JPH11277672A - Metallic plate with superb antibacterial and antimildew properties - Google Patents
Metallic plate with superb antibacterial and antimildew propertiesInfo
- Publication number
- JPH11277672A JPH11277672A JP10408798A JP10408798A JPH11277672A JP H11277672 A JPH11277672 A JP H11277672A JP 10408798 A JP10408798 A JP 10408798A JP 10408798 A JP10408798 A JP 10408798A JP H11277672 A JPH11277672 A JP H11277672A
- Authority
- JP
- Japan
- Prior art keywords
- antibacterial
- metal plate
- substance
- hydrophilic
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 80
- 239000000126 substance Substances 0.000 claims abstract description 88
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- 238000000034 method Methods 0.000 claims description 34
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 5
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- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 125000003368 amide group Chemical group 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000011187 glycerol Nutrition 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 235000011007 phosphoric acid Nutrition 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920001515 polyalkylene glycol Polymers 0.000 description 4
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- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
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- 150000002923 oximes Chemical class 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Chemical compound [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229940085991 phosphate ion Drugs 0.000 description 1
- 125000005496 phosphonium group Chemical group 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000007539 photo-oxidation reaction Methods 0.000 description 1
- SIOXPEMLGUPBBT-UHFFFAOYSA-N picolinic acid Chemical compound OC(=O)C1=CC=CC=N1 SIOXPEMLGUPBBT-UHFFFAOYSA-N 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002987 primer (paints) Substances 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 150000003509 tertiary alcohols Chemical class 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- TXXHDPDFNKHHGW-ZPUQHVIOSA-N trans,trans-muconic acid Chemical compound OC(=O)\C=C\C=C\C(O)=O TXXHDPDFNKHHGW-ZPUQHVIOSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 1
- RYVBINGWVJJDPU-UHFFFAOYSA-M tributyl(hexadecyl)phosphanium;bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC RYVBINGWVJJDPU-UHFFFAOYSA-M 0.000 description 1
- YCBRTSYWJMECAH-UHFFFAOYSA-N tributyl(tetradecyl)phosphanium Chemical class CCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC YCBRTSYWJMECAH-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
- 229930007845 β-thujaplicin Natural products 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ホスホニウム塩基
を含有する高分子物質及び親水性物質を含有する抗菌・
防かび層を積層した金属板に関し、優れた抗菌性及び防
かび性をあわせもち、特に、壁、床、天井、窓枠、ドア
のノブ、手すりなどの建材、調理用機器、家電製品、金
属容器、水廻り用品、空調機器、机や棚などの家具類、
医療用機器、文具類、電車、自動車、船舶、航空機など
化粧板、内・外装板、構造体、付属品、部品等の構成材
料として好適に使用される抗菌・防かび性に優れた金属
板に関するものである。TECHNICAL FIELD The present invention relates to an antibacterial agent containing a polymer substance containing a phosphonium base and a hydrophilic substance.
Metal sheet laminated with anti-fungal layer has excellent antibacterial and antifungal properties, especially building materials such as walls, floors, ceilings, window frames, door knobs, handrails, cooking equipment, home appliances, metals Containers, water supplies, air conditioning equipment, furniture such as desks and shelves,
A metal plate with excellent antibacterial and antifungal properties, which is suitably used as a constituent material for medical equipment, stationery, decorative boards such as trains, automobiles, ships, aircrafts, etc., interior and exterior panels, structures, accessories, parts, etc. It is about.
【0002】[0002]
【従来の技術】熱可塑性樹脂、なかでもポリエチレン、
ポリプロピレン、ポリ塩化ビニリデン、ナイロン、ポリ
エチレンテレフタレート及びエチレンテレフタレートな
どは優れた物理的、化学的特性を有し、繊維、フィル
ム、シート、成型品、接着剤等に使用されている。最
近、これらに無機系または有機系の抗菌剤を充填または
塗布した抗菌性を有する製品が考案されておりその用途
は多岐に及んでいる。2. Description of the Related Art Thermoplastic resins, especially polyethylene,
Polypropylene, polyvinylidene chloride, nylon, polyethylene terephthalate, ethylene terephthalate and the like have excellent physical and chemical properties and are used for fibers, films, sheets, molded products, adhesives and the like. Recently, antibacterial products in which an inorganic or organic antibacterial agent is filled or coated have been devised, and the uses thereof have been diversified.
【0003】現在、主に検討または使用されている抗菌
剤としては、キチン、キトサン、ワサビ抽出物カラシ抽
出物、ヒノキチオール、茶抽出抗菌剤等の天然品、光酸
化触媒酸化チタン粒子、酸化亜鉛超微粒子、銀含有ゼオ
ライト、銀含有リン酸ジルコニウム等の無機系化合物品
及び有機アンモニウム塩系、有機ホスホニウム塩系化合
物等の合成品があげられる。天然及び銀に代表される無
機系抗菌剤は毒性の面で安全で最近注目を浴び、以下の
発明がすでに開示されている。At present, antibacterial agents mainly studied or used include natural products such as chitin, chitosan, wasabi extract mustard extract, hinokitiol, tea extract antibacterial agent, photooxidation catalyst titanium oxide particles, and zinc oxide superoxide. Examples include inorganic compounds such as fine particles, silver-containing zeolite, and silver-containing zirconium phosphate, and synthetic products such as organic ammonium salt-based and organic phosphonium salt-based compounds. Inorganic antibacterial agents typified by natural and silver are safe in terms of toxicity and have recently received attention, and the following inventions have already been disclosed.
【0004】特開平3−83905号公報には銀イオン
含有リン酸塩系の抗菌剤が、特開平3−161409号
公報には特定のイオン交換容量を有するゼオライト中の
一定容量を銀イオンで置換してなる抗菌剤が開示されて
いる。JP-A-3-83905 discloses a phosphate-based antibacterial agent containing silver ions, and JP-A-3-161409 discloses a method in which a fixed volume of zeolite having a specific ion exchange capacity is replaced with silver ions. An antimicrobial agent comprising:
【0005】これらに開示された発明に従い繊維、フィ
ルム、シート、成型品を作成し、その黄色ブドウ球菌、
大腸菌等に対する抗菌性及びクロコウジカビ、黒色酵母
様菌等に対する防かび性を評価したが、透明性を維持し
ようと添加量を比較的控えめにすると抗菌活性は不十分
で、抗菌活性を改善しようとすると透明性を犠牲にしな
ければならず、また、防かび性は不十分で実用的には改
良の余地があった。[0005] Fibers, films, sheets and molded articles are prepared according to the inventions disclosed therein, and Staphylococcus aureus,
Antibacterial activity against Escherichia coli and fungus against black mold and black yeast-like fungi were evaluated, but antibacterial activity was insufficient if the amount added was relatively low to maintain transparency, and it was attempted to improve antibacterial activity. Then, transparency must be sacrificed, and the antifungal property is insufficient and there is room for improvement in practical use.
【0006】他方、有機合成品の抗菌・防かび剤はかび
類等に対する防かび性能が天然品、無機品より優れるの
が一般的であるが、フィルム等の基体にそれらの抗菌剤
を表面塗布又は充填した場合、抗菌・防かび剤が低分子
量であるためフィルム等の基体から揮発、脱離、分離し
やすく、抗菌・防かび性の長期安定性の点から、また人
体への安全性の点で好ましくない。On the other hand, antibacterial and antifungal agents of organic synthetic products are generally superior in the antifungal performance against fungi and the like to natural products and inorganic products, but the antibacterial agent is coated on a substrate such as a film. Or, when filled, the antibacterial and fungicide has a low molecular weight, so it is easy to volatilize, desorb and separate from substrates such as films. It is not preferable in respect of the point.
【0007】抗菌・防かび剤をフィルム等に使用する場
合には、抗菌・防かび剤が水や有機溶媒等に溶解せず、
フィルム表面から遊離、脱離、剥離、脱落し難いことが
抗菌・防かび性能の長期安定性及び人体への安全性の面
から好ましい。When an antibacterial / antifungal agent is used for a film or the like, the antibacterial / antifungal agent does not dissolve in water or an organic solvent,
It is preferable from the viewpoint of long-term stability of antibacterial and antifungal properties and safety to human bodies that the film is hardly released, detached, peeled, or dropped off from the film surface.
【0008】このような状況の中で、最近では、フィル
ム、繊維等の原料となるポリマー素材に有機系の抗菌剤
をイオン結合又は共有結合で結合した固定化抗菌剤が開
示されている。特開昭54−86584号公報には、カ
ルボキシル基やスルホン酸等の酸性基とイオン結合して
いる4級アンモニウム塩基を有する抗菌剤成分を含有す
る高分子物質を主体とした抗菌性材料が記載されてい
る。特開昭61−245378号公報には、アミジン基
などの極性基や4級アンモニウム塩基を有する抗菌剤成
分を含有したポリエステル共重合体からなる繊維が記載
されている。特開昭57−204286号公報、特開昭
63−60903号公報、特開昭62−114903号
公報、特開平1−93596号公報、特開平2−240
090号公報等には種々のホスホニウム塩化合物は細菌
類、真菌類に対して広い活性スペクトルを持った生物学
的活性化学物質として知られている。Under these circumstances, recently, an immobilized antibacterial agent has been disclosed in which an organic antibacterial agent is bonded to a polymer material as a raw material of a film, a fiber or the like by ionic or covalent bonding. JP-A-54-86584 describes an antibacterial material mainly composed of a polymer substance containing an antibacterial agent component having a quaternary ammonium base ionically bonded to an acidic group such as a carboxyl group or a sulfonic acid. Have been. JP-A-61-245378 describes a fiber comprising a polyester copolymer containing an antibacterial agent component having a polar group such as an amidine group or a quaternary ammonium base. JP-A-57-204286, JP-A-63-60903, JP-A-62-114903, JP-A-1-93596, JP-A-2-240
No. 090, etc., various phosphonium salt compounds are known as biologically active chemicals having a broad activity spectrum against bacteria and fungi.
【0009】上記のホスホニウム塩を高分子物質に固定
化して用途の拡大を試みた発明が開示されている。特開
平4−266912号公報にはホスホニウム塩系ビニル
重合体の抗菌剤について、特開平4−814365号公
報にはビニルベンジルホスホニウム塩系ビニル重合体の
抗菌剤について開示されている。An invention in which the above phosphonium salt is immobilized on a polymer substance to expand the use thereof has been disclosed. JP-A-4-266912 discloses an antibacterial agent of a phosphonium salt-based vinyl polymer, and JP-A-4-814365 discloses an antibacterial agent of a vinylbenzylphosphonium salt-based vinyl polymer.
【0010】さらには、特開平5−310820号公報
には、酸性基及びこの酸性基とイオン結合したホスホニ
ウム塩基を有する抗菌成分を含有する高分子物質を主体
とした抗菌性材料が記載されている。その実施例中で、
スルホイソフタル酸のホスホニウム塩を用いたポリエス
テルが開示されている。Furthermore, JP-A-5-310820 discloses an antibacterial material mainly composed of a polymer substance containing an antibacterial component having an acidic group and a phosphonium base ionically bonded to the acidic group. . In that example,
Polyesters using phosphonium salts of sulfoisophthalic acid are disclosed.
【0011】また、特開平6−41408号公報には抗
菌作用には一切言及していないが、写真用支持体、包装
用、一般工業用、磁気テープ用等にスルホン酸ホスホニ
ウム塩の共重合ポリエステルとポリアルキレングリコー
ルとからなる改質ポリエステル及びポリエステルフイル
ムが開示されている。Japanese Patent Application Laid-Open No. 6-41408 does not mention any antibacterial action, but it is useful for photographic supports, packaging, general industrial use, magnetic tapes, and the like, in which polyesters of phosphonium sulfonate salts are used. Modified polyesters and polyester films comprising a polyalkylene glycol and a polyalkylene glycol are disclosed.
【0012】上記特許の明細書に記されたホスホニウム
塩に結合したアルキル基は、前記特開平5−31082
0号公報とは異なり、ブチル基やフェニル基、ベンジル
基と比較的炭素数の短いタイプである。The alkyl group bonded to the phosphonium salt described in the specification of the above patent is disclosed in Japanese Patent Application Laid-Open No. 5-31082.
Unlike the publication No. 0, it is a type having a relatively short carbon number such as a butyl group, a phenyl group, or a benzyl group.
【0013】また、特開平4−266912号公報、特
開平4−814365号公報、特開平5−310820
号公報を鋭意検討し、その実施例に従いホスホニウム塩
基含有ビニル共重合体及び共重合ポリエステルを合成し
繊維、フィルム、シート等を形成したり、またそれの抗
菌ポリマーを繊維、フィルムシート面上に塗布すること
により積層体を形成し、その抗菌・防かび性を評価した
が、抗菌・防かび性は不十分であった。さらには、抗菌
・防かび性を向上させようとトリ−n−ブチルドデシル
ホスホニウム塩基を50モル%以上結合させたポリエス
テルを合成し、それからフィルム、シート等を作成した
が、ポリマーの着色及びガラス転移点の低下による力学
物性の低下のみならず抗菌・防かび性が不十分であっ
た。Further, Japanese Patent Application Laid-Open Nos. Hei 4-266912, Hei 4-814365, Hei 5-310820
Nos. 1 and 2 were studied diligently to synthesize fibers, films, sheets, etc. by synthesizing phosphonium base-containing vinyl copolymers and copolyesters according to the examples, and applying the antibacterial polymer thereof on the fibers and film sheet surfaces. The antibacterial and antifungal properties were evaluated, but the antibacterial and antifungal properties were insufficient. Furthermore, in order to improve the antibacterial and fungicidal properties, a polyester in which tri-n-butyldodecylphosphonium base was bonded at 50 mol% or more was synthesized, and films and sheets were formed therefrom. The antibacterial and antifungal properties were insufficient as well as the decrease in mechanical properties due to the decrease in points.
【0014】さらに、前述の有機系抗菌剤を単独又は混
合使用し、繊維、フィルム、シート等を形成し、その黄
色ブドウ球菌、大腸菌等に対する抗菌性及びクロコウジ
カビ、黒色酵母様菌等に対する防かび性を評価したが、
抗菌・防かび性は不十分で、実用性としては不十分であ
った。Further, the above-mentioned organic antibacterial agents are used alone or in combination to form fibers, films, sheets, etc., which have antibacterial properties against Staphylococcus aureus, Escherichia coli, etc. and fungicides against Aspergillus niger, Black yeast-like fungi, etc. I evaluated the sex,
The antibacterial and antifungal properties were insufficient, and the practicality was insufficient.
【0015】[0015]
【発明が解決しようとする課題】本発明は、上記従来の
抗菌性及び防かび性に優れた金属板の有する問題点を解
決し、実用性のある高い抗菌性及び防かび性を兼ね備え
た、抗菌・防かび性金属板を提供することを目的とす
る。SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the conventional metal plate having excellent antibacterial and antifungal properties, and has both practical antibacterial and antifungal properties. An object of the present invention is to provide an antibacterial / mold-resistant metal plate.
【0016】[0016]
【課題を解決するための手段】上記目的を達成するた
め、本発明の抗菌性及び防かび性に優れた金属板は、ホ
スホニウム塩基を主鎖又は側鎖に結合した高分子物質及
び親水性物質を含有する抗菌・防かび層を、金属板の少
なくとも片面に積層してなることを特徴とする。In order to achieve the above object, the present invention provides a metal plate having excellent antibacterial and antifungal properties, comprising a polymer substance and a hydrophilic substance each having a phosphonium base bonded to a main chain or a side chain. Wherein an antibacterial / fungus-proof layer containing is laminated on at least one surface of a metal plate.
【0017】上記の構成からなる本発明の抗菌性及び防
かび性に優れた金属板は、ホスホニウム塩基を含む高分
子物質中に親水性物質を存在させることにより、その抗
菌・防かび性を著しく高めることができる。The antibacterial and antifungal metal plate of the present invention having the above-mentioned constitution has a remarkable antibacterial and antifungal property by allowing a hydrophilic substance to be present in a polymer substance containing a phosphonium base. Can be enhanced.
【0018】また、上記目的を達成するため、本発明の
抗菌性及び防かび性に優れた金属板は、ホスホニウム塩
基を主鎖又は側鎖に結合した高分子物質に親水性物質が
化学的に結合している親水性高分子物質を含有する抗菌
・防かび層を、金属板の少なくとも片面に積層してなる
ことを特徴とする。In order to achieve the above object, the present invention provides a metal plate having excellent antibacterial and antifungal properties, wherein a hydrophilic substance is chemically bonded to a polymer substance having a phosphonium base bonded to a main chain or a side chain. An antibacterial / antifungal layer containing a bonded hydrophilic polymer substance is laminated on at least one surface of a metal plate.
【0019】上記の構成からなる本発明の抗菌性及び防
かび性に優れた金属板は、ホスホニウム塩基を含む高分
子物質中に親水性物質を存在させることにより、その抗
菌・防かび性を著しく高めることができる。The metal plate excellent in antibacterial and antifungal properties of the present invention having the above-mentioned constitution has a remarkable antibacterial and antifungal property by including a hydrophilic substance in a polymer substance containing a phosphonium base. Can be enhanced.
【0020】好適な実施態様として、ホスホニウム塩基
を主鎖又は側鎖に結合した高分子物質が、酸性基及び酸
性基とイオン結合しているホスホニウム塩基を有するこ
とができる。In a preferred embodiment, the macromolecular substance having a phosphonium base bonded to a main chain or a side chain can have an acid group and a phosphonium base ionically bonded to the acid group.
【0021】また、好適な実施態様として、ホスホニウ
ム塩基を主鎖又は側鎖に結合した高分子物質が、ジカル
ボン酸成分及びグリコール成分を主構成成分とし、下記
一般式(1)で表されるスルホン酸基含有芳香族ジカル
ボン酸のホスホニウム塩基を有するポリエステル樹脂で
あることができる。In a preferred embodiment, a polymer in which a phosphonium base is bonded to a main chain or a side chain comprises a dicarboxylic acid component and a glycol component as main components and a sulfone represented by the following general formula (1): It can be a polyester resin having a phosphonium base of an acid group-containing aromatic dicarboxylic acid.
【0022】[0022]
【化3】 Embedded image
【0023】また、好適な実施態様として、ポリエステ
ル樹脂が、上記一般式(1)で表されるスルホン酸基含
有芳香族ジカルボン酸のホスホニウム塩基を全酸成分に
対し1〜50モル%共重合した共重合ポリエステルであ
ることができる。In a preferred embodiment, the polyester resin is obtained by copolymerizing 1 to 50 mol% of a phosphonium base of a sulfonic acid group-containing aromatic dicarboxylic acid represented by the above general formula (1) with respect to all acid components. It can be a copolyester.
【0024】また、好適な実施態様として、親水性物質
が、ポリアルキレンオキサイド及び/又はその誘導体で
あることができる。Further, as a preferred embodiment, the hydrophilic substance can be a polyalkylene oxide and / or a derivative thereof.
【0025】また、好適な実施態様として、親水性高分
子物質が、側鎖に親水性基を有するビニル系重合体から
なる親水性物質を高分子物質にグラフト重合したもので
あることができる。In a preferred embodiment, the hydrophilic high molecular substance can be obtained by graft-polymerizing a hydrophilic substance comprising a vinyl polymer having a hydrophilic group in a side chain to the high molecular substance.
【0026】また、好適な実施態様として、親水性高分
子物質が、スルホン酸金属塩基を含有するエステル形成
可能な化合物を高分子物質の主鎖に共重合したものであ
ることができる。In a preferred embodiment, the hydrophilic polymer substance may be one obtained by copolymerizing a compound capable of forming an ester containing a metal sulfonate group into the main chain of the polymer substance.
【0027】さらにまた、好適な実施態様として、金属
板が、アルミニウム、鋼及びそれらを主成分とする合金
からなる群より選ばれた材料からなることができる。Further, as a preferred embodiment, the metal plate can be made of a material selected from the group consisting of aluminum, steel and an alloy containing these as a main component.
【0028】[0028]
【発明の実施の形態】以下、本発明の抗菌・防かび性に
優れた金属板について詳細に説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, a metal plate excellent in antibacterial and antifungal properties of the present invention will be described in detail.
【0029】本発明のホスホニウム塩基を主鎖又は側鎖
に結合した高分子物質とは主鎖又は側鎖にホスホニウム
塩基を結合していれば、いかなる高分子化合物でもよ
い。以下に具体例を示すがこれに限定されるものではな
い。The polymer substance of the present invention having a phosphonium base bonded to a main chain or a side chain may be any polymer compound as long as the phosphonium base is bonded to the main chain or a side chain. Specific examples are shown below, but the present invention is not limited thereto.
【0030】本発明のホスホニウム塩基を主鎖又は側鎖
に結合した高分子物質において、好適な実施形態におい
ては、酸性基及び酸性基とイオン結合しているホスホニ
ウム塩基を含む高分子物質、さらに好適な実施形態にお
いては下記一般式(1)で表されるスルホン酸基含有芳
香族ジカルボン酸のホスホニウム塩基を有するポリエス
テル樹脂、さらに好適な実施形態においてはポリエステ
ル樹脂が下記一般式(1)で表されるスルホン酸基含有
芳香族ジカルボン酸のホスホニウム塩基を全酸成分に対
し1〜50モル%共重合したポリエステル樹脂である。In a preferred embodiment of the polymer substance of the present invention having a phosphonium base bound to a main chain or a side chain, in a preferred embodiment, a polymer substance containing an acidic group and a phosphonium base ionically bound to an acidic group, more preferably In a preferred embodiment, a polyester resin having a phosphonium group of a sulfonic acid group-containing aromatic dicarboxylic acid represented by the following general formula (1), and in a more preferred embodiment, a polyester resin is represented by the following general formula (1) A polyester resin obtained by copolymerizing a phosphonium base of a sulfonic acid group-containing aromatic dicarboxylic acid with 1 to 50 mol% based on all acid components.
【0031】[0031]
【化4】 Embedded image
【0032】この他、ホスホニウム塩基を主鎖又は側鎖
に結合した高分子物質の1つに一般式(2)で示される
ホスホニウム塩系ビニル重合体が挙げられる。In addition, one of the high molecular substances having a phosphonium base bonded to a main chain or a side chain is a phosphonium salt vinyl polymer represented by the general formula (2).
【0033】[0033]
【化5】 前記R1、R2、R3の具体例としてはメチル、エチ
ル、プロピル、ブチル、ペンチル、ヘキシル、オクチ
ル、ドデシル等のアルキル基、フェニル、トリル、キシ
リル等のアリール基、ベンジル、フェニチル等のアラル
キル基、ヒドロキシル基、アルコキシ基等で置換された
もので、アルキル基、アリール基等が特に好ましい。R
1、R2、R3は同一の基でも、異なった基でも良い。
X-はアニオンであり、例えばフッ素、塩素、臭素又は
ヨウ素等のハロゲンイオン、硫酸イオン、リン酸イオ
ン、過塩素酸イオン等が挙げられ、ハロゲンイオンが特
に好ましい。nは特に限定しないが、2〜500、好ま
しくは10〜300である。Embedded image Specific examples of R1, R2, and R3 include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, and dodecyl; aryl groups such as phenyl, tolyl, and xylyl; aralkyl groups such as benzyl and phenyl; Substituted with a group, an alkoxy group, etc., and an alkyl group, an aryl group, etc. are particularly preferred. R
1, R2 and R3 may be the same group or different groups.
X - is an anion, for example, a halogen ion such as fluorine, chlorine, bromine or iodine, a sulfate ion, a phosphate ion, a perchlorate ion and the like, and a halogen ion is particularly preferable. n is not particularly limited, but is 2 to 500, preferably 10 to 300.
【0034】前記ポリエステル樹脂に使用するジカルボ
ン酸成分としては、テレフタル酸、イソフタル酸、2,
6−ナフタレンジカルボン酸、1,3−シクロヘキサン
ジカルボン酸、1,4−シクロヘキサンジカルボン酸等
が挙げられる。また、発明の内容を損なわない範囲で脂
環族ジカルボン酸、脂肪族ジカルボン酸、複素環式ジカ
ルボン酸等を併用してもよい。脂環族ジカルボン酸とし
ては1,2−シクロヘキサンジカルボン酸、1,3−シ
クロヘキサンジカルボン酸、1,4−シクロヘキサンジ
カルボン酸等が挙げられる。脂肪族ジカルボン酸として
は、コハク酸、グルタル酸、アジピン酸、セバシン酸、
ドデカンジカルボン酸、アゼライン酸、エイコ酸、ダイ
マー酸及びその誘導体等が挙げられる。複素環式ジカル
ボン酸としては、ピリジンカルボン酸及びその誘導体が
挙げられる。またp−オキシ安息香酸などのオキシカル
ボン酸、無水トリメリット酸、無水ピロメリット酸等の
多価のカルボン酸を発明の内容を損なわない範囲で併用
してもよい。The dicarboxylic acid component used in the polyester resin includes terephthalic acid, isophthalic acid,
Examples thereof include 6-naphthalenedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid. Further, an alicyclic dicarboxylic acid, an aliphatic dicarboxylic acid, a heterocyclic dicarboxylic acid, or the like may be used in combination within a range not to impair the content of the invention. Examples of the alicyclic dicarboxylic acid include 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid. Aliphatic dicarboxylic acids include succinic acid, glutaric acid, adipic acid, sebacic acid,
Dodecanedicarboxylic acid, azelaic acid, eicoic acid, dimer acid and derivatives thereof. Heterocyclic dicarboxylic acids include pyridine carboxylic acid and its derivatives. Further, an oxycarboxylic acid such as p-oxybenzoic acid and a polyvalent carboxylic acid such as trimellitic anhydride and pyromellitic anhydride may be used in combination as long as the content of the invention is not impaired.
【0035】この内、塗膜にした場合の実用上の耐久性
からは、芳香族ジカルボン酸を70モル%以上含むこと
が好ましい。その他のジカルボン酸としては、1,4−
ジカルボン酸、アジピン酸、セバシン酸が特に好まし
い。Of these, from the viewpoint of practical durability when formed into a coating film, it is preferable to contain at least 70 mol% of an aromatic dicarboxylic acid. Other dicarboxylic acids include 1,4-
Dicarboxylic acid, adipic acid and sebacic acid are particularly preferred.
【0036】前記ポリエステル樹脂に使用するグリコー
ル成分としては、エチレングリコール、プロピレングリ
コール、1,3−プロパンジオール、2−メチル−1,
3−プロパンジオール、1,4−ブタンジオール、1,
5−ペンタジオール、ネオペンチルグリコール、1,6
−ヘキサンジオール、3−メチル−1,5−ペンタンジ
オール、2−メチル−1、5−ペンタンジオール、2,
2−ジエチル−1,3−プロパンジオール、1,9−ノ
ナンジオール、1,10−デカンジオールなどのアルキ
レングリコール、1,2−シクロヘキサンジメタノール
等の脂環族グリコール、ビスフェノールAまたはFのア
ルキレンオキサイド付加物、ジエチレングリコール、ポ
リエチレングリコール、ヒドロキシピバリン酸のネオペ
ンチルグリコール(HPN)、ポリプロピレングリコー
ル、ポリテトラメチレングリコール等が挙げられる。The glycol components used in the polyester resin include ethylene glycol, propylene glycol, 1,3-propanediol, 2-methyl-1,
3-propanediol, 1,4-butanediol, 1,
5-pentadiol, neopentyl glycol, 1,6
-Hexanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,5-pentanediol, 2,
Alkylene glycols such as 2-diethyl-1,3-propanediol, 1,9-nonanediol and 1,10-decanediol; alicyclic glycols such as 1,2-cyclohexanedimethanol; alkylene oxides of bisphenol A or F Adducts, diethylene glycol, polyethylene glycol, neopentyl glycol of hydroxypivalic acid (HPN), polypropylene glycol, polytetramethylene glycol and the like can be mentioned.
【0037】この他少量のアミド結合、ウレタン結合、
エーテル結合、カーボネート結合を含有する化合物を含
んでいてもよい。In addition, a small amount of amide bond, urethane bond,
It may contain a compound containing an ether bond or a carbonate bond.
【0038】この内、塗膜にした場合の実用上の耐久性
から好ましいのはエチレングリコール、ネオペンチルグ
リコール、2−メチル−1,3−プロパンジオール、
1,6−ヘキサンジオール、1,5−ペンタンジオー
ル、3−メチル−1,5−ペンタンジオール、1,4−
シクロヘキサンジメタノールである。Among these, ethylene glycol, neopentyl glycol, 2-methyl-1,3-propanediol, and ethylene glycol, neopentyl glycol,
1,6-hexanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,4-
Cyclohexanedimethanol.
【0039】また、発明の内容を損なわない範囲で、ト
リメチロールエタン、トリメチロールプロパン、グリセ
リン、ペンタエリスリトールなどの多価ポリオールを併
用しても良い。Further, a polyhydric polyol such as trimethylolethane, trimethylolpropane, glycerin, pentaerythritol and the like may be used in combination within a range not to impair the content of the invention.
【0040】スルホン酸基含有芳香族ジカルボン酸のホ
スホニウム塩としては、スルホイソフタル酸トリ−n−
ブチルデシルホスホニウム塩、スルホイソフタル酸トリ
−n−ブチルオクタデシルホスホニウム塩、スルホイソ
フタル酸トリ−n−ブチルオクタデシルホスホニウム
塩、スルホイソフタル酸トリ−n−ブチルオクタデシル
ホスホニウム塩、スルホイソフタル酸トリ−n−ブチル
ヘキサデシルホスホニウム塩、スルホイソフタル酸トリ
−n−ブチルテトラデシルホスホニウム塩、スルホイソ
フタル酸−n−ブチルドデシルホスホニウム塩、4−ス
ルホナフタレン−2,7−ジカルボン酸トリ−n−ブチ
ルデシルホスホニウム塩、4−スルホナフタレン−2,
7−ジカルボン酸トリ−n−ブチルオクタデシルホスホ
ニウム塩、4−スルホナフタレン−2,7−ジカルボン
酸トリ−n−ブチルヘキサデシルホスホニウム塩、4−
スルホナフタレン−2,7−ジカルボン酸トリ−n−ブ
チルテトラデシルホスホニウム塩、4−スルホナフタレ
ン−2,7−ジカルボン酸トリ−n−ブチルドデシルホ
スホニウム塩等が挙げられ、抗菌活性の点からはスルホ
イソフタル酸トリ−n−ブチルヘキサデシルホスホニウ
ム塩、スルホイソフタル酸トリ−n−ブチルテトラデシ
ルホスホニウム塩、スルホイソフタル酸トリ−n−ブチ
ルドデシルホスホニウム塩が特に好ましい。Examples of the phosphonium salt of a sulfonic acid group-containing aromatic dicarboxylic acid include tri-n-sulfoisophthalic acid.
Butyldecylphosphonium salt, tri-n-butyloctadecylphosphonium sulfoisophthalate, tri-n-butyloctadecylphosphonium sulfoisophthalate, tri-n-butyloctadecylphosphonium sulfoisophthalate, tri-n-butylhexyl sulfoisophthalate Decylphosphonium salt, tri-n-butyltetradecylphosphonium sulfoisophthalate, n-butyldodecylphosphonium sulfoisophthalate, tri-n-butyldecylphosphonium 4-sulfonaphthalene-2,7-dicarboxylate, 4- Sulfonaphthalene-2,
7-dicarboxylic acid tri-n-butyloctadecylphosphonium salt, 4-sulfonaphthalene-2,7-dicarboxylic acid tri-n-butylhexadecylphosphonium salt, 4-
And tris-n-butyltetradecylphosphonium salt of sulfonaphthalene-2,7-dicarboxylic acid, tri-n-butyldodecylphosphonium salt of 4-sulfonaphthalene-2,7-dicarboxylic acid, and the like. Tri-n-butylhexadecylphosphonium isophthalate, tri-n-butyltetradecylphosphonium sulfoisophthalate, and tri-n-butyldodecylphosphonium sulfoisophthalate are particularly preferred.
【0041】上記芳香族ジカルボン酸ホスホニウム塩は
スルホ芳香族ジカルボン酸又はそのナトリウム塩、カリ
ウム塩、アンモニウム塩等にトリ−n−ブチルヘキサデ
シルホスホニウムブロマイド、トリ−n−ブチルテトラ
デシルホスホニウムブロマイド、トリ−n−ブチルドデ
シルホスホニウムブロマイド等のホスホニウム塩を反応
させることにより得られる。このときの反応溶媒は特に
限定しないが、水が最も好ましい。The phosphonium salt of an aromatic dicarboxylic acid may be a sulfoaromatic dicarboxylic acid or its sodium, potassium or ammonium salt, or the like, which may be tri-n-butylhexadecylphosphonium bromide, tri-n-butyltetradecylphosphonium bromide or tri-n-butyltetradecylphosphonium bromide. It can be obtained by reacting a phosphonium salt such as n-butyldodecylphosphonium bromide. The reaction solvent at this time is not particularly limited, but water is most preferable.
【0042】本発明で用いる共重合ポリエステルには着
色度及びゲル発生度等の耐熱性改善の目的で、酸化アン
チモン、酸化ゲルモニウム、チタン化合物等の重合触媒
以外に酢酸マグネシウム、塩化マグネシウム等のマグネ
シウム塩、酢酸カルシウム、塩化カルシウム等のカルシ
ウム塩、酢酸マンガン、塩化マンガン等のマンガン塩、
塩化亜鉛、酢酸亜鉛等の亜鉛塩、塩化コバルト、酢酸コ
バルト等のコバルト塩を各々金属イオンとして300p
pm以下、リン酸またはリン酸トリメチルエステル、リ
ン酸トリエチルエステル等のリン酸エステル誘導体をP
として200ppm以下添加することも可能である。In order to improve the heat resistance such as the degree of coloring and the degree of gelation, the copolymerized polyester used in the present invention may contain a magnesium salt such as magnesium acetate or magnesium chloride in addition to a polymerization catalyst such as antimony oxide, germanium oxide or titanium compound. , Calcium acetate, calcium salts such as calcium chloride, manganese acetate, manganese salts such as manganese chloride,
A zinc salt such as zinc chloride and zinc acetate, and a cobalt salt such as cobalt chloride and cobalt acetate each having a metal ion of 300 p
pm or less, phosphoric acid or a phosphoric acid ester derivative such as phosphoric acid trimethyl ester, phosphoric acid triethyl ester
, It is also possible to add 200 ppm or less.
【0043】上記重合触媒以外の金属イオンの総量が3
00ppm、またP量が200ppmを越えるとポリマ
ーの着色が判別できるようになり、重合体の耐熱性及び
耐加水分解性にも影響するようになるので好ましくな
い。When the total amount of metal ions other than the polymerization catalyst is 3
When the content of P exceeds 00 ppm or the content of P exceeds 200 ppm, the coloring of the polymer can be discriminated and the heat resistance and the hydrolysis resistance of the polymer are undesirably affected.
【0044】これらのことから、耐熱性、耐加水分解性
等の点で、総リン量と総金属イオン量とのモル比は、
0.4〜1.0であることが好ましい。From these facts, in terms of heat resistance, hydrolysis resistance and the like, the molar ratio between the total phosphorus amount and the total metal ion amount is as follows:
It is preferably from 0.4 to 1.0.
【0045】[0045]
【式1】 (Equation 1)
【0046】上記モル原子比が0.4未満または1.0
を越える場合には、本発明の組成物の着色、粗大粒子発
生が顕著となり、好ましくない。When the molar atomic ratio is less than 0.4 or 1.0
When the ratio exceeds the above range, coloring of the composition of the present invention and generation of coarse particles become remarkable, which is not preferable.
【0047】本発明で用いるポリエステルの製造法は特
に限定しないが、ジカルボン酸類とグリコール類とを直
接反応させて得られたオリゴマーを重縮合する、いわゆ
る直接重合法、ジカルボン酸のジメチルエステル体とグ
リコールとをエステル交換反応させたのちに重縮合す
る、いわゆるエステル交換法などが挙げられ、任意の製
造法を適用することができる。The method for producing the polyester used in the present invention is not particularly limited, but a direct polymerization method in which an oligomer obtained by directly reacting a dicarboxylic acid and a glycol is polycondensed, a dimethyl ester of dicarboxylic acid and a glycol are used. And a polycondensation reaction after transesterification of the compound and the so-called transesterification method. An arbitrary production method can be applied.
【0048】上記金属イオン、リン酸及びその誘導体の
添加時期は特に限定しないが、一般には金属イオン類は
原料仕込み時、すなわちエステル交換前またはエステル
化前に、リン酸類の添加は重縮合反応前に添加するのが
好ましい。The timing of addition of the metal ions, phosphoric acid and derivatives thereof is not particularly limited, but generally, the metal ions are added at the time of charging the raw materials, that is, before transesterification or esterification, and the addition of phosphoric acids is performed before the polycondensation reaction. Is preferably added.
【0049】本発明で用いる抗菌・防かび層を形成する
にはホスホニウム塩基を主鎖又は側鎖に結合した高分子
物質を含む親水性物質を混合又は化学的に結合する必要
がある。この場合、親水性物質の存在により、著しく抗
菌・防かび性が向上する。In order to form the antibacterial / antifungal layer used in the present invention, it is necessary to mix or chemically bond a hydrophilic substance including a polymer substance having a phosphonium base bonded to a main chain or a side chain. In this case, the presence of the hydrophilic substance significantly improves antibacterial and antifungal properties.
【0050】本発明において、親水性物質とは水と親和
性に優れた物質で、水に溶解、分散あるいは保水、保湿
性、膨潤可能な物質であり、一般にはアミノ基、アミド
基、カルボキシル基又はそのアルカリ金属塩、スルホン
酸基又はそのアルカリ金属塩などの親水基又はそれらの
誘導体、あるいはエーテル結合を1分子内に2個以上含
む有機化合物又は高分子化合物である。その具体例とし
ては、ポリビニルアルコール、澱粉、ポリアクリル酸の
ホモポリマー又は共重合体、ポリメタクリル酸のホモポ
リマー又は共重合体、無水マレイン酸のホモポリマー又
は共重合体(例えば、無水マレイン酸・スチレン共重合
体)、ポリビニルスルホン酸又はその共重合体又はそれ
らのアルカリ金属塩、ポリエチレングリコール(別名ポ
リエチレンオキサイド)ポリプロピレングリコール、ポ
リエチレン・プロピレングリコール、ポリテトラメチレ
ングリコール等のポリアルキレングリコール、グリセリ
ン、ポリグリセリン等のポリオール又はその重合体、グ
リセリン、ポリグリセリン、水溶性変性セルロースとし
てヒドロキシエチルセルロース、メチルセルロース、メ
チルヒドロキシプロピルセルロース、カルボキシセルロ
ースナトリウム、セルロースナイトレートカルボキシル
メチルエーテルなどが挙げられる。これらをホスホニウ
ム塩基を主鎖又は側鎖と結合した高分子物質に混合して
使用する。In the present invention, a hydrophilic substance is a substance having an excellent affinity for water and is a substance which can be dissolved, dispersed or retained in water, has moisture retention and swells, and is generally an amino group, an amide group or a carboxyl group. Or a hydrophilic group such as an alkali metal salt, a sulfonic acid group or an alkali metal salt thereof, or a derivative thereof, or an organic compound or a polymer compound containing two or more ether bonds in one molecule. Specific examples thereof include polyvinyl alcohol, starch, a homopolymer or copolymer of polyacrylic acid, a homopolymer or copolymer of polymethacrylic acid, and a homopolymer or copolymer of maleic anhydride (for example, maleic anhydride. Styrene copolymer), polyvinyl sulfonic acid or its copolymer or an alkali metal salt thereof, polyalkylene glycol such as polyethylene glycol (also known as polyethylene oxide) polypropylene glycol, polyethylene propylene glycol, polytetramethylene glycol, glycerin, polyglycerin Polyols or polymers thereof, glycerin, polyglycerin, water-soluble modified celluloses such as hydroxyethyl cellulose, methyl cellulose, methyl hydroxypropyl cellulose, carboxy cellulose Sodium and cellulose nitrate carboxymethyl ether. These are used as a mixture with a polymer substance having a phosphonium base bonded to a main chain or a side chain.
【0051】本発明で用いる親水性物質の分子量は特に
限定するものではないが、ポリエチレングリコールの場
合には数平均分子量で200〜30000であるのが好
ましく、さらには1000〜25000であるのが好ま
しい。The molecular weight of the hydrophilic substance used in the present invention is not particularly limited. In the case of polyethylene glycol, the number average molecular weight is preferably 200 to 30,000, more preferably 1,000 to 25,000. .
【0052】本発明で用いる親水性物質(共重合体の場
合は、共重合体中にしめる親水性物質をさす)の割合は
高分子物質との合計量に対して0.1〜40重量%好ま
しくは0.5〜20重量%さらに好ましくは1〜10重
量%である。0.1重量%以下では抗菌・防かび活性増
大効果が不十分で、40重量%を越えると抗菌・防かび
層の機械的特性及び耐熱性・耐候性が低下し、好ましく
ない。親水性物質と高分子物質との混合方法は任意の方
法によることができ、高分子物質の製造方法、化学的性
質、物理的性質により任意の方法を採用できる。例え
ば、両者を押し出し機などを用いて加熱溶融混合する方
法、また、高分子物質と親水性物質を適当な溶媒中、例
えば水、水/アルコール混合溶媒、アセトン、メチルエ
チルケトン、シクロヘキサノンなどの有機溶媒に混合溶
解または分散した後、該溶媒を乾固する方法がある。The proportion of the hydrophilic substance (in the case of a copolymer, the hydrophilic substance contained in the copolymer) used in the present invention is preferably 0.1 to 40% by weight based on the total amount of the high molecular substance. Is 0.5 to 20% by weight, more preferably 1 to 10% by weight. If the amount is less than 0.1% by weight, the effect of increasing the antibacterial and antifungal activity is insufficient, and if it exceeds 40% by weight, the mechanical properties and the heat resistance and weather resistance of the antibacterial and antifungal layer are undesirably reduced. The method of mixing the hydrophilic substance and the high molecular substance can be any method, and any method can be adopted depending on the production method, chemical properties and physical properties of the high molecular substance. For example, a method in which both are heated and melt-mixed using an extruder, or a method in which a polymer substance and a hydrophilic substance are mixed in an appropriate solvent, for example, water, a water / alcohol mixed solvent, or an organic solvent such as acetone, methyl ethyl ketone, or cyclohexanone. After mixing and dissolving or dispersing, there is a method of drying the solvent to dryness.
【0053】この他、親水性物質を高分子物質中に導入
して親水性高分子物質を製造する方法として、ホスホニ
ウム塩基を含む高分子物質にアミノ基、アミド基、カル
ボキシル基またはそのアルカリ金属塩、スルホン酸基ま
たはそのアルカリ金属塩などの親水基またはそれらの誘
導体を主鎖または即鎖に共重合する方法がある。共重合
することにより、相溶性が改善され塗膜にした場合の外
観、貯蔵安定性、塗膜にした場合の物性などが改善され
る。In addition, as a method for producing a hydrophilic polymer substance by introducing a hydrophilic substance into the polymer substance, an amino group, an amide group, a carboxyl group or an alkali metal salt thereof is added to a polymer substance containing a phosphonium base. , A hydrophilic group such as a sulfonic acid group or an alkali metal salt thereof, or a derivative thereof is copolymerized into the main chain or the immediate chain. By copolymerization, the compatibility is improved, and the appearance, storage stability, and physical properties of the coating film are improved.
【0054】これらの親水基を共重合する方法として
は、5−スルホイソフタル酸、4−スルホナフタレン−
2,7−ジカルボン酸、5(4−スルホフェノキシ)イ
ソフタル酸などの金属塩または2−スルホ−1,4−ブ
タンジオール、2,5−ジメチル−3−スルホ−2,5
−ヘキサンジオール等の金属塩などのスルホン酸金属塩
基を含有するジカルボン酸またはグリコールをポリエス
テル樹脂に共重合する方法、ポリエチレングリコール、
ポリプロピレングリコール、ポリテトラメチレングリコ
ール等のアルキレングリコールをポリエステル樹脂に共
重合する方法、親水性基を含むビニル系モノマーをポリ
エステル樹脂にグラフト重合する方法などが挙げられ
る。Methods for copolymerizing these hydrophilic groups include 5-sulfoisophthalic acid, 4-sulfonaphthalene-
Metal salts such as 2,7-dicarboxylic acid, 5 (4-sulfophenoxy) isophthalic acid or 2-sulfo-1,4-butanediol, 2,5-dimethyl-3-sulfo-2,5
A method of copolymerizing a dicarboxylic acid or glycol containing a sulfonic acid metal base such as a metal salt such as hexanediol with a polyester resin, polyethylene glycol,
Examples thereof include a method of copolymerizing an alkylene glycol such as polypropylene glycol and polytetramethylene glycol with a polyester resin, and a method of graft-polymerizing a vinyl-based monomer containing a hydrophilic group onto the polyester resin.
【0055】本発明において用いる高分子物質、特にポ
リエステル樹脂にグラフトさせることができる親水性基
を有すビニル系モノマーとしては、カルボキシル基、水
酸基、スルホン酸基、アミド基などを含むものがある。
親水性基に変化させることができる基としては酸無水物
基、グリシジル基、クロル基などが挙げられる。その中
で、カルボキシル基を有するものが最も好ましい。例え
ば、アクリル酸、メタクリル酸及びそれらの塩等のカル
ボキシル基又はその塩を含有するモノマー、メチルアク
リレート、エチルアクリレート、n−プロピルアクリレ
ート、イソプロピルアクリレート、n−ブチルアクリレ
ート、t−ブチルアクリレート等のアルキルアクリレー
ト、メチルメタクリレート、エチルメタクリレート、n
−ブチルメタクリレート、t−ブチルメタクリレート等
のアルキルメタクリレート、2−ヒドロキシエチルアク
リレート、2−ヒドロキシエチルメタクリレート等のヒ
ドロキシ含有モノマー、アクリルアミド、N−メチルア
クリルアミド、N−メチルメタクリルアミド、N−メチ
ロールアクリルアミド、N−メチロールメタクリルアミ
ド、N−メトキシメチルアクリルアミド、N−メトキシ
メチルメタクリルアミド、N,Nジメチロールアクリル
アミド、N−フェニルアクリルアミド等のアミド基含有
モノマー、グリシジルアクリレート、グリシジルメタク
リレート等のエポキシ含有モノマー等が挙げられる。The vinyl monomer having a hydrophilic group that can be grafted onto a polymer substance, particularly a polyester resin, used in the present invention includes a carboxyl group, a hydroxyl group, a sulfonic acid group, an amide group and the like.
Examples of the group that can be converted into a hydrophilic group include an acid anhydride group, a glycidyl group, and a chloro group. Among them, those having a carboxyl group are most preferred. For example, monomers containing a carboxyl group or a salt thereof such as acrylic acid, methacrylic acid and salts thereof, and alkyl acrylates such as methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate and t-butyl acrylate , Methyl methacrylate, ethyl methacrylate, n
-Butyl methacrylate, alkyl methacrylates such as t-butyl methacrylate, hydroxy-containing monomers such as 2-hydroxyethyl acrylate and 2-hydroxyethyl methacrylate, acrylamide, N-methylacrylamide, N-methylmethacrylamide, N-methylolacrylamide, N- Examples include amide group-containing monomers such as methylol methacrylamide, N-methoxymethyl acrylamide, N-methoxymethyl methacrylamide, N, N dimethylol acrylamide, and N-phenylacrylamide; and epoxy-containing monomers such as glycidyl acrylate and glycidyl methacrylate.
【0056】その他の親水性基を有するモノマーとして
は、例えば、アリルグリシジルエーテル等のエポキシ基
含有モノマー、スチレンスルホン酸、ビニルスルホン酸
及びそれらの塩等のスルホン酸基またはその塩を含有す
るモノマー、クロトン酸、イタコン酸、マレイン酸、フ
マル酸及びそれらの塩等のカルボキシル基またはその塩
を含有するモノマー、無水マレイン酸、無水イタコン酸
等の酸無水物を含有するモノマーが挙げられる。これら
は他のモノマーと併用して親水性物質を製造することが
できる。他のモノマーとしては、例えばビニルイソシア
ネート、アリルイソシアネート、スチレン、ビニルメチ
ルエーテル、ビニルエチルエーテル、アクリロニトリ
ル、メタクリロニトリル、塩化ビニリデン、酢酸ビニ
ル、塩化ビニル等が挙げられ、これらの中から1種類又
は2種類を用いて共重合することができる。Other monomers having a hydrophilic group include, for example, monomers containing an epoxy group such as allyl glycidyl ether, monomers containing a sulfonic acid group or a salt thereof such as styrene sulfonic acid, vinyl sulfonic acid and salts thereof, Examples include monomers containing a carboxyl group or a salt thereof, such as crotonic acid, itaconic acid, maleic acid, fumaric acid, and salts thereof, and monomers containing an acid anhydride, such as maleic anhydride and itaconic anhydride. These can be used in combination with other monomers to produce a hydrophilic substance. Other monomers include, for example, vinyl isocyanate, allyl isocyanate, styrene, vinyl methyl ether, vinyl ethyl ether, acrylonitrile, methacrylonitrile, vinylidene chloride, vinyl acetate, vinyl chloride, and the like. Copolymerization can be performed using the type.
【0057】親水性基を有するモノマーとそれ以外のモ
ノマーとの比率はモル比で30/70〜100/0の範
囲が好ましい。親水性基を有するモノマーの比率が30
モル%未満では抗菌・防かび性を高める効果が充分に発
揮されない。The ratio between the monomer having a hydrophilic group and the other monomer is preferably in the range of 30/70 to 100/0 in molar ratio. When the ratio of the monomer having a hydrophilic group is 30
If it is less than mol%, the effect of enhancing antibacterial and antifungal properties is not sufficiently exhibited.
【0058】親水性基を含有するモノマーをポリエステ
ルにグラフトさせる方法としては公知のグラフト重合法
を用いることができる。その代表例として以下の方法が
挙げられる。As a method for grafting a monomer having a hydrophilic group to the polyester, a known graft polymerization method can be used. The following method is mentioned as a typical example.
【0059】例えば、光、熱、放射線等によって主鎖の
高分子物質にラジカルを発生させてからモノマーをグラ
フト重合させるラジカル重合法、あるいはAlCl3、
TiCl4等の触媒を用いてカチオンを発生させるカチ
オン重合法、あるいは金属Na、金属Li等を用いてア
ニオンを発生させるアニオン重合法等がある。For example, a radical polymerization method in which radicals are generated in a polymer of the main chain by light, heat, radiation or the like and then graft-polymerized with a monomer, or AlCl 3 ,
There are a cation polymerization method in which cations are generated using a catalyst such as TiCl 4, and an anion polymerization method in which anions are generated using metal Na, metal Li, or the like.
【0060】また、あらかじめ主鎖の高分子物質に重合
性不飽和二重結合を導入しこれにビニル系モノマーを反
応させる方法があげられる。これに用いる重合性不飽和
二重結合を有するモノマーとしては、フマル酸、マレイ
ン酸、無水マレイン酸、テトラヒドロ無水マレイン酸等
をあげることができる。このうち最も好ましいものはフ
マル酸、マレイン酸、及び2,5−ノルボルネンジカル
ボン酸である。Further, there is a method in which a polymerizable unsaturated double bond is previously introduced into a main chain polymer substance, and a vinyl monomer is reacted with the polymerizable unsaturated double bond. Examples of the monomer having a polymerizable unsaturated double bond used therein include fumaric acid, maleic acid, maleic anhydride, tetrahydromaleic anhydride and the like. The most preferred of these are fumaric acid, maleic acid, and 2,5-norbornene dicarboxylic acid.
【0061】また、側鎖に官能基を導入した高分子物質
の主鎖と、末端に前記の官能基と反応する基を有する枝
ポリマーを反応させる方法があげられる。例えば側鎖に
−OH基、−SH基、−NH2基、−COOH基、−C
ONH2基等の水素供与基を有する高分子と、片末端が
−N=C=O基、−C=C=O基、Further, there is a method in which a main chain of a polymer substance having a functional group introduced into a side chain is reacted with a branch polymer having a group which reacts with the functional group at the terminal. For example the side chain -OH group, -SH group, -NH 2 group, -COOH group, -C
A polymer having a hydrogen donating group such as an ONH 2 group, and one end having a —N = C = O group, a —C = C = O group,
【0062】[0062]
【化6】 Embedded image
【0063】等の水素受容基であるビニル系共重合とを
反応させる方法、この逆の組み合わせで反応させる方法
が挙げられる。And the like, and a reaction in the reverse combination.
【0064】本発明において、主鎖となるポリエステル
とグラフトされるビニル系モノマーの好ましい重量比は
95/5〜40/60の範囲であり、さらに好ましくは
93/7〜55/45、最も好ましくは90/10〜6
0/40の範囲である。主鎖の高分子物質の重量比が4
0%未満であると、グラフト重合性ビニル系モノマーが
完全に反応しないまま残るため従来の高分子の持つ耐熱
性、加工性、耐水性等の特性が損なわれる。また主鎖の
高分子物質の重量比が95%を超えるときは、本発明の
目的である抗菌性の向上効果が充分に発揮されない。In the present invention, the preferred weight ratio of the main chain polyester to the grafted vinyl monomer is in the range of 95/5 to 40/60, more preferably 93/7 to 55/45, and most preferably. 90 / 10-6
It is in the range of 0/40. When the weight ratio of the main chain polymer substance is 4
If the amount is less than 0%, the graft polymerizable vinyl monomer remains without completely reacting, and the properties of the conventional polymer such as heat resistance, processability, and water resistance are impaired. When the weight ratio of the main chain polymer substance exceeds 95%, the effect of improving the antibacterial property, which is the object of the present invention, is not sufficiently exhibited.
【0065】親水性物質が高分子物質に混合した場合
と、高分子物質と共重合した場合で、両者に抗菌・防か
び性の効果において大差はなく、いずれも良好な抗菌・
防かび性が得られる。There is no significant difference in the antibacterial and fungicidal effects between the case where the hydrophilic substance is mixed with the polymer substance and the case where the hydrophilic substance is copolymerized with the polymer substance.
Fungicidal properties are obtained.
【0066】本発明の抗菌・防かび性金属板の抗菌・防
かび層を形成する高分子物質又は親水性物質のいずれか
と反応し得る硬化剤を抗菌・防かび層中に配合してもよ
い。硬化剤を配合することによって、より良好な塗膜物
性を得ることができる。硬化剤の好ましい配合量は高分
子物質と親水性物質の合計に対して5〜35重量%、さ
らに好ましくは10〜20%である。硬化剤としては、
アルキルエーテル化アミノホルムアルデヒド樹脂、エポ
キシ化合物及びイソシアネート化合物等が挙げられる。A curing agent capable of reacting with either the polymer substance or the hydrophilic substance forming the antibacterial / mold-proof layer of the antibacterial / mold-proof metal plate of the present invention may be incorporated in the antibacterial / mold-resistant layer. . By blending a curing agent, better coating film properties can be obtained. The preferred compounding amount of the curing agent is 5 to 35% by weight, more preferably 10 to 20%, based on the total of the polymer substance and the hydrophilic substance. As a curing agent,
Examples thereof include an alkyl etherified amino formaldehyde resin, an epoxy compound and an isocyanate compound.
【0067】アルキルエーテル化アミノホルムアルデヒ
ド樹脂とは、例えばメタノール、エタノール、n−プロ
パノール、イソプロパノール、n−ブタノールなどの炭
素、原子数1〜4のアルコールによってアルキルエーテ
ル化されたホルムアルデヒドあるいはパラホルムアルデ
ヒド等と尿素、N,N−エチレン尿素、ジシアンジアミ
ド、アミノトリアジン等との縮合生成物であり、メトキ
シ化メチロールベンゾグアナミン、メトキシ化メチロー
ル−N,N−エチレン尿素、メトキシ化メチロールジシ
アンジアミド、メトキシ化メチロールメラミン、ブトキ
シ化メチロールメラミン、ブトキシ化メチロールベンゾ
グアナミン、メトキシ化/ブトキシ化混合型メチロール
メラミン等が挙げられるが、加工性の面から好ましいの
は、メトキシ化メチロールメラミン、ブトキシ化メチロ
ールメラミン、又はメトキシ化/ブトキシ化混合型メチ
ロールメラミンであり、それぞれ単独又は併用して使用
することができる。The alkyletherified aminoformaldehyde resin is, for example, formaldehyde or paraformaldehyde alkylated with an alcohol having 1 to 4 carbon atoms such as methanol, ethanol, n-propanol, isopropanol, n-butanol and urea. , N, N-ethylene urea, dicyandiamide, aminotriazine, and the like; methoxylated methylol benzoguanamine, methoxylated methylol-N, N-ethylene urea, methoxylated methylol dicyandiamide, methoxylated methylol melamine, butoxylated methylol Melamine, butoxylated methylol benzoguanamine, methoxylated / butoxylated mixed type methylol melamine, etc., are preferred. Melamine, butoxy methylol melamine, or a methoxylated / butoxylated mixed melamine, may be used alone or in combination.
【0068】エポキシ化合物としてはビスフェノールA
のジグリシジルエーテル及びそのオリゴマー、水素化ビ
スフェノールAのジグリシジルエーテル及びそのオリゴ
マー、オルソイソフタル酸ジグリシジルエステル、イソ
フタル酸ジグリシジルエステル、テレフタル酸ジグリシ
ジルエステル、p−オキシ安息香酸ジグリシジルエステ
ル、テトラハイドロフタル酸ジグリシジルエステル、ヘ
キサハイドロフタル酸ジグリシジルエステル、コハク酸
ジグリシジルエステル、アジピン酸ジグリシジルエステ
ル、セバシン酸ジグリシジルエステル、エチレングリコ
ールジグリシジルエーテル、プロピレングリコールジグ
リシジルエーテル、1,4−ブタンジオールジグリシジ
ルエーテル、1,6−ヘキサンジオールジグリシジルエ
ーテル及びポリアルキレングリコールジグリシジルエー
テル類、トリメリット酸トリグリシジルエステル、トリ
グリシジルイソシアヌレート、1,4−ジグリシジルオ
キシベンゼン、ジグリシジルプロピレン尿素、グリセロ
ールトリグリシジルエーテル、トリメチロールエタント
リグリシジルエーテル、ペンタエリスリトールテトラグ
リシジルエーテル、グリセロールアルキレンオキサイド
付加物のトリグリシジルエーテル類を挙げることができ
る。As the epoxy compound, bisphenol A
Diglycidyl ether and its oligomer, hydrogenated bisphenol A diglycidyl ether and its oligomer, orthoisophthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, p-oxybenzoic acid diglycidyl ester, tetrahydro Diglycidyl phthalate, Diglycidyl hexahydrophthalate, Diglycidyl succinate, Diglycidyl adipate, Diglycidyl sebacate, Ethylene glycol diglycidyl ether, Propylene glycol diglycidyl ether, 1,4-butanediol Diglycidyl ether, 1,6-hexanediol diglycidyl ether and polyalkylene glycol diglycidyl ethers, trimellit Triglycidyl tolate, triglycidyl isocyanurate, 1,4-diglycidyloxybenzene, diglycidyl propylene urea, glycerol triglycidyl ether, trimethylolethane triglycidyl ether, pentaerythritol tetraglycidyl ether, triglycidyl ether adduct Glycidyl ethers can be mentioned.
【0069】さらにイソシアネート化合物としては、芳
香族、脂肪族のジイソシアネート、3価以上のポリイソ
シアネートがあり、低分子化合物、高分子化合物のいず
れでもよい。たとえば、テトラメチレンジイソシアネー
ト、ヘキサメチレンジイソシアネート、トルエンジイソ
シアネート、ジフェニルメタンジイソシアネート、水素
化ジフェニルメタンジイソシアネート、キシリレンジイ
ソシアネート、水素化キシリレンジイソシアネート、イ
ソホロンジイソシアネートあるいはこれらのイソシアネ
ート化合物の3量体、及びこれらのイソシアネート化合
物の過剰量と、例えばエチレングリコール、プロピレン
グリコール、トリメチロールプロパン、グリセリン、ソ
ルビトール、エチレンジアミン、モノエタノールアミ
ン、ジエタノールアミン、トリエタノールアミン等の低
分子活性水素化合物または各種ポリエステルポリオール
類、ポリエーテルポリオール類、ポリアミド類の高分子
活性水素化合物等とを反応させて得られる末端イソシア
ネート基含有化合物等が挙げられる。Further, as the isocyanate compound, there are aromatic and aliphatic diisocyanates and trivalent or higher polyisocyanates, and either low molecular weight compounds or high molecular weight compounds may be used. For example, tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate or trimers of these isocyanate compounds, and excess of these isocyanate compounds The amount and, for example, ethylene glycol, propylene glycol, trimethylolpropane, glycerin, sorbitol, ethylenediamine, monoethanolamine, diethanolamine, low molecular active hydrogen compounds such as triethanolamine or various polyester polyols, polyether polyols, polyamides By reacting with a high molecular weight active hydrogen compound, etc. Terminal isocyanate group-containing compounds, and the like to be.
【0070】イソシアネート化合物としてはブロックイ
ソシアネートであってもよい。イソシアネートブロック
化剤としては、例えばフェノール、チオフェノール、メ
チルチオフェノール、エチルチオフェノール、クレゾー
ル、キシレノール、レゾシノール、ニトロフェノール、
クロロフェノールなどのフェノール類、アセトキシム、
メチルエチルケトオキシム、シクロヘキサノンオキシム
などのオキシム類、メタノール、エタノール、プロパノ
ール、ブタノールなどのアルコール類、エチレンクロル
ヒドリン、1,3−ジクロロ−2−プロパノールなどの
ハロゲン置換アルコール類、t−ブタノール、t−ペン
タノールなどの第3級アルコール類、ε−カプロラクタ
ム、δ−バレロラクタム、γ−ブチロラクタム、β−プ
ロピロラクタムなどのラクタム類が挙げられ、その他に
も芳香族アミン類、イミド環、アセチルアセトン、アセ
ト酢酸エステル、マロン酸エチルエステルなどの活性メ
チレン化合物、メルカプタン類、イミン類、尿素類、ジ
アリール化合物類重亜硫酸ソーダなども挙げられる。ブ
ロック化イソシアネートは上記イソシアネート化合物と
イソシアネートブロック化剤とを公知の適宜の方法より
付加反応させて得られる。The isocyanate compound may be a blocked isocyanate. As isocyanate blocking agents, for example, phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol,
Phenols such as chlorophenol, acetoxime,
Oximes such as methyl ethyl ketoxime and cyclohexanone oxime; alcohols such as methanol, ethanol, propanol and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; t-butanol and t-pen And lactams such as tertiary alcohols such as tertanol, ε-caprolactam, δ-valerolactam, γ-butyrolactam, and β-propyrolactam, and aromatic amines, imide rings, acetylacetone, and acetoacetic acid. Esters, active methylene compounds such as malonic acid ethyl ester, mercaptans, imines, ureas, diaryl compounds, sodium bisulfite and the like are also included. The blocked isocyanate can be obtained by subjecting the above isocyanate compound to an isocyanate blocking agent to undergo an addition reaction by a known appropriate method.
【0071】また、これらの架橋剤には、その種類に応
じて選択された公知の硬化剤あるいは促進剤を併用する
こともできる。A known curing agent or accelerator selected according to the type can be used in combination with these crosslinking agents.
【0072】本発明の抗菌・防かび層に滑り性、耐摩耗
性、耐ブロッキング性、隠蔽性等の物理的特性の向上を
目的として、抗菌・防かび層を形成する樹脂中に予め炭
酸カルシウム(CaCO3)、リン酸カルシウム、アパ
タイト、硫酸バリウム(BaSO4)、フッ化カルシウ
ム(CaF2)、タルク、カオリン、酸化珪素(Si
O2)、アルミナ(Al2O3)、二酸化チタン、酸化ジ
ルコニウム(ZrO2)、酸化鉄(Fe2O3)、アルミ
ナ/シリカ複合酸化物などの無機粒子、ポリスチレン、
ポリメタクリル酸エステル、ポリアクリル酸エステル、
それらの共重合体、あるいはそれらの架橋体などの有機
粒子等を添加することも可能である。For the purpose of improving physical properties such as slipperiness, abrasion resistance, blocking resistance and concealing property of the antibacterial / mildew-proof layer of the present invention, calcium carbonate is previously contained in a resin forming the antibacterial / mildew-proof layer. (CaCO 3 ), calcium phosphate, apatite, barium sulfate (BaSO 4 ), calcium fluoride (CaF 2 ), talc, kaolin, silicon oxide (Si
O 2 ), alumina (Al 2 O 3 ), titanium dioxide, zirconium oxide (ZrO 2 ), iron oxide (Fe 2 O 3 ), inorganic particles such as alumina / silica composite oxide, polystyrene,
Polymethacrylate, polyacrylate,
Organic particles such as a copolymer thereof or a cross-linked product thereof can be added.
【0073】本発明の抗菌及び防かび性に優れた金属板
は、上記の抗菌・防かび層を金属板に積層してなるもの
である。本発明に使用される金属板としては、アルミニ
ウム、鋼及びそれらを主成分とする合金を材料とするも
のが好ましく、具体的には、軟鋼、電鋳鋼、ステンレス
鋼、ブリキ、テインフリースチール、純アルミニウム、
アルミニウム合金、スズめっき鋼、ニッケルめっき鋼、
クロムめっき鋼、溶融亜鉛めっき鋼、電解亜鉛めっき
鋼、溶融亜鉛−アルミニウム合金めっき鋼、アルミニウ
ムめっき鋼飯を代表としてあげることができる。これら
の金属板は適宜、表面に有機、無機処理、例えば、リン
酸処理、クロム処理、リン酸クロメート処理、アルマイ
ト処理等が施されていてもよい。The metal plate excellent in antibacterial and antifungal properties of the present invention is obtained by laminating the above antibacterial and antifungal layer on a metal plate. The metal plate used in the present invention is preferably made of aluminum, steel or an alloy containing them as a main component. Specifically, mild steel, electroformed steel, stainless steel, tinplate, tin-free steel, pure steel, aluminum,
Aluminum alloy, tin plated steel, nickel plated steel,
Representative examples include chrome-plated steel, hot-dip galvanized steel, electrolytic galvanized steel, hot-dip zinc-aluminum alloy-plated steel, and aluminum-plated steel. These metal plates may be appropriately subjected to an organic or inorganic treatment, for example, a phosphoric acid treatment, a chromium treatment, a phosphoric acid chromate treatment, an alumite treatment, or the like on the surface.
【0074】また、これらの金属板の表面に、あらかじ
め、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、
ナイロン、ポリエステル、ポリカーボネート、ポリスチ
レン、ポリウレタン、ポリアミド、ポリイミド、ポリア
ミドイミド、エポキシ、アクリル等の樹脂層が形成され
ていてもよい。In addition, polyethylene, polypropylene, polyvinyl chloride,
A resin layer of nylon, polyester, polycarbonate, polystyrene, polyurethane, polyamide, polyimide, polyamideimide, epoxy, acrylic, or the like may be formed.
【0075】抗菌・防かび層を金属板上に積層する方法
としては、ホスホニウム塩基を主鎖又は側鎖に結合した
高分子物質及び親水性物質又はホスホニウム塩基を主鎖
又は側鎖に結合した高分子物質に親水性物質が化学的に
結合している親水性高分子物質を溶融押し出し機でシー
ト状に押し出した後、一軸延伸、または二軸延伸して得
られたフィルム、又は未延伸のフィルムを熱融着により
金属板に積層する方法;当該フィルムをポリウレタン
系、フェノール系、フラン系、尿素系、メラミン系、ポ
リエステル系、エポキシ系、シリコーン系の熱硬化性樹
脂、酢酸ビニル、エチレン−酢酸ビニル共重合体、及び
その加水分解物、エチレン−アクリル酸系共重合体、ア
クリル系樹脂、ポリアミド等の熱可塑性樹脂、ブタジエ
ン−アクリロニトリルゴム、ネオプレン、その他のゴム
誘導体、その他、漆、ニカワ、カゼイン、天然樹脂等の
接着剤等からなる接着層を介して金属板に積層する方
法;抗菌・防かび層を形成する重合体を溶融押し出し機
で直接、または上記接着層を介して金属板に押し出しラ
ミネートする方法;抗菌・防かび層を形成する重合体を
溶媒に溶解または分散し、金属板上に直接又はプライマ
ーコーティング層を設けた上に、塗布・乾燥する方法;
ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ナイ
ロン、ポリエステル、ポリカーボネート、ポリスチレ
ン、ポリウレタン、ポリアミド、ポリイミド、ポリアミ
ドイミド等のフィルムに抗菌・防かび層を形成する重合
体を溶媒に溶解又は分散したものを塗布、乾燥後当該フ
ィルムを非塗布面側を接着面として金属板に積層する方
法等が挙げられるが、これらに限定されるものではな
い。また、抗菌・防かび層を形成する重合体を溶融押し
出し機でシート状に押し出す際に他の熱可塑性樹脂と共
押し出しした後、金属板に積層することもできる。As a method of laminating an antibacterial / antifungal layer on a metal plate, a high molecular substance having a phosphonium base bonded to a main chain or a side chain and a hydrophilic substance or a high molecular substance having a phosphonium base bonded to a main chain or a side chain are used. A film obtained by extruding a hydrophilic polymer substance in which a hydrophilic substance is chemically bonded to a molecular substance into a sheet with a melt extruder and then uniaxially or biaxially stretching, or an unstretched film Method of laminating a film on a metal plate by heat fusion; thermosetting resin of polyurethane, phenol, furan, urea, melamine, polyester, epoxy, silicone, vinyl acetate, ethylene-acetic acid Vinyl copolymers and their hydrolysates, ethylene-acrylic acid-based copolymers, acrylic resins, thermoplastic resins such as polyamides, butadiene-acrylonitrile A method of laminating on a metal plate via an adhesive layer made of rubber, neoprene, other rubber derivatives, other adhesives such as lacquer, glue, casein, natural resin, etc .; melting a polymer forming an antibacterial / antifungal layer A method of extruding and laminating a metal plate directly on an extruder or via the adhesive layer; dissolving or dispersing a polymer for forming an antibacterial / antifungal layer in a solvent, and providing a primer coating layer directly or on the metal plate. Method of applying and drying on top;
Coating and drying a polymer that forms an antibacterial / antifungal layer dissolved or dispersed in a solvent on a film of polyethylene, polypropylene, polyvinyl chloride, nylon, polyester, polycarbonate, polystyrene, polyurethane, polyamide, polyimide, polyamideimide, etc. After that, a method of laminating the film on a metal plate with the non-coated surface side as an adhesive surface may be mentioned, but it is not limited thereto. In addition, when extruding a polymer forming an antibacterial / mold-proof layer into a sheet by a melt extruder, the polymer can be coextruded with another thermoplastic resin and then laminated on a metal plate.
【0076】このようにして得られた抗菌性及び防かび
性に優れた金属板はその用途に応じて曲げ加工、絞り加
工、しごき加工等の加工を施されてもよい。The thus obtained metal sheet having excellent antibacterial and antifungal properties may be subjected to processing such as bending, drawing, and ironing according to its use.
【0077】本発明の抗菌性及び防かび性に優れた金属
板は例えば壁、床、天井、窓枠、ドアのノブ、手すりな
どの建材、調理用機器、家電製品、金属容器、水廻り用
品、空調機器、机や棚などの家具類、医療用機器、文具
類、電車、自動車、船舶、航空機など化粧板、内・外装
板、構造体、付属品、部品等の構成材料として好適であ
る。The metal plate excellent in antibacterial and antifungal properties of the present invention includes, for example, building materials such as walls, floors, ceilings, window frames, door knobs, handrails, cooking appliances, home appliances, metal containers, and water supplies. It is suitable as a constituent material for air conditioners, furniture such as desks and shelves, medical equipment, stationery, decorative boards such as trains, automobiles, ships, and aircrafts, interior / exterior boards, structures, accessories, parts and the like. .
【0078】[0078]
【実施例】次に実施例及び比較例を用いて本発明を更に
詳細に説明するが、以下の実施例に限定されるものでは
ない。なお、以下に、実施例及び比較例で得られた抗菌
性及び防かび性に優れた金属板の物性の測定方法を示
す。Next, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples. In addition, below, the measuring method of the physical property of the metal plate excellent in antibacterial property and fungicidal property obtained by the Example and the comparative example is shown.
【0079】1.抗菌性試験 1/50ブロースで希釈したS.aureus(黄色ブ
ドウ球菌)の菌液(濃度:106個/cc)の0.1c
cを予め高圧蒸気殺菌した5cm×5cmの大きさの試
料金属板上に滴下し、その試料金属板上に高圧蒸気滅菌
したポリエチレンフィルムを密着させた。その試験片を
滅菌シャーレに移し、37℃で24時間培養した。それ
からフィルム上の菌をSCDLP培地10ccで洗い出
し、10倍希釈し、普通寒天平板に蒔いた後24時間後
に菌数を計測した。1. Antibacterial test S.I. diluted with 1/50 broth aureus (Staphylococcus aureus) 0.1 c of bacterial solution (concentration: 10 6 cells / cc)
c was dropped onto a 5 cm x 5 cm sample metal plate which had been sterilized by high pressure steam in advance, and a polyethylene film sterilized by high pressure steam was adhered to the sample metal plate. The test piece was transferred to a sterile petri dish and cultured at 37 ° C. for 24 hours. Then, the bacteria on the film were washed with 10 cc of the SCDLP medium, diluted 10-fold, and plated on a normal agar plate, and the number of bacteria was counted 24 hours later.
【0080】2.防かび性試験 JIS−Z−2911−6.2.2に準じた方法で、無
機塩寒天培地平板上に5cm×5cmの大きさの試料金
属板を貼付し、下記のかび5菌株の胞子懸濁液にシュク
ロース5%添加した混合液0.2ccを噴霧して27±
1℃で28日間培養後かびの生育状態を評価した。2. Mold resistance test A sample metal plate having a size of 5 cm x 5 cm was stuck on an inorganic salt agar medium plate by a method according to JIS-Z-2911-6.2.2, and spore suspension of the following five mold strains was used. The suspension was sprayed with 0.2 cc of a mixture obtained by adding 5% of sucrose to the suspension to obtain 27 ±
After culturing at 1 ° C. for 28 days, the growth state of the mold was evaluated.
【0081】(試験菌株) Aspergillus niger ATCC 62
75 Penicillium citrinum ATCC
9849 Chaetomium globosum ATCC
6205 Rhizopus stolonifer ATCC
10404 Aureobasidium pullulans I
FO 6353(Test strain) Aspergillus niger ATCC 62
75 Penicillium citrinum ATCC
9849 Chaetomium globosum ATCC
6205 Rhizopus stolonifer ATCC
10404 Aureobasidium pullulans I
FO 6353
【0082】(かび抵抗性表示) (1)かびの生育は試料面積の1/3以上 (2)かびの生育は試料面積の1/3以内 (3)かびの生育を認めない(Indication of mold resistance) (1) Mold growth is 1/3 or more of sample area (2) Mold growth is within 1/3 of sample area (3) Mold growth is not recognized
【0083】3.耐水性 試料金属板を10cm×5cmの大きさに切った試験片
とし、20℃±1℃にコントロールした蒸留水1リット
ル中に24時間浸漬後取り出し、室温で乾燥した後抗菌
性及び防かび性を評価した。3. Water resistance A test piece was prepared by cutting a sample metal plate into a size of 10 cm × 5 cm, immersed in 1 liter of distilled water controlled at 20 ° C. ± 1 ° C. for 24 hours, taken out, dried at room temperature, and then subjected to antibacterial and fungicidal properties Was evaluated.
【0084】4.耐熱水性 試料金属板を10cm×5cmの大きさに切った試験片
とし、80℃±1℃にコントロールした蒸留水1リット
ル中に2時間浸漬後取り出し、室温で乾燥した後抗菌性
及び防かび性を評価した。4. Hot water resistance A test piece cut into a 10 cm x 5 cm sample metal plate, immersed in 1 liter of distilled water controlled at 80 ° C ± 1 ° C for 2 hours, taken out, dried at room temperature, and then antibacterial and fungicidal Was evaluated.
【0085】5.耐酸性 試料金属板を5cm×5cmの大きさに切った試験片と
し、10%塩酸水溶液を試験片の抗菌・防かび層上に塗
布し、60分後に試験片を水で洗い乾燥した後抗菌性及
び防かび性を評価した。5. Acid resistance Sample metal plate is cut into 5cm x 5cm test piece, 10% hydrochloric acid solution is applied on the antibacterial and antifungal layer of the test piece, and after 60 minutes, the test piece is washed with water and dried and then antibacterial The properties and fungicidal properties were evaluated.
【0086】6.耐アルカリ性 試料金属板を5cm×5cmの大きさに切った試験片と
し、10%水酸化ナトリウム水溶液を試験片の抗菌・防
かび層上に塗布し、60分後に試験片を水で洗い乾燥し
た後抗菌性及び防かび性を評価した。6. Alkali resistance A test piece was prepared by cutting a sample metal plate into a size of 5 cm × 5 cm, a 10% aqueous solution of sodium hydroxide was applied on the antibacterial and mold-proof layer of the test piece, and after 60 minutes, the test piece was washed with water and dried. Post-bacterial and fungicidal properties were evaluated.
【0087】「ポリエステル樹脂の製造例1」攪拌機、
温度計及び部分環流式冷却器を備えたステンレススチー
ル製オートクレーブにジメチルテレフタレート485
部、ジメチルイソフタレート388部、5−スルホジメ
チルイソフタル酸トリ−n−ブチルドデシルホスホニウ
ム塩161部、エチレングリコール443.3部、ネオ
ペンチルグリコール400.4部、及びテトラ−n−ブ
チルチタネート0.52部を仕込み、160〜220℃
まで4時間かけてエステル交換反応を行った。ついでフ
マル酸29部を加え、200〜220℃まで1時間かけ
て昇温し、反応系を徐々に減圧したのち、0.2mmH
gの減圧下で1時間30分反応させ、ポリエステル(A
−1)を得た。ポリエステルの組成は以下に示す通りで
ある。 ジカルボン酸成分 テレフタル酸 50モル% イソフタル酸 40モル% C12ホスホニウム塩 5モル% フマル酸 5モル% ジオール成分 エチレングリコール 65モル% ネオペンチルグリコール 35モル%"Production Example 1 of Polyester Resin"
Dimethyl terephthalate 485 in a stainless steel autoclave equipped with a thermometer and a partial reflux condenser
Parts, 388 parts of dimethyl isophthalate, 161 parts of tri-n-butyldodecylphosphonium salt of 5-sulfodimethylisophthalic acid, 443.3 parts of ethylene glycol, 400.4 parts of neopentyl glycol, and 0.52 of tetra-n-butyl titanate 160-220 ° C
The transesterification reaction was performed over 4 hours until the reaction. Then, 29 parts of fumaric acid was added, the temperature was raised to 200 to 220 ° C. over 1 hour, and the pressure of the reaction system was gradually reduced.
g under reduced pressure for 1 hour and 30 minutes.
-1) was obtained. The composition of the polyester is as shown below. Dicarboxylic acid component Terephthalic acid 50 mol% Isophthalic acid 40 mol% C 12 phosphonium salt 5 mol% Fumaric acid 5 mol% Diol component Ethylene glycol 65 mol% Neopentyl glycol 35 mol%
【0088】同様の方法により表1に示した種々のポリ
エステル(A−2、A−3)を製造した。Various polyesters (A-2, A-3) shown in Table 1 were produced in the same manner.
【0089】「グラフト重合体の製造例1」攪拌機、温
度計、環流装置と定量滴下装置を備えた反応器にポリエ
ステル(A−1)300部、メチルエチルケトン360
部、イソプロピルアルコール120部を入れ、加熱・攪
拌し環流状態で樹脂を溶解した。樹脂が完全に溶解した
後、アクリル酸65部とアクリル酸エチル35部、オク
チルメルカプタン1.5部の混合物、アゾビスイソブチ
ロニトリル6部を、メチルエチルケトン90部、イソプ
ロピルアルコール30部の混合液に溶解した溶液とを
1.5時間かけてポリエステル溶液中にそれぞれ滴下
し、さらに3時間反応させ、グラフト重合体溶液(B−
1)を得た。"Production Example 1 of Graft Polymer" In a reactor equipped with a stirrer, a thermometer, a reflux device and a metered addition device, 300 parts of polyester (A-1) and 360 parts of methyl ethyl ketone were placed.
And 120 parts of isopropyl alcohol, and heated and stirred to dissolve the resin under reflux. After the resin is completely dissolved, a mixture of 65 parts of acrylic acid and 35 parts of ethyl acrylate, 1.5 parts of octyl mercaptan, and 6 parts of azobisisobutyronitrile are mixed with a mixture of 90 parts of methyl ethyl ketone and 30 parts of isopropyl alcohol. The dissolved solution was added dropwise to the polyester solution over 1.5 hours, and allowed to react for another 3 hours to obtain a graft polymer solution (B-
1) was obtained.
【0090】同様な方法によりポリエステル(A−2、
A−3)をグラフト重合化しグラフト重合体(B−2、
B−3)を得た。The polyester (A-2,
A-3) is graft-polymerized to form a graft polymer (B-2,
B-3) was obtained.
【0091】「グラフト重合体の製造例2」グラフト重
合体の製造例1において、アクリル酸の量を20部、ア
クリル酸エチルの量を10部に代えたことを除いて、製
造1と同様な方法でグラフト重合体溶液(B−4)を得
た。"Production Example 2 of Graft Polymer" The same procedure as in Production Example 1 of Production Example 1 except that the amount of acrylic acid was changed to 20 parts and the amount of ethyl acrylate was changed to 10 parts. By the method, a graft polymer solution (B-4) was obtained.
【0092】「グラフト重合体の製造例3」グラフト重
合体の製造例1において、グラフトするモノマーとして
N−メチルアクリルアミド35部、アクリルアミド65
部を用いたことをを除いて、製造1と同様な方法でグラ
フト重合体溶液(B−5)を得た。"Production Example 3 of Graft Polymer" In Production Example 1 of the graft polymer, 35 parts of N-methylacrylamide and 65 parts of acrylamide
Except that part was used, a graft polymer solution (B-5) was obtained in the same manner as in Production 1.
【0093】「グラフト重合体の製造例4」グラフト重
合体の製造例1において、グラフトするモノマーとレて
スチレン15部、酢酸ビニル85部を用いたことをを除
いて、製造1と同様な方法でグラフト重合体溶液(B−
6)を得た。"Production Example 4 of Graft Polymer" A production method similar to that of Production Example 1 except that the grafting monomer used in Preparation Example 1 was 15 parts of styrene and 85 parts of vinyl acetate. With the graft polymer solution (B-
6) was obtained.
【0094】(実施例1)厚さ0.2mmのテインフリ
ースチール板上にグラフト重合体溶液(B−1)を固形
分の塗布量が5.0g/m2となるように塗布後、80
℃で10分間セッテイングし、次いで150℃で1分熱
処理し樹脂積層金属板を作製した。この樹脂積層金属板
の特性を表2に示した。Example 1 A graft polymer solution (B-1) was applied on a 0.2 mm-thick taine-free steel plate so that the applied amount of the solid content was 5.0 g / m 2, and then 80%.
This was set at 10 ° C. for 10 minutes, and then heat-treated at 150 ° C. for 1 minute to produce a resin laminated metal sheet. Table 2 shows the characteristics of the resin laminated metal plate.
【0095】(比較例1)実施例1において、グラフト
重合体液の代わりにポリエステル(A−1)を、メチル
エチルケトン、イソプロピルアルコールの混合液に溶解
させたことを除いて実施例1と同様な方法で表層に塗膜
を有す樹脂積層金属板を作製した。この樹脂積層金属板
の特性を表2に示した。Comparative Example 1 The procedure of Example 1 was repeated, except that the polyester (A-1) was dissolved in a mixture of methyl ethyl ketone and isopropyl alcohol in place of the graft polymer solution. A resin laminated metal plate having a coating film on the surface layer was produced. Table 2 shows the characteristics of the resin laminated metal plate.
【0096】(実施例2)実施例1においてグラフト重
合体溶液(B−2)を用いたことを除いて実施例1と同
様な方法で表層に塗膜を有する樹脂積層金属板を作製し
た。この樹脂積層金属板の特性を表2に示した。Example 2 A resin-laminated metal plate having a coating film on its surface was prepared in the same manner as in Example 1 except that the graft polymer solution (B-2) was used. Table 2 shows the characteristics of the resin laminated metal plate.
【0097】(比較例2)実施例1において、グラフト
重合体溶液(B−3)を用いたことを除いて実施例1と
同様な方法で表層に塗膜を有する樹脂積層金属板を形成
した。この樹脂積層金属板の特性を表2に示した。Comparative Example 2 A resin laminated metal plate having a coating film on the surface layer was formed in the same manner as in Example 1 except that the graft polymer solution (B-3) was used. . Table 2 shows the characteristics of the resin laminated metal plate.
【0098】(実施例3)実施例1において、グラフト
重合体溶液(B−4)を用いたことを除いて実施例1と
同様な方法で表層に塗膜を有する樹脂積層金属板を形成
した。この樹脂積層金属板の特性を表2に示した。(Example 3) A resin laminated metal plate having a coating film on the surface layer was formed in the same manner as in Example 1 except that the graft polymer solution (B-4) was used. . Table 2 shows the characteristics of the resin laminated metal plate.
【0099】(実施例4)実施例1において、グラフト
重合体溶液(B−5)を用いたことを除いて実施例1と
同様な方法で表層に塗膜を有する樹脂積層金属板を形成
した。この樹脂積層金属板の特性を表2に示した。Example 4 A resin-laminated metal plate having a coating film on its surface was formed in the same manner as in Example 1 except that the graft polymer solution (B-5) was used. . Table 2 shows the characteristics of the resin laminated metal plate.
【0100】(比較例3)実施例1において、グラフト
重合体溶液(B−6)を用いたことを除いて実施例1と
同様な方法で表層に塗膜を有する樹脂積層金属板を形成
した。この樹脂積層金属板の特性を表2に示した。Comparative Example 3 A resin-laminated metal plate having a coating film on its surface was formed in the same manner as in Example 1 except that the graft polymer solution (B-6) was used. . Table 2 shows the characteristics of the resin laminated metal plate.
【0101】「ポリエステル樹脂の製造例2」攪拌機、
温度計及び部分環流式冷却器を備えたステンレススチー
ル製オートクレーブにジメチルテレフタレート436.
5部、ジメチルイソフタレート436.5部、5−スル
ホジメチルイソフタル酸トリ−n−ブチルドデシルホス
ホニウム塩322部、エチレングリコール682部、及
び酢酸亜鉛0.55部を仕込み、160〜220℃まで
昇温して生成するメタノールを系外に留去しながら4時
間かけてエステル交換反応を行った。エステル交換反応
終了後、250℃にて分子量1000のポリエチレング
リコール(ナカライ社製)を55部、さらに酸化アンチ
モン0.44部及びトリメチルホスフェートを0.28
部を加えて15分間攪拌し、反応系を除々に減圧したの
ち、0.2mmHgの減圧下で1時間30分反応させ、
ポリエステル(A−4)を得た。ポリエステル(A−
4)の組成は以下に示すとおりである。 ジカルボン酸成分 テレフタル酸 45モル% イソフタル酸 45モル% C12ホスホニウム塩 10モル% ジオール成分 エチレングリコール 98.9モル% ポリエチレングリコール 1.1モル%"Production Example 2 of Polyester Resin" Stirrer,
In a stainless steel autoclave equipped with a thermometer and a partial reflux condenser, dimethyl terephthalate 436.
5 parts, 436.5 parts of dimethyl isophthalate, 322 parts of tri-n-butyldodecylphosphonium 5-sulfodimethylisophthalate, 682 parts of ethylene glycol, and 0.55 part of zinc acetate were charged, and the temperature was raised to 160 to 220 ° C. The transesterification reaction was carried out for 4 hours while distilling off the methanol produced by the reaction outside the system. After the transesterification reaction, 55 parts of polyethylene glycol having a molecular weight of 1,000 (manufactured by Nacalai Co.) at 250 ° C., 0.44 parts of antimony oxide and 0.28 of trimethyl phosphate were added.
The mixture was stirred for 15 minutes, and the pressure of the reaction system was gradually reduced. Then, the mixture was reacted under a reduced pressure of 0.2 mmHg for 1 hour 30 minutes.
Polyester (A-4) was obtained. Polyester (A-
The composition of 4) is as shown below. Dicarboxylic acid component Terephthalic acid 45 mol% Isophthalic acid 45 mol% C 12 phosphonium salt 10 mol% Diol component Ethylene glycol 98.9 mol% Polyethylene glycol 1.1 mol%
【0102】同様の方法により表1に示した種々のポリ
エステル(A−5、A−6)を製造した。Various polyesters (A-5, A-6) shown in Table 1 were produced in the same manner.
【0103】(実施例5)ポリエステル(A−4)を押
し出し機にて260℃で溶融押し出し後、30℃の冷却
ロールでキャステイングして厚さ170μm未延伸フィ
ルムを得た。これを65℃に加熱しながら周速の異なる
1対のロール間の速度差によって縦方向に3.5倍延伸
し、ついで80℃に加熱したテンター内で横方向に4.
0倍延伸し、5%緩和させながら180℃で熱固定し、
厚さ約12μmの2軸延伸フィルムを得た。得られた2
軸延伸フィルムを、接着剤(商品名:バイロン200:
東洋紡績社製)を介して厚さ0.2mmのアルミ板上に
積層して樹脂積層金属板を得た。この樹脂積層金属板の
特性を表2に示した。Example 5 Polyester (A-4) was melt-extruded at 260 ° C. using an extruder, and then cast with a cooling roll at 30 ° C. to obtain a 170 μm-thick unstretched film. This was stretched 3.5 times in the longitudinal direction by heating at 65 ° C. by the difference in speed between a pair of rolls having different peripheral speeds, and then stretched in the transverse direction in a tenter heated to 80 ° C.
Stretched 0 times, heat-set at 180 ° C while relaxing 5%,
A biaxially stretched film having a thickness of about 12 μm was obtained. 2 obtained
The axially stretched film is coated with an adhesive (trade name: Byron 200:
It was laminated on an aluminum plate having a thickness of 0.2 mm via a Toyobo Co., Ltd.) to obtain a resin-laminated metal plate. Table 2 shows the characteristics of the resin laminated metal plate.
【0104】(比較例4)実施例5においてポリエステ
ル(A−5)を用いたことを除いて、実施例5と同様な
方法で2軸延伸フィルムを作成し、ついで同様にアルミ
板上に積層して樹脂積層金属板を得た。この樹脂積層金
属板の特性を表2に示した。Comparative Example 4 A biaxially stretched film was prepared in the same manner as in Example 5 except that polyester (A-5) was used in Example 5, and then laminated on an aluminum plate in the same manner. Thus, a resin laminated metal plate was obtained. Table 2 shows the characteristics of the resin laminated metal plate.
【0105】(比較例5)実施例5においてポリエステ
ル(A−6)を用いたことを除いて、実施例5と同様な
方法で2軸延伸フィルムを作成し、ついで同様にアルミ
板上に積層して樹脂積層金属板を得た。この樹脂積層金
属板の特性を表2に示した。Comparative Example 5 A biaxially stretched film was prepared in the same manner as in Example 5 except that polyester (A-6) was used in Example 5, and then laminated on an aluminum plate in the same manner. Thus, a resin laminated metal plate was obtained. Table 2 shows the characteristics of the resin laminated metal plate.
【0106】「ポリエステル樹脂の製造例3」攪拌機、
温度計及び部分環流式冷却器を備えたステンレススチー
ル製オートクレーブにジメチルテレフタレート436.
5部、ジメチルイソフタレート388部、5−スルホジ
メチルイソフタル酸トリ−n−ブチルドデシルホスホニ
ウム塩322部、5−スルホジメチルイソフタル酸ナト
リウム74部、エチレングリコール443.3部、ネオ
ペンチルグリコール400.4部及び酢酸亜鉛0.55
部を仕込み、160〜220℃まで昇温して生成するメ
タノールを系外に留去しながら4時間かけてエステル交
換反応を行った。エステル交換反応終了後、アンチモン
0.44部及びトリメチルホスフェートを0.28部加
えて15分攪拌し、反応系を徐々に減圧したのち、0.
2mmHgの減圧下で1時間30分反応させ極限粘度η
=0.50のポリエステル(A−7)を得た。ポリエス
テル(A−7)の組成は以下に示すとおりである。 ジカルボン酸成分 テレフタル酸 45モル% イソフタル酸 40モル% C12ホスホニウム塩 10モル% 5−スルホジメチルイソフタル酸ナトリウム 5モル% ジオール成分 エチレングリコール 65モル% ネオペンチルグリコール 35モル%"Production Example 3 of Polyester Resin" Stirrer,
In a stainless steel autoclave equipped with a thermometer and a partial reflux condenser, dimethyl terephthalate 436.
5 parts, 388 parts of dimethyl isophthalate, 322 parts of tri-n-butyldodecylphosphonium 5-sulfodimethylisophthalate, 74 parts of sodium 5-sulfodimethylisophthalate, 443.3 parts of ethylene glycol, 400.4 parts of neopentyl glycol And 0.55 zinc acetate
Then, the mixture was heated to 160 to 220 ° C., and transesterification was carried out for 4 hours while distilling off the methanol generated from the system outside the system. After completion of the transesterification reaction, 0.44 part of antimony and 0.28 part of trimethyl phosphate were added, and the mixture was stirred for 15 minutes.
Reaction was performed for 1 hour and 30 minutes under reduced pressure of 2 mmHg, and intrinsic viscosity η
= 0.50 polyester (A-7) was obtained. The composition of the polyester (A-7) is as shown below. Dicarboxylic acid component Terephthalic acid 45 mol% Isophthalic acid 40 mol% C 12 phosphonium salt 10 mol% 5-sulfodimethylisophthalic acid sodium 5 mol% Diol component Ethylene glycol 65 mol% Neopentyl glycol 35 mol%
【0107】同様の方法により表1に示した種々のポリ
エステル(A−8、A−9)を製造した。In the same manner, various polyesters (A-8, A-9) shown in Table 1 were produced.
【0108】(実施例6)ポリエステル(A−7)をメ
チルエチルケトン、イソプロピルアルコールの混合液に
溶解後、厚さ0.2mmのテインフリースチール板上に
固形分の塗布量が5.0g/m2となるように塗布後、
80℃で10分間セッティングし、次いで150℃で1
分熱処理し樹脂積層金属板を作製した。この樹脂積層金
属板の特性を表2に示した。Example 6 Polyester (A-7) was dissolved in a mixed solution of methyl ethyl ketone and isopropyl alcohol, and the applied amount of the solid content was 5.0 g / m 2 on a 0.2 mm thick tein-free steel plate. After application so that
Set at 80 ° C for 10 minutes, then at 150 ° C for 1 minute.
A partial heat treatment was performed to produce a resin laminated metal plate. Table 2 shows the characteristics of the resin laminated metal plate.
【0109】(比較例6)実施例6においてポリエステ
ル(A−8)を用いたことを除いて、実施例6と同様な
方法で表層に塗膜を有する樹脂積層金属板を形成した。
この樹脂積層金属板の特性を表2に示した。Comparative Example 6 A resin-laminated metal plate having a coating film on the surface layer was formed in the same manner as in Example 6, except that polyester (A-8) was used in Example 6.
Table 2 shows the characteristics of the resin laminated metal plate.
【0110】(比較例7)実施例6においてポリエステ
ル(A−9)を用いたことを除いて、実施例6と同様な
方法で表層に塗膜を有する樹脂積層金属板を形成した。
この樹脂積層金属板の特性を表2に示した。Comparative Example 7 A resin-laminated metal plate having a coating film on the surface layer was formed in the same manner as in Example 6, except that polyester (A-9) was used in Example 6.
Table 2 shows the characteristics of the resin laminated metal plate.
【0111】[0111]
【表1】 [Table 1]
【0112】[0112]
【表2】 [Table 2]
【0113】[0113]
【表3】 [Table 3]
【0114】表2の結果より、実施例1〜6の樹脂積層
金属板は抗菌性及び防かび性が良好であることがわか
る。さらに、実施例5、実施例6の樹脂積層金属板につ
いては耐久性の評価を行った。その結果を表3に示す。From the results shown in Table 2, it is understood that the resin-laminated metal plates of Examples 1 to 6 have good antibacterial and antifungal properties. Furthermore, the durability of the resin-laminated metal plates of Example 5 and Example 6 was evaluated. Table 3 shows the results.
【0115】表3より実施例5、実施例6の樹脂積層金
属板については耐久性も良好であることがわかった。From Table 3, it was found that the resin laminated metal plates of Examples 5 and 6 had good durability.
【0116】[0116]
【発明の効果】本発明の抗菌性及び防かび性に優れた金
属板は抗菌性及び防かび性が良好で、かつ様々な環境下
での耐久性にも優れている。The metal plate of the present invention having excellent antibacterial properties and antifungal properties has good antibacterial properties and antifungal properties, and also has excellent durability in various environments.
Claims (9)
した高分子物質及び親水性物質を含有する抗菌・防かび
層を、金属板の少なくとも片面に積層してなることを特
徴とする抗菌性及び防かび性に優れた金属板。1. An antibacterial property comprising an antibacterial and antifungal layer containing a polymer substance and a hydrophilic substance each having a phosphonium base bonded to a main chain or a side chain and laminated on at least one surface of a metal plate. And a metal plate with excellent mold resistance.
した高分子物質に親水性物質が化学的に結合している親
水性高分子物質を含有する抗菌・防かび層を、金属板の
少なくとも片面に積層してなることを特徴とする抗菌性
及び防かび性に優れた金属板。2. An antibacterial / antifungal layer containing a hydrophilic polymer substance in which a hydrophilic substance is chemically bonded to a polymer substance in which a phosphonium base is bonded to a main chain or a side chain, is provided on at least a metal plate. A metal plate with excellent antibacterial and antifungal properties characterized by being laminated on one side.
した高分子物質が、酸性基及び酸性基とイオン結合して
いるホスホニウム塩基を有することを特徴とする請求項
1又は2記載の抗菌性及び防かび性に優れた金属板。3. The antibacterial property according to claim 1, wherein the polymer substance having a phosphonium base bonded to a main chain or a side chain has an acid group and a phosphonium base ionically bonded to the acid group. And a metal plate with excellent mold resistance.
した高分子物質が、ジカルボン酸成分及びグリコール成
分を主構成成分とし、下記一般式(1)で表されるスル
ホン酸基含有芳香族ジカルボン酸のホスホニウム塩基を
有するポリエステル樹脂であることを特徴とする請求項
1、2又は3記載の抗菌性及び防かび性に優れた金属
板。 【化1】 4. A sulfonic acid group-containing aromatic dicarboxylic acid represented by the following general formula (1), wherein the polymer substance having a phosphonium base bonded to a main chain or a side chain has a dicarboxylic acid component and a glycol component as main components. 4. The metal plate having excellent antibacterial and antifungal properties according to claim 1, which is a polyester resin having an acid phosphonium base. Embedded image
で表されるスルホン酸基含有芳香族ジカルボン酸のホス
ホニウム塩基を全酸成分に対し1〜50モル%共重合し
た共重合ポリエステルであることを特徴とする請求項4
記載の抗菌性及び防かび性に優れた金属板。 【化2】 5. A polyester resin represented by the following general formula (1):
5. A copolymerized polyester obtained by copolymerizing a phosphonium base of a sulfonic acid group-containing aromatic dicarboxylic acid represented by the formula (1) to 1 to 50 mol% with respect to all acid components.
A metal plate having excellent antibacterial and antifungal properties as described. Embedded image
ド及び/又はその誘導体であることを特徴とする請求項
1、2、3、4又は5記載の抗菌性及び防かび性に優れ
た金属板。6. The metal plate having excellent antibacterial and antifungal properties according to claim 1, wherein the hydrophilic substance is a polyalkylene oxide and / or a derivative thereof.
有するビニル系重合体からなる親水性物質を高分子物質
にグラフト重合したものであることを特徴とする請求項
2、3、4又は5記載の抗菌性及び防かび性に優れた金
属板。7. The hydrophilic polymer substance is obtained by graft-polymerizing a hydrophilic substance comprising a vinyl polymer having a hydrophilic group in a side chain onto the polymer substance. 4. A metal plate having excellent antibacterial and antifungal properties according to 4 or 5.
基を含有するエステル形成可能な化合物を高分子物質の
主鎖に共重合したものであることを特徴とする請求項
2、3、4又は5記載の抗菌性及び防かび性に優れた金
属板。8. The polymer material according to claim 2, wherein the hydrophilic polymer substance is obtained by copolymerizing a compound capable of forming an ester containing a metal sulfonate group into the main chain of the polymer substance. Or a metal plate having excellent antibacterial and antifungal properties according to 5.
をそれぞれ主成分とする合金からなる群より選ばれた材
料からなることを特徴とする請求項1、2、3、4、
5、6、7又は8記載の抗菌性及び防かび性に優れた金
属板。9. The method according to claim 1, wherein the metal plate is made of a material selected from the group consisting of aluminum, steel, and alloys each containing them as a main component.
5. A metal plate having excellent antibacterial and antifungal properties according to 5, 6, 7 or 8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10408798A JPH11277672A (en) | 1998-03-30 | 1998-03-30 | Metallic plate with superb antibacterial and antimildew properties |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10408798A JPH11277672A (en) | 1998-03-30 | 1998-03-30 | Metallic plate with superb antibacterial and antimildew properties |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH11277672A true JPH11277672A (en) | 1999-10-12 |
Family
ID=14371353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10408798A Pending JPH11277672A (en) | 1998-03-30 | 1998-03-30 | Metallic plate with superb antibacterial and antimildew properties |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH11277672A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009093688A1 (en) | 2008-01-25 | 2009-07-30 | Fujifilm Corporation | Hydrophilic composition having mildewproofing effect and hydrophilic member |
-
1998
- 1998-03-30 JP JP10408798A patent/JPH11277672A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009093688A1 (en) | 2008-01-25 | 2009-07-30 | Fujifilm Corporation | Hydrophilic composition having mildewproofing effect and hydrophilic member |
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