito
frozen
dried
producing
dried bonito
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10030379A
Other languages
Japanese (ja)
Inventor
Zenhachi Muramatsu
善八 村松
Tokuo Torihashi
篤男 鳥橋
Masami Tamura
昌巳 田村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maruhachi Muramatsu KK
Original Assignee
Maruhachi Muramatsu KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maruhachi Muramatsu KK filed Critical Maruhachi Muramatsu KK
Priority to JP10030379A priority Critical patent/JPH11206314A/en
Publication of JPH11206314A publication Critical patent/JPH11206314A/en
Pending legal-status Critical Current

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  • Meat, Egg Or Seafood Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing dried bonito, capable of efficiently thawing a frozen bonito body in a short time and capable of producing the dried bonito having a good quality, when the dried bonito is produced from the frozen bonito. SOLUTION: This method for producing a dried bonito comprises dividing a frozen bonito in the longitudinal direction, removing the head, the internal organs, the bones, the fins, the tail portion, etc., to shape the bonito body into a dried bonito raw material, thawing the frozen and shaped raw material at a low temperature of 30-60 deg.C, boiling the thawed bonito at a high temperature of 90-95 deg.C, drying the boiled bonito by a conventional method and subsequently subjecting the dried bonito to a mold-generating treatment. Thereby, the frozen bonito can quickly be thawed, and the deterioration in the quality of the produced dried bonito can be prevented.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は鰹節の製造法、特に
冷凍鰹からの鰹節の製造法の改良に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing bonito and, more particularly, to an improvement in a method for producing bonito from frozen bonito.

【0002】[0002]

【従来の技術】最近は魚場の遠方化や鰹節を周年製造す
ることから冷凍鰹を原料とする鰹節の製造が行われてい
るが、その製造手段は冷凍魚体を解凍して身卸し、煮熟
した後、骨抜きして節原料に整形し、次いで焙乾、カビ
付けの各工程を行っているのが現状である。
2. Description of the Related Art Recently, the production of bonito using frozen bonito as a raw material has been carried out because fish farms have become distant and the bonito has been manufactured year-round. At present, after ripening, it is watered and shaped into knotted material, and then the respective steps of roasting and mold making are performed.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、前記従
来法では魚体の解凍に水中に15〜24時間浸漬して行
っているために、長時間を要すると共に冷凍鰹重量の3
倍の水量を必要とし、その廃水である血水汚水等の処理
にも多大の費用を要し、更に肉質も鮮度低下を来し品質
にもバラ付きが生ずる欠陥があり、また骨抜き工程も熟
煮後であるため形崩れし易くかつ手作業に頼っているの
で、衛生的にも好ましくない等、品質及び製造能率上の
問題点がある。このような現状に鑑み、本発明はこれら
の問題点を改善して冷凍鰹から効率よくかつ品質のよい
鰹節を製造する方法を提供することを目的とするもので
ある。
However, in the above-mentioned conventional method, fish are thawed by immersing them in water for 15 to 24 hours.
It requires twice the amount of water, requires a great deal of cost to treat the wastewater such as blood and sewage, and also has a defect that the meat quality is reduced and the quality is varied, and the boning process is also boiled. Since it is later, it tends to lose its shape and relies on manual work, so that there are problems in quality and production efficiency, such as unfavorable hygiene. In view of such a current situation, an object of the present invention is to improve these problems and to provide a method for efficiently producing high-quality bonito from frozen bonito.

【0004】[0004]

【課題を解決するための手段】本発明は前記目的を達成
するために、冷凍鰹を割裁して頭、内臓、骨、鰭、尾部
等を除去して節原料に整形してから低温煮熟して解凍
し、次いで高温煮熟した後、常法に従い焙乾及びカビ付
け処理する鰹節の製造法を特徴とするものであり、前記
低温煮熟は30〜60℃で60〜15分、高温煮熟は9
0〜95℃で90〜30分、行うのが好ましい。
According to the present invention, in order to achieve the above object, the frozen bonito is cut into pieces, the head, internal organs, bones, fins, tails, etc. are removed and shaped into knotty raw materials, followed by low-temperature boiling. Ripe and thawed, then boiled at high temperature, then characterized by the method of manufacturing bonito dried and roasted according to a conventional method, the low-temperature boiled at 30 ~ 60 ℃ 60 ~ 15 minutes, 9 boiled at high temperature
It is preferably performed at 0 to 95 ° C. for 90 to 30 minutes.

【0005】[0005]

【発明の実施の形態】本発明は原料の冷凍鰹を冷凍のま
まの状態で鋸で頭部、尾部を切断した後、背骨に沿って
二分割して腹門、内臓を切り落し、次いで背側(雄節)
腹(雌節)に切断し、更に冷凍グランイダーで鰭、骨及
び付着している内臓等を削り取り節原料に整形する。こ
のように魚体から節原料の整形まで冷凍のままで割裁す
ることは、従来の解凍して柔軟な魚体を切截整形する方
法に比し、鋸等によって容易かつ確実に切截整形できる
と共に従来の煮熟後に骨抜き処理するための手作業を必
要とせず、従って手作業による汚染や形崩れを確実に防
止でき、品質のよい節原料を効率よく製造することがで
きる。
BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, a frozen bonito as a raw material is cut in a frozen state, and the head and tail are cut with a saw, and then cut in two along the spine to cut off the abdominal portal and internal organs. (Male Festival)
Cut into the belly (female section), further cut off the fins, bones and attached internal organs with a frozen granider and shape it into a knot material. In this way, cutting the fish from the fish body to shaping of the knot raw material while frozen is easier and more reliable than the conventional method of cutting and shaping a flexible fish body by thawing, and it is possible to cut the fish easily and reliably with a saw or the like. No manual work is required for boning after the conventional cooking, so that contamination and shape loss due to manual work can be reliably prevented, and a high-quality knotted material can be efficiently produced.

【0006】このようにして整形した節原料を30〜6
0℃の低温水槽に60〜15分浸漬して解凍し、次いで
90〜95℃の高温水槽に90〜30分浸漬して本煮熟
した後放冷し、以下常法に従い焙乾及びカビ付き処理し
て鰹節を製造するものであり、前記解凍処理は予め整形
した節原料を解凍するので短時間で迅速に行えると共に
節原料の鮮度低下による品質低下も可及的に防止できる
と共に高温による本煮熟後はそのまま直ちに焙乾処理が
できるので、作業時間を著しく短縮できると同時に形崩
れもなく品質のよい鰹節を効率よく製造できる。
[0006] The knotted raw material thus shaped is 30 to 6
Thaw by immersing in a low-temperature water tank at 0 ° C for 60 to 15 minutes, then immerse in a high-temperature water tank at 90 to 95 ° C for 90 to 30 minutes, fully ripen, and allow to cool. The thawing process defrosts the preformed knot material, so that it can be performed quickly and in a short time, and the quality can be prevented as much as possible due to the reduction in freshness of the knot material. Since the roasting treatment can be performed immediately after the simmering, the working time can be remarkably reduced, and at the same time, high quality bonito can be efficiently produced without shape loss.

【0007】[0007]

【実施例】−23℃の冷凍鰹を帯鋸で頭部、尾部、腹部
を除去した後、これを背骨に沿って縦に二分割、横に二
分割し、この四分した胴体部分の夫々についてグライン
ダーを用いて鰭、内臓及び骨を削除して冷凍のままの整
形した節原料を造る。
[Example] After removing the head, tail and abdomen of a frozen bonito at -23 ° C with a band saw, the bonito was vertically divided into two along the spine and horizontally into two parts. Using a grinder, the fins, internal organs and bones are removed to make frozen knotted raw materials.

【0008】次いでこの冷凍のままの整形した節原料を
蒸し篭に並べ夫々水温30℃、40℃、50℃、60℃
の水槽に浸漬し、夫々55分(テスト資料1)、40分
(テスト資料2)、30分(テスト資料3)、25分
(テスト資料4)間低温加熱して解凍した後、これら各
テスト資料を95℃の水槽に60分浸漬して高温煮熟し
たもの(生利節)を夫々従来と同様の焙乾庫に入れ同条
件で15番火まで順次入れて焙乾し平均水分21〜24
%の鰹荒節を製造する。
Then, the frozen knotted raw materials are arranged in a steaming basket, and the water temperatures are 30 ° C., 40 ° C., 50 ° C., and 60 ° C., respectively.
Immersed in a water tank for 55 minutes (Test material 1), 40 minutes (Test material 2), 30 minutes (Test material 3) and 25 minutes (Test material 4). The materials were immersed in a water bath at 95 ° C. for 60 minutes and boiled at a high temperature (raw tofu). 24
% Of dried bonito.

【0009】前記実施例における1〜4のテスト資料と
従来法によって製造したテスト資料5の鰹荒節を夫々削
り節にして、その色、光沢、香り、出し汁の香り、出し
汁の味の官能検査及びイノシン酸含有量を比較した結果
は次表の通りであり、特に低温煮熟は40℃で40分間
行うのが良好であった。
[0009] The test materials 1 to 4 in the above embodiment and the dried bonito of test material 5 manufactured by the conventional method were cut into knots, and the color, gloss, fragrance, fragrance of the broth, and the sensory test of the taste of the broth were performed. The results of comparison of the inosinic acid content are as shown in the following table. In particular, low-temperature ripening was preferably performed at 40 ° C. for 40 minutes.

【0010】[0010]

【表1】 [Table 1]

【0011】[0011]

【発明の効果】本発明方法によるときは冷凍鰹の魚体を
節原料の形状に分割してから解凍するので、従来のよう
な大量の汚染水を発生させず、短時間で迅速に節の形態
に整形することができると共に解凍された節原料の品質
も可及的均一に保持できるため品質のバラ付きもなく、
また従来のような煮熟後の骨抜き処理の手間やそのため
の形崩れもなく、品質のよい鰹節を能率よく製造するこ
とができる。
According to the method of the present invention, the frozen bonito fish is divided into the shape of knotted material and then thawed. And the quality of the thawed knotted material can be kept as uniform as possible, so there is no variation in quality.
In addition, it is possible to efficiently produce bonito with high quality without the trouble of boning after boiled as in the prior art and the shape thereof.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 冷凍鰹を割裁して頭、内臓、骨、鰭、尾
部等を除去して節原料に整形してから低温煮熟して解凍
し、次いで高温煮熟した後、常法に従い焙乾及びカビ付
け処理を行うことを特徴とする鰹節の製造法。
Claims: 1. Frozen bonito is cut into pieces, the head, internal organs, bones, fins, tails, etc. are removed and shaped into knotty raw materials. A method for producing bonito, characterized by performing roasting and mold treatment in accordance with the following.
【請求項2】 低温煮熟は30〜60℃で60〜15
分、高温煮熟は90〜95℃で90〜30分行うことを
特徴とする請求項1記載の鰹節の製造法。
2. Low-temperature cooking at 30-60 ° C for 60-15
2. The process for producing bonito according to claim 1, wherein the high-temperature ripening is performed at 90 to 95 [deg.] C. for 90 to 30 minutes.
JP10030379A 1998-01-29 1998-01-29 Production of dried bonito Pending JPH11206314A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10030379A JPH11206314A (en) 1998-01-29 1998-01-29 Production of dried bonito

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10030379A JPH11206314A (en) 1998-01-29 1998-01-29 Production of dried bonito

Publications (1)

Publication Number Publication Date
JPH11206314A true JPH11206314A (en) 1999-08-03

Family

ID=12302258

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10030379A Pending JPH11206314A (en) 1998-01-29 1998-01-29 Production of dried bonito

Country Status (1)

Country Link
JP (1) JPH11206314A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008005761A (en) * 2006-06-29 2008-01-17 Marutomo Co Ltd Method for producing dried fish

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008005761A (en) * 2006-06-29 2008-01-17 Marutomo Co Ltd Method for producing dried fish

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